Automatic Drum Filler

Series 80
The Filling valve – The Weigh scale
The Bunging unit – The Sealing unit
Automatic drum filling solutions
to meet your needs!
Automatic Drum Filler
with one filling station
You can choose from a variety of options:
■ Filling of 50 to 250 l plastic or steel drums
■ Automatic opening and closing of your drums with plug and cap seals
■ Protection cabin, designed as enclosed cabin with interlocks
■ Stainless steel or acid-proof design available
■ Extension of the automatic drum filler with required conveyor systems or other components
■ Flexible PLC
■ Remote maintenance via modem (Tele-service)
■ Design also available for hazardous area application
■ Local operating panel and remote installation of control cabinet
Automatic Drum Filler
with two filling stations
■ Filling valve
diameter
according to
– Filling opening
– Viscosity
– Flow rate
■ Aseptic
■ Minimum dead
space
■ Heated
filling
valves
■ Material
– Stainless steel
– Teflon
– Hastelloy
– Titanium
– Nickel
– Double acting actuator –
air-to-open
– Pressure balanced valve
– Leakage monitoring of sealing
area of valve stem guide
– Fill level check
Safety functions
– Misalignment
protection
– Tare check
– Ground/Earth check
– Flow check
– Fill time check
– Tolerance check
■ 255 Product files,
expandable
■ Protocol of
weighing results
and statistics
■ Alphanumeric entry
through prompting
■ Storage of
operation data
■ Label printer,
protocol printer
■ Scanner
■ Multistage dosing
■ Proportional
Dosing
Filling valve
with quick change valve mount
Stainless steel operator panel
with integrated operating elements
■ Measuring device
Load cell
Mass flow meter
■ Conveyor and
palletising systems
■ Networks
■ Automatic drum filler with one working station
(Photo: Shown with stainless steel protection cabin)
Transported by roller conveyor, drums are automatically
positioned, de-bunged, filled on our highly accurate lifting
scale, bunged, and cap sealed. A single tool carriage moves
into position to effect the above operations. The degree of
automation is flexible and can always be extended as part
of our modular design.
Type 81
Type 84
■ Automatic drum filler with four working stations
(Photo: Shown with inert gas puring and protected fill cabin)
While your empty drum is automatically positioned and debunged,
a de-bunged drum is filled in the filling station and a
filled drum bunged in the closing station. The chain conveyor
transports drums from one station to the next with precision
in single cycle steps.
■ Automatic drum filler with four working stations
(Photo: Shown in stainless steel design)
Type 84
Turbo
Drums are automatically de-bunged and bunged in the centring and
closing station, and simultaneously filled in the pre- and final filling
station. The pre-filling unit works in coarse flow mode and transmits
the tare weight. The final filling unit works in coarse and fine flow
mode. The intelligent scale with high precision automatically optimizes
both filling cycles for optimal output. The drums are forwarded in
cycled step operation through the equipment.
Type 86
■ Automatic drum filler with six working stations
Drums are automatically positioned, de-bunged, closed, and
optionally cap sealed. The filling mode fills two drums at the
same time in coarse and fine flow in the centre of the equipment.
The transport works alternately in double and single
transport cycles to move two drums to the filling stations
with one drum in and out of the filler.
■ Adjustable
descending
pressure
■ Adjustable torque
from 10 to 50 Nm
■ Anticlockwise/
clockwise
■ Self-aligning
bunging head
■ Adjustment of lateral
off-set, all side
– Monitoring of bunging
– Travel limit
Safety functions
– Monitoring of sealing
■ Adjustable
descending
pressure
■ Tempered set
of fingers
■ Handling of
your Tri-sure
caps
Technical data Type 81 Type 84 Type 84 Turbo Type 86
Drum type
Bung-type drums made of steel (EN210/EN 13007) or plastic (EN 12707/EN12709)
Drum volume
50 l, 200 l - 250 l
W&M approved filling range
10- 300 kg
Nominal output for 200l drums approx. 40 drums/h approx. 60 drums/h approx. 110 drums/h approx. 120 drums/h
Filling modes:
Depending on the filling
product and drum type
different filling modes are
used:
Below-surface
for products which
produce foam during
filling
Below-bunghole
for uncritical products
which are
filled in bung-type
containers
■ Adjustment of
angular off-set,
all side
■ Handling of your
standard plugs
Bunging unit
with automatic torque
adjustment
Sealing unit
for your seal caps
2 3
4