Process Filtration
Process Filtration
Process Filtration
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Introduction<br />
Contents<br />
Introduction 2<br />
Fabrics 3<br />
Fabrication 3<br />
Vacuum Belt Filter 4<br />
Rotary Drum Filter 5<br />
Rotary Disc Filter 6<br />
Belt Press Filter 7<br />
Filter Press 8<br />
Horizontal Disc Filter 9<br />
Leaf Filter 10<br />
Tube Press and Multi Element 11<br />
Candle Filter<br />
Bag Filter 12<br />
Vibro-Sifter and Screens 13<br />
Filter Media 14–15<br />
Technical Data<br />
<strong>Process</strong> Industries cover a wide range of activities from, for example,<br />
pigments, colors, polymers, starch, fine chemicals, environment-related and<br />
mining industries. The enormous diversity of the products to be handled<br />
demands a correspondingly diverse range of equipment using a wide variety<br />
of filter fabrics and fabricated filters.<br />
We offer:<br />
Sefar provides standardized filter solutions for the main types of<br />
equipment used in the process industries, based on fabrics that have<br />
been developed by Sefar to meet the needs of the customers.<br />
It has always been the aim of Sefar to minimize our customers’ overall<br />
process costs by reducing waste and energy requirements by maximizing the<br />
service life of our filter products.<br />
– Customized solutions that meet the industry’s most stringent requirements<br />
(e.g. high temperatures, chemical resistance and long life-time)<br />
– Integrated production: all crucial steps from yarn production and weaving<br />
to fabrication of ready-to-use filters<br />
– High quality and traceability<br />
– More than 50 years experience in the process industry<br />
– Complete fabric range<br />
Sefar has pioneered a number of unique products such as:<br />
– Double-layer weave belts for vacuum belt filters<br />
– High-temperature resistant PEEK fabrics on drum filters for the polymer<br />
industry<br />
– SEFAR TETEX ® MC, a sintered filter media for fine filtration<br />
Your benefits:<br />
– Reduced production costs (higher yield, reduced machine down-time, ...)<br />
– Improved process safety<br />
– Improved end-product quality<br />
– State-of-the-art fabricated filters<br />
– For the main equipment types we offer standardized solutions<br />
– Sefar offers world-wide local fabrications and services<br />
– Sefar cooperates permanently with customers and OEMs to seek<br />
improvements to our filter solutions<br />
2
Continuous Filters<br />
Rotary Drum Filter<br />
Rotary drum filters are often the<br />
workhorse of filtration in the process<br />
industry. The design of the different<br />
types of drum filters reflects the enormous<br />
variety of jobs for this filter<br />
type and the industry. To meet this<br />
enormous range of needs Sefar has<br />
a unique range of monofilament and<br />
multifilament fabrics and belts.<br />
Calendered fabrics with smooth surfaces<br />
Vacuum Drum Filter for Kaolin dewatering<br />
SEFAR TETEX ® MONO with fine pores<br />
Vacuum Drum Filter belt closure with special<br />
rubber profile<br />
Rubber profiles for Vacuum Drum Filters<br />
A Overlap for the metal clipper closure<br />
B Type of rubber profile<br />
C Metal clipper closure<br />
We offer<br />
– Filter belts<br />
– Covers<br />
For all rotary drum filter types.<br />
Main features<br />
– Available in PP, PET, PA, PEEK, PVDF<br />
and E-CTFE<br />
– Pore size from 2 to 160 µm<br />
– Choice of edge treatment and<br />
edge profiles as required by the<br />
equipment<br />
– Closure as required for the type of<br />
rotary drum<br />
Your Benefits<br />
– Optimal chemical and thermal<br />
resistance<br />
– No particle loss<br />
– Good filter performance<br />
– Easy installation<br />
– Low maintenance costs<br />
5
Continuous Filters<br />
Belt Press Filter<br />
Belt press filter belts for organic<br />
sludges, inorganic sludges, dewatering<br />
and deliquoring (e.g. fruit pressing)<br />
are available as standard products.<br />
Sefar has years of experience and has<br />
pioneered belt press applications in<br />
various fields.<br />
Heavy twill weave<br />
Belt Press for sludge dewatering<br />
Heavy-duty metal clipper closure<br />
Satin weave<br />
Coated edge for maximum mechanical<br />
resistance<br />
We offer<br />
– Woven fabrics<br />
– Spiralled fabrics<br />
For all types of filter belt presses<br />
Main features<br />
– Available in PET. Other materials<br />
can be used on request<br />
– Wide range of pore sizes and<br />
permeability<br />
– PU coated edges<br />
– Stainless steel closures or nonmarking<br />
closures<br />
– Widths up to 3.5 m as standard,<br />
wider belts available on request<br />
Your Benefits<br />
– Optimal selection of strengths,<br />
permeability and cake release<br />
– Belts adjusted to the different belt<br />
press constructions<br />
– Coated edges for a long and<br />
trouble-free service life<br />
– Easy installation<br />
7
Batch Filters<br />
Horizontal Disc Filter<br />
<strong>Filtration</strong> of fine particles, pigments<br />
or recovering of precious catalysts are<br />
a few of the various applications for<br />
horizontal disc filters. The wide range<br />
of Sefar materials offers a unique<br />
opportunity to match exactly individual<br />
customer requirements. Particle retention,<br />
cake release, cleaning properties<br />
and life-time are key issues for the<br />
selection of filter materials.<br />
Horizontal Disc Filter for pigment production<br />
SEFAR TETEX ® MULTI for maximum particle<br />
retention and good mechanical resistance<br />
SEFAR TETEX ® MONO for high permeability<br />
and easy cleaning<br />
Special edges<br />
We offer<br />
– Laser cut discs<br />
– Seamed discs<br />
– Mono- and multifilament fabrics<br />
For horizontal disc filters<br />
Main features<br />
– Available in PP, PA, PET, PEEK, PVDF,<br />
E-CTFE and PTFE<br />
– Choice of pore sizes from 2 to 160 µm<br />
– Customized edge design<br />
– FDA-conform materials available<br />
Your Benefits<br />
– Optimal chemical and thermal<br />
resistance<br />
– Increased filter performance<br />
– Easy installation<br />
– Low maintenance costs<br />
9
Batch Filters<br />
Tube Press and Multi-Element Candle Filter<br />
Tube press and multi-element candle<br />
filters are popular in many industry<br />
segments due to their fully automated<br />
and smooth operation. Sefar has<br />
a range of materials and processes<br />
adapted to this type of equipment.<br />
We are able to provide a wide range<br />
of materials and diameters for tube<br />
and candle filters.<br />
Candle filter for the recovering of catalysts<br />
SEFAR Tetex ® welded tube<br />
SEFAR TETEX ® MONO fabric for candle filters<br />
We offer<br />
– Woven tubes<br />
– Welded tubes<br />
– Stitched tubes<br />
For candle filters fabricated according<br />
to customer specifications<br />
Main features<br />
– Available in PP, PA, PET, PEEK and<br />
E-CTFE or as required<br />
– Pore sizes from 2 to 150 µm and air<br />
permeability down to 4 l/m 2 /s<br />
– Tubes having integrated support<br />
(e.g. SEFAR TETEX ® DLW)<br />
– Tubes having smooth (calendered)<br />
surface<br />
Your benefits<br />
– Optimized solutions according to<br />
your requirements<br />
– Improved particle retention, cake<br />
release and cleaning properties<br />
– Unique throughput/ pore size ratio<br />
(SEFAR TETEX ® MC)<br />
11
Batch Filters<br />
Bag Filter<br />
Strainer bags are available in a huge<br />
variety of designs (drawstrings, wire<br />
ring, flanged and special designs) and<br />
materials (micron-rated, high-efficiency<br />
meshes and felts). We show here just a<br />
few examples.<br />
Bag filter for the filtration of lacquers<br />
Filter bag with a plastic ring Filter bag with steel ring Filter bag with lifting strips<br />
We offer<br />
– Bags with drawstrings<br />
– Wire rings<br />
– Plastic rings<br />
– Special designs<br />
For bag and strainer bag filters made<br />
of monofilament screens, multifilament<br />
fabrics and felts.<br />
Availability and design of these products<br />
depend on the geographical area<br />
Main features<br />
– Available in PA, PET, PP, PVDF or as<br />
required<br />
– Sealant steel or plastic ring, adjusted<br />
to various types of equipment<br />
– Customized designs, shapes and<br />
materials possible<br />
Your Benefits<br />
– Standard products available for most<br />
filter types<br />
– Customer-specific filters to meet<br />
special requirements possible<br />
12
Classifiers<br />
Round Screens<br />
Silk screens for the food industry were<br />
the initial product produced during the<br />
first years in the history of Sefar.<br />
As a screening specialist we now offer<br />
screens fabricated from polyamide,<br />
polyester and also stainless steel.<br />
Our product range conforms to all of<br />
the various requirements including<br />
those of the FDA.<br />
Rotary screening machine<br />
SEFAR PETEX ® open mesh screen<br />
Metal screen for Round Screens<br />
Steel frame for a Round Screen<br />
We offer<br />
– Synthetic screens<br />
– Metallic screens<br />
For vibro-sifters, rotary screeners and<br />
screening machines<br />
Main features<br />
– Wide choice of materials available<br />
– Broad range of high-quality meshes<br />
– Screens and rotary screens made<br />
according to individual needs<br />
– FDA-conform materials available<br />
– Consistent tension across the screen<br />
Your Benefits<br />
– Optimized performance for various<br />
screening applications<br />
– Suitable for food applications<br />
– Long life-time<br />
– Abrasion resistance (heavy-duty<br />
products)<br />
13
Filter media<br />
Technical data<br />
Sefar offers a wide and complete range of fabrics and wire cloths for a huge variety of applications. The list below just shows some typical<br />
standard fabrics for the fabricated filter products presented in this catalogue. For complete technical lists of all our fabrics and also for information<br />
on local specialties please consult our homepage (www.sefar.com) or contact your local Sefar sales organization.<br />
Synthetic filter media<br />
Product reference<br />
Mesh opening/Pore size<br />
[µm]<br />
Open Area<br />
[%]<br />
Mesh count, warp<br />
[n/cm] / [n/inch]<br />
Mesh count, weft<br />
[n/cm] / [n/inch]<br />
Diameter, warp<br />
[µm]<br />
Diameter, weft<br />
[µm]<br />
Weight<br />
[g/m²]<br />
Weight<br />
[oz/yd²]<br />
Thickness<br />
[μm]<br />
Screens<br />
Bags<br />
Disc Filters<br />
Belts<br />
Support Fabrics<br />
Open Mesh Fabrics<br />
SEFAR NITEX ®<br />
03-10/2 10 2 190 / 483 190 / 483 28 28 40 1.2 45 x x<br />
03-30/20 30 20 150 / 381 150 / 381 40 40 35 1.0 70 x x<br />
03-65/25 65 25 77 / 196 77 / 196 65 65 55 1.6 110 x x<br />
03-100/44 100 44 66 / 168 66 / 168 51 51 30 0.9 80 x x<br />
03-150/38 150 38 41 / 104 41 / 104 95 95 60 1.8 155 x x<br />
06-300/34 300 34 20 / 51 20 / 51 215 215 170 5.0 390 x x<br />
06-425/46 425 46 16 / 41 16 / 41 205 205 130 3.8 365 x x<br />
06-700/44 700 44 10 / 25 10 / 25 355 355 225 6.7 650 x x<br />
06-1000/44 1000 44 6.7 / 17 6.7 / 17 515 515 330 9.8 890 x x<br />
06-5000/72 5000 72 1.7 / 4 1.7 / 4 900 900 270 8.0 680 x<br />
Open Mesh Fabrics<br />
SEFAR PETEX ®<br />
07-5/1 5 1 270 / 686 175 / 445 34 34 65 1.9 80 x<br />
07-21/12 21 12 163 / 414 163 / 414 41 35 45 1.3 70 x x x<br />
07-44/25 44 25 113 / 287 113 / 287 45 45 40 1.2 70 x x x<br />
07-150/41 150 41 43 / 109 43 / 109 86 86 65 1.9 140 x x<br />
07-300/36 300 36 20 / 51 20 / 51 205 205 180 5.3 405 x x<br />
07-450/48 450 48 15.4 / 39 15.4 / 39 200 200 150 4.4 350 x x<br />
07-840/46 840 46 8 / 20 8 / 20 400 400 280 8.3 785 x x<br />
07-2000/51 2000 51 3.6 / 9 3.6 / 9 800 800 552 16.3 1500 x x<br />
07-5000/72 5000 72 1.7 / 4 1.7 / 4 900 900 320 9.5 1700 x x<br />
Open Mesh Fabrics<br />
SEFAR ® PROPYLTEX<br />
05-105/25 105 25 47 / 121 47 / 121 106 106 78 2.3 230 x x<br />
05-250/29 250 29 22 / 56 22 / 56 215 215 140 4.1 430 x x<br />
05-500/36 500 36 12 / 31 12 / 31 340 340 180 5.3 610 x x x<br />
05-2000/51 2000 51 3.6 / 9 3.6 / 9 800 800 310 9.2 1310 x x<br />
Open Mesh Fabrics<br />
SEFAR CARBOTEX ®<br />
03-105 CF 105 40 56 / 142 64 / 163 43 50 37 1.1 125 x<br />
03-145 CF 145 46 43 / 109 52 / 132 50 52 37 1.1 135 x<br />
03-245 CF 245 45 27 / 69 27 / 69 120 120 77 2.3 230 x<br />
03-510 CF 510 45 13.5 / 34 13 / 33 220 140 108 3.2 330 x<br />
14
Product reference<br />
Construction<br />
[l/m 2 x s] Air permeability<br />
at 20 mm WS<br />
[m³/m² x h]<br />
[l/dm 2 x min]<br />
[cfm/ft²] Air permeability<br />
at ½” H 2<br />
O<br />
[g/m 2 ] Weight<br />
[oz/yd²] Weight<br />
[µm] Thickness<br />
[cm] Width in stock<br />
[cm] Width on request<br />
Belt filter<br />
Drum filter<br />
Rotary disc filter<br />
Rotary table filter<br />
Leaf filter<br />
Filter press<br />
Horizontal disc filter<br />
Centrifuge filter<br />
Monofilament Fabrics<br />
SEFAR TETEX ® MONO<br />
02-1050-K 045 TWL 350 1260 210 45.5 500 14.8 440 270 - x x x x x x<br />
02-1033-W TBA115 TWL 1300 4680 780 169 480 14.2 700 - 230 x<br />
04-1100-K 034 TWL 300 1080 180 39 190 5.6 320 - 158 x x x<br />
04-1001-K 060 STN 415 1494 249 54 300 8.9 400 - * x<br />
05-1001-SK 018 STN 16 58 10 2.1 370 10.9 500 - 160 x x<br />
05-1001-SK 005 TWL 28 101 17 3.6 295 8.7 0 - 165 x<br />
05-1050-SK 025 TWL 95 342 57 12.4 210 6.2 320 * - x x x x<br />
05-1001-K 079 TWL 625 2250 375 81.3 260 7.7 525 * 170 x x x x<br />
07-1500-K 015 TWL 45 162 27 5.9 235 7.0 265 158 - x x x x<br />
07-88-W 103 PRD 3200 11520 1920 416 300 8.9 530 155 - x x x x x<br />
17-2032-W 155 TWL 2000 7200 1200 260 285 8.4 480 243 x<br />
23-1001-K 105 TWL 916 3298 550 119.1 300 8.9 494 - 165 x<br />
Double Layer Weave Fabrics<br />
SEFAR TETEX ® DLW<br />
05-8000-SK 007 DLW 30 108 18 3.9 420 12.4 760 - * x x x x<br />
05-8000-K 050 DLW 400 1440 240 52.0 440 13.0 920 - * x x x x<br />
05-8100-K 081 DLW 550 980 330 71.5 575 17.0 1100 - * x<br />
05-8100-W 161 DLW 2300 8280 1380 299 585 17.3 1850 * - x<br />
07-8435-SK 010 DLW 10 36 6 1.3 430 12.7 540 225 - x x x x<br />
07-8001-K 050 DLW 400 1440 240 52.0 660 19.5 875 - * x x<br />
08-8000-K 040 DLW 480 1728 288 62.4 645 19.1 820 255 - x x x x<br />
17-8000-SK 085 DLW 800 2880 480 104 515 15.2 925 350 x x x x<br />
Multifilament Fabrics<br />
SEFAR TETEX ® MULTI<br />
07-7-280 SK PLN 7 25 4 0.9 280 8.3 291 - 245 x x<br />
07-15-380 W PLN 15 54 9 2.0 380 11.2 505 130 - x<br />
03-20-390 W PLN 20 72 12 2.6 390 11.5 650 * - x<br />
03-5524-E TWL 250 900 150 32.5 297 8.8 670 158 - x<br />
05-6-580 K TWL 6 22 4 0.8 80 17.2 860 - * x x<br />
05-16-600 K DLW 16 58 10 2.1 600 17.8 880 170 - x x<br />
05-105-440 SK TWL 105 378 63 13.7 440 13.0 - - 214 x x<br />
Heavy Monofilament Fabrics<br />
SEFAR TETEX ® HEAVY<br />
07-7100-001 TWL 2/2 4700 16900 2820 578 1390 41.2 2390 * x<br />
07-7100-002A TWL 2/1 2900 10440 1740 356 1380 40.9 2000 * x<br />
07-7100-003 TWL 3/2 4000 14400 2400 492 1640 48.6 2640 * x<br />
07-7100-006 TWL 6/2 2500 9000 1500 308 1550 45.9 2280 * x<br />
07-7100-868A Spiral 3200 11500 1920 394 1700 50.4 2500 * x<br />
07-7100-868B Spiral 5700 20500 3420 701 1360 40.3 2500 * x<br />
07-7100-252A Spiral 3500 12600 2100 430 1350 40.0 1950 * x<br />
07-7100-252B Spiral 4500 16200 2700 554 1100 32.6 1950 * x<br />
* see technical List<br />
Spiral type of fabrics on request.<br />
Product descriptions and availability may depend on geographical area.<br />
15
www.sefar.com<br />
Headquarters<br />
Sefar AG<br />
Hinterbissaustrasse 12<br />
9410 Heiden – Switzerland<br />
Phone +41 71 898 57 00<br />
Fax +41 71 898 57 21<br />
filtration@sefar.com<br />
Sefar <strong>Filtration</strong> Subsidiaries<br />
Sefar Inc.<br />
Buffalo, Depew, NY – USA<br />
Phone +1 800 995 0531<br />
filtration@sefar.us<br />
Kansas City, MO – USA<br />
Phone +1 800 283 8182<br />
kcfiltration@sefar.us<br />
Sefar BDH<br />
Chicoutimi – Canada<br />
Phone +1 418 690 0888<br />
info.bdh@sefar.com<br />
Sefar S.A. de C.V.<br />
Iztapalapa, D.F. – Mexico<br />
Phone +52 55 2291-0652/5612-7696<br />
info.mexico@sefar.com<br />
Sefar Tenyl<br />
Tenyl Tecidos Técnicos Ltda.<br />
Guarulhos, SP – Brazil<br />
Phone +55 11 2137-1555<br />
contato.brasil@sefar.com<br />
Sefar Singapore Pte. Ltd.<br />
Singapore<br />
Phone +65 6299 9092<br />
info.sg@sefar.com<br />
Sefar Pty Ltd.<br />
Huntingwood, NSW – Australia<br />
Phone +61 1300 306 661<br />
sfs@sefar.com.au<br />
Sefar Filter Specialists Ltd.<br />
Auckland – New Zealand<br />
Phone +64 9622 3330<br />
salesnz@sefar.com<br />
Sefar Fyltis S.A.S.<br />
Lyon 03 – France<br />
Phone +33 472 13 14 15<br />
vente@sefar-fyltis.fr<br />
Sefar Italia S.r. l.<br />
Collegno-Torino – Italy<br />
Phone +39 011 42001<br />
info@sefar.it<br />
Sefar Maissa S.A.<br />
Cardedeu – Spain<br />
Phone +34 9 3844 4710<br />
info.maissa@sefar.com<br />
Sefar GmbH<br />
Edling – Germany<br />
Phone +49 8071 90 400-0<br />
info@sefar.de<br />
Sefar <strong>Filtration</strong> Solutions<br />
(Suzhou) Ltd.<br />
Jiangsu Province – China<br />
Phone +86 512 62836383<br />
info.cn@sefar.com<br />
Sefar Singapore Pte. Ltd.<br />
Indonesia Rep. Office (<strong>Filtration</strong>)<br />
Jakarta Barat – Indonesia<br />
Phone +62 21 5890 2065/66/68<br />
info.id@sefar.com<br />
Sefar Fabrication (Malaysia) Sdn Bhd<br />
Johor, Malaysia<br />
Phone +60 7 867 7188<br />
info.my@sefar.com<br />
Sefar <strong>Filtration</strong> (India) Pvt. Ltd.<br />
Bhiwandi – India<br />
Phone +91 2522 271139 / 271140 / 271141<br />
info.in@sefar.com<br />
Sefar B.V.<br />
Lochem – Netherlands<br />
Phone +31 573 258 250<br />
info@sefar.nl<br />
Sefar Ltd.<br />
Bury, Lancs – England<br />
Phone +44 161 765 3530<br />
sales@sefar.co.uk<br />
Sefar SP. z o.o.<br />
Poznan, Poland<br />
Phone +48 511 467 467<br />
info-pl@sefar.com<br />
3105-0254-000-00/05.2011