Aria Instructions - The Fire Basket

ARIAModels:Aria 16”Aria 18”Fuel Effect Options:Coal Effect – NG and LPGPebble Effect – NG and LPGControl Options:Manual BM ControlUpgradeable Manual ControlRemote ControlOptimum ControlTrim Switch ControlTotal ControlFor use on Natural Gas (G20) at a supply pressure of 20mbaror Propane (G31) at a supply pressure of 37mbar in GB and IE(Dependent upon model)Users,Installation & ServicingInstructionsMUST BE LEFT WITH THE USER

Manufacturer Contact Details:Burley MagigloLands End WayOakham, Rutland, LE15 6RBTel: +44 (0)1572 725570Fax: +44 (0)1572 724390General E-Mail: info@magiglo.co.ukWeb Site: www.magiglo.co.ukTechnical Support: Direct Dial on (01572) 725570 or email: technical@magiglo.co.ukBurley Magiglo Document Number:BMF245.91 CASRevision Date:23 September 2009Copyright:This documentation is copyrighted by Burley Magiglo ©2009.No part of this document may be copied, photocopied or reproduced in any form or by anymeans without permission in writing from Burley Magiglo.Magiglo is a registered trademark of Burley Appliances LtdService Warranty:In the unlikely event of a defect in materials or workmanship occurring within one year ofpurchase, Burley Magiglo will arrange to repair or replace the item free of charge.Any claims under this warranty must be made through the retailer from whom the productwas purchased.As the purchaser’s contract of sale is with the retailer, Burley Magiglo are unable to enterinto discussions with the purchaser until the retailer has inspected any claim and deemedit to be valid.Burley Magiglo reserve the right to refuse service or make a charge for any service call,when a defect is due to installation error or misuse.Extended warranty (if purchased) commences after the first year; please see separateregistration for further information.Appliance Details:For future reference, please complete the following information at the time of installation.Model and Serial Number details may be found on the data plate as shown.Serial NumberModelModelInstallation DateSerialNumberInstalled By

Contents1. General Information ........................................................................................................... 11.1. Important Note About ODS Pilot ................................................................................ 31.2. Fire Fret Dimensions .................................................................................................. 32. User Instructions ............................................................................................................... 52.1. Lighting Procedure ..................................................................................................... 52.1.1. Lighting Procedure (Manual BM Control) ............................................................ 62.1.2. Lighting Procedure (Upgradeable Manual Control) ............................................. 72.1.3. Lighting Procedure (Remote Control) .................................................................. 82.1.4. Lighting Procedure (Optimum Control and Trim Switch Control) ......................... 92.1.5. Lighting Procedure (Total Control) ..................................................................... 102.1.6. Manual Operation (Total Control) ...................................................................... 112.2. Battery Replacement (Remote Control & Total Control) .......................................... 122.2.1. Handset .............................................................................................................. 122.2.2. Receiver Unit ..................................................................................................... 122.3. Battery Replacement (Optimum Control) ................................................................. 132.4. Battery Replacement (Trim Switch Control) ............................................................. 132.5. Fuel Effect Layout .................................................................................................... 142.5.1. Coal Effect Layout .............................................................................................. 152.5.2. Pebble Effect Layout .......................................................................................... 172.6. Fitting the Trim ......................................................................................................... 192.6.1. Elegance Trim (Preparation) .............................................................................. 192.6.2. Elegance Trim (Fitting) ....................................................................................... 202.6.3. Box Trim ............................................................................................................. 202.7. Home Improvements ................................................................................................ 202.8. Cleaning and Care Instructions ................................................................................ 212.8.1. Cleaning the Fire-Bed and the Imitation Coals/Pebbles .................................... 212.8.2. Cleaning the Pilot ............................................................................................... 222.8.3. Cleaning the Fire Back ....................................................................................... 222.8.4. Black Painted Metal Surfaces ............................................................................ 222.8.5. Brass or Chrome Surfaces ................................................................................. 232.8.6. Stainless Steel ................................................................................................... 232.8.7. Care of Ceramic Backs ...................................................................................... 233. Installation Instructions .................................................................................................. 253.1. General Safety Requirements .................................................................................. 253.2. Flue and Chimney Requirements ............................................................................. 253.3. General Dimensions ................................................................................................. 263.4. Technical Data ......................................................................................................... 263.4.1. 16” Aria (All Controls) ......................................................................................... 263.4.2. 18” Aria (All Controls) ......................................................................................... 263.5. Appliance Location ................................................................................................... 273.6. Ventilation ................................................................................................................. 283.7. Contents Checklist ................................................................................................... 283.8. Installation Procedure............................................................................................... 293.8.1. Preparing the Firebox ........................................................................................ 293.8.2. Preparing the Fireplace Opening ....................................................................... 303.8.3. Connecting the Gas Supply ............................................................................... 313.8.4. Fitting the Firebox .............................................................................................. 313.8.5. Continuation of Installation - Remote Control Model ......................................... 333.8.6. Continuation of Installation - Optimum Control Model ....................................... 343.8.7. Continuation of Installation - Trim Switch Control Model ................................... 353.8.8. Continuation of Installation - Total Control ......................................................... 35Page i

3.8.9. Commissioning .................................................................................................. 363.8.10. Checking for Spillage ......................................................................................... 373.8.11. Instructing the User ............................................................................................ 374. Servicing Instructions ..................................................................................................... 394.1. General Requirements ............................................................................................. 394.2. Servicing Instructions ............................................................................................... 394.3. Replacing Parts ........................................................................................................ 414.3.1. Fire Back Replacement ...................................................................................... 414.3.2. Burner Board Replacement ............................................................................... 424.3.3. Pilot Assembly Replacement ............................................................................. 424.3.4. Control Valve Replacement (BM or Mertik GV34)) ............................................ 434.3.5. Motor Replacement (Remote Control / Optimum Control Models / TrimSwitch Models) ................................................................................................... 444.3.1. Control Valve Replacement (Total Control) ....................................................... 454.3.2. Replacing Receiver (Total Control) .................................................................... 454.3.3. Programming Handset to Receiver .................................................................... 454.4. Installation and Operational Troubleshooting ........................................................... 464.5. Schematic Wiring Diagram (Trim Switch and Optimum Control) ............................. 48Page ii

1. GENERAL INFORMATIONIntroduction1. This appliance is suitable for installation in GB and IE and should be installed inaccordance with the rules in force.In GB, the installation must be carried out by a Gas Safe Registered Installer registered forworking on this type of appliance. It must be carried out in accordance with the relevantrequirements of the:• Gas Safety (Installation and Use) Regulations.• The appropriate Building Regulations either The Building Regulations, TheBuilding Regulations (Scotland), Building Regulations (Northern Ireland).• The Current I.E.E. Wiring Regulations.Where no specific instructions are given, reference should be made to the relevant BritishStandard Code of Practice (see item 2).In IE, the installation must be carried out by a Competent Person and installed inaccordance with the current edition of I.S.813 “Domestic Gas Installations”, the currentBuilding Regulations and reference should be made to the current ETCI rules for electricalinstallation.On completion of an installation in IE, it is necessary to complete a “Declaration ofConformity” to indicate compliance to I.S.813.2. The installation of the fire should also follow the recommendations of the following currentBritish Standards (or equivalent):BS 5871: Pt 2BS 6891BS 5440: Pt 1 and 2Installation of ILFE gas firesPipe work installationFlues and Ventilation3. In other EC countries equivalent rules in force must be used.4. It is important for correct combustion of this fire that the imitation fuel is placed inaccordance with the instructions given in this and associated booklets. Only approvedimitation fuel, available from Burley Magiglo., should be used with this appliance.5. It is recommended that a fire guard complying with BS 8423 be fitted for the protection ofyoung children, the elderly or infirm.6. The Aria 18” models are intended for decorative purposes only.7. The user is warned not to throw any rubbish onto the fire or to disturb the fuel bed.8. The user is advised that the ceramics used within this appliance require extra care whilstcleaning. Please refer to the Cleaning Instructions.9. It is important for this fire to be serviced regularly. An annual service is recommended.Efficiency DeclarationThe efficiency of Aria 16” has been measured as specified in BS 7977: Part 1 and the result is49.9%*. The gross calorific value of the fuel has been used for this efficiency calculation. Thetest data from which it has been calculated has been certified by Advantica Ltd. The efficiencyvalue may be used in the UK Government’s Standard Assessment Procedure (SAP) forenergy rating of dwellings (* 55.4% net efficiency).Page 1

Ventilation Requirements1. For Aria 16” models, normal adventitious ventilation is usually sufficient to satisfy theventilation requirements of these appliances. In GB reference should be made to BS 5871Part 3, and in IE reference should be made to the current edition of I.S.813 which makesclear the conditions that must be met to demonstrate that sufficient ventilation is available.2. The Aria 18” models require a minimum of 100cm 2 ventilation in the room where the fire isinstalled when installed in Great Britain (GB) and in IE, reference should be made to thecurrent edition of I.S.813 which makes clear the conditions that must be met todemonstrate that sufficient ventilation is available.3. If provided, any purpose provided ventilation must be checked periodically to ensure it isfree from obstructions.4. When fitting the fire in Northern Ireland (NI), purpose provided ventilation must beprovided in accordance with the rules in force.5. In other EC countries equivalent rules in force must be used.Gas Supply1. This range of decorative gas fires are suitable for use with either Natural Gas (G20) at20mbar supply pressure, or LPG (G31) at 37mbar supply pressure (please checkappliance data plate for compatibility).2. A separate means of isolating the gas supply should be provided near to the appliance tofacilitate servicing. For this an isolating valve has been supplied.Electrical SupplyNot applicable to this range of appliances.Page 2

Important1.1. 0BNote About ODS PilotThis fire is fitted with an ODS pilot which causes the appliance to shut down in the event of areduction of oxygen (e.g. caused by poor ventilation) in the room. Should this happen, followthe lighting instructions to re-light the fire. In the event that the fire should shut down again,do NOT attempt to re-light it but contact your gas installer for remedial action to be taken.Under no circumstances should it be adjusted or put out of action by the installeror the user. In case the pilot needs replacing, only the approved part (listed in thespare parts list) should be fitted. Note: if any part of the pilot assembly becomesfaulty the complete assembly will need replacing.1.2. 1BFire Fret DimensionsAll models can be used with the Burley Magiglo range of frets or any other fire fret thatfalls within the dimensions shown belowMinimum opening(free air) in fire fretMinimum opening(free air) in ash pan coverFigure 1Fire Front Specification16” Model 18” ModelHeight to Centre (A) Maximum 9 Inches (23cm) 9 Inches (23cm)Minimum 7.5 Inches (19cm) 7.5 Inches (19cm)Ash Pan Cover Height (B) Maximum 3.5 Inches (9cm) 3.5 Inches (9cm)Minimum2.5 Inches (6.4cm) 2.5 Inches (6.4cm)Ash Pan Cover Free Air Opening Minimum 5 sq. Inches(32.3cm 2 )Fire Fret Free Air Opening Minimum 15 sq. Inches(97cm 2 )5 sq. Inches(32.3cm 2 )18 sq. Inches(116cm 2 )Ash Pan Cover Length (C) Maximum 13.5 Inches (34cm) 15.5 Inches (40cm)Minimum12.5 Inches (32cm) 14.5 Inches (37cm)Page 3

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2. USER INSTRUCTIONS2.1. 2BLighting ProcedureYour fire will be fitted with one of the following different types of gas control valves. Identify thecontrol system on your fire as shown and follow the appropriate operating instructions in theappropriate section.Control Valve Operation Control Type+Manual=Manual BMControlSeeSection X2.1.1Xon Page X6X+ManualUpgradeable=Manual ControlSeeSection X2.1.2Xon Page X7X+ =+ =RemoteControlSeeSection X2.1.3Xon Page X8XOptimumControlSeeSection X2.1.4Xon Page X9X+=Trim SwitchControlSeeSection X2.1.4Xon Page X9X+ =TotalControlSeeSectionsX2.1.5X & X2.1.6Xon PagesX10X & X11XPage 5

2.1.1. 23BLighting Procedure (Manual BM Control)1. Ensure that the arrow on the controlknob is pointing towards the OFFposition as shown in XFigure 2X. Press inthe knob and slowly turn anti-clockwiseuntil a click is heard. The spark shouldnow light the pilot. On first lighting, itmay require several attempts to allow thepilot light to be purged of air.2. The pilot can be viewed either at thefront centre of the fire, or to the righthand side.Figure 2 - Off Position3. Once the pilot flame is established, holdthe control knob in for approximately 10-20 seconds and release. The pilotshould now remain alight. Repeat theprocedure if necessary.4. The arrow should now be pointing to thePILOT position as shown in XFigure 3X.Figure 3 - Ignition Position5. If the spark unit fails to light the pilot, theappliance may be lit manually byapplying a lighted match or taper to thepilot jet and following the aboveprocedure.NOTE: No attempt should bemade to relight the fire for atleast 3 minutes after the pilotflame has been extinguishedeither intentionally orunintentionally.Figure 4 - Minimum Position6. Once the pilot is established, the mainburner can be operated by turning thecontrol knob anti-clockwise. The presetminimum is found with the arrow in the 9o’clock position as shown in XFigure 4X.7. The preset maximum (as shown inXFigure 5X) is found by turning the controlknob fully anti-clockwise. The control isinfinitely variable between the two presetlimits.Figure 5 - Maximum Position8. To extinguish the main burner, push thecontrol knob in and turn clockwise untilthe arrow is in the PILOT position, thenrelease.9. To extinguish the pilot, push the controlknob in and turn it clockwise until thearrow is in the OFF position, thenrelease.Page 6

2.1.2. 24BLighting Procedure (Upgradeable Manual Control)1. Whilst pushing the IGNITION KNOB in(see XFigure 6X), turn it anticlockwise tothe pilot flame position as shown inXFigure 7X. During this process, the sparkignition will have operated and lit the pilotflame. On lighting the pilot flamecontinue to depress the ignition knob fora further 10 - 12 seconds then slowlyrelease. The pilot flame should stayalight. If the flame goes out repeat theprocedure above to establish the pilot.2. If the spark unit fails to light the pilot, theappliance may be lit manually byapplying a lighted match or taper to thepilot jet and following the aboveprocedure.3. Turn the IGNITION KNOB anticlockwiseto the main flame position as shown inXFigure 8X.4. Turn the GAS RATE ADJUSTING KNOBfully anticlockwise (until you reach thestop position) i.e. the maximum gas rate.See XFigure 9X.5. The main burner will have cross-lit fromthe pilot.6. Now the gas rate can be adjusted to thedesired setting by turning the GAS RATEADJUSTING KNOB to any positionbetween the pre-set high and low.7. To switch off the main burner turn theIGNITION KNOB to the ‘Pilot burner onlyPosition’ as shown in XFigure 7X. Theappliance may be left in this standbymode if desired.8. To turn the pilot off turn the Ignition Knobon the control valve fully clockwise to ‘’position.NOTE: No attempt should bemade to relight the fire for atleast 3 minutes after the pilotflame has been extinguishedeither intentionally orunintentionally.Gas rate adjusting knobFigure 6 - Off PositionFigure 7 – Pilot burner onlyIgnition knobFigure 8 – Main burner operational, but gas flow offFigure 9 - Main Burner operational & Maximum GasRatePage 7

2.1.3. 25BLighting Procedure (Remote Control)1. Press the bottom button on the remotehandset until clicking is heard on thevalve, and the gas rate adjustment knobis at the off position.2. With gas available at the valve press theIGNITION KNOB in and turn itanticlockwise to the pilot flame position.A click of the piezo igniter will be heardand a spark will appear at the electrode.At the same time the gas will flow to thepilot burner and should be ignited by thespark. Repeat the procedure until thepilot flame is established.3. Keep the knob pressed in for a further 10- 12 seconds and slowly release it. Thepilot flame should stay alight. If the flamegoes out repeat the procedure above toestablish the pilot.9. The fire can safely be left in this positionat all times, however to preventunauthorised or accidental use (say bychildren) it is recommended to turn theIGNITION KNOB to the pilot flameposition by turning it 90 degreesclockwise. To turn the pilot off, turn theIGNITION KNOB fully clockwise.NOTE: The clicking soundmade by the valve is theoperation of the valve clutch,and indicates either maximumor minimum positions.FULL RATEPOSITIONMAIN BURNEROFF POSITIONPILOT ONLYPOSITION4. If the spark unit fails to light the pilot, theappliance may be lit manually byapplying a lighted match or taper to thepilot jet and following the aboveprocedure.5. Turn the IGNITION KNOBanticlockwise to the Main BurnerOperation position as shown in XFigure10X.6. Using the HANDSET (as shown inXFigure 11X) press and hold both the topand the small button together until themain burner goes to full rate and clickingcan be heard from the valve. During thisprocess the main burner will ignite fromthe pilot.7. By pressing the two buttons together (toincrease the gas rate) and the lowerbutton only (to decrease the gas rate)the valve can be manipulated to selectthe desired gas rate between maximumand minimum. By pressing the buttonsin short bursts you will be able to adjustthe gas rate in small steps.Press thesetwo buttonstogether toincreasegas rateGAS RATEADJUSTMENTKNOBMAIN BURNEROPERATIONFigure 10 – Gas ValveIGNITIONKNOBPress thisbutton todecreasegas rateFigure 11 - Handset OperationNOTE: No attempt should bemade to relight the fire for atleast 3 minutes after the pilotflame has been extinguishedeither intentionally orunintentionally.8. To turn the fire off, continuously pressthe lower button until the flame diesdown and clicks can be heard from thevalve. Release the button as soon as theclicks are heard.Page 8

2.1.4. 26BLighting Procedure (Optimum Control and Trim Switch Control)1. Ensure the main burner is off by pressingthe button on the trim marked(‘small flame/dot’) until clicking is heardon the valve (see XFigure 12X/XFigure 13X).2. With the gas available at the valve pressin the IGNITION KNOB and turn itanticlockwise to the pilot flame position(see XFigure 14X). A click of the piezoigniter will be heard and a spark willappear at the electrode. At the sametime the gas will flow to the pilot burnerand will be ignited by the spark. Repeatthe procedure until the pilot flame isestablished.3. Keep the knob pressed in for a further 10- 12 seconds and slowly release. Thepilot flame should stay alight. If theflame goes out repeat procedure aboveto establish the pilot.4. If the spark unit fails to light the pilot, theappliance may be lit manually byapplying a lighted match or taper to thepilot jet and following the aboveprocedure.5. Turn the IGNITION KNOB anticlockwiseto the main flame position.6. Press and hold the (‘large flame’)button (in XFigure 12X/XFigure 13X) untilclicking is heard (fully open).position by turning it 90 degreesclockwise. To turn the pilot off, turn theIGNITION KNOB fully clockwise.NOTE: The clicking soundmade by the valve is theoperation of the valve clutch,and indicates either maximumor minimum positions.TRIMHIGHLOW/OFFFigure 12 – Trim Switch7. The main burner will have cross-lit fromthe pilot.8. Now the gas rate can be adjusted to thedesired setting by pressing the(‘small flame/dot’) button. Any ratebetween the pre-set high and low can beobtained using the two buttons.9. To switch off the main burner press andhold the (‘small flame/dot’) buttonuntil clicking is heard from the valve(OFF position).10. The fire can safely be left in this positionat all times, however to preventunauthorised or accidental use (say bychildren) it is recommended to turn theIGNITION KNOB to the pilot flameFigure 13 - Wall SwitchGAS VALVEFigure 14GAS RATEADJUSTINGKNOBIGNITIONKNOBNOTE: No attempt should bemade to relight the fire for atleast 3 minutes after the pilotflame has been extinguishedeither intentionally orunintentionally.Page 9

2.1.5. 27BLighting Procedure (Total Control)1. Ensure that gas is available at the valveand the ON/OFF switch in the ONposition (–).2. Simultaneously press and hold the(red circle) and (large flame)buttons until a short acoustic signalconfirms the start sequence has begun,then release the buttons (see XFigure16X).3. Continuing signals confirm the ignition isin process. Once the pilot is lit the gasrate adjusting knob automaticallyturns to high gas rate. The mainburner cross-lights from the pilot.4. To adjust the gas rate to desired settingpress the (large flame) to increase theflame height or (small flame) todecrease the flame height on thehandset (see XFigure 16X). For fineadjustment tap the or buttons.5. To leave the burner in the standbymode press the (small flame) until themain burner goes out. In the standbymode the pilot stays alight.6. To turn off the main burner and the pilotpress the ‘OFF’ button on the hand set.WARNING: Ensure that the fireis operated only whilst presentin the room where it is fitted.Gas RateAdjustingKnobPressthese twobuttonstogether tolight theburnerOFFONMANNOFigure 15Figure 16ON/OFF SwitchManualKnobOnce lituse thisbutton toincreasegas rateOnce lituse thisbutton todecreasegas ratePage 10

2.1.6. 28BManual Operation (Total Control)In emergency the appliance can be operatedmanually as follows:ON/OFF Switch1. Turn the Gas Rate Adjusting knob fullyclockwise to the OFF position. A clickingsound will be audible, but this is perfectlyalright.ONMANManualKnob2. Turn the Manual knob clockwise to MANposition (see XFigure 17X).3. Ensure that the ON/OFF switch is in theON (–) position.OFFGas RateAdjustingKnobFigure 17NO4. Using a rigid slender object (like ascrewdriver) depress the pilot valveoperator through the large hole in theknob (see XFigure 18X) and light the pilotusing a match or lighted taper.5. Keep the valve operator depressed for afurther 10 seconds and slowly release.The pilot should stay alight. Repeat step4 if necessary.6. Turn Manual knob anticlockwise to ONposition.7. Turn the Gas Rate adjusting knobanticlockwise to ON position to turn themain burner on. Adjust this knob to getthe desired gas rate between maximumand minimum.8. To turn the main burner off but, leavingthe pilot on, turn the Gas Rate adjustingknob fully clockwise past the OFFposition.9. To turn the pilot off place the ON/OFFswitch to OFF (O) position.OFFMANGas RateAdjustingKnobFigure 18ONNONOTE: No attempt should bemade to relight the fire for atleast 3 minutes after the pilotflame has been extinguishedeither intentionally orunintentionally.Page 11

2.2. 3Battery Replacement (Remote Control & TotalControl)2.2.1. 29BHandset1. On the reverse of the handset removethe battery cover by pressing down atthe top of the cover and sliding down.2. Remove and unclip the old battery andreplace with a new PP3 9V battery.Press here andslide down3. Replace the cover.Figure 192.2.2. 30BReceiver Unit1. Remove the receiver unit from under thefire burner (or from wherever positionedif mounted remotely) and remove thebattery compartment cover (see XFigure20X).2. Replace the old batteries with new ones,ensuring they are inserted in the correctpolarity.3. Replace the cover on the receiver unit,ensuring that it is securely closed.4. Return the receiver unit to its originalmounting position.Figure 20CAUTION: With the exception of battery replacement, the battery receiver mustbe located within the heat shield at all times.Page 12

2.3. 4Battery Replacement (Optimum Control)1. The battery pack is mounted inside thewall-mounting box behind the wall switchplate.2. To change the batteries remove the twosmall screws securing the wall plateusing a small screwdriver.3. Remove the battery pack from the wallbox and replace the spent batteries withnew ones (4 off 1.5V AA batteries)ensuring correct polarity.4. Insert the battery pack back into the wallbox and refit the wall plate ensuring thatit is the right way up.5. Secure with screws.CABLE TOVALVEHIGH brownSWITCHBATTERYPACK(4 x 1.5 V AABATTERIES)blueblueblackFigure 21bluewhitebrownREAR OF WALLPLATE2.4. 5Battery Replacement (Trim Switch Control)1. Remove ash pan cover to gain access tocontrols.brownLOW/OFFSWITCHbatteries are inserted with correctpolarity in the holder.2. Slide out the battery holder from underthe fire.3. Replace all batteries with new ones (4 xAA batteries required). Ensure that the4. Replace the battery holder into thebattery compartment.5. Return the ash pan cover.TR AYFIXINGSCREWHEATSHIELDPILOTFIXINGSCREWSTRAYFIXINGSCREWRECEIVER/GAS INLET SLOT BATTERYCOVERPACK PRESS.GROMMETTESTPOINTGASINLETPOWERSUPPLYPLUGSCONTROLVALVEFigure 22CAUTION: With the exception of battery replacement, the battery holder must belocated within the heat shield at all times.Page 13

2.5. 6BFuel Effect LayoutYou fire has been supplied with either Coal or Pebble effect. Please refer to the relevantsection for instructions on how to arrange the imitation fuels.Fuel Effect Tray Type Refer toCoal Effect Natural Gas & LPG Section X2.5.1XPebble Effect Natural Gas Section X2.5.2XIt is recommended that the imitation fuel be left alone once the desired flame pattern has beenachieved. Constant moving of the imitation fuel will cause the fuel to disintegrateand/or cause discolouration.RCF Advice:This product may use Components (Coals, Pebbles & Ceramic backs)containing Refractory Ceramic Fibres (RCF), which are man-made vitreoussilicate fibres. Excessive exposure to this material may cause irritation to eyes,skin and respiratory tract.Therefore during installation and servicing we recommend that you use a HEPAfiltered vacuum to remove any dust and soot accumulated in and around the firebefore and after working on the fire, to ensure that the release of fibres fromthese RCF articles is kept to a minimum.We recommend that you should follow the normal hygiene rules of not smoking,eating or drinking in the work area.When replacing Components containing Refractory Ceramic Fibres (RCF), werecommend that the replaced items are not broken up, but are sealed withinheavy duty polythene bags, and clearly labelled as RCF waste. RCF waste maybe disposed of in suitably licensed landfill sites.WARNING: Do not touch the fire when it is alight. The fire will remain very hotfor a while after extinguishing.Some sooting on the pebbles may be observed. This is perfectly normal.Periodically operating the Fire at various rates will burn this soot away. Ifexcessive sooting is observed, this is an indication that the pebbles are laidincorrectly – please refer to instructions.Page 14

2.5.1. 31BCoal Effect LayoutThis fire is supplied with three different typesof ceramic coals packed in separate bags asfollows: -16” 18”Random Coals 19 21Small Square Coals 6 8Medium Square Coals 4 5(Quantities shown are pcs)Medium squarecoals equallyspaced allthe waybackProceed with the coal layout as follows: -1. Unpack the bag of Medium SquareCoals and place them equally, as farback as possible on the matrix. Refer toXFigure 23X.2. Now unpack the large bag containingRandom Coals.3. For 16”, choose the largest 5 triangularshaped coals and place 3 coals on themiddle 3 ribs as shown in the figure.4. For 18”, choose the largest 6 triangularshaped coals and place 4 coals on themiddle 4 ribs.Large triangularrandom coalsFigure 23GAPS5. Place them such that the fronts of thecoals are in line with the front edges ofthe ribs. Place the other two coalssimilarly on the extreme two ribsensuring that they do not fall into thechannels. If necessary support themagainst the adjoining coals.6. Unpack the bag of Small Square Coalsand starting from left hand side presseach coal gently onto the spikediagonally approximately 15mm into thetray. Ensure that the flat smooth surfaceof the coal is on the top. Also ensurethat none of the holes are blocked. Thecoals should be pressed in all the wayand there should be small gaps betweenthe coals (see XFigure 25X)RIBSFigure 24CHANNELSSmall square coalsFigure 25Page 15

7. Now place 5 more Random Coals ontop of the Small Square Coals as shownin figure below ensuring that they arestable in position and do not topple overonto the burner or to the front. Placethem such that the flat surfaces are atthe top and bottom.Small randomcoals8. The next step is to place further 6Random Coals in such a way that theyare bridging between the front coals andthe coals placed in step X1X. Leave gapsbetween coals. Ensure that none of thecoals fall onto the burner. See XFigure27X for the layout.9. Finally place 3 (for 16”) or 4 (for 18”)Random Coals at the back ensuring thatthe gaps left previously in step X1X are notblocked by the coals.10. Packing the coals too tightly together willresult in a poor flame picture. The bestresults come from a ‘loose’ fuel build.11. After the appliance has been allowed towarm up (operated on high setting for10-15 minutes), small adjustments (usinga small pair of tongs) may be made tothe top layer to achieve the desiredflame picture.12. It is recommended that the coals be leftalone once the desired flame picture hasbeen achieved. Constant moving of thecoals causes the coals to disintegrateand/or cause discolouration.RandomcoalsRandomcoalsFigure 26GAPSFigure 27WARNING: Do not touch thefire when it is alight. The firewill remain very hot for a whileafter extinguishing.Figure 28Page 16

2.5.2. 32BPebble Effect LayoutThis fire is supplied with different types ofceramic pebbles packed in separate bags asfollows: -16” 18”Large Pebbles (A and B) 8 10Small Front Pebbles (E and J) 10 13Medium Flat Pebbles (H) 4 5Medium Pebbles (C and D) 2 2Small round Pebbles (F) 4 5(Quantities shown are pcs)Proceed with the pebble layout as follows: -1. Unpack the bag of Medium FlatPebbles and place them equally, as farback as possible on the matrix. Unpackthe bag of Small Front Pebbles andstarting from left hand side press eachpebble gently onto the spike diagonallyapproximately 15mm into the tray.Ensure that the flat smooth surface ofthe pebble is on the bottom. Also ensurethat none of the holes are blocked. Thepebbles should be pressed in all the wayand there should be small gaps betweenthe pebbles (see XFigure 29X).Figure 292. Now unpack the bag containing theLarge Pebbles.3. For 16” choose 3 pebbles and placethem on the middle 3 ribs as shown inXFigure 30X.4. For 18” choose 4 pebbles and placethem on the middle 4 ribs as shown inXFigure 30X.5. Place them such that the fronts of thepebbles are protruding approx. 12mm infront of the rib edge. Place the twoMedium (C and D) pebbles similarly onthe extreme two ribs ensuring that theydo not fall into the channels. Ifnecessary support them against theadjoining pebbles (see XFigure 30X).6. Now place 5 (for 16”) or 6 (for 18”) moreLarge Pebbles on top of the SmallFront Pebbles as shown in figure belowensuring that they are stable in positionand do not topple over onto the burner orto the front. Place them such that the flatsurfaces are at the bottom (see XFigure31X).Figure 30Figure 31Page 17

7. Place 4 (for 16”) or 5 (for 18”) SmallRound Pebbles at the back ensuring thatthe gaps left previously in step 2 are notblocked by the pebbles (see XFigure 32X).8. Put aside any pebbles left over for useas future replacements9. It is recommended that the pebbles beleft alone once the desired flame patternhas been achieved. Constant moving ofthe pebbles causes the pebbles todisintegrate and/or cause discolouration.WARNING: Do not touch thefire when it is alight. The fire willremain very hot for a while afterextinguishing.Figure 32Some sooting on the pebbles may be observed. This is perfectly normal.Periodically operating the Fire at various rates will burn this soot away. Ifexcessive sooting is observed, this is an indication that the pebbles are laidincorrectly – please refer to instructions.Page 18

2.6. 7BFitting the Trim2.6.1. 3BElegance Trim (Preparation)Before fitting the trim, attach the fixing brackets enclosed to the pre-drilled holes, with the hightemperature push fit rivets also enclosed.Top FixingBracketsRubber SealCableTiesFigure 34 – Top Fixing Bracket AssemblyFigure 33 – Location of Top Fixing BracketsBottom FixingBracketFigure 36 - Bottom Fixing Bracket AssemblyFigure 35– Location of Bottom Fixing BracketsFigure 37 Figure 38 Figure 39With the rivet in the open position (as shown in XFigure 37X), pass the rivet through the bracketand into the locating hole within the frame of the appliance (as shown in XFigure 38X).Now push the rivet to the closed position (as shown in XFigure 39X). You can now proceed to fitthe trim itself.Page 19

2.6.2. 34BElegance Trim (Fitting)1. Offer the trim to the front flange of thefire.2. Keeping the trim vertical, locate theholes at the bottom of the two sides ontothe pins on the sides of the fire.TOP BRACKETS3. Lower the trim onto the two brackets ontop of the fire flange.4. Centralise the trim if necessary.5. The fire fret and ash pan cover stand infront of the fire.BOTTOM LOCATING PINSFigure 402.6.3. 35Box TrimThe Box Trim is held in place by means offour magnets, two at the bottom rear of thetwo sides and two at the top rear of the twosides of the trim.Magnets2.7. 8BHome ImprovementsFigure 41WARNING: If after installation of this fire any home improvements (e.g. doubleglazing, secondary double glazing, draught proofing, fitting extractor fans, etc.)are carried out to the property it is essential to carry out a spillage test on the fireto ensure that the flue is still operating satisfactorily.NOTICE: Discolouration of wall surfacesGenerally, heating appliances will create warm air convection currents that willtransfer heat to any wall surface against which they are located.Some soft furnishings (including blown vinyl wallpapers) may not be suitable foruse where they are likely to encounter temperatures above the normal roomlevel. For this reason, the manufacturer’s advice should be sought before usingthis type of wall covering adjacent to any heating appliance.The likelihood of wall staining caused from convected air currents will beincreased in areas where high levels of tobacco smoke or other contaminantsexist.Page 20

2.8. 9BCleaning and Care InstructionsCAUTION: Ensure that the appliance is off (including the pilot light) and hascompletely cooled (off for at least 2 hours) before carrying out any cleaning ormaintenance.RCF Advice:This product may use Components (Coals, Pebbles & Ceramic backs)containing Refractory Ceramic Fibres (RCF), which are man-made vitreoussilicate fibres. Excessive exposure to this material may cause irritation to eyes,skin and respiratory tract.Therefore during installation and servicing we recommend that you use a HEPAfiltered vacuum to remove any dust and soot accumulated in and around the firebefore and after working on the fire, to ensure that the release of fibres fromthese RCF articles is kept to a minimum.We recommend that you should follow the normal hygiene rules of not smoking,eating or drinking in the work area.When replacing Components containing Refractory Ceramic Fibres (RCF), werecommend that the replaced items are not broken up, but are sealed withinheavy duty polythene bags, and clearly labelled as RCF waste. RCF waste maybe disposed of in suitably licensed landfill sites.2.8.1. 36BCleaning the Fire-Bed and the Imitation Coals/Pebbles1. If excessive debris is observed on theimitation fuels or fire-bed, this must beremoved before further using the fire.2. Carefully remove all the imitation fuelfrom the fire-bed. Any soot or debris onthe fuel can be gently brushed away witha soft brush - DO NOT use a vacuumcleaner.3. Use a low powered HEPA filteredvacuum cleaner with a small nozzle toclean the burner board by gentlysweeping the nozzle above the surfaceof the board. Clean the ports (smallholes on the board) in a similar fashion.4. Relay the imitation fuel after cleaning, inaccordance with the layout instructions inthis booklet.5. When satisfactory flame appearance hasbeen achieved after positioning thecoals, they should not be movedunnecessarily. Constant moving of theimitation fuels will damage and/orcause discolouration.Page 21

2.8.2. 37BCleaning the PilotThe oxygen depletion sensing pilot fitted toyour Burley Magiglo fire is a highly reliablesafety device which causes the fire to shutdown in the unlikely event of a reduction ofoxygen in the room where the fire is fitted.After a period of time, it is possible for lint(carpet fluff, pet hair, dust, etc.) to build upon the lint guard assembly (see diagram)causing some of the following symptoms:1. The pilot does not light readily.2. Yellow flame on pilot burner.3. Fire shuts down unexpectedly.Lint GuardFigure 424. The pilot does not stay alight afterreleasing the control lever.If any of the above symptoms show, followthe instructions below for removing theoffending blockage:1. Using a pair of tweezers (if available) ora piece of fine soft wire, pick out the lintfrom the lint guard.2. With the aid of a small nozzleattachment on your vacuum cleaner,apply suction at the lint guard on thepilot. Very carefully, do the same on thepilot head.If, after carrying out the above procedure,there is no improvement to the performanceof the fire, seek expert help.2.8.3. 38BCleaning the Fire BackYou should not attempt to clean the fireback,as it is made of soft ceramic fibre, which iseasily damaged. However, if it should berequired, a light dusting with a very softbrush will remove any soot or dust marks.NOTE: Any attempt to clean thefire back using an alternativemethod, will result in irreparabledamage leading to areplacement being required.2.8.4. 39Black Painted Metal SurfacesThese surfaces should be dusted regularlyand any marks removed with a soft dampcloth.Page 22

2.8.5. 40Brass or Chrome SurfacesThese surfaces should be cleaned with a proprietary non-abrasive metal cleaner.Remove the trim (if fitted), the fret and the ash-pan cover before cleaning.The trim is held in place by means of four magnets at the rear of the trim. The fret and the ashpancover are free standing in front of the fire.2.8.6. 41BStainless SteelStainless steels need to be cleaned for aesthetic considerations and to preserve corrosionresistance.Oil and finger marks can be removed using a glass cleaner or preferably a mild solution ofwarm water and detergent.Scratches can be removed by gently rubbing in the direction of the grain with a 240 grit emerycloth (or similar). Once the scratch has been completely removed the surface can then be repolishedusing 3M Scotchbrite pads - Fine Grade.Periodically it may be necessary to coat the entire surface in order to achieve a uniform finish.This can be achieved by applying a light coat of oil (baby oil) using a soft lint free cloth, thenbuffing in line with the grain until the excess is removed.NOTE: After any cleaning process the surface must be thoroughly dried.2.8.7. 42BCare of Ceramic BacksThe ceramic fireback on this appliance must NOT be sprayed with any type of solvent-basedhigh temperature paint.The very high temperatures produced within the appliance will cause the paint to bubbleand/or burn off rendering the fireback looking unsightly.Minor surface scuffs may be treated using a water based touch up stain available at BurleyMagiglo fire retailers.Extreme care should be taken when handling and installing products containingceramic interiors, so as not to cause damage.Page 23

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3. INSTALLATION INSTRUCTIONSBefore installation, ensure that the local distribution conditions (identification of thetype of gas and pressure) and the adjustment of the appliance are compatible)3.1. 10BGeneral Safety RequirementsBefore commencing installation, ensure that the intended installation will complywith details in XGeneral InformationX on Page X1X.3.2. 1BFlue and Chimney RequirementsThis fire is suitable for installation into the following fireplace opening: -Masonry Chimney (Class I) - with minimum cross sectional area equivalent to a 175 mm (7”)diameter flue and a maximum fireplace opening with or without a chair brick as given in XFigure44X.Before Installation the following checks must be made: -1. The chimney is sound, free from obstructions and if it has previously been used with asolid fuel or oil fired appliance it should be swept before installing this gas fire. Thechimney must be inspected annually to ensure continued clearance of combustionproducts.2. Any flue damper plates or obstructions etc. must be removed and no restrictor plates shallbe fitted. Where removal is not practical, the damper plate/restrictor must be fixedpermanently in the fully open position. Any mortar fangs in pre-cast concrete flues must beremoved.3. The minimum equivalent height of the chimney or flue must be 3 meters (10 ft.) measuredfrom the hearth to the bottom of the chimney pot (if fitted).4. It is recommended that a smoke match test be carried out before installation to ensure thatthere is no spillage of fumes into the room. If spillage occurs this problem must be rectifiedbefore commencing installation.5. The flue must serve only one appliance.6. If any terminals or chimney pots are fitted on the flue, ensure that they are suitable for thepurpose.Page 25

3.3. 12BGeneral Dimensions555585AB16” Aria Dimensions380mm490mmFigure 433.4. 13BTechnical DataABTRIMS NOT SHOWN3.4.1. 43B16” Aria (All Controls)AB18” Aria Dimensions430mm540mmTable 1Natural Gas (G20) Propane (G31)Nominal max. Heat Input 6.9 kW (gross) 6.9 kW (gross)Setting Press. (Cold) 16” 9.3mbar ±0.2mbar 30.8mbar ±1.0mbarSupply Pressure 20 mbar 37mbarMin. Heat Input (Gross) 3.0 kW 3.0 kWMin. setting press 1.8 mbar 5.3 mbarInjector Stereomatic StereomaticInjector Size (2 off x 7 holes) 0.67 0.40Gas Inlet Connection 8mm 8mmPilot SIT OxyPilot SIT OxyPilotWeight (approx.)15kg.Efficiency Class Class II Class II3.4.2. 4B18” Aria (All Controls)Natural Gas (G20) Propane (G31)Nominal max. Heat Input 9 kW (gross) 9 kW (gross)Setting Press. (Cold) 18” 10.0mbar ±0.2mbar 32.2mbar ±1.0mbarSupply Pressure 20 mbar 37mbarMin. Heat Input (Gross) 3.0 kW 3.0 kWMin. setting press 1.5 mbar 3.0 mbarInjector Stereomatic StereomaticInjector Size (2 off x 7 holes) 0.75 0.44Gas Inlet Connection 8mm 8mmPilot SIT OxyPilot SIT OxyPilotWeight (approx.)16kg.Page 26

3.5. 14BAppliance LocationThe fire must be fitted on a flat non-combustible base. In addition a non-combustible hearth orphysical barrier with minimum dimensions shown in figures below should be provided in frontof the fireplace opening where relevant.However, with hole in the wall fire installations, where it may be desirable not to include ahearth with the appliance installation, Building Regulation Approved Document J paragraph3.40 currently states:-Appliance should be placed on hearths unless:a. they are installed so that every part of any flame or incandescent material will be atleast 225mm above the floor; orb) the manufacturer’s instructions state that a hearth is not required.Burley Magiglo would recommend that a hearth or physical barrier be installed with thisappliance. However, should you decide not to follow our recommendation and do not fit ahearth or subsequently decide to remove the hearth / physical barrier, then consideration as tothe safety of the occupants of the room should be given.A suitable proprietary fire surround with aminimum of 150 oC rating may be fitted infront of the fireplace opening.325AFireSurroundHearth150mm 150mmC50mm min(or 12mm witha fixed fender)Figure 44Fireplace Opening Sizes (mm)16” 18”Dim Min Max Min MaxA 395 470 445 520B 555 575 555 575Cmin 280 280Table 2Hearth Construction: The hearth material must be non-combustible and aminimum of 12mm thick, when laid on the floor. Either a 50mm upstand abovethe finished floor level must be created or a fixed fender must be used.Page 27

3.6. 15BVentilation1. For Aria 16” models, normal adventitious ventilation is usually sufficient to satisfy theventilation requirements of these appliances. In GB reference should be made to BS 5871Part 3, and in IE reference should be made to the current edition of I.S.813 which makesclear the conditions that must be met to demonstrate that sufficient ventilation is available.2. The Aria 18” models require a minimum of 100cm 2 ventilation in the room where the fire isinstalled when installed in Great Britain (GB) and in IE, reference should be made to thecurrent edition of I.S.813 which makes clear the conditions that must be met todemonstrate that sufficient ventilation is available.3. If provided, any purpose provided ventilation must be checked periodically to ensure it isfree from obstructions.4. When fitting the fire in Northern Ireland (NI), purpose provided ventilation must beprovided in accordance with the rules in force.5. In other EC countries equivalent rules in force must be used.3.7. 16BContents ChecklistBefore proceeding with installation of the fire check the contents as follows:Basic Kit (Applicable to all control options)QuantityItem1 Gas Fire1 Imitation Fuel – Coal (NG/LPG) or Pebble Set (NG only)1 bag Containing: - Length of sealing strip1 Isolating Valve1 bag 2 cables, 2 tensioning screws, 2 wing nuts and 4 eye screws.1 box Trim kit with assembling instructions (Elegance trim only)1 box Fire fret and Ashpan coverAdditional Items for Remote Control and Total Control ModelsQuantityItem1 Remote Control Handset and Receiver4 AA Batteries1 PP3 (9V) BatteryAdditional Items for Optimum Control ModelsQuantityItem4 AA Batteries plus battery holder1 5 Metre Cable with wall plate and switchesAdditional Items for Trim Switch Control ModelsQuantityItem4 AA Batteries plus battery holderPage 28

3.8. 17BInstallation ProcedureBefore commencing installation, ensure that the intended installation will complywith details in XGeneral InformationX on Page X1X.Carefully unpack the contents of the carton and check them against the checklist given on theprevious page.Make sure that the fireplace opening is suitable for the installation of the fire and prepare thefireplace to suit the dimensional requirements given in sections X3.3X, X3.4X and X3.5X (i.e. fitting thefire surround, the hearth, etc.).WARNING: Do not handle the ceramic fireback at any time.3.8.1. 45BPreparing the Firebox1. Remove the two tray fixing screws fromthe bottom of the fire tray (seediagrams).2. Gently pull out the fire tray from thefirebox and put it safely aside for lateruse.TRAYFIXINGSCREWPILOTFIXINGSCREWSTRAYFIXIN GSCREWGAS INLET SLOTCOVERGROMMETPRESSURETESTPOINTFigure 45 - Manual BM ControlC ONTROLVALVETR AYFIXINGSCREWHEATSHIELDPILOTFIXINGSCREWSTRAYFIXINGSCREWRECEIVER/GAS INLET SLOT BATTERYCOVERPACKGROMMETGASINLETPOWERSUPPLYPLUGSCONTROLVALVEPRESS.TESTPOINTFigure 46 - Remote, Optimum,Trim Switch & Total ControlPage 29

3. Remove the silicone rubber sealing stripfrom its bag and apply it around the rearof the fire flange after first removing theprotective backing paper.4. Unpack the firebox fixing cables from thebag and feed each cable through eachhole on the side of the flue outlet slot.Rubber SealCableTiesFigure 47 – Rubber Seal and Cable3.8.2. 46BPreparing the Fireplace Opening1. Ensure that the dimensions of thefireplace and builders openings are assuggested in earlier section. Ifnecessary remove any pre-installedfireback or fireplace furniture.2. Mark out the four eye-screw positions onthe back wall of the builders opening asshown in the diagram.3. Drill and plug at the marked positionsand fully screw in the four eye-screws.Ensure that the eye of each screw ishorizontal.4. Install any fire surround at this stage, ifrequired.A530mmB BA500mmHearthFigure 4816” Model 18” ModelA 163mm 190mmB 95mm 123mmPage 30

3.8.3. 47BConnecting the Gas SupplyThe gas supply to the fire must be carried out using rigid or semi-rigid metal tubing of 8 mmdiameter. A service cock must be connected near the appliance to facilitate isolation of thegas supply during servicing. For this an isolating valve has been supplied.IMPORTANT: The gas supply must be designed such that the firebox isremovable during servicing for inspection/ cleaning of the debris in the builder’sopening.The gas supply into the firebox should be routed from the rear of the firebox.After creating a slit in the grommet, route the gas supply through, leaving the remaining twointact.3.8.4. 48BFitting the Firebox1. Place the firebox centrally in front of thebuilder’s opening leaving a reasonablespace for feeding the cables through theeyelets.2. Feed the cable through the matchingeyelets (left cable into the left handeyelet and the same with the right handcable) and then back into the holes atthe bottom rear of the firebox. Ensurethat the gas line has been fed into one ofthe slots in the box.3. Whilst pulling the cables push the fireboxgently into the builders opening until theflange of the firebox abuts the firesurround (or the wall).FIREBOXCABLEEYELETS4. Now feed the bare end of each cable intothe hole at the threaded end of the cabletensioning screw.Figure 495. Screw the wing nut all the way into thecable tensioning screw and slide thescrew all the way onto the cable until itreaches the rear of the firebox where thecable emerges.6. Feed the end of the screw into the holein the firebox.7. Whilst holding the cable tensioningscrew in the box pull the cable taughtand without releasing the tension on thecable, tighten the small thumb screw.8. Carry out the same procedure on thesecond cable.Page 31

9. Roll up the excess cable and tuck itaway in the corner. DO NOT cut theexcess cable.10. To further tension the cable, whilegripping the tensioning screw tighten(turn clockwise) the wing nut. If aftercarrying out the above procedure theseal between the firebox flange and thefire surround is not adequate repeat theabove procedure.11. Prepare the gas line for final fixing.12. Replace the burner tray ensuring that theinjector rail is located into the rearsupport bracket in the firebox.13. Fix the tray using the two tray fixingscrews removed previously.14. Connect the gas supply to the inlet to thevalve via the isolating valve supplied.15. For Manual Control models. Proceed toSection X3.8.9X. For other control options,proceed to instructions from those inSections X3.8.5X to X3.8.7X as applicable.THUMBSCREWWINGNUTFigure 50CABLETENSIONINGSCREWPage 32

3.8.5. 49BContinuation of Installation - Remote Control Model1. Unpack the box containing the Receiverand the Hand Set.2. Fit four AA (1.5V) batteries into thereceiver unit and the PP3 (9V) batteryinto the transmitter (hand set).3. Feed the cable from the receiver unitheat shield to the spade terminals on thecontrol valve, keeping the cable clear ofthe underside of the tray. The cableconnectors must be matched to theappropriately sized spade connector.4. Position the receiver under the heatshield as shown in XFigure 51X.5. Test the operation of the drive motorusing the hand set as per UsersInstructions (Section X2.1.3X - XLightingProcedure (Remote Control)X on pageX8X).6. Proceed to Section X3.8.9X to commissionthe installation.TR AYFIXINGSCREWHEATSHIELDPILOTFIXINGSCREWSTRAYFIXINGSCREWRECEIVER/GAS INLET SLOT BATTERYCOVERPACK PRESS.GROMMETTESTPOINTGASINLETPOWERSUPPLYPLUGSCONTROLVALVEFigure 51Page 33

3.8.6. 50BContinuation of Installation - Optimum Control Model1. Find a suitable position for the wallswitch, a maximum of 5 metres of cableis supplied.2. Fit the wall box into the wall. Cut crossslotsin the rubber grommet and feed thecable through it such that the end withfour connectors is inside the box. Makegood the surface around the wall boxand cable runs.3. Make the connections on the wallswitches as shown in XFigure 52X.4. Fit the connectors on the cable under thefire to the drive motor on the valveensuring correct polarity. The cableconnectors must be matched to theappropriately sized spade connector.Also ensure that the cable is neatlytucked away and not touching theunderside of the tray.5. Fit the batteries supplied into the batterypack and test the operation of the valveusing the two switches (X2.1.4X - XLightingProcedure (Optimum Control andTrim Switch Control)X on page X9X).6. Proceed to Section X3.8.9X to commissionthe appliance.blueAny plaster/cement used tosecure the wall box must becompletely cured (dry) beforeinstalling the batteries or fixingthe switch plate.blueHIGH brownSWITCHblackbluewhitebrownLOW/OFFSWITCHCABLE TOVALVEBATTERYPACK(4 x 1.5 V AABATTERIES)Figure 52brownREAR OF WALLPLATEPage 34

3.8.7. 51BContinuation of Installation - Trim Switch Control Model1. Unpack the battery pack and connect tothe battery connection on the cable.2. Fit the connectors on the cable to thedrive motor ensuring correct polarity. Thecable connectors must be matched tothe appropriately sized spade connector.3. Test the operation of the drive motorusing the trim switches (X2.1.4X - XLightingProcedure (Optimum Control andTrim Switch Control)X on page X9X).4. Proceed to Section X3.8.9X to commissionthe appliance.4xAABATTERIESFigure 533.8.8. 52BContinuation of Installation - Total Control1. Unpack the box containing the receiverand hand set.2. Pull out the four cables through the heatshield and connect them as shown inXFigure 54X.3. Insert the four AA batteries in thereceiver ensuring correct polarity.4. Replace the receiver within the heatshield ensuring that the cables are nottouching the underside of the tray.5. Insert the PP3 (9V) battery in the handset.6. Proceed to Section X3.8.9X to commissionthe appliance.HTLeadSW(yellow )Figure 54TC( red )ValveCablePage 35

3.8.9. 53BCommissioning1. Turn on the gas supply to the fire andpurge the gas line. Check all the gasjoints for gas soundness.2. Remove the pressure test point screwlocated as shown in XFigure 45X or XFigure46X on Page X29X and connect a pressuregauge.3. Ignite the pilot in accordance with theUser Instructions.4. Set the controls to give full gas rate atthe main burner.5. Ensure that the pressure at the pressuretest point is as given in section X3.4X -XTechnical DataX in this booklet.Alternatively the information is given onthe data badge of the appliance.6. If the correct pressure cannot beachieved, then some potential causes oflow pressure are:a) Supply pipes are not of large enoughdiameter.9. Lay the fuel effect in accordance with theinstructions in the appropriate section forthe model.10. Proceed to carry out a spillage test.Figure 55– Manual BM Control ValveInletPressureTest PointInletPressureTest Pointb) The supply pipes are blocked orpartially blocked.c) Restriction at the appliance isolationvalve.7. Set the controls to the low rate position(small flame position) and check the lowrate setting pressure.8. Turn the fire off.Figure 56– Manual Mertik/Remote/Optimum/TrimSwitchControl ValvePage 36

3.8.10. 54BChecking for Spillage1. Close all doors and windows.2. Turn the fire on at full rate and leave itburning for 5 minutes.3. Test for spillage using a smoke match (ina ‘Blume Tube’) about 12mm under thecentre of the top louvre on the ceramicfireback.4. If the smoke spills out into the room,,repeat the test after a further 10 minutes5. If the fire shows tendency to spill, thismay indicate either an installation fault ora flue construction fault. Disconnectthe fire and seek expert advice.SMOKEMATCHFigure 57 – Spillage TestThe fuel effect must be laid inaccordance with the instructionsprior to commencing the spillagetest.I there are any extractor fans inthe nearby rooms then repeatthe smoke match test with allthese fans operating and anyinterconnecting doors openbetween the fans and the fire.3.8.11. 5BInstructing the UserThe installer must hand over theseinstructions to the user and explain how tooperate this fire, stressing the importance ofhaving the fire checked and servicedregularly. An annual service isrecommended.It is mandatory as part of thegas installation that the installerinstructs the user on the correctoperation and care of theirappliance.Page 37

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4. SERVICING INSTRUCTIONS4.1. 18BGeneral RequirementsAll repairs and servicing must be carried out by a qualified registered gas installer (e.g.member of Gas Safe in GB) in accordance with the current Gas Safety (Installation and Use)Regulations and these instructions.Before any servicing is carried out ensure that the gas and electric supply (where applicable)are turned off.Always check for gas soundness after dismantling or exchange procedures.4.2. 19BServicing Instructions1. Ensure that the fire is completely coldbefore progressing.2. Lay a suitable cloth over the hearth anddirectly in front of the fire to collect anydust that may result during servicingprocedure.3. Carefully remove all the fuel effect andplace them to one side. Any fuel effectthat may contain any soot or debris maybe carefully cleaned by brushing verylightly with a soft brush.4. Isolate the gas supply at the isolatingvalve and disengage it from the valve.Removing the Burner Tray:-1. Remove the two tray fixing screws fromunder the fire tray and pull out the trayfrom the firebox.2. To remove the debris from the tray,carefully turn it upside down and shakeit. This will dislodge any debris that mayhave penetrated the ports. Inspect theports and if any debris is still stuck inthem use a low powered vacuum cleanerwith a small nozzle to remove theoffending particles. Do not press thenozzle against the soft ceramic burnerboard. Once cleaned put the tray safelyaside for later use.Page 39

Removing the Firebox:-1. Referring to XFigure 58X, unwind the twocables at the rear bottom of the firebox.2. Unscrew both the thumbscrews and pullout the cable tensioning screws.3. Remove the blanking plate from the gasinlet slot and gently pull the fireboxforward. Manipulate the box to removethe gas pipe from the gas inlet slot in thefirebox.TENSIONINGSCREWCABLEFigure 584. Remove the firebox from the fireplaceopening.5. Remove any debris from the buildersopening and inspect the chimney for anyobstructions. If any found, remove themand if necessary sweep the chimney.6. Refit the firebox in the fireplace opening(see instructions in Section X3.8.4X - pageX31X).7. Refit the burner tray and connect the gassupply to the inlet of the valve.8. Turn on the gas and check the gassoundness of all gas joints broken duringservicing.9. Relay the coals in accordance with thecoal layout instructions in this bookletand follow the commissioninginstructions on page X36X.10. Carry out a spillage test.11. Refit the trim.Page 40

4.3. 20BReplacing PartsFor any spare parts that are required, please contact either your supplier or the manufacturerdirectly. You will need the model name i.e. model number, the gas type, the type of controland serial number.Only approved parts should be used.After replacing any components, fit the fire tray into the firebox, remake the gas connectionand follow the commissioning instructions in this booklet. Always carry out a gas soundnesscheck on all gas joints broken during replacement of parts.Follow instructions under ‘Servicing Instructions’ to remove the burner tray from the firebox.Place the ceramic fibre burner board in a safe place to prevent damage.4.3.1. 56BFire Back Replacement1. Remove the trim by lifting it off and awayfrom the appliance.2. Remove all the fuel effect from thefirebed.3. Remove all the small screws fromaround the black fireback retaining trimusing a No. 1 posidrive screwdriver.4. Remove the black trim.5. Lift out the old/damaged fireback andreplace with new one, ensuring that thefibre seal remains intact.6. Refit in reverse order.Page 41

4.3.2. 57Burner Board Replacement1. Follow instructions within the ServicingInstructions to remove the burner trayfrom the firebox.2. Remove the four rear cover plate fixingscrews and gently lift it off.3. Loosen the four front fuel retainingbracket-fixing nuts and lift off thebrackets.4. Lift out the burner board.5. Turn the tray upside down and tap it toremove any debris in it.6. Insert the new burner board in thechannel and evenly press down veryslightly.Figure 597. Replace the rear cover plate, ensuringthat the fibre seal is still in place and fix itin place with the four screws.8. Replace the two front coal-retainingbrackets and whilst pressing them downevenly pressing them down tighten thefour fixing nuts.9. Replace the burner tray in the firebox inreverse order.4.3.3. 58BPilot Assembly Replacement1. Follow instructions within the ServicingInstructions to remove the burner trayfrom the firebox.2. Pull out the HT lead from under theelectrode.3. Unscrew the pilot feed pipe nut at thepilot.4. Remove the two pilot assembly-fixingscrews, which are accessible afterremoving the lint guard. The lint guardpulls out after opening up the two tagson it.5. Remove the pilot assembly from underthe pilot shield.6. Cut the cable tie and unscrew thethermocouple nut at the rear of thecontrol valve.7. Replace with new unit in reverse order.Page 42

4.3.4. 59BControl Valve Replacement (BM or Mertik GV34))1. Remove the burner tray from the firebox.2. Remove the pilot gas feed pipe nut at thepilot. Pull out the HT cable from underthe electrode.3. Remove the lint guard from the pilotassembly then remove the two pilotfixing screws.4. Pull out the control valve cover andremove the control valve fixing screwlocated on the right hand side of thecontrol knob.5. Gently pull out the injector mounting railfrom the rear of the tray. This will causethe whole of the controls assembly tocome out in one piece. You may have tomanipulate the controls assembly toovercome any obstructions (e.g. controlsmounting bracket).6. Cut the cable tie. Remove thethermocouple nut from the rear of thecontrol valve.7. Undo and remove the two gas outlettubes on the control valve (8 mm and 4mm tubes).8. Pull away the old valve and replace withnew one in reverse order. Do not tightenthe nut on the gas tubes yet.9. Refit and secure the controls assemblyonto the tray and tighten all the gas jointstaken apart during the procedure.10. Refit the burner tray into the firebox andfollow through with commissioning andspillage testing procedures.INJECTORSHT LEADPILOTASSY.PRESSURETEST POINTBM CONTROLVALVECOVER & KNOBNOT SHOWN( )GAS INLETFigure 60 - Manual BM ControlPage 43

4.3.5. 60BMotor Replacement (Remote Control / Optimum Control Models/ Trim Switch Models)The gas rate adjusting motor is replaceablein situ.1. Remove the batteries from the receiverunit to prevent the risk of short circuit.2. Remove the two motor connection tagsfrom the valve. Pull out the HT lead.3. Pull out the HT lead from the side of thevalve cover (see XFigure 61X).4. Remove the valve cover securing screw.5. Unclip the valve cover from the valve onthe right hand side by inserting a verysmall screwdriver in the slot on the righthand front of the cover and pull out thecover.6. Turn the gas rate adjusting knob fullyanticlockwise and gently manipulate themotor free from the valve (see note).(See XFigure 62X & XFigure 63X)HTLeadValve CoverSecuringScrewFigure 617. Replace with new motor ensuring thatthe motor is hooked into the right handlug.8. Replace the cover and secure with thescrew.9. Remake the motor connections ensuringthat the large tag is fitted to the largespade (top connection) and vice versa..10. Reconnect the HT lead.11. Replace the batteries ensuring thecorrect polarity.12. Operate the handset to check theoperation of the motor.Figure 62Figure 63DriveMotorGas Rate AdjustingKnobNote: Operating the gas rate adjusting knob manually will cause the motorclutch to operate. This is normal and will not affect the valves’ operation.Page 44

4.3.1. 61BControl Valve Replacement (Total Control)Referring to XFigure 64X:1. Remove al the gas connections on thevalve including the pilot feed pipe.2. Remove the thermocouple connectionfrom the interrupter block at the rear ofthe valve.3. Pull out the TC cable with the red tabfrom the interrupter block.4. Unscrew the cable with yellow identifyinginsulation from the receiver.5. Remove the two valve securing screwsand withdraw the valve.6. Refit the replacement valve in reverseorder ensuring that the valve spacers arefitted.ValvesecuringScrewGasOutletValvesecuringScrewPilot FeedPipeGas ThermocoupleInlet ConnectionFigure 64TC Cableto Receiver4.3.2. 62BReplacing Receiver (Total Control)1. Pull out the receiver from under the heatshield and remove the batteries.2. Gently pull out the HT lead and the valvecable from the receiver (see XFigure 65X).3. Unscrew and remove the SW and TCconnections.HTLeadSW) (yellowTC( red )ValveCable4. Refit in reverse order. (The valve cableplug fits into the receiver in one wayonly).5. Replace the batteries and return thereceiver under the heat shield.4.3.3. 63BProgramming Handset to ReceiverIf for some reason the remote handsetrequires re-programming to operate thereceiver follow the procedure below:Figure 65until you hear an additional long acousticsignal confirming the new code is set.1. Press and hold, using a pointed object,the receiver’s reset button until you heartwo acoustic signals (see XFigure 66X).RESET2. After the second longer acoustic signal,release the reset button and within thesubsequent 20 seconds, press the(small flame) on the remote handsetFigure 66Page 45

4.4. 21BInstallation and Operational TroubleshootingThe table below is intended for problems related to the fire and its gas controls. It is a guideonly and does not take into account every eventuality. Servicing must be carried out inaccordance with the current Gas Safety (Installation and Use) Regulations, by a competentperson.It is recommended that the purchaser seek the advice of the original installer in case ofencountering any problems.Symptom Cause RemedyNO SPARK APPEARSAT THE ELECTRODEa) Electrode cracked or broken Replace pilot assemblyb) HT lead shorting out onburner bodyEstablish where spark isoccurring and insulate or reroutelead accordingly.c) Faulty spark generator Replace valvePiezo operatesnormally but pilot willnot lighta) No gas supply Check isolation valve/supplyb) Pilot jet blocked Replace pilot assemblyPilot lights, but goesout when control isreleaseda) Loose thermocoupleconnection at control valveendRemake thermocoupleensuring the connection isfirmb) Faulty Thermocouple Replace complete pilotassemblyPilot and main burnergo out when control isset to high positiona) Gas supply partially blockedb) Too many bends on gas inletpipec) Pilot jet partially blockedLocate restrict and removefaulty sectionIncrease diameter and/orreduce the number of bendsReplace complete pilotassemblyd) Restriction at Isolation valve Ensure valve is fully openand that internal diameter issufficient and free fromgreaseFire burns with flamesonly on one sidea) Imitation fuel layout incorrect Re-lay imitation fuel inaccordance with instructionsb) Excessive draught Establish cause and rectifyFumes enter roomwhen the fire is inoperationa) Blocked flue Remove blockage in flueb) Insufficient replacement air Check air vents are free ofobstructionsWarning: If you are in any doubt about the clearance of fumes, you must stopusing the appliance immediately and seek expert advice. Do not use applianceuntil the fault has been rectified.Page 46

Remote Control, Trim Switch, Optimum & Total Control ModelsSymptom Cause RemedyMain burner will notcome on whenrequired even thoughthe drive motor isheard to be operatingIgnition knob incorrectly setSet the ignition knob at the9 o’clock position.Motor not functioningwhen buttons arepressedRemote Control willturn fire off but willnot turn onA prolonged audiblesignal is heard whenattempting to light thefire with the remotehand set (TotalControl Model only).a) Flat hand set battery(Remote Control)b) Flat batteries in receiverunit (Remote Control)c) Flat batteries in batteryholder (Trim Switch andOptimum Control)Incorrect hand set operationON/OFF switch on control valvein OFF position.Replace battery (1 X PP3)Replace all 4 AA batteriesReplace all 4 AA batteriesEnsure two buttons arepressed to turn onTurn the switch to ONpositionNOTE: If any part of the pilot assembly (i.e. thermocouple, electrode, jet orburner) becomes faulty the whole pilot assembly will need changing.NOTE: For any spare parts that are required, please contact either yoursupplier or the manufacturer directly. You will need the model name i.e. ModelNumber, the gas type, the type of control and serial number.Only approved parts should be used.Page 47

4.5. 2BSchematic Wiring Diagram (Trim Switch andOptimum Control)BlueBrownBrownWhiteWhiteBlackBlack Blue‘HIGH’ SWITCH‘LOW/OFF’ SWITCH4-CORECABLEBlackWhiteWhiteBlackBlueBrown- +BATTERY BOX6VFigure 67Page 48

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Burley Magiglo fires are protected byUK patents 2193802, 2240620 and 2256920Other Patents PendingMagiglo is a registered trademark of Burley Appliances LtdBurley Magiglo, Lands End WayOakham, Rutland, LE15 6RBTel: 01572 725570 Fax: 01572 724390www.magiglo.co.uk Email: info@magiglo.co.ukBMF245.9