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<strong>NEW</strong> RELEASE<br />
●GT1000 FULL TURBINE KIT for R35 GT-R R35(GT-R)<br />
●CAPACITY <strong>UP</strong>GRADE KIT for R35 GT-R R35(GT-R)<br />
●INTERCOOLER KIT for R35 GT-R R35(GT-R)<br />
●3sx Muffler<br />
CBA-R35(GT-R)<br />
<strong>NEW</strong> <strong>LINE</strong>-<strong>UP</strong><br />
●INTERCOOLER KIT(Ductless)for GT-R R35 R35(GT-R)<br />
●INTERCOOLER FULL PIPING KIT<br />
CBA-R35(GT-R)<br />
●S<strong>UP</strong>ER SQVⅣ<br />
R35(GT-R)<br />
●RACING SUCTION FULL KIT CBA-, DBA-R35(GT-R)<br />
●Racing Extension<br />
R35(GT-R)<br />
●Actuator Upgrade kit<br />
R35(GT-R)<br />
●S<strong>UP</strong>ER SQVⅣ RACING<br />
●S-TYPE OIL COOLER Pro KIT for 86/BRZ ZN6(86)/ZC6(BRZ)<br />
●STOPPER TYPE HEAD GASKET ZN6(86)/ZC6(BRZ)<br />
●VAC TYPE-CFT ZN6(86)/ZC6(BRZ)<br />
●SLD Type HIACE KDH2##(HIACE)<br />
P1<br />
P2<br />
P2<br />
P3<br />
P4<br />
P4<br />
P4<br />
P5<br />
P5<br />
P5<br />
P5<br />
P6<br />
P6<br />
P7<br />
P7<br />
●LEGAMAX Premium DAA-ZF1(CR-Z)/CBA-ZC32S(SWIFT SPORT)/<br />
DBA-BRG(LEGACY TOURING WAGON) P7〜9<br />
●ESpremium DBA-BRG(LEGACY TOURING WAGON) P9<br />
<strong>INFORMATION</strong><br />
●About Compliance for FIT Hybrid RS (DAA-GP4/LEA-MF6 12/5〜) P10<br />
●About Compliance of muffler for FIT Hybrid RS · 6MT<br />
(DAA-GP4/LEA-MF6 12/5〜)<br />
P10<br />
●About the compliance of the muffler<br />
for Freed Hybrid/Freed Spike Hybrid (DAA-GP3/LEA-MF6 11/10~) P10<br />
●About the compliance of the muffler<br />
for Pajero Mini (TA-,ABA-H58A/4A30 02/9~08/8)<br />
P10<br />
●About the compliance of the muffler for Legacy B4 "S402"<br />
((TURBO) 08/6〜09/5 / EJ25 breaks DBA-BL9)<br />
P10<br />
●About the compliance of the air intake funnel<br />
for Impreza WRX STI 4 door (CBA-GVF,GVB/EJ257,EJ207 10/7~) P10<br />
●About the exclusion of Super Fire Racing plug to some BMW vehicles P10
<strong>NEW</strong> RELEASE<br />
<strong>NEW</strong> RELEASE<br />
GT1000 FULL TURBINE KIT for R35 GT-R R35(GT-R)<br />
HKS is challenging for the high performance concept of HKS R35 GT<br />
series. And we have set the goal of 1000 horse power with GT1000! For the<br />
extream power and performance, the GT800 design of "symmetrical layout"<br />
has succeeded to the new GT1000.<br />
Features<br />
●GT1000 has succeeded ideal design of "symmetrical layout" of GT800.<br />
And HKS has tuned-up and newly designed in all little detail for precision,<br />
strength and heat-persistence. The new GT1000 provides effective boost<br />
control and prevents from exhaust loss.<br />
●For effective intake and exhaust flow, HKS has newly redesigned original<br />
suction pipe and chamber pipe for the new GT1000.<br />
●Our proven technology "heat-resistence cast" was employed in exhaust<br />
manifold which provides high resistance in the heat and vibration.<br />
●GT Ⅱ is employed for wastegate of GT1000 which is very small and light<br />
and still has secure boost control.<br />
【 Performance 】<br />
Output Torque Boost<br />
GT1000 Racing SPEC 1005ps/6700rpm 128.6kg-m/3870rpm 190kPa<br />
GT800+ Racing SPEC 859ps/6820rpm 103.9kg-m/3950rpm 165-155kPa<br />
GT800 Racing SPEC 804ps/6790rpm 98.7kg-m/3850rpm 165-155kPa<br />
●Boost pressure and output<br />
100kPa<br />
120kPa<br />
160kPa<br />
200kPa<br />
約 730ps<br />
約 840ps<br />
約 930ps<br />
約 1000ps<br />
*The output data is test result of HKS<br />
chassis dynamometer. The results<br />
may vary for other device.<br />
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【 Kit components 】<br />
●Parts for GT1000<br />
Exhaust Manifold<br />
Turbine<br />
Wastegate<br />
Front Pipe<br />
Suction Pipe<br />
Other short parts<br />
Heat resistance cast about φ52 pipe<br />
GTⅡ7867 Heat resistance cast(T/HSG)<br />
HKS GTⅡ φ50<br />
SUS304 φ70→φ75<br />
AL buff φ70<br />
*We suggest to use HKS<br />
Racing suction reloaded<br />
【 Cautions after installation 】<br />
・Removing and installation of the engine is required for installation.<br />
・Fuel pump, injector, F-CON, EVC, Engine parts are not included.<br />
・Factory setting for waste gate boost pressure is about 90 to 100kPa.<br />
・Need processing of stock water pipe.<br />
・Need processing of stock turbocharger heat insulator.<br />
・This product is for the race. HKS does not guarantee the damage for using it or<br />
installation.<br />
・This product take the catalyzer away which doesn't meet the safety standard,<br />
therefore can't drive on the public road.<br />
・Not subject to dealer warranty.<br />
・GT1000 full turbine upgrade kit must be upgraded from GT800 full turbine kit.<br />
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Testing vehicle specification(outline)<br />
・GT1000 FULL TURBINE KIT<br />
・GT1000SPEC INTERCOOLER KIT<br />
<br />
・4.1L CAPACITY <strong>UP</strong>GRADE KIT<br />
<br />
・HIGH-FLOW SURGE TANK FULL KIT<br />
・Muffler for race(prototype)<br />
<br />
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MODEL Control Device<br />
Comply horse<br />
power<br />
Compressor wheel Compressor wheel Turbine wheel Exhaust housing<br />
Trim Entry dia.(mm) Exit dia.(mm) Inlet dia.(mm) Outlet dia.(mm) A/R Trim Outer dia.(mm) Outlet dia.(mm) Inlet Flange Outlet Flange A/R<br />
GTⅡ7867/GTⅡ7867R Wastegat 550 63 62.0 78.0 70.0 for R35 0.74 77 67.5 59.3 for R35 for R35 0.66<br />
1<br />
Vehicle Model Engine<br />
Model<br />
Year<br />
Turbo Kit Turbine Size Boost Pressure<br />
Full KIT<br />
Code No.<br />
Upgrade KIT<br />
Code No.<br />
GT-R R35 VR38DETT 07/12〜 GT1000FTK GTⅡ7867>Ⅱ7867R 88.3kPa(0.9kgf/cm 2 ) 11003-AN013 14020-AN006<br />
Remarks<br />
Only for race(no primary cat. converter is installable),<br />
separate engine parts or others can make a upgrade<br />
for GT1000 racing spec.
CAPACITY <strong>UP</strong>GRADE KIT for R35 GT-R R35(GT-R)<br />
HKS has developed upgrade kit for R35 GT-R for some more power! People who<br />
are not satisfied with 800+ and want more power on R35, this is the kit you need.<br />
We have made it for a longer stroke to gain on the lower RPM for the big turbine.<br />
So you can have absolute power even on the normal RPM. This high-end, made in<br />
Japan products of piston, conrod and crankshaft are made by billet method.<br />
Features<br />
◆Piston Kit<br />
・HKS were insistent on forging, we employed billet method from forged bar material.<br />
・ We have employed special truss shape with our test and strength analysis for a extreme power.<br />
・The perfect shape of very short height low friction type gives light weight and strength. They<br />
are 80g lighter compared to the stock and STEP1/STEP2 piston.<br />
◆Connecting rod<br />
・Being a longer stroke, we have developed original conrod. For modification work of engine side is needed only<br />
at the block oil return.<br />
◆Crankshaft stroke<br />
・Billet method form forged bar material.<br />
・HKS special shape that came from our profound racing experience analysis on V6 balance.<br />
・For better friction we have employed special edge for counter weight.<br />
・We have designed counter weight for the perfect shape for a perfect balance!<br />
・Not to decrease the strength of the block which relate directly to the engine's performance, HKS has<br />
employed stock bore size that does not need liner process.<br />
・Also we could cut the cost by not having liner work and block shaving of upper surface.<br />
・This kit is for upgrade from 800+. Surge tank, injector kit, intercooler and etc. are offered separately for a<br />
total tuning solution.<br />
・HKS have tested our products over and over in the bench or circuit for the best performance and safety.<br />
【The short height of the piston<br />
skirt part】<br />
Reduce the friction by becoming<br />
a short height the skirt portion,<br />
and the new profile.<br />
【Truss structure of the inner piston】<br />
We have accomplished very<br />
high quality in both rigidity and<br />
lightweight by "truss" structure<br />
inside piston.<br />
95.5mm<br />
◆Normal bore compatible 95.5mm<br />
◆Only HKS can provide the high quality total setup package kit.<br />
HKS 4.1L KIT<br />
STOCK<br />
Bore 95.5mm 95.5mm<br />
Stroke 95.5mm 88.4mm<br />
Compression<br />
ratio(t=0.8)<br />
8.7 9.0<br />
Tolerate RPM 7800rpm 7000rpm<br />
Displacement 4104ml 3799ml<br />
Procduct Engine type Displacement Type Boring/honing Full flow Code No. Remark<br />
VR38DETT 4.1L kit VR38DETT 4104 φ95.5-φ23 not required not required 21004-AN018 needs work for escape for block<br />
Billet piston kit VR38DETT 4104 φ95.5-φ23 not required not required 21003-AN010<br />
Billet crankshaft VR38DETT — — — — 23006-AN006 stroke 95.5mm, billet<br />
H-beam conrod Step2 VR38DETT — φ23 pin — not required 23004-AN005 STEP2*<br />
*For only the products that are released after July2012. Please contact HKS for more info.<br />
Power(ps)<br />
1200<br />
1100<br />
1000<br />
900<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
1000<br />
GT1000 TEST DATA<br />
VR38 GT1000<br />
VR41 GT1000<br />
VR38 GT800+<br />
3000 5000 7000<br />
Engine Speed(rpm)<br />
Advantage of more displacement<br />
GT 1000 full turbine kit installed car have<br />
more than 1000ps, but 3.8L engine(red) is<br />
like peakey, however 4.1L(blue) will have<br />
advantage and higher quality output from<br />
GT1000 TC CD TEST<br />
2500 RPM to the top end.<br />
2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
0<br />
<strong>NEW</strong> RELEASE<br />
Boost(×100kPa)<br />
INTERCOOLER KIT for R35 GT-R<br />
The intercooler is very important for forced induction tuning<br />
and HKS has developed new big type for GT1000 full turbine kit.<br />
Features<br />
Components<br />
・Intercooler core assy(2)<br />
・Intercooler inlet pipe<br />
・Silicon hose<br />
・Other short parts<br />
●We have designed the intercooler for best balance of leftright<br />
bank cooling and pipe layout for the same as vertical<br />
flow stock design. The core front surface is maximum<br />
size as stock type layout. And the thickness of core is<br />
100mm(stock=65mm) which provides less air flow pressure<br />
loss for the 1000ps.<br />
●We have designed the intercooler layout design to be<br />
installed with the stock air guide (need some work). The air<br />
came in from the open bumper is all flowed into the core for<br />
the maximum cooling efficiency.<br />
◆Precaution for installation<br />
・Need separate Intercooler piping kit(13002-<br />
AN003) for installation.<br />
・Need to do the radiator air guide and<br />
intercooler air guide modification.<br />
・Use hand nutter for installation work.<br />
・Installation time will be about 1 to 2 days.<br />
Power(ps)<br />
R35(GT-R)<br />
130<br />
120<br />
110<br />
100<br />
90<br />
80<br />
70<br />
60<br />
1000<br />
50<br />
950<br />
900<br />
850<br />
800<br />
750<br />
700<br />
650<br />
600<br />
550<br />
500<br />
450<br />
400<br />
350<br />
300<br />
250<br />
GT1000 Racing SPEC(200kPa)<br />
(1012PS/7450rpm, 120.7kgm/3990rpm)<br />
200<br />
GT800 Racing SPEC(165-155kPa)<br />
150<br />
(804PS/6790rpm, 103.9kgm/3790rpm)<br />
GT600 Racing Package(120kPa)<br />
100<br />
(601.6PS/6640rpm, 78.9kgm/3860rpm)<br />
stock<br />
50<br />
(501.6PS/6630rpm, 66.4kgm/3810rpm)<br />
0<br />
1000 2000 3000 4000 5000 6000 7000 8000<br />
Engine Speed(rpm)<br />
【Graph】<br />
GT1000 full turbine setup car(blue)<br />
PHASE1 PHASE2<br />
PHASE1 PHASE2<br />
Torque(kg・m)<br />
Vehicle Model Engine Model Year Core Size/Location Code No. Remarks<br />
GT-R R35 VR38DETT 07/12〜 390×270×100(2)・front 13001-AN015<br />
・Separate(13002-AN003) is necessary<br />
・SPEC V installation unconfirmed<br />
2
<strong>NEW</strong> RELEASE<br />
3sx Muffler<br />
It's always challenge to acquire both quietness and high output<br />
for automobile. HKS S<strong>UP</strong>ER TURBO MUFFLER gives both of<br />
these things by incising inner slit in the tip and straight design<br />
with silencer. And to comply for turbo upgraded for R35 GT-<br />
R, we have developed changeover valve system muffler. So<br />
depending on the exhaust flow, the flow channel can be changed<br />
to give more power and cool exhaust sound.<br />
CBA-R35(GT-R)<br />
■ Variant Valve<br />
for low RPM<br />
for mid RPM<br />
for high RPM<br />
*for race<br />
■ Finisher<br />
■ Metal emblem<br />
Quiet Comfortable sound Strong and powerful sound<br />
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■ Changing muffler sound pressure graph<br />
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The finisher has a special<br />
surface work that make<br />
hard for soot to stick to.<br />
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A special metal emblem<br />
comes with the kit.<br />
This graph shows each 3 stages<br />
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testing. We have <br />
analyzed muffler's<br />
sound pressure and exhaust<br />
balance and set the switching<br />
point of the stages.(When driving,<br />
it automatically changes)<br />
*Stage 1 sound pressure is very like<br />
to the sound of stock muffler.<br />
Open the valve and widen<br />
the exhaust area<br />
2 valves in front and 2 valves in the back operated by<br />
electric motor. The valves are connected to the motor<br />
with cables and special unit controls the motor.<br />
In the automatic mode, the valves are opened or closed<br />
by the RPM or automobile speed. For low RPM(Stage<br />
1), all the valves are closed which provides quiet sound.<br />
For mid RPM(Stage 2), only the back valves are open<br />
for both power and quietness is provided. And finally for<br />
high RPM(Stage 3), all the valves are open for the most<br />
power. Also the manual mode let you open all the valves.<br />
Applicable to New Regulation enforced as of April, 2010<br />
GT-R(CBA-R35)<br />
3sx Muffler<br />
Diagram<br />
Code No. 31025-AN006<br />
●Vehicle ……… GT-R<br />
●Model ……… CBA-R35<br />
●Engine ……… VR38DETT<br />
●Model Year … 07/12~10/10<br />
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JQR Number<br />
JQR20126112<br />
Type of Muffler<br />
Main Material<br />
Diameter of Tip<br />
Diameter of Mid Pipe<br />
Exhaust Noise Stock<br />
Level HKS<br />
Vehicle's Height Height<br />
with Exhaust Measured Position<br />
System(※4)<br />
Remarks<br />
Special finisher<br />
SUS304(※2)<br />
φ118・φ90・φ75 left right<br />
φ94→φ50×2・φ60×2・φ65×2(※3)<br />
L88 R89(★68dB)<br />
L87 R87(for all valves open L92 R92)dB(★68dB)<br />
110mm<br />
Center pipe<br />
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Remarks<br />
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11SPEC, 12SPEC: No acceleration certification<br />
(certification work in process)<br />
3<br />
*2:Main material in the component figure. □ SUS304/ High quality stainless steel. ■ SUH409/ Stainless steel commonly used for stock exhaust.<br />
*3:About center pipe. Diameter of center pipe is the portion that has the largest diameter. (Excluding silencer and tip.) It is the condition with stock suspension.<br />
*4:Minimum road clearance between HKS muffler (Any parts included in the kit) and road surface. Therefore, it may be different from actual road clearance of the vehicle.<br />
The data is basically the condition with stock suspension. However, please understand that some items have data with low down spring or ride height adjustable suspension kit.<br />
Caution : Hook, bracket, stay may be changed without prior notice.<br />
★ Exhaust noise level at idle.
<strong>NEW</strong> <strong>LINE</strong>-<strong>UP</strong><br />
INTERCOOLER KIT(Ductless)for GT-R R35<br />
Intercooler kit without air duct is available for NISSAN GT-R R35.<br />
Best for light-tuned vehicles and reasonable tuning.<br />
Features ◆Cooling Performance<br />
◆Lightweight<br />
Cooling performance of the stock intercooler is good enough for the stock engine; however, it is not<br />
enough when the boost pressure is increased to 120kPa (GT570 kit or GT600 kit). With the stock<br />
intercooler, it cannot prevent sharp rise of the temperature at the turbo outlet. (These kits cause the<br />
airflow of the turbine to the upper limit so the stock I/C core capacity is insufficient.) To improve<br />
cooling performance, core's capacity must be increased; however, our in-house test result showed<br />
major performance improvement would not be seen even if the core size was little larger.<br />
HKS provides the intercooler kit with two thin and larger cores (400x 260x65) that allow significant<br />
cooling performance achievement.<br />
Weight of the intercooler is reduced, and overhung weight can be reduced as well.(Stock: 9.6kg / HKS: 8.0kg)<br />
◆Pressure Loss<br />
Thinner cores may raises concerns of increase of pressure loss; however, the unique inner fin design can<br />
minimize the pressure loss increase.<br />
◆Water Temperature Maintenance<br />
Enlarging the core size may interrupt air flow to the radiator that may also increase water temperature.<br />
HKS intercooler's thin core can increase air flow speed to the radiator. When in-house tests were<br />
conducted in Sendai Highland and Fuji International Speedway by a professional racing driver, the test<br />
result showed that the water temperature was raised as same as the stock.<br />
●Required Installation Time : Approximately 8-10 hours<br />
●Kit Parts : I/C Assy, I/C Pipe, Silicone Hose, Hose Clamps, Brackets, Bolts, and Nuts<br />
*)Outlet Pipe is not included.<br />
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R35(GT-R)<br />
<strong>NEW</strong> <strong>LINE</strong>-<strong>UP</strong><br />
Vehicle Model Engine Year Core Size/Location Code No. Remarks<br />
GT-R R35 VR38DETT 07/12〜 400x260x65(Tiwn Cores) Front Mount 13001-AN014 No air duct is included. Compatibility to SPEC V not confirmed.<br />
INTERCOOLER FULL PIPING KIT<br />
CBA-R35(GT-R)<br />
Features<br />
●SQV4 is added to the Piping Kit (P/N 13002-AN003).<br />
●Replacing the factory rubber hose with the aluminum pipes included in this kit improves<br />
durability under high boost pressure.<br />
●Pipe diameter was enlarged to 65mm from 60mm. It supports high power performance.<br />
●Provided purple silicone hoses have HKS logo on.<br />
●Buff polished aluminum pipes improved the appearance in the engine compartment.<br />
●This kit is included in the GT570 and GT600 kits.<br />
Kit Parts<br />
●Inlet Pipe x 2 Outlet Pipe x 4<br />
Silicone Hose<br />
SQV4 Kit (Hardware necessary to<br />
install this kit is included.)<br />
Inlet Pipe<br />
Outlet Pipe<br />
Inlet Pipe ・Outlet Pipe Outlet Pipe SQV4 Kit<br />
Outlet Pipe<br />
Pipes included<br />
Vehicle Model Engine Model Year Code No. Type<br />
Remarks<br />
Inlet Pipe Outlet Pipe SQV4 Kit<br />
GT-R R35 VR38DETT 07/12〜 13002-AN004 IC 2 4 ● Buff polished<br />
S<strong>UP</strong>ER SQVⅣ<br />
R35(GT-R)<br />
Features<br />
●Super SQV4 Kit replaces the factory air bypass valve.<br />
●Three spoke fin is included in the kit, which allows the valve to release the<br />
compressed air and create unique and sharp high frequency sound.<br />
●Connecting to the stock air bypass hose recirculates to the suction.<br />
Vehicle Model Engine Model Year Code No. EIDS 適 合 Remarks<br />
GT-R R35 VR38DETT 07/12~ 71008-AN029 ×<br />
4
RACING SUCTION FULL KIT<br />
CBA-, DBA-R35(GT-R)<br />
<strong>NEW</strong> <strong>LINE</strong>-<strong>UP</strong><br />
Features<br />
■ Performance<br />
400<br />
Power(kW)<br />
350<br />
300<br />
250<br />
This kit included Racing Suction Kit and Premium Suction Piping. It is best for total intake tuning.<br />
This kit was designed to improve the mid range torque as well as the high speed range.<br />
Its unique sporty intake sound uplifts drivers' sprits.<br />
Locating the air cleaner unit inside the radiator grill stabilizes intake air temperature.<br />
Racing Suction<br />
Normal<br />
200<br />
420<br />
3000 4000 5000 6000<br />
2000 3000 4000 5000 6000<br />
Engine Speed(rpm)<br />
Engine Speed(rpm)<br />
HKS RACING SUCTION KIT Max Output397.6(kW)<br />
STOCK Max Output389.6(kW)<br />
Torque(N・m)<br />
720<br />
670<br />
620<br />
570<br />
520<br />
470<br />
Racing Suction<br />
Normal<br />
HKS RACING SUCTION KIT Max Torque674.1(N・m)<br />
STOCK Max Torque652.9(N・m)<br />
Vehicle Class Model Engine Model Year Filter Size Code No. Remarks<br />
GT-R CBA-,DBA- R35 VR38DETT 07/12~ φ150-80×2 70020-AN019<br />
Racing Extension<br />
R35(GT-R)<br />
The extension included in GT570 & GT600 Racing Package for R35 GT-R is<br />
available separately.<br />
Its Catalyzer straight design is the best to use for time attack vehicles.<br />
Note) This product is for off-road use only due to the absence of catalyzer.<br />
Kit Part<br />
Extension (Left bank / Right bank)<br />
Vehicle Model Engine Model Year Code No. Remarks<br />
GT-R R35 VR38DETT 07/12~ 14018-AN004 Only for off-road use<br />
Actuator Upgrade kit<br />
R35(GT-R)<br />
The actuator included in GT570 & GT600 Racing Package for R35 GT-R is<br />
available separately.<br />
Best to use for light boost-up tuning and/or maintenance.<br />
Kit Part<br />
Actuators (Left bank / Right bank)<br />
Vehicle Model Engine Model Year 設 定 過 給 圧 Code No. Remarks<br />
GT-R R35 VR38DETT 07/12~ 90~95kPa 14030-AN001 Resetting of fuel parts are required.<br />
S<strong>UP</strong>ER SQVⅣ RACING<br />
Features<br />
●Highly reputed Super SQV Racing has been redesigned with Super SQV4.<br />
●For high tuning level, a billet single valve was equipped exclusively with Super<br />
SQV Racing.<br />
●Precise operation even in high boost<br />
range is possible.<br />
5<br />
Product Code No. Remarks<br />
S<strong>UP</strong>ER SQVⅣ RACING<br />
71008-AK002
S-TYPE OIL COOLER Pro KIT for 86/BRZ<br />
ZN6(86)/ZC6(BRZ)<br />
HKS Oil Cooler Kit for 86/BRZ is now available!<br />
This Pro Kit includes main parts so it can be installed to 86 and BRZ with various specifications such as boost tuned<br />
engine, exterior upgrade, etc.<br />
Features<br />
Test Data<br />
Vehicle Model Engine Model Year Core Size・Row Core Location Type Hose Size Aluminum Air Guide Code No. Remarks<br />
86<br />
BRZ<br />
ZN6<br />
ZC6<br />
FA20 12/03~ 200x200x32・15 Not Specified S-TYPE Pro KIT #10 N/A 15004-AT008<br />
STOPPER TYPE HEAD GASKET<br />
Opposed Bead Stopper Type Metal Gasket for the FA20<br />
engine of 86/BRZ provides higher bore sealing durability<br />
than a stock gasket.<br />
2 types of the gasket are available. One is t0.5 increased<br />
compression ratio type for an NA engine (ε12.6←12.5, SC<br />
installable, Endurable approximately 300ps)and another<br />
type is t0.7 high engine output type for a supercharged<br />
engine (ε12.4←ε12.5, Endurable approximately 600ps with<br />
supercharger)<br />
Engine Thickness(mm) Comp-Ratio Bore Code No. Remarks<br />
FA20<br />
●This Pro Kit includes main parts so it<br />
can be installed to 86/BRZ with various<br />
specifications (boost tuned engine,<br />
exterior upgrade, fog lamps, aftermarket<br />
supercharger, etc.)<br />
●Spacer and Center Bolt to install the<br />
attachment without coming in contact<br />
with the oil filter flange are included.<br />
●The length of the provided hose is 4m.<br />
(The core can be installed inside the<br />
right bumper.)<br />
●A thin 15-row core provides cooling<br />
performance and allows simple installation.<br />
Test Vehicle : TOYOTA 86<br />
Specifications : LEGAMAX Premium / Premium Suction<br />
Test Course : Fuji International Speedway Short Course<br />
Weathe r: Cloudy<br />
Features<br />
◆Maintain a high seal with high pressure!<br />
S-TYPE Attachment Installed<br />
Note) Fire Sleeves shown in this photo are not<br />
included in this kit.<br />
(Available separately.)<br />
140<br />
Both types are endurable against high engine output. Stopper structure of the bore seal is separated type<br />
so it prevents leakage even under high gas-pressure at high engine output.)<br />
◆Compression Ratio for an NA engine is increased!<br />
The t0.5 type (SC installable) for an NA engine was designed to increase the compression ratio compared to a stock gasket<br />
as well as seal durability. Also, it is thinner than a stock. It is the best to use for one make race with an NA engine.<br />
Compression ratio of the gasket for an NA engine is ε12.6. Its thickness is t0.5. (Stock compression ratio is ε12.5 and<br />
thickness is t0.6.)<br />
◆600ps D1 spec is reproduced for a supercharged engine!<br />
The t0.7 type (for an engine equipped with a large SC) utilizes a stopper higher than the stock gasket to provide higher<br />
bore seal durability. It is designed to be endurable against 600ps engine power. Compression ratio was reduced only<br />
t0.7 so high heat efficiency can be maintained.<br />
Compression ratio of the gasket for a supercharged engine is ε12.4. Its thickness is t0.7. (Stock compression ratio is ε<br />
12.5 and thickness is t0.6.)<br />
◆Contact surface pressure is improved!<br />
Special coating was applied on the head side and<br />
cylinder side to improve sealing performance when<br />
tightening the bolts.<br />
◆Bore seal pressure was confirmed<br />
in figures.<br />
(See the diagram below.)<br />
*The oil temperature of a vehicle without the<br />
oil cooler reached 130℃ in the fifth minute;<br />
the vehicle had to be stopped to cool the<br />
oil temperature down.<br />
The oil temperature of a vehicle with HKS<br />
Oil Cooler was maintained around 105℃<br />
through the test.<br />
Kit Parts<br />
・Oil Cooler Core ・S-type Attachment ・Spacer・Center Bolt ・Banjo ・Banjo Bolt<br />
・Oil Cooler Hose 4m (#10) ・Fittings (45°×1 / 90°×3) ・Spiral Tube ・Accessory Parts<br />
LH<br />
■ Contact Surface Pressure Measurement<br />
Oil/Water Temp. Characteristics<br />
・Install the core to the location where suits<br />
forthevehiclespecifications.Hose modification and<br />
assembly and bracket fabrication are required.<br />
・4 fittings (45°x1,90°x3) are included in this kit.Other<br />
types of fitting may be required.<br />
ZN6(86)/ZC6(BRZ)<br />
0.5 ε=12.6 φ89.5 23001-AT002 For NA engine・LH x 1/RH x 1・Opposed Bead Type<br />
*Ambient temp. was 20℃.<br />
5 10 15 20 25<br />
Time(Minutes)<br />
0.7 ε=12.4 φ89.5 23001-AT003 For Supercharged engine・LH x 1/RH x 1・Opposed Bead Type<br />
Temp(℃)<br />
130<br />
120<br />
110<br />
100<br />
90<br />
80<br />
70<br />
0<br />
O/C Core Installation Example(w/ aftermarket S/C)<br />
RH<br />
130℃<br />
<br />
<br />
■ Structure Comparison<br />
HKS Oilcooler <br />
HKS Oilcooler <br />
Stock <br />
Stock <br />
6<strong>NEW</strong> <strong>LINE</strong>-<strong>UP</strong>
VAC TYPE-CFT<br />
ZN6(86)/ZC6(BRZ)<br />
VAC, A Must for Circuit Driving, Now Available for 86 & BRZ.<br />
<strong>NEW</strong> <strong>LINE</strong>-<strong>UP</strong><br />
Features<br />
Advantages<br />
●VAC Type CFT is a device for Toyota 86 and Subaru<br />
BRZ to eliminate the vehicle's factory speed limiter.<br />
●VAC is equipped with the optional speed signal<br />
output function..<br />
●Actual speed can be indicated even it is beyond the<br />
speed limit.<br />
Note) OB-LINK (Carscope) shows the speed clipped by<br />
the VAC.<br />
●As it is an add-on device, even if data of stock ECU<br />
is reflashed, the VAC Type CFT functions without any<br />
problem.<br />
●A "coupler-on" harness is included so no modification<br />
of the stock ECU harness is required.<br />
●Speed can be indicated up to 350km/h when<br />
connecting to Circuit Attack Counter, Turbo Timer, or<br />
CAMP2. (Car speed pulse "4")<br />
Functions<br />
●Speed Limiter Cancellation Function<br />
●Optional Speed Signal Output Function<br />
Installation<br />
●Connect to the ECU harness using the provided "coupler-on" harness.<br />
(ECU is located in upper left side of a passenger compartment's front-seat<br />
foot area.)<br />
●Installation may take approximately 20 minutes.<br />
Coupler-on Harness Length : 150[mm]<br />
Main Unit Harness Length : 250[mm]<br />
Main Unit Size:60×63×15[mm]<br />
Vehicle Model Engine Year VAC Type Code Number Remarks<br />
86 ZN6 FA20 12/4~<br />
Type CFT 45002-AT013<br />
BRZ ZC6 FA20 12/3~<br />
SLD Type HIACE<br />
KDH2##(HIACE)<br />
Product Outline<br />
Performance<br />
Kit Parts<br />
●Speed Limit Defencer specifically designed for 200 HIACE 3.0L DIESEL TURBO Ⅱ-model<br />
*Not compatible with Ⅲ-model or later, 2.5L DIESEL TURBO, and gasoline-fueled vehicles.<br />
●No effect on AT control unit function<br />
*The control unit is still upgradable after the SLD is installed.<br />
●Speed Limiter Cancellation<br />
Speed limiter activated when speed reaches to 160km/h can be cancelled.<br />
Installation<br />
・Connect to the AT Control Unit located in<br />
the back of a parking brake lever.<br />
・Vehicle harness modification is required.<br />
・Required installation time is approximately<br />
1 hour.<br />
Vehicle Model Engine Model Year Code No. Remarks<br />
HIACE KDH2## 1KD-FTV 07/8~10/7 45002-AT014 For 3.0L Diesel Turbo<br />
LEGAMAX Premium<br />
Applicable to New Regulation enforced as of April, 2010<br />
CR-Z(DAA-ZF1)<br />
LEGAMAX Premium<br />
構 成 図<br />
<br />
Code No. 32018-AH029<br />
7<br />
●Vehicle ……… CR-Z<br />
●Model ……… DAA-ZF1<br />
●Engine ……… LEA-MF6<br />
●Model Year … 10/2~<br />
Type of Muffler<br />
Main Material<br />
Diameter of Tip<br />
Diameter of Mid Pipe<br />
Exhaust Noise Stock<br />
Special Finisher(Carbon)<br />
SUH409(※2)<br />
φ54(Finisher Joint)<br />
φ50(※3)<br />
88dB(★55dB)<br />
Level HKS 85dB(★54dB)<br />
Vehicle's Height Height 200mm<br />
with Exhaust Measured Position Main silencer<br />
System(※4) Remarks<br />
<br />
<br />
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<br />
<br />
<br />
<br />
<br />
<br />
JQR Number JQR10111228<br />
Remarks<br />
Carbon Diffuser set
SWIFT SPORT(CBA-ZC32S)<br />
LEGAMAX Premium<br />
●Vehicle ……… SWIFT SPORT<br />
●Model ……… CBA-ZC32S<br />
●Engine ……… M16A<br />
●Model Year … 11/12〜<br />
Type of Muffler<br />
Main Material<br />
Diameter of Tip<br />
Diameter of Mid Pipe<br />
Exhaust Noise Stock<br />
RM(Titan)<br />
SUS304&SUH409(※2)<br />
φ90 L&R<br />
φ50(※3)<br />
L86 R85dB(★L50 R49dB)<br />
Level HKS L91 R90dB(★L52 R52dB)<br />
Vehicle's Height Height 174mm<br />
with Exhaust Measured Position Center Pipe<br />
System(※4) Remarks<br />
構 成 図<br />
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<br />
<br />
Code No. 32018-AS005<br />
JQR Number JQR20123109<br />
Remarks<br />
Center pipe set. Fits to stock rear under spoiler<br />
<strong>NEW</strong> <strong>LINE</strong>-<strong>UP</strong><br />
SWIFT SPORT(CBA-ZC32S)<br />
LEGAMAX Premium<br />
構 成 図<br />
<br />
<br />
Code No. 32018-AS004<br />
●Vehicle ……… SWIFT SPORT<br />
●Model ……… CBA-ZC32S<br />
●Engine ……… M16A<br />
●Model Year … 11/12~<br />
<br />
<br />
<br />
JQR Number<br />
JQR10121110<br />
Type of Muffler<br />
Main Material<br />
Diameter of Tip<br />
Diameter of Mid Pipe<br />
Exhaust Noise Stock<br />
RM(Titan)<br />
SUS304(※2)<br />
φ90 L&R<br />
φ50(※3)<br />
L86 R85dB(★L50 R49dB)<br />
Level HKS L85 R86dB(★L52 R52dB)<br />
Vehicle's Height Height 196mm<br />
with Exhaust Measured Position Main silencer<br />
System(※4) Remarks<br />
<br />
Remarks<br />
Main only. Fits to stock rear under spoiler.<br />
LEGACY TOURING WAGON(DBA-BRG)<br />
LEGAMAX Premium<br />
●Vehicle ……… LEGACY TOURING WAGON<br />
●Model ……… DBA-BRG<br />
●Engine ……… FA20(TURBO)<br />
●Model Year … 12/5〜<br />
Type of Muffler<br />
Main Material<br />
Diameter of Tip<br />
Diameter of Mid Pipe<br />
Exhaust Noise Stock<br />
Dti<br />
SUS304(※2)<br />
φ110 L&R<br />
φ65-54×2(※3)<br />
L73 R73dB(★L52 R53dB)<br />
Level HKS L75 R75dB(★L59 R60dB)<br />
Vehicle's Height Height 159mm<br />
with Exhaust Measured Position Center silencer<br />
System(※4) Remarks<br />
構 成 図<br />
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<br />
<br />
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<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
Code No. 31021-AF019<br />
JQR Number<br />
Remarks<br />
JQR40104145<br />
Center pipe set. Not fits to stock rear under<br />
skirt.<br />
*2:Main material in the component figure. □ SUS304/ High quality stainless steel. ■ SUH409/ Stainless steel commonly used for stock exhaust.<br />
*3:About center pipe. Diameter of center pipe is the portion that has the largest diameter. (Excluding silencer and tip.) It is the condition with stock suspension.<br />
*4:Minimum road clearance between HKS muffler (Any parts included in the kit) and road surface. Therefore, it may be different from actual road clearance of the vehicle.<br />
The data is basically the condition with stock suspension. However, please understand that some items have data with low down spring or ride height adjustable suspension kit.<br />
Caution : Hook, bracket, stay may be changed without prior notice.<br />
★ Exhaust noise level at idle.<br />
8
LEGACY TOURING WAGON(DBA-BRG)<br />
LEGAMAX Premium<br />
<strong>NEW</strong> <strong>LINE</strong>-<strong>UP</strong><br />
●Vehicle ……… LEGACY TOURING WAGON<br />
●Model ……… DBA-BRG<br />
●Engine ……… FA20(TURBO)<br />
●Model Year … 12/5~<br />
Type of Muffler<br />
Main Material<br />
Diameter of Tip<br />
Diameter of Mid Pipe<br />
Exhaust Noise Stock<br />
Dti<br />
SUS304(※2)<br />
φ110 L&R<br />
φ54(※3)<br />
L73 R73dB(★L52 R53dB)<br />
Level HKS L74 R74dB(★L60 R60dB)<br />
Vehicle's Height Height 221mm<br />
with Exhaust Measured Position Main silencer<br />
System(※4) Remarks<br />
構 成 図<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
Code No. 31021-AF017<br />
JQR Number JQR20102152<br />
備 考<br />
Main only. Not fits to stock rear under skirt.<br />
ESpremium<br />
Applicable to New Regulation enforced as of April, 2010<br />
LEGACY TOURING WAGON(DBA-BRG)<br />
ESpremium<br />
●Vehicle ……… LEGACY TOURING WAGON<br />
●Model ……… DBA-BRG<br />
●Engine ……… FA20(TURBO)<br />
●Model Year … 12/5~<br />
Type of Muffler<br />
Main Material<br />
Diameter of Tip<br />
Diameter of Mid Pipe<br />
Exhaust Noise Stock<br />
ESP<br />
SUS304(※2)<br />
φ115 L&R<br />
φ65-54×2(※3)<br />
L73 R73dB(★L52 R53dB)<br />
Level HKS L80 R81dB(★L60 R61dB)<br />
Vehicle's Height Height 149mm<br />
with Exhaust Measured Position Center pipe<br />
System(※4) Remarks<br />
構 成 図<br />
<br />
<br />
<br />
<br />
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<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
Code No. 31026-AF014<br />
JQR Number<br />
備 考<br />
JQR50114025<br />
Center pipe set. Not fits to stock rear under<br />
skirt.<br />
LEGACY TOURING WAGON(DBA-BRG)<br />
ESpremium<br />
構 成 図<br />
Code No. 31026-AF013<br />
●Vehicle ……… LEGACY TOURING WAGON<br />
●Model ……… DBA-BRG<br />
●Engine ……… FA20(TURBO)<br />
●Model Year … 12/5~<br />
Type of Muffler<br />
Main Material<br />
Diameter of Tip<br />
Diameter of Mid Pipe<br />
Exhaust Noise Stock<br />
ESP<br />
SUS304(※2)<br />
115 L&R<br />
φ54(※3)<br />
L73 R73dB(★L52 R53dB)<br />
Level HKS L78 R78dB(★L57 R57dB)<br />
Vehicle's Height Height 232mm<br />
with Exhaust Measured Position Main silencer<br />
System(※4) Remarks<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
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<br />
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<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
JQR Number<br />
備 考<br />
JQR20092093<br />
Main only. Not fits to stock rear under skirt.<br />
9<br />
*2:Main material in the component figure. □ SUS304/ High quality stainless steel. ■ SUH409/ Stainless steel commonly used for stock exhaust.<br />
*3:About center pipe. Diameter of center pipe is the portion that has the largest diameter. (Excluding silencer and tip.) It is the condition with stock suspension.<br />
*4:Minimum road clearance between HKS muffler (Any parts included in the kit) and road surface. Therefore, it may be different from actual road clearance of the vehicle.<br />
The data is basically the condition with stock suspension. However, please understand that some items have data with low down spring or ride height adjustable suspension kit.<br />
Caution : Hook, bracket, stay may be changed without prior notice.<br />
★ Exhaust noise level at idle.
<strong>INFORMATION</strong><br />
Application<br />
About Compliance for FIT Hybrid RS (DAA-GP4/LEA-MF6 12/5〜)<br />
Compliance with the following supplies were confirmed for FIT Hybrid RS(DAA-GP4/LEA-MF6 12/5〜)<br />
Super Hybrid Filter<br />
Product Code No. Remarks<br />
70017-AH014<br />
50003-M**I NGK's stock heat value<br />
Super Fire Racing plug<br />
5408-S**I equivalent to No. 6<br />
Hybrid sport oil filter 52009-AK001 M20 P=1.5<br />
<strong>INFORMATION</strong><br />
About Compliance of muffler for FIT Hybrid RS · 6MT (DAA-GP4/LEA-MF6 12/5〜)<br />
Silent Hi-Power(32016-AH027) was confirmed for FIT Hybrid RS · 6MT (DAA-GP4/LEA-MF6 12/5〜), for installation.<br />
And CVT car is not certification conformity, please be careful when ordering.<br />
Vehicle Classification Model Engine Model Year Muffler Style Code No. Remarks<br />
FIT Hybrid RS DAA- GP4 LEA-MF6 12/5〜 Silent Hi-Power 32016-AH027 For 6MT, no authentication for CVT vehicle. Mugen aero can be mounted<br />
About the compliance of the muffler for Freed Hybrid/Freed Spike Hybrid (DAA-GP3/LEA-MF6 11/10~)<br />
Legal muffler (32008-AH007) can not be installed for Freed Hybrid・Freed Spike Hybrid (DAA-GP3/LEA-MF6 11/10~)<br />
interfere with body. Be careful when ordering.<br />
About the compliance of the muffler for Pajero Mini (TA-,ABA-H58A/4A30 02/9~08/8)<br />
We have confirmed Hi-Power409(31006-AM007) can be installed for the unconfirmed Pajero Mini (TA-,ABA-H58A/4A30<br />
02/9~08/8). Be careful when ordering because only the AT vehicles are complied for 2010 April or later made.<br />
Vehicle Classification Model Engine Model Year Muffler Style Code No. Remarks<br />
Pajero Mini TA-,ABA- H58A 4A30 02/9~ Hi-Power409 31006-AM007 stock option mad flap is installable. Only AT is complied for 2010 April or later<br />
About the compliance of the muffler for Legacy B4 "S402" ((TURBO) 08/6〜09/5 / EJ25 breaks DBA-BL9)<br />
For Legacy B4 "S402" (DBA-BL9 Kai/EJ25(TURBO) 08/6~09/5), ESpremium/main only(32021-AF001), ESpremium/<br />
center(31026-AF002), Super Turbo muffler(31029-AF004) are confirmed.<br />
Vehicle Classification Model Engine Model Year Muffler Style Code No. 備 考<br />
ESpremium 32021-AF001 Only the main<br />
Legacy B4 S402 DBA- BL9 Kai EJ25(TURBO) 08/6~09/5 ESpremium 31026-AF002 With an intermediate pipe<br />
S<strong>UP</strong>ER TURBO MUFFLER 31029-AF004 With an intermediate pipe<br />
About the compliance of the air intake funnel for Impreza WRX STI 4 door (CBA-GVF,GVB/EJ257,EJ207 10/7~)<br />
Air intake funnel (70999-AF001) is installable for Impreza WRX STI 4 door(CBA-GVF,GVB/EJ257,EJ207 10/7~).<br />
Vehicle Model Engine Model Year Code No. Remarks<br />
CBA-GVF EJ257 10/7〜 70999-AF001<br />
Impreza<br />
CBA-GVB EJ207 10/7〜 70999-AF001<br />
About the exclusion of Super Fire Racing plug to some BMW vehicles<br />
On the web, the Super Fire Racing M-XL series are compliant<br />
for BMW but the plug hole for engine side is very small and<br />
can't install with general plug wrench and thus not compliant.<br />
However plug has no problem with its function so with<br />
the thin-walled modification for the plug wrench could be<br />
installed.<br />
●Plug compliance exclusion vehicles list in the website<br />
Vehicle Engine Content<br />
135i Coupe<br />
335i<br />
335i Touring<br />
335i Coupe<br />
335i Cabriolet<br />
535i<br />
535i Gran Turismo<br />
740i<br />
740Li<br />
X6<br />
Z4<br />
N54B30A<br />
N55B30A<br />
For the shape, M-XL series<br />
comply but it's not compliant<br />
because for installing a thinwalled<br />
modified plug wrench is<br />
required.<br />
10
2012 GRAN TURISMO<br />
D1 GRAND PRIX<br />
Round 3 in AUTOPOLIS<br />
Report<br />
The "HKS RACING PERFORMER 86" debuted at SUZUKA<br />
circuit and we were able to leave a good result which is the fifth<br />
place. However, the machine was still under development and<br />
we challenged at high speed course of Autopolis as similar to<br />
the SUZUKA, with significant brush up of weight reduction and<br />
controlling system.<br />
We were qualified for exemption and the attack was from the final round (single free-running). The first<br />
run, Taniguchi entered the corner at high speed which was great, but when he made the turn, the angle was<br />
a little deeper that he made an half-spin. And if he doesn’t make the second run right he will be out of the<br />
tournament. So the second run Taniguchi slightly reduced speed to keep the balance which was not really an<br />
aggressive drive and so he got into ninth place and advanced tournament.<br />
The road surface condition changed every minute for the tournament. The first round became a battle with<br />
Suenaga (N) for a dry condition. HKS 86 has already set for rain but Taniguchi drifted awesome on both first<br />
and second run and become the best 8.<br />
After this race the weather suddenly changed to a heavy rain. So Taniguchi with high control and high<br />
accuracy driving skill and the wet compliant suspension setting helped him drive two runs without mistake,<br />
won over his opponent and advanced to the best 4.<br />
Around this time the weather got so bad, there were winds and thunderstorm. So after a brief intermission,<br />
the race restarted with unpredictable road condition. Even with Taniguchi’s skill, he couldn’t control the<br />
machine in such a weather and spun off and let Kubo defeat him.<br />
For 3rd place match, Taniguchi and his opponent Sakuma drifted without a mistake. And for rematch<br />
Taniguchi got slightly higher score to beat Sakuma. So the final result of D1 Autopolis emerged into 3rd place<br />
in overall ranking point. Become highest rank not just among other 86s but all the four-cylinder machines!<br />
Next match is on August 25th (Sat.) and 26th (Sun.) at Ebisu Circuit (Fukushima-ken).<br />
It will be 4th and 5th double header. Please keep up with us!<br />
2012 GRAN TURISMO<br />
D1 GRAND PRIX Round 3<br />
in AUTOPOLIS<br />
MACHINE:HKS Racing Performer 86<br />
DRIVER:Nobuteru Taniguchi<br />
ELIMINATION:Seed<br />
FINAL:<br />
SINGLE-9th,<br />
MATCH-Best 4,<br />
OVERALL-3rd<br />
OVERALL POINT<br />
RANKING:3rd<br />
2012.vol.9<br />
HKS Co., Ltd.<br />
● Head Office<br />
7181 Kitayama, Fujinomiya, Shizuoka 418-0192, Japan<br />
http://www.hks-power.co.jp/<br />
Unauthorized reproduction is strictly prohibited.<br />
The applications were confirmed by July 2012.<br />
■Prices shown in this publication are the manufacturer's suggested retail price.<br />
■Specifications may be changed without prior notice. Printed product images shown in this publication may be different from the actual product.<br />
■HKS will not be responsible for any damage caused by improper installation and/or installing to other inapplicable vehicles.<br />
■The product may not be compatible with vehicles even the model and/or engine type are the same as shown in the application chart.<br />
■Data shown in this publication are based on the in-house data prepared under certain conditions.