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The good, the bad and the ugly: the shape of things to ... - AviTrader

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Cover S<strong>to</strong>ry - 2012: <strong>The</strong> MRO Outlook 8<br />

An uncertain year ahead for <strong>the</strong> MRO sec<strong>to</strong>r<br />

as <strong>the</strong> global economy teeters on <strong>the</strong> brink<br />

In this issue, our final for 2011, we’ve h<strong>and</strong>ed <strong>the</strong> floor over <strong>to</strong> industry executives from around<br />

<strong>the</strong> world, in a range <strong>of</strong> different sec<strong>to</strong>rs, <strong>to</strong> hear <strong>the</strong>ir predictions for <strong>the</strong> year ahead<br />

TONy TyLER, DIRECTOR GENERAL <strong>and</strong><br />

CEO <strong>of</strong> <strong>the</strong> International Air Transport Association<br />

(IATA), put <strong>the</strong> writing on <strong>the</strong> wall last<br />

week when he downgraded <strong>the</strong> organization’s<br />

central forecast for airline pr<strong>of</strong>its in 2012 from<br />

$4.9bn <strong>to</strong> $3.5bn, for a net margin <strong>of</strong> 0.6%.<br />

But that was <strong>the</strong> <strong>good</strong> news. In <strong>the</strong> next breath,<br />

he said that <strong>the</strong> economic turmoil facing Europe<br />

if governments fail <strong>to</strong> resolve <strong>the</strong> Eurozone<br />

sovereign debt crisis would lead <strong>to</strong> aviation<br />

industry losses <strong>of</strong> over $8bn - <strong>the</strong> largest<br />

since <strong>the</strong> 2008 financial crisis. If <strong>the</strong> banking<br />

crisis is averted, Europe is still almost certain<br />

<strong>to</strong> fall in<strong>to</strong> a brief recession. European carriers<br />

are expected <strong>to</strong> post losses <strong>of</strong> $600m in 2012.<br />

Pr<strong>of</strong>its in o<strong>the</strong>r regions <strong>of</strong> <strong>the</strong> world will be<br />

considerably weaker than those <strong>of</strong> 2011.<br />

In <strong>the</strong> context <strong>of</strong> this grim outlook for <strong>the</strong><br />

year ahead, <strong>AviTrader</strong> MRO spoke <strong>to</strong> a range<br />

<strong>of</strong> industry pr<strong>of</strong>essionals <strong>to</strong> hear <strong>the</strong>ir views<br />

on <strong>the</strong> MRO industry <strong>and</strong> <strong>to</strong> gain some insight<br />

in<strong>to</strong> industry sentiment as we embark<br />

on an uncertain future. We h<strong>and</strong> <strong>the</strong> floor <strong>to</strong><br />

our contribu<strong>to</strong>rs:<br />

CRySTAL BALL GAzING<br />

According <strong>to</strong> Katia Diebold-Widmer, head <strong>of</strong><br />

marketing at MTU Maintenance Hannover,<br />

<strong>the</strong> aviation business has changed since <strong>the</strong><br />

last downturn. “Unlike previous downturns<br />

which led <strong>to</strong> a short-term heavy dem<strong>and</strong> drop<br />

As I sit here <strong>to</strong>day, enclosed by mountains <strong>of</strong> MRO<br />

related data which I have been trying <strong>to</strong> translate in<strong>to</strong><br />

prose, it seems that now is a time <strong>of</strong> record orders<br />

for increasingly technically complex aircraft. Even a<br />

simple<strong>to</strong>n like me can deduce that more complex<br />

aircraft, with more advanced bits, requiring more<br />

advanced knowledge, for more advanced overhaul,<br />

rolling <strong>of</strong>f <strong>the</strong> production line in ever greater numbers<br />

should point <strong>to</strong>ward <strong>good</strong> times for MROs. In<br />

fact, I am putting <strong>the</strong> pen down <strong>and</strong> I am <strong>of</strong>f <strong>to</strong> start<br />

an MRO - see you in <strong>the</strong> queue for <strong>the</strong> RFP, thanks<br />

for your time reading this, job done.<br />

<strong>and</strong> a high decrease in utilization, with most<br />

parked aircraft put back in<strong>to</strong> service shortly<br />

<strong>the</strong>reafter, we are now faced with a more<br />

structural type <strong>of</strong> change.”<br />

This time around, she says, fuel-inefficient MROintensive<br />

aircraft <strong>and</strong> engines have been parked<br />

in high numbers, <strong>and</strong> most <strong>of</strong> <strong>the</strong>m are unlikely<br />

<strong>to</strong> come back. “Production rates for new aircraft<br />

have stayed stable, <strong>and</strong> we are seeing<br />

record orders for new technology aircraft.”<br />

“In a worst case scenario,<br />

should <strong>the</strong> Eurozone crisis<br />

evolve in<strong>to</strong> a full-blown<br />

banking crisis <strong>and</strong> European<br />

recession, IATA estimates<br />

that <strong>the</strong> global aviation<br />

industry could suffer losses<br />

exceeding $8 billion in 2012”<br />

Tony Tyler, direc<strong>to</strong>r general, IATA<br />

However, climbing in<strong>to</strong> my coat, before venturing outside, in<strong>to</strong> <strong>the</strong><br />

crisp winter air, in search <strong>of</strong> an enthusiastic financial backer <strong>and</strong> willing<br />

workforce, <strong>the</strong>re is a niggling doubt in my mind. Sadly it is not just<br />

“will I need a scarf?”<br />

Older aircraft are being replaced by newer, less<br />

MRO-intensive ones that enjoy both a ‘honeymoon’<br />

period <strong>of</strong> five <strong>to</strong> seven years before <strong>the</strong>ir<br />

first shop visits, <strong>and</strong> longer engine on-wing<br />

times, she says. New technology engine models<br />

represent 50% <strong>of</strong> <strong>the</strong> active commercial jet engine<br />

fleet, compared <strong>to</strong> 33% before <strong>the</strong> crisis.<br />

Many aircraft are being retired <strong>and</strong> dismantled,<br />

which has a direct repercussion on MRO dem<strong>and</strong>:<br />

shop visits no longer occur, as engines<br />

are being replaced by surplus or exchange engines<br />

at a lower cost for opera<strong>to</strong>rs seeking <strong>to</strong><br />

use up an engine’s green time. This development<br />

has led <strong>to</strong> <strong>the</strong> emergence <strong>of</strong> a new breed<br />

<strong>of</strong> competi<strong>to</strong>rs, traders <strong>and</strong> brokers who are<br />

also tapping in<strong>to</strong> <strong>the</strong> MRO market.<br />

Lower overall dem<strong>and</strong> has led <strong>to</strong> increased<br />

price pressure <strong>and</strong> competition. According<br />

<strong>to</strong> Diebold-Widmer, <strong>the</strong> MRO market has lost<br />

15-20% <strong>of</strong> its size - or three years <strong>of</strong> growth<br />

- due <strong>to</strong> <strong>the</strong> downturn.<br />

Western Europe will be most vulnerable <strong>to</strong><br />

increased shocks <strong>to</strong> <strong>the</strong> market. <strong>The</strong> continuing<br />

trend <strong>of</strong> outsourcing MRO among cashstrapped<br />

airlines <strong>and</strong> cost-conscious low-cost<br />

airlines will fur<strong>the</strong>r <strong>the</strong> migration <strong>of</strong> maintenance<br />

activities <strong>to</strong> lower-cost regions like Asia-<br />

Pacific <strong>and</strong> China, according <strong>to</strong> David Conrad,<br />

direc<strong>to</strong>r, International Sales <strong>and</strong> Marketing at<br />

Guanghzhou-based GAMECO.<br />

“We are seeing an increasingly crowded MRO<br />

market in <strong>the</strong> region, especially in China, with<br />

many new entrants joining long-term established<br />

MRO providers. New entrants include<br />

OEMs, international MROs, new joint ventures<br />

or partnerships <strong>and</strong> third-party component repair<br />

houses. <strong>The</strong> bot<strong>to</strong>m line is that in 2012,<br />

<strong>The</strong> outlook for MROs in 2012? Surely that is an easy question <strong>to</strong> answer . . . asks Ben<br />

Jacques, commercial manager at aviation consultancy IBA<br />

Ben Jacques<br />

IBA<br />

<strong>The</strong> doubt is that <strong>the</strong> longer term MRO outlook may initially seem great<br />

based on manufacturer order books, but is that rose tinted longer term<br />

view representative <strong>of</strong> 2012’s revenue earning potential? Perhaps not?<br />

<strong>The</strong> MRO industry has not been immune <strong>to</strong> <strong>the</strong> pressures <strong>of</strong> <strong>the</strong> most<br />

recent global downturn <strong>and</strong> as we enter 2012 that very same global<br />

downturn is evolving. Trying <strong>to</strong> ditch <strong>the</strong> word global in favour <strong>of</strong> something<br />

more fresh <strong>and</strong> bang on trend, perhaps ‘Euro centric’ or as Europeans<br />

would probably prefer ‘Western (including USA) downturn’<br />

would sit better as a title for <strong>the</strong> next 12 months.<br />

Rising fuel prices <strong>and</strong> reduced consumer expenditure dampened fleet<br />

growth <strong>and</strong> also existing fleet utilisation as airlines couldn’t get enough<br />

seats filled <strong>to</strong> warrant <strong>the</strong> planned flying. Combine this with <strong>the</strong> predicted<br />

surge in A320 <strong>and</strong> B737NG shop visits not materialising, <strong>and</strong><br />

one can quickly explain <strong>the</strong> reduced MRO expenditure <strong>of</strong> 2009-10. <strong>The</strong><br />

numbers for 2010-2011 will likely show a small, cautiously optimistic<br />

(continued overleaf)<br />

<strong>AviTrader</strong> MRO - December 2011

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