Automatic Drum Filler
Automatic Drum Filler - Haver Filling Systems, Inc.
Automatic Drum Filler - Haver Filling Systems, Inc.
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Accessories Series 80<br />
The whole Manufacturing Programme<br />
■ Drip scoop<br />
activated by lance stroke, catching<br />
product drips and to feed the collected<br />
drip back into the next drum<br />
■ Drip collecting device<br />
pneumatically operated, collecting<br />
the product drips in a one-way<br />
bowl or a residue container<br />
■ Drip extraction<br />
through a central tube in the<br />
filling valve, to feed the product<br />
drips into a residue container or<br />
into the next drum<br />
■ Inert gas purging<br />
as a separate station or via double<br />
wall tube at the filling valve<br />
A range of products is available that has particularly been designed to meet your requirements<br />
on gravimetric filling of containers from 1 kg to 3,000 kg. You can choose from a variety of<br />
semi-automatic and fully automatic filling machines. We can offer complete systems for fully<br />
automatic packaging processes through the combination of filling equipment with our conveyor<br />
and palletising system. Please contact us for further information:<br />
<strong>Automatic</strong> <strong>Drum</strong> <strong>Filler</strong><br />
■ Bunghole exhaust extraction<br />
(European Patent) for controlled<br />
extraction of the filling gas with low<br />
secondary air. Shown with optical<br />
overflow sensor according to German<br />
VbF § 12 and WHG § 19 and<br />
lance bellow system<br />
■ Sorting pot<br />
for automatic in-feed of seal caps<br />
Container fillers<br />
Our Services:<br />
Pallet filling equipment<br />
Pallet filling robots<br />
Palletising systems<br />
24h hotline: +49-45 31/89 09-22 2<br />
■ Manual bunging and sealing<br />
station<br />
■ Gas hood<br />
for exhaust of filling gas<br />
Teleservice: If required, we are immediately at your disposal via Teleservice. A special<br />
feature (optional) of our filling machines allows us to have access to your control system<br />
through a modem-to-modem connection. In this way, we can localise malfunction and<br />
take appropriate measures for fault rectification.<br />
■ Overpressure bunging station<br />
to avoid collapsing of the steel<br />
drum filled with hot product<br />
Spare Parts Services: We guarantee long-term and optimum supply of all required spare<br />
and wear parts for your equipment.<br />
■ Earthing device<br />
for discharging of electro-static<br />
charge<br />
■ Leakage test<br />
of empty or filled drum<br />
Inspection and Maintenance: Regular inspections and maintenance increase the availability<br />
of your equipment.<br />
■ Visualisation<br />
for operator’s prompting via<br />
screen display<br />
■ Controlled ascent of lance and<br />
overflow protection<br />
filling lance with internal pipelet<br />
and interlocking for regulating the<br />
lance motion and stopping the<br />
filling process in case the allowed<br />
filling level is exceeded<br />
■ Raise-by-weight<br />
through weight<br />
increase<br />
■ Product hose<br />
with direct filling valve connection<br />
■ Pressure surges reduction system<br />
for control of the product flow<br />
Equipment Optimisation: Your equipment should be adjusted to new fields of application.<br />
■ Revamping to latest design<br />
■ Revamping to new application<br />
■ Extension<br />
■ Optimisation of output and availability<br />
Training: Regular training of your operating and maintenance personnel guarantees<br />
a high level of efficiency of your equipment. We offer training in our works or directly at<br />
your equipment.<br />
■ Drain funnel for valve<br />
purging inside the<br />
system (CIP)<br />
■ Collecting basin<br />
below the automatic filler with<br />
drain connection R2"<br />
5<br />
■ Filling valve encoding system<br />
for identification of the filling<br />
valve during automatic process<br />
Feige GmbH, Abfülltechnik<br />
Postfach 1161<br />
D-23831 Bad Oldesloe<br />
Rögen 6a<br />
Gewerbegebiet West<br />
D-23843 Bad Oldesloe<br />
Phone : +49-45 31/89 09-0<br />
Fax: +49-45 31/8 72 96<br />
info@feige.com<br />
www.feige.com<br />
FEIGE FILLING TECHNOLOGY USA LLC ■ FEIGE FILLING FRANCE S.A.R.L. ■ FEIGE FILLING TECHNOLGY ASIA PACIFIC PTE. LTD.<br />
80/E/1005<br />
Series 80
Series 80<br />
The Filling valve – The Weigh scale<br />
The Bunging unit – The Sealing unit<br />
<strong>Automatic</strong> drum filling solutions<br />
to meet your needs!<br />
<strong>Automatic</strong> <strong>Drum</strong> <strong>Filler</strong><br />
with one filling station<br />
You can choose from a variety of options:<br />
■ Filling of 50 to 250 l plastic or steel drums<br />
■ <strong>Automatic</strong> opening and closing of your drums with plug and cap seals<br />
■ Protection cabin, designed as enclosed cabin with interlocks<br />
■ Stainless steel or acid-proof design available<br />
■ Extension of the automatic drum filler with required conveyor systems or other components<br />
■ Flexible PLC<br />
■ Remote maintenance via modem (Tele-service)<br />
■ Design also available for hazardous area application<br />
■ Local operating panel and remote installation of control cabinet<br />
<strong>Automatic</strong> <strong>Drum</strong> <strong>Filler</strong><br />
with two filling stations<br />
■ Filling valve<br />
diameter<br />
according to<br />
– Filling opening<br />
– Viscosity<br />
– Flow rate<br />
■ Aseptic<br />
■ Minimum dead<br />
space<br />
■ Heated<br />
filling<br />
valves<br />
■ Material<br />
– Stainless steel<br />
– Teflon<br />
– Hastelloy<br />
– Titanium<br />
– Nickel<br />
– Double acting actuator –<br />
air-to-open<br />
– Pressure balanced valve<br />
– Leakage monitoring of sealing<br />
area of valve stem guide<br />
– Fill level check<br />
Safety functions<br />
– Misalignment<br />
protection<br />
– Tare check<br />
– Ground/Earth check<br />
– Flow check<br />
– Fill time check<br />
– Tolerance check<br />
■ 255 Product files,<br />
expandable<br />
■ Protocol of<br />
weighing results<br />
and statistics<br />
■ Alphanumeric entry<br />
through prompting<br />
■ Storage of<br />
operation data<br />
■ Label printer,<br />
protocol printer<br />
■ Scanner<br />
■ Multistage dosing<br />
■ Proportional<br />
Dosing<br />
Filling valve<br />
with quick change valve mount<br />
Stainless steel operator panel<br />
with integrated operating elements<br />
■ Measuring device<br />
Load cell<br />
Mass flow meter<br />
■ Conveyor and<br />
palletising systems<br />
■ Networks<br />
■ <strong>Automatic</strong> drum filler with one working station<br />
(Photo: Shown with stainless steel protection cabin)<br />
Transported by roller conveyor, drums are automatically<br />
positioned, de-bunged, filled on our highly accurate lifting<br />
scale, bunged, and cap sealed. A single tool carriage moves<br />
into position to effect the above operations. The degree of<br />
automation is flexible and can always be extended as part<br />
of our modular design.<br />
Type 81<br />
Type 84<br />
■ <strong>Automatic</strong> drum filler with four working stations<br />
(Photo: Shown with inert gas puring and protected fill cabin)<br />
While your empty drum is automatically positioned and debunged,<br />
a de-bunged drum is filled in the filling station and a<br />
filled drum bunged in the closing station. The chain conveyor<br />
transports drums from one station to the next with precision<br />
in single cycle steps.<br />
■ <strong>Automatic</strong> drum filler with four working stations<br />
(Photo: Shown in stainless steel design)<br />
Type 84<br />
Turbo<br />
<strong>Drum</strong>s are automatically de-bunged and bunged in the centring and<br />
closing station, and simultaneously filled in the pre- and final filling<br />
station. The pre-filling unit works in coarse flow mode and transmits<br />
the tare weight. The final filling unit works in coarse and fine flow<br />
mode. The intelligent scale with high precision automatically optimizes<br />
both filling cycles for optimal output. The drums are forwarded in<br />
cycled step operation through the equipment.<br />
Type 86<br />
■ <strong>Automatic</strong> drum filler with six working stations<br />
<strong>Drum</strong>s are automatically positioned, de-bunged, closed, and<br />
optionally cap sealed. The filling mode fills two drums at the<br />
same time in coarse and fine flow in the centre of the equipment.<br />
The transport works alternately in double and single<br />
transport cycles to move two drums to the filling stations<br />
with one drum in and out of the filler.<br />
■ Adjustable<br />
descending<br />
pressure<br />
■ Adjustable torque<br />
from 10 to 50 Nm<br />
■ Anticlockwise/<br />
clockwise<br />
■ Self-aligning<br />
bunging head<br />
■ Adjustment of lateral<br />
off-set, all side<br />
– Monitoring of bunging<br />
– Travel limit<br />
Safety functions<br />
– Monitoring of sealing<br />
■ Adjustable<br />
descending<br />
pressure<br />
■ Tempered set<br />
of fingers<br />
■ Handling of<br />
your Tri-sure<br />
caps<br />
Technical data Type 81 Type 84 Type 84 Turbo Type 86<br />
<strong>Drum</strong> type<br />
Bung-type drums made of steel (EN210/EN 13007) or plastic (EN 12707/EN12709)<br />
<strong>Drum</strong> volume<br />
50 l, 200 l - 250 l<br />
W&M approved filling range<br />
10- 300 kg<br />
Nominal output for 200l drums approx. 40 drums/h approx. 60 drums/h approx. 110 drums/h approx. 120 drums/h<br />
Filling modes:<br />
Depending on the filling<br />
product and drum type<br />
different filling modes are<br />
used:<br />
Below-surface<br />
for products which<br />
produce foam during<br />
filling<br />
Below-bunghole<br />
for uncritical products<br />
which are<br />
filled in bung-type<br />
containers<br />
■ Adjustment of<br />
angular off-set,<br />
all side<br />
■ Handling of your<br />
standard plugs<br />
Bunging unit<br />
with automatic torque<br />
adjustment<br />
Sealing unit<br />
for your seal caps<br />
2 3<br />
4