Milling Routing

MillingRoutingandCUTTERSforAluminumandPlasticMachiningSolid Carbide Tooling by

Onsrud Cutter pledges continued support for the CNC/Router Industry bylaunching “On-Call” ...an exclusive no-charge service for the woodworking,plastic, and non-ferrous fabricator. On-Call services include comprehensivetraining, technical support, on-site trouble shooting and custom tool design.The On-Call Team offers tailored solutions forproblem solving and productivity gains.Call today to schedule your On-Call Teamvisit and begin reaping the benefits now! –Onsrud Cutter, 800 Liberty Drive,Libertyville, IL 60048 • 800-234-1560or visit us at www.onsrud.comOnsrud Cutter LpIncreased productivity equals lower cost, improved profitability,and ultimately, survival of your business in today’s competitiveenvironment. The On-Call Team will work with all levels of youroperation to increase your productivity. All levels of training, generalto production-specific on the shop floor, are only a call away!Onsrud Cutter provides your business with access to our staff ofhighly trained professional factory technicians. The On-Call Team canassist you with those difficult production routing problems whileincreasing your performance and productivity.Correct tool selection, proper hold-down techniques, faster feedrates, fewer and quicker set ups are all pieces to the productivitypuzzle. The On-Call Team offers tailored solutions for problem solvingand productivity gains. Call today to schedule your On-Call Teamvisit and begin reaping the benefits now!Not only does Onsrud Cutter offer the largest selection of router bitsfor day to day operations, but we will also design a tool for yourspecific application or material. The On-Call Team will take yourtool requirements from the drawing board, to sophisticatedcomputer-aided design, to in-house testing on our CNC router.Custom made to meet your productivity goals.comprehensiveTRAININGfactoryTECHNICALsupporton-siteTROUBLEshootingcustomTOOLdesign1-800-234-1560 • www.onsrud.com

SpecialtyCuttersSELECTIONROUTING GUIDEWorkpiece MaterialROUTER BIT SELECTION GUIDESOLID CARBIDESingle Edge Double Edge Multi EdgeShaping & BottomFinishingALUMINUM 62-600 Pg. 3 *49-000 Pg. 21 *80-000 Pg. 21 52-200B Pg. 18(Hard & Soft) 62-900 Pg. 3 52-000 Pg. 4 81-300 Pg. 6 52-200BL Pg. 1863-600 Pg. 2 52-900 Pg. 4 81-600 Pg. 8 66-300 Pg. 2063-900 Pg. 2 57-000 Pg. 4 66-350 Pg. 2057-900 Pg. 5 81-600 Pg. 860-950 Pg. 5*81-000 Pg. 881-100 Pg. 681-200 Pg. 781-250 Pg. 881-400 Pg. 681-500 Pg. 7HARD PLASTIC 62-700 Pg. 10 52-600 Pg. 9 60-000 Pg. 14 52-200B Pg. 18Cast Acrylic, Melamine, 62-750 Pg. 11 57-600 Pg. 9 60-200 Pg. 15 52-200BL Pg. 18Nylon, PVC, Vinyl 62-800 Pg. 10 *70-500 Pg. 18 60-470 Pg. 15 66-000 Pg. 1962-850 Pg. 11 60-900 Pg. 15 66-200 Pg. 2063-700 Pg. 12 66-250 Pg. 2063-750 Pg. 13 66-300 Pg. 2063-800 Pg. 12 66-350 Pg. 2063-850 Pg. 13 81-600 Pg. 8SOFT PLASTIC 62-750 Pg. 11 52-600 Pg. 9 60-000 Pg. 14 52-200B Pg. 18ABS, Polycarbonate, 62-850 Pg. 11 57-600 Pg. 9 60-200 Pg. 15 52-200BL Pg. 18Polyethylene, PVC, 63-750 Pg. 13 *70-500 Pg. 18 60-470 Pg. 15 66-000 Pg. 19Polypropylene, HDPE, 63-850 Pg. 13 60-900 Pg. 15 66-200 Pg. 20Polystyrene, UHMW, 66-250 Pg. 20Extruded Acrylic 66-300 Pg. 2066-350 Pg. 2081-600 Pg. 8COMPOSITE PLASTIC 52-000 Pg. 4 54-000 Pg. 16 52-200B Pg. 18Fiberglass, Phenolic, 57-000 Pg. 4 55-000 Pg. 16 52-200BL Pg. 18Glass-filled Materials, 58-000 Pg. 16 66-000 Pg. 19Carbon Fiber, 59-000 Pg. 16 66-200 Pg. 20Aramid Fiber 67-000 Pg. 17 66-250 Pg. 2067-200 Pg. 17 66-300 Pg. 2066-350 Pg. 2081-600 Pg. 8ALUMINUM/COMPOSITEHONEYCOMB ❑ 30-300 Pg. 22 ❑ 30-000 Pg. 24Aluminum hi & lo Density, ❑ 32-000 Pg. 23 ❑ 30-300 Pg. 22Aramid, Carbon Fiber, 31-000 Pg. 23Glass-filled Materials,Paper, Plastic* High Speed Steel ❑ Both Solid Carbide & High Speed SteelWWW.PLASTICROUTING.COM 1

ALUMINUMSLAB, PLATE & SHEETSpiral O FluteCuttersAluminum O-MillsHIGH FEED RATE UP TO 200 - 300 IPM @ 18,000 RPM• Extended Tool Life • Consistent Edge Finish • Burr Free Cuts • Reduced Heat Build UpSOLID CARBIDE UPCUT SPIRAL O FLUTE63-60063-900Single Edge - high speed cutters for machiningaluminum sheet and block material. These tools areoptimized for use on high-speed CNC mills, highspeed machining centers and CNC routers.UPCUT (Right Hand Helix) - INCHPART # CED CEL SHK DIA OAL63-602 1 ⁄161 ⁄41 ⁄8 1 1 ⁄2Usage: Plate & Single/Multi Sheet AluminumPART # CED CEL SHK DIA OAL63-620 1 ⁄42133 ⁄81 ⁄4 263-604 1 ⁄81 ⁄41 ⁄8 1 1 ⁄263-622 1 ⁄43 ⁄41 ⁄4 2 1 ⁄263-606 1 ⁄81 ⁄41 ⁄4 263-624 1 ⁄4 1 1 ⁄41 ⁄4 363-610 1 ⁄81 ⁄21 ⁄4 263-630 5 ⁄163 ⁄41 ⁄2 363-612 3 ⁄163 ⁄83 ⁄16 1 1 ⁄263-634 21 ⁄643 ⁄41 ⁄2 363-614 3 ⁄163 ⁄81 ⁄4 263-625 3 ⁄83 ⁄43 ⁄8 363-618 3 ⁄165 ⁄81 ⁄4 263-626 3 ⁄8 1 1 ⁄83 ⁄8 3HELIX ANGLE ≈ 30°63-627 3 ⁄8 1 3 ⁄83 ⁄8 3 1 ⁄263-631 1 ⁄2 1 1 ⁄81 ⁄2 3 1 ⁄263-632 1 ⁄2 1 3 ⁄81 ⁄2 3 1 ⁄2UPCUT (Right Hand Helix) - METRICPART # CED CEL SHK DIA OAL63-902 2 mm 6 mm 2 mm 50 mm63-904 2 mm 6 mm 6 mm 64 mm63-906 2.5 mm 6 mm 2.5 mm 50 mm63-908 2.5 mm 6 mm 6 mm 64 mm63-910 3 mm 8 mm 3 mm 50 mm63-912 3 mm 8 mm 6 mm 64 mm63-914 3 mm 12 mm 3 mm 64 mm63-916 3 mm 12 mm 6 mm 64 mm63-918 4 mm 8 mm 4 mm 64 mm63-920 4 mm 12 mm 4 mm 64 mm63-922 4 mm 20 mm 4 mm 64 mmPART # CED CEL SHK DIA OAL63-926 4 mm 30 mm 4 mm 64 mm63-928 5 mm 16 mm 5 mm 64 mm63-930 5 mm 16 mm 6 mm 64 mm63-932 5 mm 30 mm 5 mm 64 mm63-934 6 mm 8 mm 6 mm 64 mm63-936 6 mm 12 mm 6 mm 64 mm63-938 6 mm 20 mm 6 mm 64 mm63-940 6 mm 30 mm 6 mm 76 mm63-942 6 mm 38 mm 6 mm 76 mm63-944 8 mm 25 mm 8 mm 64 mm63-946 8 mm 38 mm 8 mm 76 mm63-948 10 mm 30 mm 10 mm 76 mm63-950 12 mm 38 mm 12 mm 76 mm2WWW.ONSRUD.COM

Spiral O FluteCuttersALUMINUMPLATE & SHEETAluminum O-MillsHIGH FEED RATE UP TO 200 - 300 IPM @ 18,000 RPM• Extended Tool Life • Consistent Edge Finish • Burr Free Cuts • Reduced Heat Build UpSOLID CARBIDE DOWNCUT SPIRAL O FLUTE62-60062-900Single Edge - High speed cutters for machiningaluminum sheet material. These tools are optimizedfor use on high-speed CNC mills, high speed machiningcenters and CNC routers.Usage: Aluminum, Plate, Single & Multi Sheet2DOWNCUT (Left Hand Helix) - INCHPART # CED CEL SHK DIA OALPART # CED CEL SHK DIA OAL162-602 1 ⁄161 ⁄41 ⁄8 1 1 ⁄262-622 1 ⁄43 ⁄41 ⁄4 2 1 ⁄262-604 1 ⁄81 ⁄41 ⁄8 1 1 ⁄262-624 1 ⁄4 1 1 ⁄41 ⁄4 362-606 1 ⁄81 ⁄41 ⁄4 262-630 5 ⁄163 ⁄41 ⁄2 362-610 1 ⁄81 ⁄21 ⁄4 262-634 21 ⁄643 ⁄41 ⁄2 362-612 3 ⁄163 ⁄83 ⁄16 1 1 ⁄262-625 3 ⁄83 ⁄43 ⁄8 362-614 3 ⁄163 ⁄81 ⁄4 262-626 3 ⁄8 1 1 ⁄83 ⁄8 362-618 3 ⁄165 ⁄81 ⁄4 262-627 3 ⁄8 1 3 ⁄83 ⁄8 362-620 1 ⁄43 ⁄81 ⁄4 262-631 1 ⁄2 1 1 ⁄81 ⁄2 3HELIX ANGLE ≈ 22°62-632 1 ⁄2 1 3 ⁄81 ⁄2 3DOWNCUT (Left Hand Helix) - METRICPART # CED CEL SHK DIA OAL62-902 2 mm 6 mm 2 mm 50 mm62-904 2 mm 6 mm 6 mm 64 mm62-906 2.5 mm 6 mm 2.5 mm 50 mm62-908 2.5 mm 6 mm 6 mm 64 mm62-910 3 mm 8 mm 3 mm 50 mm62-912 3 mm 8 mm 6 mm 64 mm62-914 3 mm 12 mm 3 mm 64 mm62-916 3 mm 12 mm 6 mm 64 mm62-918 4 mm 8 mm 4 mm 64 mm62-920 4 mm 12 mm 4 mm 64 mm62-922 4 mm 20 mm 4 mm 64 mm62-924 4 mm 20 mm 6 mm 64 mmHELIX ANGLE ≈ 22°PART # CED CEL SHK DIA OAL62-926 4 mm 30 mm 4 mm 64 mm62-928 5 mm 16 mm 5 mm 64 mm62-930 5 mm 16 mm 6 mm 64 mm62-932 5 mm 30 mm 5 mm 64 mm62-934 6 mm 8 mm 6 mm 64 mm62-936 6 mm 12 mm 6 mm 64 mm62-938 6 mm 20 mm 6 mm 64 mm62-940 6 mm 30 mm 6 mm 76 mm62-942 6 mm 38 mm 6 mm 76 mm62-944 8 mm 25 mm 8 mm 64 mm62-946 8 mm 38 mm 8 mm 76 mm62-948 10 mm 30 mm 10 mm 76 mm62-950 12 mm 38 mm 12 mm 76 mmWWW.PLASTICROUTING.COM 3

ALUMINUMSLAB, PLATE & SHEETSpecialtyCuttersProduction Cutting ToolsSOLID CARBIDE UPCUT SPIRAL52-000Double Edge - designed as a general purposespiral with several times the life of their high speedsteel counterparts. They are used when upwardchip flow is preferred.UPCUT (Right Hand Helix) - INCHPART # CED CEL SHK DIA OAL52-0401⁄852-050 5 ⁄3252-060 3 ⁄1652-060L 3 ⁄1652-070 7 ⁄3252-080 1 ⁄41 ⁄29 ⁄165⁄85⁄85⁄83⁄41 ⁄4 21 ⁄4 21 ⁄4 21 ⁄4 21 ⁄4 2 1 ⁄21 ⁄4 2 1 ⁄2Usage: Fiberglass, phenolic, acetal, solid surfaceand aluminum slab, plastic & sheet.PART # CED CEL SHK DIA OAL52-080L 1 ⁄452-090 9 ⁄3252-100 5 ⁄1652-1203⁄83⁄43⁄413 ⁄167⁄81 ⁄4 2 1 ⁄23⁄8 2 1 ⁄23⁄8 2 1 ⁄23⁄8 2 1 ⁄252-140 7 ⁄16 1 1 ⁄2 352-160 1 ⁄2 1 1 ⁄2 313L = Left Hand RotationSOLID CARBIDE UPCUT EXTREME HEAVY DUTY STANDARD52-900Double Edge - developed for demanding applicationswhere upward chip removal, tool rigidity and long lifeare essential to success.UPCUT (Right Hand Helix) - INCHPART # CED CEL SHK DIA OAL52-910 1 ⁄47 ⁄852-923 3 ⁄8 1 1 ⁄81 ⁄4 2 1 ⁄23 ⁄8 3Usage: Slab, plate & sheet aluminumPART # CED CEL SHK DIA OAL52-924 3 ⁄8 1 1 ⁄452-936 1 ⁄2 1 1 ⁄4133 ⁄8 31 ⁄2 3HELIX ANGLE ≈ 30°SOLID CARBIDE DOWNCUT SPIRAL57-000Double Edge - designed as a general purposespiral with several times the life of their high speedcounterparts. They are used when a downwardchipflow action is preferred.DOWNCUT (Left Hand Helix) - INCHPART # CED CEL SHK DIA OAL57-040 1 ⁄857-050 5 ⁄3257-060 3 ⁄1657-070 7 ⁄321 ⁄29 ⁄165 ⁄85 ⁄81 ⁄4 21 ⁄4 21 ⁄4 21 ⁄4 2 1 ⁄2Usage: Aluminum, composite plastic and solid surfacePART # CED CEL SHK DIA OAL57-100 5 ⁄1657-120 3 ⁄813 ⁄163 ⁄8 2 1 ⁄27 ⁄83 ⁄8 2 1 ⁄257-140 7 ⁄16 1 1 ⁄2 357-160 1 ⁄2 1 1 ⁄2 3157-080 1 ⁄457-090 9 ⁄323 ⁄43 ⁄41 ⁄4 2 1 ⁄23 ⁄8 2 1 ⁄24HELIX ANGLE ≈ 30°WWW.ONSRUD.COM

SpecialtyCuttersALUMINUMSLAB, PLATE & SHEETProduction Cutting ToolsSOLID CARBIDE DOWNCUT EXTREME HEAVY DUTY STANDARD57-900Double Edge - designed for routing where extremeloads are placed upon the cutting tools and whenextra part hold down is requiredDOWNCUT (Left Hand Helix) - INCHPART # CED CEL SHK DIA OAL57-910 1 ⁄457-921 3 ⁄87 ⁄87 ⁄857-923 3 ⁄8 1 1 ⁄81 ⁄4 2 1 ⁄23 ⁄8 33 ⁄8 3Usage: Plate & Sheet AluminumPART # CED CEL SHK DIA OAL57-924 3 ⁄8 1 1 ⁄457-936 1 ⁄2 1 1 ⁄43 ⁄8 31 ⁄2 31HELIX ANGLE ≈ 30°SOLID CARBIDE EXTREME HEAVY DUTY CHIPBREAKER/FINISHER60-950Double Edge - designed to be fed very fastwhile withstanding excessive cutting forces andat the same time leaving a smooth finish.Usage: Slab & Plate Aluminum13UPCUT (Right Hand Helix) - INCHPART # CED CEL SHK DIA OAL60-951 3 ⁄8 1 1 ⁄860-955 1 ⁄2 1 1 ⁄83 ⁄8 31 ⁄2 3DOWNCUT (Left Hand Helix) - INCHPART # CED CEL SHK DIA OAL60-950 3 ⁄8 1 1 ⁄860-954 1 ⁄2 1 1 ⁄83 ⁄8 31 ⁄2 360-957 1 ⁄2 1 5 ⁄81 ⁄2 3 1 ⁄260-956 1 ⁄2 1 5 ⁄81 ⁄2 3 1 ⁄260-959 1 ⁄2 2 1 ⁄81 ⁄2 460-958 1⁄2 2 1 ⁄81 ⁄2 4HELIX ANGLE ≈ 30°WWW.PLASTICROUTING.COM 5

ALUMINUMEXTRUSION & SHEETHigh SpeedCutters81-100 81-300 81-400SOLID CARBIDE SPIRAL EXTRUSION CUTTERS81-100UPCUT - INCHPART # CED CEL ERL SHK OALTolerance + .002 ±.03SOLID CARBIDE SPIRAL EXTRUSION CUTTERS81-300UPCUT/DOWNCUT - INCHPART # CED CEL ERL SHK OALTolerance+.0000-.0005±.03+ .000±.03 ±.03+.0000-.004 -.0005DESIGNED FOR Reducedvibration producing smootherfinished cuts Extended reachduring side thinning and gagereduction. Longer tool life toreduce tool changes±.03HELIX & CORNER RAD CHIP LOAD MACHININGDIRECTIONFLUTESCHAMFER PER FLUTE ENVIRONMENT81-320 3 ⁄83 ⁄4 1 3 ⁄83 ⁄8 3 1 ⁄2 10° LH 3 .02 x 45° .002 - .00581-321 3 ⁄83 ⁄4 1 3 ⁄823 ⁄64 3 1 ⁄2 10° RH 3 .02 x 45° .002 - .00581-360 1 ⁄25 ⁄8 1 3 ⁄81 ⁄2 3 1 ⁄2 10° LH 3 R 0.02 .002 - .00681-361 1 ⁄25 ⁄8 1 3 ⁄81 ⁄2 3 1 ⁄2 10° RH 3 R 0.02 .003 - .00681-364 1 ⁄2 1 3 ⁄8 - 1 ⁄2 3 1 ⁄2 10° LH 3 R 0.02 .003 - .00681-365 1 ⁄2 1 3 ⁄8 - 1 ⁄2 3 1 ⁄2 10° RH 3 R 0.02 .003 - .006Usage: Extrusion and Sheet AluminumOPTIMIZED FOR USE ON –Multi-head Extrusion Mills • CNC Mills & RoutersHELIX & CORNER RAD CHIP LOAD MACHININGDIRECTIONFLUTESCHAMFER PER FLUTE ENVIRONMENT81-102 5 ⁄163 ⁄4 - 1 ⁄2 3 5° RH 2 .02 x 45° .002 - .00581-103 5 ⁄1613 ⁄16 - 1 ⁄2 3 10° RH 2 .02 x 45° .002 - .00581-111 21 ⁄6413 ⁄16 - 1 ⁄2 3 10° RH 2 .02 x 45° .002 - .00681-104 3 ⁄813 ⁄16 - 1 ⁄2 3 10° RH 2 .02 x 45° .003 - .00881-106 1 ⁄2 1 - 1 ⁄2 3 1 ⁄2 3° RH 2 .02 x 45° .003 - .00881-108 5 ⁄8 1 - 5 ⁄8 3 1 ⁄2 3° RH 2 .02 x 45° .003 - .008SOLID CARBIDE SPIRAL EXTRUSION CUTTERS81-400UPCUT - METRICPART # CED CEL ERL SHK OALTolerance+ .0- .1±.8 ±.8 (H6) ±1.521WetMachiningEnvironmentWet or DryMachiningEnvironmentHELIX & CORNER RAD CHIP LOAD MACHININGDIRECTIONFLUTESCHAMFER PER FLUTE ENVIRONMENT81-410 4 6 14 4 64 25° RH 2 R 0.5mm .03 - .08mm81-420 6 10 25 6 64 25° RH 2 R 0.5mm .05 - .10mm81-422 6.35 10 25 6.35 64 25° RH 2 R 0.5mm .05 - .10mm81-430 8 12 30 8 76 25° RH 2 R 0.5mm .05 - .13mm81-440 10 14 35 10 76 25° RH 2 R 0.5mm .05 - .15mm81-450 12 16 38 12 88 25° RH 2 R 0.5mm .08 - .20mm81-452 12.7 16 40 12.7 88 25° RH 2 R 0.5mm .08 - .20mmWet or DryMachiningEnvironment4Tool Customizing: Call for fast delivery.EXTENDED REACHLENGTH - ERLDifferent corner radii available.The following coatings, which may add extra tool life cutting tougher more abrasive aluminum,are available as specials:SHKHelixAngleCELCEDTCN - Titanium Carbon-NitrideALTN - Aluminum Titanium NitrideTIZ - Titanium & ZirconiumTIZ - Titanium Aluminum NitrideOALCORNER RADIUS/CHAMFER6WWW.ONSRUD.COM

Spiral O FluteCuttersALUMINUMSLAB & PLATESOLID CARBIDE UPCUT DOUBLE EDGE SPIRAL CUTTERS81-200/500ENGINEERED FOR MACHINING –• Monolithic parts from aluminum slabs or plates• Thin walled structures and supports - Slot Cutters• High speed deep cavity cuttingOPTIMIZED FOR USE ON –• CNC Mills • CNC Routers• Multi-head Machining CentersUPCUT - INCH13PART # CED CEL ERL SHK OALTolerance81-204 1 ⁄481-208 3 ⁄881-212 3 ⁄881-214 1 ⁄281-216 1 ⁄281-224 5 ⁄8UPCUT - METRIC+ .000±.03 ±.03+.0000-.001 -.00053 ⁄8 1 1 ⁄81 ⁄2 1 1 ⁄8±.03HELIX & CORNER RAD CHIP LOAD MACHININGDIRECTIONFLUTESCHAMFER PER FLUTE ENVIRONMENT1 ⁄4 2 1 ⁄2 40° RH 2 0.02 .002 - .0103 ⁄8 2 1 ⁄2 40° RH 2 0.02 .002 - .0103 ⁄4 - 3 ⁄8 3 40° RH 2 0.02 .002 - .0105 ⁄8 1 3 ⁄83 ⁄4 1 1 ⁄23 ⁄4 1 5 ⁄881-228 3 ⁄4 1 1 5 ⁄881-232 3 ⁄4 1 2 1 ⁄21 ⁄2 3 40° RH 2 0.02 .003 - .0151 ⁄2 3 40° RH 2 0.02 .003 - .0155 ⁄8 3 1 ⁄2 40° RH 2 0.02 .003 - .0153 ⁄4 4 40° RH 2 0.02 .005 - .0203 ⁄4 6 40° RH 2 0.02 .005 - .02081-236 3 ⁄4 1 1 ⁄4 2 3 ⁄4 4 40° RH 2 0.02 .005 - .02081-502 6mm 10mm 21 6mm 64mm 40° RH 2 .5mm .05 - .25mm81-504 8mm 10mm 27 8mm 64mm 40° RH 2 .5mm .05 - .25mm81-506 10mm 12mm 32 10mm 70mm 40° RH 2 .5mm .05 - .25mm81-508 12mm 19mm 38 12mm 76mm 40° RH 2 .5mm .08 - .38mm81-510 14mm 18mm 38 14mm 76mm 40° RH 2 .5mm .08 - .38mm81-512 16mm 19mm 44 16mm 100mm 40° RH 2 .5mm .13 - .50mm81-514 18mm 24mm 44 18mm 100mm 40° RH 2 .5mm .13 - .50mm81-516 20mm 25mm 54 20mm 100mm 40° RH 2 .5mm .13 - .50mmCoolantRequiredCoolantRequiredWWW.PLASTICROUTING.COM 7

ALUMINUMPLATE SLAB & SHEET PLATEHigh SpeedCuttersSOLID CARBIDE UPCUT DOUBLE EDGE SPIRAL CUTTERS81-250/550ENGINEERED FOR MACHINING –• Monolithic parts from aluminum slabs or plates• Thin walled structures and supports - Slot Cutters• High speed deep cavity cuttingOPTIMIZED FOR USE ON –• CNC Mills • CNC Routers• Multi-head Machining CentersUPCUT - INCHPART # CED CEL ERL SHK OALHELIX & CORNER RAD CHIP LOAD MACHININGDIRECTIONFLUTESCHAMFER PER FLUTE ENVIRONMENTTolerance+ .000-.001±.03 ±.03+.0000-.0005±.0381-252 1 ⁄2 1 1 ⁄4 - 1 ⁄2 4 30° RH 2 0.02 .003 - .01581-262 3 ⁄4 1 3 ⁄8 - 3 ⁄4 4 30° RH 2 0.02 .005 - .02081-266 3 ⁄4 1 5 ⁄8 - 3 ⁄4 4 30° RH 2 0.02 .005 - .0201Wet or DryMachiningEnvironment3UPCUT - METRIC881-552 12mm 26mm - 12mm 76mm 30° RH 2 .5mm .08 - .38mm81-554 16mm 32mm - 16mm 100mm 30° RH 2 .5mm .13 - .50mm81-556 20mm 38mm - 20mm 100mm 30° RH 2 .5mm .13 - .50mm3 EDGE BALL END CUTTER81-600See page 6for tool andcoatingabbreviationsNEWENGINEERED FOR MACHINING –• Monolithic parts from aluminum slabs or plates• Thin walled structures and supports - Slot Cutters• High speed deep cavity cuttingTriple Edge - designed for heavy to light contouringand profilingPART # CED CEL SHK DIA OAL ERL81-606 1 ⁄481-607 1 ⁄481-610 3 ⁄881-612 3 ⁄881-616 1⁄2HELIX ANGLE ≈ 30°HIGH SPEED STEEL DOUBLE EDGE LO HELIX81-0003 ⁄83 ⁄81 ⁄21 ⁄25 ⁄81 ⁄4 2 1 ⁄2 -1 ⁄4 4 2 1 ⁄83 ⁄8 3 -3 ⁄8 4 2 1 ⁄81 ⁄2 3 -These lo helix upcut spirals were developed for CNC routers usedprimarily in the aircraft industry. They are designed with maximumstrength of configuration to cut T, O or combined stacks of aluminum.Usage: 3D contouring of aluminumand plasticWet or DryMachiningEnvironmentPART # CED CEL SHK DIA OAL ERL81-618 1 ⁄281-620 1 ⁄2PART # CED CEL SHK DIA OAL ALUM CONDITION81-001 1⁄481-002 5 ⁄1681-003 5 ⁄1681-004S 5 ⁄1681-007 21 ⁄6481-005 3 ⁄881-006 3 ⁄8S = Single Edge3 ⁄43 ⁄43 ⁄43 ⁄413 ⁄163 ⁄43 ⁄41 ⁄2 3 1 ⁄16 T1 ⁄2 3 1 ⁄16 T1 ⁄2 3 1 ⁄16 C1 ⁄2 3 1 ⁄16 O1 ⁄2 3 1 ⁄16 C1 ⁄2 3 1 ⁄16 T1 ⁄2 3 1 ⁄16 COPTIMIZED FOR USE ON –• CNC Mills • CNC Routers• Multi-head Machining Centers5 ⁄85 ⁄81 ⁄2 4 2 1 ⁄81 ⁄2 6 4 1 ⁄881-630 3 ⁄4 1 3 ⁄4 4 -81-634 3 ⁄4 1 3 ⁄4 6 4 1 ⁄8Primary Usage: AluminumSecondary Usage: NoneWWW.ONSRUD.COM172

Spiral O FluteCuttersPLASTICPLATE & SHEETPlastic O-MillsSOLID CARBIDE UPCUT SPIRAL O FLUTE52-600Double Edge - designed to cut plastic with a smoothfinish and upward chip flow.Usage: Acrylic, nylon, ABS, PE, acetal, PET, HDPE,UHMW, polycarbonate and solid surface134UPCUT (Right Hand Helix) - INCHPART # CED CEL SHK DIA OAL52-622 1 ⁄452-624 1 ⁄43 ⁄81 ⁄4 2 1 ⁄23 ⁄41 ⁄4 2 1 ⁄252-638 3 ⁄8 1 3 ⁄8 352-650 1 ⁄2 1 1 ⁄8HELIX ANGLE ≈ 11°1 ⁄2 3 1 ⁄2UPCUT (Right Hand Helix) - METRICPART # CED CEL SHK DIA OAL52-626 6 mm 25 mm 6 mm 64 mm52-640 8 mm 25 mm 8 mm 76 mm52-642 10 mm 25 mm 10 mm 76 mm52-644 12 mm 35 mm 12 mm 88 mmSOLID CARBIDE DOWNCUT SPIRAL O FLUTE57-600Double Edge - designed to cut with a smooth finishand downward chip flow.Usage: Acrylic, nylon, ABS, PE, acetal, PET, HDPE,UHMW, polycarbonate and solid surface14DOWNCUT (Left Hand Helix) - INCHPART # CED CEL SHK DIA OAL57-623 1 ⁄457-625 1 ⁄43 ⁄81 ⁄4 2 1 ⁄23 ⁄41 ⁄4 2 1 ⁄257-637 3 ⁄8 1 3 ⁄8 357-651 1⁄2 1 1 ⁄8HELIX ANGLE ≈ 11°1 ⁄2 3 1 ⁄2DOWNCUT (Left Hand Helix) - METRICPART # CED CEL SHK DIA OAL57-627 6 mm 25 mm 6 mm 64 mm57-639 8 mm 25 mm 8 mm 76 mm57-643 10 mm 25 mm 10 mm 76 mm57-645 12 mm 35 mm 12 mm 88 mmWWW.PLASTICROUTING.COM 9

PLASTICPLATE & SHEETSpiral O FluteCuttersPlastic O-MillsSOLID CARBIDE DOWNCUT SPIRAL O FLUTE62-70062-800Single Edge - provide a smooth finish in hard plasticswith downward chip removal.Usage: Acrylic, nylon, PVC, polycarbonate andsolid surface2DOWNCUT (Left Hand Helix) - INCHPART # CED CEL SHK DIA OAL62-713 1 ⁄862-712 1 ⁄862-715 5 ⁄3262-719 3 ⁄1662-718 3 ⁄16HELIX ANGLE ≈ 21°1 ⁄21 ⁄8 21 ⁄21 ⁄4 29 ⁄161 ⁄4 25 ⁄83 ⁄16 25 ⁄81 ⁄4 2DOWNCUT (Left Hand Helix) - METRICPART # CED CEL SHK DIA OAL62-802 2 mm 8 mm 2 mm 50 mm62-804 2 mm 8 mm 6 mm 64 mm62-806 2.5 mm 8 mm 2.5 mm 50 mm62-808 2.5 mm 8 mm 6 mm 64 mm62-810 3 mm 8 mm 3 mm 50 mm62-812 3 mm 8 mm 6 mm 64 mm62-814 3 mm 12 mm 3 mm 64 mm62-816 3 mm 12 mm 6 mm 64 mm62-818 4 mm 8 mm 4 mm 64 mm62-820 4 mm 12 mm 4 mm 64 mm62-822 4 mm 20 mm 4 mm 64 mm62-824 4 mm 20 mm 6 mm 64 mm62-826 4 mm 30 mm 4 mm 64 mmHELIX ANGLE ≈ 21°PART # CED CEL SHK DIA OAL62-720 7 ⁄3262-725 1 ⁄462-726 1 ⁄4 1 1 ⁄462-733 3 ⁄8 1 1 ⁄862-735 3 ⁄8 1 5 ⁄862-740 1 ⁄2 1 5 ⁄862-727 1 ⁄4 1 1 ⁄23 ⁄41 ⁄4 2 1 ⁄23 ⁄41 ⁄4 2 1 ⁄21 ⁄4 33 ⁄8 33 ⁄8 3 1 ⁄21 ⁄2 3 1 ⁄21 ⁄4 3PART # CED CEL SHK DIA OAL62-828 5 mm 16 mm 5 mm 64 mm62-830 5 mm 16 mm 6 mm 64 mm62-832 5 mm 30 mm 5 mm 64 mm62-834 6 mm 8 mm 6 mm 64 mm62-836 6 mm 12 mm 6 mm 64 mm62-838 6 mm 20 mm 6 mm 64 mm62-840 6 mm 30 mm 6 mm 76 mm62-842 6 mm 38 mm 6 mm 76 mm62-844 8 mm 25 mm 8 mm 64 mm62-846 8 mm 38 mm 8 mm 76 mm62-848 10 mm 30 mm 10 mm 76 mm62-849 10 mm 35 mm 10 mm 76 mm62-847 12 mm 38 mm 12 mm 76 mm110WWW.ONSRUD.COM

Spiral O FluteCuttersPLASTICPLATE & SHEETPlastic O-MillsSOLID CARBIDE DOWNCUT SPIRAL O FLUTE62-75062-850Single Edge - provide a smooth finish in soft plasticwith downward chip removal.Usage: HDPE, HIPS, UHMW, ABS, polycarbonate, PE,polystyrene, polypropylene, acetal, acrylic,PET and solid surface2DOWNCUT (Left Hand Helix) - INCHPART # CED CEL SHK DIA OAL62-76262-76362-76862-769HELIX ANGLE ≈ 21°1⁄81 ⁄21 ⁄4 21⁄81 ⁄21⁄8 23⁄165⁄81 ⁄4 23⁄165⁄83⁄16 2PART # CED CEL SHK DIA OAL62-775 1 ⁄462-776 1 ⁄4 1 1 ⁄462-777 1 ⁄4 1 1 ⁄262-783 3 ⁄8 1 1 ⁄862-785 3 ⁄8 1 5 ⁄813 ⁄41 ⁄4 2 1 ⁄21 ⁄4 31 ⁄4 33 ⁄8 33 ⁄8 3 1 ⁄262-790 1 ⁄2 1 5 ⁄81 ⁄2 3 1 ⁄2DOWNCUT (Left Hand Helix) - METRICPART # CED CEL SHK DIA OAL62-852 2 mm 8 mm 2 mm 50 mm62-854 2 mm 8 mm 6 mm 64 mm62-856 2.5 mm 8 mm 2.5 mm 50 mm62-858 2.5 mm 8 mm 6 mm 64 mm62-860 3 mm 8 mm 3 mm 50 mm62-862 3 mm 8 mm 6 mm 64 mm62-864 3 mm 12 mm 3 mm 64 mm62-866 3 mm 12 mm 6 mm 64 mm62-868 4 mm 8 mm 4 mm 64 mm62-870 4 mm 12 mm 4 mm 64 mm62-872 4 mm 20 mm 4 mm 64 mm62-874 4 mm 20 mm 6 mm 64 mm62-876 4 mm 30 mm 4 mm 64 mmHELIX ANGLE ≈ 21°PART # CED CEL SHK DIA OAL62-878 5 mm 16 mm 5 mm 64 mm62-880 5 mm 16 mm 6 mm 64 mm62-882 5 mm 30 mm 5 mm 64 mm62-884 6 mm 8 mm 6 mm 64 mm62-886 6 mm 12 mm 6 mm 64 mm62-888 6 mm 20 mm 6 mm 64 mm62-890 6 mm 30 mm 6 mm 76 mm62-892 6 mm 38 mm 6 mm 76 mm62-894 8 mm 25 mm 8 mm 64 mm62-896 8 mm 38 mm 8 mm 76 mm62-898 10 mm 30 mm 10 mm 76 mm62-899 10 mm 35 mm 10 mm 76 mm62-897 12 mm 38 mm 12 mm 76 mmWWW.PLASTICROUTING.COM 11

PLASTICPLATE & SHEETSpiral O FluteCuttersPlastic O-MillsSOLID CARBIDE UPCUT SPIRAL O FLUTE63-70063-800Single Edge - provide a smooth finish in hard plasticswith upward chip removal.Usage: Acrylic, nylon, PVC, polycarbonateand solid surfaceUPCUT (Right Hand Helix) - INCHPART # CED CEL SHK DIA OAL63-701 1 ⁄1663-700 1 ⁄1663-71163-71063-71363-71263-715 5 ⁄3263-716 3 ⁄16HELIX ANGLE ≈ 21°1 ⁄41⁄8 21 ⁄41 ⁄4 21⁄81 ⁄41⁄8 21⁄81 ⁄41 ⁄4 21⁄81 ⁄21⁄8 21⁄81 ⁄21 ⁄4 29 ⁄161 ⁄4 23⁄83 ⁄16 2PART # CED CEL SHK DIA OAL63-717 3 ⁄1663-719 3 ⁄1663-718 3 ⁄1663-720 7 ⁄3263-724 1 ⁄463-725 1 ⁄463-726 1 ⁄4 1 1 ⁄463-727 1 ⁄4 1 1 ⁄263-733 3 ⁄8 1 1 ⁄8133 ⁄81 ⁄4 25 ⁄83 ⁄16 25 ⁄81 ⁄4 23 ⁄41 ⁄4 2 1 ⁄23 ⁄81 ⁄4 23 ⁄41 ⁄4 2 1 ⁄21 ⁄4 31 ⁄4 33 ⁄8 3UPCUT (Right Hand Helix) - METRIC63-735 3 ⁄8 1 5 ⁄863-740 1 ⁄2 1 5 ⁄83 ⁄8 3 1 ⁄21 ⁄2 3 1 ⁄2PART # CED CEL SHK DIA OAL63-802 2 mm 8 mm 2 mm 50 mm63-804 2 mm 8 mm 6 mm 64 mm63-806 2.5 mm 8 mm 2.5 mm 50 mm63-808 2.5 mm 8 mm 6 mm 64 mm63-810 3 mm 8 mm 3 mm 50 mm63-812 3 mm 8 mm 6 mm 64 mm63-814 3 mm 12 mm 3 mm 64 mm63-816 3 mm 12 mm 6 mm 64 mm63-818 4 mm 8 mm 4 mm 64 mm63-820 4 mm 12 mm 4 mm 64 mm63-822 4 mm 20 mm 4 mm 64 mm63-824 4 mm 20 mm 6 mm 64 mm63-826 4 mm 30 mm 4 mm 64 mmHELIX ANGLE ≈ 21°PART # CED CEL SHK DIA OAL63-828 5 mm 16 mm 5 mm 64 mm63-830 5 mm 16 mm 6 mm 64 mm63-832 5 mm 30 mm 5 mm 64 mm63-834 6 mm 8 mm 6 mm 64 mm63-836 6 mm 12 mm 6 mm 64 mm63-838 6 mm 20 mm 6 mm 64 mm63-840 6 mm 30 mm 6 mm 76 mm63-842 6 mm 38 mm 6 mm 76 mm63-844 8 mm 25 mm 8 mm 64 mm63-846 8 mm 38 mm 8 mm 76 mm63-848 10 mm 30 mm 10 mm 76 mm63-849 10 mm 35 mm 10 mm 76 mm63-847 12 mm 38 mm 12 mm 76 mm12WWW.ONSRUD.COM

Spiral O FluteCuttersPLASTICPLATE & SHEETPlastic O-MillsSOLID CARBIDE UPCUT SPIRAL O FLUTE63-75063-850Single Edge - provide a smooth finish in soft plasticwith upward chip removal.Usage: HDPE, HIPS, UHMW, ABS, polycarbonate, PE,polystyrene, polypropylene, acetal, acrylic,PET and solid surfaceUPCUT (Right Hand Helix) - INCHPART # CED CEL SHK DIA OAL63-75163-75063-761 1 ⁄863-760 1 ⁄863-763 1 ⁄863-762 1 ⁄863-766HELIX ANGLE ≈ 21°1⁄161 ⁄41 ⁄8 21⁄161 ⁄41 ⁄4 21 ⁄41 ⁄8 21 ⁄41 ⁄4 21 ⁄21 ⁄8 21 ⁄21 ⁄4 23 3 3⁄16 ⁄8 ⁄16 2PART # CED CEL SHK DIA OAL63-76763-76963-76863-774 1 ⁄463-775 1 ⁄43⁄163⁄81 ⁄4 23⁄165⁄83⁄16 23⁄165⁄81 ⁄4 263-776 1 ⁄4 1 1 ⁄463-777 1 ⁄4 1 1 ⁄263-78363-78563-7903⁄8 1 1 ⁄83⁄8 1 5 ⁄81⁄2 1 5 ⁄83⁄81 ⁄4 23 ⁄41 ⁄4 2 1 ⁄211 ⁄4 31 ⁄4 33⁄8 33⁄8 3 1 ⁄21⁄2 3 1 ⁄23UPCUT (Right Hand Helix) - METRICPART # CED CEL SHK DIA OAL63-852 2 mm 8 mm 2 mm 50 mm63-854 2 mm 8 mm 6 mm 64 mm63-856 2.5 mm 8 mm 2.5 mm 50 mm63-858 2.5 mm 8 mm 6 mm 64 mm63-860 3 mm 8 mm 3 mm 50 mm63-862 3 mm 8 mm 6 mm 64 mm63-864 3 mm 12 mm 3 mm 64 mm63-866 3 mm 12 mm 6 mm 64 mm63-868 4 mm 8 mm 4 mm 64 mm63-870 4 mm 12 mm 4 mm 64 mm63-872 4 mm 20 mm 4 mm 64 mm63-874 4 mm 20 mm 6 mm 64 mm63-876 4 mm 30 mm 4 mm 64 mmHELIX ANGLE ≈ 21°PART # CED CEL SHK DIA OAL63-878 5 mm 16 mm 5 mm 64 mm63-880 5 mm 16 mm 6 mm 64 mm63-882 5 mm 30 mm 5 mm 64 mm63-884 6 mm 8 mm 6 mm 64 mm63-886 6 mm 12 mm 6 mm 64 mm63-888 6 mm 20 mm 6 mm 64 mm63-890 6 mm 30 mm 6 mm 76 mm63-892 6 mm 38 mm 6 mm 76 mm63-894 8 mm 25 mm 8 mm 64 mm63-896 8 mm 38 mm 8 mm 76 mm63-898 10 mm 30 mm 10 mm 76 mm63-899 10 mm 35 mm 10 mm 76 mm63-897 12 mm 38 mm 12 mm 76 mmWWW.PLASTICROUTING.COM 13

PLASTICSLAB & PLATESpecialtyCuttersSOLID CARBIDE CHIPBREAKER60-000High HelixThree Edge - unique scalloped cutting edge designfor extremely fast machining and roughing. Faster chipremoval with upcuts. Better hold down with downcuts.UPCUT (Right Hand Helix) - INCH/METRICPART # CED CEL SHK DIA OALUsage: Hard & Soft Plastic and Plastic Composites13DOWNCUT (Left Hand Helix) - INCH/METRICPART # CED CEL SHK DIA OAL60-001 3 ⁄8 1 1 ⁄83 ⁄8 3 1 ⁄260-002 3 ⁄8 1 1 ⁄83 ⁄8 3 1 ⁄260-005 1 ⁄2 1 1 ⁄860-007 1 ⁄2 1 5 ⁄860-009 5 ⁄8 1 5 ⁄860-011 5 ⁄8 2 1 ⁄860-017 3 ⁄4 1 5 ⁄860-019 3 ⁄4 2 1 ⁄81 ⁄2 3 1 ⁄21 ⁄2 45 ⁄8 45 ⁄8 53 ⁄4 43 ⁄4 560-003 12mm 25mm 12mm 76mm60-013 16 mm 55 mm 16 mm 120 mm60-015 18 mm 60 mm 18 mm 120 mmHELIX ANGLE ≈ 30°60-006 1 ⁄2 1 1 ⁄860-008 1 ⁄2 1 5 ⁄860-010 5 ⁄8 1 5 ⁄860-012 5 ⁄8 2 1 ⁄860-018 3 ⁄4 1 5 ⁄860-020 3 ⁄4 2 1 ⁄81 ⁄2 3 1 ⁄21 ⁄2 45 ⁄8 45 ⁄8 53 ⁄4 43 ⁄4 560-004 12mm 25mm 12mm 76mm60-014 16mm 55mm 16mm 120mm60-016 18mm 60mm 18mm 120mmSOLID CARBIDE CHIPBREAKER60-000Low HelixThree Edge - unique scalloped cutting edge designfor extremely fast machining and roughing. Lower horsepowerand longer tool life are additional advantages.UPCUT (Right Hand Helix) - INCH/METRICPART # CED CEL SHK DIA OALUsage: Hard & Soft Plastic and Plastic Composites13DOWNCUT (Left Hand Helix) - INCH/METRICPART # CED CEL SHK DIA OAL60-037 3 ⁄8 1 1 ⁄83 ⁄8 3 1 ⁄260-038 3 ⁄8 1 1 ⁄83 ⁄8 3 1 ⁄260-053 1 ⁄2 1 1 ⁄860-051 1 ⁄2 1 5 ⁄860-065 5 ⁄8 1 5 ⁄860-061 5 ⁄8 2 1 ⁄860-073 3 ⁄4 1 5 ⁄860-071 3 ⁄4 2 1 ⁄81 ⁄2 3 1 ⁄21 ⁄2 45 ⁄8 45 ⁄8 53 ⁄4 43 ⁄4 560-055 12 mm 25 mm 12 mm 76 mm60-063 16 mm 55 mm 16 mm 120 mm60-075 18 mm 60 mm 18 mm 120 mmHELIX ANGLE ≈ 10°60-054 1 ⁄2 1 1 ⁄860-052 1 ⁄2 1 5 ⁄860-066 5 ⁄8 1 5 ⁄860-062 5 ⁄8 2 1 ⁄860-074 3 ⁄4 1 5 ⁄860-072 3 ⁄4 2 1 ⁄81 ⁄2 3 1 ⁄21 ⁄2 45 ⁄8 45 ⁄8 53 ⁄4 43 ⁄4 560-056 12 mm 25 mm 12 mm 76 mm60-064 16 mm 55 mm 16 mm 120 mm60-076 18 mm 60 mm 18 mm 120 mm14WWW.ONSRUD.COM

SpecialtyCuttersPLASTICSLAB & PLATESOLID CARBIDE EXTREME HEAVY DUTY HOGGER60-900Three Edge - designed for heavy material removaloperations where the cutter is subject to excessivecutting forces and finish is not a primary concern.UPCUT (Right Hand Helix) - INCHPART # CED CEL SHK DIA OAL60-901 3 ⁄8 1 1 ⁄860-905 1 ⁄2 1 1 ⁄860-907 1 ⁄2 1 5 ⁄860-909 1 ⁄2 2 1 ⁄8HELIX ANGLE ≈ 30°3 ⁄8 31 ⁄2 31 ⁄2 3 1 ⁄21 ⁄2 4Usage: Hard & Soft Plastic and Plastic CompositesDOWNCUT (Left Hand Helix) - INCHPART # CED CEL SHK DIA OAL60-902 3 ⁄8 1 1 ⁄860-906 1 ⁄2 1 1 ⁄860-908 1 ⁄2 1 5 ⁄860-910 1 ⁄2 2 1 ⁄8133 ⁄8 31 ⁄2 31 ⁄2 3 1 ⁄21 ⁄2 4SOLID CARBIDE LOW HELIX FINISHER60-20060-470Three Edge - designed for perfect balance and ultrasmooth finish over a wide speed range.Usage: Plastic, composite plastic and solid surface213UPCUT (Right Hand Helix) - INCHPART # CED CEL SHK DIA OAL60-239 1 ⁄460-241 1 ⁄460-243 3 ⁄860-245 3 ⁄8 1 1 ⁄83 ⁄81 ⁄4 37⁄81 ⁄4 35⁄83 ⁄8 33 ⁄8 3DOWNCUT (Left Hand Helix) - INCHPART # CED CEL SHK DIA OAL60-240 1 ⁄460-242 1 ⁄460-244 3 ⁄860-246 3 ⁄8 1 1 ⁄83 ⁄81 ⁄4 37⁄81 ⁄4 35⁄83 ⁄8 33 ⁄8 360-249 1 ⁄2 1 1 ⁄81 ⁄2 3 1 ⁄260-250 1 ⁄2 1 1 ⁄81 ⁄2 3 1 ⁄260-253 1 ⁄2 1 5 ⁄81 ⁄2 460-254 1 ⁄2 1 5 ⁄81 ⁄2 460-251 1 ⁄2 2 1 ⁄860-269 3 ⁄4 1 5 ⁄860-271 3 ⁄4 2 1 ⁄8HELIX ANGLE ≈ 10°1 ⁄2 4 1 ⁄23 ⁄4 43 ⁄4 5UPCUT (Right Hand Helix) - METRICPART # CED CEL SHK DIA OAL60-481 6mm 25mm 6mm 76mm60-471 8mm 25mm 8mm 76mm60-473 10mm 35mm 10mm 76mm60-475 12mm 35mm 12mm 88mm60-483 14mm 45mm 14mm 110mm60-477 16mm 55mm 16mm 120mm60-479 18mm 60mm 18mm 120mmHELIX ANGLE ≈ 10°60-252 1 ⁄2 2 1 ⁄860-270 3 ⁄4 1 5 ⁄860-272 3 ⁄4 2 1 ⁄81 ⁄2 4 1 ⁄23 ⁄4 43 ⁄4 5DOWNCUT (Left Hand Helix) - METRICPART # CED CEL SHK DIA OAL60-482 6mm 25mm 6mm 76mm60-472 8mm 25mm 8mm 76mm60-474 10mm 35mm 10mm 76mm60-476 12mm 35mm 12mm 88mm60-484 14mm 45mm 14mm 110mm60-478 16mm 55mm 16mm 120mm60-480 18mm 60mm 18mm 120mmWWW.PLASTICROUTING.COM 15

PLASTICCOMPOSITESSpecialtyCuttersSOLID CARBIDE UPCUT SPIRAL55-000SOLID CARBIDE DOWNCUT SPIRAL54-000Four Edge - equally adaptable to low or high spindlespeed applications in any CNC machining environment.The free cutting action of the tools provides for betterfinishes.UPCUT (Right Hand Helix) - INCHPART # CED CEL SHK DIA OAL55-040 1 ⁄855-050 5 ⁄3255-060 3 ⁄161 ⁄29 ⁄165 ⁄81 ⁄4 21 ⁄4 21 ⁄4 2Usage: Composites, fiberglass and phenolicDOWNCUT (Left Hand Helix) - INCHPART # CED CEL SHK DIA OAL54-040 1 ⁄854-050 5 ⁄3254-060 3 ⁄161 ⁄21 ⁄4 29 ⁄161 ⁄4 25 ⁄81 ⁄4 21355-080 1 ⁄43 ⁄41 ⁄4 2 1 ⁄254-080 1 ⁄43 ⁄41 ⁄4 2 1 ⁄255-320 3 ⁄85 ⁄83 ⁄8 354-320 3 ⁄85 ⁄83 ⁄8 355-325 3 ⁄8 1 1 ⁄83 ⁄8 354-325 3 ⁄8 1 1 ⁄83 ⁄8 355-360 1 ⁄25 ⁄81 ⁄2 3 1 ⁄254-360 1 ⁄25 ⁄81 ⁄2 3 1 ⁄255-365 1 ⁄2 1 1 ⁄8HELIX ANGLE ≈ 30°1 ⁄2 3 1 ⁄254-365 1 ⁄2 1 1 ⁄84-EDGE DOWNCUT (Left Hand Helix) - METRICPART # CED CEL SHK DIA OAL54-440 3mm 12mm 6mm 64mm54-460 5mm 16mm 6mm 64mm54-480 6mm 19mm 6mm 76mmHELIX ANGLE ≈ 30°1 ⁄2 3 1 ⁄2SOLID CARBIDE UPCUT SPIRAL58-00059-000Designed to rout difficult to cut material when horsepoweror spindle speed may be a problem. They employ upcutrouter geometry rather than end mill geometry for betterchip removal and smoother finishUsage: Composites, fiberglass and phenolic133-EDGE UPCUT (Right Hand Helix) - INCHPART # CED CEL SHK DIA OAL58-040 1⁄858-060 3 ⁄1658-080 1 ⁄4HELIX ANGLE ≈ 30°1 ⁄21 ⁄4 25 ⁄81 ⁄4 23 ⁄41 ⁄4 2 1 ⁄23-EDGE DOWNCUT (Left Hand Helix) - INCHPART # CED CEL SHK DIA OAL59-040 1 ⁄859-060 3 ⁄1659-080 1 ⁄4HELIX ANGLE ≈ 30°1 ⁄21 ⁄4 25 ⁄81 ⁄4 23 ⁄41 ⁄4 2 1 ⁄216WWW.ONSRUD.COM

SpecialtyCuttersPLASTICCOMPOSITESSOLID CARBIDE FIBERGLASS ROUTER67-000Designed as fiberglass routers. Their upcut/downcutdiamond design effectively shears fibrous materials.Certain tools in the line have been further developedto cut aramid fiber composites.Usage:Fiberglass, phenolic, aramid composites1PART # CED CEL SHK DIA OAL67-080 1 ⁄467-082 1 ⁄467-084 1 ⁄467-12067-12267-1243⁄83⁄83⁄83⁄43⁄43⁄47⁄87⁄87⁄81 ⁄4 2 1 ⁄2 Burr1 ⁄4 2 1 ⁄2 2 Flutes1 ⁄4 2 1 ⁄2 Aramid Tool3⁄8 2 1 ⁄2 Burr3⁄8 2 1 ⁄2 2 Flutes3⁄8 2 1 ⁄2 Aramid Tool67-160 1 ⁄2 1 1 ⁄2 3 Burr67-162 1 ⁄2 1 1 ⁄2 3 2 FlutesPART # CED CEL SHK DIA OAL67-164 1 ⁄2 1 1 ⁄2 3 Aramid Tool67-090 4 mm 16 mm 6 mm 50 mm Burr67-091 6 mm 19 mm 6 mm 63 mm Burr67-092 6 mm 25 mm 6 mm 75 mm Burr67-093 8 mm 25 mm 8 mm 63 mm Burr67-094 10 mm 25 mm 10 mm 75 mm Burr67-095 12 mm 25 mm 12 mm 75 mm BurrPHENOLIC/COMPOSITE CUTTER67-200Three Edge - equally adaptable to low or high spindlespeed applications in any CNC machining environment.The free cutting action of the tools provides for betterfinishes, and significantly lower noise levels.UPCUT (Right Hand Helix) - INCHPART # CED CEL SHK DIA OAL67-2053⁄87 ⁄867-211 1 ⁄2 1 1 ⁄867-215 1 ⁄2 2 1 ⁄8HELIX ANGLE ≈ 10°3⁄8 31 ⁄2 31 ⁄2 4Usage: PhenolicDOWNCUT (Left Hand Helix) - INCHPART # CED CEL SHK DIA OAL67-2063⁄87 3⁄8 ⁄8 367-212 1 ⁄2 1 1 ⁄867-216 1 ⁄2 2 1 ⁄8131 ⁄2 3 1 ⁄21 ⁄2 4 1 ⁄2WWW.PLASTICROUTING.COM 17

PLASTICCOMPOSITESSpecialtyCuttersPLASTIC DRILLS WITH SPECIAL POINT70-500Special tool steel, surface treated body, flute and pointfor maximum lubrication. Point is precision ground at 60°angle for gradual penetration to minimize cracking andchipping of plastic materials. 0° rake angle on the cuttingedge eliminates grabbing as the drill comes through theplastic surface.PART # CED CEL SHK DIA OALUsage: Drills specifically engineered for plastic213PART # CED CEL SHK DIA OAL70-502 1 ⁄8 1 1 ⁄21 ⁄8 2 3 ⁄470-520* 5 ⁄16 1 3 ⁄41 ⁄4 3 1 ⁄870-506 5 ⁄32 1 15 ⁄165 ⁄32 3 1 ⁄870-524* 3 ⁄8 2 1 ⁄41 ⁄4 4 3 ⁄870-510 3 ⁄16 2 1 ⁄83 ⁄16 3 1 ⁄270-528* 7 ⁄16 2 1 ⁄21 ⁄4 4 3 ⁄470-514 1 ⁄4 2 7 ⁄161 ⁄4 470-532* 1 ⁄2 2 5 ⁄81 ⁄4 5 1 ⁄8*SHANK LENGTH 7 ⁄8SOLID CARBIDE UPCUT SPIRAL BALL NOSE52-200B/BLDouble Edge - designed for carving and modelingoperations. Their improved tip geometry gives a superiorcut compared to ballnose endmills, straight ball endcutters and standard core box cutters.UPCUT (Right Hand Helix) - INCHPART # CED CEL SHK DIA OAL52-240B1⁄852-260B 3 ⁄161 ⁄23 ⁄41 ⁄4 21 ⁄4 2Usage: Plastic, solid surface, block and platealuminumPART # CED CEL SHK DIA OAL52-320B3⁄8 1 1 ⁄852-360B 1 ⁄2 1 1 ⁄83⁄8 31 ⁄2 3752-280B 1 ⁄4HELIX ANGLE ≈ 30°7⁄81 ⁄4 2 1 ⁄2SOLID CARBIDE UPCUT BALL NOSE EXTENDED LENGTHUPCUT (Right Hand Helix) - INCHPART # CED CEL SHK DIA OAL52-240BL52-260BL1⁄81 ⁄21 ⁄4 33⁄163⁄41 ⁄4 352-280BL 1 ⁄4 1 1 ⁄4 4HELIX ANGLE ≈ 30°PART # CED CEL SHK DIA OAL52-320BL52-360BL 1 ⁄2 1 1 ⁄23⁄8 1 1 3⁄4 ⁄8 41 ⁄2 518WWW.ONSRUD.COM

SpecialtyCuttersALUMINUM & PLASTICSOLID CARBIDE EDGE ROUNDING66-000Designed for rounding the edge of sheets or parts.They come in both single edge and double edge.Usage: Edge rounding of parts8single edge OSingle Edge Straight OPART # CED CEL SHK DIA OAL OPENING RADIUS SM CED TIP TO RAD PLASTIC SIZE66-082 1 ⁄43⁄81 ⁄4 2 1 ⁄25 ⁄321 ⁄8 .195 1 ⁄161 ⁄866-083 1 ⁄43⁄81 ⁄4 2 1 ⁄27 ⁄323 ⁄16 .180 1 ⁄163 ⁄1666-084 1 ⁄43⁄81 ⁄4 2 1 ⁄29 ⁄321 ⁄4 .163 1 ⁄161 ⁄4Single Edge Spiral OPART # CED CEL SHK DIA OAL OPENING RADIUS SM CED TIP TO RAD PLASTIC SIZE66-085 1 ⁄43⁄81 ⁄4 2 1 ⁄25 ⁄321 ⁄8 .195 1 ⁄161 ⁄8OPENINGCEL66-086 1 ⁄466-087 1 ⁄43⁄83⁄81 ⁄4 2 1 ⁄21 ⁄4 2 1 ⁄27 ⁄329 ⁄323 ⁄16 .180 1 ⁄161 ⁄4 .163 1 ⁄163 ⁄161 ⁄4TIP TORADIUSHELIX ANGLE ≈ 22°RADIUSCEDDouble Edge Straight OPART # CED CEL SHK DIA OAL OPENING RADIUS SM CED TIP TO RAD PLASTIC SIZE66-092 1 ⁄43⁄81 ⁄4 2 1 ⁄25 ⁄321 ⁄8 .195 1 ⁄161 ⁄866-093 1 ⁄43⁄81 ⁄4 2 1 ⁄27 ⁄323 ⁄16 .180 1 ⁄163 ⁄16double edge O66-094 1 ⁄43⁄81 ⁄4 2 1 ⁄29 ⁄321 ⁄4 .163 1 ⁄161 ⁄466-073 6 mm 10 mm 6 mm 64 mm 4 mm 3 mm 4.47 mm 1.5 mm 3 mm66-074 6 mm 10 mm 6 mm 64 mm 5 mm 4 mm 4.24 mm 1.5 mm 4 mm66-075 6 mm 10 mm 6 mm 64 mm 6 mm 5 mm 3.96 mm 1.5 mm 5 mm66-076 6 mm 10 mm 6 mm 64 mm 7 mm 6 mm 3.73 mm 1.5 mm 6 mmdouble edge VDouble Edge Straight VPART # CED CEL SHK DIA OAL OPENING RADIUS SM CED TIP TO RAD PLASTIC SIZE66-12066-12166-12266-1233⁄83⁄83⁄8 2 1 ⁄25 ⁄321 ⁄8 .320 1 ⁄161 ⁄83⁄83⁄83⁄8 2 1 ⁄27 ⁄323 ⁄16 .305 1 ⁄163 ⁄163⁄83⁄83⁄8 2 1 ⁄29 ⁄321 ⁄4 .288 1 ⁄161 ⁄43⁄81 3⁄2 ⁄8 2 1 ⁄213 ⁄323⁄8 .255 1 ⁄163⁄866-160 1 ⁄23⁄81 ⁄2 3 5 ⁄321 ⁄8 .445 1 ⁄161 ⁄866-161 1 ⁄23⁄81 ⁄2 3 7 ⁄323 ⁄16 .430 1 ⁄163 ⁄1666-162 1 ⁄23⁄81 ⁄2 3 9 ⁄321 ⁄4 .413 1 ⁄161 ⁄466-163 1 ⁄25⁄81 ⁄2 3 17 ⁄321 ⁄2 .347 1 ⁄161 ⁄266-077 8 mm 12 mm 8 mm 64 mm 9 mm 8 mm 5.21 mm 1.5 mm 8 mm66-078 10 mm 14 mm 10 mm 70 mm 11 mm 10 mm 6.68 mm 1.5 mm 10 mm66-079 12 mm 16 mm 12 mm 76 mm 13 mm 12 mm 8.18 mm 1.5 mm 12 mmWWW.PLASTICROUTING.COM 19

ALUMINUM & PLASTICSpecialtyCuttersSOLID CARBIDE ROUT AND CHAMFER66-20066-250Double Edge - designed to provide up to a1⁄16" top face chamfer and a finished side edgeon plastic sheets or parts.INCHPART # CED CEL SHK DIA OALMAT’LTHICKNESSUsage: Rout and chamfer in plasticPART # CED CEL SHK DIA OAL6MAT’LTHICKNESS66-200 1 ⁄43 ⁄163 ⁄8 2 1 ⁄41 ⁄866-206 3 ⁄81 ⁄41 ⁄2 3 3 ⁄1666-202 3 ⁄83 ⁄161 ⁄2 3 1 ⁄866-208 1 ⁄45 ⁄163 ⁄8 2 1 ⁄41 ⁄466-204 1 ⁄41 ⁄43 ⁄8 2 1 ⁄43 ⁄1666-210 3 ⁄85 ⁄161 ⁄2 3 1 ⁄4METRICPART# CED CEL SHK DIA OALMATERIALTHICKNESS66-250 6 mm 5 mm 10 mm 70 mm 3 mm66-252 8 mm 5 mm 12 mm 76 mm 3 mm66-254 6 mm 6 mm 10 mm 70 mm 4 mmPART# CED CEL SHK DIA OALMATERIALTHICKNESS66-256 8 mm 6 mm 12 mm 76 mm 4 mm66-258 6 mm 8 mm 10 mm 70 mm 6 mm66-260 8 mm 8 mm 12 mm 76 mm 6 mmSOLID CARBIDE UPCUT FACING & BOTTOM SURFACING66-30066-350Double Edge - designed for facing & pocketingapplications where the surface must be smooth.INCHPART # CED CEL SHK DIA OAL CORNER RADIUS66-306 1 ⁄866-308 1 ⁄866-314 1 ⁄4HELIX ANGLE ≈ 30°METRIC1 ⁄41 ⁄43 ⁄81 ⁄8 2 .0401 ⁄4 2 .0401 ⁄4 2 .050PART # CED CEL SHK DIA OAL CORNER RADIUS66-356 3 mm 6 mm 3 mm 40 mm 1 mm66-358 3 mm 6 mm 6 mm 51 mm 1 mm66-364 6 mm 10 mm 6 mm 51 mm 1.25 mmHELIX ANGLE ≈ 30°Usage: Surfacing for plastic and aluminumPART # CED CEL SHK DIA OAL CORNER RADIUS66-320 3 ⁄866-326 1 ⁄25 ⁄87 ⁄866-328 3 ⁄4 1 1 ⁄83 ⁄8 2 1 ⁄2 .0501 ⁄2 3 .0503 ⁄4 4 .050PART # CED CEL SHK DIA OAL CORNER RADIUS66-370 8 mm 12 mm 8 mm 64 mm 1.25 mm66-376 12 mm 20 mm 12 mm 76 mm 1.25 mm520WWW.ONSRUD.COM

SpecialtyCuttersALUMINUMEXTRUSION & SHEETHIGH SPEED STEEL DOUBLE EDGE DOWNCUT49-000These double edge downcuts with a drill type pointwere developed initially as “Aircraft Throwaway” tools.They have many uses in trimming and routing primarilywith hand held routers.Usage: Aluminum and Non-abrasive plastics21PART # CED CEL SHK DIA OALPART # CED CEL SHK DIA OAL49-005 1 ⁄49 ⁄161 ⁄4 2 1 ⁄249-002 5 ⁄163 ⁄45 ⁄16 2 1 ⁄249-001 1 ⁄49 ⁄161 ⁄4 2 3 ⁄449-003 3 ⁄83 ⁄43 ⁄8 2 1 ⁄249-007 1 ⁄49 ⁄161 ⁄4 3 1 ⁄4THESE TOOLS ARE DESIGNED AND TOLERANCEDFOR AIR ROUTERS WITH GUIDE BUSHINGS, + .000 - .006TAPER PIN ROUTER80-000These three flute upcuts with a tapered flute are usedfor profiling and trimming primarily in aircraft assemblyoperations.Usage: Aluminum and Non-abrasive hard plastics21PART # CED CEL SHK DIA OAL80-001 .081 13 ⁄16 .098 280-002 .110 7 ⁄8 .128 2 1 ⁄4PART # CED CEL SHK DIA OAL80-003 .165 1 1 ⁄16 .1875 2 1 ⁄280-004 .224 1 1 ⁄4 .250 2 3 ⁄4WWW.PLASTICROUTING.COM 21

ALUMINUM & COMPOSITEHONEYCOMBHoneyCombToolingIntegral Shank Honeycomb Hogger CutterPM-HSS HOGGER30-300• Super PM High Speed Steel Hoggers• High Speed Saw Blade• Solid Carbide Replaceable Blade• Diamond Plated Replaceable BladeThe advanced hogger cutters aredesigned for CNC machining of honeycombcore. The spiral hogger geometryground integral to the shank allows forfaster feed rates and deeper cuts thanany previous cutter. The availability ofseveral different blades makes this cuttersuitable for most core types. The newhogger design also imparts less forceas it evacuates and shreds scrap.BLADE OPTIONS - Available Cutting Blades for 30-300 SeriesShank DiameterSolid Carbide Diamond Plated HSS SawOALHoggerDepthCutting DiameterDiameterCore Type Solid Carbide Diamond Plated HSS SawAluminum, Lo Density 2 N 1Aluminum, Hi Density 1 N 2Paper 1 2 2Paper, Reinforced 1 1 NFiberglass 1 1 NPhenolic 1 1 NPolycarbonate N 1 NAramid 1 1 21 - Excellent, 2 - Good, N - Not RecommendedNOTE: 30-300 assembly requires one (1) hogger and one (1) bladePM-HSS INTEGRAL SHANK HOGGER CUTTERS - Body OnlyCUTTING BLADE OPTIONSPart # Cutting Hogger Shank OAL Solid Diamond ReplacementDiaHSS SawDiameter Depth Diameter Carbide Plated Screw30-310 7 ⁄8 1 1 ⁄21 ⁄2 3 1 ⁄2 1" 30-012 30-113 30-213 30-011-230-315 1 1 ⁄4 1 1 ⁄21 ⁄2 3 1 ⁄2 1.5" 30-014 30-114 30-214 30-020-430-321 1 3 ⁄4 1 1 ⁄21 ⁄2 3 1 ⁄2 2" 30-022 30-122 30-222 30-020-430-331 2 3 ⁄4 1 1 ⁄2 3 1 ⁄2 3" 30-032 30-132 30-232 30-030-430-341 3 3 ⁄4 1 3 ⁄4 3 1 ⁄2 4" 30-042 30-142 30-242 30-040-422WWW.ONSRUD.COM

HoneyCombToolingALUMINUM & COMPOSITEHONEYCOMBHIGH SPEED STEEL TYPE31-000This cutter is designedprimarily for use onaluminum core, offeringthe versatility of smallersizes for use on handheldmachines in field ormaintenance type repairs.This cutter offers the strengthof an integral shank and bladethat has an edge sharpness unattainable with anyother material. This sharpness and the relieved bottomyield part surfaces that require a minimum ofpreparation before bonding operation.PART # CED SHK DIA OAL MATERIAL31-0101⁄21⁄4 2 1 ⁄16 High Speed Steel31-0153⁄41⁄4 2 3 ⁄32 High Speed Steel31-020 11⁄4 2 1 ⁄8 High Speed Steel31-025 1 1 ⁄21⁄2 2 1 ⁄4 High Speed Steel31-030 21⁄2 2 3 ⁄4 High Speed Steel31-040 31⁄2 2 15 ⁄16 High Speed SteelCORE TYPEAluminum, Lo Density 1 FiberglassNAluminum, Hi Density 2 PhenolicNPaper 2 PolycarbonateNPaper, ReinforcedN AramidN1 - Excellent, 2 - Good, N - Not RecommendedPM-HSS HOGGER32-000These cutters are specificallydesigned for fast (low force)removal of excess corefollowed by a finalfinish pass to obtainexcellent finisheswith one tool.These cutters enablecuts of up to .60”depths in a singlepass. The availabilityof several differentblades makes thiscutter suitable formost core types.All assembliesrequire a shank,hogger and blade.Hogger1/2”Solid Carbide Diamond Plated PM-HSS Wavy Ring HSS SawShankBLADE OPTIONS - Available Cutting Blades for 32-300 SeriesCore TypeAdapter*Solid Diamond PM-HSSCarbide Plated Wavy RingHSS SawAluminum, Lo Density 2 N 2 1Aluminum, Hi Density 1 N 1 2Paper 1 2 2 2Paper, Reinforced 1 1 N NFiberglass 1 1 N NPhenolic 1 1 N NPolycarbona te N 1 N NAramid 1 1 2 21 - Excellent, 2 - Good, N - Not RecommendedNOTE: 32-000 Assembly requires a shank, one (1) hogger and one (1) blade.Adapter*PM- HSS HOGGERSHANKPart # Hogger Hogger ShankDiameter Depth Part #32-022 (44mm) (16mm) 32-0211.73 ” 0.63 “32-032 (61.5mm) (16mm) 32-0312.42 “ 0.63 “(All Shanks are 1/2” Diameter)CUTTING BLADE OPTIONSBlade Solid Diamond PM-HSS HSS Saw Adapter forDiameter Carbide Plated Saw Wavy Ring HSS Saw(45mm) 1.77” 32-026 - 32-023 - -(50mm) 1.97” - 32-029* - 32-027* 32-028(63mm) 2.48” 32-036 - 32-033 - -(75mm) 2.95” - 32-039* - 32-037* 32-038* Requires adapter for sawsWWW.PLASTICROUTING.COM 23

ALUMINUM & COMPOSITEHONEYCOMBHoneyCombToolingReplaceable Ring Type Honeycomb CutterREPLACEABLE RING TYPE CUTTER30-000These tools are for contouring,carving and chamfering cuts of.25" or less for the types ofcore shown in the chart atright. The unique patentedholding system prevents thesolid carbide blades fromcoming out of the holder if it isfractured. The HSS saw bladesand the diamond plated bladesdish on the bottom so theyclear the cut core finish likethe hollow ground solidcarbide style rings.The solid carbide rings maybe reground several timesat the factory making themvery economical to use.The HSS saw anddiamond platedblades aredisposable,offering theconvenienceof a constantdiameter.BLADE OPTIONS - Available Cutting Blades for 30-300 SeriesSolid Carbide Diamond Plated HSS SawCUTTING BLADE OPTIONSShank Blade Solid DiamondReplacementHSS SawAssembly Diameter Carbide Plated Screw30-011 1” 30-012 30-112 30-213 30-011-230-021 2” 30-022 30-122 30-222 30-020-430-031 3” 30-032 30-132 30-232 30-030-430-041 4” 30-042 30-142 30-242 30-040-4* All Shanks are 1/2” DiameterCore Type Solid Carbide Diamond Plated HSS SawAluminum, Lo Density 2 N 1Aluminum, Hi Density 1 N 2Paper 1 2 2Paper, Reinforced 1 1 NFiberglass 1 1 NPhenolic 1 1 NPolycarbonate N 1 NAramid 1 1 21 - Excellent, 2 - Good, N - Not RecommendedNOTE: 30-300 assembly requires one (1) hogger and one (1) blade24WWW.ONSRUD.COM

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MEMBERMEMBER800 Liberty DriveLibertyville, IL 60048Phone: 847/362-1560Fax: 847/362-5028www.onsrud.comE-Mail: info@onsrud.comISO 9001 CertifiedPrinted in USA / CATALOG OCMR-02INTERNATIONAL ASSOCIATION OF PLASTICS DISTRIBUTORSPROFIT THROUGH AMERICAN TECHNOLOGYWOOD MACHINERYMANUFACTURERSOF AMERICAASMMAAmerican Supply & MachineryManufacturers' Association, Inc.