Premier spherical roller bearings our vast experience
Premier spherical roller bearings: our vast experience - NTN Bearing
Premier spherical roller bearings: our vast experience - NTN Bearing
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From casting to surface treatment:<br />
total steel control<br />
Cast quality,<br />
alloy purity<br />
To sustain extreme stress loads, <strong>spherical</strong> <strong>roller</strong><br />
<strong>bearings</strong> require a steel quality beyond reproach.<br />
Two main considerations: strictly observed casting<br />
process and inclusion cleanliness. The SNR steel<br />
suppliers are selected worldwide, in line with these<br />
two criteria. The corporate agreements implemented<br />
with them guarantees reliable availability and<br />
perfect traceability.<br />
While continuously improving measurement accuracy,<br />
SNR has maintained the same test principles<br />
for thirty-five years! These constant principles are<br />
valuable, having allowed us to assess and control<br />
the evolution of the steels for several decades.<br />
Service life is<br />
almost doubled<br />
in h<strong>our</strong>s<br />
1 000<br />
900<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
0<br />
88<br />
Corrected nominal service life (L na )<br />
L na = a 1 .a 2 .a 3 .L 10<br />
a 1 = correction coefficient for a different reliability from<br />
a 2 =<br />
a 3 =<br />
L 10 =<br />
Service life of the steels used by SNR<br />
Before 1991: 100 h<strong>our</strong>s<br />
89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05<br />
Average service life<br />
SNR's acceptance limit<br />
90%.<br />
Since 1993: 450 h<strong>our</strong>s<br />
Before 1993: 250 h<strong>our</strong>s<br />
x 1,75<br />
correction coefficient according to material used,<br />
internal geometry and bearing manufacture.<br />
correction coefficient according to operating<br />
conditions (considered equal to 1 in normal<br />
operating conditions).<br />
basic nominal life.<br />
Years<br />
Some 15 years ago, the best steelworks in the<br />
world used to reach a minimum performance criterion<br />
of 250 h<strong>our</strong>s for 100 Cr6 steel in SNR's severe<br />
testing conditions. The cooperative work with <strong>our</strong><br />
suppliers allowed us to achieve the new steel<br />
quality, raising the performance criteria to more<br />
than 450 h<strong>our</strong>s: below this threshold, SNR refuses<br />
any steel production.<br />
With both rings manufactured from this new quality<br />
steel, an a 2 coefficient equal to 1.75 could be<br />
integrated in the corrected service life calculation.<br />
This is the minimum guaranteed value. In fact, this<br />
rate is regularly exceeded: the average of the steel<br />
batches used would allow a factor 3 or 4 to be<br />
applied by adopting this minimum value.<br />
SNR focuses on safety, for all types of applications.<br />
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