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Automatic Drum Filler

Automatic Drum Filler - Haver Filling Systems, Inc.

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Accessories Series 80<br />

The whole Manufacturing Programme<br />

■ Drip scoop<br />

activated by lance stroke, catching<br />

product drips and to feed the collected<br />

drip back into the next drum<br />

■ Drip collecting device<br />

pneumatically operated, collecting<br />

the product drips in a one-way<br />

bowl or a residue container<br />

■ Drip extraction<br />

through a central tube in the<br />

filling valve, to feed the product<br />

drips into a residue container or<br />

into the next drum<br />

■ Inert gas purging<br />

as a separate station or via double<br />

wall tube at the filling valve<br />

A range of products is available that has particularly been designed to meet your requirements<br />

on gravimetric filling of containers from 1 kg to 3,000 kg. You can choose from a variety of<br />

semi-automatic and fully automatic filling machines. We can offer complete systems for fully<br />

automatic packaging processes through the combination of filling equipment with our conveyor<br />

and palletising system. Please contact us for further information:<br />

<strong>Automatic</strong> <strong>Drum</strong> <strong>Filler</strong><br />

■ Bunghole exhaust extraction<br />

(European Patent) for controlled<br />

extraction of the filling gas with low<br />

secondary air. Shown with optical<br />

overflow sensor according to German<br />

VbF § 12 and WHG § 19 and<br />

lance bellow system<br />

■ Sorting pot<br />

for automatic in-feed of seal caps<br />

Container fillers<br />

Our Services:<br />

Pallet filling equipment<br />

Pallet filling robots<br />

Palletising systems<br />

24h hotline: +49-45 31/89 09-22 2<br />

■ Manual bunging and sealing<br />

station<br />

■ Gas hood<br />

for exhaust of filling gas<br />

Teleservice: If required, we are immediately at your disposal via Teleservice. A special<br />

feature (optional) of our filling machines allows us to have access to your control system<br />

through a modem-to-modem connection. In this way, we can localise malfunction and<br />

take appropriate measures for fault rectification.<br />

■ Overpressure bunging station<br />

to avoid collapsing of the steel<br />

drum filled with hot product<br />

Spare Parts Services: We guarantee long-term and optimum supply of all required spare<br />

and wear parts for your equipment.<br />

■ Earthing device<br />

for discharging of electro-static<br />

charge<br />

■ Leakage test<br />

of empty or filled drum<br />

Inspection and Maintenance: Regular inspections and maintenance increase the availability<br />

of your equipment.<br />

■ Visualisation<br />

for operator’s prompting via<br />

screen display<br />

■ Controlled ascent of lance and<br />

overflow protection<br />

filling lance with internal pipelet<br />

and interlocking for regulating the<br />

lance motion and stopping the<br />

filling process in case the allowed<br />

filling level is exceeded<br />

■ Raise-by-weight<br />

through weight<br />

increase<br />

■ Product hose<br />

with direct filling valve connection<br />

■ Pressure surges reduction system<br />

for control of the product flow<br />

Equipment Optimisation: Your equipment should be adjusted to new fields of application.<br />

■ Revamping to latest design<br />

■ Revamping to new application<br />

■ Extension<br />

■ Optimisation of output and availability<br />

Training: Regular training of your operating and maintenance personnel guarantees<br />

a high level of efficiency of your equipment. We offer training in our works or directly at<br />

your equipment.<br />

■ Drain funnel for valve<br />

purging inside the<br />

system (CIP)<br />

■ Collecting basin<br />

below the automatic filler with<br />

drain connection R2"<br />

5<br />

■ Filling valve encoding system<br />

for identification of the filling<br />

valve during automatic process<br />

Feige GmbH, Abfülltechnik<br />

Postfach 1161<br />

D-23831 Bad Oldesloe<br />

Rögen 6a<br />

Gewerbegebiet West<br />

D-23843 Bad Oldesloe<br />

Phone : +49-45 31/89 09-0<br />

Fax: +49-45 31/8 72 96<br />

info@feige.com<br />

www.feige.com<br />

FEIGE FILLING TECHNOLOGY USA LLC ■ FEIGE FILLING FRANCE S.A.R.L. ■ FEIGE FILLING TECHNOLGY ASIA PACIFIC PTE. LTD.<br />

80/E/1005<br />

Series 80


Series 80<br />

The Filling valve – The Weigh scale<br />

The Bunging unit – The Sealing unit<br />

<strong>Automatic</strong> drum filling solutions<br />

to meet your needs!<br />

<strong>Automatic</strong> <strong>Drum</strong> <strong>Filler</strong><br />

with one filling station<br />

You can choose from a variety of options:<br />

■ Filling of 50 to 250 l plastic or steel drums<br />

■ <strong>Automatic</strong> opening and closing of your drums with plug and cap seals<br />

■ Protection cabin, designed as enclosed cabin with interlocks<br />

■ Stainless steel or acid-proof design available<br />

■ Extension of the automatic drum filler with required conveyor systems or other components<br />

■ Flexible PLC<br />

■ Remote maintenance via modem (Tele-service)<br />

■ Design also available for hazardous area application<br />

■ Local operating panel and remote installation of control cabinet<br />

<strong>Automatic</strong> <strong>Drum</strong> <strong>Filler</strong><br />

with two filling stations<br />

■ Filling valve<br />

diameter<br />

according to<br />

– Filling opening<br />

– Viscosity<br />

– Flow rate<br />

■ Aseptic<br />

■ Minimum dead<br />

space<br />

■ Heated<br />

filling<br />

valves<br />

■ Material<br />

– Stainless steel<br />

– Teflon<br />

– Hastelloy<br />

– Titanium<br />

– Nickel<br />

– Double acting actuator –<br />

air-to-open<br />

– Pressure balanced valve<br />

– Leakage monitoring of sealing<br />

area of valve stem guide<br />

– Fill level check<br />

Safety functions<br />

– Misalignment<br />

protection<br />

– Tare check<br />

– Ground/Earth check<br />

– Flow check<br />

– Fill time check<br />

– Tolerance check<br />

■ 255 Product files,<br />

expandable<br />

■ Protocol of<br />

weighing results<br />

and statistics<br />

■ Alphanumeric entry<br />

through prompting<br />

■ Storage of<br />

operation data<br />

■ Label printer,<br />

protocol printer<br />

■ Scanner<br />

■ Multistage dosing<br />

■ Proportional<br />

Dosing<br />

Filling valve<br />

with quick change valve mount<br />

Stainless steel operator panel<br />

with integrated operating elements<br />

■ Measuring device<br />

Load cell<br />

Mass flow meter<br />

■ Conveyor and<br />

palletising systems<br />

■ Networks<br />

■ <strong>Automatic</strong> drum filler with one working station<br />

(Photo: Shown with stainless steel protection cabin)<br />

Transported by roller conveyor, drums are automatically<br />

positioned, de-bunged, filled on our highly accurate lifting<br />

scale, bunged, and cap sealed. A single tool carriage moves<br />

into position to effect the above operations. The degree of<br />

automation is flexible and can always be extended as part<br />

of our modular design.<br />

Type 81<br />

Type 84<br />

■ <strong>Automatic</strong> drum filler with four working stations<br />

(Photo: Shown with inert gas puring and protected fill cabin)<br />

While your empty drum is automatically positioned and debunged,<br />

a de-bunged drum is filled in the filling station and a<br />

filled drum bunged in the closing station. The chain conveyor<br />

transports drums from one station to the next with precision<br />

in single cycle steps.<br />

■ <strong>Automatic</strong> drum filler with four working stations<br />

(Photo: Shown in stainless steel design)<br />

Type 84<br />

Turbo<br />

<strong>Drum</strong>s are automatically de-bunged and bunged in the centring and<br />

closing station, and simultaneously filled in the pre- and final filling<br />

station. The pre-filling unit works in coarse flow mode and transmits<br />

the tare weight. The final filling unit works in coarse and fine flow<br />

mode. The intelligent scale with high precision automatically optimizes<br />

both filling cycles for optimal output. The drums are forwarded in<br />

cycled step operation through the equipment.<br />

Type 86<br />

■ <strong>Automatic</strong> drum filler with six working stations<br />

<strong>Drum</strong>s are automatically positioned, de-bunged, closed, and<br />

optionally cap sealed. The filling mode fills two drums at the<br />

same time in coarse and fine flow in the centre of the equipment.<br />

The transport works alternately in double and single<br />

transport cycles to move two drums to the filling stations<br />

with one drum in and out of the filler.<br />

■ Adjustable<br />

descending<br />

pressure<br />

■ Adjustable torque<br />

from 10 to 50 Nm<br />

■ Anticlockwise/<br />

clockwise<br />

■ Self-aligning<br />

bunging head<br />

■ Adjustment of lateral<br />

off-set, all side<br />

– Monitoring of bunging<br />

– Travel limit<br />

Safety functions<br />

– Monitoring of sealing<br />

■ Adjustable<br />

descending<br />

pressure<br />

■ Tempered set<br />

of fingers<br />

■ Handling of<br />

your Tri-sure<br />

caps<br />

Technical data Type 81 Type 84 Type 84 Turbo Type 86<br />

<strong>Drum</strong> type<br />

Bung-type drums made of steel (EN210/EN 13007) or plastic (EN 12707/EN12709)<br />

<strong>Drum</strong> volume<br />

50 l, 200 l - 250 l<br />

W&M approved filling range<br />

10- 300 kg<br />

Nominal output for 200l drums approx. 40 drums/h approx. 60 drums/h approx. 110 drums/h approx. 120 drums/h<br />

Filling modes:<br />

Depending on the filling<br />

product and drum type<br />

different filling modes are<br />

used:<br />

Below-surface<br />

for products which<br />

produce foam during<br />

filling<br />

Below-bunghole<br />

for uncritical products<br />

which are<br />

filled in bung-type<br />

containers<br />

■ Adjustment of<br />

angular off-set,<br />

all side<br />

■ Handling of your<br />

standard plugs<br />

Bunging unit<br />

with automatic torque<br />

adjustment<br />

Sealing unit<br />

for your seal caps<br />

2 3<br />

4

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