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DECEMBER 2015<br />
<strong>THE</strong> <strong>FABRICATOR</strong><br />
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<strong>THE</strong> <strong>FABRICATOR</strong><br />
Contents<br />
News –4-10<br />
Deceuninck bond raises cash; G15 the great night out;<br />
systems atFIT;UKfire alarm; FENSA warning<br />
Cover Story –12<br />
Phoenix Doors’ Meridian success<br />
PVC-U systems –14-16<br />
Eco friendly house; Renolit app; Dempsey Dyer invests and grows;<br />
Wilson Windows moves toVeka; Eurocell reaches for the Skyview<br />
The CAB Column –18-20<br />
CEO Justin Ratcliffe gives aroundup of 2015;<br />
Justin Furness on security then and now<br />
Glass &Structural Glazing –24<br />
Palmer onconstruction; Saint-Gobain gets ISO 50001; 25 years at Bohle;<br />
Thermoseal G15 winner;Dudleys at uni; 44 years of the Glassman’s lunch<br />
Window Hardware –26<br />
In Lövö with Roto<br />
NHIC Awards –30<br />
The window winners<br />
Products –32-36<br />
Total customer package; MI Products Qapproved; Roseview publishes anew brochure;<br />
Sealco accreditation; Hueck sees big demand at the top<br />
The Fabricator 2015 1
Editor John Roper<br />
Tel: 07967 666794<br />
Email: john.roper@profinder.eu<br />
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The Fabricator is published in the UK by<br />
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Opinions expressed inThe Fabricator are those of<br />
the contributors and do not represent editorial policy.<br />
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The Fabricator Vol11No12<br />
ISSN: 1752-2145<br />
www.thefabricator.pro<br />
Copyright ©2015 Profinder Ltd.<br />
❐<br />
<strong>THE</strong> <strong>FABRICATOR</strong><br />
Comment<br />
Once again time to wish you all ahappy Christmas and aprosperous<br />
new year –which, from what Iread, may well be on the cards.<br />
This time last year I noted that the economy seemed to be<br />
recovering. And it has not been abad 2015 at all. We have certainly<br />
found things quite buoyant. As far as next year is concerned whilst<br />
Palmer is not optimistic about the domestic sector his recent report<br />
on construction predicts growth through to 2019 of as much as 20%.<br />
Maybe you PVC fabricators should spend the break sharpening your<br />
saws and ordering in the aluminium.<br />
Next year we do have the FIT show tolook forward to. Once again<br />
at Telford itwill be moving to the NEC from 2017. Personally Ihave<br />
never liked the NEC.Itisexpensiveand, unless the FIT organisers have<br />
done some stiff negotiating, that includes the very inconvenient car<br />
parking arrangements. Even exhibitors can find themselves pushed out<br />
into the far reaches of the north car park. Not ideal for someone<br />
carrying heavy samples, boxes ofliterature orunwieldy displays.Whilst<br />
in the beginning Telford was greeted with agreat deal of doubt Ihave<br />
to say itwas pretty convenient parking for free right in front of the<br />
exhibition hall. Perhaps the move signifies growth and is asign of<br />
success: we shall see.<br />
With document Qnow under our belts we have to wait to see what<br />
new regulation might await us in the coming year. Iwas at the Roto<br />
international press conference last month. Roto was, for the second<br />
year, trying to get the press behind acampaign totackle, what is<br />
apparently, arising tide of burglary inGermany. At dinner on the final<br />
evening there was apanel discussion between Roto technical people<br />
and trade press editors. Coming from the land of Secured by Design<br />
PAS24and nowDocument Q, Iconfessed myself puzzled by the whole<br />
thing. Iasked the person sitting next to me what it was all about. Sabine<br />
Schneider is astaff journalist on Baumaster aGerman architectural<br />
magazine.She told me that the German householder is highly focussed<br />
on energy efficiency and not very concerned about security.<br />
Irather think that the opposite is true here inthe UK.Triple glazing<br />
has really not taken off, the government has dropped the idea of zero<br />
carbon housing, following several years of cranking down Uvalues<br />
approved document Lseems to have gone into remission and, happily,<br />
the Green Deal has died adeath. On the other hand with Secured by<br />
Design the police have involved themselves indomestic security –<br />
something Roto would love to achieve –and building regulations are<br />
incorporating PAS24, originallyadoor security standard, into windows<br />
and everyone is falling over themselves to comply.<br />
2<br />
In association<br />
with<br />
On the other hand Irecently heard aninterview with an 'expert'<br />
who reckoned that, because of climate change, wewould be doing<br />
away with gas as an energy source in the future.When the interviewer<br />
asked “What about domestic boilers?” there was no clear answer.<br />
Look out for the regulations; no one can accuse the bureaucrats who<br />
dream up this stuff of thinking things through. In The Island Race<br />
Churchill wrote that after the Romans left, for hundreds of years the<br />
British were 'cold and unwashed'.<br />
Have ahappy Christmas –and here's to 2016.<br />
John Roper<br />
The Fabricator 2015
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NEWS<br />
Bond’s big boom<br />
Deceuninck NV, the parent of<br />
Deceuninck UK, has issued aretail<br />
bond to raise funds for working capital,<br />
capital expenditure, organic growth,<br />
growth by means of takeovers and<br />
repayment and further reduction of<br />
credit agreements.<br />
According to Deceuninck CEO Tom<br />
Debusschere itisaresounding success.<br />
He says: “We are delighted with the<br />
major interest and confidence of<br />
investors in Deceuninck. After just one<br />
day the issue was subscribed at 175%.”<br />
Roy Frost, Deceuninck MD for the<br />
UK, says: “Investors like what<br />
Deceuninck is doing. In the UK we’ve<br />
invested in innovative, pretty products<br />
that give customers the edge,incolour,<br />
quality, service and support for<br />
customers to help them build their<br />
business.”<br />
Menwhile the company has anounced<br />
arcord performance for September and<br />
October.<br />
Deceuninck’s customers’ September<br />
sales were the best since 2005 despite a<br />
softer than expected UK window<br />
market and Deceuninck has declared its<br />
best October since 2005.<br />
Singling out Deceuninck UK as one of<br />
the top performers in Deceuninck plc’s<br />
first half 2015 report, the group<br />
attributed the UK’s strong performance<br />
to investment in new products.<br />
Roy Frost<br />
Deceuninck UK’s latest product, the<br />
new sliding patio Slider24, achieves<br />
ClassA4 air permeability with arating of<br />
600Pa, Class E8A water permeability<br />
with arating of 450Pa and ClassA3 wind<br />
resistance with a rating of 1200Pa. It<br />
achievesPAS24 security and an A+ door<br />
set energy rating, and deceuninck keeps<br />
26 colourways in stock with all matching<br />
trims, cills and ancillaries. ❐<br />
When the<br />
industry gathered<br />
to honour the top<br />
achievers in the<br />
G15 awards and<br />
gala dinner on<br />
November 27,<br />
everyone agreed<br />
it was one of the<br />
best years yet.<br />
An audience of<br />
more than 600 applauded the winners for anarray of products and<br />
initiatives.<br />
OrganiserTony Higgin says:“It was the best year to date for so<br />
many reasons. Every single winner showed what amilestone 2015<br />
really has been for the industry –and the buzz in the hall<br />
throughout the event left no doubt that everyone agreed.”<br />
Among those with most the celebrate were two double winners –<br />
Saint-Gobain Glass UK taking home the trophy for glass company<br />
of the year as well as the Derek BonnardAward for excellence<br />
marking Saint-Gobain’s 350th anniversary, andThermoseal Group<br />
winning both for training and development and component<br />
supplier of the year. ❐<br />
PVC-U there!<br />
More than a dozen PVC-U and<br />
aluminium systems producers are<br />
showing at The FIT Show when it<br />
opens on April 12th, 13th and 14th<br />
next year,the biggest gathering of such<br />
companies for adecade.<br />
With many of the industry’s<br />
established stalwarts exhibiting there<br />
are also one or two newer names<br />
joining the throng and all are claiming<br />
something new on offer, including<br />
brand new systems. However, all are<br />
keeping their big items under wraps for<br />
the time being.<br />
FIT Show managing director Paul<br />
Godwin says: “This is the most<br />
impressive gathering of such companies<br />
for probably 10years.There has been a<br />
significant rationalisation of the systems<br />
companies since the ‘80s and ‘90s but<br />
the dozen plus systems companies<br />
exhibiting at next year’s FIT Show isthe<br />
best turnout for adecade<br />
“That these companies are investing<br />
millions of pounds in design,<br />
development, new machinery and<br />
tooling at this time is great news for all<br />
of us. It shows great faith in the futureof<br />
the industry.<br />
“Many of these companies are<br />
showing brand new systems so<br />
fabricators and installers looking at<br />
additional or alternative systems can<br />
use the opportunity to compare most<br />
of the major brands, under the same<br />
roof.”<br />
Companies exhibiting so far include:<br />
Deceuninck; Duraflex; Eclectic; Eurocell;<br />
Ikon; Liniar; Profile 22; Rehau; Selecta;<br />
Spectus; Swish; Synseal and Veka. ❐<br />
4<br />
The Fabricator 2015
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NEWS<br />
Fire alarm inUK Apeeringly so!<br />
The new chairman of the UK’s largest<br />
fire door certification scheme has<br />
sounded a stark warning about fire<br />
safety in UK buildings.<br />
David Oldfield, head of joinery at<br />
Arnold Laver, has been voted as<br />
chairman of the BWF-Certifire Scheme.<br />
He replaces David Paxton, technical<br />
director at Premdor.<br />
David Oldfield said that safety had<br />
seen major breakthroughs in the last few<br />
years thanks to the overall improvement<br />
and simplification of third-party<br />
certification of fire doors and the work<br />
of the Fire Door Inspection Scheme<br />
(FDIS). However, he was very worried<br />
still about a culture of complacency<br />
among those responsible for specifying,<br />
installing and maintaining passive fire<br />
protection measures such as fire doors.<br />
In particular, he pointed to recent<br />
research by FDIS which discovered that<br />
61% of fire doors inspected had<br />
problems with fire orsmoke seals, and<br />
fines for breaches of the Regulatory<br />
Reform (Fire Safety) Order which<br />
included fire door failures had reached<br />
almost £1m this year.The ’75 facts about<br />
fire’ produced by the BWF-Certifire<br />
Scheme for this year’s Fire Door Safety<br />
Week also showed adossier of safety<br />
failures across the country.<br />
David Oldfield says: “The scale of the<br />
problem is huge and appears to affect<br />
every sector and every type of building<br />
we use,work and live in.The state of the<br />
nation’s fire doors is a borderline<br />
6<br />
David Oldfield<br />
national crisis.<br />
“The fire door industry and its close<br />
partners across construction and fire<br />
safety services need to continue to<br />
work together to ensure critical<br />
messages about fire door safety reach<br />
our customers, but also echo in the<br />
corridors of power –change needs to<br />
be driven from the top.<br />
“The message is simple: ensure the<br />
right product is specified and installed<br />
correctly, and that means athird-party<br />
certificated product. Anything less is<br />
frankly an unnecessary and<br />
unacceptable risk.” ❐<br />
Criminals are<br />
telephoning<br />
FENSA<br />
registered<br />
installers<br />
claiming to be<br />
from FENSA, and<br />
asking for their<br />
bank card details.<br />
They are<br />
claiming that this information is required so that FENSA can<br />
refund installers monies that it owes them. They tell installers that<br />
FENSA has sent out aletter about refunds and that they are<br />
following up on this letter.<br />
AFENSA spokesman says that the organisation will never contact<br />
installers asking for their bank account or card information –and is<br />
not in the process of refunding monies to any registered<br />
businesses. FENSA has not sent out any letters about refunds.<br />
He continues: "If an installation company has been telephoned in<br />
this way they should contact the police by dialling 101 and give this<br />
crime number: NFRC151101236514. They should also report itto<br />
FENSA." ❐<br />
Everybody loves the new Lumi<br />
window system from Apeer –this<br />
was the overwhelming message the<br />
exhibition team received during the<br />
Grand Designs exhibition in<br />
Birmingham at the beginning of<br />
October.<br />
“Even before the show opened we<br />
had the other exhibitors asking what<br />
we are all about,” says marketing<br />
manager Linda Tomb.“Apparently, even<br />
during the build our guys were<br />
constantly being asked about our<br />
windows.<br />
“The show was almost too busy for<br />
our liking –wedidn’t stop until Sunday<br />
afternoon. It was very enjoyable and the<br />
product has had a terrific second<br />
launch.”<br />
Many visitors also showed keen<br />
interest in the black door, which was<br />
also displayed onthe stand, with many<br />
saying that they would upgrade their<br />
front doors first, then return to the<br />
windows later.The bifold was also well<br />
received as a separate product for<br />
renovations.<br />
Tomb says: “The show felt much<br />
busier than last year, and people loved<br />
Lumi. Lots of people came on to the<br />
stand in the morning, walked round, and<br />
came back later for asecond and third<br />
look in the afternoon.<br />
“We are now swamped with quotes<br />
and leads, with projects coming from<br />
across the UK –fromTruroinCornwall,<br />
to the north of Scotland, with many<br />
moreinbetween.We have rebooked for<br />
next year,which is afive-day show!” ❐<br />
The Fabricator 2015
NEWS<br />
Realities &future Welcome,<br />
inspector<br />
A R<br />
luK took part in a live panel<br />
ISA (Rushworth Inspection<br />
discussion at the inaugural Building<br />
Services &Auditing) is the name of<br />
Live conference, held on 26th<br />
anew inspections subsidiary company<br />
November. The conference has been<br />
set up by the Glass and Glazing<br />
hailed asuccess with over 300 people<br />
Federation (GGF Group). RISA will<br />
attending the all-day event in<br />
initially undertake inspections and<br />
Bishopsgate,London.<br />
The panel discussion, ‘BIM: Practical<br />
Realities and the Future of BIM’ saw<br />
headline sponsor,AluK, and its national<br />
auditing work within the replacement<br />
glazing sector and it will be taking over<br />
all FENSA’s inspections from February<br />
2016.<br />
architectural manager, Graham Roche<br />
Nigel Rees, GGF group chief<br />
discuss various topics around BIM,<br />
executive and a RISA director says:<br />
sharing the company’s experience as<br />
“This substantial investment by the<br />
well as the challenges and opportunities<br />
GGF Group in this new business<br />
BIM adoption presents to<br />
manufacturers. The other panellists Graham Roche, Aluk<br />
involved were Stephen Holmes of<br />
Fosters +Partners, Rahul Shah of Lend develop their supply chains. We as a<br />
Lease Europe and Richard Waterhouse manufacturer have been keen to share<br />
of RIBA Enterprises.<br />
our experiences with our direct<br />
The debate covered many pertinent customers and provide the required<br />
themes such as the barriers to adoption, support.”<br />
including legal and copyright issues and “We are presenting workshops to<br />
the level of knowledge in the supply our approved fabricators and installers<br />
chain.The challenge the industry faces in in the first quarter of 2016,leading up to<br />
terms of the cultural and mind-set the government deadline.Inaddition,we<br />
changes required was also emphasised. aim to develop our involvement further<br />
Graham Roche,AluK, says: “Although by becoming more involved with<br />
there isadisparity in the uptake ofBIM working groups and help define future<br />
within different sectors in the industry, it progress. We are also keen to help<br />
was interesting to hear from the other secure the industry’s future by<br />
panellists of their willingness to push continuing our work with universities<br />
BIM forward by cascading their presenting lectures to students working<br />
knowledge and experience to help in the built environment.” ❐<br />
Nigel Reece<br />
Business Micros continues to<br />
strengthen its technical resource<br />
team with the appointment of<br />
Kevan Howarth as support<br />
technician.<br />
The team is expanding fast as<br />
Business Micros invests in the<br />
resources necessary to meet<br />
strong customer demand after a<br />
record year of sales.<br />
Howarth joins James Hunt and<br />
Phil McCabe,who were<br />
appointed atthe start of2015.<br />
This brings the technical<br />
resource team to 11.<br />
The job is to provide specialist<br />
advice to customers online and<br />
on the phone on arange of<br />
manufacturing and pricing queries.Also to help customers who<br />
want to add new modules to get maximum advantage from their<br />
software.<br />
Business Micros has extended its Newton Le Willows sales office to<br />
accommodate all the new staff and to ensure that it has capacity<br />
for even more new recruits as it continues to expand. ❐<br />
presents an extremely exciting<br />
opportunity. There will be benefits to<br />
window and door installers because of<br />
better control of inspections costs in<br />
the coming years which should keep<br />
future price increases at a minimum.<br />
Installers will see no change in the<br />
FENSA inspections and processes and<br />
most will have the same inspector as<br />
currently.”<br />
“Weexpect RISA will quicklybecome<br />
amajor contributor to the whole GGF<br />
Group,” adds Rees.<br />
RISA will be based in the GGF Group<br />
building in London SE1. ❐<br />
Find the stories on this<br />
page and much more at:<br />
www.thefabricator.pro<br />
ReceiveThe Fabricator.pro every<br />
month by email.Email:<br />
chris.sims@profinder.eu and ask<br />
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8<br />
The Fabricator 2015
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NEWS<br />
Business day out Efficiently<br />
More than 50 companies<br />
attended Network Veka's recent<br />
Business Centre event at The<br />
National Motorcycle Museum in<br />
Solihull.<br />
Visitors included existing members<br />
of Network Veka and representatives<br />
from companies interested in finding<br />
out more about the organisation.The<br />
day included a'mini exhibition'<br />
featuring more than 20 stands from<br />
some of Network Veka's affiliate<br />
partners.<br />
Network Veka MD John Ogilvie<br />
says: “We were delighted to see so<br />
many attendees at the business<br />
centre event and we've had lots of<br />
really positive feedback.Visitors<br />
heard presentations from Shermin<br />
Finance, HAS Resolution services,<br />
The Vocational College and our<br />
marketing team, who presented our<br />
upcoming consumer campaign.<br />
“This was agreat opportunity to<br />
make sure that member companies<br />
are squeezing every last drop out of<br />
their membership.Weare constantly<br />
updating all the benefits and<br />
available services, so it's important<br />
that wemake sure members know of<br />
everything that's available to them. It<br />
also gave us achance to invite<br />
John Ogilvie<br />
prospective members along and<br />
show them all the support services<br />
they could be taking advantage of.<br />
“Our raffle was also agreat<br />
success, and I'm thrilled to report<br />
that weraised over £700 for The<br />
Encephalitis Society.Wewere able to<br />
offer some great prizes thanks to the<br />
generosity of our affiliate partners,<br />
including the 'star prize' of a32inch<br />
TV from UK Fasteners which was<br />
won byGraeme Pritt of The<br />
Window Outlet.” ❐<br />
awarded<br />
The Veka UK Group, has been<br />
presented with a prestigious<br />
regional business award at the<br />
EEF/Aldermore Future Manufacturing<br />
Awards.<br />
The Burnley-based company won the<br />
Business Efficiency award, having been<br />
singledout as the 'manufacturer that has<br />
most successfully brought in new<br />
operating practices to boost<br />
productivity and business performance'.<br />
Dave Jones, managing director of the<br />
Veka UK Group, says: “This award<br />
recognises our team’s hard work and<br />
Lumi, the window and<br />
door system<br />
developed by Apeer,<br />
has won the best new<br />
product category at<br />
the GAwards.<br />
The judges declared<br />
Lumi to be ‘a product<br />
that truly reinvents<br />
the window’.<br />
“The weeks waiting<br />
for the evening of the<br />
GAwards have been<br />
extraordinary,”says<br />
Asa McGillian, managing director of Apeer and the driving force<br />
behind the Lumi system.“Being declared the winner of the best<br />
new product category atthe GAwards is wonderful and one of<br />
those key moments that you hope for when you are doing<br />
something new; it’s confirmation from others that what you are<br />
doing is right.”<br />
Lumi is anew range ofcustomisable,matching frameless windows<br />
and bi-folding, patio and residential doors.The key toLumi’s<br />
aesthetics, performance and strength are the triple glazed units<br />
that are bonded to an internal core ofhigh-strength glass<br />
reinforced plastic (GRP) frames, the external pane of which offers<br />
uninterrupted,edge-to-edge glazing. ❐<br />
10<br />
dedication, especially in relation to our<br />
on-site mixing plant. This facility is the<br />
most technically-advanced mixing plant<br />
in the UK and it has been designed with<br />
future expansion in mind. It has a<br />
potential capacity of 72,000 tonnes and<br />
means that we are able to offer atruly<br />
scalable service. We can grow<br />
indefinitely asour loyal customer base<br />
continues to expand, and mixing our<br />
own raw materials on site means we<br />
have even greater control over the<br />
quality of our products.” ❐<br />
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The Fabricator 2015
COVER STORY<br />
Doorway to success<br />
Six months ago Phoenix Doors, part ofMASCO UK Window Group,launched its luxury<br />
double-rebated composite door –Meridian. Haydon Statham,sales director,reports on the<br />
marketplace reaction to their ‘game-changing’ product and how itwill help to grow sales<br />
for their customers<br />
Looking back on 2015 –and it’s fair to<br />
Lsay myview will probably beshared<br />
by manyothers–itwas astrange year, full<br />
of ups and downs and unpredictability.<br />
When we thought we’d be quiet, we were<br />
busy – and then the opposite would<br />
happen.<br />
That said, business was still up on the<br />
previous 12 months due to buoyant<br />
sales across our entire composite door<br />
range and an influx of new customers<br />
towards the end of the year.<br />
Panels still relevant<br />
PVC door panels are holding steady<br />
thanks to their loyal following. Panels still<br />
have their place and while the demand<br />
exists for this long-established product,<br />
we will continue to offer it as part ofour<br />
comprehensive portfolio for the retail<br />
replacement entrance door market.<br />
Punctuating the spasmodic trading<br />
conditions of the last 12 months was the<br />
launch of our high-performance Meridian<br />
door, which has been very well-received<br />
by our customers. Its presence in<br />
showrooms nationally is really starting to build<br />
momentum now and we’re expecting sales of this 70mm<br />
“We’re already<br />
manufacturing<br />
up to five<br />
Meridians a<br />
day, and this<br />
figure is<br />
growing”<br />
premium composite door to<br />
increase steadily in 2016.<br />
So what makes it so special?<br />
Offering the highest specifications<br />
in security and A-rated thermalefficiency,<br />
the Meridian door has<br />
a double-rebate with triple<br />
weatherseals and 50mm tripleglazing<br />
that delivers outstanding<br />
weather, energy and acoustic<br />
performance. It is manufactured<br />
to achieve Secured by Design as<br />
standard and is fitted with a<br />
superior secure multi-locking<br />
system.<br />
Thermally efficient<br />
It’s innovative too, having auvalue<br />
as low as 1.0. To further<br />
underpin the Meridian door’s<br />
credentials as a truly industryleading<br />
product, tests have shown<br />
it is 19% more thermally-efficient<br />
than a 48mm solid timber core<br />
composite door and 17% more<br />
thermally-efficient than a44mm<br />
traditional timber panelled door. These sustainable and<br />
proven credentials are backed up by extensive tests and<br />
add to the product’s overall appeal to discerning<br />
consumers atwhom this product is aimed.<br />
Tree sponsors<br />
Meridian takes its name from the Meridian Wood that<br />
backs onto our composite door manufacturing facility at<br />
Bluntisham in Cambridgeshire. As supporters of the<br />
Woodland Trust we sponsor atree-planting scheme at the<br />
site, demonstrating our environmental commitment to<br />
preserve and protect it for future generations to enjoy.<br />
Yes, it’s amore expensive niche product, but wehave<br />
been pleasantly surprised at the response. This niche is<br />
much bigger than we thought! We’re already<br />
manufacturing up to five Meridians aday,and this figure<br />
is growing.<br />
As the economy continues to strengthen, property<br />
owners are feeling more confident and with more money<br />
in their pockets, they are prepared to splash out on<br />
improving their homes. That includes composite doors,<br />
which offer the all-important elements of aesthetics,<br />
security and thermal efficiency that enhance and protect<br />
the home. ❐<br />
www.phoenixdoorpanels.co.uk<br />
12<br />
The Fabricator 2015
endless light<br />
Lumi. The new seamless glazing system.<br />
Windows, doors and bi-folds.<br />
08456 729 333 apeer.co.uk/lumi
PVC-U SYSTEMS<br />
PVC-U: Eco-kay! Renolit Exfol app<br />
Joand Andy Thompson were resigned<br />
to being lifelong renters. When the<br />
opportunity to build their own house in<br />
South Lincolnshire arose they were<br />
determined to make it an eco house<br />
with no utility bills.<br />
To do this they briefed architect Dr<br />
Jerry Harrall a multi award winning<br />
designer of eco-friendly developments.<br />
Achartered architect, developer and<br />
independent researcher, he has<br />
accumulated 14 years of first-hand<br />
experience designing, building, living,<br />
working in and monitoring naturally<br />
heated, naturally ventilated buildings. He<br />
has now designed 14 buildings that hold<br />
UK’s highest energy performance<br />
certificates, as well as the seven lowest<br />
air pressure tests on record.<br />
“Our main objective was to build an<br />
eco-friendly home with no utility bills –<br />
exactly as we had been living in<br />
previously,” says Andy Thompson. “The<br />
weakest area of ahouse is traditionally<br />
the windows, as this is where most of<br />
the heat is lost. Most standard house<br />
builders will usually get U-values of<br />
around 1.7W/m 2 K–our aim was to get<br />
below 1.0W/m 2 K.<br />
“We did look at timber as an option,<br />
but we had seen it used in other<br />
developments where ithad warped and<br />
had problems with the seals. So, aswe<br />
wanted alarge opening, we didn’t want<br />
to risk it.<br />
14<br />
Jo and Andy Thompson<br />
“Aluminum was just too expensive<br />
and not at all energy efficient. So really,<br />
we were set on having PVC-U.Wefound<br />
alocal Liniar installer, Bob Mills, who<br />
could help us achieve our objectives.”<br />
The windows comprised Liniar<br />
EnergyPlus six-chamber profile, plastic<br />
composite spacer bar,triple glazing and<br />
low emissivity film on the inside and<br />
outside to achieve a U-value of<br />
0.8W/m 2 K. By using this combination,<br />
the heat loss from the house was<br />
reduced by 50%. To further increase<br />
thermal efficiency the windows were<br />
installed on alayer of external insulation<br />
as opposed to the usual cavity. ❐<br />
www.liniar.co.uk<br />
Veka's supply chain director Shane<br />
Gray, and his wife, production<br />
plannerYvonne Gray, are part ofa<br />
team that has just set anew<br />
British and European record with<br />
their Flyball team 'WOW<br />
Wonderdogs'.<br />
Flyball is afast-paced dog sport<br />
that sees the animals race over a<br />
number of hurdles, to reach a<br />
spring-loaded box which releases a<br />
tennis ball that must be brought<br />
back to the start.Teams of four<br />
dogs race against each other in arelay format and the first team to<br />
have all dogs cross the finish line,without error, wins the heat.<br />
The family-based team were thrilled to recently break the current<br />
European record with an incredibly fast time of 15.74 seconds.<br />
Gray says:“Who says you can't teach an old dog new tricks? Our<br />
team has been getting better and better over the years and weare<br />
delighted to have become the British and European record<br />
holders. “There have been afew 'firsts' for Wonderdogs this year:<br />
in August, we ran in the first British race that ended with both<br />
teams finishing with sub-16 second times.” ❐<br />
www.vekauk.com<br />
Renolit has launched the Exfol app for<br />
iPads. It says that the app isthe easy<br />
way todiscover Renolit Exfol exterior<br />
film range of alarge selection of colours<br />
and woodgrains.<br />
It claims that with the Renolit Exfol<br />
app i8t it is simple for the user to<br />
configure a window by combining<br />
different window options with any<br />
colour or woodgrain design.This enables<br />
the user to visualise their specific<br />
window projects.<br />
Available in English and German the<br />
app includes an animated quick start<br />
guide, and 'forward' and 'backwards'<br />
buttons to makeusing the configuration<br />
tool straightforward.<br />
To use the app, select the required<br />
range tab (metallics, woodgrains, or<br />
colours) and spin the wheel of samples<br />
until the desired swatch extends out.<br />
Then drag and drop it on to the window<br />
profile section. Youcan further select<br />
the windowstyle,rotate between inside<br />
or outside perspective, and change the<br />
wall colour. Saveyour windowdesign to<br />
favourites, compare different<br />
configurations, then email acopy orlink<br />
to sample ordering (requires wi-fi<br />
connection).<br />
To download the Renolit Exfol appfor<br />
free from the app store search for<br />
Renolit Exfol or follow the link from:<br />
www.renolit.com/exterior. The App will<br />
also become accessible foreveryone via<br />
Renolit’s web site during 2016. ❐<br />
ww.renolit.com<br />
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The Fabricator 2015
PVC-U SYSTEMS<br />
Growth for investment<br />
Following a record year in<br />
which Dempsey Dyer is<br />
due to break £9m turnover for<br />
the first time in its 38 year<br />
history, the Yorkshire based<br />
PVC-U and timber fabricator<br />
has invested £100k in new<br />
machinery.<br />
The investment includes<br />
new corner cleaners from<br />
Urban.<br />
Managing director Peter<br />
Dyer says: “Our financial year<br />
end (March 2016) looks set to<br />
be one of our strongest ever,<br />
with the PVC-U and timber<br />
divisions forecast to deliver<br />
record sales of over £6.5m and<br />
£3m respectively. Wewant to<br />
really put our foot on the gas Peter Dyer<br />
and continue this growth<br />
throughout 2016, so have decided to make investments<br />
right the way across the business.The new machinery is<br />
just the first of manyimprovements we plan to implement<br />
over the coming months.”<br />
In 2016, Dempsey Dyer will be<br />
implementing a controlled<br />
expansion of its 64,000sq ft<br />
facility, enabling an increase<br />
productivity and satisfy the<br />
record order book.<br />
Dyer says: “We’ve already<br />
introduced a split shift in the<br />
timber factory and there are<br />
plans afoot to further increase<br />
the manufacturing output. Next<br />
year will also see the launch of<br />
new products, ensuring we<br />
remain at the cutting edge of the<br />
continually evolving windowand<br />
door marketplace.”<br />
Established in 1977, Dempsey<br />
Dyer offers a comprehensive<br />
selection of PVC-U and timber<br />
windows, doors and<br />
conservatories.uPVC frames are<br />
made with the Deceuninck 2500 and its 2800 systems and<br />
are available in a wide choice of colours, including<br />
Deceuninck’s newly launched Heritage colour range. ❐<br />
www.dempseydyer.co.uk<br />
Loughborough-based Wilson Windows<br />
has recently switched its supplier toThe<br />
Veka UK Group after 26 years with its<br />
previous systems company.<br />
Dale Wilson, director at the family firm<br />
says:“It is the best decision we've ever<br />
made.”<br />
The company, established in 1984 by<br />
Dale's father Michael, is now co-directed<br />
by husband-and-wife team Dale and<br />
Karen Wilson.Their son Callum joined<br />
recently.<br />
“It was Karen that suggested we extend<br />
our offering with anew window option,”<br />
says Wilson.“There are numerous<br />
companies within our target area that<br />
were stocking the same systems as us.<br />
We wanted to differentiate ourselves<br />
and widen our audience in the process.<br />
“Over time,we'd become disillusioned<br />
with our previous supplier.The support promised in their promotional materials never seemed to<br />
materialise; when systems changed, no training was provided and if issues arose as aresult, they did<br />
everything possible to distance themselves.<br />
“I have acontact at Glazerite –which now fabricates our windows –who invited us to view someVeka<br />
systems, and we've not looked back since.There's abetter product range than with our previous<br />
supplier,and that's already been reflected inanincreased uptake since we made the move.Atthe<br />
moment we're booking in jobs for three month's time –agreat start toour relationship withVeka.<br />
We couldn't be happier.” ❐<br />
www.networkveka.co.uk/trade<br />
The Fabricator 2015 15
PVC-U SYSTEMS<br />
Coming up roses Twopods in asky<br />
Roseview Windows has improved its<br />
product offering with the launch of<br />
an exclusive range of premium quality<br />
window furniture.The furniture includes<br />
a bespoke cam catch, cam locks and<br />
travel restrictors, and is exclusively<br />
available on the Ultimate Rose,<br />
Roseview’s award-winning sash window.<br />
Managing director, Willie Kerr says:<br />
“The new furniture was acollaborative<br />
project between our R&D team and one<br />
of the UK’s leading hardware<br />
manufacturers and has significantly<br />
raised the bar in terms of aesthetics,<br />
quality, and performance. Most PVC-U<br />
sash windows use the same hardware<br />
you find on a timber window and it<br />
doesn’t quite meet the necessary<br />
requirements. Our new furniture onthe<br />
other hand has been specifically<br />
designed for aPVC-U frame.”<br />
The new hardware features the ‘R’<br />
from the Rose Collection brand and is<br />
available in five colours –gold, bronze,<br />
chrome, antique black and the hugely<br />
popular pewter. “The hardware is<br />
exclusive toRoseview sowill give our<br />
customers yet another advantage over<br />
the competition,” Says Kerr.<br />
16<br />
Willie Kerr<br />
Incorporating full mechanical joints<br />
and Roseview’s exclusive run-through<br />
sash horn, the Ultimate Rose is<br />
considered by many inthe industry to<br />
be one of the best PVC-U sash<br />
windows on the market. The product<br />
has been accepted in numerous<br />
conservation areas and won new<br />
product of the year award atthe G-13<br />
Awards.<br />
The Rose Collection also includes the<br />
Heritage Rose,which like the Ultimate<br />
Rose is also based on the Rehau<br />
Heritage system, and the Charisma<br />
Rose, which is based on the Eurocell<br />
Charisma system. ❐<br />
ww.roseview.co.uk<br />
Chigwell Window Centre has<br />
installed aWegoma Supercut 5<br />
which it claims has increased<br />
output bymore than 400%.<br />
According to Wegoma, the<br />
Supercut 5machining centre<br />
has been custom designed for<br />
the UK and Irish window<br />
industry.<br />
Sunny Singh –one of the<br />
founders says: “We were inthe<br />
process of purchasing machinery<br />
but we couldn’t find amachining<br />
centre that would do exactly what we wanted it to. One of our<br />
other suppliers suggested the Supercut so we got incontact with<br />
Wegoma.<br />
“The Wegoma guys were fantastic.They spent two weeks on site<br />
during the installation, which only took four weeks in total. It was a<br />
very smooth process and led to an easy transition from our<br />
previous system tothe new one.We couldn’t believe the<br />
immediate results.” ❐<br />
Building upon the market-leading<br />
success of the Skypod range of<br />
skylights, Eurocell has announced its<br />
latest model – the SkypodSQ. This<br />
square skylight presents perfectly<br />
balanced sight lines and,due to its simple<br />
but ingenious four-hip design, lets in<br />
more natural light than conventional<br />
designs of equivalent surface area.<br />
Designed with the installer in mind,<br />
SkypodSQ can be fitted quickly and<br />
accurately because there are no mitring<br />
or awkward angles to cut – just<br />
assemble and screw into place using the<br />
pre-drilled screw holes.<br />
Skypod’s success in the market is due<br />
in no small part toits good looks and<br />
aesthetics especially when compared to<br />
other PVC-U systems. Plus, it offers<br />
better value for money than aluminium<br />
alternatives. Its contemporary design<br />
means that Skypod is the most effective<br />
means of boosting headroom and<br />
volume, while welcoming extra natural<br />
light into otherwise drab flat-roofed<br />
rooms.<br />
As with all Skypod products,<br />
SkypodSQ is available in the full colour<br />
range of anthracite grey,moondust grey,<br />
golden oak, rosewood and white –with<br />
awhite interior finish as standard. A<br />
further 30 colour options can be made<br />
to order in just three weeks.<br />
Skypod has a fixed 20-degree roof<br />
pitch and is supplied with self-cleaning,<br />
temperature controlled glass in blue,<br />
neutral, bronze and clear as standard,<br />
with aU-value of 1.0W/m²K achievable. ❐<br />
www.eurocell.co.uk<br />
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The Fabricator 2015
++<br />
A A ++<br />
A +<br />
A<br />
B<br />
C<br />
D<br />
<strong>THE</strong><br />
FIRST<br />
A++<br />
RATED<br />
ALUMINIUM<br />
WINDOW<br />
E<br />
DUALFRAME 75 Si<br />
Tilt Before Turn Window<br />
• Super insulated profiles with no additional fillings<br />
• Compatible with the full Sapa product range<br />
• PAS024 and Secured By Design compliant<br />
• Internal and External glazing frame options<br />
• Standard manufacturing process, no additional tooling<br />
• Glazing up to 50mm<br />
• Standardised hardware options<br />
SAPA BUILDING SYSTEM LTD<br />
Severn Drive, Tewkesbury, Gloucestershire GL20 8SF<br />
T +44 (0) 1684 853500 F +44 (0) 1684 851850 W www.sapabuildingsystems.co.uk
ALUMINIUM –CAB’S YEAR<br />
Future retrospect<br />
CAB chief executive, Justin Ratcliffe,<br />
looks back over the association’s 21st<br />
anniversary year<br />
In our 21st anniversary year we have celebrated our<br />
busiest ever 12 month period. During this time our<br />
sector has continued to grow,with the latest Construction<br />
Products Association figures forecasting arate of3.6% for<br />
2015 and 3.8% in 2016. Our own CAB State of the<br />
Market Survey for Q3, 2015 shows 75% of respondents,<br />
on balance, are anticipating sales will rise over the next<br />
year and virtually every CAB member respondent is<br />
anticipating greater capital expenditure across arange of<br />
metrics year-on-year. Encouragingly, 37% of members<br />
stated that there were no constraints on activity over the<br />
next 12 months.<br />
Increasing UK profile<br />
The CAB board is constantly challenging the staff team<br />
to add value for membership and appeal to the widest<br />
possible audience within the association. Our industry<br />
leadership remains imperative and is highlighted by an<br />
expanding annual technical conference and a leading<br />
contractual awareness programme. Whilst we have a<br />
significant role to playinrepresenting membersinEurope,<br />
we also have to increase our profile in the UK and<br />
highlight the benefits of our 21st century material to<br />
current and future specifiers and users.We were delighted<br />
to join with FAECF to organise a jointly branded<br />
programme entitled Facades Evolution at the inaugural<br />
Vision exhibition at Olympia in June.<br />
We have been particularly encouraged by the influx this<br />
year of awide range of new members, from start-ups to<br />
major international brands from across the aluminium in<br />
building supply chain. Many have been attracted by our<br />
extensive and well supported events programme that has<br />
again seen leading architects and specifiers present at an<br />
Abusy CAB Pavilion at Ecobuild 2015<br />
18<br />
CAB CEO Justin Ratcliffe addresses the 2015<br />
technical conference<br />
interesting variety of venues in Birmingham,<br />
Huddersfield, Liverpool, London and Loughborough. In<br />
addition we created a 115m 2 CAB Pavilion stand at<br />
Ecobuild 2015 in partnership with organisers UBM,<br />
which was supported by five member company stands.<br />
In 2016, we plan to have at least seven member<br />
companies involved on the Pavilion which is only available<br />
to CAB members. It will also be promoted as part ofthe<br />
global show marketing programme, therefore maximising<br />
exposure. In 2015 Ecobuild attracted 40,594 visitors of<br />
whom 4,267 defined building completion as their main<br />
interest with the figures for windows and doors at2,735<br />
and cladding systems at 2,628. In addition, 96% of the top<br />
25 UK architectural practices attended the show and also<br />
84% of the top 25 contractors and housebuilders.<br />
Our 2015 programme which included our annual<br />
technical conference and new marketing mini-conferences<br />
aimed to provide outstanding learning opportunities,<br />
which over the last 18 months or so we have recorded on<br />
vox pop videos and uploaded to ourYouTube channel.<br />
Our 21st anniversary was atime to reflect but also one<br />
to look into the future and the need to educate the next<br />
generation of customers about our material and sector.To<br />
this end, we became involved in the Your Green Future<br />
The Fabricator 2015
ALUMINIUM –CAB’S YEAR<br />
CAB members at the regional members' meeting,The Crypt,Metropolitan Cathedral, Liverpool in<br />
March 2015<br />
series of exhibitions and discussions across the SouthWest<br />
and West Midlands attended by 1500+ young people aged<br />
14 -19 yearsold and where we exhibited alongside the likes<br />
of Skanska and Mott McDonald. This has been an<br />
excellent opportunity to discuss aluminium’s<br />
sustainability credentials and its vital role in 21st century<br />
construction. We have encouraged other young people in<br />
our sector by sponsoring the tectonics prizes for students<br />
at the department of architecture and built environment,<br />
University of Nottingham.<br />
Demand for training<br />
We are certainly aware of member companies increasing<br />
their staff numbers to meet rising demand. As an<br />
association we see this leading to an increase in demand<br />
for training which will include areas such as health and<br />
safety and also contractual awareness. A number of<br />
specialist contractors have also recently reported skills<br />
shortages as being the worst for 14 years.<br />
Our CAB contractual awareness seminars (ongoing in<br />
2016) have been well attended by fabricators across the<br />
UK. Presented by Geraldine Fleming,executive director,<br />
Justin Ratcliffe, CAB ceo,highlighting the<br />
sustainable benefits of aluminium to school<br />
children at aYour Green Future event at Bristol<br />
Knowles, the seminars have been able to resolve anumber<br />
of member queries and also suggest new and improved<br />
internal processes for companies to be better prepared in<br />
the future. Members have used the opportunity to bring<br />
the pre and post contract team together to highlight best<br />
practice and share concerns with an expert from aglobal<br />
leader in construction disputes.<br />
In 2016, it is planned to host 5-7 seminars in the<br />
Midlands and North, considering areas such as 10 top<br />
contractual nightmares, checking contracts, pre and post<br />
contract awareness and JCT contracts. Inaddition, it is<br />
planned to host at least a couple of health and safety<br />
seminars looking at legislation and application. ❐<br />
Geraldine Fleming, executive director,Knowles<br />
presenting aCAB contractual awarness seminar.<br />
The Fabricator 2015<br />
CAB’s marketing forums will continue into 2016 with a<br />
number of topical speakers.<br />
If you would like your business to receive leading edge<br />
technical and marketing support and benefit from our high<br />
profile events and training programmes, then please see<br />
further details at: www.c-a-b.org.uk/about-cab/why-join/<br />
or contact the CAB office tel: 01453 828851<br />
19
ALUMINIUM –<strong>THE</strong><br />
COLUMN<br />
Civil war security<br />
Ispent some of my formative years growing up in a<br />
characterful Cotswold cottage that featured several<br />
architectural quirks. We won’t go into the single glazed<br />
windows that regularly iced-up on the inside in winter, nor<br />
the downstairs loo come to that, but I remember the<br />
imposing front door well. It was what Ican best describe<br />
as a solid oak bi-fold featuring cast iron studwork.<br />
Although the cottage was small, for some reason the front<br />
door opening was larger than normal and the door,<br />
reputed to date from the 17th century, could be opened<br />
halfway to afew feet wide before opening fully. The story<br />
goes that the door dated from the time of the English civil<br />
war when you had to be abit careful about who you let in<br />
when they came knocking. The story was further<br />
embellished on the basis that anearby road was called<br />
Gunhouse Lane and said by some local wags to be the<br />
location of one of Cromwell’s armouries. Perhaps this was<br />
all the fanciful work of acreative estate agent, but an<br />
interesting tale nevertheless.<br />
To pass the PAS24...<br />
Iwondered to myself recently how that front door would<br />
perform in aPAS 24 test. One thing is for sure, it would<br />
perform much better than the back door of the cottage,<br />
which was areal case of sublime to ridiculous. Presumably<br />
dating from the 1970s, the back door was woefully<br />
inadequate in the security department, and while the large<br />
clear glazed panel provided valuable daylight for the galley<br />
kitchen beyond, it did make manipulating the lock<br />
thumbturn through the letter box much easier. While this<br />
saved us from being locked out on afew occasions with the<br />
judicious use of abent bucket handle, it was no joke that<br />
we were burgled this very same way. Fortunately we didn’t<br />
have much worth stealing and no one was at home at the<br />
time, but it was an unpleasant experience.<br />
Property crime decline<br />
It is ironic that apparently we did not think of security in<br />
the 1970s as much as our forefathers did in the 1670s, but<br />
Iguess it comes down to the level of threat. The most<br />
recent crime statistics for 2014 to 2015 from the Crime<br />
Survey for England and Wales (CSEW) show marked<br />
reductions in property crime since peak levels in the<br />
1990s. The CSEW indicates that, while there have been<br />
long-term declines across most types of property crime,<br />
the falls have been pronounced in vehicle-related theft,<br />
domestic burglary and criminal damage. There are many<br />
theories as to why property crime has fallen but there is<br />
some evidence that improved household security is a<br />
factor, with increases in the use of window locks and dead<br />
locks, for example. It is to be hoped that the introduction<br />
of Part Q1 for new dwellings can be shown to contribute<br />
further to this trend. With CAB members, we have put<br />
considerable effort into getting to grips with Part Q1 and<br />
clarifying the requirements, as well as contributing to the<br />
revision of PAS 24 under way. We are aiming to publish<br />
our first set of AD QFAQs early in 2016 to provide further<br />
timely advice to members. ❐<br />
20<br />
Justin Furness<br />
CAB technical director Justin Furness addressing<br />
delgates atthe CAB 2015 technical conference<br />
“The story goes that the door<br />
dated from the time of the English<br />
Civil War when you had to be a<br />
bit careful about who you let in<br />
when they came knocking...”<br />
For further information on CAB and its activities –contact<br />
Julie Harley on 01453 828851 or email<br />
julie.harley@c-a-b.org.uk<br />
The Fabricator 2015
Designed and patent pending in the UK, the PURe door system is the<br />
only aluminium door range to utilise structural PUR insulation, achieving<br />
U-values as low as 0.93 W/m 2 K for our folding sliding door range,<br />
when calculated as a CEN standard.<br />
Offered with double or triple glazing, door options include single and<br />
double, folding sliding, inline slide and lift & slide, all of which are<br />
ideal for both new build and refurbishment applications.<br />
Available in an extensive choice of colours and finishes, cradle to<br />
cradle recyclable and integrating with other Senior products including<br />
the PURe window range, PURe door systems provide the next generation<br />
of evolved products, to exceed current and meet future legislation.<br />
Get ahead of the curve at www.seniorarchitectural.co.uk/puredoor<br />
Tel: 01709 772 600<br />
E-mail: info@sasmail.co.uk<br />
Innovative window, door and curtain wall systems
GLASS &STUCTURAL GLAZING<br />
Construction rise Entrance<br />
for style<br />
F S<br />
ollowing two years of growth, the<br />
chüco UK is now offering products<br />
picturelooks positiveto2019 forthe<br />
from German door panel specialist,<br />
commercial glazing market according to<br />
latest Palmer report.<br />
The recently published 2015 report<br />
shows an increase of 10% in volume<br />
Adeco, alongtime supplier to Schüco<br />
customers in other European countries.<br />
This option will give UKclients agreatly<br />
improved choice of stylish, high-end<br />
terms between 2012 and 2014, with the<br />
design options for Schüco entrance<br />
market expanding in almost all product<br />
doors.<br />
categories.<br />
Constructed from aluminium,Adeco’s<br />
Windows, representing over 50% of<br />
product portfolio includes modern,<br />
the total market, showed a12% volume<br />
rise, and only shopfronts showed a<br />
decline in volume (of 2%, and this was apartment blocks are looking at overall<br />
contemporary designs as well as more<br />
traditional styles.<br />
Adeco offers three panel types –infill,<br />
actually accompanied by a12% rise in net growth of just 4%, as new single sided leaf enclosing and double<br />
value terms).<br />
government policies on buying and<br />
The difference in volume and value<br />
growth observed in the 2013 report<br />
continues. Value growth from 2012 to<br />
selling high value properties come into<br />
effect. Education is forecast to grow,by<br />
22%, in spite of continuing public sector<br />
2014 is reported at 29%, with all cuts, thanks to private funding of school<br />
categories showing important increases.<br />
Palmer expects afurther 20% rise of<br />
the market to 2019, as a result of a<br />
growing wider economy, as the chart<br />
shows.<br />
Important growth in two ofthe four<br />
biggest industry sectors for commercial<br />
glazing products – commercial offices<br />
and apartment blocks -and, to alesser<br />
extent, in the most important sector<br />
education, helped to drivethe expansion<br />
and university buildings.<br />
Entrance doors, the second biggest<br />
product category, have shown, and will<br />
continue to show, growth rather below<br />
the market, perhaps due to the fact that<br />
this product tends to be rely more on<br />
slightly less buoyant sectors such as<br />
education and retail.<br />
Aluminium continues to be by far the<br />
most important frame material, and in<br />
fact increased its market share over the<br />
of the last two years. Indeed, it’s time period to 81%. Although<br />
unsurprising that curtain walling, with<br />
35% of its market in office buildings, was<br />
the fastest growing product (13.4%).<br />
Looking forward, different industry<br />
aluminium/ timber composites showed<br />
an even higher, 46%, rise over the two<br />
years, at 5% of the market they don’t<br />
look to be troubling the leader any time<br />
sectors polarise somewhat: glazing soon.The aluminium window market is<br />
products in commercial offices will at ahistoric level, and will actually reach<br />
continue to rocket up by 39% to 2019 as<br />
business investment, employment and<br />
an all-time high by 2019 of 1.74m<br />
frames. ❐<br />
the wider economy grow, while www.palmermarketresearch.co.uk<br />
Saint-Gobain Glass<br />
UK has gained ISO<br />
50001, energy<br />
management systems,<br />
an international<br />
standard that outlines<br />
energy management<br />
practices that are<br />
considered to be the<br />
best globally and one<br />
of the highest<br />
environmental<br />
standards.<br />
Steve Severs, managing director Saint-Gobain Glass Industry UK<br />
says:“To becertified to ISO 50001 underlines our collective desire<br />
to be an efficient, responsible and sustainable consumer of<br />
resources.The path of energy reduction and efficient usage is a<br />
journey without end as we perpetually seek to improveupon our<br />
current standing.” ❐<br />
ww.saint-gobain-glass.com<br />
22<br />
sided leaf enclosing. These are<br />
combined with purpose-designed<br />
Schüco profiles in frame depths that<br />
range from 65 mm to 90 mm depending<br />
upon the configuration.<br />
Schüco doors fitted with Adeco<br />
panels take all standard Schüco fittings<br />
including handles, hinges and locks. The<br />
result is avery distinctive door which is<br />
both highly insulated and extremely<br />
secure.<br />
A wide choice of RAL colours is<br />
available and customers have the option<br />
of specifying different colours on the<br />
outside and the inside of the doors.<br />
State-of-the-art NC technology and<br />
advanced surface coating systems<br />
ensure that the colours and finishes are<br />
bright and will be particularly hardwearing.<br />
❐<br />
www.schueco.com<br />
The Fabricator 2015
GLASS &STRUCTURAL GLAZING<br />
Asmooth<br />
coating<br />
Saint-Gobain Glass has introduced<br />
SGG Cool-Lite SKN 176 a high<br />
specification solar control coating<br />
which can be combined with additional<br />
safety and acoustic performance when<br />
laminated with its existing SGG Stadip<br />
range.<br />
SGG Cool-Lite SKN 176 is the result<br />
of Saint-Gobain Glass’ continuing<br />
development of new and innovative<br />
coatings to help meet the ever<br />
increasing demands of the commercial<br />
market, in this case by bringing together<br />
many different performance benefits in<br />
asingle product combination.<br />
“Architects and specifiers are already<br />
familiar with the advanced properties of<br />
the SGG Cool-Lite and SGG Stadip<br />
ranges,” saysAdrian Adams, commercial<br />
market manager at Saint-Gobain Glass.<br />
“This new combination opens up a<br />
whole range of possible additional<br />
applications by giving designers and<br />
architects the ability of bringing<br />
together high performance solar<br />
control, safety and acoustic features in a<br />
single product.”<br />
The reduction in solar heat gain helps<br />
to minimise the need for air<br />
conditioning, helping to reduce building<br />
energyloads and CO2 emissions,as well<br />
as limiting the need for secondary solar<br />
barriers such as louvers or blinds. ❐<br />
www.uk.saint-gobain-glass.com<br />
Solid silver service<br />
Bohle<br />
business<br />
development<br />
manager Alic McCabe,<br />
has celebrated 25 years’<br />
service.<br />
McCabe joined<br />
Manchester glass<br />
processing tools and<br />
consumables supplier,<br />
Berlyne, Bailey in 1990,<br />
joining Bohle in 1996<br />
when it acquired Berlyne<br />
Supplies.<br />
In recognition of his 25<br />
year contribution to the<br />
Berlyne/Bohle business,<br />
Mc Cabe was awarded a solid silver<br />
Silberschnitt glass cutter –atradition<br />
established in Germany but now<br />
extended to the UK.<br />
Bohle managing director, Dave<br />
Broxton says: “For 25 years Alic has<br />
demonstrated a fantastic level of<br />
commitment and loyalty to the<br />
company. His contribution to the<br />
success of the business cannot be<br />
overstated and long may itcontinue.”<br />
He joins operations manager, Lisa<br />
Liddle and purchasing manager, Chris<br />
Conway inthe Bohle ‘25+ Club’.<br />
Commenting on his award at a<br />
surprise celebration McCabe said:<br />
“When I started I couldn’t conceive<br />
staying with the same company for such<br />
a long time but now I can’t imagine<br />
working anywhere else.”<br />
It will be twenty-years this year,since<br />
Bohle’s acquisition of Berlyne Supplies<br />
and the company is marking the<br />
occasion with a range of open days,<br />
seminars, special offers and giveaways.<br />
Broxton says:“We’re hugely proud of<br />
our German heritage and there are<br />
huge benefits in being part ofalarge<br />
group as adriver of innovation.<br />
“But ultimately we’re successful<br />
because of our understanding of the<br />
market and because of the partnerships<br />
that we form with our customers –and<br />
that’s down topeople like Lisa, Chris<br />
and Alic.” ❐<br />
www.bohle-group.com<br />
Thermoseal Group<br />
was the winner of the<br />
component supplier<br />
of the year and<br />
training and<br />
development<br />
initiative ofthe year<br />
categories at the G15<br />
Awards.<br />
Thermoseal Group’s<br />
managing director,<br />
Gwain Paterson says:<br />
“I am absolutely<br />
delighted to have<br />
achieved both of<br />
these awards and am particularly pleased that the hard work and<br />
dedication of the wholeThermoseal Group team has been<br />
recognised in both of these categories. As aleading component<br />
supplier to insulated glass manufacturers, this award isideal for us<br />
and we will be sure topublicise our win as amark of the high<br />
quality of the products and service that we supply toour<br />
customers.” ❐<br />
www.thermosealgroup.com<br />
The Fabricator 2015 23
GLASS &STRUCTURAL GLAZING<br />
Silver screenline<br />
Uni-Blind manufacturer Morley Glass and Glazing’s<br />
stock of accessories and spare parts for ScreenLine<br />
integral blind systems is now featured in anew brochure,<br />
available to download from the company’s website.<br />
Ian Short, managing director at Morley Glass and<br />
Glazing, says: “The brochure has been designed to make<br />
it even easier for fabricators and installers to do business<br />
with us.<br />
Our service to you<br />
“We stock the biggest range of ScreenLine accessories<br />
and spare parts in the UK. So when you need apart for<br />
our Uni-Blinds or any ScreenLine integral blind system,<br />
we’ll make sure youhaveitwithin 24 hoursifwehaveitin<br />
stock. As the largest ScreenLine fabricator in the country,<br />
we have daily deliveries from Pellini in Italy and can<br />
supply any other spare parts within 5–10working days –<br />
whether you originally purchased your ScreenLine blind<br />
system from Morley Glass or not.”<br />
What we offer<br />
The range of ScreenLine spares available from Morley<br />
Glass next day includes items such as cord kits, cord<br />
tensioners, external magnetic sliders, transparent wands,<br />
battery modules, solar panels, battery chargers,<br />
transformers control units, replacement remote control<br />
devices and clips, knobs and end caps for all systems. ❐<br />
www.morleyglass.co.uk<br />
Aluminium<br />
fabricators Dudley’s<br />
Aluminium is set to<br />
complete work on a<br />
contract, supporting<br />
the construction of<br />
Cardiff University’s<br />
Brain Research<br />
Imaging Centre<br />
(CUBRIC).<br />
CUBRIC will open in<br />
spring 2016, and the<br />
£44m centre will<br />
become one of<br />
Europe’s top facilities<br />
for brain imaging.The<br />
site will have one of<br />
the world's most<br />
sophisticated MRI<br />
scanners, and research at the centre will focus on understanding more about the causes of conditions<br />
such as dementia,multiple sclerosis and schizophrenia –leading toimproved diagnosis and<br />
treatments.<br />
The £1.2m contract will see Dudley’s provide key structural and architectural aluminium and glazing<br />
at the site.The company will manufacture and install capped curtain walling with large multi-colour<br />
panels for the building façade,aswell as manually and electrically operated windows, manually<br />
operated doors, and circular sliding entrance doors. ❐<br />
www.dudleys.uk.com<br />
24<br />
The Fabricator 2015
www.glass-handling.co.uk<br />
Specialist Manufacturers of<br />
Standard &Bespoke Glass<br />
&Profile Handling Equipment<br />
Refurbishment Service Available<br />
G la s s H a n d lin g E q u ip m e n t<br />
www.glass-handling.co.uk<br />
For more information and to see the latest special offers visit the website<br />
A.W.T. Limited, Unit 3, Lodge Road, Radcliffe, Bury, Lancs M26 1AL<br />
Telephone: (0161) 723 1551
GLASS &GLAZING<br />
Aglassman’s Christmas<br />
Little did Clifford Rankin of Rankin Glass know what he had started when he invited some<br />
of his fellow Glassmen from the London area to aChristmas lunch in 1971 at Champagne<br />
Charlies in Essex Road, London<br />
December is ‘glassman’s’ month. For many people in<br />
the trade the first Friday kicks-off Christmas.There<br />
maybeother lunches and celebrations butthe Glassman’s<br />
Christmas Luncheon is the first and afixed point in the<br />
calendar.<br />
Initially there were about a dozen guests and this<br />
continued for a number of years with these sort of<br />
numbers from the London glass businesses, with each<br />
attendee being given a numbered certificate of<br />
‘membership’. Among the early guest were George<br />
Turner, Graham Greenberg, Gerry Hill from Pilkington,<br />
Dave Davis from James Clark and Eaton, Phil Burke from<br />
Hayes Glass, Fred Deanus from Allglass, Dave Mackay<br />
from Dockrells, Ken Forbes of Nicholls &Clarke and<br />
Terry Driscoll from T&WIde and in those early days<br />
Pilkington’s usually picked up the bill.<br />
Anational event<br />
In 1985 glassmen started to come from all parts of the<br />
UK and numbers increased considerably so in the early<br />
90’s the regular Glassman’s Christmas lunch moved to<br />
Colonel Jaspers atCity Rd, London. and as the numbers<br />
got larger (and probably because Davy’sWine Bars sold<br />
Colonel Jaspers itmoved to Bangers at Wilson Street<br />
Moorgate in about 2005. Terry Driscol thinks he<br />
remembers the new venue being ‘tried’ somewhere in<br />
2004.<br />
The WIGS join the glassmen<br />
Stephanie Bennett organised this Glassmens’ lunch<br />
superbly on behalf of Rankin’s, until they ceased trading<br />
when Paul Rogers of Express Glazing Contractors,<br />
suggested to Kevin Hulin of Mann McGowan that his<br />
company might like to continue to keep it running in the<br />
same spirit as Clifford had, and so with the support of<br />
Paul Rankin, all the attendees/venue information was<br />
saved and passed to Debbie Knight of Mann McGowan<br />
who has continued to organise this annual event again<br />
superbly,since 2012.<br />
Alongside the Glassman’s lunch Stephanie Bennet<br />
started an alternative lunch for women in glass. Inthe<br />
early days the WIGS would join the men for apre-lunch<br />
drink before leaving for another venue. Once the event<br />
moved toBangers the venue was able to accomodate the<br />
WIGS in aseparate dining room. The situation seemed<br />
just plain daft and nowadays we all lunch together.<br />
Anew boy<br />
“I attended my first Glassmans’ in 1990 so Istill feel like<br />
anew boy” says Kevin Hulin. “Clifford was always very<br />
kind to me and it was always great talking all things sport<br />
with Terry Driscoll.The Saturday mornings after some of<br />
these events are probably best forgotten, particularly as I<br />
once boarded the wrong train atWaterloo after one such<br />
event and did not get home until breakfast time the next<br />
26<br />
Above is the certificate that hangs on my wall in<br />
the editorial office. Soon after Istarted working<br />
in this business Cliff Rankin invited me out to<br />
lunch at Champagne Charlies. It was aconvivial<br />
affair –asalwayswith Cliff.A few days later,tomy<br />
astonishment,the above certificate arrived. In my<br />
career as ajournalist Ihave been taken out to<br />
lunch countless times. Only once has alunch<br />
been ‘certified’. Clifford Rankin’s style; absolutely!<br />
Idon’t remember when Ireceived my first<br />
invitation to the Glassman’s lunch, from Cliff. It<br />
was not an event that you could apply toattend<br />
and Idorecall that it felt something like aroyal<br />
command<br />
day. It has been apleasure to have taken over the baton<br />
from Clifford and Stephanie.”<br />
Still going strong<br />
This is the 44th year since that inaugural gathering and<br />
many things have changed. Sadly one of them being that<br />
Pilkington no longer picks up the tab.<br />
ManyIamsure will have abiding memories of this great<br />
event, and we would welcome any contribution from<br />
anyonewho can send in stories, anecdotes or photographs<br />
of past gatherings. Itwould also be great ifanyone of the<br />
early pioneers still have copies of their numbered<br />
certificates.(If they haven’talreadysold them on EBay.) ❐<br />
Based onthe Memories,not always accurate or clear, ofTerry<br />
Driscoll, Paul Rogers and Kevin Hulin not to mention the<br />
editor ofThe Fabricator<br />
The Fabricator 2015
Roto TSL<br />
The TSL, from Roto is a twin<br />
cam security locking system<br />
designed for PVCu outward<br />
opening windows. The<br />
espagnolette lock is designed<br />
to the high-standards to<br />
provide the ultimate in<br />
security and reliability. TSL is<br />
tested in<br />
accordance to PAS 24:2012<br />
Annex C, and uses Roto’s<br />
unique Roto Sil Nano surface<br />
covering to give optimum,<br />
corrosion performance.<br />
The Roto TSL has been<br />
designed to add value, by<br />
offering an increased<br />
application range to many<br />
popular PVCu pro le systems.<br />
Up to 4 pairs of reverse-action<br />
locking points Enhances<br />
security, meets performance<br />
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Unique branded surface n ish<br />
Scratch resistant, excellent<br />
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Compact product design<br />
Multiple eurogrooves<br />
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Faceplate and<br />
Backset size indicators<br />
Ease of identi cation,<br />
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Roto Roof Windows<br />
and Hardware Ltd<br />
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CV21 1DZ<br />
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Telephone: +32 67 89 41 40<br />
Fax: +32 67 84 14 56<br />
info@roto-frank.com<br />
www.roto-frank.com<br />
openout.rotoweb.eu<br />
design - comfort - safety - service
WINDOW HARDWARE<br />
World class in Hungary<br />
“Always bigger,always more modern, always better and always more efficient,”<br />
is how plant general manager Ernö Kocsis (pictured right) described the near<br />
20-year history ofRoto’s plant in Lövö,Hungary<br />
The Lövö factory isthe Roto<br />
group’s largest production<br />
facility worldwide. Of the<br />
140,000m 2 site the<br />
manufacturing and storage<br />
area,occupies 28,300m 2 with the<br />
administration area and the new<br />
showroom occupying an<br />
additional 1,400m 2. .<br />
The Lövö factory<br />
manufactures tilt-and-turn,<br />
turn-only and tilt-only window<br />
hardware as well as special<br />
opening types, such as tilt-andslide.<br />
Roof window gear is also<br />
produced in Lövö.<br />
Continuous investment<br />
Ernö Kocsis says that<br />
continual investment at Lövö has<br />
seen expansion and<br />
modernisation in both buildings<br />
and plant and equipment.<br />
In 2007, an assembly hall was<br />
added, in 2008 araw materials<br />
store, in 2012 a press<br />
department and in 2013 a<br />
finished goods store with five<br />
racks all equipped with advanced<br />
production and logistics<br />
technologies.<br />
Tool making<br />
An important part of the<br />
operation is tool production and<br />
maintenance. Around 50 staff<br />
are responsible for the<br />
production of new tools and<br />
replacement parts as well as<br />
repair and maintenance of<br />
around 4,000 punching tools.<br />
The in-house product design<br />
department, with 15 employees,<br />
works in close cooperation with<br />
the design department at<br />
headquarters. The department<br />
makes tools for the whole Roto<br />
group and there is an intention<br />
to supply to outside companies<br />
as well.<br />
The machines at Lövö are<br />
maintained on apredictive, total<br />
maintenance system. This largly<br />
28<br />
Roto consolidated production group’s largest<br />
production location. 140,000m 2 in Lövö,<br />
Hungary<br />
One of two punching halls in Lövö: these<br />
house atotal of 16 fully automated presses<br />
and six reworking presses<br />
Around 4,000 different hardware items run<br />
off the Roto production lines in Lövö. aAbout<br />
50 million products every year<br />
obviates breakdowns with<br />
machines being taken out of<br />
production for servicing<br />
according to aschedule.<br />
World class<br />
The plant operates on aworldclass<br />
manufacturing principle.<br />
Problems are discussed at<br />
regular meetings and progress of<br />
solutions is charted.<br />
In the production department<br />
16 fully automated presses and<br />
six reworking presses with atotal<br />
compressive force of 67,000 kN<br />
are housed in two halls.Between<br />
them they machine 15,000<br />
tonnes of steel and produce<br />
about 120 million punched parts<br />
a year. Electroplating is<br />
outsourced to Sopron which<br />
carries out surface treatments<br />
with ‘Roto Sil’ and zinc nickel<br />
coatings.<br />
Assembly<br />
From the semi-finished<br />
product store intralogistics<br />
maintain the Kanban system<br />
which supplies the assembly<br />
stations.<br />
In assembly there are three<br />
high volume, small volume and<br />
concealed hardware production<br />
lines. Roto uses fully- and semiautomatic<br />
machines at single<br />
workstations and assembly<br />
islands to manufacture about<br />
4,000 different hardware<br />
versions.Overall this amounts to<br />
around 50 million pieces every<br />
year.<br />
Despatch and delivery key<br />
The plant does not<br />
manufacture for stock. The<br />
ambition is to deliver its output.<br />
“This,” says Kocsis, “is vital for<br />
customer stisfaction.”<br />
With a capacity to handle<br />
7,000 pallets the plant sends out<br />
1,200 truck loads every year. ❐<br />
www.roto-frank.co.uk<br />
The Fabricator 2015
www.firmanglass.com<br />
www.firmanglass.com<br />
Glass<br />
Excellence<br />
Established in1975 Firman Glass isone of the<br />
leading independent glass processors inthe<br />
UK, manufacturing toughened glass, laminated<br />
glass and specialist sealed units.<br />
Based inHarold Wood Essex within 5minutes<br />
of junction 28ofthe M25 and half an hour from<br />
Central London we are ideally situated to<br />
service our ever growing and diverse customer<br />
base.<br />
Manufacturing all forms ofprocessed<br />
toughened glass, with comprehensive stocks of<br />
clear float, low iron, satin, body tinted, mirrors,<br />
laminated glass, acoustic laminated and fire<br />
rated glass.<br />
With some ofthe most advanced capabilities in<br />
place Firman Glass isable tomanufacture high<br />
quality products for all markets sectors including<br />
architectural, retail, leisure and domestic.<br />
roducts<br />
Toughened glass<br />
Processing<br />
CNC shaping<br />
Laminated glass<br />
Toughened and laminated<br />
constructions<br />
EVA and Vanceva coloured interlays<br />
Fabric and decorative interlays<br />
Saflex DG41 structural interlay<br />
pplications<br />
Structural glazing<br />
Glass floors<br />
Partitions<br />
Roof lights<br />
Balustrades<br />
Full height barriers<br />
Canopies<br />
• Specialist insulating glass units<br />
• Anti–slip glass<br />
• Fire rated glass<br />
• UV bonding<br />
• FIRMALITE electric switchable glass<br />
• Heated glass<br />
• Decorative glass<br />
• Sandblasting<br />
• Colorfirm TM back painted glass<br />
• Staircases<br />
• Treads and stringers<br />
• Shower screens<br />
• Shelving<br />
• Glass doors<br />
• Acoustic reduction<br />
• Fire rated<br />
• Decoration<br />
• Wall cladding<br />
• Splashbacks<br />
• Privacy<br />
• Technical Support<br />
• Nationwide Coverage<br />
urther information isavailable from our sales and technical offices or visit www.firmanglass.com<br />
irman Glass,19 Bates Road, Harold Wood, Romford, Essex RM3 OJH<br />
el: 01708 374534 Fax: 01708 340511 Email: sales@firmanglass.com
NHIC AWARDS 2015<br />
The windows winners<br />
The National Home Improvement Council (NHIC) runs ahighly respected annnual awards<br />
scheme which culminates in apresentation lunch in the Gladstone Library, London.<br />
Important categories for these awards are sponsored by NHIC members. Reinforcing<br />
NHIC’s emphasis on climate change and carbon reduction, this year’s awards were<br />
presented by Lord Bourne of Aberystwyth, parliamentary under secretary ofstate for the<br />
Department of the Environment and Climate Change<br />
The National Home Improvement Council was<br />
founded in 1974. In its early years the main activities<br />
concentrated on lobbying government, research and cooperation<br />
with the public sector.The NHIC Educational<br />
Trust was formed in 1980 to complement the activities of<br />
the NHIC and to further the education of the general<br />
public in restoring and maintaining homes as a<br />
contribution to improving the nation’s housing stock.<br />
The trust has set up various national campaigns which<br />
made a positive contribution to the improvement of<br />
homes and encouraged the installation of basic amenities<br />
in the then run down housing stock.<br />
Today, the council is more consumer facing and<br />
strongly advocates home modernisation by competent<br />
practitioners with a particular emphasis on energy<br />
efficiency in homes and the reduction of carbon<br />
emissions.<br />
The 2015 awards sponsors were:<br />
❐ The Glass & Glazing Federation; Best Home<br />
Improvement Glazing Project<br />
The Winner in this category was IQ Glass with a<br />
project which involved a home that had an awkward<br />
kitchen layout with aleanto<br />
type conservatory<br />
which was used for<br />
storage. In order to meet<br />
the brief, toopen up the<br />
whole space and let more<br />
light in, internal walls were<br />
removed to produce a<br />
single uncluttered space.<br />
A frameless glass roof with a frameless glass vertical<br />
window and bi-fold door resulted in adramatic increase<br />
in light and levels and accessibility. The renovation<br />
project has created abetter connection with the rest of the<br />
property which, in the view of the judges illustrates what<br />
can be achieved in aconfined urban setting.<br />
The runner-up was SEH BAC with a project<br />
involving a 1950’s, four<br />
bedroom family home which has<br />
been transformed with the<br />
addition of a highly evolved,<br />
glazed extension. It provides<br />
both easy family living and more<br />
sophisticated ‘grown up’s’<br />
spaces.<br />
❐ Quality Assured National Warranties;<br />
Improvements with Community Benefit<br />
The winner was SEH BAC. An established home<br />
improver, SEH BAC, has over 40 years’ experience in<br />
transforming homes. Inthe judges view it’s embracing<br />
change whilst delivering exemplar service initiative<br />
demonstrates a determined<br />
approach to providing aservice to<br />
allow customers, throughout East<br />
Anglia, London and the Home<br />
Counties thatexceeds expectations.<br />
The runner-up, Shermin Finance, was established<br />
in 1976. Shermin Finance has more than 30 years<br />
experience in home improvement finance. Its mission<br />
statement says ‘We share your<br />
aspirations, understand your<br />
objectives, and are prepared to<br />
travelthatextra mile to create the<br />
best finance solution for your<br />
business. We have a product<br />
portfolio that takes full<br />
advantage of the opportunities<br />
that exist for the many home<br />
improvement retailers that enjoy our support. The<br />
cornerstone of our service excellence is the combination<br />
of market leading experience with the embracing of<br />
information technology.’<br />
❐ Schüco UK; Aluminium Systems for Windows,<br />
Doors and Facades<br />
The winner,Crystal Glazing Solutions,worked on a<br />
house which overlooks RutlandWater and wascompletely<br />
refurbished last year. The client wanted slim sightlines to<br />
maximise transparency and<br />
daylight and aparticular type and<br />
design of ironmongery which<br />
necessitated a bespoke solution.<br />
Careful consideration had to be<br />
given tothe choice of colour and<br />
because of the location special<br />
attention had to be given toweatherproofing. The judges<br />
considered that the choice of windows, doors, sliding<br />
doors and rooflights complemented the traditional stone<br />
façade and slate roof.<br />
The runner-up, The Bi-Fold Door Factory. This<br />
project involved afive bedroom Victorian home that was<br />
purchased by a residential<br />
developer in a very dilapidated<br />
condition. The building was<br />
virtually gutted and completely remodelled.<br />
The entire ground floor<br />
was opened up and extended on<br />
twosides. Because of the height of<br />
the openings on the ground floor, bi-folding doors were<br />
the only viable solution. In this way significant amounts<br />
of height, airy and usable space has been added thanks to<br />
the extensive use of Schüco aluminium window systems<br />
including curtain walling. ❐<br />
30<br />
The Fabricator 2015
Read The Fabricator on-line at:<br />
www.thefabricator.pro<br />
With over 30 years’ experience in<br />
publishing magazines for<br />
manufacturing and business,<br />
Profinder offers up-to-date specialist<br />
publications on paper and on-line.<br />
The Fabricator and The Installer are<br />
emailed to our specialist reader lists<br />
and can can be emailed to you in<br />
easy-to-read PDF format<br />
Email: john.roper@profinder.eu to register for<br />
The Fabricator and The Installer by email<br />
Publications for industry from<br />
www.profinder.eu<br />
PROFINDER MAGAZINES LTD<br />
PROFINDER LIMITED
PRODUCT PAGES<br />
The total package<br />
Total Hardware has implemented<br />
measures to collaborate more<br />
closely with current and future<br />
customers, serving as production<br />
partners rather than conventional<br />
suppliers.The company maintains this<br />
will benefit its manufacturing clients,<br />
and their installers,byhelping them<br />
provide the greater flexibility and<br />
wider choice of colours, styles and<br />
finishes that end consumers are<br />
increasingly coming to expect.<br />
“This is what we call our ‘total<br />
package’”, says Chris Pell,Total<br />
Hardware general manager.“By<br />
partnering with us, not only do<br />
customers gain access to our extensive<br />
range of hardware but they also benefit<br />
from our customer service.<br />
“Here atTotal Hardware, we always<br />
strive tohave asignificant stockholding<br />
available for immediate dispatch,<br />
ensuring that our customers’ lead<br />
times are kept as quick and<br />
competitive aspossible,and that<br />
they’re able to manage their<br />
Twoinstaller members of<br />
NetworkVeka,<br />
Cornwall's Rodda and<br />
Hocking, and Bury St<br />
Edmunds-based Frames<br />
Conservatories Direct,<br />
have achieved the BSI<br />
Kitemark for window and<br />
door installation.<br />
Earlier this year,<br />
NetworkVeka's MD John<br />
Ogilvie announced a<br />
pioneering partnership<br />
with BSI. NetworkVeka<br />
members that wish to<br />
further enhance their<br />
offering to homeowners<br />
by achieving the BSI<br />
Kitemark,can now dosoasthere islittle additional site auditing<br />
time required for the BSI Kitemark, following the normal Network<br />
Veka assessment visit.<br />
An independent 2010 survey* showed that 72% of consumers trust<br />
the BSI Kitemark and believe it shows areputable company.<br />
Ogilvie says:“Many ofthe requirements of the BSI Kitemark are<br />
closely aligned with NetworkVeka's existing procedures.Therefore,<br />
only afew additional elements need adding to our current auditing<br />
process toconsider companies for the BSI Kitemark too,giving<br />
them the means togain anationally recognised mark of quality in<br />
acomparatively timely and cost-effective manner.” ❐<br />
*GfK NOP Business Survey, Dec 2010<br />
www.networkveka.co.uk<br />
32<br />
production flows as effectively as<br />
possible.”<br />
Total Hardware’s Quantum range<br />
comprises awide array ofperfectly<br />
matching products, such as door and<br />
window handles, knockers,<br />
numerals/lettering, letter plates etc.,<br />
available in seven premium colours and<br />
six stainless steel finishes. ❐<br />
www.totalhardwareltd.co.uk<br />
MI is<br />
Qapproved<br />
Hardware specialist MI Products, in<br />
conjunction with Eurocell Profiles,<br />
has launched its new Secure4life lock<br />
and low threshold patio door system. It<br />
says this is an easy-to-fit enhanced<br />
security solution that meets approved<br />
document Qofthe building regulations.<br />
This regulatory change, which came<br />
into force onOctober 12015, places a<br />
new requirement on all new build<br />
installations and those that have a<br />
change of use in England and Wales to<br />
demonstrate compliance with<br />
PAS24:2012 or Secured by Design<br />
accreditations.<br />
The Secure4life product was jointly<br />
developed with Mila’s in-house product<br />
development team. Mila showed the<br />
Secure4lifeproduct forthe first time on<br />
their stand at The Build Show.<br />
Secure4life is a fully-fabricated<br />
aluminium interlock with athree-point<br />
locking mechanism activated by asmall<br />
ergonomically-designed lever located<br />
900mm above the floor.Atthis height it<br />
can easily byaccessed by all, including<br />
wheelchair users,while also meeting the<br />
guidelines set out in the Lifetime Homes<br />
initiative. ❐<br />
www.miproducts.co.uk<br />
The Fabricator 2015
PROFINDER<br />
www.profinder.eu<br />
Tel: 07814 209789<br />
Access Systems<br />
For all your access control<br />
and door hardware<br />
solutions<br />
● Electric Strikes<br />
● Deadlocking Bolts<br />
● Waterproof Keypads<br />
● Compact Shearlocks<br />
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● Lock Accessories<br />
● Transom Door Closers<br />
● Vortex Magnets<br />
01202 676262<br />
info@alpro.co.uk<br />
www.alpro.co.uk<br />
Aluminium Extrusions<br />
Email: mehreen.haroon@profinder.eu<br />
Adhesive Tapes<br />
ADHERE<br />
INDUSTRIAL<br />
TAPES LTD<br />
We have the largest range of<br />
self adhesive tapes<br />
for the glass<br />
&glazing<br />
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Including:<br />
● Security glazing tape<br />
● Glass transport pads<br />
● Emergency repair film<br />
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● Foam glazing tapes<br />
Tel: 01206 871999<br />
Fax: 01206 871998<br />
sales@adhere.co.uk<br />
Web: www.adhere.co.uk<br />
Consumables<br />
Bi-Folding doors<br />
Is your supplier letting you down ?<br />
Lowest price anywhere<br />
Aluminium Bi-Fold Doors<br />
GET A<br />
PRICE<br />
COMPARISON<br />
Tel: 01642 610798<br />
Fax: 01642 671026<br />
www.madefortrade.co<br />
Conservatories<br />
Is your supplier letting you down ?<br />
from only<br />
£365<br />
per leaf<br />
POLYURETHANE <strong>THE</strong>RMALBREAK<br />
POLYAMIDE <strong>THE</strong>RMALBREAK<br />
SPIRAL WRAPPING<br />
Thermalbreak specialists to the aluminium<br />
extrusion industry for doors, windows, and<br />
conservatories<br />
CONTACT US ON 01335 344450<br />
for more information<br />
www.watkissthemalbreak.co.uk<br />
Aluminium Fabricators<br />
Shaped Aluminium Windows & Louvres<br />
*Circular *Radial Cornered *Arched *Elliptical<br />
*Gothic *Rectangular *Trapezoidal *Curved-on-Plan<br />
also Aluminium &Stainless Fabrications ‘Trade Suppliers’<br />
by Midland Alloy Ltd., Stafford Park 17,Telford,TF3 3DG<br />
Tel: 01952 290961 www.radialwindows.com Fax: 01952 290441<br />
Baypole Jacks<br />
Colours<br />
15%<br />
OFF<br />
YOUR FIRST<br />
ORDER<br />
Lowest price anywhere<br />
Conservatory Roofs<br />
made for trade<br />
GET A<br />
PRICE<br />
COMPARISON<br />
Tel: 01642 610799<br />
Fax: 01642 615854<br />
www.madefortrade.co<br />
You can buy jacking kits from as<br />
little as £5.50<br />
£5.00 each (subject to<br />
order). Kits manufactured to fit<br />
most systems with various loadings.<br />
Top and bottom adjustments meet<br />
Fensa requirements.<br />
<br />
Systems Duraflex, Swish24/7, Eurocell,<br />
Status, Synseal, Kommerling, Veka<br />
CAP DESIGNS LIMITED<br />
53 Pound Lane Central,<br />
Basildon, Essex, SS15 4EX<br />
Phone: 0844 4772505<br />
Fax: 0871 2214305<br />
E-mail: capjacking@aol.com<br />
Web: www.capdesigns.co.uk<br />
WE NOW SUPPLY<br />
COLOUR-COTE<br />
AND DELIVER<br />
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TRADE FRAME SUPPLY<br />
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Advertise<br />
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call Mehreen Haroon<br />
07814 209789
PROFINDER<br />
Tel: 07814 209789<br />
Colours<br />
For beautiful colours guaranteed<br />
to last insist on using<br />
KOLORBOND<br />
on your<br />
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Tel: 0121 3268020<br />
Fax: 0121 3271507<br />
www.kolorbond.co.uk<br />
email: enquiries@kolorbond.co.uk<br />
www.profinder.eu<br />
Email: mehreen.haroon@profinder.eu<br />
Machinery<br />
INSTALL<br />
MACHINE SALES & SERVICE<br />
SPECIALISTS TO UPVC AND<br />
ALUMINIUM INDUSTRY<br />
PVC - U Colour Coating Specialists<br />
AVKO approved applicator<br />
• Tel: 01226 781561<br />
• Fax: 01226 780491<br />
Units 2, 3, & 4 Acorn Centre Phase 2, Springvale Road,<br />
Grimethorpe, Barnsley, South Yorkshire, S72 7BB<br />
Gaskets<br />
Manufacturer of Gaskets for all Aluminium and<br />
PVCu Windows, Doors, Shopfronts, Curtain Wall<br />
and Roofing Applications.<br />
•<br />
Pilkington Activ Compatable, no shrinkage,<br />
supplied in Buckets.<br />
•<br />
Carry large stocks of Woolpile, Pressure<br />
Platesand Security Tapes.<br />
•<br />
Nationwide delivery within 48 hours.<br />
CENTRAL EXTRUSIONS LTD<br />
01384 413222 -01384 413004<br />
www.centralextrusions.co.uk<br />
enquiries@centralextrusions.co.uk<br />
Unit 7 Charlton Drive, Cradley Heath, West Midlands, B64 7BJ<br />
Machinery<br />
Gemskill<br />
G<br />
s i<br />
Limited<br />
SERVING <strong>THE</strong> WINDOW INDUSTRY<br />
Baghill Lane, Pontefract, West Yorkshire, WF8 2HA<br />
Tel: 0113 393 8939<br />
Fax:<br />
Fax:<br />
01977<br />
0113 282<br />
690821<br />
1194<br />
Email: sales@wmduk.com<br />
Email: wmdltd@aol.com<br />
All makes of New Machinery at competitive prices<br />
Large selection of Refurbished Machinery<br />
Part Exchange welcome<br />
All machines supplied with warranties<br />
Highly skilled service engineers for all your repairs,<br />
breakdowns and servicing<br />
Fast response spares department<br />
WE PROVIDE A FAST,FRIENDLY FRIENDLY AND COMPETITIVE SERVICE<br />
www.wmduk.com<br />
SAVE TIME & MONEY –We are Scotland’s number one contact for<br />
new or secondhand machinery required to manufacture aluminium or<br />
uPVC windows or doors. With over 25 years experience, we can supply<br />
anything from starter packs to full turnkey packages.<br />
For buying or selling Contact:<br />
John Thomson on Tel: 0141 949 0440<br />
Mobile: 07774 144156 or Email: thomsonjohn7@aol.com<br />
UNIT 7, Great Western Business Park,Allerdyce Court, Glasgow G15 6SA<br />
• Flat Packers<br />
• Bridge Packers<br />
• 60 &70mm<br />
universal fit<br />
corner protectors<br />
• 24 & 28mm panel/unit<br />
corner protectors<br />
• Handle Protection<br />
mesh<br />
For samples & prices<br />
01457 858535<br />
Flyscreens<br />
Packers<br />
Glass Cutting &Processing<br />
Bottero UK Ltd,<br />
Units 2, 3 & 4, Chichester Business Centre,<br />
Chichester, Rochdale, OL16 2AU.<br />
Tel: 01706 655440 • Fax: 01706 718899<br />
Email: bottero@bottero.co.uk<br />
Web: www.bottero.com<br />
Contact: Mr Darren Broxton<br />
Suppliers of flat glass cutting, breakout and processing<br />
machinery<br />
Manufacturing Limited<br />
sales@gpackman.co.uk<br />
www.gpackman.co.uk<br />
Profile Bending
PROFINDER<br />
www.profinder.eu<br />
Tel: 07814 209789<br />
Email: mehreen.haroon@profinder.eu<br />
Profile Bending<br />
PVC-U Glass Handling &Equipment<br />
Manufacturers of lifting and storage products<br />
for the flat glass and glass processing industry<br />
Tel 01744 889955<br />
www.glassltd.co.uk<br />
email graham@glassltd.co.uk<br />
Racking Systems<br />
Secondary Glazing<br />
Window openers<br />
www.glass-handling.co.uk<br />
“Our in-depth knowledge,attention<br />
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Curved Frame Specialists the ideal<br />
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■ PVCU profile bending arch<br />
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■ Competitive prices<br />
PVC-U Glass Handling &Equipment<br />
www.glass-handling.co.uk • www.glass-handling.co.uk<br />
Specialist Manufacturers of<br />
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A.W.T.Limited,Unit 3, Lodge Road, Radcliffe, Bury, Lancs M26 1AL<br />
Telephone: (0161) 723 1551 • Fax: (0161) 723 5115<br />
www.glass-handling.co.uk<br />
TRADE<br />
MARK<br />
SUMMIT DOUBLE GLAZING<br />
Secondary Windows, Patio Doors,<br />
Residential Doors, Double Glazing<br />
Unit 5, Woodford Trading Est.<br />
Southend road, Woodford Green<br />
Essex IG8 8HF<br />
Telephone: 0208 531 7525<br />
Fax: 0208 551 0883<br />
sales@summitdoubleglazing.com<br />
www.summitdoubleglazing.com<br />
Window Bags &Display Cases<br />
0116 276 7562<br />
www.pottertonpacs.co.uk<br />
NEW NAME,<br />
SAME QUALITY<br />
&SERVICE
PRODUCT PAGES<br />
High performance<br />
Timeless<br />
quality<br />
Hueck has reported an increase in<br />
demand from the high-end market.<br />
The trend is highlighted by anumber of<br />
recent projects supplied by the<br />
company, incorporating the Hueck<br />
Volato Mprofile system for sliding and<br />
lifting-sliding windows and doors.<br />
As aproject solution, Volato Mcan<br />
meet the same stringent specifications<br />
expected from curtain walls, in<br />
accordance with the Centre for<br />
Window and Cladding Technology’s<br />
standard for systemised building<br />
envelopes.<br />
Hueck’s Volato M door has<br />
successfully passed the 600 Pascals<br />
water penetration test pressureat2001<br />
to 2400 Pascals wind pressure, while<br />
installed in an aluminium façade.These<br />
standards correspond to the CWCT<br />
methodology.<br />
Volato’s ability to achieve these<br />
excellent weather performances has<br />
seen it specified in anumber of London<br />
residential and mixed-use<br />
developments. Facilities management<br />
and construction services provider,<br />
Carillion, was first to specify the high<br />
performance door system initially for<br />
Sealco has<br />
achieved<br />
accreditation<br />
across three<br />
major ISO<br />
standards in<br />
quality,health and<br />
safety and<br />
environmental<br />
practice.<br />
The standards<br />
achieved are ISO<br />
9001 in Quality Management, ISO 14001 in Environmental<br />
Management and ISO 18001 in Occupational Health and Safety.<br />
Alan Malcolm, sales director at Sealco,says:“We have always<br />
delivered an exceptional class of service,but securing the ISO<br />
accreditations means we have solid, independent proof of that.<br />
“That gives customers peace of mind when choosing Sealco.<br />
Amongst other things, we can show that our delivery systems are<br />
dependable and fully health and safety compliant, our product<br />
sourcing has minimal environmental impact, and that you’ll always<br />
get the same high standards when dealing with Sealco.<br />
“The quality of the supply chain is often akey factor for<br />
manufacturers looking to secure local authority or other public<br />
sector contracts. We’ve done all of the work, so we can provide<br />
customers with the documents they need. Sealco adds that<br />
working with ISO-accredited suppliers makes things easier for<br />
customers.” ❐<br />
www.sealco-scotland.co.uk<br />
36<br />
Berkeley Homes’ £400m Battersea<br />
Power Station development, and, more<br />
recently, within the £80m Tidal Basin<br />
Road’s twin tower project.<br />
Crispin Jedrzejewski, technical<br />
director at Hueck, says: “Demand for<br />
high performance window and door<br />
systems has increased substantiallyover<br />
the past couple of years, driven by<br />
architects and developers looking to<br />
future-proof their projects.” ❐<br />
www.hueck.com<br />
Roseview Windows has released a<br />
new brochure aimed at helping its<br />
trade customers break into the heritage<br />
and conservation market.<br />
The brochure illustrates the<br />
fabricator’s GAward-winning Ultimate<br />
Rose, timber-alternative PVC-U sash<br />
window accepted for use in numerous<br />
conservation areas. Incorporating runthrough<br />
sash horns and timber-style<br />
mechanical joints on the frame and sash,<br />
the Ultimate Rose has been used in<br />
historical buildings all around the<br />
country – including Parkwood Hall<br />
School in Kent, Brighton General<br />
Hospital and Ross on Wye’s Castle<br />
Lodge hotel.<br />
“Most people find it hard totell the<br />
difference between Ultimate Rose and<br />
traditional timber,” claims Roseview<br />
managing director, Willie Kerr. “The<br />
woodgrain finishes, slim-sightlines and<br />
putty-effect glass lines all combine to<br />
form an authentic-looking PVC-U sash.<br />
“Our new brochure has been<br />
specifically designed to help our trade<br />
customers capitalise on growing<br />
opportunities within the heritage<br />
sector,” he says.<br />
“As old-style timber windows in<br />
conservation areas degrade, and<br />
property owners seek replacements,<br />
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