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ISO 1000 TORQUE LOADING RIG WITH 90° ROTATION

ISO 1000 TORQUE LOADING RIG WITH 90° ROTATION - Tools Depot

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<strong>ISO</strong> <strong>1000</strong> <strong>TORQUE</strong> <strong>LOADING</strong> <strong>RIG</strong><br />

<strong>WITH</strong> <strong>90°</strong> <strong>ROTATION</strong><br />

OPERATORS HANDBOOK (PART NO. 34126)<br />

ISSUE 3<br />

NORBAR <strong>TORQUE</strong> TOOLS LTD, Beaumont Road, Banbury, Oxfordshire, OX16 1XJ, UNITED KINGDOM<br />

Tel : + 44 (0) 1295 270333, Fax : + 44 (0) 1295 753643<br />

www.norbar.com<br />

enquiry@norbar.com


<strong>ISO</strong> <strong>1000</strong> OPERATORS HANDBOOK PAGE 1 OF 7<br />

ISSUE 3.0<br />

OCT 1997<br />

CONTENTS<br />

PAGE<br />

Introduction 2<br />

Specification 3<br />

Items Supplied 3<br />

Items Required 4<br />

Additional Options Available 4<br />

<strong>ISO</strong> <strong>1000</strong> with <strong>90°</strong> Rotation, Outlining Drawing (60118.OL) 5<br />

Machine Installation 6<br />

Horizontal to Vertical Operation 6<br />

Transducer and Instrument Installation 6<br />

Wrench Installation 7<br />

Items of Note 7


<strong>ISO</strong> <strong>1000</strong> OPERATORS HANDBOOK PAGE 2 OF 7<br />

ISSUE 3.0<br />

OCT 1997<br />

<strong>ISO</strong> <strong>1000</strong> <strong>TORQUE</strong> <strong>LOADING</strong> <strong>RIG</strong><br />

INTRODUCTION_____________________________________________________________<br />

The Norbar <strong>ISO</strong> <strong>1000</strong> torque loading rig with <strong>90°</strong> rotation is designed to test torque wrenches up to a<br />

maximum capacity of <strong>1000</strong> lbf.ft or 1350 N.m.<br />

Any wrench within the systems maximum capacity can be tested in both the horizontal and vertical<br />

planes, so allowing for a more accurate simulation of how the tool is actually used in the field.<br />

To measure the applied torque a torque transducer coupled to an appropriate measurement<br />

instrument are required.<br />

The loading rig can also be used to carry out torque tests on conventional spanners, wrenches and<br />

wrench extensions to their appropriate standard. With accessories the rig can also be used for<br />

checking tensiometer instruments for wire ropes and similar cables.<br />

Other <strong>ISO</strong> torque loading rigs available include:<br />

1. <strong>ISO</strong> 2000 N.m for testing at greater capacity. (Model No. 20502)<br />

2. Rate controlled <strong>ISO</strong> <strong>1000</strong> lbf.ft for applying torque at a set rate. (Model No. 60119)


<strong>ISO</strong> <strong>1000</strong> OPERATORS HANDBOOK PAGE 3 OF 7<br />

ISSUE 3.0<br />

OCT 1997<br />

<strong>ISO</strong> <strong>1000</strong> (<strong>90°</strong>) SPECIFICATION<br />

MIN OUTPUT <strong>TORQUE</strong><br />

MAX OUTPUT <strong>TORQUE</strong><br />

WRENCH ORIENTATION<br />

CALIBRATION DIRECTION<br />

1 Lbf.ft/1 N.m<br />

<strong>1000</strong> Lbf.ft/1350 N.m<br />

Vertical and Horizontal<br />

Clockwise and Anti-Clockwise<br />

DIMENSIONS (MAXIMUM) Width 1600 mm<br />

Height 610mm<br />

Depth 370mm<br />

WRENCH LENGTH Minimum 200mm<br />

Maximum 1350mm<br />

WEIGHT<br />

31.0 Kg<br />

GEAR TRAIN RATIO 1200:1<br />

SYSTEM OPERATING TEMPERATURE 0°C - 50°C<br />

ITEMS SUPPLIED ___________________________________________________________<br />

Part No.s<br />

1. <strong>ISO</strong> <strong>1000</strong> with 90 degree rotation. 60118<br />

2. Rotating lever with fixings. -<br />

3. Reaction post, clamp and wrench reset assembly. -<br />

4. Transducer collar large. 20583<br />

5. Transducer collar small 20584<br />

6. inch to 1/4 inch <strong>ISO</strong> adaptor. 20585<br />

7. inch to 3/8 inch <strong>ISO</strong> adaptor. 20586<br />

8. inch to 1/2 inch <strong>ISO</strong> adaptor. 20587<br />

9. inch to 3/4 inch insert adaptor. 29613<br />

10. Instruction Manual. 34086


<strong>ISO</strong> <strong>1000</strong> OPERATORS HANDBOOK PAGE 4 OF 7<br />

ISSUE 3.0<br />

OCT 1997<br />

ITEMS REQUIRED: __________________________________________________________<br />

1. Norbar torque transducer to suit capacity of test.<br />

2. Norbar Electronic Torque System instrument to display torque readings.<br />

For further information please contact Norbar Torque Tools or their distributor in your area.<br />

ADDITIONAL OPTIONS AVAILABLE____________________________________________<br />

20576 Reaction post for tensiometer testing.<br />

20502.38 7mm test cable for tensiometer testing.<br />

20502.39 6mm test cable for tensiometer testing.<br />

20502.40 5.3mm test cable for tensiometer testing.<br />

20502.41 5mm test cable for tensiometer testing.<br />

20502.43 4mm test cable for tensiometer testing.<br />

20502.43 3mm test cable for tensiometer testing.<br />

20502.44 2.5mm test cable for tensiometer testing.<br />

20502.45 1.6mm test cable for tensiometer testing.<br />

20552.1 9/32" test cable for tensiometer testing.<br />

20553.1 1/4" test cable for tensiometer testing.<br />

20554.1 7/32" test cable for tensiometer testing.<br />

20555.1 3/16" test cable for tensiometer testing.<br />

20556.1 5/32" test cable for tensiometer testing.<br />

20557.1 1/8" test cable for tensiometer testing.<br />

20558.1 3/32" test cable for tensiometer testing.<br />

20559.1 1/16" test cable for tensiometer testing.<br />

20580 6" quadrant for tensiometer testing (2.5-1.6 cable) (1/16" - 3/32")<br />

20581 9" quadrant for tensiometer testing (3-7mm cable) (1/6" - 9/32")<br />

20588 Small Reaction Plate for calibrating tools upto 20 N.m (i.e. SL0)<br />

NOTE:<br />

20588 can only be used on rigs ordered after 1 September 1995, without additional holes<br />

being drilled into box section. (See page 5).


<strong>ISO</strong> <strong>1000</strong> OPERATORS HANDBOOK PAGE 5 OF 7<br />

ISSUE 3.0<br />

OCT 1997


<strong>ISO</strong> <strong>1000</strong> OPERATORS HANDBOOK PAGE 6 OF 7<br />

ISSUE 3.0<br />

OCT 1997<br />

MACHINE INSTALLATION<br />

1. Locate the <strong>ISO</strong> machine on sturdy bench.<br />

2. Slide the rotating lever in from the back and secure with the 2 circlips provided (see drawing on<br />

page 5).<br />

3. Slide tool reaction post on to main beam.<br />

HORIZONTAL TO VERTICAL OPERATION<br />

1. The machine is shipped in the horizontal mounting position.<br />

To change to vertical position:<br />

2. Release the orientation release clamp by pushing it away to the extended position. (see drawing<br />

on page 5)<br />

3. Grip the rotating lever and gently pull to rotate the machine 90 degrees<br />

4. Reclamp the mechanism by pulling the orientation release clamp towards yourself.<br />

5. The rig is ready for vertical use.<br />

TRANSDUCER AND INSTRUMENT INSTALLATION<br />

1. Select the lowest capacity torque transducer to cover the wrench to be tested.<br />

2. Mount the male square of the transducer into the female square of the gear box, use adaptors<br />

to suit.<br />

3. The appropriate locating collar should be placed over the top of the transducer and locked by<br />

rotating through 90 degrees.<br />

4. Connect a transducer lead from the transducer to the instrument.<br />

5. Ensure the instrument functions correctly. (If in doubt see operators manual).


<strong>ISO</strong> <strong>1000</strong> OPERATORS HANDBOOK PAGE 7 OF 7<br />

ISSUE 3.0<br />

OCT 1997<br />

WRENCH INSTALLATION<br />

1. Slide the reaction post assembly to the far right of the reaction bar. This will allow the operator<br />

to index a ratchet wrench for insertion into the torque transducer.<br />

2. With the handle of the wrench running along the length of the rig, mount the torque wrench to<br />

be tested in the female square of the transducer.<br />

3. To adjust the reaction assembly slacken the clamp at the rear of the assembly. Move the post<br />

up and down to alter the height, and slide the assembly along the arm to adjust the lateral<br />

position.<br />

4. The ideal wrench orientation is horizontal with the bobbins reacting against the normal hand<br />

position, this is usually the centre of the wrench hand grip.<br />

NOTE:<br />

See drawing on page 5 for details.<br />

Wrench handle should be mounted under the wire strap for safe operation in horizontal or<br />

vertical operation.<br />

ITEMS OF NOTE<br />

1. The gear box makes movement in the output drive difficult to detect. Use the 'A' and 'B' arrows<br />

on the hand wheel and gearbox output as an indication.<br />

ie:- 'A' indicates direction to apply force.<br />

'B' indicates direction to release force.<br />

2. Always ensure the <strong>90°</strong> clamp is locked before loading the rig.<br />

3. In the case of a ratchet wrench, with push through square drives, it is important to ensure the<br />

square is operating on the correct side of the ratchet.<br />

4. When rotating the machine, ensure the transducer lead is not caught up in the mechanism.

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