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December 2015 | #2<br />
<strong>Newsletter</strong><br />
06 Learning from the Airlines<br />
08 Preserving the assets for better days<br />
16 Putting Maersk Endurer to rest<br />
Get ready for the<br />
New Oil<br />
Reality<br />
Two faces of a harsh market:<br />
Maersk Guardian is stacked in<br />
Frederikshavn, while outstanding<br />
performance secures Maersk<br />
Discoverer a three-year contract<br />
extension with BP in Egypt.
QUARTERLY RECAP<br />
COST SAVINGS:<br />
Full throttle from<br />
the rig teams<br />
Photo: Maersk Drilling<br />
The Profit Optimisation Programme is well on track and is<br />
looking to exceed the expectations set for 2015 by 30%. So far<br />
in 2015 the lion’s share of effective cost reductions stems from<br />
operational savings. There are many contributing factors to<br />
this achievement. The new offshore compensation scheme is<br />
the single highest contributor so far, yet it is the sum of many<br />
initiatives and efforts – offshore as well as onshore – which<br />
brings the savings toll as high as this. “The recipe has been to<br />
turn every stone – both in relation to what we do and how we do<br />
it. There have been some good central initiatives such as riser<br />
management, NDT (Non Destructive Testing) reduction and a<br />
number of procurement initiatives. In addition to this I am proud<br />
to see the all hands on deck mindset in the rig teams challenging<br />
every dollar we spend”, explains Claus Bachmann, Deepwater<br />
Asset Manager.Other savings come from sourcing improvement<br />
towards suppliers, insurance optimisation, changed travel and<br />
training policies, HQ refit, fewer and less costly overhead projects<br />
and reduced use of external consultants.<br />
Maersk Viking’s first year<br />
Since the start of operations on 6 July last year, Maersk Viking<br />
has had an operational uptime of no less than 99%, and is<br />
currently one of the front-runners when it comes to Maersk<br />
Drilling’s consolidated rig KPI score. Maersk Viking started<br />
operations in the Gulf of Mexico last year on ExxonMobil’s Julia<br />
project. Maersk Viking and her crew have been delivering an<br />
outstanding performance ever since.<br />
Shorter skirts<br />
for the Giant<br />
Strong forces had managed to twist and bend<br />
some of the inner and outer skirts – ‘spudcans’ in<br />
oil-industry lingo – on one of Mærsk Giant’s ‘feet’.<br />
“During a routine inspection of the two aft<br />
spudcans during the voyage from Norway to<br />
Nini in the Danish sector, we discovered that we<br />
were unable to empty the water out of one of the<br />
spudcans,” explains Harsh Environment jack-up<br />
Asset Manager Per Gobel.<br />
After a yard stay near Rotterdam, Mærsk<br />
Giant is now on assignment in the Danish sector<br />
of the North Sea, where she is working for Danish<br />
energy utility DONG Energy on the Nini and Siri<br />
fields for 150 days .<br />
Photo: Maersk Drilling<br />
Maersk Discoverer<br />
takes the lead in Egypt<br />
Maersk Drilling has been awarded a three-year contract extension<br />
for the ultra-deepwater semi-submersible Maersk Discoverer<br />
with oil major BP.<br />
This means that Maersk Discoverer will be working offshore<br />
Egypt until August 2019. In a difficult marketplace with very few<br />
fixtures, this contract extension is a remarkable achievement<br />
which Unit Director Thomas Falk attributes to the successful<br />
collaboration between BP and Maersk Drilling and the impressive<br />
operational results achieved with the Atoll well and the West Nile<br />
Delta drilling programme.<br />
2 Maersk Drilling <strong>Newsletter</strong> 02·2015
WORDS FROM THE CEO<br />
Social media<br />
Photo courtesy of Henrik Dalgaard Larsen<br />
Photo courtesy of Clet John Penney<br />
Photo courtesy of Henrik Sonne<br />
Video courtesy of Preben Nielsen/E-frame<br />
We have yet again received a lot of great<br />
stories and pictures. Thanks to all of our<br />
Maersk Drilling employees and followers,<br />
across our social media channels for<br />
contributing. Remember to share your<br />
offshore moments with the rest of us,<br />
by simply tagging them #maerskdrilling<br />
on Instagram or by sending a personal<br />
message on Facebook.<br />
A captain signing off. Enjoy the retirement<br />
Peter Mason and thank you for all the<br />
good years. #MaerskValiant #Offshore<br />
#SigningOff #Retirement #ThanksForAll<br />
Thunderstorm crossing paths with Maersk<br />
Voyager. #MaerskVoyager #Thunderstorm<br />
#Drillship #Ghana #OffshoreLife<br />
Crewmember heading for Maersk Integrator.<br />
#MaerskIntegrator #OffshoreLife<br />
#NorthSea #SunnyDay #Crew<br />
Video time-lapse of Maersk Guardian<br />
arriving in Frederikshavn, Denmark.<br />
#MaerskGuardian #BackInDenmark<br />
#Frederikshavn #OffshoreLife<br />
Follow us on social media:<br />
facebook.com/maerskdrilling<br />
Instagram.com/maerskdrilling<br />
linkedin.com/company/maerskdrilling<br />
twitter.com/maerskdrilling<br />
Claus V. Hemmingsen,<br />
CEO of Maersk Drilling,<br />
Member of the APMM<br />
Group Executive Board<br />
FOCUS ON<br />
REMAINING<br />
COMPETITIVE<br />
In November, Maersk Drilling announced the third<br />
quarter result for 2015. Strong safety and operational<br />
performance and good progress on our profit optimisation<br />
programme are the drivers behind a satisfactory<br />
result. Achievements that we can all be proud off.<br />
For a long time the many, long contracts we signed<br />
in a booming market, when the oil price was high, have<br />
enabled us to maintain a satisfactory profitability.<br />
However, the new oil reality with over-supply of rigs<br />
and a very low demand is starting to show – also for<br />
Maersk Drilling. We have 11 rigs that either need to be<br />
re-negotiated in 2016 by extensions, as we cannot expect<br />
options to be declared, or need to have new contracts<br />
secured. Under the current conditions we must expect<br />
increased idle time due to the market downturn.<br />
The only way to navigate the challenging market is to<br />
focus on our operational excellence, watch our costs and<br />
keep our customers satisfied. This means high uptime<br />
and zero incidents. We cannot control the market, but we<br />
can control how we operate. We need to stay calm and<br />
finish strong. We have seen excellent performance so far<br />
in 2015, and we need to sustain this. Then we will ensure<br />
a foundation for our business that paves the way for<br />
new contracts and employment for our rigs in this fierce<br />
competition.<br />
In this edition, we have packed the <strong>Newsletter</strong> with<br />
stories that focus on some of the challenges the new<br />
oil reality throws at us. We followed Maersk Endurer on<br />
her last journey for recycling. Furthermore, we took an<br />
in-depth look at how yard stays can be optimised and<br />
thereby deliver a solid contribution to our cost efficiency<br />
programme and we investigated how the stacking of<br />
Maersk Guardian was planned and implemented. Finally,<br />
you can find out what a “fairing” is.<br />
Enjoy your reading, and stay focused, stay safe!<br />
Maersk Drilling <strong>Newsletter</strong> 02·2015<br />
3
A<br />
major milestone has been reached<br />
with the clean-up and testing of the<br />
first three Martin Linge oil wells in<br />
the North Sea.<br />
Between August 2014 and September<br />
2018, Maersk Intrepid is on contract with<br />
oil major Total. Intrepid is assigned to<br />
explore the vast Martin Linge field in the<br />
Norwegian part of the North Sea – an oil<br />
and gas discovery that was made in 1975.<br />
The clean-up of the wells represents the<br />
first production testing of the Frigg reservoir,<br />
which is part of the Martin Linge field. It will<br />
give an indication of the potential production<br />
rate of the wells when the field comes on<br />
stream in 2018.<br />
A clean-up means the activity to flow the<br />
well. This is achieved by removing any drilling<br />
fluid left in the hole and to have the well<br />
column filled by pure crude oil which will<br />
be heading back to the surface. The well is<br />
flowed through a complex well test system<br />
consisting of a choke manifold and separators.<br />
The oil and gas produced is lead to the<br />
rig burner booms in order to determine the<br />
flow potential of the well.<br />
The three oil wells have long horizontal<br />
drains into the reservoir. The Frigg oil<br />
reservoir is situated 1750 metres below sea<br />
level, and the longest horizontal drain is at a<br />
depth of almost 2000 metres.<br />
The Martin Linge field in the North Sea<br />
is situated at a water depth of 115 metres.<br />
The field is a highly complex, high-pressure<br />
area, consisting of an oil reservoir located<br />
at 2000 metres depth and a sizeable gas<br />
reservoir at 4000 metres depth.<br />
Photo: Woldcam/Total E&P Norge<br />
Milestone<br />
Reached<br />
in the North Sea<br />
Maersk Intrepid is exploring<br />
the promising Martin Linge<br />
oil field, 42 kilometres west<br />
of the Norwegian coast.<br />
By Nicolai Ostergaard<br />
4 Maersk Drilling <strong>Newsletter</strong> 02·2015
Maersk Drilling <strong>Newsletter</strong> 02·2015<br />
5
The replacement of all four cylinders on the port side<br />
crane on Mærsk Deliverer was a complex task. Each<br />
cylinder weighing up to 13 tons. On the picture, one<br />
of the rigging teams has just removed the<br />
last cylinder pin, and they are now<br />
preparing to lower down the<br />
cylinder to deck.<br />
Learning from the<br />
AIRLINES<br />
How to shorten the most expensive yard stays as much as possible?<br />
Perhaps the airline industry can provide part of the answer.<br />
By Nicolai Ostergaard<br />
In the quest for fewer and more efficient<br />
yard stays, Maersk Drilling<br />
is looking to the airline industry<br />
for inspiration.<br />
“Pushed back by fierce competition,<br />
the legacy carriers had to rethink<br />
their maintenance programs quite<br />
radically. They’ve achieved some<br />
spectacular results, and they’ve managed<br />
to do so without compromising<br />
safety. I think we can learn a lot from<br />
what they’ve done,” says Head of Fleet<br />
Maintenance Mangement, Deep & Mid<br />
Water, Morten Moller Pedersen.<br />
In the deep-water segment, he is<br />
aiming for a future that features a<br />
much-reduced need for yard stays<br />
even for the most sophisticated floaters.<br />
And the current model, which<br />
involves comprehensive five-yearly<br />
overhauls, is definitely on its way out<br />
and into the history books.<br />
Instead, the department will<br />
establish a rolling maintenance<br />
schedule for the Deep & Mid Water<br />
fleet. In short: there will be a smooth<br />
flow of maintenance work during the<br />
year, some of which will involve some<br />
limited but planned interruptions in<br />
operations.<br />
Go Away!<br />
Program manager Preben Bostrom is<br />
in charge of the project. He is trying<br />
to figure out the options for reducing<br />
the most comprehensive and most<br />
expensive yard stays as much as possible<br />
without compromising safety<br />
performance and uptime. With that in<br />
mind, it should be easy to guess what<br />
the name of the project – Project Go-<br />
Away! – refers to.<br />
“In the wake of falling oil prices, we<br />
simply cannot afford the usual way<br />
of doing things. To be blunt, we want<br />
those yard stays to go away.”<br />
Traditionally, a rig is taken out of<br />
service every five years for a major<br />
overhaul. Such an overhaul can involve<br />
a workforce of up to 800 people<br />
who actually disassemble the entire<br />
rig, replace a huge number of parts,<br />
and then put the complete structure<br />
together again.<br />
“Naturally, this costs a lot of<br />
money, and the rig sits idle for several<br />
months. We want to do away with<br />
this approach,” says Morten Moller<br />
Pedersen.<br />
But what have the airline companies<br />
actually achieved?<br />
In the old days, an aircraft was<br />
routinely taken out of service for several<br />
months for a complete overhaul.<br />
It doesn’t work that way any more.<br />
Today, an aircraft typically follows<br />
a so-called rolling maintenance programme<br />
in which recurring overhauls<br />
and the ongoing replacement of key<br />
components happen in lesser chunks.<br />
Typically, the job is done at night, and<br />
the aircraft is ready for takeoff the<br />
next morning.<br />
“The rolling maintenance programme<br />
ensures the best possible use<br />
of the equipment, and we’re aiming<br />
for the same process here at Maersk<br />
Drilling. Both the airline industry and<br />
the drilling industry are asset-heavy<br />
industries that are characterised by<br />
fierce competition,” says Morten.<br />
6 Maersk Drilling <strong>Newsletter</strong> 02·2015
Photo: Maersk Drilling<br />
The rolling main tenance<br />
program me ensures the best<br />
possible use of the equipment,<br />
and we’re aiming for the same<br />
process here at Maersk Drilling.<br />
MORTEN MOLLER PEDERSEN<br />
Unit Director:<br />
We can<br />
reduce the<br />
yard stays<br />
considerably<br />
Q & A with Peter Dansen,<br />
Unit Director,<br />
Maersk Viking LLC<br />
He admits that the whole idea represents<br />
a paradigm shift in a company<br />
that is accustomed to regarding the<br />
five-yearly overhaul as the chief focus<br />
of the maintenance side of things.<br />
But there is no escaping the financial<br />
realities.<br />
“We are in dire need of a change<br />
of culture. The company needs to<br />
rethink its maintenance set-up<br />
and align it with the new business<br />
environment. It’s as simple as that,”<br />
explains Morten.<br />
However, everything exacts its<br />
cost. And according to Morten Moller<br />
Pedersen, the rolling maintenance<br />
programme has both its pros and its<br />
cons.<br />
The flip side of the coin revolves<br />
around risk-taking.<br />
“The rolling maintenance programme<br />
implies that we need to be<br />
less risk-averse and increase our<br />
appetite for taking risks.”<br />
What does that mean?<br />
“The five-year overhaul enables us<br />
to examine every single component.<br />
We won’t be able to do that anymore.<br />
Therefore, we have to live with the<br />
risk that something will break down<br />
and will have to be repaired on site. Of<br />
course, we’ll do everything we can to<br />
maintain the equipment properly.<br />
The Go-Away Project<br />
Maersk Drilling is forced to change<br />
the current yard stay setup and<br />
mind-set in order to succeed in the<br />
long run.<br />
In five years’ time the company<br />
will see a new peak of potential<br />
yard stays when the drillships<br />
are due for five year overhaul and<br />
the semi-subs are due for their<br />
ten year survey. The impact can<br />
be significantly reduced if we<br />
think smarter, collaborate across<br />
This doesn’t sound like every unit<br />
director’s dream?<br />
“On the contrary, we’re going to have<br />
to change our procedures if we want to<br />
survive in this harsh business environment.<br />
This will further empower the<br />
Unit Directors and enable them to take<br />
greater ownership of the equipment<br />
during its entire lifecycle. But I want to<br />
stress that the new scheme will demand<br />
a huge effort from all the departments in<br />
the organization. Planning and executing<br />
maintenance work will become an<br />
ongoing process, and this will call for<br />
much deeper collaboration between our<br />
departments so that we can utilise all the<br />
strengths and combined knowledge we<br />
have in-house.”<br />
Does this really mean that the traditional<br />
once-every-five-years overhaul<br />
is about to be phased out?<br />
“Yes – at least for the most advanced rigs<br />
in the fleet, the five-yearly overhaul will be<br />
phased out. For our new drillships, we’re<br />
planning a period of 10 years before the<br />
first quayside overhaul. Until then, we’ll do<br />
the prescribed maintenance on-site.”<br />
How much money is the company<br />
going to be able to save with the new<br />
maintenance scheme?<br />
“Our goal is to achieve a cash-flow saving<br />
of at least 25 per cent”.<br />
all departments and work as one<br />
team to ensure that we act with<br />
Constant Care.<br />
The “Go-Away” Project aims at<br />
improve our long term planning<br />
and optimize the 5 year maintenance<br />
and overhauls and thereby<br />
reduce time spent at a yard stay –<br />
or completely eliminating the need<br />
to take the rigs to a yard.<br />
The goal is to achieve a cash-flow<br />
saving of at least 25 %.<br />
9Aren’t you afraid that this<br />
enhanced continuous focus<br />
on maintenance issues (instead of<br />
leaving these issues until the fiveyearly<br />
overhaul) will take its toll, for<br />
instance in terms of lower efficiency,<br />
decreased uptime, significant disruption<br />
of daily operations etc.?<br />
@<br />
Every change comes with risk.<br />
When it is mitigated well, the<br />
risk could drop below our acceptance<br />
level. I’m not concerned that looking<br />
at maintenance from the perspective<br />
of greater efficiency will jeopardize our<br />
focus on uptime. Some of our competitors<br />
are already avoiding yard stays to a<br />
large extent. I’m not worried that doing<br />
the maintenance differently will reduce<br />
uptime. Actually doing the required<br />
maintenance is what matters.<br />
9In your opinion, and from the<br />
operational angle, what should<br />
headquarters be aware of in this process<br />
if they want to make sure that<br />
this process turns out successfully?<br />
@<br />
Everything stands and falls on<br />
executing only the required<br />
maintenance. A suitable maintenance<br />
system purged of all ‘above-andbeyond’<br />
maintenance allows you to do<br />
more with the same or less people. Big<br />
on-board maintenance projects which<br />
involve large equipment need to be<br />
prepared for properly, so that they can<br />
be executed efficiently offshore.<br />
9What do you see as the most<br />
significant obstacles in this<br />
process?<br />
@<br />
The time required on the critical<br />
path to do the maintenance on<br />
some of the equipment. A greater risk<br />
of injury, because more out-of-theordinary<br />
work will be done offshore.<br />
A lot of effort is required to ensure<br />
the necessary level of competency<br />
and spare parts that are going to be<br />
needed for conducting out-of-theordinary<br />
maintenance offshore.<br />
9Isn’t it precisely a nightmare<br />
for a Unit Director to become<br />
part of a future where there is an<br />
increased level of risk because the<br />
five-yearly major overhaul has been<br />
cancelled?<br />
@<br />
It’s important to understand the<br />
added risk so that we can mitigate<br />
it. 60 days in a yard is also costly.<br />
Maersk Drilling <strong>Newsletter</strong> 02·2015<br />
7
Preserving<br />
the assets for<br />
better days<br />
Photo: Preben Nielsen, E-frame<br />
Rig stacking has for more than a decade been a rare<br />
phenomenon in the oil industry. With oil prices now at a much<br />
lower level than they have been, that is about to change.<br />
By Nicolai Ostergaard<br />
It is clear<br />
that our rigs<br />
are going to<br />
expe rience<br />
more idle days<br />
in 2016 than<br />
we’ve seen in<br />
the recent past.<br />
MORTEN PILNOV,<br />
HEAD OF GLOBAL SALES<br />
When Maersk Guardian was towed<br />
into Frederikshavn’s harbour on September<br />
21, 2015, it made headlines in<br />
the local media: it was the first time<br />
the maritime capital of Northern<br />
Jutland had had to make space for the<br />
stacking of a rig.<br />
But what has happened since<br />
then?<br />
Assistant Asset Manager Bram<br />
Nabuurs has been in charge of the<br />
working group assigned to prepare<br />
for the stacking of Maersk Guardian<br />
and carry it out.<br />
“Within five days<br />
of arriving in Frederikshavn,<br />
we were<br />
down to our planned<br />
manning level of six<br />
people,” explains<br />
Bram Nabuurs.<br />
The last crew<br />
members on Maersk<br />
Guardian have now<br />
been assigned to preserve<br />
the equipment<br />
aboard the rig. They<br />
maintain the critical<br />
operational equipment<br />
and operate it<br />
periodically, running<br />
the drawworks, top<br />
drive, engines and mud pumps in<br />
order to keep the equipment in good<br />
condition.<br />
“The crew members are in charge<br />
of keeping the rig on a reduced-maintenance<br />
regimen because of the lower<br />
operating hours, as well as critically<br />
assessing and reducing the tasks on<br />
the maintenance to-do list wherever<br />
that’s both possible and appropriate,”<br />
says Bram Nabuurs.<br />
More idle days<br />
With up to 11 rigs coming off contract<br />
in 2016, and in view of a bleak business<br />
environment in which rig demand is<br />
dropping, here at Maersk Drilling we<br />
need to be prepared for the likelihood<br />
that not all our rigs will go on a new<br />
contract as soon as their old one runs<br />
out. This is the message from Head of<br />
Global Sales Morten Pilnov.<br />
“It is clear that our rigs are going<br />
to experience more idle days in 2016<br />
than we’ve seen in the recent past,”<br />
he says.<br />
Maersk Guardian is not the only<br />
rig being stacked at the moment.<br />
In Singapore, Maersk Convincer is<br />
preparing for what – hopefully – will<br />
only be a short period of stacking. Towards<br />
the end of December, Maersk<br />
Developer will likely run off contract<br />
and will arrive in Houston, where it<br />
will be stacked until a new contract<br />
is signed.<br />
Prior to a rig running off contract<br />
with no new assignment in sight, the<br />
relevant department – Asset team,<br />
Commercial, Technical Organization<br />
and Finance – will come up with a<br />
plan for how to stack it most efficiently,<br />
taking into account the market<br />
outlook for the rig in question and its<br />
probable next assignment.<br />
Please explain the procedure: does<br />
Maersk Drilling automatically send<br />
an idle rig for stacking if it doesn’t<br />
get a new contract within a certain<br />
time frame?<br />
“When a rig runs off contract, we follow<br />
the process in SIRIUS and consider<br />
how likely it is that the rig will get a<br />
new contract within a certain span of<br />
time. During this process we will typically<br />
establish some milestones – in<br />
other words, potential contracts that<br />
the rig will try to achieve. These are<br />
windows of opportunity – a chance<br />
to win a new contract. If the process<br />
turns out successfully, the rig will get a<br />
new contract,” explains Morten Pilnov.<br />
He continues:<br />
“If all these possibilities fail, we’ll<br />
start to consider outright stacking.<br />
We always begin with so-called utility<br />
stacking. This means that the rig is<br />
stacked while it is fully functional and<br />
ready to leave for a new contract on<br />
short notice. So, how far we proceed<br />
from idle days to outright stacking<br />
depends on the market potential for a<br />
new contract in the near future.”<br />
High contract coverage<br />
What is the most positive thing you<br />
can say about our position in this<br />
bleak business environment?<br />
“If we compare ourselves with<br />
our competitors, we are blessed with<br />
relatively high contract coverage for<br />
2016 and 2017. This is immensely<br />
significant for us, because it gives us<br />
an important foundation for getting<br />
through a period of oversupply and<br />
very low day rates,” says Morten<br />
Pilnov.<br />
8 Maersk Drilling <strong>Newsletter</strong> 02·2015
“Of course, everyone would like the<br />
day rates to return to where they used<br />
to be in the good old days, but that’s not<br />
going to happen in the short or medium<br />
term. This industry has been in an<br />
upturn for so many years that many<br />
people have forgotten a basic fact: this<br />
is a cyclical business. We’ve just been in<br />
an upturn for many years. Now we have<br />
to prepare for a couple of difficult years<br />
before things start to improve.”<br />
We tend to call it lukewarm<br />
stacking. We maintain<br />
minimum manning<br />
without jeopardizing the<br />
rig’s ability to get back into<br />
operation swiftly when<br />
she gets a new contract.<br />
BRAM NABUURS, ASSISTANT ASSET MANAGER<br />
Lukewarm stacking<br />
In Frederikshavn, the remaining crew<br />
members of Maersk Guardian are not<br />
living on the rig any more, but staying<br />
at a local hotel. This allows the rig to be<br />
connected to shore-based power, bringing<br />
its fuel consumption down to a bare<br />
minimum.<br />
According to Bram Nabuurs, the<br />
remaining crew is very proactive and<br />
finds its motivation in reducing the cost<br />
of the daily operations on the rig – for<br />
instance, by using the waste heat from<br />
the engines to warm the interior of the<br />
rig when the engines are running.<br />
Then there is the question concerning<br />
the mode of stacking. Should we be<br />
thinking in terms of cold or warm stacking<br />
in the case of Maersk Guardian?<br />
“We tend to call it lukewarm stacking.<br />
We maintain minimum manning<br />
without jeopardizing the rig’s ability to<br />
get back into operation swiftly when<br />
she gets a new contract,” explains Bram.<br />
He continues:<br />
“This lukewarm mode of stacking<br />
means we can bring the rig back to full<br />
operational mode within eight weeks<br />
once we get the necessary resources.”<br />
Quick return<br />
He adds that the process of making the<br />
Maersk Guardian fully operational does<br />
not depend solely on the technical state<br />
of the rig. It also relies heavily on the crew<br />
being available, as the Guardian’s crew<br />
members are scattered all around the<br />
world. Most of them are working on other<br />
rigs in the company, though some have<br />
inevitably had to leave the company.<br />
So how long is it viable to keep the<br />
Maersk Guardian in a lukewarm<br />
stacking mode?<br />
“This mode of stacking will enable us to<br />
react swiftly to any market development<br />
at a relatively low cost to the company.<br />
This pushes the discussion about the<br />
viability of stacking our rigs in the direction<br />
it needs to go: what opportunities<br />
do our customers have, and how do we<br />
jointly ensure that these opportunities<br />
are turned into awarded contracts.”<br />
Maersk Drilling <strong>Newsletter</strong> 02·2015<br />
9
WHAT IS IT?<br />
Riser pipe<br />
Fairing<br />
Fairings are attached<br />
to the drilling riser to<br />
suppress vortex induced<br />
vibrations of the riser.<br />
Fighting strong<br />
currents with<br />
FAIRINGS<br />
What are fairings?<br />
Fairings are structures that are used to suppress<br />
and reduce drag- and vortex-induced<br />
vibration (VIV) around a drilling riser.<br />
Where are fairings being used?<br />
They are being used all over the offshoresector<br />
where strong currents are posing<br />
a risk to the stability of the drilling riser.<br />
As such it is not a new technology, but it<br />
becomes more and more advanced.<br />
What does a fairing protect against?<br />
There are strong currents in the waters<br />
off, for instance, Africa and South America.<br />
When the riser pipe is placed in a<br />
strong current, it may begin to vibrate.<br />
Fairings are placed on the pipe from near<br />
the surface down to a depth determined by<br />
calculation.<br />
How does a fairing work?<br />
A fairing is basically a wing-shaped plastic<br />
element or set of elements which is at-<br />
10 Maersk Drilling <strong>Newsletter</strong> 02·2015
Photos: VIV Solutions<br />
When the riser pipe is placed<br />
in a strong current, it may<br />
begin to vibrate. Fairings are<br />
placed on the pipe from near<br />
the surface down to a depth<br />
determined by calculation (left<br />
side of illustration). After a certain<br />
depth, currents drop to one<br />
knot or less – a safe speed.<br />
The fairings are<br />
attached to the<br />
outside of the<br />
drilling riser,<br />
piece by piece.<br />
Fairings are<br />
designed to freely<br />
weathervane<br />
around the riser<br />
string.<br />
STRONG<br />
OCEAN<br />
CURRENT<br />
tached to the outside of the drilling riser,<br />
piece by piece. The fairing system consists<br />
of two main components: the fairing and<br />
the load-bearing collars. These components<br />
are installed on the drilling riser over the<br />
buoyancy modules, and are removable.<br />
Fairings are designed to freely weathervane<br />
around the riser string, which makes them<br />
self-adjusting in response to any change in<br />
the direction of the current.<br />
What would happen if the fairings were<br />
not installed?<br />
The inability to suppress VIV may cause<br />
increased fatigue damage to particular riser<br />
joints and the wellhead, and will lead to<br />
increased riser drag forces being present in<br />
strong-current environments. Under certain<br />
conditions, the absence of fairings could<br />
lead to reduced uptime and require higher<br />
thruster utilization, thereby potentially<br />
reducing the profitability of the rig.<br />
Maersk Drilling <strong>Newsletter</strong> 02·2015<br />
11
INTERIM RESULT Q3 2015<br />
FIGHTING BACK IN A BLEAK MARKET<br />
Focusing on remaining<br />
competitive despite the downturn<br />
Maersk Drilling increased the underlying profit by 46<br />
percent to USD 172 million and is focusing on remaining<br />
competitive despite the downturn by reducing the cost<br />
base and securing a strong contract backlog.<br />
Maersk Drilling maintains the expectation of a significantly<br />
higher underlying result for 2015 than in 2014<br />
(USD 471m) due to more rigs in operation, high forward<br />
contract coverage as well as impact from the initiated<br />
cost reduction and efficiency enhancement programme,<br />
which in Q3 2015 delivered a saving of more than 10%<br />
compared to Q3 2014.<br />
INCREASING REVENUE<br />
Financial performance, USDm<br />
800<br />
ROIC BELOW Q3 2014<br />
Financial performance, percentage<br />
50%<br />
600<br />
525<br />
646<br />
40%<br />
44,0%<br />
36,8%<br />
30%<br />
400<br />
20%<br />
200<br />
192 184<br />
10%<br />
10,7% 9,0%<br />
0<br />
Revenue<br />
NOPAT<br />
0%<br />
EBIT-margin<br />
ROIC<br />
Q3 2014 Q3 2015<br />
Q3 2014 Q3 2015<br />
STRONG REVENUE BACKLOG<br />
Revenue backlog by year, end Q3 2015, USDbn<br />
MOST UNITS FACING CHALLENGES IN Q3<br />
Underlying profit by activity<br />
2,0<br />
700<br />
600<br />
685<br />
Financial highlights (USDm)<br />
1,5<br />
500<br />
400<br />
1,0<br />
0,5<br />
0,0<br />
RoY 2015 2016 2017 2018 2019+<br />
300<br />
200<br />
100<br />
0<br />
243<br />
Maersk<br />
Line<br />
224<br />
32<br />
Maersk<br />
Oil<br />
Q3 2014 Q3 2015<br />
201<br />
175<br />
APM<br />
Terminals<br />
118<br />
172<br />
Maersk<br />
Drilling<br />
79<br />
44<br />
APM<br />
Shipping<br />
Services<br />
12 Maersk Drilling <strong>Newsletter</strong> 02·2015
MARKET INSIDE<br />
NEW CONTRACTS WORTH<br />
USD 1,1BN DURING Q3 2015<br />
Maersk Resilient<br />
CUSTOMER:<br />
Maersk Oil<br />
COUNTRY:<br />
Denmark<br />
CONTRACT VALUE:<br />
110m USD<br />
DURATION:<br />
3 years<br />
A Historic Level of<br />
Scrapping Activity<br />
Rebalancing the<br />
By Timothy Shoup ,<br />
global rig market<br />
Strategy and stakeholder Relations<br />
will require the<br />
highest level of rig scrapping activity in history.<br />
Mærsk innovator<br />
CUSTOMER:<br />
ConocoPhilips<br />
COUNTRY:<br />
Norway<br />
CONTRACT VALUE:<br />
142m USD<br />
DURATION:<br />
16 months<br />
Global Scrapping Cycles (1980-2015YTD)<br />
Rigs scrapped<br />
40<br />
35<br />
30<br />
25<br />
20<br />
Oil prise (USD/bbl)<br />
$120<br />
$100<br />
$80<br />
$60<br />
Maersk Resolve<br />
CUSTOMER:<br />
DONG Energy<br />
COUNTRY:<br />
Denmark<br />
CONTRACT VALUE:<br />
28m USD<br />
DURATION:<br />
250 days<br />
Mærsk Giant<br />
CUSTOMER:<br />
DONG Energy<br />
COUNTRY:<br />
Denmark<br />
CONTRACT VALUE:<br />
16m USD<br />
DURATION:<br />
150 days<br />
Heydar Aliyev<br />
CUSTOMER:<br />
BP<br />
COUNTRY:<br />
Azerbaijan<br />
CONTRACT VALUE:<br />
523m USD<br />
DURATION:<br />
5 years<br />
Maersk Discoverer<br />
CUSTOMER:<br />
BP<br />
COUNTRY:<br />
Egypt<br />
CONTRACT VALUE:<br />
Undisclosed<br />
DURATION:<br />
3 years<br />
15<br />
10<br />
5<br />
0<br />
1980<br />
1981<br />
1982<br />
1983<br />
1984<br />
1985<br />
1986<br />
1987<br />
1988<br />
1989<br />
1990<br />
1991<br />
1992<br />
1993<br />
1994<br />
1995<br />
1996<br />
1997<br />
1998<br />
1999<br />
2000<br />
2001<br />
2002<br />
2003<br />
2004<br />
2005<br />
2006<br />
2007<br />
2008<br />
2009<br />
2010<br />
2011<br />
2012<br />
2013<br />
2014<br />
2015<br />
Jack-ups Floaters Oil price (USD/bbl)<br />
Source: IHS Petrodata; Thomson Reuters; BP Statistical Review of World Energy 2013<br />
Global oil market downturn continues<br />
The global oil market continues to struggle under significant structural challenges.<br />
Oil is still trading around $50 per barrel, and oversupply in the oil market<br />
is expected to continue until late 2016 or even beyond. Oil companies are focused<br />
on reducing all types of costs, including capital spending on offshore drilling.<br />
Consequently, global offshore drilling rig utilization levels and day rates have<br />
plunged precipitously.<br />
Offshore drillers responding by scrapping<br />
As the market is expected to continue to deteriorate, offshore drillers are responding<br />
with the highest level of scrapping activity in history. Since mid-2014,<br />
offshore drillers have retired 42 floaters and 13 jack-ups. The majority of retirements<br />
during this time period have been over 30 years old.<br />
Scrapping cycle is just beginning<br />
Currently, a significant part of the global rig fleet remains over 30 years old, including<br />
42% of jack-ups and 26% of floaters. With continued downward pressure<br />
on oil prices, capital spending, day rates, and utilization levels, in addition to the<br />
high, still-to-be-delivered number of newbuild orders, further scrapping activity<br />
is required to reduce the large number of older drilling rigs still operating in the<br />
market.<br />
Rebalancing needs more than scrapping alone<br />
While an accelerated scrapping cycle over the next couple years will help bring<br />
balance to the market over the long-run, it will not solve the complex pressures<br />
of the short-term environment and the continued rig supply-demand imbalance.<br />
The lower-for-longer oil price environment means that returning the market<br />
to balance will require an unprecedented level of industry discipline with respect<br />
to both cost & efficiency initiatives as well as fleet size, age, and composition.<br />
$40<br />
$20<br />
$0<br />
Maersk Drilling <strong>Newsletter</strong> 02·2015<br />
13
DECOMMISSIONING<br />
Rig manager Rafal Iwanowski’s<br />
job description suddenly took<br />
a 180-degree turn, when he<br />
was asked to prepare Maersk<br />
Endurer for decommissioning.<br />
It was a case of learning by doing.<br />
An unexpected<br />
CHALLENGE<br />
By Nicolai Ostergaard<br />
Photo: Nikolaj Thaning Rentzmann<br />
14 Maersk Drilling <strong>Newsletter</strong> 02·2015
One consequence of falling oil<br />
prices is that decommissioning<br />
has become a new reality<br />
in the oil industry.<br />
Rafal Iwanowski was among the<br />
first to experience the precipitous<br />
change from ‘the good old days’ to<br />
today’s ultra-harsh oil reality.<br />
Two years after starting a new<br />
assignment as rig manager on<br />
Maersk Endurer, overnight Rafal<br />
Iwanowski found himself dealing<br />
with an unexpected task: to prepare<br />
the rig for decommissioning!<br />
“My job description suddenly<br />
took a 180-degree turn,” says Rafal.<br />
“In 2014 I was in charge of the<br />
challenging process of turning Maersk<br />
Endurer into a highly effective<br />
oil rig. In 2015 the<br />
aim was quite<br />
the opposite: to<br />
close it down and<br />
prepare it for decommissioning.”<br />
“It was a peculiar<br />
situation.<br />
As the new rig<br />
manager on Maersk<br />
Endurer, I had<br />
fought hard to<br />
improve the rig’s<br />
performance.<br />
Now, suddenly,<br />
I was in charge<br />
of preparing the<br />
rig for recycling,”<br />
Rafal explains.<br />
In good<br />
shape<br />
Rafal Iwanowski<br />
and his team had<br />
managed to get<br />
the Endurer into good shape during<br />
2013/2014, following years of<br />
minimum-level maintenance prior<br />
to the rig’s arrival off Cameroon,<br />
plus a period of poor performance:<br />
under his leadership, the annual<br />
overall KPI score leapt from 13 per<br />
cent in 2013 to well above 70 per<br />
cent in 2014.<br />
But now Rafal Iwanowski found<br />
himself rapidly confronted with<br />
unprecedented challenges.<br />
In the history of Maersk Drilling,<br />
the company had never sent a<br />
rig or drillship to the scrapyard.<br />
“So naturally there was no-one<br />
in the organization to call on for<br />
the relevant contingency plan. Add<br />
in the fact that we were situated<br />
in Cameroon, where routine tasks<br />
could suddenly turn complicated. It<br />
was a case of learning by doing.”<br />
One daunting task was to identify<br />
those components which were<br />
suitable for reuse or resale.<br />
“Soon we were confronted with<br />
multiple challenges. Much to our<br />
surprise, we discovered that it was<br />
almost impossible to buy containers<br />
for the components we wanted<br />
to keep. Despite the assistance<br />
we had from APM Terminals and<br />
Maersk Line,<br />
we were actually<br />
only able<br />
In 2014 I was in<br />
charge of the<br />
challenging process<br />
of turning<br />
Maersk Endurer<br />
into a highly<br />
effective oil rig.<br />
In 2015 the aim<br />
was quite the opposite:<br />
to close it<br />
down and prepare<br />
it for decommissioning.<br />
to buy seven<br />
containers out<br />
of the nearly<br />
30 units we<br />
needed. It was<br />
so complicated<br />
that we ended<br />
up renting the<br />
rest, just to<br />
bring the process<br />
to an end,”<br />
says Rafal.<br />
Heavy<br />
Congestion<br />
The next problem<br />
cropped<br />
up in the<br />
harbour of the<br />
Douala container<br />
terminal<br />
in Cameroon.<br />
The terminal is heavily congested,<br />
which meant the team was unable<br />
to ship out the containers packed<br />
with equipment and spare parts<br />
from Endurer.<br />
In fact, some of the equipment is<br />
still in Cameroon awaiting a vessel<br />
departure that has already been<br />
postponed several times.<br />
On top of that, time pressure<br />
was an important factor.<br />
Endurer had to bring the valuable<br />
components of the rig onshore<br />
Photo: Sea2cradle<br />
before the arrival of the heavy-lift<br />
vessel assigned to take Maersk Endurer<br />
on its final voyage. The team<br />
had approximately one month to<br />
execute the scope of the removal<br />
procedures, which was a huge logistical<br />
task.<br />
Preparing for Nini and Siri<br />
“Among the things we’ve kept are<br />
the high-pressure valves, fishing<br />
and handling equipment, tubulars,<br />
and of course the top drive and the<br />
two BOP stacks. Overall, we secured<br />
equipment worth USD 9m before<br />
Endurer left for China,” explains<br />
Rafal Iwanowski.<br />
Currently Rafal is the rig manager<br />
of Mærsk Giant. He is preparing<br />
the rig for its next assignment with<br />
the Danish energy utility DONG<br />
Energy. The rig contract covers 150<br />
days operating on the Nini and Siri<br />
fields in the Danish sector of the<br />
North Sea.<br />
He does not hesitate when he is<br />
asked about the hardest part of the<br />
process:<br />
“Some members of the Endurer<br />
team had to leave the company as<br />
a consequence of the shutdown of<br />
Endurer. Employment was found<br />
for some of the team members,<br />
but unfortunately not for all of<br />
them. We had a great team, and we<br />
achieved great results in 2013 and<br />
2014. And saying good-bye is never<br />
easy. But Endurer is now history.”<br />
Maersk Drilling <strong>Newsletter</strong> 02·2015<br />
Rafal Iwanowski<br />
and his team<br />
managed to get<br />
Maersk Endurer in<br />
good shape during<br />
2013/2014. Then<br />
his job description<br />
suddenly took a<br />
180-degree turn.<br />
15
DECOMMISSIONING<br />
Putting the<br />
ENDURER<br />
to rest<br />
Rotterdam-based Sea2Cradle aims<br />
to achieve a recycling rate of 100 per<br />
cent when a rig is decommissioned.<br />
Its managing director, Tom Peter<br />
Blankestijn, explains why the Maersk<br />
Endurer’s 150-metre legs were<br />
a major source of concern during<br />
the decommissioning process.<br />
An obvious decision?<br />
Head of Global Sales Morten Pilnov<br />
was a key person in making<br />
the decision regarding whether<br />
to stack, decommission<br />
or sell Maersk Endurer.<br />
Was it an obvious decision to<br />
decommission Maersk Endurer?<br />
“Well, with hindsight it was an obvious decision. However, back<br />
then we were not so sure. We investigated several options.<br />
Stacking was one realistic solution. And of course we screened<br />
the market in order to find a potential buyer for Endurer.”<br />
What made you decide to rule out stacking as a<br />
viable solution?<br />
“As you know, Endurer was a relatively old jack-up rig, and<br />
with the way the market was going we couldn’t expect to earn<br />
back the required investment within the rig’s expected lifetime.<br />
Meanwhile, a number of younger rigs were coming open in<br />
West Africa, and there was not a lot of demand among our customers<br />
for an old rig that had been idle for a significant period.”<br />
Was it really impossible to find a buyer?<br />
“We didn’t want to sell for just a nominal amount. Selling too<br />
cheap could have meant that the new owner would decide<br />
to transport the rig to a beach in Asia for decommissioning.<br />
Obviously, we did not want that to happen. Therefore, we fixed<br />
a certain threshold price below which we were unwilling to<br />
sell. But despite our efforts, we were unable to find a buyer.”<br />
By Nicolai Ostergaard<br />
Maersk Drilling has hired the Dutch consultant Sea2Cradle<br />
as the company’s eyes and ears at the ship recycling yard in<br />
Zhoushan, China, the Zhoushan Changhong International<br />
Ship Recycling Co.<br />
A large number of Chinese shipyard workers are currently<br />
employed on recycling the Maersk Endurer. The process is<br />
scheduled to last until the beginning of 2016.<br />
In a segment of the shipping industry that is renowned<br />
for its lack of standards and its unhealthy and unsafe<br />
working conditions, Sea2Cradle offers its customers a<br />
different solution, namely demolition yards which feature<br />
accident-free working conditions, proper disposal of hazardous<br />
materials without exposing workers, and care for the<br />
environment.<br />
According to Sea2Cradle’s managing director, Tom Peter<br />
Blankestijn, it is now possible to recycle more than 95 per<br />
cent of a merchant ship or a rig. But in the future, the company<br />
aims to achieve a recycling rate of 100 per cent.<br />
Is dismantling a jack-up rig like Endurer a<br />
normal task for your company?<br />
“Yes, for the greater part this is routine business for us. A traditional<br />
merchant ship and a jack-up rig have a lot in common:<br />
in both cases, there’s a large amount of steel and some<br />
hazardous materials that need to be recycled. But there are,<br />
of course, some significant differences. The 150-metre legs<br />
caused us concern, and we had to discuss and agree in detail<br />
a special plan with the recycling yard for dismantling them<br />
safely.”<br />
What was the solution?<br />
“The concern was their height. We did not want the workers<br />
to climb up high and start cutting. We also wanted to avoid<br />
any use of the uncontrolled gravity method. Our planned<br />
16<br />
Maersk Drilling <strong>Newsletter</strong> 02·2015
Photo: Sea2cradle<br />
Sea2Cradle expects that 98 % of Maersk Endurer can be recycled. Dismantling a jack-up rig is more or less a routine job for the company.<br />
solution is to place the structure in a dry dock on blocks,<br />
then to lower the legs two metres at a time and cut them<br />
off in stages. Then this will be repeated and repeated and<br />
repeated until the height is no longer a problem, and at that<br />
point a gantry crane will be able to reach and lift a longer<br />
section of each leg and bring all of them onshore.”<br />
Have you encountered other challenges so far?<br />
“We had some worries about asbestos. When we were<br />
drilling the concrete flooring, we needed to make sure that<br />
no layer of asbestos had been used in the past to prevent<br />
fire from spreading quickly. Luckily no additional problems<br />
came to light, but it’s better to be safe than sorry.”<br />
What does the concept of recycling mean when it’s<br />
applied to a rig? What are the main components, and<br />
how will they be recycled?<br />
“Some parts will be reused, like some generators and life<br />
rafts, if their certificates are still valid. Steel and aluminum<br />
are remelted and used for new products. So is the copper<br />
from the cables on board.”<br />
Looking at the history books, how did the drilling<br />
companies traditionally decommission their oil rigs?<br />
“Not many rigs were dismantled in the past. Most of the<br />
oil companies and the operators were pushing to get the<br />
maximum lifetime out of their units. If they actually decided<br />
to dispose of a rig, they followed the same traditional<br />
method of recycling, and that mainly meant either doing<br />
it locally or on the beach if this was operationally possible.<br />
No structural planning or procedures were followed to<br />
guarantee anything resembling the HSEQ standards we<br />
are after today.”<br />
Does it still happen that oil rigs get towed onto beaches<br />
in Bangladesh for “traditional” decommissioning?<br />
“Maybe. We are not involved in such practices, as<br />
we do not believe that aiming for zero pollution, zero<br />
accidents and zero incidents is at all possible in those<br />
circumstances.”<br />
What do you think will happen in the future?<br />
“With the oil prices as low as they are and these units<br />
being quite old, we expect many, many more to follow. Not<br />
only will a growing number of jack-up rigs go for demolition,<br />
but the floating drilling units are also soon going to be<br />
phased out in greater numbers.”<br />
How large a percentage of the Endurer can be recycled?<br />
“We expect it to be close to 98 per cent.”<br />
Maersk Drilling <strong>Newsletter</strong> 02·2015<br />
17
A lonely<br />
final journey<br />
Accompanying Maersk Endurer on its final voyage<br />
from Africa to Asia was more lonely and gruelling than<br />
Kim Leth Andersen had expected: scorching heat and<br />
monotonous food caused him to lose 15 kilograms.<br />
By Nicolai Ostergaard. Photos: Kim Leth Andersen<br />
There were<br />
29 Chinese<br />
seamen and<br />
me. Only a few<br />
of the crew<br />
members<br />
spoke any<br />
English.<br />
This summer, Offshore Installation<br />
Manager Kim Leth Andersen was assigned<br />
to what was a highly unusual<br />
task for the company.<br />
Maersk Endurer had ended its<br />
contract in West Africa, and was<br />
about to make its final voyage to<br />
China for decommissioning.<br />
Because of contractual obligations,<br />
a representative from Maersk Drilling<br />
had to be present on board the<br />
Chinese heavy lift ship<br />
to look after the rig.<br />
Kim Leth Andersen<br />
accepted the job.<br />
53 days at sea<br />
He embarked in Equatorial<br />
Guinea on July<br />
13th and disembarked<br />
in Zhou Shan, China<br />
on September 3rd – a<br />
total of 53 days at sea,<br />
travelling at an average<br />
speed of approximately<br />
9 knots. The journey<br />
took Kim and Maersk<br />
Endurer south of Africa,<br />
west of Madagascar and through the<br />
Strait of Malacca.<br />
“There were 29 Chinese seamen<br />
and me. Only a few of the crew members<br />
spoke any English,” Kim recalls.<br />
He lost 15 kilos on the trip.<br />
“Normally I’m a great fan of<br />
Chinese food, and as an old seaman I<br />
don’t consider myself squeamish. But<br />
on this trip the menu got very monotonous<br />
very fast. According to the<br />
captain, the last provisioning of the<br />
ship took place just before they left<br />
Shanghai heading towards Europe.<br />
We had fish soup for breakfast, and<br />
fish soup for lunch. Dinners consisted<br />
of boiled duck, rice and seaweed. We<br />
were served small pieces of potato on<br />
the first six days, but except for that<br />
the menu didn’t change for the 53<br />
days that the voyage lasted,” explains<br />
Kim.<br />
Luckily, his personal provision<br />
included 7 kilos of protein powder,<br />
which helped him through the journey.<br />
He would often wake up in the<br />
morning feeling hungry. And since<br />
he didn’t feel like eating fish soup for<br />
breakfast, he would mix up a 300-ml<br />
protein-powder shake.<br />
“I was not starving at all, but I was<br />
desperate for some variety,” recalls<br />
Kim.<br />
Helping the cook<br />
During the trip he was approached by<br />
crew members who often showed an<br />
interest in spare parts or other desirable<br />
items that might be useful to<br />
them. Two weeks into the voyage he<br />
was approached by the second cook,<br />
who said he was short of supplies for<br />
cleaning pots and pans.<br />
“The equipment he was using was<br />
old and worn-out. The pots and pans<br />
were all blackened, and they were really<br />
too far gone to be used. As for the<br />
food, he didn’t have many provisions<br />
to work with.” Kim says.<br />
“One day, I took him on a guided<br />
tour aboard the Maersk Endurer and<br />
showed him its galley. Looking around,<br />
we found some useful stuff, and he<br />
left with several pots and pans, some<br />
brushes and some steel wool – a magnificent<br />
upgrade of his kitchen equipment.<br />
That really made his day.”<br />
As Maersk Drilling’s representative<br />
on board the heavy lift carrier,<br />
Kim Leth Andersen was in charge<br />
of monitoring the Maersk Endurer<br />
during the journey. The rig was the<br />
property of Maersk Drilling until its<br />
arrival in China and its subsequent<br />
transfer to the Chinese shipyard that<br />
was in charge of the decommissioning<br />
process.<br />
Daily reports<br />
He made daily reports to the company<br />
concerning the rig’s position, speed<br />
18 Maersk Drilling <strong>Newsletter</strong> 02·2015
Kim Leth Andersen spent<br />
53 days at sea. The average<br />
speed was 9 knots.<br />
and estimated time of arrival. As Kim<br />
had been issued with a handheld<br />
satellite phone, three weekly calls to<br />
Maersk Endurer’s rig manager were<br />
also on his agenda.<br />
“On top of that, I did daily potential<br />
dropped objects-inspections on the<br />
rig in order to prevent potential<br />
dropped objects from presenting a<br />
hazard to the Chinese crew. An older<br />
rig like Maersk Endurer starts to behave<br />
a bit differently when it is lifted<br />
out of the water and onto the deck of<br />
a heavy lift ship that is moving with<br />
the waves. It was also my duty to<br />
observe and prevent any components<br />
starting to fall off. The ship’s crew<br />
was shuttling back and forth to the<br />
foreship, so a dedicated route was<br />
worked out. ”<br />
According to Kim, it takes a lot<br />
of discipline to cope with idle days<br />
that continue for such an extended<br />
period, so it is necessary to set a daily<br />
agenda.<br />
“So not long into the voyage, I<br />
challenged the officers to perform<br />
celestial navigation using the sextant<br />
and other methods which seem to<br />
have been dropped from daily bridge<br />
activities. The sextant was damaged,<br />
and we had to adjust the mirrors. So<br />
we did that, and during the voyage<br />
we maintained daily observations<br />
by “shooting the sun”, and during the<br />
late dusk, the stars. It was fun to get<br />
reacquainted with the stars Pollux,<br />
Deneb and Castor.”<br />
On arriving in Zhou Shan on<br />
September 3rd, Kim disembarked<br />
and left for the hotel, where he met<br />
up with the Tow Master, Morten<br />
Halkjaer. Throughout the voyage he<br />
had been maintaining weekly contact<br />
with Morten regarding the planning<br />
and the offload procedures, as well as<br />
preparing for the latter.<br />
“It was a very nice feeling to arrive<br />
at the downtown Hilton Hotel, and<br />
to stand in the lobby thinking ’We’re<br />
finally here!’.”<br />
Heavenly feeling<br />
Sitting in the restaurant the same<br />
evening, he ordered his first meal<br />
following his rebirth as a landlubber.<br />
It consisted of a large plate of sushi, a<br />
mixed green salad, and various other<br />
side dishes.<br />
“It was a heavenly feeling to experience<br />
once again the variety of tastes<br />
which I had almost forgotten during<br />
the long journey,” he recalls.<br />
Early on the morning of the 5th<br />
of September, the Maersk Drilling<br />
crew sailed out to the heavy lift ship<br />
in order to offload Maersk Endurer.<br />
At 08:10, the mighty Maersk Endurer<br />
was officially handed over to the<br />
recycling facility by the Tow Master,<br />
Morten Halkjaer.<br />
The voyage from Equatorial<br />
Guinea in West Africa to Zhou Shan<br />
in China, which had covered 10,790<br />
nautical miles in 53 days, was over. It<br />
was time to go home.<br />
“To leave Maersk Endurer for the<br />
last time and see her disappear as we<br />
sailed shoreside made me feel kind of<br />
sad. For the past three years, I have<br />
worked with the finest, most loyal<br />
and most dedicated people, who were<br />
a part of the transition from the difficult<br />
year of 2013 into the successful<br />
one of 2014 in terms of both safety,<br />
performance and the attainment of<br />
set goals. I am proud to have participated<br />
in these achievements,<br />
and — not least — to have<br />
been a member of the<br />
Maersk Endurer team.<br />
This was a different<br />
assignment, but<br />
a great experience.”<br />
Maersk Drilling <strong>Newsletter</strong> 02·2015<br />
19
FROM THE GULF OF MEXICO<br />
Houston<br />
calling:<br />
The energy capital of the<br />
“Houston is regarded globally as an oil town, and given the current market conditions it would be easy to assume that the city’s economy is in free fall.”<br />
20 Maersk Drilling <strong>Newsletter</strong> 02·2015
world is slowing down<br />
By Steve Schappell<br />
Tale of Two Cities could be the<br />
A book title that describes Houston<br />
right now. Houston is regarded<br />
globally as an oil town, and given the<br />
current market conditions it would<br />
be easy to assume that the city’s<br />
economy is in free fall. For those of us<br />
who work in the oil and gas industry,<br />
the anxiety is palpable. When we<br />
meet fellow workers in the industry,<br />
talk quickly turns to the stacking of<br />
rigs and a further round of layoffs<br />
in the city. The statistics offer no<br />
relief: a 59.2% year-on-year reduction<br />
in the number of operating rigs<br />
in the US and a 62.8% reduction in<br />
oil exploration do not generate much<br />
enthusiasm.<br />
Given these numbers, it makes no<br />
sense for construction cranes to be as<br />
common a sight as mosquitos in our<br />
city, which is built on a swamp. An<br />
oil town must surely suffer through<br />
this market. Ask anyone who was<br />
here in the 1980s, and they’ll tell you<br />
about vacant homes and the exodus<br />
of people from the city.<br />
Energy is the driver<br />
But Houstonians are resilient, and<br />
they have been determined not to<br />
allow a repeat of the 80s. Many think<br />
of Houston as the energy capital<br />
of the world, and with 4.2% of the<br />
population working in the oil and gas<br />
industry, that sector is certainly the<br />
leading economic driver. However,<br />
the city has been able to diversify its<br />
economy by expanding the manufacturing,<br />
chemical and health care industries<br />
over the past three decades.<br />
Houston’s port is also the largest<br />
one in the region, handling over $250<br />
billion in imports and exports annually.<br />
To put it in GDP terms, at $525.4<br />
billion Houston would have the 26th<br />
largest economy in the world, behind<br />
Belgium and ahead of Norway.<br />
Although the diversification<br />
has helped, there is no doubt that<br />
Houston is still an energy town that<br />
depends on the oil and gas industry<br />
to drive its long-term economic success.<br />
Houston’s economy has slowed<br />
from a growth rate of 6.5% in 2013<br />
to 1.8% in 2014. Estimates for 2015<br />
range from 1.5% to 3%. The slowdown<br />
reflects the direct impact of the<br />
oil price on the Houston economy.<br />
Without the diversification of the<br />
last 30 years, these figures would be<br />
significantly worse.<br />
Mix of people<br />
Given all the negative news, it would<br />
be natural to assume that a black<br />
cloud must hang over the city. Yet<br />
that is not the case. I believe that<br />
the diversification of the citizenry<br />
has helped Houston just as much as<br />
the diversification of its economy.<br />
A surprising 23.1% of Houstonians<br />
are foreign-born. The mix of people<br />
having diverse backgrounds and<br />
experiences means that Houston’s<br />
atmosphere is ever-changing.<br />
Maersk Drilling, USA seems to be<br />
a microcosm of Houston’s situation.<br />
On one side is the positive story of<br />
the Viking and Valiant, which are<br />
one year into operation on strong<br />
contracts, driving high uptime and<br />
revenues. On the other side is the Developer,<br />
which is coming off contract<br />
with very few work prospects in the<br />
Gulf of Mexico. Much like Houston’s<br />
response to the downturn in the<br />
80s, at Maersk Drilling, USA we are<br />
urgently reviewing our policies and<br />
procedures to ensure that we are<br />
fully prepared to weather this storm.<br />
We must build an organization that<br />
will not only be able to get through<br />
it, but will have the capability and<br />
capacity to grow after the market<br />
changes. It seems clear that the Gulf<br />
of Mexico will be the first region to<br />
drill a 20k well, and our team has to<br />
be poised to move quickly into this<br />
new frontier and beat the competition.<br />
Hoping for change<br />
Given the resilient nature of Houstonians<br />
and the cyclical nature of the<br />
oil industry, one can only hope the<br />
current situation matches the local<br />
weather in the spring: “Just wait a<br />
little while and it will change”.<br />
As I look out through my work<br />
window and watch the ongoing<br />
construction of the new Phillips 66<br />
global headquarters and a high-rise<br />
apartment building across the street,<br />
I can only pause and think, “We are<br />
Houstonians. Not only will we get<br />
through this, we will come out of it<br />
even stronger”.<br />
Photo: Henry Han<br />
Who’s who<br />
Steve Schappell is Location Director at Maersk Drilling, USA.<br />
He has been with Maersk for more than seven years.<br />
Before joining the Maersk Group Steve spent ten years in the US Army.<br />
In Maersk he spent three years in procurement roles supporting US flag vessels, two years as a<br />
program manager in Japan overseeing a maintenance and procurement program, two years as<br />
Head of Supply Chain, Americas, supporting Maersk Drilling. Steve has been Location Manager<br />
Maersk Drilling, Houston for five months.<br />
Maersk Drilling <strong>Newsletter</strong> 02·2015<br />
21
PERSONAL<br />
Offshore Promotion List<br />
17/10/15<br />
Bo Johan Mattias Ottosson promoted from<br />
Assistant Marine Section Leader Trainee to<br />
Assistant Marine Section Leader, Waiting Pool<br />
26/08/15<br />
Charles Velie promoted from Senior DPO,<br />
Maersk Developer, to Assistant Marine Section<br />
Leader, Maersk Developer<br />
23/09/15<br />
Alexander Heil promoted from Marine Section<br />
Leader, Maersk Developer, to OIM, Maersk Developer<br />
Anniversaries<br />
40 Years<br />
01 September Hans Christensen, Operations.<br />
25 Years<br />
01 August Marianne Sorensen, CFO, Finance.<br />
09 August Brian Kennedy, Maersk Integrator.<br />
03 September Frank Eliassen, Operations.<br />
05 September Jesper Hansen, Maersk Interceptor.<br />
01 October Jan Franch Pedersen: Maersk Interceptor.<br />
01 October Jens Lehmann Sorensen, Maersk Galant.<br />
08 October Nigel Robinson, Waiting Pool.<br />
09 October Jorgen Nielsen, Maersk Intrepid.<br />
17 October Jarle Halvorsen, Mærsk Innovator.<br />
07 November David Swanton, Mærsk Innovator.<br />
08 November Lars Tynaes, Operations.<br />
14 November Kaj Krabbe Nielsen, Operations.<br />
19 November Bjarne Jorgensen, Marine Department.<br />
21 November Jesper Wobbe, Maersk Integrator.<br />
13 december Per Wetting, Operations.<br />
14 December Jesper Krabbenhoft, Maersk Integrator.<br />
18 December Hieu Trung Pham, Coating.<br />
Ready for the job!<br />
How is the HR department at Maersk Drilling navigating<br />
the current low visibility market in the oil industry?<br />
The newly appointed Head of HR, Lene Reitzel, is<br />
ready to take on the challenge.<br />
“I am very excited to join Maersk Drilling, and I am<br />
currently getting re-acquainted with the organisation,”<br />
Lene Reitzel says.<br />
She continues:<br />
“I am also aware that I am joining the company at a<br />
difficult time for the industry where we are having to<br />
navigate low visibility.”<br />
Since 2013, Lene has been the Head of HR for Maersk<br />
Tankers and a member of the Maersk Tankers Executive<br />
Leadership Team.<br />
Before that, she spent 11 years with Maersk Drilling,<br />
most recently as the Head of Organisational Development<br />
and Compensation & Benefits. She started her<br />
career with the Maersk Group in 1989 as a Shipping<br />
Trainee.<br />
ment was starting to rebuild the organisation using a<br />
new strategy.<br />
Are you confronted with a similar challenge in<br />
Maersk Drilling?<br />
“In some ways. Maersk Drilling is having to adapt to a<br />
challenging market, and HR is a vital pivot for defining<br />
the transition and helping to maintain employee engagement<br />
at a high level during this journey.”<br />
What is your impression so far?<br />
“My sense is of a cohesive organisation both on- and<br />
offshore that is committed to delivering quality service,<br />
and which is also widely recognised for doing so by our<br />
customers,” explains Lene Reitzel.<br />
How can HR help the company to adapt to<br />
the new oil reality?<br />
“The low oil price has changed the scope of our work in<br />
the HR department. My predecessor, Jesper B. Madsen,<br />
successfully began the process of setting the organisation<br />
up for the totally new oil reality we find ourselves in<br />
today. I intend to continue where he left off,” says Lene<br />
Reitzel.<br />
“I see HR’s role in this process ensuring that Maersk<br />
Drilling has the organisation and people required to<br />
succeed both now and in the future – in other words,<br />
we are taking care of today, while actively preparing<br />
for tomorrow. But it is still too early for me to be able to<br />
identify all the factors that will enable us to achieve a<br />
match with our current and future needs.”<br />
Lene Reitzel joined Maersk Tankers after it had<br />
endured years of cutbacks, at a time when its HR depart-<br />
Lene Reitzel<br />
Lene Reitzel started her career<br />
in the Maersk Group in 1989 as a<br />
Shipping Trainee.<br />
She spent 11 years with Maersk<br />
Drilling, latest as the Head of<br />
Organisational Development and<br />
Compensation & Benefits.<br />
From 2013, Lene was the Head<br />
of HR for Maersk Tankers and a<br />
member of the Maersk Tankers<br />
Executive Leadership Team.<br />
In her free time, she enjoys a good<br />
workout and spends a fair amount<br />
of time watching her two sons<br />
aged 14 and 17 play football all<br />
across Zealand on the weekends.<br />
22 Maersk Drilling <strong>Newsletter</strong> 02·2015
5<br />
3,0<br />
4<br />
2,0<br />
3<br />
2<br />
1,0<br />
1<br />
IADC Aligned 0 Safety Performance as of end October 0,0 2015<br />
Nov-14<br />
Rolling 12 month trend<br />
Dec-14<br />
Jan-15<br />
Feb-15<br />
Mar-15<br />
Apr-15<br />
May-15<br />
Jun-15<br />
Jul-15<br />
Aug-15<br />
Sep-15<br />
Oct-15<br />
Rolling 12 month Actual vs. Target<br />
SAFETY UPDATE<br />
LTI TRC LTIF TRCF<br />
Counts MD LTI &TRC Freq.<br />
5<br />
5<br />
3,0<br />
3,0<br />
4<br />
3<br />
4<br />
3<br />
2,0<br />
2,0<br />
2,16<br />
2<br />
1<br />
0<br />
2<br />
0<br />
Nov-14 nov. Dec-14 dec. Jan-15 jan. Feb-15 feb. Mar-15 mar. Apr-15 apr. May-15 may Jun-15 jun. Jul-15 jul. Aug-15 aug. Sep-15 sep. Oct-15 oct. 1,0<br />
0,0<br />
1,0<br />
0,0<br />
TRCF<br />
0,51<br />
LTIF<br />
LTI TRC LTIF TRCF<br />
2011-2015 YTD LTI and TRC Frequencies High Potential Incidents<br />
LTIF TRCF Linear (LTIF) Linear (TRCF)<br />
By Asset Team<br />
6,00<br />
2<br />
2<br />
DeepWater<br />
5,00<br />
4,92<br />
4,73<br />
Harsh Env. J/U<br />
4,00<br />
International J/U<br />
3,00<br />
3,08<br />
4<br />
2,00<br />
1,00<br />
0,37<br />
2011<br />
1,12<br />
1,40<br />
2,48<br />
0,57<br />
2,23<br />
0,37<br />
2012 2013 2014 2015<br />
YTD<br />
By Type<br />
2<br />
1<br />
1<br />
Marine Operations<br />
Maintenance and<br />
Technical Modifications<br />
Transport<br />
3<br />
Drilling/well activities<br />
Well Control Incidents<br />
1<br />
Other Process<br />
Critical Serious Regular<br />
Counts<br />
4,5<br />
4<br />
3,5<br />
3<br />
2,5<br />
3<br />
2 2 4<br />
2<br />
1,5<br />
1<br />
1<br />
0,5 1 1 1 1 1 1 1<br />
0<br />
nov./14<br />
dec./14<br />
jan./15<br />
feb./15<br />
mar./15<br />
apr./15<br />
may maj/15<br />
jun./15<br />
jul./15<br />
aug./15<br />
sep./15<br />
okt./15 oct. Safety Performance comments<br />
• Improved TRC and LTI frequency trends when<br />
looking at rolling 1 year or 5 year overviews.<br />
• No well control incidents since the launch of<br />
the revised Well Control Manual that integrates<br />
Human Factors into the procedures<br />
• 54 “perfect” days (2015 YTD) of incident free<br />
operations across the entire MD fleet – including<br />
all incidents (w/ first aid cases) and near<br />
misses<br />
Recordable Incident details since last update<br />
DATE UNIT/LOC INCIDENT BRIEF DESCRIPTION<br />
09-October 2015 Maersk Viking MTC Left thumb injury while rigging up outer solid body elevator<br />
Maersk Drilling <strong>Newsletter</strong> 02·2015<br />
23
KPI CORNER<br />
97%<br />
Operational<br />
uptime<br />
in Q3. For floating rigs the<br />
uptime was even higher,<br />
98% versus 96% in Q3 2014.<br />
Our customer<br />
satisfaction<br />
score of<br />
6.3<br />
in October 2015. The<br />
score was 6,2 in 2014,<br />
but 6.4 in Q1 and Q2<br />
Retention<br />
89.45%<br />
97.5%<br />
ON-<br />
SHORE<br />
OFF-<br />
SHORE<br />
in Q3 2015. The offshore<br />
retention rate<br />
is at a very high level.<br />
It was 94.7 in 2014.<br />
Contract coverage<br />
36.8%<br />
was the Q3<br />
EBIT<br />
margin<br />
A decrease from 44%<br />
in Q3 2014. But well<br />
above the 28.6% for 2014.<br />
85%<br />
70%<br />
49%<br />
2015 2016 2017<br />
With the current pipeline of contracts we<br />
have solid contract coverage for the coming<br />
years – especially in the light of the<br />
bleak market conditions expected in 2016.<br />
Published by:<br />
Maersk Drilling<br />
Esplanaden 50<br />
DK-1098 Copenhagen<br />
Tel: +45 63 36 00 00<br />
Fax: +45 63 36 31 82<br />
Mail: NOS008@maerskdrilling.com<br />
Volume 29, No. 2 · December 2015<br />
Editor: Nicolai Østergaard. Tel./Fax: +45 23 27 87 55.<br />
Mail: nicolai.ostergaard@maerskdrilling.com<br />
Design & production: Datagraf Communications<br />
Copies: 5,000<br />
Deadline next issue: January 2016<br />
This <strong>Newsletter</strong> is published for the<br />
employees, retirees and business<br />
connections of Maersk Drilling.<br />
The NewsLetter is printed on Forest<br />
Stewardship Council (FSC) paper.<br />
Reproduction permitted only after<br />
agreement with the editor.