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Automatic Filling Machines

Automatic Filling Machines - The Green Book

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<strong>Automatic</strong> Pallet <strong>Filling</strong> Machine Type 37<br />

The whole Manufacturing Programme<br />

<strong>Automatic</strong> Pallet <strong>Filling</strong> Machine for the filling of containers on a pallet<br />

Before the filling starts, your containers are placed on pallets. Their openings are positioned using a positioning template or are programmed<br />

via Teach-In with a joystick. The filling unit automatically approaches these positions one after the other and fills the containers<br />

as per W&M legislation. The design and dimensions of the machine make filling in several layers and the filling of IBC’s (totes)<br />

possible. .<br />

A range of products is available that has particularly been designed to meet your requirements<br />

on gravimetric filling of containers from 1 kg to 3,000 kg. You can choose from a variety of<br />

semi-automatic and fully automatic filling machines. We can offer complete systems for fully<br />

automatic packaging processes through the combination of filling equipment with our conveyor<br />

and palletising system. Please contact us for further information:<br />

<strong>Automatic</strong> <strong>Filling</strong> <strong>Machines</strong><br />

Drums Cans/Pails Pallets<br />

<strong>Filling</strong> Station<br />

“Plug & Fill”<br />

Pallet filling robots<br />

Palletising systems<br />

Conveyor Systems<br />

Our Services:<br />

24h hotline: +49-45 31/89 09-22 2<br />

Type 37<br />

Teleservice: If required, we are immediately at your disposal via Teleservice. A special<br />

feature (optional) of our filling machines allows us to have access to your control system<br />

through a modem-to-modem connection. In this way, we can localise malfunction and<br />

take appropriate measures for fault rectification.<br />

■ Pallet <strong>Filling</strong> Machine with roller conveyor system<br />

Spare Parts Services: We guarantee long-term and optimum supply of all required spare<br />

and wear parts for your equipment.<br />

Inspection and Maintenance: Regular inspections and maintenance increase the availability<br />

of your equipment.<br />

Equipment Optimisation: Your equipment should be adjusted to new fields of application.<br />

■ Revamping to latest design<br />

■ Revamping to new application<br />

■ Extension<br />

■ Optimisation of output and availability<br />

■ Drum Holding Template<br />

Firmly installed on the scale base,<br />

down foldable for other container<br />

arrangements<br />

■ Positioning Template<br />

Placed loosely onto the containers, two<br />

reference points are programmed via<br />

Teach-In with a joystick<br />

■ Fixed <strong>Filling</strong> Positions<br />

Are programmed for open-top containers.<br />

Individual openings can be programmed<br />

via Teach-In with a joystick<br />

Training: Regular training of your operating and maintenance personnel guarantees<br />

a high level of efficiency of your equipment. We offer training in our works or directly at<br />

your equipment.<br />

5<br />

Feige GmbH, Abfülltechnik<br />

Postfach 1161<br />

D-23831 Bad Oldesloe<br />

Rögen 6a<br />

Gewerbegebiet West<br />

D-23843 Bad Oldesloe<br />

Phone : +49-45 31/89 09-0<br />

Fax: +49-45 31/8 72 96<br />

info@feige.com<br />

www.feige.com<br />

FEIGE FILLING TECHNOLOGY USA LLC ■ FEIGE FILLING FRANCE S.A.R.L. ■ FEIGE FILLING TECHNOLGY ASIA PACIFIC PTE. LTD.<br />

30/E/1505<br />

Series 30


Series 30<br />

The concept<br />

An automatic filling machine of the type range 30 for the filling of drums, cans/pails or even palletised containers will soon pay off.<br />

These machines do without the wide ranging combinations of variants which enable the integration of the electro-pneumatic control<br />

with the keypad into one compact stainless steel control cabinet. The control cabinet is directly connected to the machine – completely<br />

wired and hosed. The frame construction, appropriate for lorry transport, guarantees low shipping cost and minimal installation work<br />

on site.<br />

The same applies to hazardous area application. In this case, the control cabinet is purged (pressurisation, EExp, in conformity<br />

with ATEX regulation). Thus, no cable or hose laying is required!<br />

<strong>Automatic</strong> Drum <strong>Filling</strong> Machine Type 31 Type 32 Type 33<br />

<strong>Automatic</strong> Drum <strong>Filling</strong> Machine with one, two or three working stations<br />

Feeding, exact positioning, filling (W&M approved filling) and removal for out-feed of one drum at a time.<br />

And it is up to you: The drum can even be de-bunged, re-bunged or purged.<br />

A double filling station (pre- and final filling) is also available to increase the output.<br />

<strong>Automatic</strong> Pail/Can <strong>Filling</strong> Machine Type 34<br />

<strong>Automatic</strong> Pail/Can <strong>Filling</strong> Machine with three or four step lateral conveyor<br />

For in-feed and out-feed your containers are transported with a roller conveyor. A lateral conveyor between the roller conveyors exactly<br />

positions the containers to the filling station where they are filled as per W&M legislation.<br />

Additional working steps may be effected at the other positions: removal of dust caps, inerting, bunging of caps, placing and pressing<br />

in of lids.<br />

In order to increase the output the filling can be effected with product flow control.<br />

The filling valve<br />

Safety functions<br />

The weigh scale<br />

■ <strong>Filling</strong> valve<br />

diameter<br />

according to<br />

– <strong>Filling</strong> opening<br />

– Viscosity<br />

– Flow rate<br />

– Double acting actuator –<br />

air-to-open<br />

– Pressure balanced valve<br />

– Leakage monitoring of<br />

sealing area of valve<br />

stem guide<br />

– Fill level check<br />

– Misalignment<br />

protection<br />

– Tare check<br />

– Ground/Earth check<br />

– Flow check<br />

– Fill time check<br />

– Tolerance check<br />

■ 255 Product files,<br />

expandable<br />

■ Protocol of<br />

weighing results<br />

and statistics<br />

■ Aseptic<br />

■ Minimum dead<br />

space<br />

■ Alphanumeric entry<br />

through prompting<br />

■ Heated<br />

filling<br />

valves<br />

■ Storage of<br />

operation data<br />

■ Material<br />

– Stainless steel<br />

– Teflon<br />

– Hastelloy<br />

– Titanium/Nickel<br />

■ Multistage<br />

dosing<br />

■ Proportional<br />

Dosing<br />

<strong>Filling</strong> valve<br />

with quick change valve mount<br />

Stainless steel operator panel<br />

with integrated operating elements<br />

■ Label printer<br />

protocol printer<br />

■ Scanner<br />

■ Measuring device<br />

Load cell<br />

Mass flow meter<br />

Type 31<br />

■ Drum <strong>Filling</strong> Machine with one working station<br />

Type 32<br />

■ Drum <strong>Filling</strong> Machine with two working stations<br />

■ Type 33 Drum <strong>Filling</strong> Machine with three working stations<br />

■ Pail <strong>Filling</strong> Machine with three step lateral conveyor<br />

Type 34<br />

Accessories<br />

■ Pressure surges reduction<br />

system for control of the<br />

product flow<br />

■ Raise-by-weight<br />

through weight<br />

increase<br />

■ Gas hood<br />

for exhaust of filling gas<br />

■ Drip scoop<br />

activated by lance stroke<br />

■ Inert gas purging<br />

Bunging unit<br />

■ With automatic torque<br />

adjustment<br />

■ Monitoring of bunging<br />

■ Travel limit<br />

■ Adjustable<br />

descending<br />

pressure<br />

■ Adjustable torque<br />

from 10 to 50 Nm<br />

■ Anticlockwise/<br />

clockwise<br />

■ Self-aligning<br />

bunging head<br />

■ Adjustment of lateral<br />

off-set, all side<br />

■ Product hose<br />

with direct filling valve<br />

connection<br />

■ Drain funnel for valve<br />

purging inside the<br />

system (CIP)<br />

■ Drip collecting device<br />

pneumatically operated<br />

■ Manual bunging and sealing<br />

station<br />

■ Earthing device for discharging<br />

of electro-static charge<br />

■ Gas hood<br />

■ Adjustment of<br />

angular off-set,<br />

all side<br />

■ Handling of your<br />

standard plugs<br />

■ Bunging head<br />

■ Above-surface filling valve<br />

with diffuser disk<br />

■ Pail denester<br />

■ Lid placer<br />

<strong>Filling</strong> modes:<br />

Depending on the<br />

filling product and<br />

the container type<br />

different filling<br />

modes are used:<br />

Below-surface<br />

for products which<br />

produce foam or<br />

explosive gas<br />

during filling<br />

Above-surface<br />

for uncritical<br />

products which<br />

are filled in open<br />

top containers<br />

Below-bunghole<br />

for uncritical<br />

products which are<br />

filled in bung-type<br />

containers<br />

Technical data Type 31 Type 32 Type 32 Type 33<br />

Drum type<br />

bung-type drums made of steel (EN210/EN 13007) or plastic (EN 12707/EN12709)<br />

Drum volume/W&M approved filling range<br />

50 l, 200 l - 250 l / 10 - 300 kg<br />

Characteristics filling only with debunging with pre-filling with debunging/bunging<br />

Nominal output for 200 l drums approx. 40/h approx. 60/h approx. 110/h approx. 120/h<br />

Technical data Type 34.2 Type 34.5 Type 34.3 Type 34.6<br />

Type of container pail can<br />

W&M approved filling range<br />

2,5 - 30 kg<br />

Characteristics above-surface product flow control below bunghole product flow control<br />

Nominal output for 20 l containers approx. 300/h approx. 500/h approx. 200/h approx. 300/h<br />

2 3<br />

4

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