ZENITH P Series - SCAME SK

ZENITH P SeriesIncreased Safety Enclosuresand Terminal Boxesfor Applications in Hazardous Environments

ZENITH P SeriesIncreased Safety Ex e - Enclosures / Terminal Boxes> SCAME PARRE S.p.A.Established in 1963, today SCAME employs 700 peopleto run 7 production sites covering a total area of62,500m 2 . Modern equipment, robotized assembly workand meticulous quality control guarantee a product that isboth reliable and technologically advanced.SCAME produces over 10,000 products. These include awide range of components and systems for electricalinstallations, suitable for industrial and domesticapplications (switchgears, enclosures, plugs andsockets, distribution assemblies and industrial adaptors).A strong confidence in human resources and inclinationfor creativity guide the company to pursue innovationand to propose new products to the market, alwaysfeaturing beautiful design and full performance reliability.The success of the company has been built on thededication to total quality control, market leading design,rigorous testing and approvals from certifying authorities.The new challenge is to become a leading supplier ofhigh quality electrical enclosures and junction boxessuitable for hazardous area markets.The ZENITH enclosures and terminal boxes by Scameare sold in the international market, mainly for thechemical and petrochemical industries and for the foodindustries.Extensive services such as finishing, tooling and testingof the enclosure systems are provided to satisfy thecustomer requirements.Isolator Series Eureka Series Advance Series Mbox Series Domino Series2

ItalyParre (Bergamo)FranceSainte Marie Sur Ouche(Dijon)United KingdomTewkesbury (Gloucestershire)SpainSant Cugat del Vallès (Barcelona)Bosnia HerzegovinaSiroki BriegCroatiaZagrebUkraineKamenets PodolskyPolandZawierce (Katowice)SlovakiaDolny KubinChinaBeijingZENITH P SeriesBranch OfficeUruguayMontevideoArgentinaBrasilCzech RepublicRomaniaU.A.E.Munro (Buenos Aires)São Paulo (SP)Velke MeziriciTimisoaraDubai> WORLDWIDEWith a long manufacturing expertise, SCAME exports theItalian know-how worldwide, consolidating businessrelations with over 100 countries and building globalpartnerships in five continents.> AFTER-SALES SERVICEThe sales organisation includes a wide network of agentsand dealers which ensures the best service for the finalcustomers. The international sales organisation operatesin close contact with the head office, simplifying the flowof business (orders, consignments), and offering areliable and flexible technical service. The dealers andagents can quickly and effectively meet any marketrequirements: custom-built articles for specificapplications, detailed instructions for the installation anduse of the products, efficient and fast problem solvinginstructions are key factors of our sales activity.In addition, SCAME adopts a certified quality system inconformity with the ATEX directive, where specialrequirements are indispensable for the manufacturers ofelectrical equipment to be used in a potentially explosiveatmosphere due to the presence of flammable gases,vapours, fumes and combustible dusts.> TOTAL QUALITY CERTIFICATIONWithin its “Total Quality” program, SCAME’s qualitysystem has long been recognised as fully compliant withISO 9001 and ISO 14000 standards, certified throughthe assignment of the CSQ/IQNet mark. This officialacknowledgment guarantees the quality of themanufacturing practise, and is granted because thecompany complies with strict standards in terms of thedesign, production and marketing of all its products.3

ZENITH P SeriesGroup II - Category 2Ex e Terminal BoxZone 1-2 Zone 21-22> REFERENCE STANDARDSIEC 60079-0 / EN 60079-0Electrical apparatusfor explosive gas atmospheresIEC 61241-0 / EN 61241-0Electrical apparatus for usein the presence of combustible dustIEC 60079-7/EN 60079-7Electrical apparatus for explosive gas atmospheresPart 7: increased safety “e”The ZENITH P increased safety enclosure range meets therequirements of IEC/EN 60079-0, 60079-7, 60079-11 (Zone 1 and 2) orthose of IEC/EN 61241-0, 61241-1 (Zone 21 and 22). They aredeveloped, manufactured and tested in accordance with state-of-theartengineering practice and ISO 9001 and ISO 14000.> GENERAL DESCRIPTIONThe ZENITH P range comprises 15 sizes of enclosure manufactured inGRP glass reinforced polyester with 4 mm thickness. Polyester givesexcellent mechanical strength and life expectancy: this material ishighly resistant to contamination, it is absolutely corrosion-proof and issuitable for LSOH (low smoke zero halogen) applications.The range is carbon loaded which helps to reduce the surfaceresistance of the material and consequently removes the risk ofignition sources through static induced sparking resistivity.The mounting holes are contained within the profile of the enclosure,but are outside the seal.The wall thickness is sufficient to allow entry holes to be machined inthe walls of the enclosure and it provides a very good alternative toaluminium, stainless steel or cast iron.> APPLICATIONThese enclosures may be supplied with terminals fitted or as an emptycertified component. If supplied as the latter, then final certification bythe customer after fitting additional equipment, must be obtained.The ZENITH P range offers safe protection in various applicationsincluding both industrial and hazardous area where extremelyunfavourable conditions are present. They are ideal for a wide varietyof uses such as OEM applications, fire protection systems, tunnelwiring, lighting, power and instrument junction boxes.> CERTIFICATIONSThe products have passed laboratory tests and obtained the safetycertification by approved ATEX certification bodies. Scameguarantees that the enclosure systems have been correctlymanufactured and are compliant with safety standards. The correctuse of the enclosure systems for their intended duty is essential forsafeguarding the type of protection.> SPECIFICATIONSAtex Code:Ex Protection type:Certificates:II 2GDEx e IIEx ia IICEx tD A21 IP6X T80°C (Ta -50°C +40°C)- Empty Enclosure Sira 08ATEX304IUIECEx SIR 08.0013U- Terminal Box Sira 08ATEX3042IECEx SIR 08.0014Operating Temperature Range: -60°C to +75°C (limits)Temperature Class and Ambient- Standard Ambient 40°C and T6 Class- Optional Ambient 60°C and T6 ClassAmbient 60°C and T5 ClassAmbient 75°C and T4 ClassDegree of Protection:IP66Material: • Glass Reinforced Polyester (SMC) –4 mm thickness• Carbon Loaded for Anti-Staticprotection• UV resistant according to ISO 4892-2• Halogen Free and formulated RoHsdirective• Absolutely corrosion-proof• Seawater-proofSurface Resistance:Antistatic properties: < 10 9 ΩThe enclosures do not present a hazardfrom static electricityFinish: Natural Black RAL 9005Impact Resistance:The enclosures are designed towithstand an impact of 7 J, and to beused in normal conditions of vibration4

ZENITH P SERIESEXTERNALINTERNALFIXINGS WEIGHTCode Enclosure size H W D h w d H+ W+ Holes Weight644.0100644.0200644.0110644.0210644.0120644.0220644.0130644.0230644.0140644.0240644.0350644.0360644.0370644.0380644.039075x80x5575x80x7575x110x5575x110x7575x160x5575x160x7575x190x5575x190x7575x230x5575x230x75120x220x90160x160x90160x260x90160x360x90160x560x907575757575757575757512016016016016080801101101601601901902302302201602603605605575557555755575557590909090905858585858585858585810214214214214248487878128128158158198198190112212312512466646664666466646668080808080454545454545454539398211011011011068689898148148178178218218204140240340540Ø 4,5Ø 4,5Ø 4,5Ø 4,5Ø 4,5Ø 4,5Ø 4,5Ø 4,5Ø 4,5Ø 4,5Ø 6,5Ø 6,5Ø 6,5Ø 6,5Ø 6,52432973033684004844585525536701.0711.1591.5781.9942.929ZENITH P SeriesFRONT AND SECTION> LID FIXING SCREWSSIDECorrosion resistant Stainless Steel (complete with retaining washer) forflat blade and PH screw head driver.Mounting holes located outside of the sealed area.H + (fixing centres)W + (fixing centres)> WEATHERPROOF> CERTIFICATION LABELLid gasket made of siliconerubber, moulded in one piece.Optimum performance at low andhigh temperature extremes.Certified self adhesive label.Stainless steel bonded plate (on request).> INCLUDED IN DELIVERY> TERMINAL MOUNTING- Empty Enclosure:Enclosure with silicone seal andaccessories not assembled.- Terminal Box:Pre-drilled Enclosure system –depending on version either withDIN rails and accessories andterminals (assembled). Cableglands can be supplied onrequest.Terminals shall be rail or internalplate mounted. DIN rail (TS 15,TS 35): 1 row. Certified terminalmanufacturer and type havecross section 1.5mm 2 to 35mm 2 .Our assembly service cansupply these enclosures preassembledwith terminals andcable glands according tocustomer’s requirements.5

ZENITH P Series> RANGE AND ACCESSORIESENCLOSUREEARTH CONTINUITY PLATEAH W 55 75 9055 75 9080 644.0100 644.0200 - 644.A0100 644.A0200 -110 644.0110 644.0210 - 644.A0110 644.A0210 -75 160 644.0120 644.0220 - 644.A0120 644.A0220 -190 644.0130 644.0230 - 644.A0130 644.A0230 -230 644.0140 644.0240 - 644.A0140 644.A0240 -120 220 - - 644.0350 - - 644.A0350160 - - 644.0360 - - 644.A0360160260 - - 644.0370 - - 644.A0370360 - - 644.0380 - - 644.A0380560 - - 644.0390 - - 644.A0390> YOU CAN FIND US ON THE INTERNETwww.scame.com/atex> QUALITY AND SERVICEWe will do our best to give complete and continuous up-to-dateinformation about innovations, new products, trade fairs andapplications relevant to our products. Also available is a completelibrary of literature applicable to our product offering: Technical datasheets, certificates and instructions all available on-line.Scame manufactures enclosure systems and, as a service provider,we can offer much more than just standards out of a catalogue. We aresolution oriented and therefore ready to offer individual products orcompletely assembled systems based on your requirements.Empty Enclosure Terminal Box Pre-drilled Enclosure6

INTERNAL MOUNTING EXTERNAL MOUNTING EXTERNAL MOUNTINGPLATE BRACKETS VERTICAL FEET EARTH STUD (*) EXTERNAL HINGES (*)B C D E F55-75-90 55-75-9055-75-90 55-75-90 55-75-90644.B00644.B10644.B20 644.C075 644.D075644.B30644.B40644.B50 644.C120 644.D120 644.E650 644.F001644.B60644.B70644.B80644.B90644.C160 644.D160ZENITH P Series> ACCESSORIESA) Earth Continuity Plate (ECP) made of zinc plated steel.Also available in brass or copperB) Component Mounting Plate made of zinc plated steelC) External Mounting Brackets (4 sets) made of stainless steel AISI 316D) External Mounting Vertical Feet (2 sets) made of stainless steel AISI 316E) Earth Stud made of brass. Also available in stainless steel AISI 316(*)F) External Hinges (2 sets) made of termoplastic material(*)(*) maching is required.The enclosure can be machined and drilled on request – gland holesfrom M16 to M40.> FINISHING SERVICEScame can supply these enclosures as empty components or afterperforming the following operations:- Drilling entries- Tapping holes- Fitting terminals- Supplying suitable cable glandsFIT Ex-e NYLONCABLE GLANDS TOALL ENTRIESTerminal Box Assembly DrawingBOTTOM SIDEVIEW WITH LIDREMOVEDRIGHTSIDELEFTSIDETOP SIDETerminal box with GlandsCOMPONENT’S DETAIL:1- Fixing device for terminals, 2 pcs2- Terminals 18 pcs x 2.5mm3- Earth terminals, 4 pcs x 2.5mmCABLE GLANDSM25, 2 pcsM20, 4 pcsEnclosure + ECP Enclosure + Internal Plate Terminal Box without Glands7

ZENITH P Series> MAXIMUM PERMITTED POWER DISSIPATIONCode644.0100644.0200644.0110644.0210644.0120644.0220644.0130644.0230644.0140644.0240644.0350644.0360644.0370644.0380644.0390Enclosuresize75x80x5575x80x7575x110x7575x110x7575x160x5575x160x7575x190x5575x190x7575x230x5575x230x75120x220x90160x160x90160x260x90160x360x90160x560x90Ambient 40°CT6 class(▲)(•)2.5 4.52.6 4.63.2 53.4 5.14.5 64.7 6.15.4 6.65.5 6.76.5 7.56.6 7.63.75 73 6.46.3 8.57.2 7.411.7 11.2Ambient 60°CT6 class(▲)(•)1.3 1.51.3 1.51.35 1.61.35 1.65(▲) = for cage type terminals (•) = for screw type terminals1.4 1.751.45 1.81.5 21.55 2.051.55 2.21.6 2.252.3 22.5 1.72.8 2.52.75 2.753.8 4.2Ambient 60°CT5 class(▲)(•)2.5 2.92.6 3.12.85 3.53 3.83.55 4.83.6 4.94 5.64.05 5.74.6 6.74.7 6.83.8 4.53.2 45.1 5.6> MAXIMUM NUMBER OF TERMINALS - PHYSICAL DIMENSIONSNANANANAAmbient 75°CT4 class(▲)(•)2.55 4.92.9 5.23.6 64 6.45.8 8.26 8.47 9.47.2 9.858.9 11.39.2 11.68.25 1.66 14.513.5 19.7NA NANA NATerminal BoxTerminal BoxCode644.0100644.0200644.0110644.0210644.0120644.0220644.0130644.0230644.0140644.0240644.0350644.0360644.0370644.0380644.0390Enclosuresize Term. Block Mini 2.5mm 2 2.5mm 2 4mm 275x80x5575x80x7575x110x7575x110x7575x160x5575x160x7575x190x5575x190x7575x230x5575x230x75120x220x90160x160x90160x260x90160x360x90160x560x9066101018182424303099151525253030383836224060100The quantity of applicable terminals can be fitted in the enclosure is dependant on the internal width. The number may need to be reduced,depending on the actual current flowing in the conductors. In case the power dissipation of the terminals is superior to the maximum permittedpower here stated, a different enclosure must be chosen or the temperature class must be changed.30183560826mm 2 10mm 2 16mm 2 35mm 2241527406519112131511510182642117132032EnclosureTerminal Box8

APPROVED ATEX CERTIFIED TERMINALSTerminals shall be selected from this list of approved manufacturers.Additional manufacturers are available on request after approval of ourinternal laboratory.Terminal blocks (internal plate mounted) and mini terminals (DIN railTS15) are suitable for use with small size enclosures. Standard railterminals (DIN rail TS35) are suitable for use with large sizeenclosures.When the enclosure is supplied as Ex i (low voltage instrumentationapplication), a suitable set of blue terminals is supplied.Terminals can be screw type or spring cage.Cross section is from 1.5 mm 2 to 35 mm 2 .> WEIDMULLERTerminal Block BK, MK – Mini Terminal AKZ – Terminal Type: WDU,ZDU, SAK, SAK K.> WAGOTerminal Block 262, 264 – Terminal Type: 280, 281, 282, 283, 284 and2002, 2004, 2006, 2010, 2016.> PHOENIXTerminal Type: UT, ST, DT, UK.> ABB ENTRELECTerminal M ../.. EX.> CABURTerminal Block BPL, TPL - Mini Terminal RN - Terminal CBD.ZENITH P SeriesEX e - Ex i TerminalsEX e Terminal Blocks> DIN METALLIC RAILS- Steel, cold lamination- Electrolytic zinc coating- Thickness of zinc coating: 8 micron min.- Length of the rail: 2m- Non drilled rail with drilling points provided- Drilled rail with slots> TYPE Ω TS 35 - Reference standard: CEI EN 60715Dimensions (mm) Description Pack. Qty. CodePlain DIN rail 40m 865.22035x7,5x1Slotted DIN rail (18x6,3 - 25) 40m 865.221> TYPE Ω TS 15- Reference standard: CEI EN60715Dimensions (mm) Description Pack. Qty. CodePlain DIN rail 100m 865.24015x5,5x1Slotted DIN rail (12,2x4,2 - 20) 100m 865.241Terminal Box with GlandsTerminal Box9

STANDARD ENTRY ARRANGEMENTSCode644.0100644.0200644.0110644.0210644.0120644.0220644.0130644.0230644.0140644.0240Enclosuresize75x80x5575x80x7575x110x5575x110x7575x160x5575x160x7575x190x5575x190x7575x230x5575x230x75644.0350 120x220x90644.0360 160x160x90644.0370 160x260x90644.0380 160x360x90644.0390 160x560x90Top/Bottom Sides A/C Left/Right Sides B/D Rear Side FM16 M20 M25 M32 M40 M16 M20 M25 M32 M16 M201236510612612148162236112345564696121828-1-2-3-4-4436914---1-2-3-232468-----------1346121212121246666-----------24444----------12222----------11111-----------8162436-----------6121828M25-----------481220> DRILLING ENVELOPECodeEnclosuresizeTop/Bottomsides A/CW1xD1Left/Rightsides B/DH2xD2Rear sideFH3xW3644.010075x80x5548x3428x2860x48644.020075x80x7548x5427x4860x48644.011075x110x5580x3428x2860x80644.021075x110x7580x5427x4860x80644.012075x160x55130x3428x2860x130644.022075x160x75130x5427x4860x130644.013075x190x55160x3428x2860x160Cable glandsize A (mm)16Clearance B(mm)32Gland644.0230644.0140644.024075x190x7575x230x5575x230x75160x5490x34(x2)90x54(x2)27x4828x2827x4860x16060x19060x1902039644.0350120x220x90180x5860x52105x1802546644.0360160x160x90110x6584x56140x1103258644.0370160x260x90210x6584x56140x2104068Clearance644.0380644.0390160x360x90160x560x90310x65240x65(x2)84x5684x56140x310140x240(x2)> CABLE GLANS FROM CEAGScrew plugs, blanking plugs, cable glands for Ex-i,cable glands for Ex-e.10

EUROPEAN DIRECTIVE 94/9/EC - ATEX DIRECTIVE (Europe)INTERNATIONAL STANDARD - IEC Ex SCHEME (Rest of the World)> INCREASED SAFETY, Ex «e» ELECTRICAL EQUIPMENT - EQUIPMENT CATEGORY 2The Principle of Protection Ex eEx e equipment is capable of being used in zone 1, 2, with anyflammable gas or vapour (A,B and C) subject to the temperature classbeing appropriate. The method of protection can only be used forequipment which does not spark or reach excessive temperaturescapable to ignite an explosive atmosphere in normal operation.Items that should NOT be installed inside are: switches (unless Ex d),fuse terminals, test/disconnect terminals, uncertified terminal blocks.Ex e enclosures are lighter, cheaper and easier to maintain comparedto flameproof Ex d enclosures.ZENITH P SeriesGUIDELINES ONTHE APPLICATIONOF DIRECTIVE94/9/ECof 23 March 1994 -Equipment andprotective systemsintended for use inpotentially ExplosiveAtmospheresIECEx Scheme -Equipment for usein ExplosiveAtmospheres(IECEx Scheme)http://ec.europa.eu/enterprise/atex/guide/index.htmhttp://www.iecex.com/rules.htmDetailed Installation, Operation and Maintenance Instructions are always included with the ZENITH P range.Intsallation, operations & maintenance instructionsZENITH P range for applications in Hazardous Environments11

ZP00673-GB-3ScameOnLinehttp://www.scame.com/atexe-mail: atex@scame.comSCAME PARRE S.p.A.VIA COSTA ERTA, 1524020 PARRE (BG) ITALYTEL. +39 035 705000FAX +39 035 703122