Installation Instructions - Calypso Series - Cal-Royal

INSIDE LEVERLEVER CATCHTOOLINSIDE ROSE COVERINSIDE ROSEMOUNTING SCREWTURN BUTTONINSIDE MOUNTING PLATECALYPSO, CAL SERIESINSTALLATION INSTRUCTIONSCOMMERCIAL KEY-IN-LEVERFOR USE ON DOORS 1-3/8” ~ 2” (35mm ~ 51mm) THICKLOCK BODY ASSEMBLYTOOLS REQUIRED FOR NEW INSTALLATION:1 - Phillip head screw driver1 - 1” (25.4mm) drill bit1 - 1” chisel1 - 2-1/8” (54mm) hole saw1 - 5/16” (8mm) drill bitTOOLS REQUIRED FOR REPLACEMENT:1 - Phillip head screw driverOUTSIDE MOUNTING PLATEOUTSIDE ROSELATCHILLUSTRATION SHOWN IS FOR ENTRANCE FUNCTION.FOLLOW SAME PROCEDURE FOR PRIVACY AND PASSAGE FUNCTIONS.FOLLOW STEPS 3C, 4C, 5, 6, 7, & 8 FOR REPLACEMENT INSTALLATION.1. MARK DOOR3. INSTALL LATCHA. Start 38” from floor and markcenter of door edge.B. Select backset (2-3/8” or 2-3/4” )and mark hole center on door face.NOTE:BACKSET ON DOOR FACE MUST BESAME AS BACKSET OF YOUR LOCK.C. Mark two holes for screw post.SCREW POST2. DRILL HOLES5/16” (8mm) holefor screw post2-1/8” (54mm)hole for lockset4. INSTALL STRIKEOUTSIDE LEVER1” or 31/32”(24.6 or 25.4 mm)hole for latchDrill holes as markedNOTE:Drill 2-18” (54mm)hole from both sidesto avoid splittingwood.AA. Insert latch in hole and keep itparallel to door face. Mark outlineand remove latch.B. Chisel 11/64” (4~4.3mm) deep oruntil faceplate flush with door edge.C. Insert latch and tighten screwsNOTE: LATCHBOLT BEVEL MUST FACETO CLOSING DIRECTION.CENTERLINEAA. Close door to mark horizontalline of strike.B. Measure one half of doorthickness from door stop tomark vertical center line ofstrike. Drill 1” (25.4mm) hole,1/2” (12.7mm) deep atintersection of horizontaland vertical center lines.C. Cut out jamb 3/32” (2.4mm)deep or until strike flush withjamb. Tighten screws securely.BCBC1” (25.4mm) hole10/2” (12.7mm) deep

5. REMOVE INSIDE TRIMUse lever catch tool to depress levercatch visible under hole of insidelever shank and slide off inside lever,rose and mounting plate.ADJUST DOOR THICKNESSINSIDE LEVERINSIDE ROSE COVERINSIDE ROSE LINER1-3/8” THICK 1-3/4” THICK2” THICKLEVER CATCHTOOLINSIDE MOUNTING PLATETURN BUTTONPUSHTURNBUTTONOUTSIDE LEVER ASSEMBLY6. ADJUST DOOR THICKNESS 7. INSTALL OUTSIDE LEVER ASSEMBLYInstall outside lever assembly on thedoor. Make sure tail of latch isengaging with retractor correctly asillustrated.LATCHLOCK BODYASSEMBLYOUTSIDE LEVER ASSEMBLYDOOR THICKNESS: 2” THICK1-3/4” THICK1-3/8” THICK8. INSTALL INSIDE MOUNTING PLATEAND ROSE LINERA. Install inside mounting plate to lock body.9. INSTALL INSIDE ROSE AND LEVERA. Make sure to fit rose in recess of rose linerINSIDE MOUNTING PLATEINSIDE ROSE COVERINSIDE ROSE LINERB. Press inside rose liner onto mounting plate and tightenmounting screws securely.B. Depress lever catch with tool provided.Push inside lever on completely until catach engages in lever.Check if lever is secured.INSIDE ROSE LINERINSIDE ROSE COVERMOUNTING SCREWINSIDE LEVER

Standard Packaging:Latchbolt: 2-3/4”Face plate: 1-1/8” x 2-1/4”LEFT HANDED DOORSRIGHT HANDED DOORSOUTSIDE INSIDE INSIDEOUTSIDECLStandard 2-3/4” Latchand Optional 2-3/8”Doorthickness1 1/8”(28.6mm)CL5/16”(8mm)5/32”(4mm)Bevel 1/8” in 2” (3mm in 51mm)Backset 2 3/8”(60mm)Backset 2 3/4”(70mm)2 1/8”(54mm)Dia. hole5/16” (8.0mm) Dia.Thrubolt Hole1”(25mm)Dia.hole1 5/8”(41mm)2 1/4”(57mm)CL5/16”(8mm)5/16” (8.0mm) Dia.Thrubolt HoleNOTE: Applicable for all functions except dummy6605 Flotilla St.City of CommerceCA 90040 USATel: (323) 888-6601FAX: (323) 888-6699Website: cal-royal.comEmail: sales@cal-royal.comITEM NO. DESCRIPTION ANSI SCALE UNIT VERSIONCALMHM, SANCALYPSO SERIES CLUTCHMECHANISM, FIXED THRUBOLTA156.2Grade 11 : 1PAGE 1 OF 1inches(mm)ver. 1.0 rev. 04/12BY:bteves/sac