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Winches and High Capacity Hoists - Unimaq

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<strong>Ingersoll</strong>-<strong>Rand</strong> Winches and High Capacity HoistsOffice and distributors in principal cities throughout the world. Contact the nearest <strong>Ingersoll</strong>-<strong>Rand</strong> office for the name and addressof the distributor in your country or write to: <strong>Ingersoll</strong>-<strong>Rand</strong>, P.O. Box 24046 Seattle, WA 98124-0046 USAWinches and High Capacity HoistsFor Order Entry and Order Status:<strong>Ingersoll</strong>-<strong>Rand</strong> Distribution Center510 Hester Drive, P.O. Box 618, White House, TN 37188Phone: (615) 672-0321 Fax: (615) 672-0801For Technical Support:<strong>Ingersoll</strong>-<strong>Rand</strong> Material Handling FasTeam2724 Sixth Avenue South, P.O. Box 24046, Seattle, WA 98124Phone: (206) 624-0466 Fax: (206) 624-6265United States Regional Sales OfficesChicago, IL131 West Diversey Ave., Elmhurst, IL 60126-1102Phone: (630) 530-3800 Fax: (630) 530-3891Detroit, MI1872 Enterprise Drive, Rochester, MI 48309Phone: (248) 293-5700 Fax: (248) 293-5800Houston, TX450 Gears Road, Suite 210, Houston, TX 77067-4516Phone: (281) 872-6800 Fax: (281) 872-6807Los Angeles, CA13107 Lakeland Road, Santa Fe Springs, CA 90670-0525Phone: (562) 777-0808 Fax: (562) 777-0818Philadelphia, PA900 E. 8th Ave., Suite 103, King of Prussia, PA 19406Phone: (610) 337-5930 Fax: (610) 337-5912National Sales Office Regional WarehouseToronto, Ontario51 Worcester Road, Rexdale, Ontario M9W 4K2Phone: (416) 213-4500 Fax: (416) 213-4510Order Desk – Fax: (416) 213-4506Canadian Regional Sales OfficesBritish Columbia1200 Cliveden Avenue, Delta B.C. V3M 6G4Phone: (604) 523-0803 Fax: (604) 523-0801Edmonton, AlbertaPhone: (780) 438-5039 Fax: (780) 439-7382Montreal, Quebec3501 St. Charles Blvd., Suite 104, Kirkland, Quebec H9H 4S3Phone: (514) 695-9040 Fax: (514) 695-0963InternationalLatin America Operations<strong>Ingersoll</strong>-<strong>Rand</strong> Production Equipment Group730 N.W. 107 Avenue, Suite 300, Miami, Florida 33172-3107Phone: (305) 559-0500 Fax: (305) 222-0864Europe, Middle East and Africa<strong>Ingersoll</strong>-<strong>Rand</strong> Material Handling – Douai Operations111, avenue Roger Salengro, 59450 SIN LE NOBLE, FrancePhone: (33) 3-27-93-08-08 Fax: (33) 3-27-93-08-00Asia-Pacific Operations <strong>Ingersoll</strong>-<strong>Rand</strong> Ltd.23/F., 625 King’s Road, North Point, Hong KongPhone: (852) 2527 0183 Fax: (852) 2529 5976Russia <strong>Ingersoll</strong>-<strong>Rand</strong> Co.Kuznetsky Most, 21/5, Entrance 3, Moscow, Russia 103895Phone: (7) 501-923-91-34 Fax: (7) 501-924-46-25Australia <strong>Ingersoll</strong>-<strong>Rand</strong> Co.1 Hartnett Drive, Seaford, Australia Vic 3198Phone: (61) 3 95541642 Fax: (61) 3 95541607WARNING: This equipment is not designed for transporting peopleor lifting loads over people. It is the user's responsibility to determinethe suitability of this product for any particular use and to checkcompliance with applicable regulations. Before installation, seemaintenance and operations manual for additional warnings andprecautions.Call 1-800-IR HOIST (474-6478) for thedistributor nearest you.Visit our web site at: www.irhoist.com© 2001 <strong>Ingersoll</strong>-<strong>Rand</strong> Company Form No. MHD55199/030701 Printed in U.S.A./30M


NEW!Winches and High Capacity HoistsTable of ContentsThis catalog presents the products of the Winch and High Capacity Hoist business segment of IR.By providing more focused attention to our products and their related markets, the improvements in these products,processes and services will continue to drive our pursuit of excellence. Our belief is that customers will respond bymaking IR their supplier and partner of choice.These winch and hoist products are sold and serviced by a network of distributors around the world. We appreciatethe opportunity to meet your material handling product needs.1. Electric WinchesElectric Worm Gear Series1500 and 2000 lb (682 and 909 kg) capacity .....................2Electric Winches and Car Pullers200 to 25000 lb (91 to 11364 kg) capacity.........................3Fulcrum Winches200 to 50000 lb (91 to 22680 kg) capacity.........................72. Air WinchesSelection Guide ........................................................ 12Classic Air Winch Series1000 and 2000 lb (454 and 909 kg) capacity ...................15Liftstar TM and Pullstar TM Gear Motor Series330 to 22000 lb (150 to 10000 kg) capacity.....................17FA2B “Third Generation” Air Winch Series4000 lb (1818 kg) capacity ..............................................21FA2.5A/FA5A “Third Generation” Air Winch Series5000 to 10000 lb (1818 to 2273 kg) capacity...................24Force 5 TM Air Winch Series4400 to 22000 lb (2000 to 10000 kg) capacity.................27Force 5 TM “Guideline and Podline” Series3400 and 10200 lb (1545 and 4636 kg) capacity ............ 35Accu-Spool TM Level Wind ........................................ 36Force 5 TM “Offshore” Man Rider TM Series330 to 6870 lb (150 to 3117 kg) capacitymeets ABS, DNV and LRS and CE requirements ................37“Third Generation” “Offshore” Gulf Man Rider TM2500 lb (1136 kg) capacity ..............................................42Liftstar “Offshore” Man Rider TM Series330 to 2200 lb (150 to 1000 kg) capacity .........................43Force 5 TM “Onshore” Man Rider TM Series2200 and 4400 lb (1000 and 2000 kg) capacitymeets ANSI-ASME A10.22–1990 .....................................463. Natural Gas Powered Winches1000 to 10000 lb (455 to 4545 kg) capacity.................... 49NEW!4. Hydraulic Winches1000 to 100000 lb (455 to 45450 kg) capacity................ 505. High Capacity Chain HoistsHercu-Link TM Air Chain Hoist5 to 100 metric ton capacity ............................................ 53Liftchain LCA Lube Free Hoist Series1.5 to 100 metric ton capacity ......................................... 59Hercu-Link TM Electric Chain Hoist5 to 50 metric ton capacity ............................................. 686. Trolleys and AccessoriesMan Rider TM Plain and Brake1.5 to 6 metric ton capacity ............................................. 74Man Rider TM Piston Motor Driven and 4-Wheel Drive1.5 to 6 metric ton capacity ............................................. 75Winch Construction Cages ......................................76Accu-Trol TM Pneumatic Pendent Control ................77Electric-Over-Air Pendent Control ...........................78Air line accessories ..................................................797. Tech TipsDrum calculation program ............................................... 80Fleet angle, stall & line pull info, wire rope guide .............. 81S•COR•E information...................................................... 82I-Beam Specifications ...................................................... 83English to metric conversion chart.................................... 84Winch Check List ............................................................ 85Hoist Check List .............................................................. 86Notes.............................................................................. 878. Hoist and Winch Limited Warranty................ 89MHITHE MATERIAL HANDLING INSTITUTE, INCHOIST MANUFACTURERS INSTITUTE


Electric WinchesThe IR line of electric winchesincorporates over 70 years ofexperience in solving the mostchallenging lifting, pulling andpositioning applications in theworld’s toughest industries.Why choose an IR electric winch?• The high quality components inan IR electric winch deliver reliableperformance and long lasting service.• IR electric winches are designedto offer maximum environmentalresistance.• Each IR winch is provided with atotally enclosed NEMA B motor.• The motor design of each IR winchincorporates class “B” electricalinsulation with a 1.0 service factorthat ensures the motor’s abilityto deliver 100% of its ratedhorsepower throughout the dutycycle of that motor.• The automatic braking systemdelivers positive load control forlifting and lowering.• IR electric winches incorporatea flexible design that allows forhorizontal, vertical or upside downpositioning.


Electric Worm Gear Series1500 and 2000 lb (682 and 909 kg) capacity■ Standard features:• Fully reversing, totally enclosed, nonventilated(TENV) motors; 15 minute dutycycle for EBT1500; 10 for EBT2000• Spring set, electromagnetically releasedautomatic shoe style brake with manualrelease for emergency operation• Bronze worm gear provides automaticself-locking for extra safety• Fully enclosed anti-friction bearings• Hand crank for emergency manualoperation• Aluminum frame and drum• Belt driven■ Options:• Control package:– NEMA 4, watertight enclosure– NEMA 4, magnetic reversing starters– NEMA 3R or 4, pushbutton controls– NEMA 1 or 4, reversing drum switch• Single or three phase motors• 12" (305 mm) drum• Free spool feature• Chain drive• Electronic overload protectionEBT2000B20-5SpecificationsModel Line pull Line speed Duty Maximum drum storage for rope diameter of Shippingno. 2nd layer 2nd layer cycle 3 ⁄16 " 1 ⁄ 4 " 5 ⁄16 " 3 ⁄ 8 " weightlbs kg fpm m/min min hp ft m ft m ft m ft m lbs kgEBT1500A20-5 1500 682 20 6 15 1 1 ⁄ 2 338 103 200 61 122 37 87 27 129 59EBT1500A20-12 1500 682 20 6 15 1 1 ⁄ 2 811 247 600 183 292 89 208 63 145 66EBT2000B20-5 2000 909 20 6 10 1 1 ⁄ 2 338 103 200 61 122 37 87 27 129 59EBT2000B20-12 2000 909 20 6 10 1 1 ⁄ 2 811 247 600 83 292 89 208 63 145 66Notes: For three phase, replace “A” (single) in model number with the letter “B”. EBT2000 not available in single phase. A=115/230-1-60, B=230/460-3-60, re-connectable dual voltage.Amp draw at 230v: EBT1500A = 10.5 amps; EBT2000B = 5.0 amps2Line pull / lifting capacity at various rope layers3 ⁄16" (5 mm) wire rope; maximum number of layers: 10Model number Cap. layer no. 5 (mid-layer) Cap. layer no. 10lbs kg lbs kgEBT1500A20-* 1200 545 900 409EBT2000B20-* 1600 727 1210 5501 ⁄4" (6 mm) wire rope; maximum number of layers: 10EBT1500A20-* 1140 518 810 368EBT2000B20-* 1520 691 1080 4915 ⁄16" (8 mm) wire rope; maximum number of layers: 6Cap. layer no. 3 (mid-layer) Cap. layer no. 6lbs kg lbs kgEBT1500A20-* 1330 605 1000 455EBT2000B20-* 1780 809 1330 6053 ⁄8" (10 mm) wire rope; maximum number of layers: 5EBT1500A20-* 1310 595 1040 473EBT2000B20-* 1740 791 1390 632Dimensions are subject to change.Contact factory for certified prints.11.81" (300 mm)Single phase9' Tenv. Three phaseD (Max)8DAC4DB2"(51 mm)How to Order:Complete the model below by adding the appropriate code for the desired voltage. Add option codes as required. Example: EBT1500B20-5-4CSeriesEBTEBTLine pull2nd layer (lbs)150015002000Modelsingle/three phaseBA = Single phaseB = Three phaseLine speed2nd layer (fpm)Note: Magnetic reversing starter and pushbutton controls are sold separately.* Requires the purchase of a magnetic reversing starter (see control options)20-DimensionsModel Drum length A B C Din. mm in. mm in. mm in. mmEBT1500A20-5 5 127 4.38 111 9.44 240 13.63 346EBT1500A20-12 12 305 7.88 200 16.44 418 20.63 524EBT2000B20-5 5 127 4.25 108 9.44 240 21.75 552EBT2000B20-12 12 305 7.75 197 16.44 418 28.75 730Drum length(inches)-5-5 = 5 inches (127 mm)12 = 12 inches (305 mm)-Voltage41 = 115V2 = 230V3 = 380V4 = 460V5 = 575V4.25"(108mm)11.75"(298mm).63"(15.9mm)4.56"(116 mm)7"(178 mm)12.38"(314 mm)17 ⁄32" (13.5 mm)dia. holesOptions(all factory installed)CC = Free spoolD1 = NEMA 1 drum switchD4 = NEMA 4 drum switchQ = Special paint; please specifyR = Chain driveS = Rotary limit switchY = Electronic overload*


Electric Winches and Car Pullers200 to 25000 lb (91 to 11364 kg) capacityIR electric winches and car pullers offer maximumperformance and reliability.■ Standard features:• Totally enclosed fan cooled (TEFC) motors are high torquedesign, Nema “B” class with an average of 280 percentstarting torque. Rated for continuous duty.• Winches utilize an automatic disc brake rated at 200% motortorque• Structural steel frames allow flexibility in installation• Car pullers have a lever operated, jaw clutch that allows for:– disengagement of the drum for free spooling of wire rope– bi-directional rail car pulling• Car pullers have an adjustable drag brake to control drumspinning and cable over-run during free spooling operation■ Options:• Available in single or three phase motors (single phase through3hp only)• IEEE 45 marine grade motor (three phase only) and gear boxavailable (specify by adding M to model; see How to Orderinformation)– Three phase marine grade winch motors have a corrosionresistantcoating on motor windings to prevent corrosion dueto condensation– Marine grade gear-boxes incorporate bronze filters andbreather cover caps• Longer or shorter drum sizes• Drum divider flange and extra cable anchors• Grooved drums6000B20Electric Winch• Control packages consisting of:– NEMA 4 magnetic reversing starters (single and three phase)– NEMA 4 wall-mount pushbutton stations– NEMA 3R or NEMA 4 hand-held pushbutton pendents– NEMA 1 or NEMA 4 reversing drum switches (through 2hp only)• Sandblast/carbozinc primer with a Marine 812 finish• Heaters (in motor windings)• Limit switch; 2 position; upper and lower; NEMA 4 class enclosure• Adjustable torque limiting clutch• Disengaging clutch• Horizontal Load Reversing (HLR) designs for load movement in twodirections. Includes grooved drum, two wire rope anchors and adrum length to spool all wire rope on the first layer• Explosion-proof components• Design and manufacturing expertise for special applicationsSpecificationsModel Rated capacity Appx line Starting line pull Running line pull Rec’d Drum capacity (2) Shippingsingle/ at 2nd layer (1) spd/min 1st layer 4th layer 1st layer 4th layer wire rope 2nd layer full drum weightthree phase lbs kg ft m hp lbs kg lbs kg lbs kg lbs kg in. mm ft m ft m lbs kg200A40/B40 200 91 40 12.2 1⁄ 3 550 280 438 199 220 100 175 80 1⁄ 4 6 81 25 288 88 160 73250A40/B40 250 114 20 6.1 1⁄ 4 688 313 538 245 275 125 215 98 1⁄ 4 6 81 25 288 88 160 73500A20/B20 500 227 20 6.1 1⁄ 2 1375 625 1075 489 550 250 430 195 1⁄ 4 6 81 25 288 88 250 114500A40/B40 500 227 40 12.2 3⁄ 4 1375 625 1075 489 550 250 430 195 1⁄ 4 6 81 25 288 88 260 118700A40/B40 700 318 40 12.2 1 1938 881 1525 693 775 352 610 277 1⁄ 4 6 81 25 288 88 250 114800A20/B20 800 364 20 6.1 2 2200 1000 1750 795 880 400 700 318 1⁄ 4 6 81 25 288 88 250 1141300A20*/B20* (3) 1300 591 20 6.1 1 3240 1473 2550 1159 1410 641 1110 505 5⁄ 16 8 120 37 605 184 370 1681400A40*/B40* (3) 1400 636 40 12.2 2 3540 1609 2780 1264 1540 700 1210 550 5⁄ 16 8 120 37 605 184 370 1681600B90 1600 727 90 27.4 5 4400 2000 3350 1523 1760 800 1340 609 3⁄ 8 10 105 32 460 140 540 2452000A20*/B20* (3) 2000 909 20 6.1 1 1 ⁄ 2 4950 2250 3750 1705 2150 977 1675 761 3⁄ 8 10 105 32 460 140 375 1702000A40*/B40* (3) 2000 909 40 12.2 3 4970 2259 3770 1714 2160 982 1675 761 3⁄ 8 10 105 32 460 140 380 1722000B60 2000 909 60 19.3 5 5400 2455 4175 1898 2160 982 1670 759 3⁄ 8 10 105 32 460 140 540 2453000B40* (3) 3000 1364 40 12.2 5 7600 3455 5900 2682 3300 1500 2560 1164 7⁄ 16 12 119 36 422 129 540 2453500B80 3500 1591 80 24.4 12 9450 4295 7450 3386 3780 1718 2980 1355 7⁄ 16 12 125 38 875 267 690 3134000A20*/B20* (3) 4000 1818 20 6.1 3 9700 4409 7270 3305 4220 1918 3160 1436 1⁄ 2 13 107 33 309 94 525 2394500B50* (3) 4500 2045 50 15.2 7 1 ⁄ 2 11200 5091 8450 3841 4840 2200 3680 1673 1⁄ 2 13 107 33 309 94 600 2726000B20* (3) 6000 2727 20 6.1 5 15400 7000 11600 5273 6700 3045 5040 2291 5⁄ 8 16 146 45 422 129 880 3996000B40* (3) 6000 2727 40 12.2 7 1 ⁄ 2 17200 7818 12950 5886 7480 3400 5630 2559 5⁄ 8 16 146 45 422 129 930 42210000B20* 10000 4545 20 6.1 7 1 ⁄ 2 29670 13486 22200 10091 12900 5864 9650 4386 3⁄ 4 19 146 45 323 98 1390 63010000B40* (3) 10000 4545 40 12.2 15 27150 12341 20350 9250 11800 5364 8850 4023 3⁄ 4 19 146 45 323 98 2850 129515000B20* (3) 15000 6818 20 6.1 12 37500 17045 30000 13636 17200 7818 13000 5909 1 25 230 70 600 183 2700 122525000B25* (3) 25000 11363 25 7.6 20 62800 28545 48300 21955 27300 12409 21000 9545 1 1 ⁄ 4 32 240 73 860 262 3550 1614*Chain drive from motor drum. Design factor 6:1 or more on chain at rated line pulls.(1) Capacities rated at specified voltage with single line on second layer on drum,providing 5:1 design factor. Starting line pulls for reference only.(2) Drum capacities shown represent tightly spooled wire rope. Recommended drumworking capacity is 80% of value shown.(3) Also available as car puller models. Add CP to model number when ordering.Example: CP1300B203


Electric Winches and Car Pullers200 to 25000 lb (91 to 11364 kg) capacityDimensionsModelDimensions in inchesSingle Three phase A B C D E F H J K L M N O P Q R R 1200A40 200B40 1.75 8 8 4.50 18 13.50 15.50 6 5.75 7.50 7.50 20 13.63 1 1 - -250A20 250B20 1.75 8 8 4.50 8 13.50 15.50 6 5.75 7.50 7.50 20 13.63 1 1 - -500A20 500B20 1.75 8 8 4.50 18 13.50 15.50 6 5.75 9.31 7.50 20 14.63 1 1 - -500A40 500B40 1.75 8 8 4.50 18 13.50 15.50 6 5.75 9.31 7.50 20 14.63 1 1 - -700A40 700B40 1.75 8 8 4.50 18 13.50 15.50 6 5.75 9.31 7.50 20 14.63 1 1 - -800A20 800B20 1.75 8 8 4.50 18 13.50 15.50 6 5.75 9.31 7.50 20 14.63 1 1 - -1300A20 1300B20 2.69 12 12 6.63 12.63 18.50 20 8 9 5 9.50 27.25 16.75 1 0.75 44 2.501400A40 1400B40 2.69 12 12 6.63 12.63 18.50 20 8 9 8 9.50 27.25 16.75 1 0.75 44 2.501600B90 2.69 12 12 6.63 28 18 20 7 8.13 15.81 9.13 30 17.25 1 1 - -2000A20 2000B20 2.69 12 12 6.63 12.63 18.50 20 8 9 6.25 9.50 27.25 16.75 1 0.75 44 2.502000A40 2000B40 2.69 12 12 6.63 12.63 18.50 20 8 9 6.25 9.50 27.25 16.75 1 0.75 44 2.502000B60 2.69 12 12 6.63 28 18 20 7 8.13 15.81 9.13 30 17.25 1 1 - -3000B40 2.69 12 14 8.63 15.50 20 21.50 9 9.50 9.50 12.50 33 20.25 1 0.75 51 43500B80 4.69 12.75 18 8.63 32 20 22 10 8.19 30.81 13.50 34.50 20.25 1 1 - -4000A20 4000B20 2.69 12 14 8.63 15.50 20 21.50 9 9.50 9 1 ⁄2 12.50 33 23.81 1 0.75 51 44500B50 2.69 12 14 8.63 15.50 20 21.50 9 9.50 14 12.50 33 21.38 1 0.75 51 46000B20 3.63 16 18 10.75 18 25 27.25 11.50 12 8.50 13.50 38 25.50 1 1.13 58 66000B40 3.63 16 18 10.75 18 25 27.25 11.50 12 11.63 13.50 38 22.75 1 1.13 58 610000B20 3.63 16 20 12.75 22.50 28 31 12.63 13.19 8.88 14.75 47 28.25 1 1.50 58 610000B40 3.63 16 20 12.75 22.50 28 31 12.63 13.19 11 14.75 47 26.25 1 1.50 58 615000B20 6 24 30 18 3 at 18 34 37 19.88 15.06 7.25 20 60.75 39 1.88 1.50 58 625000B25 8 24 40 24 4 at 17 37 40 22 15.50 15.75 26.25 72 48.25 2 1.50 58 6Dimensions in millimeters200A40 200B40 1118 203 203 114 457 343 394 152 146 191 191 508 346 635 635 - -250A20 250B20 1118 203 203 114 203 343 394 152 146 191 191 508 346 635 635 - -500A20 500B20 1118 203 203 114 457 343 394 152 146 237 191 508 371 635 635 - -500A40 500B40 1118 203 203 114 457 343 394 152 146 237 191 508 371 635 635 - -700A40 700B40 1118 203 203 114 457 343 394 152 146 237 191 508 371 635 635 - -800A20 800B20 1118 203 203 114 457 343 394 152 146 237 191 508 371 635 635 - -1300A20 1300B20 68 305 305 168 321 470 508 203 229 127 241 692 425 635 19 1118 641400A40 1400B40 68 305 305 168 321 470 508 203 229 203 241 692 425 635 19 1118 641600B90 68 305 305 168 711 457 508 178 206 402 232 762 438 635 635 - -2000A20 2000B20 68 305 305 168 321 470 508 203 229 159 241 692 425 635 19 1118 642000A40 2000B40 68 305 305 168 321 470 508 203 229 159 241 692 425 635 19 1118 642000B60 68 305 305 168 711 457 508 178 206 402 232 762 438 635 635 - -3000B40 68 305 356 219 394 508 546 229 241 241 318 838 514 635 19 1295 1023500B80 119 324 457 219 813 508 559 254 208 783 343 876 514 635 635 - -4000A20 4000B20 68 305 356 219 394 508 546 229 241 241 318 838 605 635 19 1295 1024500B50 68 305 356 219 394 508 546 229 241 356 318 838 543 635 19 1295 1026000B20 92 406 457 273 457 635 692 292 305 216 343 965 648 635 29 1473 1526000B40 92 406 457 273 457 635 546 292 305 295 343 965 578 635 29 1473 15210000B20 92 406 508 324 572 711 787 321 335 225 375 1194 718 635 38 1473 15210000B40 92 406 508 324 572 711 787 321 335 279 375 1194 667 635 38 1473 15215000B20 152 610 762 457 3 at 457 864 940 505 383 184 508 1543 991 48 38 1473 15225000B25 203 610 1016 610 4 at 432 940 1016 559 394 400 667 1829 1226 1295 38 1473 152Bolt sizes: 200A40 through 800B20: 1 ⁄ 2" (13 mm); 1300A20 through 4500B50: 5 ⁄ 8" (16 mm); 6000B20 through 25000B25: 3 ⁄ 4" (19 mm). Dimensions are subject to change. Contactfactory for certified prints.BAJABODCMC DOMR4E/2ENKPQDirect drive model – for model numbers 200A40/B40, 250A40/B40, 500A20/B20,500A40/B40, 700A40/B40, 800A40/B40, 1600B90, 2000B60, and 3500B80JFHLE E PNChain drive from motor drum; design factor 6:1 or more – for model mumbers1300A20/B20, 1400A40/B40, 2000A20/B20, 2000A40/B40, 3000B40, 4000A20/B20,4500B50, 6000B20, 6000B40, 10000B20, 10000B40, 15000B20, and 25000B25LQKFHR1


Electric Winches and Car Pullers200 to 25000 lb (91 to 11364 kg) capacityControl optionsThere is an installation charge for factory installation and testing of controls.Reversing dump switch Part no. OptionNEMA 1 (general purpose) 50249 D1NEMA 4 (watertight) 51626 D4Pushbutton controlA magnetic reversing starter is required for pushbutton control.Wall mountedNEMA 4 (watertight) 71274427 W4Hand held pendentNEMA 3R (rain proof) 70555 P3-XXNEMA 4 (watertight) 52761 P4-XXXX = Specify lengthPushbutton control cordPer ft 71032312Magnetic reversing starters with internal 110 volt control transformer andoverload relays installed.Magnetic reversing starters Motor voltage Part no.115/230V single phase – NEMA 4 (water tight) (M4)up to 3 hp 115 71063333up to 3 hp 230 71029292230/460V three phase – NEMA 4 (water tight) (M4)3⁄4 – 1 hp 230 712743933⁄4 – 3 hp 460 712743932, 3 hp 230 712744195, 7 1 ⁄2 hp 230 712744015, 7 1 ⁄2 hp 460 7127441912 – 25 hp 230 24639-SE12 – 15 hp 460 7127440120 hp 460 24639-SEMagnetic reversing starters Motor voltage Part no.380V three phase – NEMA 4 (water tight) (M4)3⁄4 – 3 hp 380 247593 – 5 hp 380 247607 1 ⁄2 – 15 hp 380 2476120 hp 380 24639-SE415V three phase – NEMA 4 (water tight) (M4)3⁄4 – 2 hp 415 247593 – 5 hp 415 247607 1 ⁄2 – 15 hp 415 2476120 hp 415 24639-SE575V three phase – NEMA 4 (water tight) (M4)3⁄4 – 3 hp 575 247595 – 7 1 ⁄2 hp 575 2476012 – 15 hp 575 2476120 hp 575 24639-SENote: Options may affect lead time, please contact Customer Service for delivery.Winch optionsCode DescriptionDrum divider D One steel flange is welded to the center of the drum. Includes second cable anchor. Standard is based on right lay rope foroverwound rotation.Grooved drum G Standard drum lengths only. Grooving is left hand spiral for overwind rope take-off. Recommended rope is right lay. Engineeringreview is required for units specified with longer drums and/or divider flanges.Heater in motor H Recommended for extreme high or low temperature conditions, to eliminate condensation in the motor enclosure.Marine duty M Marine duty motor and gearboxes. Marine duty 3 phase electric winches are designed to meet the Institute of Electrical andElectronic Engineers (IEEE) specification number 45 for shipboard severe duty and washdown environments.To meet the requirements of such harsh operating conditions, all marine duty motors are built with cast iron end shields and specialstators constructed of “Silafront-13,” an aluminum-silicon alloy resistant to corrosive elements. All motor windings are treated with“Polane,” a unique polyurethane coating which prevents corrosion due to condensation. Marine duty winch motors also incorporateclass “F” electrical insulation and have a 1.15 service factor capable of delivering, if needed, 115% of the motor’s rated horsepowerduring the entire duty cycle of that motor.Should the user so desire, each marine duty winch motor can be furnished with a 1 ⁄8 " NPT drain plug rather than the standard 1 ⁄8 "drain hole to prevent water damage should the motor be submerged. This special option must be requested at the time of order.All marine duty 3 phase winches are supplied with gearboxes that incorporate protected breathers to equalize gearbox pressure withoutthe risk of exposure to corrosive elements.Marine grade motor features apply to 3 phase motors only. Single phase motor manufacturers’ interpretation of marine graderequirements vary. Therefore, motor features may vary. Please advise single phase motor requirements before ordering.Marine 812 finish P An excellent corrosion, chemical, and abrasive resistant alkyd enamel finish over a rust inhibitive primer.Rotary limit switch S Rotary switch counts drum revolutions. Different ratios are available depending on actual rope travel. Specify rope travel distancebetween upper and lower limits so we may select the proper ratio. Please understand that rope spooling and rope stretch must betaken into account and final adjustments will be necessary.Torque limiter T Adjustable clutch acts to limit pull by slipping when load exceeds setting. Mounted on the outboard side of drum.Sandblast/carbozinc Z The best corrosion resistant primer available. Sandblast to “white” metal followed by an inorganic zinc primer. Marine 812 finish(P) recommended. Note: motors are chemically cleaned, not sandblasted.5


Electric Winches and Car Pullers200 to 25000 lb (91 to 11364 kg) capacityHow to Order Classic Electric Winches and Car Puller ModelsSpecify complete model code as shown below. Electric winches and car pullers exclude winch control and starter options.Control options: A control package consists of magnetic reversing starter and controls. Starter and control options may be ordered in two ways: See chart onfollowing page and refer to the specification chart for motor horsepower.1. When specified in the model code, starters and controls will be mounted on the winch and tested. Installation charge additional.2. By specifying part numbers (see chart on following page), controls may be ordered separately for customer installation by a qualified electrician. Starter andcontrol option packages consist of the following items:A. Magnetic reversing starter, sized according to winch hp and voltage. Magnetic reversing starters with internal 110 volt control transformer are now standard.These starters are available in single and three phase models and are intended for use with either two motion control stations or pendents used in remotecontrol applications.B. Remote pendent or wall mount pushbutton control (requires the use of a magnetic reversing starter)C. Reversing drum switch to be used when winch power supply is:Single phase: 115 volt to 1.5 hp, 230 volt to 2 hp. Three phase: 230/460 volt to 2 hp.To use a reversing drum switch, a magnetic reversing starter is not required. Drum switches should only be mounted directly to the winch itself. Drumswitches when used in this manner have a control voltage equal to the operating voltage of the winch. Drum switches are intended for mounting on the unititself and must have their enclosures grounded to the electrical system ground.Example: CP2000B40M2-12-8G-M4P3-50SeriesLine pull (1)2nd layer(lbs)Phase (2)Speed(fpm)MotortypeVoltage-Drumlength(in.)-WireropesizeWinchoptions-StarteroptionsControloptionsCP2000B40M2-12-8G-M4P3-50CP = Carpuller modelprefixA = Single phaseB = Three phase(-) = Std. Totally Enclosed Fan CooledM = Marine (three phase only) grade motor andgearbox1 = 115-1-602 = 230-1-60230-3-603 = 380-3-504 = 460-3-605 = 575-3-606 = 208-3-607 = 415-3-50Wire rope in sixteenths(e.g. 8 ⁄16 = 1 ⁄2 inch)D = Drum divider flangeG = Grooved drumH = Heater in motorP = Marine 812 finishQ = Special paint; please specifyR = Press rollerS = Rotary limit switchT = Torque limiter clutchY = Electronic overload*Z = Sandblast/carbozincprimerM4 = Mag. rev. starterNEMA 4D1 = Drum switch NEMA 1D4 = Drum switch NEMA 4P3-XX = Pushbutton pendentNEMA 3RP4-XX = Pushbutton pendentNEMA 4W4 (3) = Wall mount pushbuttonstation NEMA 4XX = Specify hand heldpendent control cord (ft)* Requires the purchase of amagnetic reversing starter(see control options)Drum extensions (see dim. B on previous page) Drum width in. (mm)Model 8 (203) 12 (305) 16 (406) 20 (508) 24 (610) 30 (762) 36 (915) 42 (1067)200 – 800 Standard yes yes yes no no no no1300 – 4500 no Standard yes yes yes no no no6000 – 10000 no no Standard yes yes yes no no15000 – 25000 no no no no Standard yes yes yesDrum extensions over standard require engineering approval to confirm design acceptability. For delivery on units with nonstandarddrum lengths please contact Customer Service.(1) Please refer to specification chart for line pull information.(2) Please specify voltages when ordering “A” models 115/230-1-60; “B” models 230/460-3-60, and for 380-3-50, 415-3-50 and 575-3-60.(3) Wall mount pushbutton controls will be shipped loose for customer installation. The National Electrical Code requires wall mount control stations to be installed with conduitenclosed wiring.6


NEW!Fulcrum Winch Series200 to 50000 lb (91 to 22680 kg) capacityThe new Fulcrum “E” series electric winches are designedto meet or exceed North American ANSI / ASME B30.7standards while providing optimum performance ina rugged, safe, and versatile package.IR has combined over 70 years of electric winch manufacturingexperience with input from a diverse group of endusers, riggers,and regulatory officials, to determine the design criteria for the newFulcrum series of winches. Based on industry requirements tomaximize safety, versatility, and reliability the Fulcrum “E” series isavailable in three basic configurations:”EP” for pulling applications,“EL” for lifting applications, and “EMR” for Man Rider TM ratedversions. An extensive array of options further enhances theFulcrum’s flexibility while its 5:1 design factor and two yearwarranty is your assurance of safe, dependable operation forthe most demanding applications worldwide.■ Standard features• Meets or exceeds ANSI / ASME B30.7• Lifting models with 18:1 D/d ratio (per ANSI / ASME B30.7)• Pulling models with 15:1 D/d ratio (per ANSI / ASME B30.7)• 5:1 design factor• Winch motors are high torque design, rated for continuousduty totally enclosed fan cooled (TEFC)• All worldwide voltagesSpecifications:for pulling winches at 15:1 D/d ratio• Wide selection of standard gear ratios and line speeds• Automatic disc motor brake• Fully enclosed, 95% efficient, planetary gear boxes• Underwound or overwound cable take-offs• Variable mounting configurations (inverted, side, etc.)• Two year warranty• Hydraulic models available on requestRope size Winch 1st layer Drum Flange Std. drum No. of Capacity Standard min. Standard max.rated load diameter diameter length layers std. drum drum length drum lengthin. mm lbs kg in. mm in. mm in. mm ft m in. mm in. mm1⁄ 2 13 5300 2409 8.625 219 17 432 18 457 7 768 234 18 457 36 9149⁄16 14 6700 3045 8.625 219 17 432 18 457 6 577 176 18 457 36 9145⁄ 8 16 8200 3727 10.750 273 22 559 24 610 8 1216 371 18 457 48 12193⁄4 19 11700 5318 10.750 273 22 559 24 610 7 896 273 18 457 48 12197⁄ 8 22 15900 7227 14.000 356 28 711 24 610 7 962 293 18 457 48 12191 25.4 20600 9364 14.000 356 28 711 24 610 6 713 217 18 457 48 12191 1 ⁄ 8 29 26000 11818 16.000 406 34 864 24 610 7 877 267 18 457 48 12191 1 ⁄ 4 32 31900 14500 20.000 508 38 965 24 610 7 946 288 18 457 48 12191 3 ⁄ 8 35 38400 17455 20.000 508 38 965 24 610 6 721 220 18 457 48 12191 1 ⁄ 2 38 45600 20727 24.000 610 45 1143 30 762 6 974 297 24 610 60 1524for lifting winches at 18:1 D/d ratioEP50000 (25 tonElectric Fulcrum Winch)Rope size Winch 1st layer Drum Flange Std. drum No. of Capacity Standard min. Standard max.rated load diameter diameter length layers std. drum drum length drum lengthin. mm lbs kg in. mm in. mm in. mm ft m in. mm in. mm1⁄ 2 13 5300 2409 8.625 219 17 432 18 457 7 768 234 18 457 36 9149⁄16 14 6000 2722 9.750 248 17 432 18 457 5 505 154 18 457 36 9145⁄ 8 16 8200 3727 10.750 273 22 559 24 610 8 1216 371 18 457 48 12193⁄4 19 9200 4181 14.000 356 22 559 24 610 4 548 167 18 457 48 12197⁄ 8 22 14100 6409 16.000 406 28 711 24 610 6 873 266 18 457 48 12191 25.4 16400 7455 18.000 457 28 711 24 610 4 526 160 18 457 48 12191 1 ⁄ 8 29 21300 9682 20.000 508 34 864 24 610 6 845 258 18 457 48 12191 1 ⁄ 4 32 27000 12273 24.000 610 38 965 24 610 5 715 218 18 457 48 12191 3 ⁄ 8 35 32600 14818 24.000 610 38 965 24 610 4 505 154 18 457 48 12191 1 ⁄ 2 38 42400 19273 26.000 660 45 1143 30 762 6 1033 315 24 610 60 15247


NEW!Fulcrum Winch200 to 50000 lb (91 to 22680 kg) capacityDimensions:Frame 3 Pulling winches, 1st layer Lifting winches, 1st layer A B C D ERope size rated load line speed rated load line speed std. drum lengthin. mm lbs kg fpm m/min lbs kg fpm m/min in. mm in. mm in. mm in. mm in. mm1⁄ 2 13 5300 2409 18 5.5 5300 2409 18 5.5 18 457 30.56 776 23.50 597 12 305 8 2031⁄ 2 13 5300 2409 28 8.5 5300 2409 28 8.5 18 457 30.56 776 23.50 597 12 305 8 2031⁄ 2 13 5300 2409 39 11.9 5300 2409 39 11.9 18 457 30.56 776 23.50 597 13 330 14 3561⁄ 2 13 5300 2409 59 18.0 5300 2409 59 18.0 18 457 30.56 776 23.50 597 13 330 16 4061⁄ 2 13 5300 2409 86 26.2 5300 2409 86 26.2 18 457 30.56 776 23.50 597 14 356 19 4831⁄ 2 13 5300 2409 101 30.8 5300 2409 101 30.8 18 457 30.56 776 23.50 597 14 356 23 5849⁄16 14 6700 3045 23 7.0 6000 2727 25 7.6 18 457 30.56 776 23.50 597 12 305 8 2039⁄16 14 6700 3045 34 10.4 6000 2727 38 11.6 18 457 30.56 776 23.50 597 13 330 14 3569⁄16 14 6700 3045 48 14.6 6000 2727 53 16.2 18 457 30.56 776 23.50 597 13 330 16 4069⁄16 14 6700 3045 69 21.0 6000 2727 77 23.5 18 457 30.56 776 23.50 597 14 356 19 4839⁄16 14 6700 3045 87 26.5 6000 2727 97 29.6 18 457 30.56 776 23.50 597 14 356 23 5849⁄16 14 6700 3045 102 31.1 6000 2727 114 34.7 18 457 30.56 776 23.50 597 14 356 25 635Frame 45⁄ 8 16 8200 3727 11 3.4 8200 3727 11 3.4 24 610 40.52 1029 28.50 724 12 305 6 1525⁄ 8 16 8200 3727 19 5.8 8200 3727 19 5.8 24 610 40.52 1029 28.50 724 12 305 6 1525⁄ 8 16 8200 3727 24 7.3 8200 3727 24 7.3 24 610 40.52 1029 28.50 724 13 330 12 3055⁄ 8 16 8200 3727 38 11.6 8200 3727 38 11.6 24 610 40.52 1029 28.50 724 12 305 13 3305⁄ 8 16 8200 3727 54 16.5 8200 3727 54 16.5 24 610 40.52 1029 28.50 724 13 330 17 4325⁄ 8 16 8200 3727 79 24.1 8200 3727 79 24.1 24 610 40.52 1029 28.50 724 13 330 20 5085⁄ 8 16 8200 3727 99 30.2 8200 3727 99 30.2 24 610 40.52 1029 28.50 724 13 330 23 5845⁄ 8 16 8200 3727 117 35.7 8200 3727 117 35.7 24 610 40.52 1029 28.50 724 13 330 23 5843⁄4 19 11700 5318 14 4.3 9200 4181 18 5.5 24 610 40.52 1029 28.50 724 12 305 6 1523⁄4 19 11700 5318 20 6.1 9200 4181 25 7.6 24 610 40.52 1029 28.50 724 13 330 12 3053⁄4 19 11700 5318 25 7.6 9200 4181 31 9.5 24 610 40.52 1029 28.50 724 13 330 13 3303⁄4 19 11700 5318 46 14.0 9200 4181 58 17.7 24 610 40.52 1029 28.50 724 13 330 17 4323⁄4 19 11700 5318 55 16.8 9200 4181 70 21.3 24 610 40.52 1029 28.50 724 13 330 20 5083⁄4 19 11700 5318 64 19.5 9200 4181 81 24.7 24 610 40.52 1029 28.50 724 13 330 23 5843⁄4 19 11700 5318 81 24.7 9200 4181 103 31.4 24 610 40.52 1029 28.50 724 13 330 23 5843⁄4 19 11700 5318 101 30.8 9200 4181 128 39.0 24 610 40.52 1029 28.50 724 14 356 28 711Frame 57⁄ 8 22 15900 7227 21 6.4 14100 6409 23 7.0 24 610 45.86 1165 36.50 927 15 381 8 2037⁄ 8 22 15900 7227 29 8.8 14100 6409 32 10.0 24 610 45.86 1165 36.50 927 16 406 12 3057⁄ 8 22 15900 7227 36 11.0 14100 6409 40 12.2 24 610 45.86 1165 36.50 927 16 406 15 3817⁄ 8 22 15900 7227 82 25.0 14100 6409 92 28.0 24 610 45.86 1165 36.50 927 15 381 23 5841 25.4 20600 9364 21 6.4 16400 7455 26 7.9 24 610 45.86 1165 36.50 927 16 406 12 3051 25.4 20600 9364 25 7.6 16400 7455 31 9.5 24 610 45.86 1165 36.50 927 16 406 15 3811 25.4 20600 9364 29 8.8 16400 7455 36 11.0 24 610 45.86 1165 36.50 927 16 406 18 4571 25.4 20600 9364 36 11.0 16400 7455 46 14.0 24 610 45.86 1165 36.50 927 16 406 18 457DimensionsFrame 3Model F G Hno. in. mm in. mm in. mmEL5300 8.63 219 17.00 432 23.00 584EL6700 8.63 219 17.00 432 23.00 584EL6000 9.75 248 17.00 432 23.00 584Frame 4EL8200 10.75 273 22.00 559 27.50 699EL11700 10.75 273 22.00 559 27.50 699EL9200 14.00 356 22.00 559 27.50 699Frame 5Model F G Hno. in. mm in. mm in. mmEL15900 14.00 356 28.00 711 34.50 876EL20600 14.00 356 28.00 711 34.50 876EL14100 16.00 406 28.00 711 34.50 876EL16400 18.00 457 28.00 711 34.50 8768


NEW!Fulcrum Winch200 to 50000 lb (91 to 22680 kg) capacityDimensions:Frame 6 Pulling winches, 1st layer Lifting winches, 1st layer A B C D ERope size rated load line speed rated load line speed std. drum lengthin. mm lbs kg fpm m/min lbs kg fpm m/min in. mm in. mm in. mm in. mm in. mm1 1 ⁄ 8 29 26000 11818 18 5.5 21300 9682 22 6.7 24 610 47.53 1207 40.50 1029 20 508 14 3561 1 ⁄ 8 29 26000 11818 26 7.9 21300 9682 32 10.0 24 610 47.53 1207 40.50 1029 20 508 17 4321 1 ⁄ 8 29 26000 11818 38 11.6 21300 9682 47 14.3 24 610 47.53 1207 40.50 1029 20 508 17 4321 1 ⁄ 8 29 26000 11818 75 22.9 21300 9682 91 27.7 24 610 47.53 1207 40.50 1029 19 483 25 6351 1 ⁄ 8 29 26000 11818 90 27.4 21300 9682 110 33.5 24 610 47.53 1207 40.50 1029 20 508 30 762Frame 71 1 ⁄ 4 32 31900 14500 21 6.4 27000 12273 24 7.3 24 610 50 1270 48.00 1219 21 533 15 3811 1 ⁄ 4 32 31900 14500 26 7.9 27000 12273 31 9.5 24 610 50 1270 48.00 1219 21 533 18 4571 1 ⁄ 4 32 31900 14500 34 10.4 27000 12273 40 12.2 24 610 50 1270 48.00 1219 22 559 22 5591 1 ⁄ 4 32 31900 14500 43 13.1 27000 12273 51 15.5 24 610 50 1270 48.00 1219 23 584 26 6601 1 ⁄ 4 32 31900 14500 50 15.2 27000 12273 59 18.0 24 610 50 1270 48.00 1219 23 584 26 6601 3 ⁄ 8 35 38400 17454 22 6.7 32600 14818 25 7.6 24 610 50 1270 48.00 1219 21 533 18 4571 3 ⁄ 8 35 38400 17454 25 7.6 32600 14818 29 8.8 24 610 50 1270 48.00 1219 21 533 18 4571 3 ⁄ 8 35 38400 17454 35 10.7 32600 14818 41 12.5 24 610 50 1270 48.00 1219 22 559 22 5591 3 ⁄ 8 35 38400 17454 43 13.1 32600 14818 51 15.5 24 610 50 1270 48.00 1219 23 584 26 6601 3 ⁄ 8 35 38400 17454 51 15.5 32600 14818 60 18.3 24 610 50 1270 48.00 1219 23 584 26 660Frame 81 1 ⁄ 2 38 45600 20727 21 6.4 42400 19273 23 7.0 30 762 56.40 1433 55.50 1410 23 584 16 4061 1 ⁄ 2 38 45600 20727 31 9.5 42400 19273 33 10.1 30 762 56.40 1433 55.50 1410 25 635 22 5591 1 ⁄ 2 38 45600 20727 37 11.3 42400 19273 39 11.9 30 762 56.40 1433 55.50 1410 25 635 22 5591 1 ⁄ 2 38 45600 20727 47 14.3 42400 19273 50 15.2 30 762 56.40 1433 55.50 1410 25 635 27 686AFGCHEDBDimensionsFrame 6Model F G Hno. in. mm in. mm in. mmEL26000 16.00 406 34.00 864 38.50 978EL21300 20.00 508 34.00 864 38.50 978Frame 7EL31900 20.00 508 38.00 965 43.25 1099EL38400 20.00 508 38.00 965 43.25 1099EL27000 24.00 610 38.00 965 43.25 1099EL32600 24.00 610 38.00 965 43.25 1099Frame 8Model F G Hno. in. mm in. mm in. mmEL45600 24.00 610 45.00 1143 47.25 1200EL42400 26.00 660 45.00 1143 47.25 12009


NEW!Fulcrum Winch200 to 50000 lb (91 to 22680 kg) capacityHow to Order:Specify the complete model as shown. Example: EL5300-28-18-8GM4-P4-20 is an electric powered lifting winch with a 5300 lb capacity, a 28 fpm line speed, an 18inch drum, 460-3-60 volt, with grooved drum, NEMA 4 starter and pushbutton, and 20 feet of control cord.SeriesEE = ElectricH = HydraulicApplicationLL = LiftingP = PullingMR = ElectricManriderCapacity5300(See tablebelow)- Line speed - Drum length - Voltage Winch options-28(See tablebelow)-18(See std.drumwidthchartbelow)1 = 115-1-602 = 230-1-603 = 208-3-604 = 230-3-605 = 380-3-506 = 400-3-507 = 415-3-508 = 460-3-609 = 575-3-600 = Used w/hydraulic units-8ABCDFGHJKLMNPQRSTUWXYZG= Air operated drum brake= Electric band brake= Special motor percustomer specs= Drum divider flange;X = no. of dividers= Free-spooling clutch= Grooved drum= Horizontal load reversing drum= Space heater in motor= Hand crank for emergencymanual operation= Drum locking pin= Marine duty, IEEE45 motor= Mirror image unit= Marine 812 finish= Special paint; please specify= Press roller on drum= NEMA 4 upper & lower,rotary limit switch= Dual speed motor= Manual level wind= Slack rope detector= Drum guard= Electronic overload limiter= Sandblast / carbozincControlsStarter/drives - Control station - Cord length (ft)M4-P4M4 = NEMA 4 starterM4X = NEMA 4X starterV = Variable frequency drive.Customer to specify controlrequirements.X = Explosion-proof starter.Customer to specify class,division and group.20D1 = Drum switch NEMA 1D4 = Drum switch NEMA 4E = Explosion-proof controller.Customer to specify class,division and group.P4 = Pushbutton NEMA 4P4X = Pushbutton NEMA 4XW1 = Wall mount pushbuttonstation, NEMA 1W4 = Wall mount pushbuttonstation, NEMA 4-Pulling capacities Line speeds / fpm (1) Lifting capacities Line speeds speeds / fpm (1) Std. drum width (2)EP 5300 lbs / 2409 kg 18, 28, 39, 59, 86, 101 EL 5300 lbs / 2409 kg 18, 28, 39, 59, 86, 101 18 in. / 457 mmEP 6700 lbs / 3045 kg 23, 34, 48, 69, 87, 102 EL 6000 lbs / 2727 kg 25, 38, 53, 77, 97, 114 18 in. / 457 mmEP 8200 lbs / 3727 kg 11, 19, 24, 38, 54, 79, 99, 117 EL 8200 lbs / 3727 kg 11, 19, 24, 38, 54, 79, 99, 117 24 in. / 610 mmEP 11700 lbs / 5318 kg 14, 20, 25, 46, 55, 64, 81, 101 EL 9200 lbs / 4181 kg 18, 25, 31, 58, 70, 81, 103, 128 24 in. / 610 mmEP 15900 lbs / 7227 kg 21, 29, 36, 82 EL 14100 lbs / 6409 kg 23, 32, 40, 92 24 in. / 610 mmEP 20600 lbs / 9364 kg 21, 25, 29, 36 EL 16400 lbs / 7455 kg 26, 31, 36, 46 24 in. / 610 mmEP 26000 lbs / 11818 kg 18, 26, 38, 75, 90 EL 21300 lbs / 9682 kg 22, 32, 47, 91, 110 24 in. / 610 mmEP 31900 lbs / 14500 kg 21, 26, 34, 43, 50 EL 27000 lbs / 12273 kg 24, 31, 40, 51, 59 24 in. / 610 mmEP 38400 lbs / 17455 kg 22, 25, 35, 43, 51 EL 32600 lbs / 14818 kg 25, 29, 41, 51, 60 24 in. / 610 mmEP 45600 lbs / 20727 kg 21, 31, 37, 47 EL 42400 lbs / 19273 kg 23, 33, 39, 50 30 in. / 762 mm(1) First layer line speed(2) Other drum lengths availableFirst layer capacities10


Air WinchesThe IR line of air winchesincorporates the best ideasand innovations of BeebeInternational, Samiia of Franceand the original IR line ofproducts. The combinedexperience of these companiesadds up to over 200 years ofsolving the most challenginglifting, pulling and positioningapplications in the world’stoughest industries.Why choose an air winch?• Air winches are simple, rugged,reliable sources of enormous liftingand pulling power for their weight.• Air motors cannot burn out; they canbe stalled all day without damage,making air winches ideal fortensioning applications, suchas holding a barge in place. Andwhen air motors are stalled, theyuse no air!• Air winches have exceptional load“spotting” ability.• Speed control is variable from a slowcreep to full speed.• Air winches are well-suited forapplications in hot, cold, dusty, dirty,explosive and wet conditions. Theypose no electric shock hazard,require no special enclosures, andthere are no high-pressure hydrauliclines to leak.• Air winches have an unlimitedduty cycle.• Air winches can be easily reeved forincreased capacity.• Air winches are easy to service,maintain, and repair.


Air Winch Selection Guide330 to 22000 lb (150 to 10000 kg) capacityIR offers the broadest selection of air winches in the world, including utility and personnel liftingwinches. Here’s how IR air winches are rated:■ Utility rated air winches• Used for lifting, pulling or tensioning of materials, up to therated capacity of the winch.• Meet ANSI / ASME B30.7• Rated with a 5:1 design factor for lifting and lowering loadsand a 3.5:1 design factor for pulling loads• Versions available to meet the European Machinery Directives• Clutches for free spooling wire rope are allowed in the U.S.A.for both lifting and pulling; in Europe, they are allowed forpulling applications only .• Applications include construction, mining, offshore oil, heavyindustrial, refineries, utilities, shipbuilding, petrochemical• Not to be used for lifting people■ Offshore Man Rider TM• Offshore Man Riders have Type Approval and can be certifiedby one or more of the following independent third partyorganizations for the offshore oil and drilling industry:– Det Norske Veritas (DNV)– American Bureau of Shipping (ABS)– Lloyd’s Register of Shipping (LRS)• Offshore Man Riders have been designed according to theregulations of one or more of the following regulatory bodies:– Norwegian Petroleum Directorate (NPD)– Norwegian MaritimeDirectorate (NMD)– UK HSE• Type Approved for liftingand lowering of peoplewith 8:1 design factor• Force 5 models are dualrated for utility lifting at5:1 design factor• Dual brakes: one automaticand one manual or dualautomatic➲-E = Compliance withthe European MachineryDirective. Includes asstandard on utility ratedwinches:1 Main air supply shutofflocated at the winch forthrottle control models andon the pendent for remotecontrol models.2 Overload device for liftrated winches3 Drum guard4 Muffler5 CE documentation■ “Gulf” Man Rider TMThe Gulf Man Rider wasspecifically designed to meet the requirements for a personnellifting winch for use on offshore rigs in the Gulf of Mexico.Additionally, the design has been type approved by DNV. The GulfMan Rider is backed by IR’s experience and comes with a DetNorske Veritas (DNV) witness to our load test.■ Onshore Man Rider TM• Onshore Man Riders have been designed to meet therequirements of ANSI / ASME A10.22-1990 for “Rope Guidedand Nonguided Worker’s Hoists - Safety Requirements”.– Addresses OSHA requirements where applicable– Typical applications include tower and chimney constructionand maintenance, dams, mines, building construction– Upper/lower limit switches, speed indicator, battery packand dual brakes—one automatic and one manual—arestandard– Dual rated for personnel and material lifting—8:1 designfactor for personnel; 5:1 design factor for materials• Line pulls are rated at top layer and line speeds at mid layer.• Third party Type Approved by ABSMan Rider air winch series quick selection guideMan Rider Rated line capacity/ Rated line speed/series lifting at top layer lifting at top layerpersonnel 8:1 DF utility 5:1 DF personnel 8:1 DF utility 5:1 DFlbs kg lbs kg fpm m/min fpm m/minMeets Offshore requirements for one or more of the following:ABS, DNV, LRS, NMD, NPD and UK HSEFA150KGMR (-E) 330 150 n/a n/a 95 29 n/a n/aLS150RLP (-E) 330 150 – – 98 30 – –LS500RLP (-E) 1100 500 – – 85 26 – –LS1000RLP (-E) 2200 1000 – – 85 26 – –FA2BMR (1) 2500 1136 4000 1818 168 51 118 36FA2MR (-E) 3180 1445 4400 2000 64 20 55 17FA2.5AMR (-E) (1) 3125 1420 5000 2273 173 53 135 41FA2.5MR (-E) 3180 1445 5000 2273 118 36 140 43FA5AMR (-E) (1) 6250 2841 10000 4545 102 31 60 18FA5MR (-E) 6875 3125 11000 5000 77 23 65 20Meets onshore requirements of ANSI / ASME A10.22-1990FA2MRA 2200 1000 3520 1600 91 28 66 20FA2.5MRA 2200 1000 3520 1600 195 59 157 48FA5MRA 4400 2000 7040 3200 87 26 74 22(1) Rated at mid layer■ Piston motor or gear motor?IR air winches have a worldwide reputation for being rugged,durable and dependable in a vast array of applications. To meet thevarious needs of our customers, we offer two powerful yet differentmotors to power the winch.• Piston motors—used in the Third Generation Force 5 Series,original Force 5 Series and IR Classics. Piston motors havegreat lugging characteristics—that is, they allow an operator toslowly move a load at an inching crawl for excellent spotting.Relatively high speeds are attained for moving loads longdistances. Piston motors have internal “splash” lubrication andare fairly tolerant of “dirty” air. The new MP150 used on theFA2B air winch is lube-free!• Gear motors—used exclusively in the Pullstar TM (PS) andLiftstar TM (LS) Series. Gear motors have only two moving parts,which reduces the complexity of motor maintenance, and are“lube-free”. The high torque feature provides outstandingsteady slow speed characteristics. High speeds are notobtained with this type of motor. Gear motors will tolerate thewet and dirty air supply typically found in mines, foundries,steel mills, etc.12


Air Winch Selection Guide330 to 22000 lb (150 to 10000 kg) capacityHow IR air winches are rated.Top-layer*:Max speedMin pullMid-layer:Med speedMed pullFirst-layer:Min speedMax pullTop layer corresponds to full drum rope capacity lesstwo layers free at the top of the drum flange.■ Winch capacity:Winches can lift or pull the highest loads atthe first layer, and can lift/pull the least atthe top layer. This is due to the “torquearm” effect of the rope spooling on thewinch drum. The closer the load is to thedrum, the easier it is for the winch to turnand move the load. The further away theload is from the drum, the harder it is forthe winch to turn.■ Winch speed:Winches generally move the load fastest atthe top layer and slowest at the first layer.Think of your old record player. If you put apenny near the center of the record, itwould simply spin at the same rate as therecord. But if you put it near the outsideedge, it would fly off. This is because theouter diameter of the record is travellingfaster than the inner diameter. The same istrue for a winch drum, and consequentlythe wire rope.■ Follow these guidelines to choosethe correct utility winch for yourapplication:First, consider these three fundamentalquestions:1. How much is to be lifted, pulled, ortensioned?2. How fast is the load to be moved(if at all)?3. How much wire rope is needed?There is a handy checklist at the back ofthe catalog designed to help you answerthese questions and guide you throughthe selection process. Your IR salesrepresentative, authorized distributor,and factory FAST team are also ready toassist you in finding solutions for all yourwinch related applications.Lifting applications are generally definedas those that require the brake to beengaged to prevent the load from falling.Refer to the quick selection guide earlier inthis section.a. Choose a winch with a liftingcapacity equal to or greater than yourapplication load.➲Tip: Consider using a pulleyto increase capacity, reducespeed, and for better loadcontrol.b. Make sure the average speed meetsyour criteria for cycle time.c. Wire rope selection is based on a5:1 design factor and an 18:1 D/d ratio.The 18:1 D/d ratio is an ANSI / ASME B30-7recommendation and is calculated asD + d / d where D = winch barrel diameterand d = wire rope size. The higher theratio, the longer the wire rope life. As aguideline, this ratio should never go below15:1. The use of 6 x 37 rope will increaseflexibility.➲Tip: Winches with lower gearratios overhaul better; thatis, the load will run thembackwards in a controlleddescent with the throttle off.By applying the manual bandbrake, exceptional spottingcan be achieved.Auto brakes are alwaysrecommended with remotecontrol operation.d. Either manual or automatic brakesare suitable, although automaticbrakes are recommended for liftingapplications.e. Clutches: In the U.S.A., clutches arepermitted on lifting winches. Although wedon’t usually recommend them, for certainlifting applications they make sense. InEurope, clutches are not allowed on liftingwinches. The Liftstar series is for lifting andthe Pullstar for pulling. They are the samewinches, but with different ratings — andthe Pullstar winches have clutches.Pulling applications: Because of the 3.5:1design criteria and the first layer rating, theratings for pulling applications are higherfor the same winch. Choose a winch basedon capacity, speed and distance to bepulled. Manual band brakes and clutchesare popular configurations, but eachapplication has its own specific requirements.Again, consider pulleys to increasepulling capacity.Air supply and consumption: All IRwinches are rated at 90 psig (6.3 kg/m 2 )inlet pressure when the winch is running.The volume of air required is expressed incubic feet per minute (cfm) or cubic metersper minute (m 3 /min). Refer to the charts orpower curves for air consumption data forspecific models. Compressor output mustequal air consumption for continuousoperation. Intermittent operation and/or airstorage facilities will allow the use ofsmaller compressors. Hoses and fittingsshould be sized equal to or preferably onesize larger than the winch inlet. Strainers,lubricators, filters and regulators arerecommended based on air quality and theapplication. Mufflers and kits for pipingaway the exhaust are always suggested foroperator safety and comfort.14


Classic Air Winch Series1000 and 2000 lb (454 and 909 kg) capacityServing the construction and maintenanceindustries for more than fifty years, these timetestedIR air winches have become the industrystandard. Economically priced, these provenperformers offer exceptional quality and value.All IR Classic air winches meet ANSI / ASME B30.735678■ Standard features:1. Enclosed construction keeps out dirt and dust and seals in oiland grease for complete lubrication of all moving parts2. Ball and roller bearings = reduced friction3. Reliable band type brake securely holds rated load4. Disengaging clutch allows free wheeling of rope drum for handunwinding; standard on most models5. Powerful radial piston air motor for positive starting with precisecontrol6. Self-closing throttle shuts off automatically when released,providing well-graduated control for spotting loads7. Reversible motor allows full control of load by throttle whenlifting, lowering and pulling8. Throttle valve is designed to eliminate air leakage when thewinch is idle4■ Options:• Automatic band brake• Remote control• Tensioning manifold• Sandblast and carbozincprimer21• Construction cages• Remote pendent control• Marine 812 finishSpecifications: performance is based on 90 psi (6.3 bar) air inlet pressure with motor runningModel Line pull/half drum Line spd/half drum Drum length Avg. air consump. Max. stall 1st layer Pipe inlet Hose size Net weightlbs kg fpm m/min in. hp scfm m 3 /min lbs kg in. (mm) in. (mm) lbs kgBU7A (-E) 1000 454 43 13 4.5 1.6 50 1.4 1950 886 1⁄ 2" (13 mm) 3⁄ 4" (19 mm) 75 34BU7APTAB (-E) 1000 454 37 11 4.5 1.6 50 1.4 1950 886 1⁄ 2" (13 mm) 3⁄ 4" (19 mm) 108 49EU 2000 909 68 21 4 .81 4.4 100 2.8 4500 2045 3⁄4" (19 mm) 1" (25 mm) 310 141EUABPT 2000 909 78 24 4 .81 4.4 100 2.8 4500 2045 3⁄4" (19 mm) 1" (25 mm) 310 141EUL 2000 909 68 21 12.88 4.4 100 2.8 4500 2045 3⁄4" (19 mm) 1" (25 mm) 440 200Adding “-E” to model states compliance with European Machinery Directive. See Air Winch Selection Guide for explanation of compliance.BU7A 1000 lb(454 kg) capacityEU 2000 lb(909 kg) capacity15


Classic Air Winch Series1000 and 2000 lb (454 and 909 kg) capacityDimensions: BU7A and BU7APTABDimensions: EU8(203)19.38(492)1.56(40)4.81(122 )7.31(186)5.63 R(143)6.5 R(165)45º45ºDimensions: EUL18(457)BU7APTAB16.75(419)BU7A5.8811.13(149)(300)11(279)2.25(57)1 ⁄2" NPTC Drum8.50 4.50 Air InletL(216) D D (114)4.81(122)5 ⁄8" D 4 holes(15 mm)19.81 (503) BU7A21 (533) BU7APTAB6.13 4.50(156 ) (114)CL7.88 (200 )BU7A PTAB1.94 (49)12.25 D(313)6" D(152)C LDrum12.25" D(311)27.63 (702)CL of Base12.88 (327)CL1 (25)3.5 (89) 9 (229) Typ.36.13 (918)4 (102)25 (635)4 holes .81 D. (20)4.5 (114)3 ⁄4" NPTair inlet1" NPT streetell exhaust13 ⁄16" (20 ) dia. 4 holes1 1 ⁄4" - 7 tap 1 3 ⁄8" (35 ) deep1" NPT streetell exhaust6" D(152)C LDrum3 holes.81 (20)1.5 (38)20 (508)Throughholes for 1 ⁄2"(12 mm) bolts9.13(232)10.63(270)Brake Cyl.BU7APTAB Only4 (102)3 ⁄4"NPT exhaust1.09 (28)1.50 (38)54.25 (127)(108)3 (76)6(152)3 ⁄4" NPTair inletDrum wire rope storage capacitiesModel Capacity Max length on winch (tightly wound) Rope anchor(mid layer) 1 ⁄4" (6 mm) 5 ⁄16" (8 mm) 3 ⁄8" (10 mm) 7 ⁄16" (11 mm) holelbs kg ft m ft m ft m ft m in. mmBU7A (-E) 1000 455 228 70 132 40 – – – – 11⁄ 32 9 mmEU 2000 909 – – 339 103 220 67 164 50 9⁄ 16 14 mmEUL 2000 909 – – 946 288 619 189 465 142 9⁄ 16 14 mmKits and AccessoriesFull flow remote control kit Pilot air remote control kitStd or auto brakeStd or auto brakeFor series Drum guard Auto brake kit w/control block (1) w/pendent (2) w/control block (2)BU7APTAB BU7A-K298A Standard Standard pendent – –BU7A (-E) BU7A-K298A – – – –EU EU-K298A EU-C709 EU-RC685AB EU-PAK269AB HU-PAK686ABEUL EUL-K298A EU-C709 EU-RC685AB EU-PAK269AB HU-PAK686AB(1) Control should be within 30 ft (9.1 m) of winch for std brake and within 20 ft (6.1 m) for use with auto brake.(2) Control should be within 50 ft (15.2 m) of winch. Pilot remote control kits do not contain remote control valve chest.Other optionsDescription Part numberModel BU7A (-E) EUAB/PT EU/EULAir strainer EU-A267 ( 3 ⁄ 4 in. NPT ) EU-A267 ( 3 ⁄ 4 in. NPT ) EU-A267 ( 3 ⁄ 4 in. NPT )Lubricator L30-06-000 ( 3 ⁄ 4 in. NPT ) L30-06-000 ( 3 ⁄ 4 in. NPT ) L30-06-000 ( 3 ⁄ 4 in. NPT )Exhaust muffler 50592 50592 50592Valve Chest Assembly (1) – – D10-A686(1) Included with full flow remote control kits; required for pilot air remote control kits.How to Order:Specify the air winch series desired from the charts in the Air Winch Selection Guide. Remote control and/orauto brake options are available for most air winches. Add correct suffix to winch series if either or both aredesired. Specify control hose length "XX" in feet. e.g. BU7APTAB15 is a BU7APTAB with 15 feet (4.6 m) ofcontrol hose.ModelEUBU7AEUEULRemote controlRCPT = Pendent throttleRC = Remote control(full flow)XX = Specify controlhose lengthin feetAutomatic BrakeABAB = AutomaticbrakeNotes:Rope drum disengaging clutch is standard equipment on these winches.Automatic brake is standard equipment on BU7APTAB and EUAB/PT.Automatic brake and disengaging clutch may not be used together.Caution: These winches are not to be used for lifting or lowering people.Dimensions are in inches (mm)--OptionsPZE = ConstructioncageP = Marine 812finishQ = Special paint;please specifyR = Natural gasoperationT = TensioningmanifoldZ = Sandblast andcarbozinc primerCE package-E = Compliancewith theEuropeanMachineryDirective(see Air WinchSelectionGuide fordescription).16


LiftstarTM/PullstarTMGear Motor Air Winch Series330 to 22000 lb (150 to 10000 kg) capacityDesigned for the demanding conditions found in tough environments with dirty air, these winches feature a lowmaintenance, highly reliable gear motor with high torque output that translates into smooth starts and stops.Light weight and compact for portability, yet the rugged all ductile iron construction makesit ready to take on your most challenging applications.■ Standard features:LS150R, LS300R, LS600R, LS1500R,PS1000R, PS2400R• Rugged gear motor tolerates dirty, wetsupply air, and is suitable for use intough environments such as steelmills, miningExhaustoperations,Air FlowINPUTOUTLETpowerstations,foundries,Exhaustshipboard andmarine applications, chemical andpetroleum industries.• With only two moving parts, maintenanceis low and motor life is long.• High torque gear motor providesexcellent spotting characteristics.• Variable speed control provided byeither the self-returning throttlelever or remote pendent handle.• Pullstar has disengaging clutch forfree-spooling unloaded wire rope.• All ductile iron construction• Automatic self-adjusting disc brake• Continuous duty cycle• Lightweight design for portability.• Meets ASME B30.7 standards• Exhaust air routed internally throughdrum barrel for reduced noise level.• Operable at 70–100 psi (4.9–7 bar)• Low air consumption• Internal gear box in a compact spacesaving design■ Options and accessories:• Drum guard• Additional hose lengths for remotependent up to 66 feet (20 m)• Lubricator, filter and regulator• Liquidator• Pipeline strainer■ Standard features – heavy series:LS2000R, LS5000R, PS4000R,PS10000RThe Liftstar R and Pullstar R air winchesmeet the requirements set by the FEM9.511 standard which covers rating andclassification; the Liftstars also meet theFEM 1001 standard for lifting equipment.Liftstar winches have a 5:1 design factorfor lifting at rated load. Lifting capacity iscalculated at full drum minus two layers ofwire rope. Pullstar winches are directlyderived from the Liftstar series, but witha 3:1 line pull design factor. Pullingcapacity is calculated at first layerof wire rope.• Lube-free operation• All ductile iron construction• Designed in conformity with thelatest European standards –FEM classification 1 Bm• Automatic disc brake• Reliable gear type air motor incomposite material• High efficiency planetarygear box• Low noise level; quietoperation• Disengaging clutchstandard on Pullstar(pulling) series• All units deliveredwith manufacturer’s testcertificate covering factoryconstruction and performance• CE package for Europeanmodels includes as standard:- Drum guard- Main air shut-offemergency stop- Torque limiter (Liftstarlifting series only)- Instruction and safety manual- Declaration of conformityPS1000R-LPS10000R-L-EPS2400RGC-L■ Options and accessories:• Drum guard• Emergency stop• Torque limiter (overload protection)• Marine paint• Offshore paint• Skid frame• Drum brake• Press roller17


LiftstarTM/PullstarTMGear Motor Air Winch Series330 to 22000 lb (150 to 10000 kg) capacityLiftstar specifications: max. lifting values at 90 psi (6.3 bar) air inlet pressure with motor runningSeries no. Rated lifting at top layer Average air consumption Inlet size Min hose Net weightlbs kg fpm m/min scfm m 3 /min in. in. lbs kgLS150R-L 330 150 138 42 78 2.2 1⁄ 2 1⁄ 2 60 27LS300R-L 660 300 69 21 78 2.2 1⁄ 2 1⁄ 2 60 27LS600R-L 1325 600 34 10.5 78 2.2 1⁄ 2 1⁄ 2 60 27LS600RGC-L 1325 600 34 10.5 78 2.2 1⁄ 2 1⁄ 2 62 28LS600R-PHM2 1325 600 34 10.5 78 2.2 1⁄ 2 1⁄ 2 81 37LS600RGC-PHM2 1325 600 34 10.5 78 2.2 1⁄ 2 1⁄ 2 83 38LS1500R-L 3300 1500 23 7 125 3.6 3⁄ 4 3⁄ 4 143 65LS1500RGC-L 3300 1500 23 7 125 3.6 3⁄ 4 3⁄ 4 146 66LS1500R-PH2M 3300 1500 23 7 125 3.6 3⁄ 4 3⁄ 4 166 75LS1500RGC-PH2M 3300 1500 23 7 125 3.6 3⁄ 4 3⁄ 4 169 77LS2000R 4400 2000 66 20 354 10 1 1 ⁄4 1 1 ⁄4 506 230LS2000RGC 4400 2000 66 20 354 10 1 1 ⁄4 1 1 ⁄4 594 270LS5000R 11000 5000 33 10 354 10 1 1 ⁄4 1 1 ⁄4 1408 640LS5000RGC 11000 5000 33 10 354 10 1 1 ⁄4 1 1 ⁄4 1650 750Pullstar specifications: max. lifting and pulling are at 90 psi (6.3 bar) air inlet pressure with motor runningThe PS1000R and PS2400R are fitted as standard with a free spool clutch. These winches can be used for lifting at reduced capacity to maintain 5:1 Design Factoronly in countries that allow it, eg. USA. See information below for lifting capacities and line speeds for these countries.Series no. Rated pulling at first layer Average air consumption Inlet size Min hose Net weightlbs kg fpm m/min scfm m 3 /min in. in. lbs kgPS1000R-L 2200 1000 15 5 78 2.2 1⁄ 2 1⁄ 2 62 28PS1000RGC-L 2200 1000 15 5 78 2.2 1⁄ 2 1⁄ 2 83 38PS1000R-PH2M 2200 1000 15 5 78 2.2 1⁄ 2 1⁄ 2 64 29PS1000RGC-PH2M 2200 1000 15 5 78 2.2 1⁄ 2 1⁄ 2 85 39PS2400R-L 5280 2400 12 4 125 3.6 3⁄ 4 3⁄ 4 146 66PS2400RGC-L 5280 2400 12 4 125 3.6 3⁄ 4 3⁄ 4 169 77PS2400R-PH2M 5280 2400 12 4 125 3.6 3⁄ 4 3⁄ 4 149 68PS2400RGC-PH2M 5280 2400 12 4 125 3.6 3⁄ 4 3⁄ 4 176 80PS4000R 8800 4000 13 4 354 10 1 1 ⁄4 1 1 ⁄4 506 230PS4000RGC 7920 3600 13 4 354 10 1 1 ⁄4 1 1 ⁄4 594 270PS10000R 22000 10000 8 2 354 10 1 1 ⁄4 1 1 ⁄4 1408 640PS10000RGC 22000 10000 8 2 354 10 1 1 ⁄4 1 1 ⁄4 1650 750Rope capacityRecommended wire rope type: Extra Improved Plow Steel (EIPS) with IWRCSeries no. Wire rope diameter Full drum less 2 layers ft (m) Full drum* ft (m)Short drum Long drum (GC) Short drum Long drum (GC)ft. m ft. m ft. m ft. mLS150R 3⁄16 in. (5 mm) for rated lifting or pulling 394 120 800 244 607 185 1233 375LS300R 1 ⁄4 in. (6.5 mm) for rated lifting or pulling 207 63 423 129 310 94 634 193LS600R 1 ⁄4 in. (6.5 mm) for lifting or pulling 207 63 423 129 310 94 634 1935 ⁄16 in. (8 mm) for rated lifting or pulling 94 28 193 59 214 65 440 134LS1500R 3 ⁄8 in. (10mm) for rated lifting or pulling 115 35 236 72 260 79 535 163LS2000R 1 ⁄2 in. (12 mm) for lifting only 444 135 494 150 636 194 796 242(13 mm) for lifting only * 349 114 484 159 626 205 782 256LS5000R 3 ⁄4 in. (19 mm) for lifting only 521 159 1099 335 747 227 1576 480(20 mm) for lifting only 401 131 847 278 607 199 1283 421PS1000R 1 ⁄4 in. (6.5 mm) for pulling only 207 63 423 129 310 94 634 1935 ⁄16 in. (8 mm) for lifting or pulling 94 28 193 59 214 65 440 134PS2400R 3 ⁄8 in. (10 mm) for rated lifting or pulling 115 35 236 72 260 79 535 163PS4000R 1⁄2 in. (12 mm) for pulling only 444 135 494 150 636 194 796 242(13 mm) for pulling only * 349 114 484 159 626 205 782 256PS10000R 3 ⁄4 in. (19 mm) for pulling only 521 159 1099 335 747 227 1576 480(20 mm) for pulling only 401 131 847 278 607 199 1283 421Note: Based on 3 ⁄8 inch EIPS, IWRC wire rope. The maximum allowable ratings are: Pulling / 3414 lbs (1552 kg) and Lifting / 3020 lbs (1373 kg). See the wire rope chart in Tech Tipssection for additional information.* Drum capacities represent tightly spooled wire rope. Recommended drum working capacity is 80% of values shown.18


LiftstarTM/PullstarTMGear Motor Air Winch Series330 to 22000 lb (150 to 10000 kg) capacityDimensions:LS150R-L, LS300R-L, LS600R-L, PS1000R-L in inches (mm). Overwound is standard.Pendent handle in inches (mm)Free spool clutch (Pullstar series only)9.09(231)5.51(140).39(9.9) 2.68(68)Long drum12.28 (312)Short drum6.14 (156)2.63(67)6.06 (154)5.51 (140)15.47 (393)Air inlet1⁄2" NPT9.00(229)13.07(332)40° 40°8.50 (216)9.65 (245)RopeEntryWinchmounting4 x 11 mmdia. hole1.75(44.5)2.95(75)9.06(230)LS150R-PH2M, LS300R-PH2M, LS600R-PH2M, PS1000R-PH2M in inches (mm). Overwound is standard.9.09(231).39 (9.9)5.51(140)2.68(68)Long drum12.28 (312)Short drum6.14 (156)Air inlet1 ⁄2" BSP3.70 (94)11.15(283)RopeentryFree spool clutch(Pullstar series only)5.51(140)6.74 (171)16.25 (413).70 (17.8)8.50 (216)9.65 (245)LS1500R and PS2400R in inches (mm). Underwound is standard.UPDOWNRopeentryRopeanchor1.46 (37)2.68(68)16.73 (425)7.09(180)Lever controlAir inlet3 ⁄4" BSP15.75 (400)13.46 (342)6.57 (167)Free spoolclutch (Pullstaronly)Ropeentry.39(9.9)7.09 (180)11.42 (290).39 (9.9)3.27(83)12.0(305)3.27(83)Winch mounting4 X 13 mmdia. holes.63(16).63(16)14.17 (360)9.76 (248)8.19 (208)1.46 (37) = GC model (Long drum)Air inlet3⁄4" BSPWhen withremote controlpendent option19


LiftstarTM/PullstarTMGear Motor Air Winch Series330 to 22000 lb (150 to 10000 kg) capacityDimensions:LS2000R and PS4000R in inches (mm).27.8 (707)Emergency stop device(as std on CE versions)17.6 (447)8.9 (227)RopeanchorGC model(long drum)Declutch lever(Pullstar seriesonly)Torquelimiter19.1 (485)5 11.8 (300)(127)9.6 (244)GC=10.75 (273)Drum dia.17.40 (442)Flange dia.Air inlet1.14" BSPWinch13.9 (340) mounting 1.18 (30)17.7 (449) 2.95 (75)4 x 18 mm19.7 (500) 28.3 (719)dia. holesLever control(CE version withemergency stop device)PHS remotecontrol pendentoption (CE versionwith emergencystop device)LS5000R and PS10000R in inches (mm).26.2 (665)Emergency stop device(as std on CE versions)Rope anchorGC model(long drum)Declutch lever(Pullstar seriesonly)28.7 (728)6.5 14.0 (355)(166)Air inlet1.14" BSPLever control(CE version withemergency stop device)31.9 (810)13.8 (350)3.9(100)10.2 (260)22.0 (560)29.5 (745)3.9(100)TorquelimiterWinchmounting8 x 21mm dia.holes1.4 (35) 1.4 (35)14.7 (373)14.49 (368)Drum dia.22.8 (580)26.38 (670)Flange dia.25.6 (650)2.95(75)35.6 (904)PHS remotecontrol pendentoption (CE versionwith emergencystop device)How to OrderFor each order specify the model code as shown below. Example: LS2400RGC-PH5M-GPSeriesCapacityDrumLS2400R GCLS = LiftstarPS = Pullstar150R300R= 150 kg= 300 kg600R = 600 kg1000R = 1000 kg1500R = 1500 kg2000R = 2000 kg2400R = 2400 kg4000R = 4000 kg5000R = 5000 kg10000R = 10000 kgR = AirNo letter = StandardGC = Long drum-Control- PHL = Lever (control)PH = Precision pendent,alloy, type PHSPHR = Brass precisionpendentPB = Brass pendent,Mine typeDP = Full flowremote controlControl length5M2M = 2 meter (standard)5M = 5 meter pendentXX = Specify controllength up to 20 m-Options- GPG = Drum guardP = Marine 812 finish(standard surfaceprep, primer, marinepaint)Q = Offshore paintZ = Sandblast prep andprimerAccessories and OptionsDescriptionPart no.• Lubricators ( 3 ⁄4 in./19 mm)In line bowl typeL30-06-000Portable “can” type 50611• Filter ( 3 ⁄4 in./19 mm)F30-06-000• Regulator ( 3 ⁄4 in./19 mm) R28-06-F0G0-28• Liquidator ( 3 ⁄4 in./19 mm) 8826-W2-000• Pipeline strainerEU-A267• Drum guard GLS150R, LS300R, LS600R and PS1000RShort drum 7618-0057Long drum 7618-0059• Drum guard G LS1500R and PS2400RShort drum 7631-0009Long drum 7631-0010• Additional control hose for “PHXX”in excess of 2mSpecify in model code• Marine paint PSpecify in model code• Sandblast and carbozincprimer only ZSpecify in model code20


“Third Generation” Air Winch SeriesFA2B 4000 lb (1818 kg) capacityHow do you improve on a great idea? With foursignificant changes over the FA2A, the FA2B takesa good idea and makes it even better.■ Four changes for improved performance and reliability• NEW MP150 piston motor maintains the progressive scotchyoke and adds more horsepower (16 hp). Oil free design withfewer parts and reduced vibration means easier and lessfrequent service. Two other piston motor options are available.• New self-cleaning K5C2 control valve improves flow andperformance. It has a primary bushing for reducedmaintenance cost, more stainless steel and polymer corrosionresistant parts for smoother, more responsive control and istotally interchangeable with previous designs. 100% naturalgas/sour gas compatible.• Modified gear box design improves efficiency and durability.• Redesigned disc brake lowers required release pressure to 25psig for smoother performance and no drag when air suppliesare borderline.■ What else is new....• Lifting lugs• One size fastener on the entire motor.• Slide lift column on throttle prevents accidental movement.■ Options:• Band brakes – manual and automatic• Drum guards• Remote full flowand pilot controls• Free spoolclutches• CE packages• Grooved drums• Divider flanges➲-E = Compliance with the EuropeanMachinery Directive. Includes asstandard on utility rated winches:1 Main air supply shutoff2 Overload device3 Drum guard4 Muffler5 CE documentationFA2B-SXK1R• Tensioning manifolds• Natural gas compatible; Option R• HU40A (11 hp) or AMP94A (9.4 hp) motor/valve combinations• Construction cages and open frame configurations• Material Traceability and Type Approval Certification• Special paint, testing• Low temperature versions• FE2B electric and FH2B hydraulic units■ Why the FA2B is such good value...• Thermoplastic “surlyn” coating and “blue” bolts provide “nocomparison” protection over standard fasteners and anyprimer/paint combination. Blue water tested and proven by theUS Navy.• Meets ANSI / ASME B30.16, B30.7 and has been designreviewed and approved by Det Norske Veritas. Meets EuropeanCE standards.• Internal disc brakes are oil cooled. They run and last longer.Band brakes use the latest “Scanpac” brake material.• Wedge type, self tightening rope anchor provides 80% of ropebreaking strength• It is designed and built to survive some of the harshestconditions on the planet — the offshore drilling environment.Specifications: performance is based on 90 psi (6.3 bar) air inlet pressure with motor runningLift rating (1) Pull rating (1) Average Recom. Pipe size Rec’dModel per ANSI / ASME B30.16 at 5:1 ANSI / ASME B30.7 at 3.5:1 Stall air cons <strong>Ingersoll</strong> Mtr NPT rope sizenumber first mid top first mid top lbs kg Comp. hp in. in. (1)FA2B Air PoweredCapacity lbs (kg) 5000 (2268) 4000 (1818) 3200 (1451) 5100 (2313) 4000 (1818) 3200 (1451)Speed fpm (mpm) 79 (24) 96 (29) 122 (37) 76 (23) 96 (29) 122 (37)6800 3084 350 P185-P375 16 1 1 ⁄ 4 1⁄ 2HU40A Air PoweredCapacity lbs (kg) 5000 (2273) 4000 (1818) 3260 (1482) 7140 (3245) 5700 (2585) 4600 (2091)Speed fpm (mpm) 54 (16.4) 70 (21.3) 86 (26.2) 40 (12) 49 (14.9) 60 (18.3)11600 5273 270 P185-P375 11 1 1⁄ 2AM94A Air PoweredCapacity lbs (kg) 5000 (2273) 4000 (1818) 3260 (1482) 5000 (2273) 4000 (1818) 3260 (1482)Speed fpm (mpm) 36 (10.0) 46 (14.0) 56 (17.1) 15 (4.6) 19 (5.8) 24 (7.3)5500 2500 320 P185-P250 9.4 1 1⁄ 2FH2B Hydraulic Powered (2)Capacity lbs (kg) 5000 (2273) 4000 (1818) 3260 (1482) 7140 (3245) 5700 (2585) 4600 (2091)Speed fpm (mpm) 93 (28.3) 112 (34.1) 138 (42.1) 93 (28.3) 112 (34.1) 138 (42.1)9560 4345 gpm (3) psig (4) 17 (7) 1⁄ 2FE2B Electric PoweredCapacity lbs (kg) 5000 (2273) 4000 (1818) 3260 (1482) 5000 (2273) 4000 (1818) 3260 (1482)Speed fpm (mpm) 77 (23.5) 100 (30.5) 123 (37.5) 77 (23.5) 100 (30.5) 123 (37.5)11000 5000 amps (5) amps (6) 15 NA 1⁄ 2(1) IR rates to both ANSI / ASME B30.16 (overhead hoists) andANSI / ASME B30.7 (base mounted drum hoists). Alwaysrefer to these (or applicable) standards for details. Werecommend 1 ⁄ 2 inch (13 mm) dia. 6 x 19 Extra ImprovedPlow Steel IWRC wire rope.(2) Hydraulic winch performance is directly proportional topressure and flow. An increase/decrease in pressure(psig) and flow (gpm) results in an increase/decrease incapacity and speed. FH2B performance has been set withinANSI / ASME B30.16/B30.7 design criteria. This rating maybe different from other hydraulic winch manufactures.Please contact technical sales with application/performancerequirements.(3) Flow (25 gpm).(4) Pressure (psig), 1850 lifting, 2350 pulling.(5) Full load current, 19 amps @ 460V.(6) Max current draw (locked rotor), 110 amps @ 460V.(7) SAE-12 JIC21


“Third Generation” Air Winch SeriesFA2B 4000 lb (1818 kg) capacityFA2B rope storage capacities (1)Drum capacities represent tightly spooled wire rope. Recommended drum working capacity is 80% of values shown.Full drum less 1 ⁄ 2" (13 mm) (2)Full drum storageDrum Wire rope diameter Wire rope diameterlength 3 ⁄ 8" (10 mm) 7 ⁄ 16" (11 mm) 1 ⁄ 2" (13 mm) 5 ⁄ 8" (16 mm) 3 ⁄ 8" (10 mm) 7 ⁄ 16" (11 mm) 1 ⁄ 2" (13 mm) 5 ⁄ 8" (16 mm)in. mm in. m in. m in. m in. m in. m in. m in. m in. m7 178 519 158 396 120 300 91 164 50 593 180 460 140 356 108 206 6213 1 ⁄ 2 343 1029 314 788 240 600 183 330 100 1176 358 915 279 712 217 416 12620 508 1538 468 1180 360 900 274 497 151 1758 535 1371 417 1068 325 625 19024 610 1852 564 1421 433 1085 331 600 183 2116 645 1651 503 1287 392 754 230(1) For allowable rope takeoff angles. See illustrations below.(2) Per ANSI / ASME B30.7Typical allowable wire rope takeoffangle: Shaded areas represent theallowable angle of rope takeoff withoutinterference with the winch’s structuralsupports.15°120°75°9°60°16°90°65°Standard Configuraton Open Front Configuraton (Option H)DimensionsModel number Type of Auto A B C Ddrum brk. disc brk. in. mm in. mm in. mm in. mmFA2B- SXK1 None Yes 7.0 178 37.4 881 9.6 244 4.8 122FA2B- MXK1 None Yes 13.5 343 41.2 1046 16.1 409 8.0 203FA2B- LXK1 None Yes 20.0 508 47.7 1212 22.6 574 11.3 287FA2B- RXK1 None Yes 24.0 610 51.7 1313 26.6 676 13.3 338FA2B- SMK1 (SAK1) Manual (automatic) Yes 7.0 178 37.4 950 12.3 312 4.8 122FA2B- MMK1 (MAK1) Manual (automatic) Yes 13.5 343 43.9 1115 18.8 478 8.0 203FA2B- LMK1 (LAK1) Manual (automatic) Yes 20.0 508 50.4 1280 25.3 643 11.3 287FA2B- RMK1 (RAK1) Manual (automatic) Yes 24.0 610 54.4 1382 29.3 744 13.3 338FA2B- SMX1 (SAX1) Manual (automatic) No 7.0 178 34.1 866 9.6 244 4.8 122FA2B- MMX1 (MAX1) Manual (automatic) No 13.5 343 40.6 1031 16.1 409 8.0 203FA2B- LMX1 (LAX1) Manual (automatic) No 20.0 508 47.1 1196 22.6 574 11.3 287FA2B- RMX1 (RAX1) Manual (automatic) No 24.0 610 51.1 1298 26.6 676 13.3 338FA2B in inches (mm)15.94 (405)Cabletake-off27.59(701)Air inlet1-1/4" NPTValve exhaust1-1/2" NPTA3.87 (98)17.54(445)16.88(423)10.50(267)9.25(235)7.50(191)15.00 (381)22.11 (562)0.63 (16)4 x 0.81 (21)Motor exhaust1" NPTDCBw/disc brake7.27 (185)w/o disc brake3.73 (95)22


“Third Generation” Air Winch SeriesFA2B 4000 lb (1818 kg) capacityHow to Order:Specify by complete model code as illustrated. Example: FA2B-LXK1G = 4000 lb (1818 kg) capacity, long drum, auto disc brake, winch mounted lever control, and drum guard.SeriesFACapacity22 = 2 ton(4000 lbs)FA = Air poweredHU40A*AMP94A** = Substitute for FA2BFE = Electric poweredFH = Hydraulic poweredGenerationBB = Thirdgeneration- Drum length- LS = ShortM = MediumL = LongR = Extra longNote: See drumlength matrixbelowFA2B Drum length matrixDrum Drum brakelength without within. mm in. mmS 7 178 7 178M 13 1 ⁄2 343 13 1 ⁄2 343L 20 508 20 508R 24 610 24 610(1) With remote pilot control option, line speeds will decrease.(2) Only available with manual drum brake.(3) Documentation, witness testing and material traceability available; must berequested at time of order. Specify options or contact factory or your nearest<strong>Ingersoll</strong>-<strong>Rand</strong> distributor for information.M1 Material traceability certificates according to EN 10204 (Ex DIN 50049)2.2 on load bearing parts. This conformity document affirms (by themanufacturer) that parts are in compliance with the requirements of theorder based on non-specific inspection and testing (i.e. results are typicalmaterial properties for these parts.)M2 Material traceability certificates according to EN 10204 (Ex DIN 50049)3.1b on load bearing parts. These documents affirm (by a departmentindependent of the manufacturing department) that the actual parts used inthe product are in compliance with the order based on specific inspectionand testing (i.e. results are actual material properties for those parts.)M3 Material traceability certificates according to EN 10204 (Ex DIN 50049)3.1b on load bearing parts. These documents affirm (by a departmentindependent of the manufacturing department) that the actual parts used inthe product are in compliance with the order based on specific inspectionand testing (i.e. results are actual material properties for those parts in afinished, as delivered condition.)Drum brakeXA = Auto drumbrakeM = Manualdrum brakeX = No drumbrakeDisc brakeKX = No autodisc brakeK = Auto discbrake1 = Standard winchmounted throttle2XX = Remote full flowlever throttle(max 20 ft/6 m)3XX = Remote pilotpendent throttle(std = 6 ft/1.8 m;max 66 ft/20 m) (1)4XX = Remote pilotlever throttle(max 66 ft/20 m) (1)5XX = Remote electricover air throttleXX = Specify hose lengthor pendent cordin feetControlOptions1G7 = Drum grooving (specify rope sizein sixteenths, e.g. 7 = 7 ⁄16")B = Press roller(specify takeoff angles)C = Low temperature; please specifyin text: -10˚ C or -20˚ CD = Drum divider flange andadditional cable anchorE = Construction cageF = Free spool clutch (2)G = Drum guardH = Open frame for horizontal pullingM1 = Per DIN 50049/En10204Para 2.2 “Typicals” (3)M2 = Per DIN 50049/En10204Para 3.1b actual per productas purchased (3)M3 = Per DIN 50049/En10204Para 3.1b actual per productas delivered in final condition (3)N = Type approval; please specifyin text DNV, ABS or LloydsQ = Special paint; please specifyR = Suitable for operation withnatural gas with up to4 percent sulphur contentT = Tension manifoldU = Underwound (available onlywith auto disc brake XK)W = Witness; please specifyX = Testing; please specify-E = Compliance w/EuropeanMachinery Directive23


“Third Generation” Air Winch SeriesFA2.5A/FA5A: 5000 to 10000 lb (2273 to 4545 kg) capacityThe Third Generation Force 5 Series is designed forworld-wide standards, meeting or exceeding NorthAmerican ANSI / ASME B30.7 winch standards, CErequirements for Europe and third party Type Approval.The Third Generation offers standard features withreduced maintenance for safety, durability, reliability,enhanced control, and superior performance.■ Standard features:• Automatic disc brake or manual band brake• Thermoplastic “Surlyn” finish coating for marine protection.This is the same tough coating used on golf balls.• Corrosion resistant, marine duty “Blue” fasteners• New self-cleaning K5C2 control valve improves flow andperformance, has more stainless steel and polymer corrosionresistant parts, and is totally interchangeable with previousdesigns. 100% natural gas/sour gas compatible.• Easy to install wedge type self- tightening rope anchor• Powerful 5 piston air motor.■ Safety is Built In:• Meets ASME B30.7 safety standards•“Lift and shift” throttle lever prevents accidental throttlemovement• Throttle lever returns to OFF position and locks when released• Disc brakes are fully automatic and self-adjusting• Wedge type, self tightening-rope anchor provides 80% of ropebreaking strength■ Reliability• Maximum external corrosion protection against marine andother environments is provided as standard.• Automatic oil bath disc brake has high thermal duty. Suitablefor demanding applications.• Marine grade alloys and stainless steel components make thevalve chest corrosion resistant and maintenance free.FA5A-LXK1■ Performance• Superior load spotting control• Positive braking action with automatic disc brake■ Construction• Designed to meet the space and performance requirements ofthe Classic winches■ Options• Band brakes – manual and automatic• Remote controls• Construction cages• Open frame configurations• Foot print base with K6U and K6UL bolt pattern for FA5A• Free spool clutch➲• Tensioning-E = Compliance with the EuropeanMachinery Directive. Includes asmanifoldstandard on utility rated winches:• Drum guard1 Main air supply shutoff• Underwound2 Overload deviceconfiguration3 Drum guard4 Muffler• CE package5 CE documentationSpecifications*Description FA2.5A FA5ARated mid layer line pull, 5:1 DF 5000 lbs 2273 kg 10000 lbs 4545 kgRated mid layer line speed 114 fpm 35 m/min 32 fpm 10 m/minTop (6th) layer line pull, 5:1 DF 4100 lbs 1860 kg 8000 lbs 3629 kgTop (6th) layer line speed 141 fpm 43 m/min 43 fpm 13 m/minMax. stall at first layer 10400 lbs 4727 kg 17000 lbs 7727 kgDrum root diameter 9.25 in. 235 mm 12.75 in. 324 mmMotor horse power 25 hp 25 hpAvg air consumption 700 scfm 20 m 3 /min 700 scfm 20 m 3 /minAir inlet 1 1 ⁄4 in. 32 mm 1 1 ⁄4 in. 32 mmRope anchor diameter 5⁄ 8 in. 16 mm 3 ⁄4 in. 19 mmWeight 750 lbs 341 kg 1176 lbs 535 kg* Performance is based on 90 psi (6.3 bar) air inlet pressure with the motor running.Wire rope storage capacityLength of drum in. (mm)S M L RRope dia 7 (178) 13 1 ⁄ 2 (343) 20 (508) 24 (610)in. mm ft m ft m ft m ft mFA2.5A full drum storage3 ⁄8 9 593 181 1176 359 1758 536 2116 6457⁄16 11 460 140 915 279 1371 418 1651 5031⁄2 13 356 109 712 217 1068 326 1287 3925⁄ 8 16 206 63 416 127 625 191 754 230Short drumLong drum12 (305) (1) 15 (381) (2) 24 (610) (1) 27 (686) (2)FA5A full drum storage5⁄ 8 16 777 236 982 299 1597 486 1802 5493 ⁄4 19 581 177 736 224 1200 366 1355 413(1) With band brake(2) Without band brakeRecommended drum working capacity is 80% of values shown.24


“Third Generation” Air Winch SeriesFA2.5A/FA5A: 5000 to 10000 lb (2273 to 4545 kg) capacityDimensions: FA2.5AModel Drum length w/disc brake only w/manual drum brake only w/manual and disc brakeA B C D B C D B C Din. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mmFA2.5A-S 7 178 36.88 937 9.55 243 4.78 121 36.09 917 12.31 3.13 4.78 121 39.63 1007 12.31 313 4.78 121FA2.5A-M 13.5 343 43.48 1102 16.05 408 8.03 204 42.59 1082 18.81 478 8.03 204 46.13 1172 18.81 478 8.03 204FA2.5A-L 20 508 49.88 1267 22.55 573 11.28 286 49.09 1247 25.31 643 11.28 286 52.63 1337 25.31 643 11.28 286FA2.5A-R 24 610 53.88 1369 26.55 674 13.28 337 53.09 1348 29.31 744 13.28 337 56.63 1438 29.31 744 13.28 337Dimensions: FA5AFA5A-S 15 381 44.95 1142 17.89 454 8.94 227 41.4 1052 17.89 454 8.94 227 44.95 1142 17.89 454 8.94 227FA5A-L 27 686 56.95 1447 29.89 759 14.94 379 53.4 1357 29.89 759 14.94 379 56.95 1447 29.89 759 14.94 379FA2.5A in inches (mm)22.11 (562)1Air inlet (1 ⁄4" NPT)Cabletake-off17.54(445)Gearboxoil level7.50(190.5)15.00 (381)Gearboxoil fill29.30(744)ø17.00(ø432)4 X ø.81(ø21)Gearbox oil drain7.27(185)DAC3.87 (98)ø9.25(ø235)BMotoroil drainMotor oil levelMotor oil drain.63(16)Valve exhaust (11⁄4" NPT)9.25(235)10.50(267)23.88(607)Motor exhaust (11⁄4" NPT)FA5A in inches (mm)Cabletake-off28.04 (712)Cable anchorpocket withwedge5.75 (146)Drum length AMotoroil fill3.79 (96)Air inlet1 1 ⁄4" NPTSec exhaust11 ⁄2" NPT24.81(630)Gearboxoil fill12.56(319)Gearbox/disc oillevelDisc brakeGearboxoil drainoil drain22.00 (559)81 (21)mounting2 per side(4 total)7.14(181)12.75(324)CBDMotor oil drainMotor oil levelfarsidePrimaryexhaust12 ⁄2" NPT21.81 (554)25.94 (659)31.35 (796)Typical allowable wire rope takeoff angle: Shaded areas represent the allowable angle of rope takeoff without interferencewith the winch’s structural supports.for FA2.5Afor FA5A120°9°60°16°Cable take off115°45°10°15°16°5°75°57°90°65°83°63°Standard Configuraton Open Front Configuraton (Option H)Standard Configuraton Open Front Configuraton (Option H)25


“Third Generation” Air Winch SeriesFA2.5A/FA5A: 5000 to 10000 lb (2273 to 4545 kg) capacityHow to Order:Specify winch by complete model code as shown. Example: FA5A-LXK1G = 10000 lb (4545 kg) capacity, 27" (686 mm) drum, auto disc brake, throttle-controlSeries CapacityFA52.5 = 2.5 ton(5000 lbs)5 = 5 ton(10000 lbs)FA = Air poweredGenerationAA = Thirdgeneration- Drum length- LS = ShortM = MediumL = LongR = Extra longNote: See drumlength matrixbelowFA2.5A Drum lengthLength Drum brakeof drum without within. mm in. mmS 7 178 7 178M 13 1 ⁄2 343 13 1 ⁄2 343L 20 508 20 508R 24 610 24 610FA5A Drum lengthS 15 381 12 305L 27 686 24 610(1) With remote pilot control option, line speeds will decrease.(2) Only available with manual drum brake.(3) Documentation, witness testing and material traceability available; must berequested at time of order. Specify options or contact factory or your nearest<strong>Ingersoll</strong>-<strong>Rand</strong> distributor for information.M1 Material traceability certificates according to EN 10204 (Ex DIN 50049)2.2 on load bearing parts. This conformity document affirms (by themanufacturer) that parts are in compliance with the requirements of theorder based on non-specific inspection and testing (i.e. results are typicalmaterial properties for these parts.)M2 Material traceability certificates according to EN 10204 (Ex DIN 50049)3.1b on load bearing parts. These documents affirm (by a departmentindependent of the manufacturing department) that the actual parts used inthe product are in compliance with the order based on specific inspectionand testing (i.e. results are actual material properties for those parts.)M3 Material traceability certificates according to EN 10204 (Ex DIN 50049)3.1b on load bearing parts. These documents affirm (by a departmentindependent of the manufacturing department) that the actual parts used inthe product are in compliance with the order based on specific inspectionand testing (i.e. results are actual material properties for those parts in afinished, as delivered condition.)Drum brakeXA = Auto drumbrakeM = Manualdrum brakeX = No drumbrakeDisc brakeKX = No autodisc brakeK = Auto discbrake1 = Standard winchmounted throttle2XX = Remote full flowlever throttle(max 20 ft/6 m)3XX = Remote pilotpendent throttle(std = 6 ft/1.8 m;max 66 ft/20 m) (1)4XX = Remote pilotlever throttle(max 66 ft/20 m) (1)5XX = Remote electricover air throttleXX = Specify hose lengthor pendent cordin feetControlOptions1G7 = Drum grooving (specify rope sizein sixteenths, e.g. 7 = 7 ⁄16")C = Low temperature; please specifyin text: -10˚ C or -20˚ CD = Drum divider flange andadditional cable anchorE = Construction cageF = Free spool clutch (2)G = Drum guardH = Open frame for horizontal pullingK = K6 footprint base for FA5AM1 = Per DIN 50049/En10204Para 2.2 “Typicals” (3)M2 = Per DIN 50049/En10204Para 3.1b actual per productas purchased (3)M3 = Per DIN 50049/En10204Para 3.1b actual per productas delivered in final condition (3)N = Type approval; please specifyin text DNV, ABS or LloydsQ = Special paint; please specifyT = Tension manifoldU = Underwound (available onlywith auto disc brake XK)V = Press roller (specifytakeoff angles)W = Witness; please specifyX = Testing; please specify-E = Compliance with the EuropeanMachinery Directive26


Force 5Air Winch Series4400 to 22000 lb (2000 to 10000 kg) capacitySetting the standards in winch technology with timesavings, space savings and enhanced safety, IR’s line ofhigh quality Force 5 air winches are known throughoutthe world for their rugged dependability and quality inthe hard-hat industries.■ Your assurance of quality:Force 5 winches are designed to meet or exceed independent thirdparty requirements. Models have been design reviewed or TypeApproved by ABS, DNV and LRS. Type Approval certificates areavailable upon request. This modern winch is designed for theharshest environments!■ Versatility:Force 5 winches offer maximum versatility to meet numerouslifting, pulling, or tensioning challenges. Substitute a wide variety ofgear ratios for the standard ones to better meet your speed andcapacity needs. Design, material, and dimensional changes are asnap with fabricated frames. Available option packages meet therequirements of oil refineries, mining, construction and offshore oildrilling.■ Standard features:• Meets ASME B30.7• 5:1 design factor at “rated load”• Full drum rated line pull: a Force 5 winch always pulls or liftsits “rated load” at any and all wire rope layers.• Internal gearbox and optional disc brake combination provideload control superior to other types of air winches.• Compact, space-saving frame design and fabricated alloy steeldrum fit easily into tight spaces• Variable drum length and wire rope storage for specialapplications• Standard operating temperature range is 0°C through 60°C.• Minimum 18:1 drum diameter to wire rope diameter ratioreduces wire rope wear.• Longer drum lengths and taller flanges provide greater wirerope storage■ Options and accessories:• Optional enclosed oil bath ”wet“ disc brake is fully sealed forprotection against salt spray, dirt or moisture, providingtrouble-free operation over thousands of lifting cycles. Discbrake is standard on the FA10.• Automatic band brakesFA7-24MX1• Variable drum lengths 8“ to 50” (203 to 1067 mm)• Grooved drums• Drum divider flange• Drum guards• Limit switch• Drum lock• Construction cage• Corrosion resistant marine grade coating system: sandblast towhite metal finish and carbozinc primer with a Marine 812finish• Tensioning manifold• Air preparation packages: filter, regulator, lubricator, liquidator,and strainer• Electric over air remote control allows for virtually unlimitedpendent length• Air operated remote controls• Muffler• Hydraulic models• Third party certifications for low temperature applications• Special winches for refinery decoking applications• FA7T Guideline (GL) and Podline (PL) winches feature 42"drums, drum locking dogs and marine grade finishes, materialsand fasteners. The GL version offers dual controls, and isdesigned to overhaul. For performance and specificationdetails, see the chart on the following page .27


Force 5Air Winch Series4400 to 22000 lb (2000 to 10000 kg) capacitySpecifications: performance is based on 90 psi (6.3 bar) air inlet pressure with motor runningModel Utility rating 5:1 design factor Drum Avg. air consumption Maximum Pipe Hose Shipno. top layer top layer length at rated load stall pull inlet size weightline pull line speed A @ 90 psi (6.3 bar) 1st layer sizelbs kg fpm m/min in. mm hp scfm m 3 /min lbs kg in. mm in mm lbs kgFA2-24 4400 2000 47 14 24 610 9.4 335 9.5 9000 4091 1 25 1 1 /4 32 825 374FA2.5-24 5000 2273 132 40 24 610 25 700 19.9 10000 4545 1 1 /4 32 1 1 /2 38 1050 476FA5-24 11000 5000 54 16 24 610 25 700 19.9 24000 10909 1 1 /4 32 1 1 /2 38 1850 839FA5T-24 8400 3818 70 21 24 610 25 700 19.9 24000 10909 1 1 /4 32 1 1 /2 38 2115 961FA7-24 15400 7000 40 12 24 610 25 750 21.3 36000 16364 1 1 /4 32 1 1 /2 38 2120 963FA7T-24 12600 5727 48 15 24 610 25 750 21.3 36000 16364 1 1 /4 32 1 1 /2 38 2465 1120FA7TGL-42 3400 1545 152 46 42 1067 25 750 21.3 10000 4545 1 1 /4 32 1 1 /2 38 2862 1301FA7TPL-42 10200 4636 60 18 42 1067 25 750 21.3 36000 16364 1 1 /4 32 1 1 /2 38 2841 1291FA10-24 22000 10000 23 7 24 610 31 800 22.7 38000 17273 1 1 /4 32 1 1 /2 38 3550 1614Note: Adding “-E” to model states compliance with European Machinery Directive. See the Air Winch Selection Guide for explanation of compliance.Drum wire rope storage capacities (1)Model Capacity Recommended Drum Rope diameterwire rope size length 1 ⁄2" (13 mm ) 5 ⁄8" (16 mm ) 3 ⁄4" (19 mm ) 7 ⁄8" (22 mm ) 1" (25 mm ) 1 1 ⁄8" (29 mm )lbs kg in. mm in. mm ft m ft m ft m ft m ft m ft mFA24400 2000 1 ⁄2 13 mm8 203 388 118 266 8112 305 594 181 410 12516 406 801 244 554 16924 610 1214 370 843 2578 203 266 81FA2.5 5000 2273 5⁄8 16 mm12 305 410 12516 406 554 16924 610 843 25916 406 1181 360 746 227 544 166FA5 11000 5000 3⁄4 19 mm 24 610 1795 547 1138 347 832 25430 762 2256 688 1431 433 1047 31916 406 1682 512 1204 367FA5T 8400 3818 3⁄4 19 mm 24 610 2564 761 1841 56130 762 3225 983 2318 70636 915 3887 1185 2796 85224 610 1640 500 1059 323 786 240FA7 15400 7000 7⁄8 22 mm 30 762 2063 629 1334 406 991 30236 915 2486 758 1608 493 1196 36524 610 2669 813 1917 584 1538 469FA7T 12600 5727 7⁄8 22 mmFA10 22000 10000 1 1 ⁄8 29 mm30 762 3358 1023 2414 736 1940 59136 915 4047 1233 2912 887 2311 71342 1067 4736 1443 3409 1039 2742 83624 610 2488 758 1962 598 1332 405 1026 31330 762 3130 954 2471 753 1679 511 1295 39536 915 3773 1150 2980 908 2027 617 1564 47740 1016 4201 1280 3319 1011 2258 688 1744 53150 1270 5271 1606 4168 1270 2837 865 2192 668(1) Capacities meet ANSI-ASME B30.7 which requires 1 ⁄2" (13 mm) minimum clear flange above last layer. Capacities represent tightly wound wire rope. Recommended workingcapacity is 80% of values shown.28


Force 5Air Winch Series4400 to 22000 lb (2000 to 10000 kg) capacityDimensionsFA2-24 with disc and band brakes or band brake only in inches (mm)28.63(727)Inlet 1 1 ⁄4NPT22.75(578)ø11 ⁄16(17.5) 8 pl.24Cable(610)4.13 (105)anchor 14.69Cable take off(373)ø 10 3 ⁄4(273) ø 19(483)8.13 (206)23.50(597) 20.3114(516)(356)Exhaust1 1 ⁄4 NPT.50 (12.7)1.63(41)10 (254) 10 (254) 10 (254)33.25 (845)48.50 (1232)13.13 (333)1.63 (41)10 (254)2 (51) 20 (508) 2 (51)24 (610)50.88 (1292) with disc and band brakes48.38 (1229) with band brake onlyFA2-24 with disc brake only in inches (mm)Inlet 1 1 ⁄4 NPT24(610)4.13 (105)Cable take offCable ancho28.63(727) 22.75(578)ø11 ⁄16(17.5) 8 pl.ø 10 3 ⁄4(273) ø 19(483)23.50(597)8.13 (206)14(356)Exhaust1 1 ⁄4 NPT.50 (12.7)2 (51)9(229)46 (1168)13 (330)9 9(229) (229)31 (787)2 (51)2 (51)10 (254)20 (508)24 (610)48 3 ⁄8 (1229)FA2.5-24 with disc and band brakes or band brake only in inches (mm)32.79 (833)Air inlet 1 1 ⁄4 NPT27.38(695)Exhaust2 1 ⁄2 NPTø11 ⁄16(17.5)8 pl.24(610)52.19 (1326) w/disc and band brakes49.19 (1249) w/band brake only56.25 (1429) w/disc and band brakes53.25 (1353) w/band brake only4.13 (105)ø 10 3 ⁄4(273).5 (12.7)12.69 (322)10 (254)2.31 (59) 10 (254) 10 (254) 10 (254)2.06220 (508)(52)234.75 (873)(51)(51)24 (610)ø 19 (483)Cable anchorCable take off23.50 (597)8.13 (206)14(356)14.69(373)20.31 (516)29


Force 5Air Winch Series4400 to 22000 lb (2000 to 10000 kg) capacityDimensionsFA2.5-24 with disc brake only in inches (mm)Air inlet 1 1 ⁄4 NPT24 (610)Cable take off32.79 (833)27.38 (695)Exhaust2 1 ⁄2 NPTØ11 ⁄16(17.5)8 pl.4.13 (105)Ø 10 3 ⁄4(273).5 (12.7)Ø 19 (483)12.50 (318)9 (229) 9 (229) 9 (229)2.31 (59) 2.31 (59)220 (508) 231.75 (806)(51)(51)24 (610)49.56 (1259)23.50 (597)8.13 (206)14(356)10 (254)Cableanchor53.63 (1362)FA5-24 with disc and band brakes or band brake only in inches (mm)Air inlet 1 1 ⁄4 NPT24 (610)Cable take offCable anchor19.19(487)36.29 (922)30.88 (784)Exhaust2 1 ⁄2 NPT17.5 (445) w/discand band brakes14.5 (368) w/band brake onlyø13 ⁄16(21) 8 pl.6 (152)13.5 (343)3 (76)10.5 10.5 10.53(267) (267) (267)(76)37.5 (953)59.06 (1500) w/disc and band brakes56.06 (1424) w/band brake onlyø 15(381)ø 27 (686).75 (19)31 (787)11.63(295)17.5(445)1.88(48)Top layer15.63 (397)31.25 (794)35 (889)20.31 (516)1.88(48)FA5-24 with disc brake only in inches (mm)36.29 (922)Air inlet 1 1 ⁄4 NPT30.88 (784)Exhaust2 1 ⁄2 NPT24 (610)6 (152)ø 15(381)ø13 ⁄16(21) 8 pl..75 (19)13.53 (76)9 (229) 9 (229) 9 (229)3(343)17.5 (445)33 (838)(76)54.56 (1386)ø 27 (686)31 (787)11.63(295)17.5(445)Cable take off1.88(48)Top layer15.63(397)31.25 (794)35 (889)Cable anchor1.88(48)30


Force 5Air Winch Series4400 to 22000 lb (2000 to 10000 kg) capacityDimensionsFA5T-24 with disc and band brakes or band brake only in inches (mm)38.79 (985)Air inlet 1 1 ⁄4 NPT33.38 (848)Exhaust2 1 ⁄2 NPTø 13 ⁄16(21) 8 pl.24 (610)10(254)ø 15(381)ø 35 (889)33.5 (851)Cable take off15.63(397)20 (508)ToplayerCable anchor19.19(487)31.31 (795)17.5 (445) w/discand band brakes14.5 (368) w/band brake only.75 (19)13.5 (343)10.5 10.5 10.53 (76) 3(267) (267) (267)(76)37.5 (953)59.06 (1500) w/disc and band brakes56.06 (1424) w/band brake only1.88(48)17.13(435)34.25 (870)38 (965)1.88(48)FA5T-24 with disc brake only in inches (mm)Air inlet 1 1 ⁄4 NPT24 (610)Cable take offCable anchor10 (254)Top layer38.79 (985)33.38 (848)Exhaust2 1 ⁄2 NPTø13 ⁄16(21) 8 pl.ø 15(381)ø 35 (889)33.5 (851)15.63(397)20(508)13.5 (343).75 (19)3 (76)9 9 93(229) (229) (229)(76)33 (838)17.5 (445)1.88(48)17.13(435)38 (965)34.25 (870)1.88(48)54.59 (1386)FA7-24 – Popeye Junior – with disc and band brakes or band brake only in inches (mm)38.79 (985)Air inlet 1 1 ⁄4 NPT33.38 (848)Exhaust2 1 ⁄2 NPT24 (610)7(178)Ø 16(406)Ø15 ⁄16(Ø 24)10 pl.Ø 30 (762)35 (889)Cable take offTop layer12.88 (327)20(508)20.88 (530)33.56 (852)Cableanchor17.5 (445) w/discand band brakes14.5 (368) w/band brake only15.56 (395) .75 (19)9 9 9 91.25 (31.8) 1.25(229) (229) (229) (229)(31.8)38.5 (978)60.06 (1526) w/disc and band brakes57.06 (1449) w/band brake only1.88(48)17.13 (435)34.25 (870)38 (965)1.88(48)31


Force 5Air Winch Series4400 to 22000 lb (2000 to 10000 kg) capacityDimensionsFA7-24 – Popeye Junior – with disc brake only in inches (mm)38.79 (985)Air inlet 1 1 ⁄4 NPT33.38 (848)Exhaust2 1 ⁄2 NPTØ 15 ⁄16(Ø 24)10 pl.24 (610)7(178)ø 16(406)ø 30 (762)Cable take off35 (889)Top layer12.88 (327)20(508)Cable anchor15.31 (389).75 (19)1.25 (31.8)8 8 8 81.25(203) (203) (203) (203)(31.8)17.5 (445)34.5 (876)56.5 (1435)1.88(48)17.13 (435)34.25 (870)38 (965)1.88(48)FA7T-24 – Popeye Junior – with disc and band brakes or band brake only in inches (mm)38.79 (985)33.38 (848)Exhaust2 1 ⁄2 NPTAir inlet 1 1 ⁄4 NPTø15 ⁄16 (ø 24)10 places24(610)10(254)ø 16(406)ø 36 (914)38 (965)Cable take off15.88(403)20(508)20.88 (530)33.56 (852)17.5 (445) w/discand band brakes14.5 (368) w/band brake only15.56 (395).75 (19)9 9 9 91.25 (31.8) 1.25(229) (229) (229) (229)(31.8)38.5 (978)60.06 (1526) w/disc and band brakes57.06 (1449) w/band brake only1.88(48)17.13(435)34.25 (870)38 (965)1.88(48)FA7T-24 – Popeye Junior – with disc brake only in inches (mm)Air inlet 1 1 ⁄4 NPT38.79 (985)33.38 (848)Exhaust2 1 ⁄2 NPTø15 ⁄16 (ø 24)10 places24 (610)10(254)ø 16(406)ø 36 (914)38 (965)Cable take offTop layer15.88(403)20(508)Cable anchor15.31 (389).75 (19)1.25 (31.8)8 8 8 81.25(203) (203) (203) (203)(31.8)17.5 (445)34.5 (876)56.5 (1435)1.88(48)17.13(435)38 (965)34.25 (870)1.88(48)32


Force 5Air Winch Series4400 to 22000 lb (2000 to 10000 kg) capacityHow to Order:Specify complete model code as shown. To order options, use the option code in the option table and add as a suffix to the model code. To order a Force Five airwinch with a non-standard drum length, refer to the available drum lengths provided in the drum length table below. Enter the desired drum length for each winch inthe drum length section of the model code. To order accessories such as filters and lubricators, please enter these as separate accessory items by the part numberin the air winch accessories table below.Example: FA5-24MX1PSeriesFACapacity52 = 4400 lbs (2000 kg)2.5 = 5000 lbs (2273 kg)5 = 11000 lbs (5000 kg)5T = 8400 lbs (3818 kg)7 = 15400 lbs (7000 kg)7T = 12600 lbs (5727 kg)10 = 22000 lbs (10000 kg)Force FiveFA = Air poweredFH = Hydraulic (availableon request)Drum flange ht-- = Std flange heightT = Tall flange (FA5Tand FA7T only)Drum length2424 = 24" (610 mm)betweenflanges. Seedrum lengthchart below.Drum brakeDisc brakeA = Auto drum brakeM = Manual drum brakeX = No drum brake1 = Standard winch mounted throttle2XX = Remote full flow lever throttle (max 20 ft/6 m)3XX = Remote pilot pendent throttle (std = 6 ft/1.8 m;max 66 ft/20 m) (1)4XX = Remote pilot lever throttle (max 66 ft/20 m) (1)5XX = Remote electric over air throttleXX = Specify hose length or pendent cord in feetNotes:All Force 5 units come with standard six (6) strand wire rope anchor and winding directions for right hand overwind.Option Notes:(1) With remote pilot control option, line speeds will decrease.(2) Number designates drum grooving. Number equals wire rope size in sixteenths. The standard will be based on a righthand overwind rotation and spiral grooving for the recommended size of wire rope for the standard length of drum only.Grooving involving longer or shorter drums, or drums equipped with a divider flange will be an engineered item withlonger lead time.(3) D = drum divider flange. The standard will be based on right hand over wind rotation. Two steel flanges are welded tothe center of the drum. This provides the motor side of the drum (half) with a rope anchor. Anchor locations must bespecified by the customer.(4) Documentation, witness testing and material traceability available; must be requested at time of order. Specify optionsor contact factory or your nearest <strong>Ingersoll</strong>-<strong>Rand</strong> distributor for information.M1 Material traceability certificates according to EN 10204 (Ex DIN 50049) 2.2 on load bearing parts. This conformitydocument affirms (by the manufacturer) that parts are in compliance with the requirements of the order based onnon-specific inspection and testing (i.e. results are typical material properties for these parts.)M2 Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1b on load bearing parts. Thesedocuments affirm (by a department independent of the manufacturing department) that the actual parts used in theproduct are in compliance with the order based on specific inspection and testing (i.e. results are actual materialproperties for those parts.)M3 Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1b on load bearing parts. Thesedocuments affirm (by a department independent of the manufacturing department) that the actual parts used in theproduct are in compliance with the order based on specific inspection and testing (i.e. results are actual materialproperties for those parts in a finished, as delivered condition.)Overload devices and drum revolution counters will be available as engineered specials, at extended lead times.MControlX1K = Auto disc brakeX = No auto disc brakeOptions (see Option Notes)P7 = Drum grooving (specify rope size insixteenths, e.g. 7 = 7 ⁄16") (2)C = Low temperature; please specify intext: -10˚ C or -20˚ CD = Drum divider flange and additionalcable anchor (3)E = Construction cageG = Drum guardL = Drum locking pinM1 = Per DIN 50049/En10204 Para 2.2“Typicals” (4)M2 = Per DIN 50049/En10204 Para 3.1bactual per product as purchased (4)M3 = Per DIN 50049/En10204 Para 3.1bactual per product as delivered infinal condition (4)N = Type approval; please specify in text:DNV, ABS or LloydsP = Marine 812 finishQ = Special paint; please specifyS = Rotary limit switch (upper and lower)T = Tensioning manifoldU = Underwound (available only withautodisc brake XK)V = Press rollerW = Witness; please specifyX = Testing; please specifyZ = Sandblast and carbozinc primer only-E = Compliance with the EuropeanMachinery Directive (includesemergency stop and overloadprotection). Insert at end of modelcode.Drum lengths availableDrum width in. (mm)Model 8 (203) 12 (305) 16 (406) 20 (508) 24 (610) 30 (762) 36 (915) 40 (1016) 42 (1067) 50 (1270)FA2 yes yes yes yes Standard yes yes special special specialFA2.5 yes yes yes yes Standard yes yes special special specialFA5/FA5T no yes yes yes Standard yes yes special special specialFA7/FA7T no no yes yes Standard yes yes yes yes specialFA10 no no yes yes Standard yes yes yes yes yesContact factory for lengths other than shown.For air line accessories — filters, regulators, lubricators, liquidators andstrainers — please see the Accessories section.34


Force 5“Guideline and Podline” Air WinchesFA7TGL 3400 lb (1545 kg) FA7TPL 10200 lb (4636 kg)As offshore oil drilling heads into deeper waters, IRGuideline and Podline winches are prepared to follow.■ These specially configured versions of the “PopeyeJunior” tall flange air winch feature:• Top layer ratings insure “lift at any layer” capability• 42 inch (1067 mm) drum flange height and length formaximum cable capacity. Other drum flange sizes areavailable.• Golf ball tough, thermoplastic “Surlyn” coating and blue boltsfor “no comparison” corrosion protection. U.S. Navy tested andproven.• With T-handle, bullet nose, and grease points, the stainlesssteel locking dog is easy to operate, trouble free, andmaintenance friendly.• Winch mounted throttle for precise load control; remote controlis optional.• Internal automatic disc brake is protected from the elements.Specifications at rated load: performance is based on 90 psi (6.3 bar) air inlet pressure with motor runningModel no. Lift Ratings Average Stall Avg. air consump. Inlet Ship Wire rope storage capacityFirst Mid Top speed at rated load pipe size weight 5 ⁄ 8" (15 mm) 3 ⁄4" (19 mm) 7 ⁄ 8" (22 mm)FA7TGL42 7800 lbs 4850 lbs 3400 lbs 102 fpm 10000 lbs 750 scfm 1 1 ⁄4" NPT 2862 lbs 10372 ft 7480 ft 5262 ft(Guideline) 3545 kg 2205 kg 1545 kg 22 m/min 4545 kg 21.3 m 3 /min 1 1 ⁄4" NPT 1301 kg 3161 m 2280 m 1604 mFA7TPL42 22800 lbs 14300 lbs 10200 lbs 45 fpm 36000 lbs 750 scfm 1 1 ⁄4" NPT 2841 lb not 7480 ft 5262 ft(Podline) 10364 kg 6500 kg 4636 kg 13.8 m/min 16364 kg 21.3 m 3 /min 1 1 ⁄4" NPT 1291 kg recommended 2280 m 1604 mWire rope storage capacity *Model no. 1 ⁄ 2 in. 5 ⁄8 in. 3 ⁄4 in. 7 ⁄8 in. 1 in.(13 mm) (15 mm) (19 mm) (22 mm) (25 mm)FA7TGL42 16005 ft 10347 ft 6865 ft 5237 ft 3937 ft4880 m 3155 m 2093 m 1597 m 1200 mFA7TPL42 not recommended 6865 ft 5237 ft 3937 ft2093 m 1597 m 1200 m* Capacities represent tightly wound wire rope. Recommended working capacity is 80% of values shown.Dimensions: inches (mm)FA7TGL42XK1■ Specific to the FA7TGL Guideline winch:• A lower gear ratio and switching valve arrangement with pressureregulator preset for unmanned lowering of sub-sea equipment.• Simply flipping a lever switches the winch from utility to guide linemode. In this mode, the winch can be overhauled at speeds up to90 fpm (28 m/min).• In guide line mode, a pressure regulator can be set to adjust thetension.1 ⁄ 2 in. 5 ⁄8 in. 3 ⁄4 in. 7 ⁄8 in. 1 in.(13 mm) (15 mm) (19 mm) (22 mm) (25 mm)Wire rope 26600 lbs 41200 lbs 58800 lbs 79600 lbs 103400 lbsbreaking strgth 12091 kg 18727 kg 26727 kg 36182 kg 47000 kgWt per ft 0.46 lbs 0.72 lbs 1.04 lbs 1.42 lbs 1.85 lbsWt per m 0.69 kg 1.07 kg 1.55 kg 2.12 kg 2.76 kgConstant tension control (GL only)Air inlet 1-1/4 NPTValve exhaust 1-1/2 NPT44.25(1124)Motorexhaust2-1/2NPT36.50(927)Gearboxoil levelMotoroil fillAuto discbrake.75 (19)Gearbox oil fill42(1067)13(330)16(406)42(1067)DrumlockCable take-off43.88(1114)Toplayer18.88(479)22.88(581)Cable anchorpocketMotor oil drainMotor oil level.94 (24)12 plcs.1.44(37)17.50(444)10(254)10(254)10(254)72.88 (1851) Guideline10(254)52.88 (1343)24.25(616)10(254)1.44(37)5.60 (143)1.88(48)18.63(473)41(1041)37.25(946)1.88(48)74.25 (1886) Podline35


Accu-Spool TM Level Wind3400 to 22000 lbs (1545 to 10000 kg) capacitySetting the standards in level wind technology: atotally self-compensating level wind for preciseand continuous spooling of wire rope or cable.Never needs adjustment.Available as optional equipment for IR manufactured winches or asa retrofit for winches and cable reels of other manufacturers. Noattachment to existing winch is required. Retrofit unit is a freestandingdesign, which can fit any winch or cable reel, etc.■ How It Works:The IR Accu-Spool level wind is universally adaptable to the entireForce 5 air winch line and to winches produced by other manufacturers.When winch fleet angles exceed 2 degrees, wire ropespooling becomes difficult. The IR Accu-Spool level wind will spoolthe rope uniformly and repeatedly on the drum in applicationswhere fleet angles vary from 0 degrees to 26 degrees.■ Standard features:• Rack and pinion drive resists wear from corrosive elementswhen compared with diamond screw type level winds• No gear interlocks or drive chains to wear, corrode or get outof adjustment• Durable radial piston air motor provides independent powersource• No drive attachment to the winch is required• Bronze worm drive and steel worm gear• Steel guide bar and guide rollers• Heavy duty rack and pinion drive allows for precise, continuousspooling and reduced wire rope wear• Totally self-compensating and adjusting. The design overcomesthe “timing” problems inherent in diamond screw typesof level windsSpecifications: 90 psi (6.3 bar)*Force-5 Winch Accu-Spool Standard Avg. air consumptionmodel capacity model drum length required(tons) air in. mm cfm m 3 /minFA2 2 ASA2 24 610 55 1.6FA2B 2 ASA2 24 610 55 1.6FA2.5 2.5 ASA2 24 610 55 1.6FA2.5A 2.5 ASA2 24 610 55 1.6FA5(T) 5 ASA5 24 610 55 1.6FA5A 5 ASA5 24 610 55 1.6FA7(T, PL, GL) 7 ASA7 24 610 55 1.6FA10 10 ASA10 24 610 55 1.6* Performance is based on 90 psi (6.3 bar) air inlet pressure with motor runningLevel wind will increase overall length of the winch by appx. 4 inches (102 mm).Maximum fleet angle for Accu-Spool models is 26˚. See“The importance of fleet angle” in the Tech Tips section.Determining rope take off: If required, the Accu-Spool levelwind can be provided to work through a designated range of ropetake off angles. Specify your needs accordingly.Drum AxisSensor RollersHow to special order:Drum FlangeGuide RollersRackAccu-Spool with FA10-40• Compensates for fleet angles up to 26˚• Allows wire rope “take off” in almost any direction• Emergency manual override on control systems is standard• Line tension of approximately 5% of actual load is required toactivate the Accu-Spool■ The main components are:1. Guide bar: alloy steel tube with rack and pinion drive2. Guide system: steel guide rollers, worm gear drive andradial piston air motorThe Accu-Spool’s sensor rollers keep the level wind axis and drumperpendicular to the wire rope on the drum. When the winch line pullpressure is applied to the sensor roller, the roller will activate linkagethat opens the motor valve, driving the level wind in the appropriatedirection to spool the wire rope evenly on the winch drum.Please provide the following information:1. Total line pull2. Wire rope or cable size3. Fleet angle4. Rope take off direction (e.g. horizontal, vertical or other angle)5. Potential clearance problems, maximum envelope size6. Type and size of foundation (platform, concrete base, etc)7. Power source (air, electric or hydraulic)8. Drum width9. Drum diameterComponents for OEM purchase (complete less mounting frame):1. Support tube with rack2. Drive package: includes motor, valve, and gearing (assembled)36


Force 5“Offshore” Man RiderSeries330 to 6870 lb (150 to 3117 kg) capacityKnown worldwide as the standard for meeting thetoughest personnel lifting requirements in theoffshore industry.Dual rated for personnel and utility lifting applications, these wincheshave Type Approval or Independent Review certificates issued by theclassification societies of ABS, DNV or LRS. Meet NPD, NMD and UKHSE regulations for personnel lifting operations. Oil field tough toweather the harsh environments in marine applications.Definitions■ Third party: An independent certifying agency that offersformalized review and approval programs for Man Rider winchesaccepted for suitability to lift personnel. Recognized third partyagencies are:• American Bureau of Shipping (ABS)• Det Norske Veritas (DNV)• Lloyd’s Register of Shipping (LRS)■ Type Approval: A comprehensive design review by anindependent third party which examines the intended service andapplication, winch ratings, design calculations of load bearingcomponents, product specifications and service restrictions orlimitations. A plant survey is also conducted to verify that qualitycontrol procedures and features are adequate and consistent. Uponsuccessful completion, a Type Approval certificate is issued.■ Third Party Certification: A review process of quality by anindependent third party requested by the customer. Includes:1. Type Approval certificate (design)2. Third party survey during manufacturing (quality)3. Third party witness of performance testing (quality)4. Issuance of certificates as required by regulatory agencyacknowledging compliance.■ Standard features:• Enclosed automatic oil bath “wet” disc brake is fully sealed againstsalt spray, dirt or moisture and provides trouble-free operation overthousands of lifting cycles.• Manual drum mounted band brake for additional braking by operator• Internal gearbox / disc brake combination for superior load control• Corrosion resistant drum guard supports the weight of a 200 lb/91 kg person.FA150KGMR• Dual rated 8:1 design factor for manrider rating; 5:1 design factorfor utility rating• Compact, frame and fabricated alloy steel drum fit into tight spaces• Standard operating temperature range is 0°C through 60°C; optionaldesign temperature of -10°C or -20°C• Minimum 18:1 drum diameter to wire rope diameter ratio reduceswire rope wear.• Data book and “Type Approval” certificates available upon request.■ Options and accessories:• Automatic band brakes• Variable drum lengths• Grooved drums• Drum divider flange• Upper and lower limit switches• Corrosion resistant marine grade coating system: sandblast towhite metal finish and carbozinc primer with a Marine 812 finish• Remote controls• Air prep package: filter, lubricator, strainer, liquidator and regulator• Muffler• Hydraulic models• Electric-Over-Air remote control pendent for unlimited pendentlength• Third party certifications for low temperature applicationsSpecifications: performance is based on 90 psi (6.3 bar) air inlet pressure with motor runningModel no. Force 5 MR ratings at top layer Personnel rating Maximum Average air Pipe Hose ShippingPersonnel (1) Utility (2) avg line speed stall pull consumption inlet size size weightlbs kg lbs kg fpm m/min lbs kg scfm m 3 /min in. mm in. mm lbs kgFA150KG12-1-E 330 150 n/a n/a 87 26 (3) (3) 50 1.4 0.5 13 3 ⁄4 19 700 317FA2MR24MK1G 3180 1445 4400 2000 75 23 9000 4090 335 9.5 1.0 25 1 1 ⁄4 32 896 406FA2.5MR24MK1G 3180 1445 5000 2273 159 48 10000 4545 700 19.9 1 1 ⁄4 32 1 1 ⁄ 2 38 1170 531FA5MR24MK1G 6870 3123 11000 5000 69 21 24000 10909 700 19.9 1 1 ⁄4 32 1 1 ⁄ 2 38 2007 910Force 5 Third Generation Man Rider Series ratings at mid layer (4)FA2BMR-MK1G 2500 1136 4000 1818 168 51 6800 3084 380 10.8 1 1 ⁄4 32 1 1 ⁄ 2 38 786 357FA2.5AMR-MK1G 3125 1420 5000 2273 173 53 10400 4727 560 15.9 1 1 ⁄4 32 1 1 ⁄ 2 38 993 451FA5AMR-MK1G 6250 2841 10000 4545 102 31 17000 7727 600 17.0 1 1 ⁄4 32 1 1 ⁄ 2 38 1380 626(1) “-E” models for the European Union allow one lift capacity rating only; i.e., only personnel lift rating is allowed for both personnel and utility applications.(2) Utility rating only for those countries that allow dual ratings, e.g. USA.(3) Per NPD regulations(4) Third Generation Man Riders are not available in the CE format.37


Force 5“Offshore” Man RiderSeries330 to 6870 lb (150 to 3117 kg) capacityRope storage for personnel lifting (1)Model Rope diameter Model Rope diameternumber Drum length 10mm 1⁄ 2" 13mm 3 ⁄4" 19mm number Drum length 10mm 1⁄ 2" 13mm 3 ⁄4" 19mmin. mm ft m ft m ft m in. mm ft m ft m ft mFA150KGMRFA2M<strong>Rand</strong>FA2.5MR8 203 474 144 – – – – 8 203 – – – – 235 7212 305 723 220 – – – –12 305 – – – – 365 111FA5MR16 406 972 296 – – – – 16 406 – – – – 495 15124 610 1470 448 – – – – 24 610 – – – – 755 2308 203 – – 321 97 – – FA2BMRS 7 178 – – 198 60 – –12 305 – – 492 150 – – andM 13.5 343 – – 396 120 – –16 406 – – 663 202 – – FA2.5AMRL 20 508 – – 595 181 – –24 610 – – 1006 306 – – R 24 610 – – 717 218 – –(1) Based on UK HSE standards requiring top layer to be 2 1 ⁄2 times the wire ropeFA5AMRS 12 305 – – – – 321 98diameter below drum flange.L 24 610 – – – – 663 202Rope speed at mid drum at 90 psiWinch series at 330 lbs (150 kg) at personnel rating at utility ratingUp Down Up Down Up Downfpm m/min fpm m/min fpm m/min fpm m/min fpm m/min fpm m/minFA150KGMR 87 26 100 31 87 26 100 31 n/a n/a n/a n/aFA2MR 121 37 60 18 72 22 125 38 53 16 140 43FA2.5MR 235 71 125 38 160 49 155 47 113 34 190 58FA5MR 94 29 60 18 69 21 55 17 54 16 70 21FA2BMR 253 77 – – 160 49 – – 102 31 – –FA2.5AMR 257 78 – – 173 53 – – 117 36 – –FA5AMR 177 54 – – 102 31 – – 50 15 – –DimensionsFA150KGMR with disc and manual brake in inches (mm)Throttlecontrol valveStop valve with1/2 NPT air inlet27.15(690)23.00(584)InletMotoroil levelGearboxoil levelMotoroil fillMotoroil drain12.21 (310)DiscbrakeGearboxoil fill23.33 (592)12.00 (305)Drum guardø .697.13 (181)( ø 18) 6 pl.9.00 (229)18.00 (457)21.25 (540)38.36 (974)46.11 (1171)1.04 (26)ø 10.75(273) barrel ø 19.00(483)drumflange37.67(906)24.80(630)14.00(356)1.62 (41) 2.00 (51)Slack linedetector75˚ thru 90˚10.00(254)24.00 (610)20.00 (508)Cable take off8.19 (208)14.69(373)CableanchorpocketPressroller.50 (13)21.69(551)38


Force 5“Offshore” Man RiderSeries330 to 6870 lb (150 to 3117 kg) capacityDimensionsFA2MR24MK1G with disc and manual brake in inches (mm)Inlet 1.25" NPT24 (610)4.13 (105)Cabletake offCable anchor14.69(297)28.63 (727)22.75 (578)ø11 ⁄16(17.5) 8 pl.ø 10 3 ⁄4(273)ø 19(483)23.50 (597)8.13 (206)14 (356)20.31 (516)Exhaust1 1 ⁄4 NPT.50 (12.7)1.63 (41)10 (254) 10 (254) 10 (254)33.25 (845)48.50 (1232)50.88 (1292) with disc brake13.13 (333)1.63 (41)10 (254)2 (51) 20 (508) 2 (51)24 (610)FA2.5MR24MK1G with disc and manual brake in inches (mm)Exhaust 2 1 /2 NPTAir inlet1 1 /4 NPT24 (610)4.13 (105)Cabletake offCableanchor14.69 (297)32.79 (833)27.38 (695)ø11 /16 ( ø 17.5)8 places2.31 (59)52.19 (1326)12.69(322)10 (254) 10 (254) 10 (254)34.38 (873)56.25 (1429) w/disc brakeø 10.75( ø 273).5(13)ø 19 ( ø 483)2.06 (52)23.5 (597)8.13(206)14 (356)2(51)10 (254)20 (508)24 (610)20.31 (516)2(51)FA5MR24MK1G with disc and manual brake in inches (mm)Exhaust 2 1 /2 NPTAir inlet 1 1 /4 NPT24 (610)6 (152)Cable anchorCable take off19.19 (487)38.79 (985)33.38 (848)ø13/16 ( ø 21)8 placesø 15 (381)ø 27 ( ø 686)31 (787)11.63(295)17.5 (445)Top layer28.81 (732)13.5 (343).75 (19)3 (76)10.5 10.5 10.5(267) (267) (267)3 (76)17.5 (445) w/disc14.5 (368) w/o disc37.5 (953)59.06 (1500) w/disc; 56.06 (1424) w/o disc1.88(48)15.63 (397)35 (889)31.25 (794) 1.88(48)39


Force 5“Offshore” Man RiderSeries330 to 6870 lb (150 to 3117 kg) capacityDimensionsModel A B C Dno. in. mm in. mm in. mm in. mmFA2BMR-SMK1G 7.0 178 37.4 950 12.3 312 4.8 122FA2BMR-MMK1G 13.5 343 43.9 1115 18.8 478 8.0 203FA2BMR-LMK1G 20.0 508 50.4 1280 25.3 643 11.3 287FA2BMR-RMK1G 24.0 610 54.4 1382 29.3 744 13.3 338FA2BMR in inches (mm)15.94 (405)Cabletake-off27.59(701)Air inlet1-1/4" NPTValve exhaust1-1/2" NPTDimensionsModel A B C Dno. in. mm in. mm in. mm in. mmFA2.5AMR-SMK1G 7.0 178 39.63 1007 12.31 313 4.78 121FA2.5AMR-MMK1G 13.5 343 46.13 1172 18.81 478 8.03 204FA2.5AMR-LMK1G 20.0 508 52.63 1337 25.31 643 11.28 286FA2.5AMR-RMK1G 24.0 610 56.63 1438 29.31 744 13.28 337FA5AMR-SMK1G 12.0 305 54.95 1142 17.89 454 8.94 227FA5AMR-LMK1G 24.0 610 56.95 1447 29.89 759 14.94 379A3.87 (98)17.54(445)16.88(423)10.50(267)9.25(235)7.50(191)15.00 (381)22.11 (562)0.63 (16)4 x 0.81 (21)Motor exhaust1" NPTDCBw/disc brake7.27 (185)w/o disc brake3.73 (95)FA2.5AMR in inches (mm)22.11 (562)1Air inlet (1 ⁄4" NPT)Cabletake-off17.54(445)Gearboxoil fill29.30(744)ø17.00(ø432)A3.87 (98)ø9.25(ø235)Motoroil drainValve exhaust (11⁄4" NPT)9.25(235)10.50(267)23.88(607)Gearboxoil level7.50(190.5)15.00 (381)4 X ø.81(ø21)Gearbox oil drain7.27(185)DCBMotor oil levelMotor oil drain.63(16)Motor exhaust (11⁄4" NPT)FA5AMR in inches (mm)Cabletake-off28.04 (712)Cable anchorpocket withwedge5.75 (146)Drum length AMotoroil fill3.79 (96)Air inlet1 1 ⁄4" NPTSec exhaust11 ⁄2" NPT24.81(630)Gearboxoil fill4012.56(319)Gearbox/disc oillevelGearboxoil drain22.00 (559)Disc brakeoil drain81 (21)mounting2 per side(4 total)7.14(181)12.75(324)CDBMotor oil drainMotor oil levelfarsidePrimaryexhaust12 ⁄2" NPT21.81 (554)25.94 (659)31.35 (796)


Force 5“Offshore” Man RiderSeries330 to 6870 lb (150 to 3117 kg) capacityHow To Order:Specify complete model code as shown. To order options, use the option code in the option table and add as a suffix to the model code. To order a Force Five airwinch with a non-standard drum length, refer to the available drum lengths provided in the drum length table below. Enter the desired drum length for each winch inthe drum length section of the model code. To order accessories such as filters and lubricators, please enter these as separate accessory items by the part numberin the air winch accessories table. Example: FA2.5MR24MK1GPSeriesFAPersonnel cap.2.5150KG = 330 lbs (150 kg)(Contact technical sales forspecial model driver)2B = 2500 lbs (1136 kg)2.5A = 3125 lbs (1420 kg)2 = 3180 lbs (1445 kg)2.5 = 3180 lbs (1445 kg)5A = 6250 lbs (2841 kg)5 = 6870 lbs (3111 kg)Force FiveFA = Air poweredFH = Hydraulic units available on requestMan Rider cap.Drum length2424 = 24" (610 mm)between flanges.See drum lengthcharts below.Notes:All Force 5 units come with standard six (6) strand wire rope anchor andwinding directions for right hand overwind.Option Notes:(1) With remote pilot control option, line speeds will decrease.(2) Number designates drum grooving. Number equals wire rope size insixteenths. The standard will be based on a right hand overwind rotation andspiral grooving for the recommended size of wire rope for the standard lengthof drum only. Grooving involving longer or shorter drums, or drums equippedwith a divider flange will be an engineered item with longer lead time.(3) D = drum divider flange. The standard will be based on right hand over windrotation. Two steel flanges are welded to the center of the drum. This providesthe motor side of the drum (half) with a rope anchor. Anchor locations mustbe specified by the customer.(4) Documentation, witness testing and material traceability available; must berequested at time of order. Specify options or contact factory or your nearestIR distributor for information.MRMR = ManRiderDrum brakeDisc brakeKK = Auto disc (std)A = Auto drum brakeM = Manual drum brake (std)1 = Standard winch mounted throttle2XX = Remote full flow lever throttle (max 20 ft/6 m)3XX = Remote pilot pendent throttle (std = 6 ft/1.8 m;max 66 ft/20 m) (1)4XX = Remote pilot lever throttle (std = 6 ft/1.8 m;max 66 ft/20 m) (1)5XX = Remote electric over air throttleXX = Specify hose length or pendent cord in feetM1 Material traceability certificates according to EN 10204 (Ex DIN 50049) 2.2 on load bearing parts. This conformitydocument affirms (by the manufacturer) that parts are in compliance with the requirements of the order based on nonspecificinspection and testing (i.e. results are typical material properties for these parts.)M2 Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1b on load bearing parts. These documentsaffirm (by a department independent of the manufacturing department) that the actual parts used in the product are incompliance with the order based on specific inspection and testing (i.e. results are actual material properties for thoseparts.)M3 Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1b on load bearing parts. These documentsaffirm (by a department independent of the manufacturing department) that the actual parts used in the product are incompliance with the order based on specific inspection and testing (i.e. results are actual material properties for thoseparts in a finished, as delivered condition.)(5) Not available on Third Generation Series(6) Thermoplastic standard on Third Generation coatingMDrum lengthsFA2B & FA2.5A in. mmFA5AS 7 178M 13 1 ⁄2 343L 20 508R 24 610S 12 305L 24 610Control brake1Options (see notes below)GP7 = Drum grooving (specify rope size insixteenths, e.g. 7 = 7 ⁄16") (2)C = Low temperature; please specify intext: -10˚ C or -20˚ CD = Drum divider flange and additionalcable anchor (3)G = Drum guardL = Drum locking pin (5)M1 = Per DIN 50049/En10204 Para 2.2“Typicals” (4)M2 = Per DIN 50049/En10204 Para 3.1bactual per product as purchased (4)M3 = Per DIN 50049/En10204 Para 3.1bactual per product as delivered infinal condition (4)N = Type approval; please specify intext: DNV, ABS or LloydsP = Corrosion resistant marine gradecoating system: sandblast to whitemetal finish and carbozinc primerwith a Marine 812 finish (6)Q = Special paint; please specifyS = Limit switch (upper and lower) (5)T = Tensioning manifoldU = Underwound (available only withautodisc brake XK)V = Press rollerW = Witness; please specifyX = Special testing; please specifyZ = Sandblast and carbozinc primeronly (6)-E = Compliance with EuropeanMachinery Directive (insert atend of model code) (5)Drum lengths available in. (mm)Model 8 12 16 24 30 36(203) (305) (406) (610) (762) (914)FA150KG yes* Std yes* yes yes* yes*FA2 yes yes yes Std yes* yes*FA2.5 yes yes yes Std yes yesFA5 no yes yes Std yes yesContact factory for lengths other than shown.* Special orderSpecial optional requirements for offshore complianceare available (see codes above where applicable):• Material traceability• Charpy testing• Certificate of compliance• Third party witness• Customer witness• Special documentation• Regulatory agency certification• Low temperature materialsMan Rider winches have been designed and built tomeet the requirements of the Offshore Oil Industry,particularly those specifications of the NorwegianMaritime Directorate, the Norwegian PetroleumDirectorate and the UK HSE. They have been TypeApproved by Lloyds Register of Shipping, Det NorskeVeritas (DNV) and the American Bureau of Shipping(ABS). There is no standard covering the use of theseMan Riders in other than the offshore environment. Itis, therefore, the user’s responsibility to determine thesuitability of this product for any particular use and tocheck for compliance with applicable regulations.41


Third Generation “Offshore” Gulf Man Rider2500 lb (1136 kg) capacityBased on the design of our Force 5 Man Riders andthe popular FA2B modular winch, IR is pleased tointroduce the FA2B-GMR, the Gulf Man Rider TMWhen operating in the Gulf of Mexico, the guidelines of certifyingbodies may not apply, but common sense and safe operatingpractices do. The Gulf Man Rider TM is IR’s solution. It meets all theoffshore and rating criteria we apply to all Man Riders. We alsoprovide a third party (DNV) witness certificate with performancespecifications; this is your assurance of quality and reliability.■ Standard features:• Dual brakes: auto disc and manual band type. Both are capableof holding 200% of the rated load.• 8:1 design factor: The recommended wire rope size to maintainthis factor is 1 ⁄ 2 in. (13 mm) extra improved plow steel (EIPS)with independent wire rope core (IWRC).• U.S. Navy tested, thermoplastic powder coated surfaceprotection—the best coating for marine protection• Stainless steel and “blue” flurocarbon coated corrosionresistant fasteners• Standard design temperatures of 0˚ C• Self closing, dual action throttle handle is offshore toughFA2B-GMR-LMK1G• Wedge type rope anchor for easy, “tool-less” installation holdsup to 80% of rope breaking strength• Available in short S, medium M, long L and extra long R drumlengths• Dual rated 8:1 design factor for manrider rating; 5:1 designfactor for utility rating■ Options:• Unlike our other Man Riders, drum guards are optional on GulfMan Riders. Add suffix G for this highly recommended option.• There is no -E European versionSpecifications and performance at 90 psiModel no. Ratings at mid layer Optional Maximum Average air Pipe Hose ShippingUtility Personnel design stall pull consumption inlet size weightlbs kg lbs kg temp lbs kg scfm m 3 /min in. mm in. mm lbs kgFA2B-GMR 4000 1818 2500 1136 -10˚ or -20˚c 6800 3084 380 10.8 1 1 ⁄4 32 1 1 ⁄2 38 770 349Rope speed at mid drum at 90 psiWinch series at 330 lbs (150 kg) at personnel rating at utility ratingUp Down Up Down Up Downfpm m/min fpm m/min fpm m/min fpm m/min fpm m/min fpm m/minFA2B-GMR 274 90 150 46 164 54 141 43 96 31 260 79Dimensions: FA2B-GMRModel A B C D Eno. in. mm in. mm in. mm in. mm in. mmFA2B-GMR-SMK1 7.0 178 34.3 871 12.3 312 4.8 121 3.5 89FA2B-GMR-MMK1 13.5 343 40.8 1036 18.8 478 8.0 204 6.8 171FA2B-GMR-LMK1 20.0 508 47.3 1201 25.3 643 11.3 286 10.0 254FA2B-GMR-RMK1 24.0 610 51.3 1303 29.3 744 13.3 337 12.0 305Drum storage (1)Model no. Drum Drum Rope dia.code length 1 ⁄ 2 (13)in. mm ft mFA2B S 7 178 300 91M 13 343 600 183L 20 508 900 274R 24 610 1085 331(1) Leaving 1 ⁄ 2 inch (13 mm) flange clearanceHow to Order:Specify FA2B-GMR-“X”MK1 and substitute S, M, L orR for the “X” for drum length. Add suffix G for drumguard option. See Third Generation section foradditional information and options.Example: FA2B-GMR-LMK1GFA2B-GMR in inches (mm)15.94 (405)Cabletake-off27.59(701)Air inlet1-1/4" NPTValve exhaust1-1/2" NPTA3.87 (98)17.54(445)16.88(423)10.50(267)9.25(235)427.50(191)15.00 (381)22.11 (562)0.63 (16)4 x 0.81 (21)Motor exhaust1" NPTDCBw/disc brake7.27 (185)w/o disc brake3.73 (95)


Liftstar “Offshore” Man RiderSeries330 to 2200 lb (150 to 1000 kg) capacityDesigned to the toughest Type Approval standardsissued by the classification societies and meetsNPD, NMD and UK HSE regulations for personnellifting operations on offshore installations. The“Liftstar Man Rider” is a dedicated personnellifting winch offered with Det Norske Veritas (DNV)Type Approval and full traceability.■ Liftstar 150 kg / Pneumatic:The LS150RLP…-E models have been specifically designedfor personnel lifting applications in which a safety harness ora boatswain’s chair is used on fixed installations. They havepassed the DNV (Det Norske Veritas) EC testing for these applications,i.e., both the winches and their technical files are incompliance with the requirements of the EC Machinery Directives.The LS150RLP-DP5M-F model is in compliance withsection 28 of the NPD (Norwegian Petroleum Directorate)regulation for manriding applications using a safety harnessin petroleum drilling and well activities on mobile/floatinginstallations.■ Pneumatic and hydraulic models–500 and 1000 kg capacity:For use with assemblies using a platform, basket, carrier,etc… These models should be considered “part machines,” asthey are intended for incorporation into an assembly consisting of aplatform, a suspension system, etc… Therefore, they are deliveredwithout the CE mark, but with a Declaration of Incorporation.However, since they are equipped with selected safety options,when the user applies for EC compliance of the entire personnellifting system, the winch “part” will meet the EC requirements.■ Standard features : :All models:• Two independent automatic brakes: an internal oil bathmultidisc brake and an external drum band brake. Each canhold 180% of SWL.• Flange mounted overload protection device• Direct lever control with fine inching characteristics andautomatic return to neutral when brakes are applied• Main air emergency stop (for air models only)• High efficiency planetary gearing is inside drum for betterprotection and minimum overall dimensions• Hot dip, galvanized drum guard• Sandblasting, carbozinc primer and offshore paint 290µ.• 3.1b material traceability certificates according to DIN 50049(EN 10204) for load bearing parts available upon request attime of order• Stainless steel external brake cylinder and control rods• All external fasteners larger than 10 mm are stainless steel orelectro-zinc plated• Delivered with skid frame for easy installationLS1000RLP Man RiderThe LS150RLP…-E and the LS150RLP-DP5M-F models:• Upper and lower limit switches• Slack wire detector• Assisting spooling device – for better rope winding at no load• Pre-equipped emergency lowering device (pressurized nitrogenbottle not supplied)Additional standard features:• The LS150RLP-…-E includes a CE manual for installation andoperation• The LS150RLP-DP5M-F includes a rope payout system andfilter-regulator-lubricator assembly■ OptionsAll models:• Witness test(s) by a third party (DNV, Lloyd’s, ABS, etc)500 and 1000 kg capacity models• Upper and lower limit switches• Assisting spooling device• Pre-equipped emergency lowering device for air model only(pressurized nitrogen bottle not supplied)• Slack wire detector (electric on hydraulic models)All models except LS150RLP-DP5M-F:• PHS remote control piloted pendent allows infinitely variable upand down speeds with complete operator control. Fitted withan emergency stop device which acts directly on the main airflow43


Liftstar “Offshore” Man RiderSeries330 to 2200 lb (150 to 1000 kg) capacitySpecifications – pneumatic models at 90 psi (6.3 bar)Model Rated Hoisting Rec’d Free air Motor Weightno. working load speed (1) rope dia consumption power w/o ropelbs kg fpm m/min in. mm scfm m 3 /min hp kw lbs kgLS150RLP-E 330 150 0 to 115 0 to 35 3⁄ 8 10 0 to 78 0 to 2.2 2 1.5 250 114LS500RLP 1100 500 0 to 79 0 to 24 1⁄ 2 13 0 to 123 0 to 3.5 3 2.2 300 136LS1000RLP 2200 1000 0 to 79 0 to 24 1⁄ 2 13 0 to 123 0 to 3.5 6 4.5 300 136Specifications – hydraulic modelsModel Rated Maximum Rec’d Maximum Working Weightno. working load (2) speed (3) rope dia working flow pressure w/ropelbs kg fpm m/min in. mm gpm l/min psi bar lbs kgLS500HLP 1100 500 98 30 1⁄ 2 13 6.3 24 1499 105 638 290LS1000HLP 2200 1000 98 30 1⁄ 2 13 9.8 37 1785 125 638 290(1) For hydraulic models: at last (4th) rated layer(2) For pneumatic models: at rated load(3) For pneumatic models: at mid-drum with rated loadPerformance13 mm rope at 1499 psi (105 bar) 6.3 gpm (24 l/min)Model Rated Line pull Line speedno. layers lbs kg fpm m/minLS500HLP 1 1397 635 77.1 23.52 1283 583 84.3 25.73 1184 538 91.2 27.84 1100 500 98.4 30.013 mm rope at 1785 psi (125 bar) 9.8 gpm (37 l/min)LS500HLP 1 2794 1270 77.1 23.52 2565 1166 84.3 25.73 2369 1077 91.2 27.84 2200 1000 98.4 30.0DimensionsLS150RLP pneumatic winch in inches (mm)Lever control (n/a forLS150RLP-DP-F)Torquelimiter foroverloadprotection25.6 (649)24.3 (616)PHS remote .87control pendent (22)(n/a for LS150RLP-DP-F)20.6 (522)11.8 (300)Ø17.4 (442)Ø9.6 (244)17.7 (449)27.1 (689)1.4(36.5)6.3(161)3.1(79)RopeanchorLimitswitchesRopepressroller2.6 (65)Slack wire detectorEmergency stopAir inlet3/4" BSPEmergencyloweringdevice inlet3/4" BSPWinchmounting6 x 18mm dia.holes11.9 (303) 9.0 (229)0.8 (21)23 3 (593)Ropeentry4.7(119)12.9(327)1.5(39)25˚15˚LS500RLP and LS1000RLP pneumatic winches in inches (mm)Lever controlEmergency stopTorque limiterfor overloadprotectionPHS remotecontrol pendent2.9 (75) LS1000RLP2.1 (54.5) LS500RLPØ17.4(442)19.1 (485)Ø10.7(273)12.5 (317) 12.5 (317)35.7 (907) LS500RLP – 37.2 (945) LS1000RLP6.3(161)2.6(65)Rope anchorLimitswitchesRopepressroller3.1(79)Emergency loweringdevice inlet 3/4" BSPfor LS500RLP; 1 1/2"for LS1000RLPAir inlet*Winchmounting6 x 18 mmdia. holes4.7(119)UPDOWNRopeentry3.9 (100)12.9 (327)12.0 (304) 9.0 (229) 0.8 (21)24.8 (631) max.26.1 (664) max.31.0 (788) LS1000RLP44


Liftstar “Offshore” Man RiderSeries330 to 2200 lb (150 to 1000 kg) capacityCumulative rope capacityModel Rec’d Rope capacity according to number of layers (1)no. rope dia. 1 2 3 4 5 6 7 8in. mm ft m ft m ft m ft m ft m ft m ft m ft mPneumatic modelsLS150RLP-E 3⁄8 10 72 22 151 46 233 71 325 99 420 128 522 159 630 192 685 741LS500RLP 1⁄2 13 102 31 213 65 335 102 466 142 597 185 754 230 – – – –LS1000RLP 1⁄2 13 102 31 213 65 335 102 466 142 597 185 754 230 – – – –Hydraulic modelsLS500HLP 1⁄2 13 102 31 213 65 335 102 466 142 597 185 754 230 – – – –LS1000HLP 1⁄2 13 102 31 213 65 335 102 466 142 597 185 754 230 – – – –(1) Figures in bold type correspond to layers rated for personnel lifting.DimensionsLS500RLP and LS1000RLP hydraulic winches in inches (mm)19.1 (485)6.3(161)Ropeentry8.9 (227)3.9(99)3.9(99)Drain port3/8" BSPP3.3(84)2.3 (58)Winding 1/2" BSP3.8 (97)Ø17.4(442)Ø10.7(273)Rope press rollerRope anchorLimitswitches(electric)4.7(119)12.9 (327)26.1 (664) max.Unwinding1/2" BSPP6.9(175)12.5 (317)34.4 (874)12.5 (317)2.6(65)3.1(79)12.0 (304) 9.0 (229) 0.8 (21)24.8 (631) max.Winch mounting6 x 18 mm dia. holesHow To Order:Specify complete model code as shown. Specify options in the model code and accessories as a separate line. Example: LS500RLP-L-SSeriesCapacityPower sourcePersonnel lift-Control-OptionsLS500RLP-L-SLS= Liftstarwinchseries150-E = 150 kg / 330 lbs(Comes standardwith European CEpackage)500 = 500 kg / 1100 lbs1000 = 1000 kg / 2200 lbsR = AirH = Hydraulic (w/ocontrol; brakevalve andoverloadprotectionflanged asstandard)LP = Includes stdfeatures, i.e.,second autobrake, skid anddrum guardL = LeverPH = PHS remotependent (hoselength on request;max. length 66 ft /20 m)DP = Control consolewith full flowremote controlvalve (std length8 ft / 2.5 m)10 = Grooved drum for10 mm rope13 = Grooved drum for13 mm ropeE = Emergency loweringsystem (option for500 and 1000 kgmodels; std for allLS150RLP models)R = Press rollerS = Upper and lowerlimit switches(option for 500 and1000 kg models;std for all LS150RLPmodels)Y= Slack wire protection(option for 500 and1000 kg models; stdfor all LS150RLPmodels)45


Force 5“Onshore” Man RiderSeries2200 and 4400 lb (1000 and 2000 kg) capacityThe current design of Force 5 Man Rider airwinches has been extended to meet therequirements of the American National Standard,ANSI / ASME A10.22-1990 for “Rope-Guidedand Nonguided Worker’s Hoists - SafetyRequirements.”Man Rider winches, when incorporated into a lifting system asprescribed in the Standard, or by local regulations, are suitable forlifting and lowering people. They are also rated for lifting materialwithout people.Since this design is to a recognized ANSI / ASME standard, theseMan Rider air winches address OSHA requirements whereapplicable. IR engineering and manufacturing expertise plus thirdparty Type Approval by the American Bureau of Shipping is yourassurance of quality, dependability and conformity.■ Standard features• All ANSI / ASME Standard Man Riders carry the designation“MRA - Man Rider, ANSI / ASME” in the model code• Battery powered line speed monitor and 120 volt charger• Display and battery charger enclosures conform to NEMA 13and JIC standard EGP-1-1967• Electrical grounding lug• Dual drum brakes: one automatic and one manual• Automatic spring return “lift & shift” double action throttle leverprevents accidental starts• Dual rated at 8:1 design factor for personnel lifting and 5:1design factor for utility lifting• Up and down limit switches are easily adjusted and locked toprevent overtravelFA2MRA24MA1• Exhaust manifold, ten feet of exhaust hose and muffler areincluded to keep sound levels below 90 dBA• Owner’s manual and ANSI / ASME Standard included inweatherproof box attached to winch• Test certificate verifying performance and required brakeholding capacity■ Options• Different drum lengths• Remote pilot pendent with overspeed warning light• Disc brake• Grooved drum• Drum guard• Corrosion resistant marine grade coating system: sandblast towhite metal finish and carbozinc primer with a Marine 812finish•“Electric-Over-Air” controls for extended remote controloperationSpecifications: performance is based on 90 psi (6.3 bar) air inlet pressure with motor runningModel no. Lifting capacity Stall Required Drum rope storage capacity ShippingPersonnel Utility pull rope size (1) Personnel Utility weightlbs kg lbs kg lbs kg in. mm ft m ft m lbs kgFA2MRA24MA1 2200 1000 3520 1600 9000 4090 7⁄ 16 12 808 246 1000 305 1090 494FA2.5MRA24MA1 2200 1000 3520 1600 10000 4545 7⁄ 16 12 808 246 1000 305 1136 516FA5MRA24MA1 4400 2000 7040 3200 24000 10909 5⁄ 8 16 1024 312 1456 444 2260 1025(1) Rope construction: Only 6 x 19, 6 x 37 classification, or rotation-resistance ropes, all with IWRC, shall be used.Drum speed at third layer (half drum)Model no. At 330 lbs / 136 kg At personnel rating At utility ratingUp Down Up Down Up Downfpm m/min fpm m/min fpm m/min fpm m/min fpm m/min fpm m/minFA2MRA24MA1 95 29.3 52 15.8 91 28 71 22 66 20 120 37FA2.5MRA24MA1 150 45.7 115 35.1 195 59 136 41 157 48 148 45FA5MRA24MA1 77 23.5 52 15.8 87 26 69 21 74 22 78 24All performance specifications are based on rope diameter of 7 /16" (11 mm) for FA2MRA and FA2.5MRA and 5 /8" (16 mm) diameter for FA5MRA as required to meetANSI / ASME A10.22 - 1990.46


Force 5“Onshore” Man RiderSeries2200 and 4400 lb (1000 and 2000 kg) capacityDimensions: ANSI / ASME Man Rider FA2MRADrum lengthA B C D E Fin. mm in. mm in. mm in. mm in. mm in. mm8.0 203 21.25 540 1.63 41 9.0 229 48.29 1227 9.13 23212.0 305 25.25 641 1.38 35 7.5 191 52.29 1328 11.38 28916.0 406 29.25 743 1.13 29 9.0 229 56.29 1430 13.63 34624.0 610 37.25 945 1.38 35 11.5 292 64.29 1633 17.38 44130.0 762 43.25 1099 1.38 35 13.5 343 70.29 1785 20.38 518Dimensions: FA2.5MRADrum lengthA B C D E Fin. mm in. mm in. mm in. mm in. mm in. mm8.0 203 22.38 568 2.19 56 9.0 229 54.92 1395 8.57 21812.0 305 26.38 670 1.68 43 7.5 191 58.92 1497 11.08 28116.0 406 30.38 772 1.18 30 9.0 229 62.92 1598 13.68 34724.0 610 38.38 975 1.68 43 11.5 292 70.92 1801 17.68 44930.0 762 44.38 1127 1.68 43 13.5 343 76.92 1954 20.68 525(1), (2)Wire rope storage capacityDrum FA2MRA FA2.5MRAlength 7 ⁄16" 12mm 7 ⁄16" 12mmin. mm ft m ft m8 203 269 82 269 8212 305 404 123 404 12316 406 539 164 539 16424 610 808 246 808 24630 762 1010 308 1010 308(1) Recommended working capacity is 80% of values shown.(2) ANSI / ASME A10.22-1990 requires top layer be 2 in. (50.8 mm) ormore below drum flangeSound pressure (1)Avg. air consump.Model no. dBa level scfm m 3 /minFA2MRA 85 335 9.5FA2.5MRA 89 700 19.8FA5MRA 89 700 19.8(1) Outdoors, at operator, w/exhaust manifold, hose and muffler. Levelscan and will vary based on background noise and surroundings.FA2MRA in inches (mm)For optional disc brake add 3.0 in. (76 mm)Indicator lampOptional remotepilot pendentFA2.5MRA in inches (mm)Valve inlet (1" NPT)Pilot operated throttle valve28(711)Piped awayexhaust w/10 ' hoseØ20.60(523) 14(356)Oil levelMotoroil fillMotordrainOillevelØ.69 (17.5)G placesGroundlugDELine speed monitorGearbox oil fillManual brakeA Drum lengthDBFD7.38(187)COptional drum guardAutomatic brakeUpper/lowerrotary limitswitch4.13 (105)Ø10.75(273)Ø10 (483)Cable anchorCable takeoffTop layer23.5(597)7.34(187)14(356)Documentcontainer2(51)10(254)20 (508)24 (607)18.88(480)15(381)20.6(523).50(13)2(51)For optional disc brake add 3.0 in. (76 mm)Pilot operated throttle valveIndicator lampOptional remotepilot pendentAir inlet (1" NPT)28.75(730)Piped awayexhaust w/10 ' hoseØ5.25 (133)Oil levelMotoroil fillOil levelØ.69 (17.5)G placesELine speed monitorGearbox oil fillManual brakeA Drum lengthGroundlugDDBFD7.38(187)COptional drum guardAutomatic brakeUpper/lowerrotary limit switch4.13 (105)Ø10.75(273)Ø19(483)23.5(597)Cable anchorCable takeoffTop layer7.34(187)14(356)Documentcontainer2(51)10(254)20 (508)24 (607)18.88(480)15(381)20.6(523).50(13)2(51)47


Force 5“Onshore” Man RiderSeries2200 and 4400 lb (1000 and 2000 kg) capacityDimensions: ANSI / ASME Man Rider FA5MRADrum lengthA B C D E Fin. mm in. mm in. mm in. mm in. mm in. mm8.0 203 26.63 676 1.31 33 8.00 203 50.00 1270 12.00 30512.0 305 30.63 778 1.44 37 9.25 235 54.00 1372 13.88 35316.0 406 34.63 880 1.56 40 10.50 267 58.00 1473 15.75 40024.0 610 42.63 1083 1.81 46 13.50 330 66.00 1676 19.50 49530.0 762 48.63 1235 1.31 33 11.50 292 72.00 1829 23.00 58436.0 914 54.63 1388 2.31 59 12.50 318 78.00 1981 25.00 635FA5MRA in inches (mm)(1), (2)Wire rope storage capacitySeriesFA5MRADrumlength5⁄8"16mmin. mm ft m8 203 341 10412 305 512 15616 406 683 20824 610 1024 31230 762 1280 39036 914 1536 468(1) Recommended working capacity is 80% of values shown.(2) ANSI / ASME A10.22-1990 requires top layer be 2 in. (50.8 mm) ormore below drum flangeAir inlet (1 1 /2 NPT female)Pilot operatedthrottle valve36.02(915)30.11(765)Motor oil fillLine speedmonitorMotoroil drainA Drum length6 (152)Ø15.00(381)Ø27.00(686)Optional drumguardUpper/lowerrotary limitswitch32.66(830)Cable anchorCable take offTop layer10.94(278)17.50(444)19.22(488)Manualband brake30.06(764)Automaticband brake5.41(137)Piped away exhaust w/10 ft hose20.75 (527)Ø5.25 (133)C13.13(333)D typicalFGndlugBCLdrumFor optional disc brake, add3.00 (76) to thesedimensionsEØ.81 (21)6 placestyp bothsides6.50(165)1.88(48)Documentcontainer31.25 (794)35 (889).75(19)How to Order:Specify winch by complete model number. Man Rider winches will not be sold without standard features. Add options as required. Example: FA2MRA24MA1GSeriesMan Rider CapacityDesignationDrum lengthBrakesControlsOptionsFAFA 22= 2200 lbs / 1000 kg2.5 = 2200 lbs / 1000 kg5 = 4400 lbs / 2000 kgForce FiveFA = Air poweredMRAMRA = Meets ANSI / ASMEA10.22-1990standard248 = 8 in. (203mm)12 = 12 in. (305 mm)16 = 16 in. (406 mm)24 = 24 in. (610 mm)(standard)30 = 30 in. (762 mm)36 = 36 in. (914 mm)MAM = Manual drum(standard)A = Auto drum(standard)K = Auto disc(optional)11 = Standard winch mountedlever throttle3XX = Remote pilot pendent throttlew/warning light; 6 ft/2m std.Max 50 ft (15 m).5XX = Remote electric-over airthrottle controlXX = Specify hose length in feetG7 = Drum grooving (no. = wire rope size insixteenths, e.g. 7 /16 in.; 7 for FA2 andFA2.5 only; 10 for FA5 only)G = Drum guardP = Marine 812 finishV = Press rollerZ = Sandblast and carbozinc primer48


Natural Gas Powered Winches1000 to 10000 lb (455 to 4545kg) capacityThe first natural gas powered winches in the world!ModelsBU7A-PR ................................................................. 1000 lbsEU-PR...................................................................... 2000 lbsFA2B-LMX1R .......................................................... 4000 lbsFA5A-LMX1R ........................................................ 10000 lbs■ Standard features• Radial piston motor• Local throttle• Manual band brake• Marine grade, corrosion resistant finish• Free spool clutches on BU7A-PR and EU-PR• Rated at 90 psig inlet pressure on gas with less than 4% sulfurcontent. Gas line filtration is recommended.BU7A-PR■ Piped away exhaustThe natural gas exhausting from the winch should be routedaway from the operator’s work area. To accommodate this, allcontrol valve and motor vents have been plumbed together toprovide a single port for easy attachment to an exhaust line.■ Gas Smart Redesign provides a “gas tight” winchModifications to various components such as the crankshaft andmotor case allow the addition of Viton lip seals. These sealsencapsulate the natural gas within a closed loop systemconsisting of the control valve, motor and exhaust assembly.This prevents the natural gas from contaminating the localenvironment.EU-PR■ Natural gas-resistant Viton seals and gaskets used on:• Piston cover gaskets • Exhaust cover gasket• Rotary valve gasket • Motor case gasket• Reverse valve poppet • Reverse valve seal• Auto disc brake on • Motor output shaft sealFA2B and FA5ASpecificationsSeries Capacity Line speedlbs kg fpm m/minBU7A-PR 1000 455 45 14EU-PR 2000 909 68 21FA2B-LMX1R 4000 1818 96 29FA5A-LMX1R 10000 4545 32 10FA2B-LMX1R➲BU7A-PR-E, FA2B-LMX1R-E andFA5A-LMX1R-E are fitted as standardwith the following CE package:1 Drum guard2 Emergency stop valve (main air shutoff)3 Exhaust muffler4 CE documentation49


NEW!Hydraulic Winches1000 to 100000 lb (455 to 45450 kg) capacityThe IR line of hydraulic winches incorporatesover 150 years of the combined engineeringand manufacturing experience of BeebeInternational and the original <strong>Ingersoll</strong>-<strong>Rand</strong>line of products.IR’s hydraulic winches utilize both the advanced design of our newFulcrum winches and the time proven engineering of our Force 5series. A hydraulic motor and hydraulically released brakes replacethe standard air components. These winches can be provided witha compact skid-mounted hydraulic power pack which can includegas, diesel or electric motors, variable displacement pumps, oilreservoir, heat exchanger, filters and controls. These models offerimproved load control, quicker response and energy efficiencyresulting in operating cost savings.FH10 hydraulic winch usedfor automated drill pipehandling systemFH10 with hydraulicAccu-Spool■ Optional configurations include:• Fixed and variable displacement motors available in vane,piston and gear configurations• Brake choices include automatic, disc and drum type devices• A wide variety of gear ratios and motor horsepowers coupledwith variable displacement pumps and motors provide a broadrange of line pull and line speed combinations.• Extensive array of drum lengths and flange heights• IR offers the expertise to incorporate complete controlpackages for each solution, from a simple local throttle valve toa completely integrated control system.• Hydraulic power units are built to industry standards orcustomer supplied specifications.FH1BMR-SMK1GMan Rider winchFH5, 5000 lbdecoking winch50


NEW!Hydraulic Winches1000 to 100000 lb (455 to 45450 kg) capacity■ Power unit:• Each IR hydraulic power unit is skid mounted and canincorporated electric motors, gas, diesel or variabledisplacement pumps, an oil reservoir, a heat exchanger,filters and controls.• IR’s hydraulic power units can be built to our industrystandard specifications or custom built to your specifications.Hydraulic power unit incorporating twin 75 hpexplosion proof electric motors,each poweringits own 68 gpm variable displacementpump with common210 gallon reservoir50 hp electric motor;explosion proof hydraulicpower unit; 39 gpm; 82gallon reservoir➲IR excels in providing complete systemsolutions, from upfront engineering throughsystem installation and testing. IR provides theappropriate technological experience to bringtogether your lifting, pulling, tensioning, andmaterial handling solutions.51


High Capacity Chain HoistsThe IR line of high capacity chainhoists incorporates over 75 yearsof experience in solving the mostchallenging lifting applications inthe world’s toughest industries.Why choose a high capacity chainhoist?• Space-saving, compact designs canreplace manual chain hoists inindustrial applications•Time proven, rugged and reliableconstruction provides dependable,long-lasting use• Flexible designs allow these hoiststo be modified to meet your mostchallenging custom applications• Variable power sources to meetthe most demanding industrialapplications• True vertical lifts• Excellent spotting characteristics forthe most critical applications• Fail-safe disc brakes• Zinc plated load chain for corrosionresistance


Hercu-Link Air Chain Hoist5 to 100 metric ton lifting capacityIR’s uniquely modular, compact design Hercu-Link TMair chain hoist brings strength and durability tomaintenance and operations, rigging, constructionand shipyard applications with enhanced safety,space, and time savings in mind.■ Standard features and equipment• Compact design can easily replace older manual chain hoistsin many industrial applications• All steel construction• True vertical lift in all applications• Radial piston air motor provides superior spotting control• Limit switches standard on all Frame 2 models• Automatic, multi-disc oil bath motor brake• Compact planetary gearing• Alloy steel hooks with safety latches and roller thrust bearings• Alloy steel zinc plated load chain• Stainless steel pins and fasteners; 3 ⁄8" (9.5 mm) and smaller• Corrosion resistant fasteners; 1 ⁄2" (13 mm) and larger• Water drains provided in enclosed bottom load block• Lifting lugs for easy installation• Pendent or pull rope control• All non-oil bath bearings are regreasable• Muffler■ Additional standard equipment for trolley models:• Self locking worm gear drive• Rail sweeps (safety lugs)• 4 push button pendent control• Trolley bumpers and guide rollers for Frame 2 models• Zinc plated hand chain/geared trolleys• Zinc plated trolley shafts/spacers■ Options:• Hook mounted, plain, geared, and motorized trolleysuspensions• Chain containers• Accu-Trol pendent (see Accu-Trol section for specificationsand ordering information)• Variable lengths of lift• 60 psi (4 bar) applications packages• Main air shut-off (emergency stop)• Pull rope control• Limit switches,trolley bumpers, and trolley guide rollers forFrame 1 models• Spark and corrosion resistant packages• Rubber hull bumpers• Hydraulic models• Underwater models• Trolley drive disc brake – secondary to worm gear brakingactionHA2-050H,Frame 2For BOP handling systems:Please refer to brochureMHD55148HA2-025M,Frame 2➲-E = Compliance with the EuropeanMachinery Directive. Hercu-link serieshoists will be fitted with the following:1 Overload protection device2 Emergency stop on pendent3 Main air shut-off valve on air inlet4 Exhaust muffler5 Upper and lower limit switches53


Hercu-Link Air Chain Hoist5 to 100 metric ton lifting capacitySpecifications: performance is based on 105 psi (7 bar) air inlet pressure with motor runningModel no. Capacity Standard lift Hoist lift (1) (2) Hoist lower Hoist Avg. air cons. Chain Std headroom (3) Unit weight Ship weighttons ft m ft/min m/min ft/min m/min hp cfm m3/min falls in. mm lbs kg lbs kgFrame 1/hook mounted hoist (16 mm chain)HA1-005H 5 10 3 10 3 15 4.6 3.8 165 4.7 1 27.63 702 520 236 670 304HA1-010H 10 10 3 5 1.5 7.5 2.3 3.8 165 4.7 2 35.50 902 610 277 760 345HA1-015H 15 10 3 3.25 1 5 1.5 3.8 165 4.7 3 41.88 1064 875 398 1125 511HA1-020H 20 10 3 2.5 .76 3.75 1.1 3.8 165 4.7 4 42.50 1080 975 443 1275 580Frame 2/hook mounted hoist (22 mm chain)HA2-012H 12.5 10 3 8 2.4 12 3.7 9.4 280 8 1 38.50 978 965 439 1215 552HA2-025H 25 10 3 4 1.2 6 1.8 9.4 280 8 2 51.13 1299 1235 561 1685 766HA2-037H 37.5 10 3 2.5 .76 3.75 1.1 9.4 280 8 3 66.50 1689 2230 1014 2680 1218HA2-050H 50 10 3 2 .61 3 0.9 9.4 280 8 4 75.06 1907 2955 1343 3330 1514Frame 3/hook mounted hoist (32 mm chain)HA3-075H 75HA3-100H 100Frame 1/trolley mounted hoist (16 mm chain)Contact Technical Sales for product specifications for 75 and 100 ton models.HA1-005M (or V) 5 10 3 10 3 15 4.6 3.8 165 4.7 1 23.56 598 905 411 1055 480HA1-010M (or V) 10 10 3 5 1.5 7.5 2.3 3.8 165 4.7 2 30.50 775 1105 502 1305 593HA1-015M (or V) 15 10 3 3.25 1 5 1.5 3.8 165 4.7 3 35.25 895 1315 598 1565 711HA1-020M (or V) 20 10 3 2.5 .76 3.75 1.1 3.8 165 4.7 4 34.96 878 1425 648 1725 784Frame 2/trolley mounted hoist (22 mm chain)HA2-012M (or V) 12.5 10 3 8 2.4 12 3.7 9.4 280 8 1 24.69 627 1415 643 1665 757HA2-025M (or V) 25 10 3 4 1.2 6 1.8 9.4 280 8 2 40.94 1040 1660 755 2110 959HA2-037M (or V) 37.5 10 3 2.5 .76 3.75 1.1 9.4 280 8 3 48.94 1243 3700 1682 4150 1886HA2-050M (or V) 50 10 3 2 .61 3 0.9 9.4 280 8 4 53.00 1346 4665 2120 5440 2473Frame 3/trolley mounted hoist (32 mm chain)HA3-075M 75HA3-100M 100(1) Chain bucket dimensions vary per length of lift. Contact technical sales for specific requirements.(2) Lifting speed will be reduced when 4-bar gearing (option Q ) is ordered.(3) Headroom for plain and geared trolleys are the same as motorized trolley.Contact Technical Sales for product specifications for 75 and 100 ton models.Hercu-Link Frame 2 operating data at 105 psi/7 bar (dynamic)Series at rated load at half load at no loadUp Down Up Down Up Downfpm m/min fpm m/min fpm m/min fpm m/min fpm m/min fpm m/minHA2-012H 7 2.1 16 4.9 13 4.0 11.5 3.5 19 5.8 7 2.1HA2-025H 3.5 1.1 8 2.4 6.5 2.0 5.7 1.7 9.5 2.9 3.5 1.1HA2-037H 2.3 .07 5.3 1.6 4.3 1.3 3.8 1.2 6.3 1.9 2.3 0.7HA2-050H 1.7 .05 4 1.2 3.2 1.0 2.9 0.9 4.75 1.4 1.75 0.5Performance fgures are based on 1inch (25 mm) diameter air hose. Air consumption at no load is 280 cfm (7.84 m 3 /min); at half load is 215 cfm (6.02 m 3 /min) and at rated load is150 cfm (4.2 m 3 /min);54


Hercu-Link Air Chain Hoist5 to 100 metric ton lifting capacityDimensions: hook mounted hoistFrame 1A (1) B C D E F G Hin. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mmHA1-005H 27.63 702 28.69 729 13.00 330 14.38 365 18.06 459 1.81 46 19.00 483 14.88 378HA1-010H 35.50 902 36.06 916 13.00 330 14.38 365 18.06 459 2.63 67 19.00 483 14.88 378HA1-015H 41.88 1064 42.38 1076 19.00 483 20.56 522 24.06 611 3.00 76 19.00 483 14.88 378HA1-020H 42.50 1080 43.88 1114 13.63 346 14.88 378 18.06 459 3.63 92 21.25 540 16.75 425J (1) K L M N P YHA1-005H 31.25 794 7.75 197 5.00 127 3.50 89 3.50 89 7.88 48 6.50 165HA1-010H 40.06 1018 7.75 197 5.00 127 6.00 152 8.50 216 2.50 64 8.69 221HA1-015H 47.88 1216 7.75 197 5.00 127 5.25 133 10.00 254 3.38 86 11.00 279HA1-020H 49.75 1264 7.75 197 5.00 127 9.38 238 8.50 216 4.00 102 13.63 346Frame 2A B (1) C F G H Jin. mm in. mm in. mm in. mm in. mm in. mm in. mmHA2-012H 38.50 978 21.25 540 24.50 622 2.63 67 19.50 495 14.25 362 43.75 1111HA2-025H 51 1 ⁄8 1299 21.25 540 24.50 622 3.63 92 19.50 495 14.25 362 58.38 1482HA2-037H 66.50 1689 21.25 540 24.50 622 5.06 129 22.50 572 14.25 362 76.63 1946HA2-050H 75.06 1907 21.25 540 24.50 622 6.69 170 22.50 572 14.25 362 88.44 2246K L M N P YHA2-012H 9.63 244 9.88 251 4.50 114 4.50 114 2.50 64 8.69 221HA2-025H 9.63 244 9.88 251 6.88 175 11.25 286 3.25 83 13.63 346HA2-037H 9.63 244 9.88 251 11.13 283 11.25 286 4.25 108 15.06 383HA2-050H 9.63 244 9.88 251 12.63 321 11.25 286 6.50 165 20.63 524Frame 3(1) For Frame 1models w/limitswitch option,add appx. 1.5"to dimensions Aand J.HA3-075HHA3-100HContact Technical Sales for product specifications for 75 and 100 ton models.Hook mounted hoist with optional filter-lubricatorFrame 1: HA1-005H, HA1-010H, HA1-O15H,HA1-020HFrame 2: HA2-012H, HA2-025H, HA2-037H,HA2-050HCB (1)BFGHKALNJM*P*YF*55


Hercu-Link Air Chain Hoist5 to 100 metric ton lifting capacityTrolley specificationsModel no. Capacity Speed Flange adj Wheel tread dia Wheel loading/pair Min inside curve radius (1) Air cons. (2)tons fpm m/min in mm in. mm lbs kg in. mm cfm m 3 /minFrame 1 (16 mm chain)HA1-005M (or V) 5 40 (20) 12.2 (6.1) 6 – 8 152 – 203 6.13 156 5953 2706 60 (3) 1524 (3) See note 2HA1-010M (or V) 10 40 (20) 12.2 (6.1) 6 – 8 152 – 203 6.13 156 11553 5251 60 (3) 1524 (3) See note 2HA1-015M (or V) 15 40 (20) 12.2 (6.1) 6 – 8 152 – 203 6.88 175 17153 7797 84 (3) 2134 (3) See note 2HA1-020M (or V) 20 40 (20) 12.2 (6.1) 6 – 8 152 – 203 9.00 229 22713 10324 72 (3) 1829 (3) See note 2(1) Minimum curve radius is for frame 1 trolley model without guide rollers. Contact technical sales for trolley with guide rollers.(2) 180 cfm (5.1 m 3 /min) for vane motor trolley; 75 cfm (2.1 m 3 /min) for piston motor trolley(3) Without trailing trolley or with articulated trailing trolleyDimensions: trolley mounted hoistFrame 1A (1) B C D E F G Hin. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mmHA1-005M 23.56 598 26.44 672 3.88 98 – – 7.75 197 1.81 46 19.00 483 14.88 378HA1-010M 30.50 775 26.44 672 3.88 98 – – 7.75 197 2.59 66 19.00 483 14.88 378HA1-015M 35.25 895 27.50 699 4.50 114 – – 9.00 229 3.00 76 19.00 483 14.88 378HA1-020M 34.56 878 32.00 813 5.88 149 – – 11.75 298 3.63 92 21.25 540 16.75 425J (1) K L M N O P QHA1-005M 36.00 914 7.75 197 5.00 127 3.50 89 3.50 89 10.06 256 1.88 48 6.13 156HA1-010M 43.75 1111 7.75 197 5.00 127 6.00 152 8.50 216 10.06 256 2.50 64 6.13 156HA1-015M 48.75 1238 7.75 197 5.00 127 5.25 133 10.00 254 10.75 273 3.38 86 6.13 156HA1-020M 50.19 1275 7.75 197 5.00 127 9.44 238 8.50 216 12.19 310 4.00 102 9.00 229R S T W X (2) Y ZHA1-005M 7.25 184 2.63 67 1.94 49 19.81 503 8.75 222 6.50 165 – –HA1-010M 7.25 184 2.63 67 1.94 49 19.81 503 8.75 222 8.69 221 – –HA1-015M 8.63 219 3.25 83 2.56 65 20.00 508 8.88 225 11.00 279 – –HA1-020M 11.63 295 3.06 78 2.19 56 19.50 495 6.00 152 13.63 346 – –(1) For Frame 1 models with the limit switch option, add approximately 1.5" to dimensions A and J.(2) Chain bucket includes trailing trolley on HA1-015M and any other model with 35 feet (10.7 m) of lift or more.Important:It is the user’sresponsibilityto specify properbeam size for themaximum wheelloading. Consultwith a qualifiedengineer.4-wheel motorized trolley withoptional limit switchFrame 1: HA1-005M, HA1-010M,HA1-O15M, HA1-020MFrame 2: HA2-012M (seefollowing page forFrame 2 dimensions)X (2)ECBOGSTHø QAir inletø RWALKNJP*F*YM*56


Hercu-Link Air Chain Hoist5 to 100 metric ton lifting capacityTrolley specificationsModel no. Capacity Speed Flange adj Wheel tread dia Wheel loading/pair Min inside curve radius Air cons. (1)tons fpm m/min in mm in. mm lbs kg in. mm cfm m 3 /minFrame 2 (22 mm chain)HA2-012M (or V) 12.5 40 (20) 12.2 (6.1) 6 – 8 152 – 203 6.88 175 14458 6572 n/a n/a See note 1HA2-025M (or V) 25 40 (20) 12.2 (6.1) 6 – 8 152 – 203 6.88 175 14165 6439 n/a n/a See note 1HA2-037M (or V) 37.5 40 (20) 12.2 (6.1) 8 – 10 203 – 254 9.00 229 21550 9795 n/a n/a See note 1HA2-050M (or V) 50 40 (20) 12.2 (6.1) 8 – 10 203 – 254 9.00 229 28666 13030 n/a n/a See note 1(1) 180 cfm (5.1 m 3 /min) for vane motor trolley; 75 cfm (2.1 m 3 /min) for piston motor trolleyDimensions: trolley mounted hoistFrame 2A B C D E F G Hin. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mmHA2-012M 35.88 911 29.50 749 4.50 114 – – 9.00 229 2.56 65 19.50 495 14.25 362HA2-025M 40.94 1040 61.75 1568 22.75 578 24.25 616 9.00 229 3.63 92 19.50 495 14.25 362HA2-037M 48.94 1243 64.88 1648 24.00 610 26.50 673 11.75 298 5.06 129 22.50 572 17.25 438HA2-050M 53.00 1346 64.88 1648 18.13 460 27.13 689 11.75 298 6.50 165 22.50 572 17.25 438J K L M N O P QHA2-012M 49.25 1251 9.63 244 9.88 251 4.50 114 4.50 114 10.75 273 2.50 64 6.88 175HA2-025M 56.00 1422 9.63 244 9.88 251 6.88 175 11.25 286 11.44 291 4.00 102 6.88 175HA2-037M ) 67.00 1702 9.63 244 9.88 251 11.13 283 11.25 286 13.00 330 4.75 121 9.00 229HA2-050M 72.50 1842 9.63 244 9.88 251 12.63 321 11.25 286 13.00 330 6.50 165 9.00 229R S T W X (1) Y ZHA2-012M 8.63 219 3.25 83 2.56 65 24.44 697 8.75 222 8.69 221 – –HA2-025M 8.63 219 3.19 81 2.56 65 19.06 484 – – 13.63 346 27.50 699HA2-037M 11.38 289 3.06 78 2.56 56 19.19 487 – – 15.44 392 24.50 622HA2-050M 11.38 289 3.06 78 2.56 56 19.19 487 – – 20.63 524 24.50 622Frame 3HA3-075HHA3-100H(1) Chain bucket includes trailing trolley on HA2-012M and any other model with 35 feet (10.7 m) of lift or more.Contact Technical Sales for product specifications for 75 and 100 ton models.Important:It is the user’sresponsibilityto specify properbeam size for themaximum wheelloading. Consultwith a qualifiedengineer.8-wheel motorized trolleyFrame 2: HA2-025M,HA2-037M,HA2-050MCZBDEGHSTOAirinletø Qø RKWLJANM*P*YF*57


Hercu-Link Air Chain Hoist5 to 100 metric ton lifting capacityHow to order standard equipment:Specify the complete model as shown. Specify beam size, type and flange width. Example: HA1-005MA3-30-27LSeriesFrame size-CapacitySuspensionTrolley flange adj.Control-Lift-Control dropOptionsHHA1= Hercu-Link seriesA = Air poweredH = Hydraulicallypowered availableon requestNote: See ElectricHercu-Link section forelectric models.123005tons lbs.005 = 5 = 11,000010 = 10 = 22,000015 = 15 = 33,000020 = 20 = 44,000012 = 12.5 = 27,500025 = 25 = 55,000037 = 37.5 = 82,500050 = 50 = 110,000075 = 75 = 165,000100 = 100 = 220,000-MH = Hook mountC = Clevis mount**D = Deck mount**P = Plain trolleyG = Geared trolleyV = Vane motor trolleyM = Piston motor trolleyR = Rack/pinion drive** Mounting informationmust be supplied.AA = StandardB = 2" (50.8 mm) extensionC = 4" (101.6 mm) extensionD = 6" (152.4 mm) extensionM = No trolley used with hook,clevis and deck mount1 = Pull rope2 = 1 motor pendent (2 button)3 = 2 motor pendent (4 button)4 = 3 motor pendent (6 button)5 = 1 motor pendent with on/off6 = 2 motor pendent with on/off7 = 3 motor pendent with on/off3-30XX = Lengthof lift-27XX = Control drop pendent(6 ft/2m standard)A = Accu-Trol pendentB = Trolley bumpers (Frame 1 only;standard on Frame 2)C = Low temperature; please specify intext: -10˚ C or -20˚ CD = Trolley drive disc brakeG = Trolley guide rollers (Frame 1 only;standard on Frame 2)L = Upper and lower limit switch (Frame1 only; standard on Frame 2)M1 = Per DIN 50049/En10204 Para 2.2“Typicals”M2 = Per DIN 50049/En10204 Para 3.1bactual per product as purchasedM3 = Per DIN 50049/En10204 Para 3.1bactual per product as delivered infinal conditionN = Special paint; add code option andspecify in textP = Marine 812 finishQ = 60 psi (4 bar) application packageR = Copper plate S•COR•E package(see description below)S = Solid bronze S•COR•E package (seedescription below)T = Galvanized chain containerY = Hull bumper (for hook mountedshipyard hoist)Z = Sandblast and carbozinc primer onlyLAccessoriesSeries Air inlet size Filter Lubricator RegulatorHA1 3⁄4 in. (19 mm) NPT F28-06-SK00 L28-06-LK00 R28-06-F0G0-28HA2 1 in. (25 mm) NPT F30-08-000 L30-08-000 R30-08-G00■ S•COR•E (Option codes R and S)R = The product will be equipped with zinc plated load chain, copper platedload hook(s) and trolley wheels. Zinc plated hand chain if applicable.S = Up to 20 ton units will be equipped with zinc plated load chain, solidbronze load hook(s) and trolley wheels. Zinc plated hand chain ifapplicable.58


Liftchain LCA Lube Free Air Hoist Series1.5 to 100 metric ton lifting capacityThe Liftchain LCA series is the latest in gear motor air chain hoistdesign. Setting new standards by offering a modular and compactdesign, the Liftchain LCA series is intended for tough industrialapplications, offshore oil rigs, shipyard construction,petrochemical, refineries, foundries, steel mills, mining, etc….The Liftchain LCA series offers standard features that reduce maintenance, increasesafety, and provide rugged reliability, enhanced control and superiorperformance.The Liftchain LCA is designed in conformance with the requirements set by the FEMstandard (classification 1Bm or ISOM3), ISO, and ANSI / ASME B30.16. The CE versionsinclude all the safety features required by the European Machinery Directive.■ Standard features:Exhaust• Lube free gear type air motor provideslong life, lowmaintenance and no environmental pollution(not effected by dust and humidity)INPUTOUTLETAir Flow• Automatic fail safe, multi-disc oil bath discbrake (no adjustment required)• Excellent spotting characteristics with the PHSprogressive remote pilot pendent or pull ropeExhaustcontrol (6.5 ft/2 meter control is standard)• Built in overload protection and main air shut off valve (CE models only) means noloss of headroom. Efficiency and accuracy of the system are excellent• Emergency stop and reset button on pendent (CE models only) (as perEN 418 standard)• Top and bottom limit switches are integrated into the hoist body for a morecompact design• All steel/cast iron construction• Zinc plated load chain for corrosion resistance (10 ft/3 meters standard)• 5:1 design factor at rated load• Bottom hook mounted on bearing with external lubrication point• Integrated exhaust muffler for quieter operation• Built in retractable handles for easy handling• Working pressure range of 60 – 100 psi (4 to 7 bar)• Low air consumption/low maintenance• Inherently flame and explosion proof design• Available in hook, plain, geared and motorized trolleys (also lube free)with automatic disc brake■ Options and accessories:•Variable lengths of lift and control•Spark and corrosion resistantpackages•Articulated trolley for BOP handling•Special mining models•“Flex” units allow for easycustomization• Chain containers• Marine paint• Offshore paint (290 µ DFT)• Sandblast and primer• Hydraulic versionsLiftchain hookmounted airchain hoistLiftchain trolleymounted airchain hoist59


Liftchain LCA Lube Free Air Hoist Series1.5 to 100 metric ton lifting capacityHook mounted hoist specifications at 90 psi (6.3 bar) air inlet pressure with motor runningModel no. (1) Cap. Chain Lifting speed Lifting speed Lowering speed Average air Standard Net Wt of chain(Hoist only) metric falls at rated load at no load at rated load consumption headroom weight (2) per m of lifttons fpm m/min fpm m/min fpm m/min scfm m 3 /min in. mm lbs kg lbs kgLCA015SIP or SIC 1.5 1 13.12 4.0 24.6 7.5 21.3 6.5 74 2.1 17.12 435 110 50 3.3 1.5LCA030DIP or DIC 3 2 6.56 2.0 12.0 3.7 10.5 3.2 74 2.1 22.05 570 132 60 6.6 3.0LCA030SIP or SIC 3 1 10.5 3.2 19.7 6.0 23.0 7.0 124 3.5 22.04 560 176 80 8.4 3.8LCA060DIP or DIC 6 2 5.2 1.6 9.8 3.0 11.5 3.5 124 3.5 28.66 728 220 100 16.7 7.6LCA060SIP or SIC 6 1 5.9 1.8 11.8 3.6 9.8 3.0 124 3.5 28.93 735 286 130 12.5 5.7LCA120DIP or DIC 12 2 2.95 0.9 5.9 1.8 4.9 1.5 124 3.5 38.81 986 396 180 25.3 11.4LCA180TIP or TIC 18 3 1.64 0.5 3.28 1.0 3.28 1.0 124 3.5 42.72 1085 484 220 38.0 17.1LCA250QIP or QIC 25 4 1.31 0.4 2.62 0.8 2.46 0.75 124 3.5 43.74 1111 506 230 50.6 23.0LCA750TIP or TIC 75LCA1000QIP or QIC 100Contact Technical Sales for product specifications for 75 and 100 ton models.(1) SIP = hoist with pendent control; for hook mounted or trolley mounted models. SIC = hoist with pull cord control; for hook mounted models only.(2) Net weights are given with standard lift of 10 ft (3 m) and standard control length of 6.6 ft (2 m).Dimensions: hook mounted hoistLCA015S (1.5 metric ton) in inches (mm)LCA030D (3 metric ton) in inches (mm)3.94 (100)2.80 (71)1.22(31)1.06 (27)3.54(90)2.75 (70)5.63(143)5.19(130)12.00(305)17.13(435)3.92 (99.5) 2.80 (71)1.26(32)1.26(32)2.75 (70)3.54 (90)9.76(248)6.26(159)16.18(411)22.44(570)6.65(169)9.39(238.5)16.04(407.5)Air inletØ1/2" BSP1.06 (27)2.56(65)22.32(567)7.09(180)9.06(230)12.20 (310)15.43 (392)4.61(117)3.74(95)3.54(90)LCA030S (3 metric ton) in inches (mm)LCA060D (6 metric ton) in inches (mm)21.85 (555)17.91 (455)5.47 (139) 3.15 (80)5.47 (139)3.15 (80)1.81(46)6.46 (164)1.26 (32)1.57 (40)3.58 (91) 3.58 (91)12.20(310)9.06(230)4.98(126.5)1.26(32)6.90(175.5)15.59 (396)22.05 (560)21.85 (555)17.91 (455)12.20 (310)9.06 (230)5.98(152)4.99(126.5)12.78 (324.5)7.22(183.5)21.81 (554)28.66 (728)8.70(221)20.35 (517)11.65(296)Air inletO 3/4BSP13.15 (334)16.30 (414) 2.5613.15 (334)(65)16.30 (414)1.57(40)4.37(111)60


Liftchain LCA Lube Free Air Hoist Series1.5 to 100 metric ton lifting capacityDimensions: hook mounted hoistLCA060S (6 metric ton) and LCA120D (12 metric ton) in inches (mm)6.89(175) 2.88584.02 (102)9.17(233)6.89 (175) 4.04 (102.5) 9.96(253)22.68 (576)12.64(321)1.57 (40)5.19(130)5.98(152)2.24(57)5.19(130)5.98(152)10.94(278)Air inletØ 3/4"BSP8.46 (215)19.63 (502)28.94 (735)29.84 (758)22.13 (562)12.20(310)15.75(400)27.87 (708)38.82 (986)3.86(98)1.57(40)3.94(100)8.00(203)16.57 (421)17.13(435)22.20(564)2.24(57)6.54(166)5.91(150)LCA180T (18 metric ton) and LCA250Q (25 metric ton) in inches (mm)6.89(175)3.15 (80).75 (19)2.72(69)6.89 (175) 5.35 (136)3.19 (81)2.36(60)6.06(154)12.25(311)27.07 (687.5)5.19(130)5.98(152)7.87(200)18.90 (480)42.72 (1085)2.36 (60).75(19)29.84 (758)22.13 (562)12.20 (310)15.75 (400)5.19(130)5.98(152)9.25(235)19.41 (493)43.74 (1111)5.98(152)Air inletØ 3/4"BSP.75(19)2.72(69)3.15(80)7.87(200)2.36(60)17.13 (435)22.20 (564)3.19(81)3.66(93)7.87(200)2.64 (67)61


Liftchain LCA Lube Free Air Hoist Series1.5 to 100 metric ton lifting capacityTrolley mounted hoist specifications at 90 psi (6.3 bar) air inlet pressure with motor runningModel no. Trolley Cap. Flange Standard Min. inside Max. traverse speed Average air Total weight(hoist with type metric adjustment headroom curve radius with load no load consumption w/std hoisttrolley) tons in. mm in. mm ft m fpm m/min fpm m/min scfm m 3 /min lbs kgLCA015SIP2P Plain 1.5 3.2-7.9 82-200 17.8 452 3.28 1 – – – – – – 187 85LCA015SIP2G Geared 1.5 3.2-7.9 82-200 17.8 452 3.28 1 – – – – – – 191 87LCA015SIP2R Motor 1.5 3.2-7.9 82-200 17.8 452 3.28 1 59.0 18 75.4 23 46 1.3 198 90LCA030DIP2P Plain 3 3.2-12.2 82-310 24.1 612 6.56 2 – – – – – – 253 115LCA030DIP2G Geared 3 3.2-12.2 82-310 24.1 612 6.56 2 – – – – – – 257 117LCA030DIP2R Motor 3 3.2-12.2 82-310 24.1 612 6.56 2 56.0 17 69.0 21 46 1.3 264 120LCA030SIP2P Plain 3 3.2-12.2 82-310 23.8 604 6.56 2 – – – – – – 341 155LCA030SIP2G Geared 3 3.2-12.2 82-310 23.8 604 6.56 2 – – – – – – 345 157LCA030SIP2R Motor 3 3.2-12.2 82-310 23.8 604 6.56 2 56.0 17 69.0 21 46 1.3 352 160LCA060DIP2P Plain 6 3.7-12.2 98-310 30.7 781 9.84 3 – – – – – – 446 203LCA060DIP2G Geared 6 3.7-12.2 98-310 30.7 781 9.84 3 – – – – – – 462 210LCA060DIP2R Motor 6 3.7-12.2 98-310 30.7 781 9.84 3 39.4 12 49.2 15 67 1.9 484 220LCA060SIP2P Plain 6 3.7-12.2 98-310 34.8 883 9.84 3 – – – – – – 557 253LCA060SIP2G Geared 6 3.7-12.2 98-310 34.8 883 9.84 3 – – – – – – 572 260LCA060SIP2R Motor 6 3.7-12.2 98-310 34.8 883 9.84 3 39.4 12 49.2 15 67 1.9 594 270LCA120DIP2P Plain 12 5.1-12.2 131-310 39.4 1001 9.84 3 – – – – – – 741 337LCA120DIP2G Geared 12 5.1-12.2 131-310 39.4 1001 9.84 3 – – – – – – 759 345LCA120DIP2R Motor 12 5.1-12.2 131-310 39.4 1001 9.84 3 39.4 12 49.2 15 67 1.9 779 354LCA180TIP2P Plain 18 5.6-12.2 143-310 48.8 1240 16.4 5 – – – – – – 920 418LCA180TIP2R Motor 18 5.6-12.2 143-310 48.8 1240 16.4 5 39.4 12 49.2 15 67 1.9 957 435LCA250QIP2P Plain 25 5.6-12.2 143-310 49.3 1253 16.4 5 – – – – – – 953 433LCA250QIP2R Motor 25 5.6-12.2 143-310 49.3 1253 16.4 5 39.4 12 49.2 15 67 1.9 990 450Dimensions: trolley mounted hoistLCA015S (1.5 metric ton) in inches (mm)11.29 (287)10.82 (275)5.31(135)3.23 (82) min7.87 (200) max7.24(184).39(10).75 (19)Ø 4.33 (Ø 110).39 (10)1.50(38)2.75(70)3.54(90)5.63(143)4.29(109)12.00 (305)17.80 (452)1.26(32)1.77(45)1.06 (27)3.54(90)6.65(169)1.06 (27)9.39(238.5)16.04(407.5)7.12(181)Air inletØ 3/4"BSP21.93 (557)7.08(180)1.06(27)1.22(31)9.05 (230)12.20 (310)2.56(65)15.43 (392)62


Liftchain LCA Lube Free Air Hoist Series1.5 to 100 metric ton lifting capacityDimensions: trolley mounted hoistLCA030D (3 metric ton) in inches (mm)14.41 (366).31 (8) 6.89(175)2.12(54).75 (19)Ø 1.57 (Ø 40)Ø 5.90 (Ø 150)12.20 (310)1.14(29) 1.14(29) 7.42 (188.5)11.61 (295)1.38(35)2.64(67)3.78(96)4.72(120)21.93 (567)2.75 (70)1.50 (38)7.08(180)9.05 (230)4.61(117)1.26(32)3.74(95)3.54(90)9.76 (248)16.18 (411)24.09 (612)1.89(48)6.65(169)8.37(212.5)9.39 (238.5)16.04 (407.5)Air inleØ 3/4"BSP12.20 (310)15.43 (392)3.54(90)LCA030S (3 metric ton) in inches (mm)11.61 (295)1.38(35)2.12(54).31 (8)3.78(96)14.41 (366)6.89(175)1.81 (46).75 (19)Ø 1.57 (Ø 40)Ø 5.90 (Ø 150)1.89(48)4.72(120)1.14(29)3.23 (82) min7.87 (200) max1.14(29)7.42(188.5)2.64(67)3.58(91)4.96(126)15.55 (395)23.78 (604)Air inletØ 3/4"BSP21.85 (555)17.91 (455)12.20 (310)9.06 (230)97.51.26(32)2.95(75)1.85(47)6.89(175)8.70(221)2.56(65)12.17(309)20.87 (530)13.15 (333)16.30 (413)63


Liftchain LCA Lube Free Air Hoist Series1.5 to 100 metric ton lifting capacityDimensions: trolley mounted hoistLCA060D (6 metric ton) in inches (mm)19.13 (486)1.979.45 (240) 1.97(50) (50)Ø 7.87 (Ø 200)4.13(105)2.85 (72.5)1.46 (37)1.50(38)12.91 (328)21.85 (555)17.91 (455)12.20 (310)9.06 (230)3.58(91)4.96(126)5.98(152)1.73(44)12.76 (324)3.46(88)21.42 (544)30.75 (781)6.30(160)8.70(221)12.17(309)20.87 (530)1.97(50)Air inletØ 3/4"BSP13.15 (334)16.30 (414)1.57(40)3.54(111)LCA060S (6 metric ton) in inches (mm)1.51 (40)1.97 (50)19.13 (486)9.45(240)1.97 (50)7.87(O 200)1.50 (38)12.20 (310)12.93 (328.5)1.50 (38)15.16 (385)3.94 (100)4.13(105)6.30(160)6.5(165)2.28 (58)5.12(130)3.46(88)1.97(50)5.98(152)Air inletO 3/4"BSP29.84 (758)22.12 (562)12.20(310)15.75(400)19.76 (502)34.76 (883)9.94(252.5)20.81(582.5)12.99(330)22.20 (564)17.12 (435)3.86(98)1.57 (40)8.46 (215)3.94 (100)64


Liftchain LCA Lube Free Air Hoist Series1.5 to 100 metric ton lifting capacityDimensions: trolley mounted hoistLCA120D (12 metric ton) in inches (mm)2.28(58)19.69 (500)9.45(240)2.28 (58)Ø 7.87(Ø 200)12.20 (310)1.89 (48) 1.89 (48)6.30(160)2.44(62)4.65(118)4.49(113)5.12(130)1.89(48)Air inletØ 3/4"BSP29.84 (758)22.13 (562)12.20 (310)15.75 (400)8.00(203)5.98(152)16.57 (421)27.87 (708)39.41 (1001)9.94(252.5)20.81(582.5)12.99(330)17.13 (435)22.30 (564)1.85(47)6.54(166)5.91(150)LCA180T (18 metric ton) in inches (mm)2.28(58)25.28 (642)12.28 (312)Ø 10.71 (Ø 272)2.28 (58)2.15(54.5)2.15 (54.5)13.44 (341.5)5.75(146)2.36 (60)5.98(152)10.26(260.5)8.86(225)1.97(50)5.12(130)4.76(121)6.06(154)4.96(126) 21.53(547)Air inletØ 3/4"BSP29.84 (758)22.12 (562)12.20(310)15.75(400)2.72(69)18.90 (480)48.82 (1240)5.98(152)12.35(311)27.07(687.5).75(19)17.12 (435)22.20 (564)9.25 (235)3.15 (80)7.87 (200)2.36 (60)65


Liftchain LCA Lube Free Air Hoist Series1.5 to 100 metric ton lifting capacityDimensions: trolley mounted hoistLCA250Q (25 metric ton) in inches (mm)29.84 (758)22.12 (562)2.28(58)10.26(260.5)12.20(310)15.75(400)25.28 (642)12.28 (312)5.12(130)5.98(152)3.19(81)5.75(146)4.76(121)Ø10.71 (Ø 272)2.36(60)19.41 (493)2.28(58)49.33 (1253)8.86(225)1.97(50)4.96126)6.06(154)5.98(152)2.15(54.5)12.25(311)21.53(547)Air inletØ 3/4"BSP2.15 (54.5)27.07(687.5)13.44(341.5)Pendent handlesType Part no. Dimensions (BSP air inlet)A B C D ESingle mtr PHS2E 1 /4” 1 /4” – – –Two mtrs PHS4E 1 /4” 1 /4” – – 1 /4”Single mtr PHS2E-U 1 /4” 1 /4” 1 /4” 1 /4” –Two mtrs PHS4E-U 1 /4” 1 /4” 1 /4” 1 /4” 1 /4”Hoist seriesLCA015S & LCA030DLCA030S, 060D, 060S120D, 180T & 250QAir inlet size1⁄2" BSP3⁄4" BSPPHS2D-USingle motor pendent handleB (Up)C (On) (optional)On button (optional)A (Supply)D (E-Stop)(optional)B (Down)E-Stop button(optional)17.12 (435)22.20 (564)3.66 (93)9.35 (235)7.87 (200)2.64 (67)Chain bucketsHoist Option code/ Capacity Corresponding height of lift Bucket part no.series material ft m ft m ft mLCA015S LCA030DA/canvas 39.4 12 39.4 12 19.7 6 CB030D-12MLCA015SLCA030DB/canvas 98.4 30 98.4 30 49.2 15 CB030D-30M}C/canvas 196.8 60 196.8 60 98.4 30 CB030D-60MLCA030S LCA060DLCA030S A/canvas 39.4 12 39.4 12 19.7 6 CB060D-12MLCA060D } B/canvas 98.4 25 82.0 25 41.0 12.5 CB060D-25MLCA060S LCA120DLCA060S A/canvas 39.4 12 39.4 12 19.7 6 CB120D-12MLCA120D } B/metal 85.3 26 85.3 26 42.6 13 CB120D-26MLCA180TLCA250QLCA180T A/canvas 39.4 12 13.1 4 9.8 3 CB120D-12MLCA250Q B/metal 85.3 26 27.9 8.5 21.3 6.5 CB120D-26M}E (left)B (up)C (on) (optional)PHS4D-UTwo motor pendent handleA (supply)On button (optional)B (down)E (right)E-stop button(optional)66Link load chain / zinc platedHoist Bulk Chain size Weight perseries part no. dia/pitch lineal meterin. mm lbs kgLCA015SLCA030DLC824-G8ZP .3x.9 8x24 3.3 1.5LCA030SLCA060D LC1336-G8ZP .5x1.4 13x36 8.47 3.85LCA060SLCA120DLCA180TLCA250Q17671 .63x1.8 16x45 12.65 5.75


Liftchain LCA Lube Free Air Hoist Series1.5 to 100 metric ton lifting capacityHow to order standard equipmentSpecify the complete model number as shown. Specify beam size, type and flange width. Note: that 0 (zero) is a number, not a letter in model part numbers.Example: LCA030DIP3RU3M2ASeriesLCLC = LiftchainseriesPower type Capacity & chain fallsAA = AirH = Hydraulic (availableupon request)015S = 1.5t single fall030S = 3t single fall030D = 3t double fall060S = 6t single fall060D = 6t double fall120D = 12t double fall180T = 18t triple fall250Q = 25t quadruple fall030DRangeI = IndustrialM = Mining (availableupon request)ACPUPEPNGUGEGNIBody control typePP = PendentC = Pull cordControl type= fixed lug= Swivel top hook= Plain rigid universal trolley (flat or tapered beam)1500 to 6000 kg= Plain rigid trolley (flat beam) 12000 to 25000 kg= Plain rigid trolley (tapered beam) 12000 to 25000 kg= Geared rigid universal trolley (flat beam) 1500 to 6000 kg= Geared rigid trolley (flat beam) 12000 kg only= Geared rigid trolley (tapered beam) 12000 kg onlyRU (1) = Motorized rigid universal trolley (flat or tapered beam)1500 to 6000 kgRE (1) = Motorized rigid trolley (flat beam) 12000 to 25000 kgRN (1) = Motorized rigid trolley (tapered beam) 12000 to 25000 kg31 = cord control2 = 1 motorpendent3 = 2 motorpendentSuspensionLiftRU3M 23M = 3 m standardXX = Specify length inmeters0M = No lift; for flex units (2)Control Options2 = 2 m standardXX = Specify length in meters0 = No control; for flex units (2)A = Standard chain bucketB = Large chain bucketC = Extra large chain bucketP = Marine paint, 150 µQ = Offshore paint, 150 µZ = Sandblast and primerM1 = Per DIN 50049/EN10204 Para 2.2“Typicals” (3)M2 = Per DIN 50049/EN10204 Para 3.1bactual per product as purchased (3)Corrosion and spark-resistantpackages S•COR•E (4)R = Zinc plated packageT = Bronze/copper plated packageANotes:(1) Add the letter “A” for articulated trolley(e.g. RUA)(2) Flex units are hook mounted hoists withpendent valve chest and pendent handle (P2)or pull cord valve chest and pull cord handlekit (C1) less load chain and control lines. Theload chain, control hoses or cords and relatedhardware are listed below. These modelsallow us maximum flexibility in meetingcustomer requirements.Pull cordPart no. Description75790102 Pull cord valve chest40004-00 Handle kit with warning tag51777 Nylon cordPendentPart no.PHS2EPHS4EDescription50923 Control hose2 lever pendent with fittings4 lever pendent with fittings54798 Strain relief cable 3 ⁄32" diameterDCTK-1 Thimble kit for strain relief cable withwarning tag20417 Quick exhaust valveBulk chainPart no.HCCF005ZPDescriptionZinc plated hand chainLineal length required = lift x (number of falls)+ 0.5 meters.e.g. For 30 feet of lift on an LCA030DIP:1. 30 feet divided by 3.28 ft/meter = 9.15meters.2. LCA030DIP is two falls of LCA1336-G8ZPchain.3. Lineal length in meters = 9.15 x (2) + 0.5= 18.8 lineal meters or about 61.7 feet.(3) M1 Material traceability certificates accordingto EN 10204 (Ex DIN 50049) 2.2 on loadbearing parts. This conformity documentaffirms (by the manufacturer) that parts are incompliance with the requirements of the orderbased on non-specific inspection and testing(i.e. results are typical material properties forthese parts).M2 Material traceability certificates accordingto EN 10204b(Ex DIN 50049) 3.1b on loadbearing parts. These documents affirm (by adepartment independent of the manufacturingdepartment) that the actual parts used in theproduct are in compliance with the orderbased on specific inspection and testing (i.e.results are actual material properties for theseparts).(4) ■ S•COR•E Option R includes the following:For the hoist:• Stainless steel pins and fasteners 10 mm andsmaller• 20 µ zinc plated fasteners 11 mm and larger• Zinc plated top and bottom hook assemblies• Zinc plated bottom hook sprocket wheelFor the trolley:• Stainless steel pins and fasteners 10 mm andsmaller• 20 µ zinc plated fasteners 11 mm and larger• Solid bronze wheels• Rubber bumpers■ S•COR•E Option T includes the following:For the hoist:• Stainless steel pins and fasteners 10 mm andsmaller• 20 µ zinc plated fasteners 11 mm and larger• Brass or steel pendent• Bronze coated central part, driving sprocketwheels, chain release arm• Bronze coated top and bottom hookassemblies• Zinc plated bottom hook sprocket wheelFor the trolley:• Stainless steel pins and fasteners 10 mm andsmaller• 20 µ zinc plated fasteners 11 mm and larger• Brass or steel pendent• Solid bronze wheels• Rubber bumpers67


Hercu-Link Electric Chain Hoist5 to 50 metric ton capacity■ Standard features• Space saving, low headroom, compact design; approximatelyone third the “envelope” size of comparable wire rope hoists• True vertical lift• Continuous duty hoist and trolley motor• IEEE45 marine grade motors• Thermal overload protection• 110 volt control circuit with fused and grounded transformer• Class ‘F’ insulation on hoist motor• All popular voltages available; 460-3-60 standard• Upper and lower limit switches• NEMA 4 weather resistant control enclosure• 16mm and 22mm alloy zinc plated load chain. Heat treatedand calibrated, 10ft (3 m) of lift standard• Chain guides• Alloy steel hooks with safety latches and roller thrust bearings• Planetary gearing• Lifting lugs for easy installation• Automatic multiple disc motor brake• Manual brake release (for lowering load in event of power loss)• Trolley rail sweeps (safety lugs)• Trolley guide rollers are standard on Frame 2 motorized trolleymodels• All non-oil bath bearings are regreasable■ Options:• Dual speed motors• 208, 230, 380, 400, 415, 575 motor voltages• Longer lifts• Longer pushbutton cord• Longer power supply cables• Galvanized expanded metal chain containers• Plain, geared, motorized trolley unitsHE1-015M motorizedtrolley mount• Corrosion resistant marine grade coating system: sandblast towhite metal finish and carbozinc primer with a Marine 812finish• Trolley bumpers and guide rollers (standard on Frame 2models)• Sandblast carbozinc primer• Electronic overload protectionHercu-Link specificationsModel Capacity Head Hoist lift Hoist lower Hoist Chain Trolley Wheel loading Shipno. room speed/min speed/min hp falls speed hp no. of per wheel weightlbs kg in. mm ft m ft m ft/min m/min wheels lbs kg lbs kgFrame 1 (16 mm chain)HE1-005H 11000 5000 34.44 875 17 5.2 19.1 5.8 7.5 1 – – – – – – 685 311HE1-005M 11000 5000 30.50 775 17 5.2 19.1 5.8 7.5 1 18 5.5 1.5 4 2968 1349 905 411HE1-010H 22000 10000 41.81 1062 8.5 2.6 9.6 2.9 7.5 2 – – – – – – 765 348HE1-010M 22000 10000 36.94 938 8.5 2.6 9.6 2.9 7.5 2 18 5.5 1.5 4 5755 2616 1105 502HE1-015H 33000 15000 48.13 1222 5.6 1.7 6.3 1.9 7.5 3 – – – – – – 875 398HE1-015M 33000 15000 41.63 1057 5.6 1.7 6.3 1.9 7.5 3 18 5.5 1.5 4 8558 3890 1315 598HE1-020H 44000 20000 49.50 1257 4.3 1.3 4.8 1.5 7.5 4 – – – – – – 975 443HE1-020M 44000 20000 41.44 1053 4.3 1.3 4.8 1.5 7.5 4 18 5.5 1.5 4 11332 5151 1425 648Frame 2 (22 mm chain)HE2-012H 26400 12000 43.88 1114 15 4.6 16 4.9 15 1 – – – – – – 965 439HE2-012M 26400 12000 41.13 1045 15 4.6 16 4.9 15 1 18 5.5 1.5 4 7209 3277 1415 643HE2-025H 55000 25000 56.50 1435 7.5 2.3 8 2.4 15 2 – – – – – – 1235 561HE2-025M 55000 25000 47.44 1205 7.5 2.3 8 2.4 15 2 18 5.5 1.5 8 14135 6425 1835 834HE2-037H 81400 37000 71.88 1826 5 1.5 5.5 1.7 15 3 – – – – – – 2230 1014HE2-037M 81400 37000 54.19 1376 5 1.5 5.5 1.7 15 3 18 5.5 1.5 8 10751 4887 3700 1682HE2-050H 110000 50000 80.44 2043 3.7 1.1 4.3 1.3 15 4 – – – – – – 2995 1361HE2-050M 110000 50000 58.25 1480 3.7 1.1 4.3 1.3 15 4 18 5.5 1.5 8 14304 6502 4665 212068


Hercu-Link Electric Chain Hoist5 to 50 metric ton capacityDimensions: hook mounted hoistFrame 1A B B 1 C F G Hin. mm in. mm in. mm in. mm in. mm in. mm in. mmHE1-005H 34.44 875 13.00 330 21.75 552 25.44 646 1.81 46 22.75 578 21.50 546HE1-010H 41.81 1062 13.00 330 21.75 552 25.44 646 2.63 67 22.75 578 21.50 546HE1-015H 48.13 1222 13.00 330 27.94 710 31.44 799 3.00 76 22.75 578 21.50 546HE1-020H 49.50 1257 13.63 346 22.25 565 25.44 646 3.63 92 25 1 ⁄ 4 641 23.50 597J K L M N P YHE1-005H 37.00 940 9.50 241 10.50 267 3.50 89 3.50 89 1.88 48 6.50 165HE1-010H 45.81 1167 9.50 241 10.50 267 6.00 152 8.50 216 2.50 64 8.69 221HE1-015H 53.63 1362 9.50 241 10.50 267 5.25 133 10.00 254 3.38 86 11.00 279HE1-020H 55.50 1409 9.50 241 10.50 267 9.38 238 8.50 216 4.00 102 13.63 3 46Frame 2A B B 1 C F G Hin. mm in. mm in. mm in. mm in. mm in. mm in. mmHE2-012H 43.00 1092 19.63 498 28.75 730 33.00 838 2.63 67 28.13 714 21.00 533HE2-025H 58.63 1489 19.63 498 28.75 730 33.00 838 3.63 92 28.13 714 21.00 533HE2-037H 71.88 1826 20.75 527 28.75 730 33.00 838 5.06 129 31.13 791 24.00 610HE2-050H 80.44 2043 20.75 527 28.75 730 33.00 838 6.69 170 31.13 791 24.00 610J K L M N P YHE2-012H 48.13 1222 9.69 246 10.88 276 4.50 114 4.50 114 2.25 57 8.69 221HE2-025H 66.00 1676 9.69 246 10.88 276 6.88 175 11.13 286 3.25 83 13.63 346HE2-037H 82.00 2083 9.69 246 10.88 276 11.13 283 11.13 286 4.25 108 15.44 392HE2-050H 93.81 2383 9.69 246 10.88 276 12.63 321 11.13 286 6.50 165 20.63 524Frame 1 uses 16 mm chain; frame 2 uses 22 mm chain.Chain bucket includes trailing trolley on HE1-015M and any other 4 wheel trolley model with 35 feet (10.7 m) of lift or more.Hook mounted hoistFrame 1: HE1-005H, HE1-010H,HE1-015H, HE1-020HFrame 2: HE2-012H, HE2-025H,HE2-037H, HE2-050HHGCBB 1FKLAJNM*FYP**69


Hercu-Link Electric Chain Hoist5 to 50 metric ton capacityDimensions: trolley mounted hoist; frame 1 with 16 mm chainFrame 1A B C D E F G Hin. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mmHE1-005M 30.50 775 27.31 694 3.88 98 – – 7.75 197 1.81 46 22.75 578 21.50 546HE1-010M 36.94 938 27.31 694 3.88 98 – – 7.75 197 2.59 66 22.75 578 21.50 546HE1-015M 41.63 1051 30.56 776 4.50 114 – – 9.00 229 3.00 76 22.75 578 21.50 546HE1-020M 41.44 1053 32.00 813 5.88 149 – – 11.75 298 3.63 92 25.25 641 23.50 597J K L M N O P QHE1-005M 41.44 1064 9.50 241 10.50 267 3.50 89 3.50 89 10.06 256 1.88 48 6.13 156HE1-010M 49.63 1260 9.50 241 10.50 267 6.00 152 8.50 216 10.06 256 2.50 64 6.13 156HE1-015M 56.63 1387 9.50 241 10.50 267 5.25 133 10.00 254 10.75 273 3.38 86 6.88 175HE1-020M 56.06 1424 9.50 241 10.50 267 9.44 240 8.50 216 12.19 310 4.00 102 9.00 229R S T W X Y ZHE1-005M 7.25 184 2.63 67 1.94 49 19.81 503 5.00 127 6.50 165 – –HE1-010M 7.25 184 2.63 67 1.94 49 19.81 503 5.00 127 8.69 221 – –HE1-015M 8.63 219 3.25 83 2.56 65 20.00 508 8.88 225 11.00 279 – –HE1-020M 11.38 289 3.06 78 2 3 ⁄ 16 56 19.50 495 6.00 152 13.63 346 – –Chain bucket includes trailing trolley on HE1-015M and any other 4 wheel trolley model with 35 feet (10.7 m) of lift or more.4-wheel motorized trolleyFrame 1: HE1-005M, HE1-010M,HE1-015M, HE1-020MFrame 2: HE2-012M(see Frame 2 dimensionson following page)XCBEGSTHImportant:It is the user’sresponsibility tospecify properbeam size for themaximum wheelloading. Consultw/a qualifiedengineer.OØ QØ RWALK*NJPYFM**70


Hercu-Link Electric Chain Hoist5 to 50 metric ton capacityDimensions: trolley mounted hoist with 22 mm chainFrame 2A B C D E F G Hin. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mmHE2-012M 41.13 1045 32.81 833 4.50 114 – – 9.00 229 2.56 65 28.13 714 21.00 533HE2-025M 47.44 1205 62.13 1578 19.00 483 24.50 622 9.00 229 3.63 92 28.13 714 21.00 533HE2-037M 54.19 1376 64.88 1648 24.00 610 26.50 673 11.75 298 5.06 129 31.13 791 24.00 610HE2-050M 58.25 1480 64.88 1648 24.00 610 26.50 673 11.75 298 6.69 170 31.13 791 24.00 610J K L M N O P QHE2-012M 54.50 1384 9.69 246 10.88 276 4.50 114 4.50 114 10.75 273 2.25 57 6.88 175HE2-025M 62.81 1595 9.69 246 10.88 276 6.88 175 11.25 286 11.56 294 4.00 102 6.88 175HE2-037M 72.25 1835 9.69 246 10.88 276 11 1 ⁄ 8 283 11.25 286 13.00 330 4.75 121 9.00 229HE2-050M 77.94 1980 9.69 246 10.88 276 12.63 321 11.25 286 13.00 330 6.50 165 9.00 229R S T W X Y ZHE2-012M 8.63 219 3.25 83 2.56 65 24.44 621 8.88 225 8.69 221 – –HE2-025M 8.63 219 3.19 81 2.56 65 18.50 470 – – 13.63 346 21.50 546HE2-037M 11.38 289 3.19 81 2.25 57 19.19 487 – – 15.44 392 24.50 622HE2-050M 11.38 289 3.19 81 2.25 57 19.19 487 – – 20.63 524 24.50 622Important:It is the user’sresponsibility tospecify properbeam size for themaximum wheelloading. Consultw/a qualifiedengineer.8-wheelmotorized trolleyFrame 2:(HE2-025M,HE2-037M,HE2-050M)CBZDEGTHSOØ QØ RWLKJANM*PF*Y*71


Hercu-Link Electric Chain Hoist5 to 50 metric ton capacityHow to Order:Specify the complete model as shown. Specify beam size, type and flange width. Example: HE1-005MA3-30-27-4PSeriesFrame size-CapacitySuspensionTrolley flange adj.Control-Lift-Control dropVoltageOptionsHE1-005MA3-30-274PH= Hercu-Link seriesA = ElectricallypoweredNote: See Air Hercu-Linksection for air andhydraulic models.H = Top hook mountC = Clevis mount (1)D = Deck mount (1)P = Plain trolleyG = Geared trolleyM = Piston motor trolleyXX = Lengthof liftXX = Control drop pendent(6 ft/2m standard)1 = 208-3-602 = 230-3-603 = 380-3-504 = 460-3-605 = 575-3-606 = 415-3-507 = 400-3-5012tons lbs.005 = 5 = 11,000010 = 10 = 22,000015 = 15 = 33,000020 = 20 = 44,000012 = 12.5 = 27,500025 = 25 = 55,000037 = 37.5 = 82,500050 = 50 = 110,000(1) P.O.A. Contact Technical Sales.(2) Standard on Frame 2 modelsA = StandardB = 2" (50.8 mm) extensionC = 4" (101.6 mm) extensionD = 6" (152.4 mm) extensionM = No trolley; used with hook,clevis and deck mount2 = 1 motor pendent (2 button)3 = 2 motor pendent (4 button)4 = 3 motor pendent (6 button)5 = 1 motor pendent withmainline disconnect6 = 2 motor pendent withmainline disconnect7 = 3 motor pendent withmainline disconnectHoistD = Dual speedL = Electronic overloadprotectionP = Marine 812 finishQ = Special paint; specifyT = Galvanized chain containerY = Hull bumpersZ = Sandblast & carbozinc primerTrolleyB = Trolley bumpers (2)G = Trolley guide rollers (2)K = Clevis in lieu of bottom hook (1)R = Copper plated S•COR•E pkg(see description below)S = Solid bronze S•COR•E pkg(see description below)■ S•COR•E (Option codes R and S)R = The product will be equipped with zinc plated load chain, copper platedload hook(s) and trolley wheels. Zinc plated hand chain if applicable.S = Up to 20 ton units will be equipped with zinc plated load chain, solidbronze load hook(s) and trolley wheels. Zinc plated hand chain ifapplicable.72


Trolleys and AccessoriesOver 70 years of experience in theMaterial Handling Industry isreflected in IR’s plain, brake andpiston motor driven trolleys.Whether performing routinemaintenance tasks or a completebridge retrofit, IR trolleys and our newMan Rider TM rated trolleys keep yourproject rolling.


NEW!TrolleysMan Rider TM , Plain and BrakeThese 3 and 6 metric ton trolleys are designedspecifically for the bridge retrofit and newconstruction market. These rugged and durablemanual trolleys are offered with both utility andMan Rider ratings to fit a variety of bridge andscaffolding applications.■ Standard features• Incredibly tough, long-lasting cast iron wheels are throughhardened for wear resistance. Tapered tread wheels arestandard.• Rail sweeps (safety lugs) standard.• Axles and bearings have grease fittings for maximum life andcorrosion resistance.• Air activated “parking brake” on BT/M2-3 and 6 models.BTP TrolleyBTM Trolley■ Options• Flat tread wheels• Special paint coatings• Suspension shafts to fit a variety of beam types and widthsSpecifications: BT/M2-3, BT/M2-6 and BTP-MR3/6 seriesBase Utility Design Man-Rider Design Flange Inlet Operating Parking brake (PB) Min. beammodel load factor at load factor at adjustment hose pressure Type Material Horiz. min. hold-off curve radiuslbs (kg) utility load lbs (kg) M-R load in. (mm) in. psig (bar) hold cap. pressure in. (mm)BT/M2-3 6600 5:1 3300 10:1 3.80 – 4.20 1⁄4 85–125 Air release/ non- 600 lbs 70 psig 48(3000) (1500) (97–107) (6–8.75) spring set asbestos 273 kg (4.9 bar) (1219)BT/M2-6 13200 5:1 6600 10:1 4.00–5.00 1⁄4 85–125 Air release/ non- 600 lbs 70 psig 60(6000) (3000) (102–127) (6–8.75) spring set asbestos 273 kg (4.9 bar) (1524)BTP-MR3/6 13200 5:1 6600 10:1 4.00–5.00 na na na na na na 60(6000) (3000) (102–127) (1524)Dimensions11.48(292)1.60(41)2.00 (51)14.00(356)S8 x 18.4 beamø4.50(114).62 (16)7 ⁄8" hex2.29 (58)5.23(133)1.75 x 1.13(44 x 29)thru slot3.50(89)6.25(159)6.50(165)15.50 (394) 13.00 (330)14.82(376)11⁄4" hex9.69(246)7.42(188)6.50(165)16.54 (420)11 ⁄2" hex7.65 (194)14.82(376)10.44(265)11 ⁄8" hex7⁄8" hex5.47(139)21.75(552)S12 x 31.8 beam8.78(223)ø6.50(165)3.24 (82)3.65 (93)ø.81 (21)thruø.93 (24)thruBT/M2-3BT/M2-67.42(188)11 ⁄2" hexS12 x 31.8 beamø6.50(165)5.32(135)3.94 (100)16.54 (420)7⁄8" hex3.50(89)21.75(552)BTP/M3-674


NEW!TrolleysMan Rider TM , Piston Motor Driven and 4-wheel drive■ ATC and ATE features and benefits:• Reintroduced by popular demand• Available with Man Rider TM rating for scaffolds per ANSI / ASME B30.23.• Reversible radial piston motor allows unmatched speed and load control.• Drop forged connecting rods and crank pins add to the legendary IR durability.• 4 wheel drive provides maximum traction and pulling power.• Pendent control valve chest with proportional flow “live air” for precision control.• Incredibly tough, long-lasting cast iron or steel wheels are through hardened.Tapered or flat tread available.• Ductile iron side plates•Rail sweeps (safety lugs) standard.• Axles and bearings have grease fittings for maximum life and corrosion protection.ATC TrolleySpecifications: ATC and ATE series @ 90 psi (6.3 bar)Base Capacity Control Tractive Trolley speed @ loads in metric tons Min. turn Avg air Shipmodel metric tons type force fpm (m/min) radius consump weightlbs (kg) 1 ⁄ 4 1 ⁄ 2 1 2 3 5 6 ft (mm) cfm (m3/min) lbs (kg)ATC .25 – 3 Pendent 450 180 180 180 160 140 – – 6 63 245(205) (55) (55) (55) (49) (43) – – (1829) (1.8) (111)ATC-MR15/3 1.5 Man Rider Pendent 450 180 180 180 160 140 – – 6 63 2453.0 Utility (205) (55) (55) (55) (49) (43) – – (1829) (1.8) (111)ATE 4.5 – 6 Pendent 600 – – 139 123 107 75 60 6 63 254(273) – – (42) (38) (33) (23) (18) (1829) (1.8) (115)ATE-MR3/6 3 Man Rider Pendent 600 – – 139 123 107 75 60 6 63 2546 Utility (273) – – (42) (38) (33) (23) (18) (1829) (1.8) (115)DimensionsHoist Fits beam A B C D E F G H J K Lcapacity flange width in. in. in. in. in. in. in. in. in. in. in.metric tons in. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm).25 – 3 3.25 – 7.25 4.56 4.75 10.25 16.13 4.88 1.63 8.5 9.06 7 4.75 0.88(83 – 184) (116) (121) (260) (410) (124) (41) (216) (230) (178) (121) (22)4.5 – 6 3.25 – 7.25 4.63 6.25 13 16.38 5.19 1.5 9 10.13 8.13 7 1.13(83 – 184) (111) (159) (330) (416) (132) (38) (229) (257) (206) (178) (29)BA NPT supply A NPT supplyC B B CBSingle motor 2 motor 3 motorPendent handlesType Part no. Dimensions (in.)(NPT air inlet)A B C DSingle MR-269C 3⁄8 3⁄8 - -motorTwo MR-A122C 3⁄8 3⁄8 - -motor C6H20A-A122B 1⁄2 1⁄2 3⁄8 -Three MR-A132C 3⁄8 3⁄8 3⁄8 3⁄8motor C6H20A-A132B 1⁄2 1⁄2 3⁄8 3⁄8Choose the 2 or 3 motor pendent handle based on the airconsumption requirements of the machine(s) being run.Approximate air flowA NPT supplyD C B B C DNPT air inlet scfm m 3 /min3/8 inch 100 2.831/2 inch 200 5.66Exhaust3⁄4" NPTInlet1⁄2" NPTPendentvalve chestD3⁄8"NPTFlange CEFBdia.AHGKHJdia.L bolt dia.How to Order:Specify trolley by complete model number as illustrated. This model includes: Base model, Wheel type, Manriderrating, Control, Control length, and Options. Example: ATC-MR15/3-210B = 1 ⁄ 4 - 3 ton trolley with taperedwheels, 3 ton utility and 1.5 ton Manrider rating, one motor pendent, 10 ft of control length and bumpers.Base modelATCWheel-ManriderMR15/3--Controls2Control length10ATC = 1 ⁄4 - Utility model std. 0 = No pendent XX = Control drop;3 ton (no option code 2 = MR-K269C (std 1 mtr) specifyATE = 4 1 ⁄ 2 - req’d). Insert3 = C6H20A-A169B (1 mtr)length in6 ton model code belowfeet. 7 feetfor Man Rider4 = MR-A122C (2 mtr)(2.1 m) isoption5 = C6H20A-A122B (2 mtr) std.- = TaperedMR15/3: 6 = MR-A132C (3 mtr)T = Flat treadUtility rating,3 ton; 7 = C6H20A-A132B (3 mtr)Man Rider, 1.5 tonMR3/6: Utility rating,6 ton; Man Rider, 3 tonOptionsBB = BumpersH = Hook-onadapterQ = Special paint;please specifyP = Marine 812finishZ = Sandblast andcarbozincprimer75


NEWAccessoriesWinch Construction CagesIR’s construction cages make using, moving,storing, and protecting IR air winches easier thanever. Designed to meet ANSI/ASME 5:1 structuraldesign codes for lifting, they are a welcome relieffrom the liability risk of homemade units.■ Construction cages are:• Made by certified welders from either 2 1 ⁄ 2 by 1 ⁄ 4 or 3 by 3 ⁄ 8inch steel bar for maximum protection.• Their own perfect shipping containers. No wooden skids orpallets required.• Designed with generously sized cutouts in the base for easyfork lift access.• Standard with welded pins in the uprights so they can bestacked up to three high, saving valuable floor or yard space.• Mounted on a steel base that allows easy bolting or weldingto the deck.• Equipped with lifting eyes to allow a balanced two pointpick from overhead. The lifting eyes accept large hooksand are designed to handle the cage and the winch with afull drum of wire rope.• Wide open in the front for cable take off from the winch atan angle.• Hot dip galvanized for maximum protection from corrosion.FA2B-RMX1HEFA5A-LMX1HEHow to Order:Examples: order BU7AE or FA5A-LMX1E for a winch in the cage, or orderCC -BU7A or CC -FA5A-LMX1 for the cage only. Custom inquiries welcome.Please send a dimensional drawing of the winch to our engineering department.FA7-24XK1EBU7A-EFA10-40XK1E76


AccessoriesAccu-TrolSetting new standards in pneumatic control systems.■ Standard features:• Fully enclosed impact resistant frame• Watertight enclosure with corrosion proof features suitable for offshore, petrochemicaland other severe environments• No working parts exposed to the atmosphere• Integral dump valves bleed excess air to eliminate “control lag”• Color coded air hose for functional identification• Pinpoint spotting for exceptional load control• Readily adaptable for IR Hercu-Links and Force-5 air winches• May be installed on any pilot air operated crane control system• Safety guards around push buttons help eliminate accidental control actuation• Up to three functions (six motions)■ Options• Longer lengths of control hose in 10 foot (3 m) sections• Two, four and six button models• Additional dump valves• Emergency stop/start controlSpecificationsModel Configuration Pressure range psi (bar) Port dia. NPTA1-4N 2 button only 50 – 125 (3.5 – 8.75) 1⁄8 inch (3 mm)A2-4N 4 button only 50 – 125 (3.5 – 8.75) 1⁄8 inch (3 mm)A2-4Y 4 button with ON - OFF 50 – 125 (3.5 – 8.75) 1⁄8 inch (3 mm)A3-6N 6 button only 50 – 125 (3.5 – 8.75) 1⁄8 inch (3 mm)A3-6Y 6 button with ON - OFF 50 – 125 (3.5 – 8.75) 1⁄8 inch (3 mm)StartEmergency stopUpDownTravelTravelA2-4Y Accu-Trol, 4 button with ON-OFFHow to Order:Accu-Trol model code: Accu-Trol (A) with three (3) functions, six (6) buttons, emergency shut-off and 30 feet of pendent hose. Example: A3-6Y30Accu-Trol hose manifoldPushbutton kits-Common partsOn/off emergency cut-off switchHose kit (length of pendent drop) 1AA = Accu-Trol31 = 1 kit (hoist)2 = 2 kits (hoist andtrolley)3 = 3 kits (hoist,trolley andbridge)-64 = 2 or 4 buttonpendent box6 = 6 buttonpendent boxYN = No, not includedY = Yes, included300 = 0 (use to specify pendent handleonly; e.g. A1-4N0)10 = 10 feet/3 meters20 = 20 feet/6 meters30 = 30 feet/9 meters40 = 40 feet/12 meters50 = 50 feet/15.25 metersxx = Specify lengthHose bundle assembly with strain relief(Used on series: Palair Plus, Palair CP, Accu-Trol, FA, Liftstar, Hercu-Link, ULA)Length without Emergency Stop with Emergency Stopft m 2 button Part no. 4 button Part no. 6 button Part no. 2 button Part no. 4 button Part no. 6 button Part no.10 3.0 21653-15 21654-15 21655-15 21656-15 21657-15 21658-1515 4.5 21653-15 21654-15 21655-15 21656-15 21657-15 21658-1520 6.0 21653-20 21654-20 21655-20 21656-20 21657-20 21658-2025 7.6 21653-25 21654-25 21655-25 21656-25 21657-25 21658-2530 9.0 21653-30 21654-30 21655-30 21656-30 21657-30 21658-3035 10.7 21653-35 21654-35 21655-35 21656-35 21657-35 21658-3540 12.0 21653-40 21654-40 21655-40 21656-40 21657-40 21658-4045 13.7 21653-45 21654-45 21655-45 21656-45 21657-45 21658-4550 15.25 21653-50 21654-50 21655-50 21656-50 21657-50 21658-501. 1 ⁄ 4 inch (6 mm) hose with working pressure of 250 psi (17.5 bar)2. Dump valves included on lengths of 10 feet (3 meters) and longer to provide quick exhaust and improve control response.3. For hose bundle lengths over 50 feet (15.25 meters) contact Technical Support for control acceptability.77


AccessoriesElectric-Over-Air Pendent Control SystemThis updated remote control allows unlimited distance betweenthe operator and winch or hoist without the excessive pressuredrops, quick exhaust valves and resultant delays found in aircontrol lines. On pendent controls, dialing-in an electrical settingdetermines the speed. Push buttons provide pay-in or pay-out.For variable speed control, the control buttons are depressed andthe dial-in knob provides proportional control. The joystick levercontrol provides traditional winch style variable speed in a handheld or wall mounted control box.■ Standard Features• Portable, easy to hold control pendent• NEMA 4 control box and pendent• Holding down the control button and turning the Dial-In control providesvariable speed• Automatic return-to-center when joystick is released• Emergency stop button on control enclosure• Unlimited control length• Requires pilot control valve chest for field retrofit• Adaptable to most winch models and Hercu-Link hoists■ Product availabilityThe Electric Over Air remote control system is available for all Hercu-Link air hoists andForce 5 air winches. Contact Technical Sales for information regarding suitability withother air powered products or for spark and corrosion resistant or explosion proofapplications. The overspeed indicator is currently available as an option only onFA2MRA, FA2.5MRA and FA5MRA.How to OrderTo order with a complete unit, use appropriate control option in that unit’s model driver, and specify control type(pendent P or lever L).To order separately, specify complete model number as shown. This model code includes: Series, Control type,Control length, and Options. Example: E/A-PCS20LVariable speed leverE-stopPendent ControlE-StopDial-in speedcontrolControlbuttonsE/A-PCS150 shown with150 ft (46 m) of control cableJoystick levertype controlSeriesControl typeControl lengthOptionsE/APCS20LE/A = Electric-Over-AirLCS = Lever controlPCS = Pendent control20 = 20 feet standardXX = Specify length in feetL = Overspeed indicator78


AccessoriesAir line accessoriesAir line accessoriesModel Air inlet size FRL size Filter Regulator Lubricator FRL combo Liquidator Strainer Muffler / NPT size (1)BU7A 0.5 NPT 0.75 NPT F30-06-000 R28-06-F0G0-28 L30-06-000 C31-06-G00 8846-W1-090 EU-A267 50592 / 1.0EU/EUL 0.75 NPT 1.0 NPT F30-08-000 R38-08-F0G0-28 L30-08-000 C31-08-G00 8848-W1-150 HU-A267AT 50592 / 1.0FA2 (2) 1.0 NPT 1.5 NPT F35-0B-C28 R40-0B-G00 L40-0B-G00 – 8834-W1-000 HU-A267AT 52465 / 1.25FA2B (2) 1.25 NPT 1.5 NPT F35-0B-C28 R40-0B-G00 L40-0B-G00 – 8834-W1-000 K4U-A267AT 50592 / 1.0FA2.5 (2) 1.25 NPT 1.5 NPT F35-0B-C28 R40-0B-G00 L40-0B-G00 – 8834-W1-000 K4U-A267AT 50594 / 2.0FA2.5A (2) 1.25 NPT 1.5 NPT F35-0B-C28 R40-0B-G00 L40-0B-G00 – 8834-W1-000 – 50594 / 2.0FA5 (2) 1.25 NPT 1.5 NPT F35-0B-C28 R40-0B-G00 L40-0B-G00 – 8834-W1-000 K4U-A267AT 50594 / 2.0FA5A (2) 1.5 NPT 1.5 NPT F35-0B-C28 R40-0B-G00 L40-0B-G00 – 8834-W1-000 – 50594 / 2.0FA7 (2) 1.25 NPT 1.5 NPT F35-0B-C28 R40-0B-G00 L40-0B-G00 – 8834-W1-000 K4U-A267AT 50594 / 2.0FA10 (2) 1.25 NPT 1.5 NPT F35-0B-C28 R40-0B-G00 L40-0B-G00 – 8834-W1-000 K4U-A267AT 50594 / 2.0LS150R 0.5 BSP 0.75 NPT F30-06-000 R30-06-000 L30-06-000 C31-06-G00 8846-W1-090 EU-A267LS300R 0.5 BSP 0.75 NPT F30-06-000 R30-06-000 L30-06-000 C31-06-G00 8846-W1-090 EU-A267LS600R 0.5 BSP 0.75 NPT F30-06-000 R30-06-000 L30-06-000 C31-06-G00 8846-W1-090 EU-A267LS1500R 0.75 BSP 1.0 NPT F30-08-000 R30-08-000 L30-08-000 C31-08-G00 8848-W1-150 EU-A267LS2000R 1.25 BSP 1.5 NPT F35-0B-C28 R40-0B-G00 L40-0B-G00 – 8834-W1-000 K4U-A267ATLS5000R 1.25 BSP 1.5 NPT F35-0B-C28 R40-0B-G00 L40-0B-G00 – 8834-W1-000 K4U-A267ATBuilt-in,internalmufflingsystemPS1000R 0.5 BSP 0.75 NPT F30-06-000 R30-06-000 L30-06-000 C31-06-G00 8846-W1-090 EU-A267PS2400R 0.75 BSP 1.0 NPT F30-08-000 R30-08-000 L30-08-000 C31-08-G00 8848-W1-150 EU-A267PS4000R 1.25 NPT 1.5 NPT F35-0B-C28 R40-0B-G00 L40-0B-G00 – 8834-W1-000 K4U-A267ATPS10000R 1.25 NPT 1.5 NPT F35-0B-C28 R40-0B-G00 L40-0B-G00 – 8834-W1-000 K4U-A267ATHA1 (2) 0.75 NPT 0.75 NPT F28-06-SL00-28 R28-06-F0G0-28 L28-06-LK00-28 – 8846-W1-090 EU-A267 52104 / 1.0HA2 (2) 1.0 NPT 1.0 NPT F30-08-000 R30-08-G00 L30-08-000 C31-08-G00 8848-W1-150 HU-A267AT 50592 / 1.25LCA015S 0.5 BSP 0.75 NPT F30-06-000 R30-06-000 L30-06-000 C31-06-G00 8846-W1-090 EU-A267LCA030S 0.5 BSP 0.75 NPT F30-06-000 R30-06-000 L30-06-000 C31-06-G00 8846-W1-090 EU-A267LCA060S/D 0.75 BSP 1.0 NPT F30-08-000 R30-08-000 L30-08-000 C31-08-G00 8848-W1-150 EU-A267LCA120D 0.75 BSP 1.0 NPT F30-08-000 R30-08-G00 L30-08-000 C31-08-G00 8848-W1-150 EU-A267LCA180T 0.75 BSP 1.0 NPT F30-08-000 R30-08-G00 L30-08-000 C31-08-G00 8848-W1-150 EU-A267Built-in,internalmufflingsystemLCA250Q 0.75 BSP 1.0 NPT F30-08-000 R30-08-000 L30-08-000 C31-08-G00 8848-W1-150 EU-A2671 Primary muffler for motor exhaust2 Secondary muffler for valve exhaust:FA2, FA2B, FA2.5, FA2.5A, FA5, FA5A, FA7 and FA10: Part number 52472 / 1.5 NPTHA1 and HA2: Part number 52104 / 0.75 NPT79


Tech TipsTechnical support is an integral partof the Total System Solutionphilosohpy that IR is dedicated toproviding. The following pagescontain useful technical informationto assist in the selection of highcapacity hoists and winches.For regular updates and additions,please see the IR website atwww.irhoists.com for:• Drum calculator program: Plug inyour numbers to determine theamount of wire rope a given sizedrum can hold.• Uplinks: Technical discussions onvarious topics• Winch and hoist options: Detaileddescriptions and benefits of variousoptions for IR hoists and winches• Seattle Specials: Overviews andphotos of engineered customproducts not found in this catalog


Tech TipsFleet angle; determining stall and line pull; wire rope selectionLead sheaveThe importance of fleet angleIf a wire rope leads over a sheave and on to a drum, the rope will not remain in alignmentwith the sheave groove. Instead, it will deviate to either side depending upon the width ofthe drum and its distance from the fixed sheave, often called the lead sheave. The anglebetween the center line through the lead sheave and the centerline of the rope leading tothe drum is called the fleet angle.DLSLeftfleetangleRightfleetangleExperience has shown that the best wire rope service is obtained when the maximum fleetangle is not more than 1 1 ⁄2° for smooth drums, and 2° for grooved drums. Fleet angles of1 1 ⁄2° and 2° are the equivalents of approximately 38 feet and 29 feet, respectively, of leadfor each foot of drum width either side of the center line of the lead sheave.Courtesy of Broderick & Bascom Rope Co.Center line of sheaveCenter lineof drumBased on the above information, the correct distance (DLS) a lead sheave should be locatedfrom the winch drum may be derived by using the following formula:DLS for 1 1 ⁄2° fleet angle = DCF (in feet) x 38 DLS for 2° fleet angle = DCF (in feet) x 29Example: For a winch with a smooth drum thus requiring a 1 1 ⁄2° fleet angle:If DCF = 20 inches (1.66 ft) then DLS = 1.66 x 38 = approximately 63 feet, the distancethat the lead sheave should be positioned away from the drum.DCFDetermining stall and line pullAir pressure Stall Rope speedpsi bar factor factor60 4.2 0.67 0.5870 4.9 0.78 0.7280 5.6 0.89 0.8690 6.3 1.00 1.00100 7.0 1.11 1.14To obtain performances of the winches in this catalog atoperating pressures other than 90 psi, select the load orspeed rating required from the applicable curve andmultiply that value by the factor corresponding to theoperating pressure from the table.Example: Model BU7A with 1000 lbs (455 kg) line pull, 70psi (4.9 bar), drum half full. Determine speed.From performance curve at 90 psi (6.3 bar): 22 fpm (6.7m/min) x 0.72 (rope speed factor from chart above) = 16fpm (4.9 m/min)Wire rope selectionRope size Breaking strength Weight Rec’d safe working loads3.5:1 5.:1in. mm lbs kg lbs/ft kg/m lbs kg lbs kg1⁄4 6 6800 3091 0.12 .17 1943 883 1360 6185⁄16 8 10540 4791 0.18 .27 3011 1369 2108 9583⁄8 9 15100 6864 0.26 .39 4314 1961 3020 13737⁄16 12 20400 9273 0.35 .52 5829 2649 4080 18551⁄ 2 13 26600 12091 0.46 .69 7600 3455 5320 24185⁄8 15 41200 18727 0.72 1.07 11771 5351 8240 37453⁄4 19 58800 26727 1.04 1.55 16800 7636 11760 53457⁄8 22 79600 36182 1.42 2.12 22743 10338 15920 72361 25 103400 47000 1.85 2.76 29543 13429 20680 94001 1 ⁄8 28 130000 59091 2.34 3.49 37143 16883 26000 118181 1 ⁄4 28 159800 72636 2.89 4.31 45657 20753 31960 145271 3 ⁄8 28 192000 87273 3.50 5.22 54857 24935 38400 17455<strong>Ingersoll</strong>-<strong>Rand</strong> recommends that either 6 x 19 or 6 x 37 Extra Improved Plow Steel (EIPS) with independent wire rope core(IWRC) be used. This is a higher strength rope than Improved Plow Steel (IPS) offering, on average, approximately a 15%increase in breaking strength. We recommend it, as it is readily available and offers better value overall.81


Tech TipsS•COR•E Spark and corrosion resistant equipment: The S•COR•E series product line is intended to provideimproved levels of corrosion and spark-resistant protection for manual, pneumatic and electricpowered hoists and trolleys, with capacities available from 1 /2 to 50 tons.The S•COR•E series of options provides for improved protection,durability and performance for hoist operations in corrosive or harshenvironments.It is generally accepted that rusty, and/or corroded steel is morelikely to generate sparks than if free from corrosion or rust. Therefore,any improvement in corrosion or rust-resistance results in improvedspark-resistance.A spark of sufficient heat to ignite the surrounding atmospheregenerally is unlikely in mechanical hoisting equipment, but it maypotentially be generated by friction during operation or unintentionalimpact of a hoist or trolley with other metal components. In order toprovide the user with corrosion and spark-resistance protection,IR offers different levels of protection from which you can select tofit your particular needs.The user is cautioned to check carefully the local and/ornational standards, codes, etc. which may affect theselection and use of equipment in the intendedenvironment.Nickel diffused load chain – designed specifically forcorrosive and potentially harsh environments.The manufacturer of the nickel-diffused chain advises us thatcompared with steel, stainless steel, alloy steel, and copper steel,(under like test conditions) ND chain produced fewer sparks. ND chainis our selection for use on S•COR•E products in the sizes availableversus stainless steel, because the ND chain does not lose strengthduring the nickel-diffusing process. Additionally, the ND chain has aharder surface and greater corrosion and flaking resistance than thesofter chains.Eventually, both ND chain and most stainless steel chains will havecorrosion and, perhaps, some rust. The user should therefore regularlyexamine the load chain for the appearance of corrosion and rust, whichindicates the termination of its spark resistant life, and the chain shouldbe replaced immediately.Copper plating, zinc plating, solid bronzeVarious institutes and standards organizations have studied thecorrosion and spark-resistant nature of metals. Most manufacturers,including IR, will offer products that are resistant to corrosion andsparking, but are not to be considered spark-proof. This is essentiallybecause most metals, including zinc, bronze, and stainless steel, willspark from the application of sufficient striking force and energy.S•COR•E series products use plated or solid, non-ferrous metals toprovide ”spark-resistance“ by reducing the likelihood of corrosion andsparking, and also the temperature of the spark, if one should occur.Ultimately, the selection of the correct corrosion and spark-resistantfeatures is the responsibility of the customer.Plated and “solid bronze” hoist and trolley componentsThird party research provides overwhelming evidence thatnon-ferrous metals and substances offer excellent anti-sparkingcharacteristics. Their use meets or exceeds all known requirements forprotection against spark generation in a hydrocarbon environment.ABCNickel layerNickel diffusion layerCore metal= 15µmNickel diffused load chainPlease note; National Electric Code [NEC] and the National Electrical Manufacturers Association [NEMA] have establishedclasses and divisions of hazardous environments for electrical components and equipment. The NEC and NEMA standardsdo not apply to the mechanical properties of equipment that electric motors may be mounted on.)Warning: Before installation see maintenance and operations manual for additional warnings and precautions. Thisequipment is not to be used for lifting, supporting or transporting people, or lifting or supporting loads over people.82


Tech TipsI-Beam SpecificationsThe following table shows the standard size (H dimension), flange widths (W dimensions) and weights for both American Standard I-beams andWide Flange H-beams. I-beams designated with an asterisk (*) denote New Series applications which conform to ASTM A6 standards, effectiveSeptember 1, 1978.Wide FlangeAmerican StandardH W Weight per H W Weight per H W Weight per H W Weight perin. in. ft/lbs in. in. ft/lbs in. in. ft/lbs in. in. ft/lbs6 3.940 8.5 10 10.117 66.0 16* 6.985 36 4 2.663 7.76* 4.0 9.0 10* 10.130 68.0 16 7.0 40 4 2.796 9.56 4.0 12.0 10 10.170 72.0 16* 6.995 40 5 3.004 10.06* 4.0 12.0 10 10.190 77.0 16 7.039 45 5 3.284 14.756 4.030 16.0 10* 10.190 77.0 16* 7.035 45 6 3.332 12.56* 4.030 16.0 10* 10.625 88.0 16 7.073 50 6 3.565 17.256* 5.990 15.0 10 10.275 89.0 16* 7.070 50 7 3.662 15.36 5.995 15.5 10 10.340 100.0 16* 7.120 57 7 3.860 20.06 6.020 20.0 10* 10.340 100.0 16 8.464 58 8 4.001 18.46* 6.018 20.0 10 10.415 112.0 16* 10.235 67 8 4.171 23.06 6.080 25.0 10* 10.415 112.0 16* 10.295 77 10 4.661 25.46* 6.080 25.0 12 3.968 14.0 16* 10.365 89 10 4.944 35.08 3.940 10.0 12* 3.970 14.0 16* 10.425 100 12 5.0 31.88* 3.940 10.0 12* 3.990 16.0 16 11.502 88 12 5.078 35.08 4.0 13.0 12 4.0 16.5 16 11.5 96 12 5.252 40.88* 4.0 13.0 12 4.005 19.0 18 6.0 35 12 5.477 50.08 4.015 15.0 12* 4.007 19.0 18* 6.0 35 15 5.501 42.98* 4.015 15.0 12 4.030 22.0 18 6.015 40 15 5.640 50.08 5.250 17.0 12* 4.030 22.0 18* 6.015 40 18 6.001 54.78* 5.250 18.0 12* 6.490 26.0 18* 6.060 46 18 6.251 70.08 5.268 20.0 12 6.497 27.0 18 7.477 45 20 6.25 65.48* 5.270 21.0 12* 6.520 30.0 18 7.5 50 20 6.385 75.08 6.495 24.0 12 6.525 31.0 18* 7.5 50 20 7.060 86.08* 6.5 24.0 12* 6.560 35.0 18 7.532 55 20 7.200 96.08 6.535 28.0 12 6.565 36.0 18* 7.530 55 24 7.001 79.98* 6.535 28.0 12 8.0 40.0 18 7.558 60 24 7.125 90.08 7.995 31.0 12* 8.005 40.0 18* 7.555 60 24 7.245 100.08* 7.995 31.0 12 8.042 45.0 18* 7.635 71 24 7.875 105.98 8.020 35.0 12* 8.045 45.0 18 8.715 64 24 8.050 121.08* 8.020 35.0 12 8.077 50.0 18 8.75 708 8.070 40.0 12* 8.080 50.0 18 8.787 778* 8.070 40.0 12 10.0 53.0 18* 11.035 768 8.110 48.0 12* 9.995 53.0 18* 11.090 868* 8.110 48.0 12 10.014 58.0 18* 11.145 978 8.220 58.0 12* 10.010 58.0 18* 11.200 1068* 8.220 58.0 14 5.0 22.0 18* 11.265 1198 8.280 67.0 14* 5.0 22.0 18 11.75 968* 8.280 67.0 14 5.025 26.0 21 6.5 4410 3.950 11.5 14* 5.025 26.0 21* 6.5 4410* 3.960 12.0 14 6.730 30.0 21* 6.530 5010 4.0 15.0 14* 6.730 30.0 21* 6.555 5710* 4.0 15.0 14 6.75 34.0 21 8.215 5510 4.010 17.0 14* 6.745 34.0 21 8.240 6210* 4.010 17.0 14 6.770 38.0 21* 8.240 6210 4.020 19.0 14* 6.770 38.0 21 8.270 6810* 4.020 19.0 14 8.0 43.0 21* 8.270 6810 5.75 21.0 14* 7.995 43.0 21 8.295 7310* 5.75 22.0 14 8.031 48.0 21* 8.295 7310 5.762 25.0 14* 8.030 48.0 21* 8.355 8310* 5.770 26.0 14 8.062 53.0 21* 8.420 9310 5.799 29.0 14* 8.060 53.0 21 8.962 8210* 5.810 30.0 14 10.0 61.0 24 7.005 5510 7.960 33.0 14* 9.995 61.0 24* 7.005 5510* 7.960 33.0 14 10.035 68.0 24* 7.040 6210 7.985 39.0 14 10.035 68.0 24 8.961 6810* 7.985 39.0 14 10.072 74.0 24* 8.965 6810 8.020 45.0 14* 10.070 74.0 24 8.965 7610* 8.020 45.0 14 12.0 78.0 24* 8.990 7610 10.0 49.0 14 14.5 87.0 24 9.015 8410* 10.0 49.0 14* 10.130 82.0 24* 9.020 8410 10.030 54.0 16 5.5 26.0 24 9.065 9410* 10.030 54.0 16 5.525 31.0 24* 9.065 9410 10.080 60.0 16* 5.525 31.0 – – –10* 10.080 60.0 16 6.692 36.0 – – –American StandardWTapered “I ” BeamWide FlangeWFlat “H” BeamH(Nom.)H(Nom.)83


Tech TipsUS to metric conversionExplanation of metric unitsThe kilogram (kg) is a unit of mass. Mass is the property of matterwhich determines its inertia. The mass of a body never varies andis independent of gravitational force.The newton (N) is a unit of force. The first law of motion, force isequal to mass times acceleration, defines the newton in terms ofbase units. 1 N = 1 kg • m/s 2The joule (J) is a unit of energy and is the work done when a forceof one newton is displaced a distance of one meter in the directionof the force. 1 J = N • mLengthTo convert US measure multiply by to obtain metric measureInches (in.) 25.4 millimeters (mm)Inches (in.) 2.54 centimeters (cm)Inches (in.) 0.0254 meters (m)Feet (ft) 304.8 millimeters (mm)Feet (ft) 30.48 centimeters (cm)Feet (ft) 0.3048 meters (m)Yards (yd) 0.9144 meters (m)AreaSquare inches (in 2 ) 645.16 square millimeters (mm 2 )Square inches (in 2 ) 6.4516 square centimeters (cm 2 )Square feet (ft 2 ) 929.03 square centimeters (cm 2 )Square yards (yd 2 ) 0.836 square meters (m 2 )VolumeCubic inches (in 3 ) 16.39 cubic centimeters (cm 3 )Cubic feet (ft 3 ) 0.02832 cubic meters (m 3 )Cubic yards (yd 3 ) 0.7646 cubic meters (m 3 )Fluid ounces (fl oz) 29.57 milliliters (mL)US quarts (qt) 0.946 liters (L)US gallons (gal) 3.785 liters (L)US gallons (gal) 0.003785 cubic meters (m 3 )MassOunces (oz) 28.35 grams (g)Pounds (lbs) 453.6 grams (g)Pounds (lbs) 0.4536 kilograms (kg)Pounds (lbs) 0.00045 metric tons (t)US tons (T) 907.18 kilograms (kg)US tons (T) 0.9072 metric tons (t)ForcePounds (lbs) 4.4448 Newtons (N)Pounds (lbs) 0.0044 kilonewtons (kN)Foot pounds (ft-lbs) 1.3557 Newton meters (Nm)The watt (W) is a unit of power which produces energy at the rateof one joule per second. 1 W = J/sThe pascal (Pa) is a unit for pressure or stress of one newton persquare meter. 1 Pa = 1 N/m 2The kelvin (K) is the unit for Thermodynamic Temperature and isthe preferred unit to express temperature and temperatureintervals. However, it is permissible to use the Celsius scale whereconsidered necessary. The temperature interval one degree Celsiusequals one kelvin exactly.Flow rateTo convert US measure multiply by to obtain metric measureCubic feet per minute (cfm) 0.02832 cubic meters per minute (m 3 /min)Cubic feet per minute (cfm) 1.699 cubic meters per hour (m 3 /h)Cubic feet per hour (cfh) 0.02832 cubic meters per hour (m 3 /h)Feet per minute (fpm) 0.3048 meters per minute (m/min)Pounds per minute (lb/m) 0.4536 kilograms per minute (kg/min)Pressure stressPounds per square inch (psi) 6.895 kilopascals (kPa)Pounds per square inch (psi) 0.0007 kilograms per square millimeter (kg/mm 2 )Pounds per square inch (psi) 0.07 barFoot pounds per square inch 0.006895 megapascals (mPa)(lbf/in2)Bars 100 kilopascals (kPa)Energy workFoot pounds per foot 1.356 joules (J)Calories 4.187 joules (J)Btus 1.055 kilojoules (kJ)Kilowatt hours 3.6 megajoules (MJ)PowerBtus per hour (Btu/h) 0.2931 watts (W)Btus per second (Btu/s) 1.055 kilowatts (kW)Ft lbs per ft/min (ft lbf/min) 0.0226 watts (W)Horsepower (hp) 0.7457 kilowatts (kW)TemperatureDegrees Fahrenheit 1.8 + 32 degrees CelsiusDegrees Kelvin degrees Celsius + 273.1584


IR Winch Check ListFax to the FASTeam, Seattle at 206-624-6265; call 206-624-0466 or email to: FASTeam@irco.comThis form should accompany all winch inquiries. Use of this check list will help minimize changes after the order hasbeen entered.Distributor _______________________________________ End user ___________________________________________Contact name ____________________________________ Contact name _______________________________________Fax/phone no. ____________________________________ Fax/phone no. _______________________________________Reference no. (order/inquiry/bid)Reference no. (order/inquiry/bid)General description/model or application requirements (please describe in detail the application and provide a sketch or drawing ifpossible). _________________________________________________________________________________________Quantity __________________________Power source:❏ Manual ________________________________________________________________________________________❏ Air (pressure, flow) ________________________________________________________________________________❏ Electric (cycles, phase, voltage) _______________________________________________________________________❏ Hydraulic (pressure, flow) ___________________________________________________________________________Lifting or pulling application ___________________________________________ How far/how high ____________________Selected winch capacity _____________________________________________ Winch speed? ___________________ fpmSpeed at mid-drum, top or first wrap layer? _______________________________________________________________fpmDrum storage _____________________________________________________ Rope diameter _______________ in./minDuty cycle (if known)________________________________________________ Environment ________________________Time required to complete lift or pull (speed) _______________________________________________________________fpmControl type (local, remote, electrical voltage. Include maximum distance.) _____________________________________________Special standards or documents required? _________________________ Name/no. __________________________________Special paint/color/coating? ___________________________________ Details ____________________________________Special manufacturing requirements?__________________________________________________ QA/QC ______________Options:Brakes Manual _____________________ Auto _______________________ Band _________________________Disc ________________________ Special______________________Drum Standard ____________________ Other length __________________ Flange ________________________Grooving ____________________ Divider flange _________________Drum guard ___________________________ (fixed/movable)Air line equipment (FRL’s, muffler, tension manifold) _____________________________________________________________Other options _________________________________________________________________________________________Attach additional sheets if required and sketches if possible85


IR Hoist Check ListFax to the FASTeam, Seattle at 206-624-6265; call 206-624-0466 or email to: FASTeam@irco.comThis form should accompany all hoist inquiries. Use of this check list will help minimize changes after the order hasbeen entered.Distributor _______________________________________ End user ___________________________________________Contact name ____________________________________ Contact name _______________________________________Fax/phone no. ____________________________________ Fax/phone no. _______________________________________Reference no. (order/inquiry/bid) _______________________ Reference no. (order/inquiry/bid) __________________________General description/model or application requirements (please describe in detail the application and provide a sketch or drawing ifpossible).________________________________________Quantity __________________________Power source:❏ Manual ________________________________________________________________________________________❏ Air (pressure, flow) ________________________________________________________________________________❏ Electric (cycles, phase, voltage) _______________________________________________________________________❏ Hydraulic (pressure, flow) ___________________________________________________________________________Capacity ________________________________________________________ Headroom requirements ________________Lift _______________________________________________________ feet (This is the distance the hook must travel.)Hoist lifting speed______________________________________________ fpm Special chain _______________________Control length ________________________________________________ feet Chain bucket? ❏ yes ❏ noFor air pendent, standard or pilot? ______________________________________ Or Accu-trol? _______________________Duty cycle (if known)________________________________________________ Electrical protection ___________________Environment _____________________________________________________ Overload device ______________________Type and number of brakes _______________________________________________________________________________Suspension (lug, trolley, hook, other) ________________________________________________________________________Beam size/type, flange width __________________________ If power trolley – speed required ______________________ fpmFor power trolley, power cord length ____________________________________________________________________ feetDoes control need to be combined with hoist control? ____________________________________________________________Special standards or documents required? _________________________ Name/no. __________________________________Special paint/color/coating? ___________________________________ Details ____________________________________Special manufacturing requirements?__________________________________________________ QA/QC ______________Accessories (limit switches, FRL’s, Travel-Air, hoses, etc.) _________________________________________________________86Attach additional sheets if required and sketches if possible


Notes87


88Notes


Winch and High Capacity Hoist Limited WarrantyIR warrants to the original user its Winches and HighCapacity Hoists (Products) to be free of defects in materialand workmanship for a period of one year from the date ofpurchase. IR will repair, without cost, any Product found tobe defective, including parts and labor charges, or at itsoption, will replace such Products or refund the purchaseprice less a reasonable allowance for depreciation, inexchange for the Product. Repairs or replacements arewarranted for the remainder of the original warranty period.If any Product proves defective within its original one yearwarranty period, it should be returned to any Authorized Hoistand Winch Service Distributor, transportation prepaid withproof of purchase or warranty card.This warranty does not apply to Products which IR hasdetermined to have been misused or abused, improperlymaintained by the purchaser; or where the malfunctionor defect can be attributed to the use of non-genuineIR parts.IR makes no other warranty, and all implied warrantiesincluding any warranty of merchantability or fitness for aparticular purpose are limited to the duration of the expressedwarranty period as set forth above. IR’s maximum liability islimited to the purchase price of the Product and in no eventshall IR be liable for any consequential, indirect, incidental, orspecial damages of any nature arising from the sale or use ofthe Product, whether based on contract, tort, or otherwise.Note: Some states do not allow limitations on incidental or consequential damages or how long an implied warranty lasts so that the above limitations may not apply to you. Thiswarranty gives you specific legal rights and you may also have other rights which may vary from state to state.89

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