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Adhesives and Consolidents - About Restoration

Adhesives and Consolidents - About Restoration

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Epoxies<br />

1. Hxtal NYL-1 Epoxy<br />

Hxtal NYL-1 Epoxy is a crystal clear, non-yellowing, two part epoxy resin system. Unlike other epoxies that where made for<br />

hobby, home <strong>and</strong> industrial uses, Hxtal was designed especially for restoration. It can be used on glass, porcelain, marble,<br />

wood, metal <strong>and</strong> much more. Hxtal can be colored, or filled to match porcelain.<br />

The use of Hxtal is not limited to an adhesive, but is also an excellent porcelain glazing medium that can be applied by h<strong>and</strong><br />

brush or airbrush. When using Hxtal in this application you may need to thin it for proper spraying. It can be thinned with<br />

toluene, xylene <strong>and</strong> many other thinners including the lower aromatic solvents such as some of the Shell solvents or<br />

combination thereof. You will need to experiment with the type of solvent combinations <strong>and</strong> dilution level that best meets<br />

the needs of your particular application.<br />

Hxtal fully cures in approximately 5-7 days at room temperature (75��<br />

� F). Several steps can be taken to speed up the curing process. Raising the temperature surrounding a repaired artifact to<br />

90-100��<br />

� F for 12 hours or so can cut the cure time to approx. 1-1/2 to 2 days. Raising the temperature of the artifact being repaired<br />

to 130-140��<br />

� F prior to applying Hxtal will reduce cure time. Be careful whenever heating an artifact to these temperatures, previous<br />

restoration treatments may have used materials that do not behave well at elevated temperatures. Catalyzed Hxtal<br />

raised to the temperature of 120-130��<br />

� F for fifteen to twenty minutes prior to use will decrease curing time to as short as a 5-8 hours. Remember, when heating<br />

catalyzed Hxtal, stir (a Teflon Policeman works well) the mixture throughout the heating process. It is always best to heat<br />

the epoxy slowly <strong>and</strong> evenly. This is best done in a water bath or in other mediums such as a heated s<strong>and</strong>box never letting<br />

the temperature go above 150��<br />

� F. Over-elevating the temperature of Hxtal can have side effects such as an increased chance of yellowing <strong>and</strong> loss of<br />

adhesive strength. Short elevated temperatures will reduce the viscosity of Hxtal. This can come in h<strong>and</strong>y when trying to<br />

getting the epoxy into tight fitting joints. One bad side-effect from the thinner viscosity is that the epoxy may try to run out of<br />

loose fitting joints.<br />

Hxtal is measured by weight. This requires precise measuring that is best done using a digital or triple beam scale that<br />

measures in 0.1 gram increments. To mix Hxtal, weigh 3 parts of resin to 1 part of catalyst (3:1). If you don’t have a scale,<br />

Hxtal can be measured using syringes. Both the resin <strong>and</strong> catalyst of Hxtal weighs approximately the same, that is about 2<br />

grams per CC or ml. Knowing this information, <strong>and</strong> that Hxtal is mixed 3 parts of resin to 1 part of catalyst, allows you to<br />

use syringes to "Weigh" the proper amounts of resin <strong>and</strong> catalyst. The chart below can be used to find the proper mixing<br />

proportions.<br />

HXTAL MIXING PROPORTIONS<br />

Total Hxtal NYL-1 needed Resin Part A Catalyst Part B<br />

7 gr 6 cc 2 cc<br />

14 gr 12 cc 4 cc<br />

28 gr 24 cc 8 cc<br />

Remember when using syringes, never, ever, cross contaminate your two source bottles of Hxtal by putting a syringe<br />

used to measure resin into the container holding catalyst. We suggest you clearly mark or label both syringes.

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