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Digital Engineering Solutions<br />

<strong>debis</strong>-<strong>VAMOS</strong><br />

CAD application system<br />

for parameter driven<br />

tool design


The parameter driven design<br />

with <strong>debis</strong>-<strong>VAMOS</strong> allows time savings<br />

of up to 70% in tool design.<br />

In the process chain tooling the design of<br />

tools and dies is becoming a more and more<br />

strategic subject for cost and time reasons.<br />

Only efficient design methods lead to a<br />

considerable reduction in the time to market<br />

and thus to a cost reduction in tool and die<br />

design.<br />

According to our experience even the<br />

parameterization possibilities of the most<br />

sophisticated CAD systems find their limits<br />

here.<br />

Especially in the automotive industry<br />

<strong>debis</strong>-<strong>VAMOS</strong> is used for parameter<br />

driven design of tools and dies.<br />

Photos: upper and lower part<br />

of a progressive die<br />

(source: Volvo Car Components Corp.)<br />

With a parameter driven and solids oriented<br />

procedure <strong>debis</strong>-<strong>VAMOS</strong> facilitates quick<br />

design and modification of complex objects<br />

such as large dies used to manufacture car<br />

body panels in the automotive industry.<br />

By means of variation of already existing die<br />

designs <strong>debis</strong>-<strong>VAMOS</strong> in many cases helps<br />

to avoid completely new designs.


Design of variants<br />

instead of new design<br />

It is the principle of <strong>debis</strong>-<strong>VAMOS</strong> not to<br />

design a complex object, but to describe it<br />

via parameters. These definitions are provided<br />

by the system (e.g. for classes of dies).<br />

This allows considerable savings even for the<br />

first design with <strong>debis</strong>-<strong>VAMOS</strong>.<br />

The longer <strong>debis</strong>-<strong>VAMOS</strong> is applied, the more<br />

probable it is, that the designer will find a<br />

similar, already existing die, its variation allows<br />

him to circumvent a complete new design.<br />

Increase in quality<br />

by optimization of the<br />

die design<br />

With <strong>debis</strong>-<strong>VAMOS</strong> the designer is able to<br />

concentrate his know how completely on the<br />

definition of the numerical, geometrical or<br />

topological parameters. The actual modelling<br />

is done by the interpreter which reads the<br />

parameter description and generates the<br />

object automatically according to the<br />

parameter description.<br />

Thus the designer gains valuable time that<br />

he can use to analyse and optimize the quality<br />

of his solid model.<br />

Integrated data suitable<br />

for manufacturing<br />

The model designed with <strong>debis</strong>-<strong>VAMOS</strong><br />

contains, besides the complete geometrical<br />

description, which is free of redundancy, also<br />

additional information, e.g. for the<br />

manufacturing of the cast model, the NC<br />

treatment of the casting or the drawing up<br />

of the parts list. This allows a significantly<br />

more economical die manufacturing.<br />

Upper part of a single acting<br />

draw die<br />

Change into<br />

a double acting<br />

draw die<br />

Die with modified geometrical<br />

input parameters


Functionality<br />

Comprehensive<br />

parameterization<br />

possibilities<br />

<strong>debis</strong>-<strong>VAMOS</strong> offers comprehensive parameterization<br />

possibilities extending the<br />

standard range of functions of CAD systems.<br />

The primary input parameters for the<br />

design of large dies are:<br />

- part surface<br />

- part contour<br />

- tool type<br />

- press data<br />

<strong>debis</strong>-<strong>VAMOS</strong><br />

supports the design<br />

of different dies<br />

For the design of conventional dies, <strong>debis</strong>-<br />

<strong>VAMOS</strong>/ConvDieSolution includes application<br />

packages for draw, trim, flange and cam dies.<br />

<strong>debis</strong>-<strong>VAMOS</strong>/ConvDieSolution is used by<br />

leading car manufacturers. Those companies<br />

usually have a library of frequently used<br />

standard parts, which they also provide to<br />

their suppliers.<br />

For the design of progressive dies, we provide<br />

the module <strong>debis</strong>-<strong>VAMOS</strong>/ProgDieSolution,<br />

including a variety of standard parts in a<br />

generalized form.<br />

According to the same basic principles<br />

additional application packages based on<br />

<strong>debis</strong>-<strong>VAMOS</strong> can be created.<br />

Lower part of a progressive die<br />

with <strong>debis</strong>-<strong>VAMOS</strong> input panel<br />

for the definition<br />

Progressive die with selection panel<br />

for standard parts<br />

The same die with panel for the input<br />

of standard part parameters


Design Process<br />

<strong>debis</strong>-<strong>VAMOS</strong> provides<br />

a modular structure<br />

<strong>debis</strong>-<strong>VAMOS</strong> consists of a general kernel<br />

(<strong>VAMOS</strong> kernel) and application specific<br />

descriptions of the objects (<strong>VAMOS</strong> object<br />

structures).<br />

These application specific object structures<br />

may be designed either by the user or within<br />

the scope of a service project by experienced<br />

specialists in the <strong>debis</strong> Systemhaus.<br />

The analysis module within <strong>debis</strong>-<strong>VAMOS</strong><br />

analyses the finished design and generates the<br />

corresponding data for the manufacturing. These<br />

are for instance: pattern data, NC data or data<br />

for BOM.<br />

With the integration interface <strong>debis</strong>-<strong>VAMOS</strong>/<br />

EPI the user can integrate company specific<br />

additions (i.e. standard parts).<br />

For some car manufacturers the respective<br />

additional modules are already available.<br />

Software prerequisites:<br />

<strong>debis</strong>-<strong>VAMOS</strong> is available on UNIX platforms.<br />

For the required data base system ORACLE, we<br />

provide licenses that are embedded in <strong>debis</strong>-<br />

<strong>VAMOS</strong>. <strong>debis</strong>-<strong>VAMOS</strong> is based upon the CAD<br />

system CATIA.<br />

Applications<br />

Kernel<br />

CATIA<br />

Object Design via<br />

geometrical topological numerical<br />

Parameters<br />

Object Structure<br />

File in<br />

Data Model<br />

Evaluation<br />

by<br />

Interpreter<br />

Interpretation of the object structure,<br />

automatic calculation of the object<br />

Representation<br />

as<br />

SOLID Model<br />

Data<br />

base<br />

system<br />

ORACLE


Supported hardware<br />

<strong>debis</strong>-<strong>VAMOS</strong> is available for the following<br />

hardware platforms:<br />

IBM / AIX<br />

Hewlett Packard / HP-UX<br />

Silicon Graphics / IRIX<br />

Our service offering for<br />

<strong>debis</strong>-<strong>VAMOS</strong><br />

Hotline support<br />

Training and workshops<br />

Process consulting<br />

In Europe:<br />

T-Systems ITS GmbH<br />

Business Unit Digital Engineering Solutions<br />

Lademannbogen 21-23<br />

22339 Hamburg, Germany<br />

Telephone: ++49-40-5395-1178, Fax: -1604<br />

E-mail: Ronald.Kalf@t-systems.com<br />

In USA:<br />

T-Systems Inc.<br />

Auburn Hills, MI, USA 48326<br />

Telephone: 001-248-370-8729, Fax: -8771<br />

E-mail: TSALVA@t-systemsus.com<br />

www.c3pdm.com/cad_cam/products/vamos/<br />

A Company of the German Telekom<br />

<strong>debis</strong>-<strong>VAMOS</strong> has been developed in close<br />

cooperation with its users. The modules,<br />

therefore, have been streamlined to create<br />

maximum effectiveness for the end user.<br />

The <strong>debis</strong>-<strong>VAMOS</strong> team always strives to<br />

further develop the system to support the<br />

practical work on site in the best possible<br />

way.<br />

If you have questions or comments please<br />

contact our hotline:<br />

Phone: (++49) 711 972-3001<br />

Fax: (++49) 711 972-1715<br />

E-mail: <strong>debis</strong>-vamos@ t-systems.com<br />

2001, T-Systems ITS GmbH.<br />

All rights reser ved. AIX, CATIA , HP-UX, IRIX and Oracle<br />

are registered trademarks.

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