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Flexural Behavior of Fibrous Reinforced Cement Concrete Blended With Fly

Research for high strength and better performance characteristics of concrete are leading the researchers for developing better structural concrete and new structural application techniques.New types of concrete have come in application in construction by using supplementary cementitious materials like fly ash, silica fume metakaoline, nanosilica and other materials using various reinforcing materials like different type of fibers for achieving better performance for the composite compared to the normal concrete.In the present experimental investigation, a mix design for high strength concrete of M80 is tried using triple blending technique with ternary blend of metakaoline and fly ash as partial replacement by weight of cement at various blended percentages ranging between 10%-40% with steel fibers having aspect ratio of 50. The various percentages of steel fibers to be tried are 0%, 0.5% and 1% by volume of concrete. The workability is measured for its consistency using compaction factor method.The project aims at finding the optimum replacement of cement by fly ash and metakaoline from which maximum benefit in various strengths and workability of the mix can be obtained. The results of fiber reinforced specimens with various percentages of ternary blend are compared with control specimens to study the behaviour of FRC properties with various percentages of the blends as partial replacement by weight of cement. Sufficient number of cubes and beams will be cast. The case specimens will be tested for the change in compressive and flexural strengths at 7 & 28 days for M80 concrete.It is expected that the results of present investigation would help to arrive at the optimum percentages of the admixtures and fibre reinforcement to achieve optimum strength properties of the composite.

Research for high strength and better performance characteristics of concrete are leading the researchers for developing
better structural concrete and new structural application techniques.New types of concrete have come in application
in construction by using supplementary cementitious materials like fly ash, silica fume metakaoline, nanosilica and
other materials using various reinforcing materials like different type of fibers for achieving better performance for the
composite compared to the normal concrete.In the present experimental investigation, a mix design for high strength
concrete of M80 is tried using triple blending technique with ternary blend of metakaoline and fly ash as partial replacement
by weight of cement at various blended percentages ranging between 10%-40% with steel fibers having aspect ratio
of 50. The various percentages of steel fibers to be tried are 0%, 0.5% and 1% by volume of concrete. The workability is
measured for its consistency using compaction factor method.The project aims at finding the optimum replacement of
cement by fly ash and metakaoline from which maximum benefit in various strengths and workability of the mix can be
obtained. The results of fiber reinforced specimens with various percentages of ternary blend are compared with control
specimens to study the behaviour of FRC properties with various percentages of the blends as partial replacement by
weight of cement. Sufficient number of cubes and beams will be cast. The case specimens will be tested for the change
in compressive and flexural strengths at 7 & 28 days for M80 concrete.It is expected that the results of present investigation
would help to arrive at the optimum percentages of the admixtures and fibre reinforcement to achieve optimum
strength properties of the composite.

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

1401-1402<br />

International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

<strong>Flexural</strong> <strong>Behavior</strong> <strong>of</strong> <strong>Fibrous</strong> <strong>Reinforced</strong> <strong>Cement</strong> <strong>Concrete</strong> <strong>Blended</strong> <strong>With</strong> <strong>Fly</strong><br />

Ash and Metakaoline<br />

C.Dheeraj 1 , K. Mythili 2 , B.L.P. Swami 3<br />

1.Research Scholar, Department <strong>of</strong> Civil Engineering,At Aurora S Scientific And Technological And Research Academy, Hyderbad - ,<br />

India.<br />

2.M.Tech(Structural Engineering),Associate Pr<strong>of</strong>fesor At Aurora S Scientific And Technological And Research Academy,Bandlaguda,<br />

Hyderbad - ,India.<br />

3.Pr<strong>of</strong>essor and Co-ordinator,Research and Consultancy, VCE,Hyderabad,India<br />

Abstract<br />

Research for high strength and better performance characteristics <strong>of</strong> concrete are leading the researchers for developing<br />

better structural concrete and new structural application techniques.New types <strong>of</strong> concrete have come in application<br />

in construction by using supplementary cementitious materials like fly ash, silica fume metakaoline, nanosilica and<br />

other materials using various reinforcing materials like different type <strong>of</strong> fibers for achieving better performance for the<br />

composite compared to the normal concrete.In the present experimental investigation, a mix design for high strength<br />

concrete <strong>of</strong> M80 is tried using triple blending technique with ternary blend <strong>of</strong> metakaoline and fly ash as partial replacement<br />

by weight <strong>of</strong> cement at various blended percentages ranging between 10%-40% with steel fibers having aspect ratio<br />

<strong>of</strong> 50. The various percentages <strong>of</strong> steel fibers to be tried are 0%, 0.5% and 1% by volume <strong>of</strong> concrete. The workability is<br />

measured for its consistency using compaction factor method.The project aims at finding the optimum replacement <strong>of</strong><br />

cement by fly ash and metakaoline from which maximum benefit in various strengths and workability <strong>of</strong> the mix can be<br />

obtained. The results <strong>of</strong> fiber reinforced specimens with various percentages <strong>of</strong> ternary blend are compared with control<br />

specimens to study the behaviour <strong>of</strong> FRC properties with various percentages <strong>of</strong> the blends as partial replacement by<br />

weight <strong>of</strong> cement. Sufficient number <strong>of</strong> cubes and beams will be cast. The case specimens will be tested for the change<br />

in compressive and flexural strengths at 7 & 28 days for M80 concrete.It is expected that the results <strong>of</strong> present investigation<br />

would help to arrive at the optimum percentages <strong>of</strong> the admixtures and fibre reinforcement to achieve optimum<br />

strength properties <strong>of</strong> the composite.<br />

*Corresponding Author:<br />

C.Dheeraj ,<br />

Research Scholar, Department <strong>of</strong> Civil Engineering,At Aurora S<br />

Scientific And Technological And Research Academy, Bandlaguda,<br />

Hyderbad - 500005, India.<br />

Published: December 17, 2014<br />

Review Type: peer reviewed<br />

Volume: I, Issue : III<br />

Citation: C.Dheeraj , ,Research Scholar (2014) <strong>Flexural</strong> <strong>Behavior</strong><br />

<strong>of</strong> <strong>Fibrous</strong> <strong>Reinforced</strong> <strong>Cement</strong> <strong>Concrete</strong> <strong>Blended</strong><br />

<strong>With</strong> <strong>Fly</strong> Ash and Metakaoline<br />

INTRODUCTION<br />

<strong>Concrete</strong> Composite<br />

<strong>Concrete</strong> is the key material used in various types<br />

<strong>of</strong> construction, from the flooring <strong>of</strong> a hut to a multi<br />

storied high rise structure from pathway to an airport<br />

runway, from an underground tunnel and deep<br />

sea platform to high-rise chimneys and TV towers.<br />

In the last millennium concrete has demanding requirements<br />

both in terms <strong>of</strong> technical performance<br />

and economy while greatly varying from architectural<br />

masterpieces to the simplest <strong>of</strong> utilities. It is<br />

the most widely used construction materials. It is<br />

difficult to point out another material <strong>of</strong> construction<br />

which is as versatile as concrete.<br />

<strong>Concrete</strong> is one <strong>of</strong> the versatile heterogeneous materials,<br />

civil engineering has ever known. <strong>With</strong> the<br />

advent <strong>of</strong> concrete civil engineering has touched<br />

highest peak <strong>of</strong> technology. <strong>Concrete</strong> is a material<br />

with which any shape can be cast and with equal<br />

strength or rather more strength than the conventional<br />

building stones. It is the material <strong>of</strong> choice<br />

where strength, performance, durability, impermeability,<br />

fire resistance and abrasion resistance are<br />

required.<br />

<strong>Cement</strong> concrete is one <strong>of</strong> the seemingly simple<br />

but actually complex materials. The properties <strong>of</strong><br />

concrete mainly depend on the constituents used<br />

in concrete making. The main important materials<br />

used in making concrete are cement, sand, crushed<br />

stone and water. Even through the manufacturer<br />

guarantees the quality <strong>of</strong> cement it is difficult to produce<br />

a fault pro<strong>of</strong> concrete. It is because <strong>of</strong> the fact<br />

that the building material is concrete and not only<br />

cement. The properties <strong>of</strong> sand, crushed stone and<br />

water, if not used as specified, cause considerable<br />

trouble in concrete. In addition to these, workmanship,<br />

quality control and methods <strong>of</strong> placing also<br />

play the leading role on the properties <strong>of</strong> concrete.<br />

<strong>Concrete</strong> is that pourable mix <strong>of</strong> cement, water,<br />

sand, and gravel that hardens into a super-strong<br />

building material. It has good compressive & flexural<br />

strengths and durable properties among others.<br />

Generally people use the words cement & concrete<br />

as if they were the same, but they’re not. <strong>Concrete</strong><br />

has cement in it, but also includes other materials,<br />

were cement is what binds concrete together.<br />

In the last millennium concrete has demanding requirement’s<br />

both in terms <strong>of</strong> technical performance<br />

and economy while greatly varying from architectural<br />

masterpieces to the simplest <strong>of</strong> utilities. It’s is<br />

mouldable, adaptable and relatively fire resistant.<br />

The fact that it is an engineered material which satisfy<br />

almost any reasonable set <strong>of</strong> performance specifications,<br />

more than any other material currently<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

available has made it immensely popular construction<br />

material. In fact every year more than 1m 3 <strong>of</strong><br />

concrete is produced per person (more than 10 billion<br />

tonnes) worldwide.<br />

Strength (load bearing capacity) and durability (its<br />

resistance to deteriorating agencies) <strong>of</strong> concrete<br />

structures are the most important parameters to<br />

be considered while discussing concrete. The deteriorating<br />

agencies may be chemical – sulphates,<br />

chlorides, CO 2<br />

, acids etc. or mechanical causes<br />

like abrasion, impact, temperature, etc. The steps<br />

to ensure durable and strong concrete encompass<br />

structural design and detailing, mix proportion and<br />

workmanship, adequate quality control at the site<br />

and choice <strong>of</strong> appropriate ingredients <strong>of</strong> concrete.<br />

Type <strong>of</strong> cement is one such factor. In this paper,<br />

the significance and effect <strong>of</strong> the type <strong>of</strong> cement on<br />

strength and durability <strong>of</strong> its corresponding concrete<br />

is focussed on.<br />

Depending upon the service environment in which<br />

it is to operate, a concrete structure may have to<br />

encounter different load and exposure regimes. In<br />

order to satisfy the performance requirements, cements<br />

<strong>of</strong> different strength and durability characteristics<br />

will be required.<br />

The main properties <strong>of</strong> concrete mainly depend on<br />

the constituents used in concrete making. The main<br />

important material used in making concrete are cement,<br />

sand, crushed stone and water. Even though<br />

the manufacturer guarantees the quality <strong>of</strong> cement<br />

it is difficult to produce a fault pro<strong>of</strong> concrete. It is<br />

because <strong>of</strong> the fact that the building material is concrete<br />

and not only cement. The properties <strong>of</strong> sand,<br />

crushed stone and water, if not used as specified,<br />

cause considerable trouble in concrete. In addition<br />

to these, workmanship, quality control and methods<br />

<strong>of</strong> placing also plays the leading role on the<br />

properties <strong>of</strong> concrete.<br />

Compressive strength <strong>of</strong> concrete comes primarily<br />

from the hydration <strong>of</strong> alite and belite in Portland cement<br />

to form C-S-H. Alite hydrates rapidly to form<br />

C-S-H and is responsible for early strength gain;<br />

belite has a slower hydration rate and is responsible<br />

for the long term strength improvements.<br />

Alite:<br />

2Ca 3<br />

Sio 5<br />

+6H 2<br />

O→3CaO.2Sio 2<br />

.3H 2<br />

0+ 3Ca(OH) 2<br />

Belite: 2C 2<br />

S + 4H 2<br />

O = C3S 2<br />

H 3<br />

+ CH<br />

When alite and belite hydrate they produce a byproduct,<br />

calcium hydroxide (CH), which crystallizes<br />

around the aggregate to create a weak zone<br />

called the interfacial transition zone (ITZ). The ITZ is<br />

where concrete paste has a higher porosity and lower<br />

strength than the surrounding paste and allows<br />

the greatest penetration <strong>of</strong> harmful contaminants.<br />

High Strength <strong>Concrete</strong><br />

High strength concrete is used extensively throughout<br />

the world like in the oil, gas, nuclear and power<br />

industries are among the major uses. The application<br />

<strong>of</strong> such concrete is increasing day by day due to<br />

their superior structural performance, environmental<br />

friendliness and energy conserving implications.<br />

Apart from the usual risk <strong>of</strong> fire, these concrete are<br />

exposed to high temperatures and pressures for<br />

considerable periods <strong>of</strong> times in the above mentioned<br />

industries.<br />

High strength concrete (HSC) is a relatively new construction<br />

material. Technology for producing high<br />

strength concrete has sufficiently advanced that<br />

concrete with compressive strength greater than<br />

40MPa are commercially available and strength<br />

much higher than that can be produced in laboratories.<br />

High strength concrete <strong>of</strong>fers significantly<br />

better structural engineering properties, such as<br />

higher compressive and tensile strengths, higher<br />

stiffness, better durability, when compared to the<br />

conventional normal strength concrete (NSC).<br />

High-strength concrete is specified where reduced<br />

weight is important or where architectural considerations<br />

call for small support elements. By carrying<br />

loads more efficiently than normal-strength<br />

concrete, high-strength concrete also reduces total<br />

amount <strong>of</strong> material placed and lower the overall cost<br />

<strong>of</strong> the structure. High-strength concrete columns<br />

can hold more weight and therefore be made slimmer<br />

than regular strength concrete columns, which<br />

allows for more useable space, especially in lower<br />

floors <strong>of</strong> buildings. High strength concrete are also<br />

used in other engineering structures like bridges.<br />

From the general principles behind the design <strong>of</strong><br />

high-strength concrete mixtures, it is apparent<br />

that high strengths are made possible by reducing<br />

porosity, inhomogeneity, and micro cracks in<br />

the hydrated cement paste and the transition zone.<br />

The utilization <strong>of</strong> fine pozzolanic material in highstrength<br />

concrete leads to a reduction <strong>of</strong> size <strong>of</strong> the<br />

crystalline compounds, particularly, calcium hydroxide.<br />

Consequently, there is a reduction <strong>of</strong> the<br />

thickness <strong>of</strong> the interfacial transition zone in highstrength<br />

concrete. The densification <strong>of</strong> the interfacial<br />

transition zone allows for efficient load transfer<br />

between the cement mortar and the coarse aggregate,<br />

contributing to the strength <strong>of</strong> the concrete.<br />

For very high-strength concrete where the matrix is<br />

extremely dense, a week aggregate may become the<br />

weak link in concrete strength.<br />

<strong>Concrete</strong> <strong>of</strong> high strength entered the field <strong>of</strong> construction<br />

<strong>of</strong> high raised buildings and long span<br />

bridges. In India, there are cases <strong>of</strong> using high<br />

strength concrete for prestressed concrete bridges.<br />

The higher strength concrete could be achieved by<br />

using one <strong>of</strong> the following methods or a combination<br />

some or many <strong>of</strong> the following:<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

• Higher cement content<br />

• Reducing water cement ratio<br />

• Better workability and hence better compaction<br />

The utilization <strong>of</strong> fine pozzolanic materials in highstrength<br />

concrete leads to a reduction <strong>of</strong> the size<br />

<strong>of</strong> the crystalline compounds, particularly, calcium<br />

hydroxide. Consequently, there is a reduction <strong>of</strong> the<br />

thickness <strong>of</strong> the interfacial transition zone allows for<br />

efficient load transfer between the cement mortar<br />

and coarse aggregate, contributing to the strength<br />

<strong>of</strong> the concrete. For very high-strength concrete<br />

where the matrix is extremely dense, a weak aggregate<br />

may become the weak link in concrete strength.<br />

The requirement <strong>of</strong> high strength concrete requires<br />

mixtures, which could be in the range <strong>of</strong> 400kg plus<br />

per m3. The hunger for the higher strength leads<br />

to other material to achive the desired results thus<br />

emerged the contribution <strong>of</strong> cementitious material<br />

for strength <strong>of</strong> concrete. Addition <strong>of</strong> pozzolanic<br />

admixture like the pozzulanic fly ash (PFA) or condensed<br />

silica fume (CSF) which helps in the formation<br />

<strong>of</strong> secondary C-S-H gel there by improvement <strong>of</strong><br />

strength. The addition <strong>of</strong> pozzolanic admixture like<br />

fly ash used as admixture will reduce the strength<br />

gain for the first 3 to 7 days <strong>of</strong> concrete will show<br />

gain beyond 7 days and give a higher strength on<br />

long term. <strong>With</strong> the addition <strong>of</strong> highly reactive pozzolanic<br />

admixtures like the silica fume will start<br />

contributing in about 3 days.<br />

Applications <strong>of</strong> mineral admixtures such as metakaolin,<br />

silica fume and ground granulated blast<br />

furnace slag in concrete are effective easy to future<br />

increase the strength and make durable for high<br />

strength concrete. The addition <strong>of</strong> admixtures to<br />

the concrete mixture increases the strength by pozzolanic<br />

action and filling in the small voids and that<br />

are created between cement particles.<br />

Metakaolin is the pozzolanic material which is<br />

mainly derived from a clay mineral “kaolinite”. Since<br />

it is calcined at higher temperatures it is named as<br />

“Metakaolin”. A further advantage <strong>of</strong> pozzolan mortars<br />

is their lower environmental impact. When<br />

compared to cement mortars, due to lower energy<br />

consumption during production and CO 2<br />

absorption<br />

by carbonation. The addition <strong>of</strong> metakaolin to<br />

mortars and concrete also has a positive effect in<br />

terms <strong>of</strong> durability. Calcium hydroxide accounts<br />

for up to 25% <strong>of</strong> the hydrated Portland cement, and<br />

calcium hydroxide does not contribute to the concrete’s<br />

strength or durability. Metakaolin combines<br />

with the calcium hydroxide to produce additional<br />

cementing compounds, the material responsible for<br />

holding concrete together. Less calcium hydroxide<br />

and more cementing compounds means stronger<br />

concrete.Metakaolin, because it is very fine and<br />

highly reactive, gives fresh concrete a creamy, nonsticky<br />

texture that makes finishing easier.<br />

<strong>Blended</strong> <strong>Cement</strong>s<br />

<strong>Blended</strong> cements are defined as hydraulic cements<br />

"consisting essentially <strong>of</strong> an intimate and uniform<br />

blend" <strong>of</strong> a number <strong>of</strong> different constituent materials.<br />

They are produced by "inter grinding Portland<br />

cement clinker with the other materials or by blending<br />

Portland cement with the other materials or a<br />

combination <strong>of</strong> inter grinding and blending."<br />

It is a fact that their use save energy and conserve<br />

natural resources but their technical benefits are<br />

the strongest. They affect the progress <strong>of</strong> hydration,<br />

reduce the water demand and improve workability.<br />

The concrete containing GGBFS, on vibration<br />

becomes ‘mobile’ and compacts well. Silica fumes<br />

greatly reduces, or even eliminates bleeding, the<br />

particles <strong>of</strong> Pozzolanic <strong>Fly</strong> Ash (PFA) are spherical<br />

and thus improves the workability. Their inclusion<br />

has the physical effect <strong>of</strong> modifying the flocculation<br />

<strong>of</strong> cement, with a resulting reduction in the water<br />

demand. The pore size in concrete is smaller. The<br />

fine particles ‘fit in’ between cement particles, thereby<br />

reducing permeability.<br />

Use <strong>of</strong> Fibers in <strong>Concrete</strong><br />

Fiber Rein forced <strong>Concrete</strong> is a concrete composed<br />

<strong>of</strong> normal setting hydraulic cements, fine or fine<br />

and coarse aggregates and discontinuous discrete<br />

fiber with different proportions, different length and<br />

different gauges as parameters.<br />

Fibers help make the concrete stronger and more<br />

resistant to temperature extremes. The Steel fiberreinforced<br />

concrete is basically a cheaper and easier<br />

to use form <strong>of</strong> rebar reinforced concrete. Rebar reinforced<br />

concrete uses steel bars that are laid within<br />

the liquid cement, which requires a great deal<br />

<strong>of</strong> preparation work but make for a much stronger<br />

concrete. Steel fiber-reinforced concrete uses thin<br />

steel wires mixed in with the cement. This imparts<br />

the concrete with greater structural strength, reduces<br />

cracking and helps protect against extreme<br />

cold. Steel fiber is <strong>of</strong>ten used in conjunction with<br />

rebar or one <strong>of</strong> the other fiber types.<br />

Steel fibers:<br />

• Improved structural strength<br />

• Reduced steel reinforcement requirements<br />

• Improved ductility<br />

• Reduced crack widths and control <strong>of</strong> crack widths<br />

thus improving durability<br />

• Improved impact & abrasion resistance<br />

• Improved freeze-thaw resistance<br />

When the loads imposed on concrete approach that<br />

for failure, cracks will propagate, sometimes rapidly,<br />

fibers in concrete provide a means <strong>of</strong> arresting<br />

the crack growth. Reinforcing steel bars in concrete<br />

have, the same beneficial effect because they act as<br />

long continuous fibers. Short discontinuous fibers<br />

have the advantage however <strong>of</strong> being uniform. If the<br />

modulus <strong>of</strong> elasticity <strong>of</strong> the concrete or mortar binder,<br />

the fibers help to carry the load, thereby increasing<br />

the tensile strength <strong>of</strong> the material. Increases<br />

96


International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

in the length, diameter ratio <strong>of</strong> the fibers usually<br />

augment the flexural strength and toughness <strong>of</strong> the<br />

concrete.<br />

Blends <strong>of</strong> both steel and polymeric fibers are <strong>of</strong>ten<br />

used in construction projects in order to combine<br />

the benefits <strong>of</strong> both products; structural improvements<br />

provided by steel fibers and the resistance<br />

to explosive spalling and plastic shrinkage improvements<br />

provided by polymeric fibers.<br />

In certain specific circumstances, steel fiber can<br />

entirely replace traditional steel reinforcement bar<br />

in reinforced concrete. This is most common in industrial<br />

flooring but also in some other precasting<br />

applications. Typically, these are corroborated with<br />

laboratory testing to confirm performance requirements<br />

are met. Care should be taken to ensure that<br />

local design code requirements are also met which<br />

may impose minimum quantities <strong>of</strong> steel reinforcement<br />

within the concrete. There are increasing<br />

numbers <strong>of</strong> tunnelling projects using precast lining<br />

segments reinforced only with steel fibers.<br />

The values <strong>of</strong> this ratio are usually restricted to between<br />

100 and 200 sincefibres which are too long<br />

tend to “ball” in the mix and create workability<br />

problems.<br />

As a rule, fibres are generally randomly distributed<br />

in the concrete; however, processing the concrete<br />

so that the fibres become aligned in the direction <strong>of</strong><br />

applied stress will result in even greater tensile or<br />

flexural strengths.<br />

Advantages <strong>of</strong> Triple Blending<br />

The proper us <strong>of</strong> metakaol in can result in increased<br />

concrete strength (particularlyearlystrength),improv<br />

edchlorideandsulphateresistance, reduced efflorescence<br />

an improveddurability.Usedat5-15% replacement<br />

<strong>of</strong>cement by weight,metakaol in will contribute<br />

to: increased strength, reduced permeability,greater<br />

durability and effective control <strong>of</strong> efflorescence and<br />

degradations caused by alkali-silica reaction in concrete.In<br />

addition ,the brighter colour imparted to<br />

the concrete by metakaolin could improve the night<br />

driving visibility if metakaolin concrete were used<br />

in highway and bridge construction and would improve<br />

the appearance <strong>of</strong> exposed concrete.<br />

Main influence <strong>of</strong> fly ash is on water demand and<br />

workability. For a constant workability, reduction<br />

in water demand due to flyash is usually between 5<br />

to 15 percent by comparison with a Portland cement<br />

only.A concrete mix containing fly ash is cohesive<br />

and has a reduced blending capacity.<br />

Together with flyash and metakaolin as a replacement<br />

to cement, impart advantages <strong>of</strong> both flyash<br />

and metakaolin. The advantages include durability,<br />

better workability, and reduced heat <strong>of</strong> hydration.<br />

One <strong>of</strong> the main advantages is that the strength reduction<br />

due to flyash is compensated by addition <strong>of</strong><br />

metakaolin, hence making the mix economical as<br />

well as <strong>of</strong> high strength.<br />

Aim <strong>of</strong> the Present Project and Details Of The<br />

Present Study<br />

The aim <strong>of</strong> our project is to study the compressive<br />

strength <strong>of</strong> high strength mix <strong>of</strong> M70 grade, with a<br />

partial replacement <strong>of</strong> cement with metakaolin and<br />

flyash. Our project includes the concept <strong>of</strong> triple<br />

blending <strong>of</strong> cement with metakaolin and flyash, this<br />

triple blend cements exploit the beneficial characteristics<br />

<strong>of</strong> both pozzolanic materials in producing a<br />

better concrete.<br />

Literature Review<br />

In order to fulfill the aims and objectives <strong>of</strong> the present<br />

study following literature have been reviewed.<br />

Notable Previous Research<br />

A number <strong>of</strong> reports have demonstrated that concretes<br />

containing combinations <strong>of</strong> flyash and metakaolin<br />

with Portland cement are superior in certain<br />

respects to concretes containing Portland cement.<br />

The type and source <strong>of</strong> the cement,characteristics<br />

and amounts <strong>of</strong> flyash and metakaolin affected the<br />

results.<br />

Current Use <strong>of</strong> Metakaolin in <strong>Concrete</strong> Technology<br />

Metakaolin can be used to replace or add to OPC or<br />

can be combined with other pozzolans. The proper<br />

use <strong>of</strong> metakaolin can result in increased concrete<br />

strength (particularly early strength), improved<br />

chloride andsulphateresistance, reduced efflorescence<br />

an improved durability. Metakaolin,derived<br />

from purified kaolin clay, is a white, amorphous,<br />

alumino-silicate which reacts aggressively with calcium<br />

hydroxide to form compounds with cementitious<br />

value. Used at 5-15% replacement <strong>of</strong> cement<br />

by weight, metakaolin will contribute to: increased<br />

strength, reduced permeability, greater durability<br />

and effective control <strong>of</strong> efflorescence and degradations<br />

caused by alkali-silica reaction in concrete. In<br />

addition , the brighter colour imparted to the concrete<br />

by metakaolin could improve the night driving<br />

visibility if metakaolin concrete were used in highway<br />

and bridge construction and would improve<br />

the appearance <strong>of</strong> exposed concrete.<br />

Uses Of Metakaolin<br />

• High performance, high strength and light weight<br />

concrete.<br />

• Precast concrete for architectural, civil, industrial<br />

and structural.<br />

• Fibrecement and ferrocement products, glass fiber<br />

reinforced concrete.<br />

• Mortars,stuccos, repair material, pool plasters.<br />

• Manufactured repetitive concrete products.<br />

• Increased compressive and flexural strengths.<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

• Reduced permeability and efflorescence.<br />

• Increased resistance to chemical attack and prevention<br />

<strong>of</strong> alkali silica reaction<br />

• Reduced shrinkage.<br />

• Improved finishability, colour and appearance.<br />

Pozzolanic Substitution<br />

Substituting metakaolin for silica fume in existing<br />

formulations will:<br />

• Maintain or increase compressive strength at early<br />

age (1-28 days)<br />

• Maintain long term compressive strength development<br />

(>28days)<br />

• Disperse more easily in the mixer with less dust<br />

• Not darken the color <strong>of</strong> the paste or mortar and<br />

• Reduce superplasticizer demand for the target<br />

slump.<br />

Metakaolin is compatible with chemical admixtures,<br />

as well as with other pozzolansand supplementary<br />

cementing materials, i.e. flyash, ground granulated<br />

blast furnace slag.<br />

Alkali Silica Reaction Problem<br />

Quality concrete is a carefully selected composition<br />

<strong>of</strong> materials which, when properly manufactured,<br />

proportioned, mixed, placed, consolidated, finished<br />

and cured will have sufficient strength and durability<br />

in accordance with the desired application.<br />

Alkali silica reaction can be explained as the situation<br />

where cement alkalis reactwith certain forms<br />

<strong>of</strong> silica in the aggregate component <strong>of</strong> a concrete,<br />

forming an alkali-silica gel at the aggregates surface.<br />

This formation, <strong>of</strong>ten referred to as ”reaction rim”<br />

has a very strong affinity for water, and thus has<br />

a tendency to swell. These expanding compounds<br />

can cause internal pressures sufficiently strong to<br />

cause cracking <strong>of</strong> the paste matrix, which can then<br />

result in a compromisedconcrete with an open door<br />

to an increasing rate <strong>of</strong> deterioration.<br />

The Metakaolin Solution<br />

When a pure form <strong>of</strong> metakaolin is employed as a<br />

pozzolanic mineral admixture at 10-15% weight <strong>of</strong><br />

cement, the calcium hydroxide level can be reduced<br />

sufficiently to render any gels that are formed as<br />

non –expansive. The protection is further enhanced<br />

in view <strong>of</strong> themetakaolin addition’s effect on overall<br />

reduced concrete permeability and in a slight reduction<br />

in the alkalinity <strong>of</strong> the pore solution.<br />

Efflorescence<br />

The phenomenon commonly known as efflorescence,<br />

occurs when calcium hydroxide a soluble reaction<br />

by-product <strong>of</strong> the hydration process <strong>of</strong> ordinary<br />

Portland cement is carried to the surface <strong>of</strong> cementbased<br />

products by migrating water. Exposed to the<br />

atmosphere, calcium hydroxide reacts with carbon<br />

dioxide to form calciumcarbonate deposits which<br />

remain apparent as unsightly, whitish stains.<br />

Two forms <strong>of</strong> efflorescence have been identified- primary<br />

and secondary. They are distinguished by the<br />

point in time at which they occur in relation to the<br />

curing process. Primary efflorescence occurs during<br />

the curing process. Excess water in the matrix<br />

bleeds to the surface where it eventually evaporates,<br />

leaving behind deposits <strong>of</strong> calcium hydroxide<br />

crystals(Ca(OH) 2)<br />

which,when exposed to the carbon<br />

dioxide(CO 2<br />

) in the air, form calcium carbonate<br />

(CaCO 3<br />

) in the surface pores.<br />

Secondary efflorescence occurs in the cured concretes<br />

and composites, which are in contact with<br />

moisture or are subjected to cycles <strong>of</strong> re-wetting<br />

and drying. Moisture penetrates in to and leaches<br />

from the matrix dissolving soluble calcium hydroxide<br />

Ca(OH) 2<br />

that remains as a normal byproduct <strong>of</strong><br />

Portland cement hydration. Upon subsequent drying<br />

the water with the lime in solution can migrate<br />

to the surface where upon evaporation, leaves deposits<br />

<strong>of</strong> calcium hydroxide Ca(OH) 2<br />

and subsequently,<br />

calcium carbonate CaCO 3<br />

.<br />

Metakaolin Solution For Efflorescence<br />

• Eliminate free lime from the system through rapid<br />

pozzolanic reaction.<br />

• Increase the density and reduce the porosity and<br />

permeability <strong>of</strong> the paste system.<br />

• Reduce the cement content with pozzolan substitution<br />

5-15% (the dilution effect).<br />

Pozzolanic Reactivity<br />

Metakaolin is a lime hungry pozzolan that reacts<br />

with free calcium hydroxide to form stable, insoluble,<br />

strength-adding, cementitious compounds.<br />

When metakaolin reacts with calcium hydroxide<br />

(CH) a cement hydration by product, a pozzolanic<br />

reaction takes place where by new cementitious<br />

compounds (C 2<br />

ASH 8<br />

) and (CSH), are formed. These<br />

newly formed compounds will contribute cementitious<br />

strength and enhanced durability properties<br />

to the system in place <strong>of</strong> the otherwise weak and<br />

soluble calcium hydroxide.<br />

Metakaolin has been engineered and optimized to<br />

contain a minimum <strong>of</strong> impurities and to react efficiently<br />

with cement’s hydration by-product calcium<br />

hydroxide. Primary efflorescence can be reduced by<br />

using metakaolin at 5-15% replacement <strong>of</strong> cement<br />

by weight. The use <strong>of</strong> highly reactive metakaolin<br />

works to the root <strong>of</strong> the efflorescence problem by<br />

eliminating the calcium hydroxide from the system.<br />

Once fully cured an optimized highly reactive metakaolin<br />

formulated product cannot exhibit secondary<br />

efflorescence as virtually all <strong>of</strong> the available free<br />

lime has been chemically combined by pozzolan.<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

Reduced Permeability<br />

<strong>Concrete</strong>’s porosity, pore interconnectivity and<br />

overall permeability to fluids have direct influence<br />

on the concrete’s ultimate durability and useful service<br />

life. Where quality concrete’s mortars and other<br />

cement-based products are produced with careful<br />

control <strong>of</strong> materials and water to cement ratios, performance<br />

can be significantly influenced by the addition<br />

<strong>of</strong> highly reactive pozzolans.<br />

The addition <strong>of</strong> metakaolin to these materials at a5-<br />

15% replacement b weight <strong>of</strong> cement will contribute<br />

to a more compact arrangement <strong>of</strong> cementitious<br />

products where increased paste densities, mechanical<br />

interlock and paste-aggregate bond are the result.<br />

In addition, the pozzolanic reaction, as described<br />

above, has a direct and significant influence on the<br />

materials service permeability.<br />

As soluble hydration byproducts in a non-pozzolan<br />

enriched concrete are leached out by migrating<br />

moisture, they leave behind opened and more interconnected<br />

pore systems which will set the stage<br />

for an increased risk and rate <strong>of</strong> efflorescence discoloration,<br />

fading and staining. By chemically combining<br />

with calcium hydroxide, the pore system is<br />

rendered much more stable.<br />

<strong>Cement</strong> Replacement the Dilution Effect<br />

Metakaolin has the potential to produce high<br />

strengths in cement based products at 5-155 replacement<br />

by weight <strong>of</strong> cement. As such, it is common<br />

to see increases in concrete or mortar compressive<br />

strengths (>20%) such that a further<br />

cement reduction beyond pound for pound cement<br />

replacement can be taken if strength gains <strong>of</strong> this<br />

degree are not required or beneficial. It is possible<br />

for metakaolin to replace cement by weight at 1:2 to<br />

1:3,this would, <strong>of</strong> course, require trial mixes with<br />

specific materials to confirm the exact formula.<br />

Metakaolin Features<br />

• Rapid reaction. The potential to react with more<br />

than its own weight equivalent in calcium hydroxide.<br />

• A minimum <strong>of</strong> impurities<br />

• Stable to enhanced early strength performance<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

different cements effect accordingly.<br />

Temperature: Development <strong>of</strong> hydroxyl concentration<br />

appears to be much slower at 20 o C . At 40 o C the<br />

pH reaches a high value within one day <strong>of</strong> hydration<br />

so that the reaction <strong>of</strong> fly ash can start from first<br />

day. Temperature also affects the reactivity <strong>of</strong> fly<br />

ash itself. That means at a higher temperature the<br />

reaction will be initiated at lower alkalinity.<br />

Water cement ratio: There is strong relation between<br />

fly ash activity and water/cement ratio. Higher<br />

the W/C ratio, lower the alkalinity and slower the<br />

reaction.<br />

Types <strong>of</strong> fly ash: Pozzolanic activity or reaction <strong>of</strong><br />

fly ash depends upon parameters such as fineness,<br />

amorphous matter, chemical and mineralogical<br />

composition and un-burnt carbon contents.<br />

Effects <strong>of</strong> fly ash on concrete<br />

Main influence <strong>of</strong> fly ash is on water demand and<br />

workability. For a constant workability, reduction<br />

in water demand due to flyash is usually between<br />

5 to 15 percent by comparison with a Portland cement<br />

only.<br />

A concrete mix containing fly ash is cohesive and<br />

has a reduced blending capacity. Reduction in water<br />

demand <strong>of</strong> concrete caused by presence <strong>of</strong> fly ash is<br />

usually described to their spherical shape, which is<br />

called “ball-bearing effect” Neville AM (2005).<br />

However, other mechanisms are also involved and<br />

may well be dominant. In particular, in consequence<br />

<strong>of</strong> electric charge, the finer flyash particles<br />

become adsorbed on the surface <strong>of</strong> cement particles.<br />

If enough fine fly ash particles are present to<br />

cover the surface <strong>of</strong> the cement particles, which<br />

thus become deflocculated, the water demand for a<br />

given workability is reduced.<br />

Proportioning <strong>of</strong> fly ash concrete<br />

Using <strong>of</strong> fly ash in concrete has to meet one or more<br />

<strong>of</strong> the following objectives.<br />

• Reduction in cement content<br />

• Reduced heat <strong>of</strong> hydration<br />

• Improved workability and<br />

• Gaining levels <strong>of</strong> strength in concrete beyond 90<br />

days <strong>of</strong> testing.<br />

<strong>Fly</strong> ash is introduced in to concrete by one <strong>of</strong> the<br />

following methods.<br />

• <strong>Cement</strong> containing fly ash may be used in place<br />

<strong>of</strong> OPC<br />

• <strong>Fly</strong> ash is introduced as an additional component<br />

at the time <strong>of</strong> mixing.<br />

The first method is simple and problems <strong>of</strong> mixing<br />

additional materials are not there, there by uniform<br />

control is assured. The proportions <strong>of</strong> fly ash and<br />

cement are pre determined and mix proportion is<br />

limited.<br />

The second method allows for more use <strong>of</strong> fly ash as<br />

a component <strong>of</strong> concrete. <strong>Fly</strong> ash plays many roles<br />

such as, in freshly mixed concrete, it acts as a fine<br />

aggregate and also reduces water cement ratio in<br />

hardened state, because <strong>of</strong> its pozzolanic nature, it<br />

becomes a part <strong>of</strong> the cementitious matrix and influences<br />

the strength and durability.<br />

The assumptions made in selecting an approach to<br />

mix proportioning fly ash concretes are<br />

• It reduces the strength <strong>of</strong> concrete at early stages<br />

• For same workability, concrete containing fly ash<br />

requires less water than concrete containing ordinary<br />

Portland cement.<br />

The basic approaches that are generally used for<br />

mix proportioning are<br />

• Partial replacement <strong>of</strong> cement<br />

• Addition <strong>of</strong> fly ash as fine aggregates and<br />

• Partial replacement <strong>of</strong> cement, fine aggregate and<br />

water<br />

At earlier stages fly ash exhibits very little cementing<br />

effects and acts as a fine aggregate, but at later<br />

ages cementing activity becomes apparent and its<br />

contribution in the development <strong>of</strong> strength is observed.<br />

Applications <strong>of</strong> <strong>Fly</strong> ash:<br />

<strong>Fly</strong> ash is highly recommended for mass concrete<br />

applications, i.e. large mat foundations, dams etc.<br />

<strong>Fly</strong> ash can be used for the following<br />

1. Filling <strong>of</strong> mines.<br />

2. Replacement <strong>of</strong> low lying waste land and refuse<br />

dumps<br />

3. Replacement <strong>of</strong> cement mortar<br />

4. Air pollution control<br />

5. Production <strong>of</strong> ready mix fly ash concrete<br />

6. Laying <strong>of</strong> roads and construction <strong>of</strong> embankments<br />

7. Stabilizing soil for road construction using limefly<br />

ash mixture<br />

8. Construction <strong>of</strong> rigid pavements using cement –<br />

fly ash concrete<br />

9. Production <strong>of</strong> lime –flyash cellular concrete.<br />

10. Production <strong>of</strong> precast fly ash concrete building<br />

units<br />

11. Production <strong>of</strong> sintered fly ash light light weight<br />

aggregate and concrete and<br />

12. Making <strong>of</strong> lean-cement fly ash concrete.<br />

Properties <strong>of</strong> fresh concrete with fly ash<br />

Time <strong>of</strong> setting: the initial setting time <strong>of</strong> 7.5 h are<br />

compared to those <strong>of</strong> control concrete made with<br />

the water content and water/cementitious materials,<br />

whereas the final setting time <strong>of</strong> set were re-<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

tarded by 3h compared with that <strong>of</strong> control.<br />

Bleeding: Bleeding tests performed on high strength<br />

fly ash concrete have shown that this concrete does<br />

not bleed.<br />

Density <strong>of</strong> fresh concrete: this is comparable to<br />

the density <strong>of</strong> Portland cement concrete without fly<br />

ash.<br />

Dosage requirement <strong>of</strong> super plasticizer because<br />

<strong>of</strong> the very low water/cementitious materials, the<br />

use <strong>of</strong> super plasticizers is mandatory.<br />

Properties <strong>of</strong> hardened concrete with fly ash<br />

Temperature rise: Because <strong>of</strong> the very low cement<br />

content the temperature rise in the first few days<br />

after placement is normal.<br />

Strength properties: <strong>Fly</strong> ash concrete exhibits adequatestrength<br />

development characteristics both at<br />

early and late ages.<br />

Young’s modulus <strong>of</strong> elasticity: The modulus <strong>of</strong><br />

elasticity <strong>of</strong> fly ash concrete is somewhat higher<br />

than the modulus <strong>of</strong> elasticity <strong>of</strong> probably due to<br />

the glassy, unhydrated fly ash particles acting as a<br />

fine filler material in the concrete.<br />

Creep characteristics: The creep stains <strong>of</strong> high<br />

strength fly ash concrete at 1 year is comparable to<br />

or lower than that <strong>of</strong> Portland cement concrete <strong>of</strong><br />

comparable strength.<br />

Fibers<br />

Plain concrete possesses a very low tensile strength,<br />

limited ductility and little resistance to cracking. Internal<br />

micro cracks are inherently present in the<br />

concrete and its poor tensile strength is due to the<br />

propagation <strong>of</strong> such micro cracks, eventually leading<br />

to brittle fracture <strong>of</strong> the concrete.<br />

In plain concrete and similar brittle materials,<br />

structural cracks (micro cracks) develops even before<br />

loading, particularly due to drying shrinkage or<br />

other causes <strong>of</strong> volume change. The width <strong>of</strong> these<br />

initial cracks seldom exceeds a few microns, but<br />

there two dimensions may be <strong>of</strong> higher magnitude.<br />

When loaded, the micro cracks propagate and open<br />

up and owing to the effect <strong>of</strong> strength concentration,<br />

addition cracks from the places <strong>of</strong> minor defects<br />

would usually happen. The structural cracks<br />

proceed or by tiny jumps because they are retarded<br />

by various obstacles, changes <strong>of</strong> direction in by<br />

passing the more resistant grains in matrix. The development<br />

<strong>of</strong> such micro cracks is the main cause <strong>of</strong><br />

elastic determination <strong>of</strong> concrete.<br />

It has been recognized that the addition <strong>of</strong> small,<br />

closely spaced and uniformly dispersed fibres to<br />

concrete would act as crack arrester and would<br />

substantially improve its static and dynamic properties<br />

and does not notably increase the mechanical<br />

properties before failure but governs the post failure<br />

behavior.<br />

Thus, plain concrete which is quasi-brittle material<br />

is turned on the pseudo ductile material by using<br />

fibre reinforced. This type <strong>of</strong> concrete is known as”<br />

fibre reinforced concrete”<br />

Short fibres full <strong>of</strong> steel, glass, carbon or hemp is<br />

mixed with concrete, which builds the matrix. After<br />

matrix initialization, the stresses are absorbed by<br />

bridging fibres and the bending moments are redistributed.<br />

The concrete element does not fail spontaneously<br />

when the matrix is cracked; the deformation energy<br />

is absorbed and the material becomes pseudo-ductile.<br />

Factors affecting properties <strong>of</strong> fibre reinforced<br />

concrete<br />

Fibre reinforced concrete is the composite material<br />

containing fibres in the cement matrix in an orderly<br />

manner or randomly distributed manner. Its properties<br />

would obviously, depend upon the efficient<br />

transfer <strong>of</strong> stress between matrix and the fibres,<br />

which largely dependent on the type <strong>of</strong> fibre, fibre<br />

geometry, fibre content, orientation and distribution<br />

<strong>of</strong> the fibres, mixing and compaction techniques <strong>of</strong><br />

concrete, and size and shape <strong>of</strong> the aggregate. These<br />

factors are briefly discussed below.The properties <strong>of</strong><br />

various fibres are given in table<br />

Properties <strong>of</strong> different types <strong>of</strong> fibres<br />

Tensile<br />

strength (<br />

MPa)<br />

Youngs<br />

Modulus<br />

(GPa)<br />

Ultimate<br />

elongation<br />

(%)<br />

Specific<br />

Gravity<br />

Type <strong>of</strong> fibre<br />

Acrylic 210-420 2.1 25-45 1.1<br />

Asbestos 560-980 84-140 0.6 3.2<br />

Carbon 1800-2400 230-380 0.5 1.9<br />

Glass 1050-3850 70 1.5-3.5 2.5<br />

Nylon 770-840 4.2 16-20 1.1<br />

Polyestor 735-875 8.4 11-13 1.4<br />

Polyethylene<br />

700 0.14- 10 0.9<br />

0.42<br />

Polypropylene<br />

560-770 3.5 25 0.9<br />

Rayon 420-630 7 10-25 1.5<br />

Rock wool 490-770 70-119 0.6 2.7<br />

Steel 280-2800 203 0.5-3.5 7.8<br />

Relative fibre matrix stiffness<br />

The modulus <strong>of</strong> elasticity <strong>of</strong> matrix must be much<br />

lower than that <strong>of</strong> fibre for efficient stress transfer.<br />

Low modulus <strong>of</strong> fibres such as nylons and polypropylene<br />

are unlikely to give strength improvement,<br />

but they help in the absorption <strong>of</strong> large energy and<br />

therefore impart greater degree <strong>of</strong> toughness and<br />

resistance to impart. High modulus fibres such as<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

steel, glass and carbon impart strength and stiffness<br />

to the composite.<br />

Interfacial bond between the matrix and the fibres<br />

also determine the effectiveness <strong>of</strong> stress transfer<br />

from the matrix to the fibre. A good bond is essential<br />

for improving tensile strength <strong>of</strong> the composite. The<br />

interfacial bond could be improved by larger area <strong>of</strong><br />

contact, improving the frictional properties and degree<br />

<strong>of</strong> gripping and by treating the steel fibres with<br />

sodium hydroxide or acetone.<br />

Volume <strong>of</strong> fibres<br />

The strength <strong>of</strong> the composite largely depends on<br />

the quantity <strong>of</strong> fibres used in it. Increase in the volume<br />

<strong>of</strong> fibres, increases linearly the tensile strength<br />

and toughness <strong>of</strong> the composite. Use <strong>of</strong> higher percentage<br />

<strong>of</strong> fibre is likely to cause segregation and<br />

hardness <strong>of</strong> concrete and mortar.<br />

Aspect ratio <strong>of</strong> the fibre<br />

Another important factor which influences the properties<br />

and behavior <strong>of</strong> the composite is the aspect<br />

ratio <strong>of</strong> the fibre.<br />

Orientation <strong>of</strong> fibres<br />

One <strong>of</strong> the differences between conventional reinforcement<br />

and reinforcement is that in conventional<br />

reinforcement, bars are oriented in the direction desired<br />

while fibres are randomly oriented. To see the<br />

effect <strong>of</strong> randomness, mortar specimens reinforced<br />

with 0.5% volume <strong>of</strong> fibres were tested. In one set<br />

specimens fibres were aligned in the direction <strong>of</strong> the<br />

load, in another in the direction perpendicular to<br />

that <strong>of</strong> the load, and in the third randomly distributed.<br />

It was observed that the fibres aligned parallel to<br />

the applied load <strong>of</strong>fered more tensile strength and<br />

toughness than randomly distributed or perpendicular<br />

fibres.<br />

Experimental Investigation<br />

Investigation<br />

The scope <strong>of</strong> present investigation is to study<br />

strength properties on plain concrete, concrete with<br />

replacement <strong>of</strong> varying percentages <strong>of</strong> metakaolin<br />

and flyash along with steel fibres in different total<br />

percentages <strong>of</strong> 0%, 0.5% and 1% for M70 concrete<br />

mix.<br />

Materials Used In the Experimentation<br />

Experimental study is carried out to investigate<br />

the strength variations in concrete.<br />

<strong>Cement</strong><br />

Locally available Ordinary Portland <strong>Cement</strong> <strong>of</strong> 53<br />

grade <strong>of</strong> ULTRATECH <strong>Cement</strong> brand confirming to<br />

ISI standards has been procured and following tests<br />

have been carried out as shown in table<br />

Physical properties <strong>of</strong> OPC 53 grade ultratech brand cement<br />

S.NO Property Test Value Requirements<br />

as per<br />

IS:12269-<br />

1987<br />

1 Fineness <strong>of</strong><br />

cement<br />

2 Specific gravity<br />

3 Normal consistency<br />

4 Setting time<br />

Initial setting<br />

time<br />

Final setting<br />

time<br />

5 Compressive<br />

strength at<br />

3 days<br />

7 days<br />

28 days<br />

<strong>Fly</strong> ash<br />

4.52 10%(should<br />

not be more<br />

than)<br />

2.99 3.15<br />

33% -<br />

40 min<br />

6 hours<br />

34N/mm2<br />

44.8N/mm2<br />

59N/mm2<br />

should not be<br />

less than 30<br />

min<br />

should not be<br />

greater than<br />

600 min<br />

27N/<br />

mm2(min)<br />

37N/<br />

mm2(min)<br />

53N/<br />

mm2(min)<br />

<strong>Fly</strong> ash is the finely divided mineral residue resulting<br />

from the combustion <strong>of</strong> coal in electric generating<br />

plants. <strong>Fly</strong> ash consists <strong>of</strong> inorganic, incombustible<br />

matter present in the coal that has been<br />

fused during combustion into a glassy, amorphous<br />

structure. <strong>Fly</strong> ash particles are generally spherical<br />

in shape and range in size from 2 μm to 10 μm.<br />

They consist mostly <strong>of</strong> silicon dioxide (SiO2), aluminium<br />

oxide (Al2O3) and iron oxide (Fe2O3). <strong>Fly</strong><br />

ash like soil contains trace concentrations <strong>of</strong> the following<br />

heavy metals: nickel, vanadium, cadmium,<br />

barium, chromium, copper, molybdenum, zinc and<br />

lead. The chemical compositions <strong>of</strong> the sample have<br />

been examined and the flyash are <strong>of</strong> ASTM C618<br />

Class F.<br />

Physical properties <strong>of</strong> <strong>Fly</strong> ash<br />

Color<br />

Whitish grey<br />

Bulk density<br />

0.994 g/cm3<br />

Specific gravity 2.288<br />

Moisture % 3.14<br />

Average particle size 6.12µ<br />

Metakaolin<br />

The Metakaolin is obtained from the 20 Microns limited<br />

Company at Vadodara in Gujarat by the brand<br />

name Metacem 85 0 C. The specific gravity <strong>of</strong> Metaka-<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

olin is 2.5. The Metakaolin is in conformity with the<br />

general requirement <strong>of</strong> pozzolana (1,8,12,16). The<br />

Physical and chemical results are tabulated.<br />

Physical properties <strong>of</strong> Metakaolin given by the distributer<br />

Specific Gravity:<br />

Physical<br />

form:<br />

2.54 D10 particle<br />

size<br />

Powder D50 particle<br />

size<br />

Colour: Off-White D90 particle<br />

size<br />

Brightness:<br />

BET: surface<br />

area<br />

80-82 Hunter<br />

L<br />

Bulk<br />

Density(lbs/<br />

ft3):<br />

15 m2/gram Bulk<br />

Density(g/<br />

cm3):<br />


International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

Super Plasticizers are new class <strong>of</strong> generic materials<br />

which when added to the concrete causes increase<br />

in the workability. They consist mainly <strong>of</strong> naphthalene<br />

or melamine sulphonates, usually condensed<br />

in the presence <strong>of</strong> formaldehyde.<br />

Super Plasticised concrete is a conventional concrete<br />

containing a chemical admixture <strong>of</strong> super<br />

plasticizing agent. As with super plasticizer admixtures<br />

one can take advantage <strong>of</strong> the enhanced workability<br />

state to make reductions in water cement ratio<br />

<strong>of</strong> super plasticized concrete, while maintaining<br />

workability <strong>of</strong> concrete. The use <strong>of</strong> super plasticizers<br />

in ready mixed concrete and construction reduces<br />

the possibility <strong>of</strong> deterioration <strong>of</strong> concrete for<br />

its appearance, density and strength.<br />

On the other hand, it makes the placing <strong>of</strong> concrete<br />

more economical by increasing productivity at the<br />

construction site. Up to 4% by weight <strong>of</strong> cement is<br />

used to maintain the workability.<br />

MIX Design by Doe Method<br />

The selection <strong>of</strong> mix materials and their required<br />

proportion is done through a process called mix design.<br />

There are number <strong>of</strong> methods for determining<br />

concrete mix design. The method that we have<br />

adopted is called the D.O.E Method which is in<br />

compliance to the British Standards. The objective<br />

<strong>of</strong> concrete mix is to find the proportion in which<br />

concrete ingredients-cement, water, fine aggregate<br />

and coarse aggregate should be in order to provide<br />

the specified strength, workability and durability<br />

and possibly meet other requirements has listed in<br />

standards such as IS:456-2000.<br />

Mix design can be defined as the process <strong>of</strong> selecting<br />

suitable ingredients <strong>of</strong> concrete and determining<br />

their relative proportions with the objective <strong>of</strong> producing<br />

concrete <strong>of</strong> certain minimum strength and<br />

durability as economically as possible. The design<br />

<strong>of</strong> concrete mix is not a simple task on account <strong>of</strong><br />

widely varying properties <strong>of</strong> the constituent materials,<br />

the condition that prevail at the work and the<br />

condition that are demanded for a particular work<br />

for which mix is designed.<br />

Design <strong>of</strong> concrete mix requires complete knowledge<br />

<strong>of</strong> various properties <strong>of</strong> the constituent materials,<br />

the complications, in case <strong>of</strong> changes on these<br />

conditions at the site. The design <strong>of</strong> concrete mix<br />

needs not only the knowledge <strong>of</strong> material properties<br />

<strong>of</strong> concrete in plastic condition, it also needs wider<br />

knowledge and experience <strong>of</strong> concerning. Even then<br />

the proportion <strong>of</strong> the material <strong>of</strong> the concrete found<br />

out at the laboratory requires modifications and readjustments<br />

to suit the field conditions.<br />

Details <strong>of</strong> DOE Method<br />

The DOE method overcomes some limitations <strong>of</strong><br />

the IS method. In DOE method, the fine aggregate<br />

content is a function <strong>of</strong> 600micron passing fraction<br />

<strong>of</strong> sand and not the zone <strong>of</strong> sand. The 600micron<br />

passing fraction emerges as the most critical parameter<br />

governing the cohesion and workability <strong>of</strong><br />

concrete mix. Thus sand content in DOE method is<br />

more sensitive to changes in fineness <strong>of</strong> sand when<br />

compared to the IS method. The sand content is<br />

also adjusted as per workability <strong>of</strong> mix.<br />

It is well accepted that higher the workability greater<br />

is the fine aggregate required to maintain cohesion<br />

in the mix. The water content per m3 is recommended<br />

based on workability requirement given in<br />

terms <strong>of</strong> slump and Vee-Bee time. It recommends<br />

different water contents for crushed aggregates and<br />

for natural aggregates. The quantities <strong>of</strong> fine and<br />

coarse aggregates are calculated based on plastic<br />

density plotted from graphs. However the DOE<br />

method allows simple correction in aggregate quantities<br />

for actual plastic density obtained at laboratory.<br />

Procedure <strong>of</strong> Mix Design<br />

Step 1:Assume standard deviation =5 N/mm2<br />

Assume slump <strong>of</strong> concrete =75 mm<br />

Step 2: Find the target mean strength from the<br />

specified characteristic strength.<br />

Target mean strength = specified characteristic<br />

strength + standard deviation * risk factor.<br />

Step 3: Calculate the water/cement ratio using table<br />

and figure shown below.<br />

Table gives approximate compressive strength <strong>of</strong><br />

concrete made with a free w/c ratio <strong>of</strong> 0.50. Using<br />

this table find 28 days strength for the approximate<br />

type <strong>of</strong> cement and types <strong>of</strong> C.A mark a point on<br />

the Y-axis in fig equal to the compressive strength<br />

read from the table which is at a w/c ratio <strong>of</strong> 0.50.<br />

Through this intersection point, draw a parallel doted<br />

curve nearest to the intersection point. Using the<br />

new curve we read <strong>of</strong> w/c ratio as against target<br />

mean strength.<br />

Step 4: Decide water content water require workability<br />

express in terms <strong>of</strong> slump or Vee-Bee time<br />

taking into consideration the size <strong>of</strong> aggregate and<br />

its type.<br />

Step 5: Find the cement content knowing the w/ c<br />

ratio and the water content.<br />

Step 6: Find out the total aggregate content and find<br />

out wet density <strong>of</strong> fully compacted aggregates. The<br />

value <strong>of</strong> specific gravity <strong>of</strong> 2.7 for crushed aggregate<br />

can be taken. The aggregate content is obtained by<br />

subtracting the weight <strong>of</strong> cement and water content<br />

from weight <strong>of</strong> fresh concrete.<br />

Step 7: Proportion <strong>of</strong> fine aggregate is determine in<br />

the total aggregate. Maximum size <strong>of</strong> coarse aggregate,<br />

the level <strong>of</strong> workability, w/c ratio and the percentage<br />

<strong>of</strong> fine passing 600micron sieve. Once the<br />

proportion <strong>of</strong> fine aggregate is obtained multiplying<br />

by the weight <strong>of</strong> total aggregate gives the weight if<br />

fine aggregate. Then the weight <strong>of</strong> the C.A can be<br />

found out.<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

Calculation for M70 Mix Design:<br />

Materials<br />

<strong>Cement</strong> : OPC 53 grade<br />

Coarse aggregates : crushed stone <strong>of</strong> size 20mm<br />

down graded<br />

Fine aggregates : natural river sand locally available<br />

Step by Step Calculations<br />

Step 1:<br />

Assume standard deviation=5 N/mm2<br />

Assume slump <strong>of</strong> concrete=75 mm<br />

Step 2:<br />

Target mean strength = (specific characteristic<br />

strength) + (standard deviation * riskfactor) =70 +<br />

(5*1.65)=78.25 Mpa<br />

Step 3:<br />

W/C for 78.25 MPa = 0.32<br />

Step 4:<br />

Water content for slump <strong>of</strong> 75mm and 20mm uncrushed<br />

aggregates =195kg/m3<br />

Step 5:<br />

<strong>With</strong> W/C ratio <strong>of</strong> 0.28 and water content <strong>of</strong> 195<br />

kg/m3<br />

The cement content = 195/0.32= 625 kg<br />

Step 6:<br />

For water content <strong>of</strong> 195 kg/m3,20mm uncrushed<br />

aggregate <strong>of</strong> specific gravity <strong>of</strong> 2.64, the density <strong>of</strong><br />

fresh concrete i.e., wet density =2450<br />

Weight <strong>of</strong> total aggregates =2450-(195+609.38)<br />

=1645.63 kg/m3<br />

Step 7:<br />

For 20mm size aggregate, w/c ratio <strong>of</strong> 0.32, slump<br />

<strong>of</strong> 75mm and for 50% <strong>of</strong> fines passing through 600<br />

micron sieve, the percentage <strong>of</strong> fine aggregate =36%<br />

Step 8:<br />

Weight <strong>of</strong> fine aggregate = 1645.63*(36/100)<br />

=592.43 kg/m3<br />

Step 9:<br />

Weight <strong>of</strong> coarse aggregate =1645.63-592.43<br />

=1053.20 kg/m3<br />

Estimated quantities for 1m3 <strong>of</strong> concrete<br />

<strong>Cement</strong><br />

Fine aggregate<br />

Coarse aggregate<br />

Water<br />

=609.38 kg<br />

=592.43 kg<br />

=1053.20 kg<br />

=195 kg<br />

The ratio comes out to be 1:0.97:1.7<br />

Trial Mixes<br />

After several trial mixes we got the Mix proportions<br />

as 1: 1.12: 1.68<br />

<strong>Cement</strong>v= 625 kg<br />

Fine aggregate =701.44kg<br />

Coarse aggregate = 1052.1 kg<br />

Water<br />

=150 kg<br />

W/C = 0.28<br />

Super plasticizer =0.9<br />

Triple Blending <strong>With</strong> Mineral Admixtures<br />

In the present investigation triple blending cement<br />

concrete mixes have been tried for various strength<br />

properties. Mineral admixtures like flyash and metakaolin<br />

have been employed along with cement and<br />

triple blended cement concrete mixes are prepared.<br />

The percentages <strong>of</strong> <strong>Fly</strong>ash are 0%, 15%, 25% and 40<br />

%. The percentages <strong>of</strong> metakaolin are 0%, 5%, 10%<br />

and 15%. Both the mineral admixtures are added<br />

simultaneously to OPC to carry out triple blending.<br />

In addition steel fibres are added in percentages <strong>of</strong><br />

0%, 0.5% and 1.0% to the triple blended concrete.<br />

The various combinations <strong>of</strong> fibrous triple blended<br />

concrete nixes tried in the present investigation are<br />

given in table<br />

In total there are 48 combinations.<br />

Various Combinations <strong>of</strong> <strong>Fibrous</strong> Triple <strong>Blended</strong> <strong>Cement</strong><br />

<strong>Concrete</strong><br />

S.No Mix no. <strong>Cement</strong> F.A Metacem<br />

Fibre<br />

1 C1 100 0.0 0.0 0.0<br />

2 C2 100 0.0 0.0 0.5<br />

3 C3 100 0.0 0.0 1.0<br />

4 C4 95 0.0 5.0 0.0<br />

5 C5 95 0.0 5.0 0.5<br />

6 C6 95 0.0 5.0 1.0<br />

7 C7 90 0.0 10 0.0<br />

8 C8 90 0.0 10 0.5<br />

9 C9 90 0.0 10 1.0<br />

10 C10 85 0.0 15 0.0<br />

11 C11 85 0.0 15 0.5<br />

12 C12 85 0.0 15 1.0<br />

13 C13 85 15 0.0 0.0<br />

14 C14 85 15 0.0 0.5<br />

15 C15 85 15 0.0 1.0<br />

16 C16 80 15 5.0 0.0<br />

17 C17 80 15 5.0 0.5<br />

18 C18 80 15 5.0 1.0<br />

19 C19 75 15 10 0.0<br />

20 C20 75 15 10 0.5<br />

21 C21 75 15 10 1.0<br />

22 C22 70 15 15 0.0<br />

23 C23 70 15 15 0.5<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

24 C24 70 15 15 1.0<br />

25 C25 75 25 0.0 0.0<br />

26 C26 75 25 0 0.5<br />

27 C27 75 25 0.0 1.0<br />

28 C28 70 25 5.0 0.0<br />

29 C29 70 25 5.0 0.5<br />

30 C30 70 25 5.0 1.0<br />

31 C31 65 25 10 0.0<br />

32 C32 65 25 10 0.5<br />

33 C33 65 25 10 1.0<br />

34 C34 60 25 15 0.0<br />

35 C35 60 25 15 0.5<br />

36 C36 60 25 15 1.0<br />

37 C37 60 40 0.0 0.0<br />

38 C38 60 40 0.0 0.5<br />

39 C39 60 40 0.0 1.0<br />

40 C40 55 40 5.0 0.0<br />

41 C41 55 40 5.0 0.5<br />

42 C42 55 40 5.0 1.0<br />

43 C43 50 40 10 0.0<br />

44 C44 50 40 10 0.5<br />

45 C45 50 40 10 1.0<br />

46 C46 45 40 15 0.0<br />

47 C47 45 40 15 0.5<br />

48 C48 45 40 15 1.0<br />

Mixing Of <strong>Concrete</strong><br />

Initially the ingredients <strong>of</strong> concrete viz., coarse aggregate,<br />

fine aggregate cement and Metakaolin were<br />

mixed to which the fine aggregate and coarse aggregate<br />

were added and thoroughly mixed. Water<br />

was measured <strong>of</strong> uniform colour and consistency<br />

was achieved which is then ready or casting. Prior<br />

to casting specimens, Workability is measured in<br />

accordance and is determined by slump test and<br />

compaction factor test. Super plasticizer SP430<br />

supplied by M/S.Fosroc (India) Ltd. was added upto<br />

1% to maintain the mix in workable condition as<br />

shown in photographs.<br />

Workability<br />

The following tests have been done to measure the<br />

workability <strong>of</strong> concrete according to Indian Standard.<br />

Slump test<br />

Slump test is a most commonly used method for<br />

measuring the consistency <strong>of</strong> concrete which can be<br />

employed either in laboratory or at site <strong>of</strong> work. It is<br />

used conveniently as a control test and gives an indication<br />

<strong>of</strong> the uniformity <strong>of</strong> concrete from batch to<br />

batch. The slump test is performed as per standard<br />

procedure with standardized apparatus.<br />

Bottom diameter <strong>of</strong> frustum <strong>of</strong> cone =20cm<br />

Top diameter <strong>of</strong> frustum <strong>of</strong> cone =10cm<br />

Height <strong>of</strong> the cone<br />

=30cm<br />

The initial surface <strong>of</strong> the mould is thoroughly<br />

cleaned. The mouldis placed on a smooth horizontal<br />

right and non-absorbent surface. The mould is<br />

then filled four layers approximately one fourth <strong>of</strong><br />

the height <strong>of</strong> the mould. Each layer is tamped 25<br />

times by tamping rod taking care to distribute the<br />

strokes evenly over the cross section. After the top<br />

layer has been robbed the concrete is struck <strong>of</strong> level<br />

with a trowel and tamping rod. The mould is removed<br />

from the concrete immediately by raising it<br />

slowly and carefully in vertical direction. This allows<br />

the concrete to subside. This subsidence is referred<br />

as slump <strong>of</strong> concrete. The difference in level between<br />

the height <strong>of</strong> the mould and that <strong>of</strong> the highest point<br />

<strong>of</strong> the subsided concrete is measured. This difference<br />

in height in mm is taken as slump <strong>of</strong> concrete.<br />

Compaction factor test<br />

The compaction factor test is more precise and sensitive<br />

than the slump test and is particularly useful<br />

for concrete mix <strong>of</strong> low workability. It measures the<br />

workability <strong>of</strong> concrete interms <strong>of</strong> internal energy<br />

required to compact the concrete fully. The apparatus<br />

consists <strong>of</strong> two hoppers, each in shape <strong>of</strong> frustum<br />

<strong>of</strong> a cone and one cylinder. The hopper is filled<br />

with concrete this being placed gently so that this<br />

stage no work is done on the concrete to produce<br />

compaction. This is similar than the upper one and<br />

therefore filled to overflowing and this always contains<br />

approximately the same amount <strong>of</strong> concrete in<br />

standard state this reduces the influence <strong>of</strong> the personnel<br />

and the concrete falls into the cylinder. Excess<br />

concrete is cut by two floats <strong>of</strong> slide across the<br />

top <strong>of</strong> the mould and the net weight <strong>of</strong> the concrete<br />

in the known volume <strong>of</strong> the cylinder is determined.<br />

CF=<br />

(Partially compacted concrete)<br />

(Fully compacted concrete)<br />

To maintain medium workability (C.F= 0.85 to 0.9)<br />

by adding super plasticisers whenever necessary.<br />

Casting <strong>of</strong> Specimens<br />

The cubes were cast in steel moulds <strong>of</strong> inner dimensions<br />

<strong>of</strong> 100*100*100mm. All materials i.e., cement,<br />

Metakaolin, flyash, fine aggregate, coarse aggregate,<br />

super plasticizer. The cement, sand, flyash and metakaolin<br />

were mixed thoroughly by manually. Approximately<br />

25% <strong>of</strong> water required added and mixed<br />

thoroughly with a view to obtain uniform mix. After<br />

that the balance <strong>of</strong> 75% <strong>of</strong> water was added and<br />

mixed thoroughly with a view to obtain uniform<br />

mix. When fibres are used they should be soaked<br />

for a minute in water. This water is then added to<br />

the cement batch.<br />

For all test specimens, moulds were kept on<br />

table vibrator and concrete was poured into the<br />

moulds in three layers by tamping with a tamping<br />

rod and the vibration was effected by table vibrator<br />

after filling <strong>of</strong> the moulds. The vibration was effected<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

for one minute and it was maintained constant for<br />

all the specimens. The moulds were removed after<br />

24 hours and the specimens were kept immersed<br />

in a clear water tank. After curing the specimens<br />

in water for a period <strong>of</strong> 28 days the specimens were<br />

removed out and allowed to dry under shade.<br />

SpecimensCasted<br />

• Combinations : 48<br />

• No <strong>of</strong> samples per combinations : 4 (2cubes & 2<br />

prisms)<br />

• Total no <strong>of</strong> samples : 48*4=192<br />

Test Setup and Testing<br />

The cube specimens cured as explained above are<br />

tested as per standard procedure I.S.516, after removal<br />

from curing tank and allowed to dry under<br />

shade. The cube specimens are tested for<br />

• Compressive strength test<br />

• <strong>Flexural</strong> strength test<br />

Compressive strength test<br />

Age at test<br />

Tests shall be made at recognized ages <strong>of</strong> the test<br />

specimens, the most usual being 7 and 28 days.<br />

The ages shall be calculated from the time <strong>of</strong> addition<br />

<strong>of</strong> water to the dry ingredients.<br />

Procedure<br />

Specimens stored in water shall be tested immediately<br />

on removal from the water and while they<br />

are still in the wet condition. Surface water and grit<br />

shall be wiped <strong>of</strong>f the specimens and any projecting<br />

fins removed.<br />

Placing the specimens in the testing machine<br />

The bearing surfaces <strong>of</strong> the testing machine shall be<br />

wiped clean and any loose sand or other material removed<br />

from the surfaces <strong>of</strong> the specimen which are<br />

to be in the contact with the compression platens.<br />

In the case <strong>of</strong> cubes, the specimen shall be placed in<br />

the machine in such a manner that the load shall be<br />

applied to opposite sides <strong>of</strong> the cubes as cast, i.e.,<br />

not to the top and bottom.<br />

The axis <strong>of</strong> the specimen shall be carefully aligned<br />

with the centre <strong>of</strong> thrust <strong>of</strong> the spherically seated<br />

platen. No packing shall be used between the faces<br />

<strong>of</strong> the test specimen and steel platen <strong>of</strong> the testing<br />

machine. The load shall be applied without shock<br />

and increased continuously at a rate <strong>of</strong> approximately<br />

140kg/cm2/min until the resistance <strong>of</strong> the<br />

specimen to the increasing load breaks down and<br />

no greater load can be sustained.<br />

The maximum load applied to the specimen shall<br />

then be recorded and the appearance <strong>of</strong> the concrete<br />

and any unusual features in the type <strong>of</strong> failure<br />

shall be noted.<br />

Calculation<br />

The measured compressive strength <strong>of</strong> the specimen<br />

shall be calculated by dividing the maximum<br />

load applied to the specimen during the test by the<br />

cross sectional area and shall be expressed to the<br />

nearest kg/cm2.<br />

Cube compressive strength was tested and results<br />

were tabulated.<br />

<strong>Flexural</strong> strength test<br />

Apparatus<br />

The testing machine may be <strong>of</strong> any reliable type <strong>of</strong><br />

sufficient capacity for the tests and capable <strong>of</strong> applying<br />

the load at the rate specified in 3.10.2.2. The<br />

bed <strong>of</strong> the testing machine shall be provided with 2<br />

steel rollers 38mm in diameter, on which the specimen<br />

is to be supported, and these rollers shall be so<br />

mounted that the distance from centre to centre is<br />

60cm for 15cm specimen or 40cm for 10cm specimens.<br />

The load shall be applied through 2 similar<br />

rollers mounted at the third points <strong>of</strong> the supporting<br />

span, i.e., spaced at 20 or 13.3cm centre to centre.<br />

The load shall be divided equally between the 2<br />

loading rollers and all rollers shall be mounted in<br />

such a manner that the load is applied axially and<br />

without subjecting the specimen to any torsional<br />

stresses or restraints.<br />

Procedure<br />

Test specimens stored in water at a temperature<br />

<strong>of</strong> 24-30 0 C shall be tested immediately on removal<br />

from water while they are still in a wet condition. No<br />

preparation <strong>of</strong> the surface is required.<br />

Placing the specimen in the testing machine<br />

The bearing surfaces <strong>of</strong> the supporting and the<br />

loading rollers shall be wiped clean and any loose<br />

sand or other material removed from the surfaces <strong>of</strong><br />

the specimen where they are to make contact with<br />

the rollers.<br />

The specimen shall then be placed in the machine<br />

in such a manner that the load shall be applied to<br />

the upper most surface as cast in the mould, along<br />

2 lines spaced 20 or 13.3 cm apart. The axis <strong>of</strong> the<br />

specimen shall be carefully aligned with the axis <strong>of</strong><br />

the loading device.<br />

No packing shall be used between the bearing surfaces<br />

<strong>of</strong> the specimen and the rollers. The load shall<br />

be applied without shock and increasing continuously<br />

at a rate such that the extreme fibre stress<br />

increases at approximately 7kg/cm2/min i.e., at a<br />

rate <strong>of</strong> loading <strong>of</strong> 400kg/min for the 15cm specimen<br />

and at a rate <strong>of</strong> 180kg/min for the 10cm specimen.<br />

The load shall be increased until the specimen fails,<br />

and the maximum load applied to the specimen<br />

during the test shall be recorded. The appearance <strong>of</strong><br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

the fractured faces <strong>of</strong> the concrete and any unusual<br />

features in the type <strong>of</strong> failure shall be noted.<br />

Curing <strong>of</strong> the specimens<br />

Calculation<br />

The flexural strength <strong>of</strong> the specimen shall be expressed<br />

as the modulus <strong>of</strong> rupture<br />

Modulus <strong>of</strong> rupture =<br />

Load*Span<br />

Breadth*Depth*Depth<br />

Pan mixer<br />

Testing for Compression<br />

Casting <strong>of</strong> the specimens<br />

Testing for Flexure<br />

Vibration Table for Compaction<br />

Failure pattern <strong>of</strong> the beam<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

Results and Discussions<br />

Presentation <strong>of</strong> Results<br />

The present project deals with the flexural properties<br />

<strong>of</strong> <strong>Fibrous</strong> Triple <strong>Blended</strong> High Strength <strong>Cement</strong><br />

<strong>Concrete</strong>. Triple blending was carried out by replacing<br />

OPC with flyash and metakaolin in various percentages.<br />

Percentage <strong>of</strong> steel fibers has varied from<br />

0.0% to 1.0%. The reference concrete mix is <strong>of</strong> M70<br />

grade. There are in total 48 combinations <strong>of</strong> mixes<br />

(table 3.1) tried in the present investigation. The average<br />

28 day compressive strength results are given<br />

in table 4.1. The compressive strength results are<br />

also plotted and shown in figures 4.1 to 4.6.The<br />

values <strong>of</strong> ultimate load and the corresponding deflection<br />

recorded for various specimens are given in<br />

table 4.2. The flexural strength results are also plotted<br />

and shown in figures 4.7 to 4.12. Typical load<br />

(vs) deflection values are given in tables 4.3 to 4.15.<br />

The load (vs) deflection relationships for the same<br />

are plotted and shown in figures 4.13 to 4.24.<br />

High Strength <strong>Concrete</strong> Mixes<br />

To derive higher compressive and flexural strengths<br />

high strength concrete mixes are required. They are<br />

designed by any one <strong>of</strong> the available methods like<br />

DOE method, ACI method etc and by trial. In the<br />

modern constructions <strong>of</strong> various large and prestigious<br />

structures like long span bridges ,prestressed<br />

concrete bridges,very tall multi storeyed buildings<br />

high strength and high performance concrete mixes<br />

are being employed. In the case <strong>of</strong> high strength<br />

concrete mixes the quantity <strong>of</strong> cement required per<br />

cubic metre <strong>of</strong> concrete is very high. In the present<br />

M70 design mix the quantity <strong>of</strong> cement per cubic<br />

metre <strong>of</strong> concrete is 625 kg and it will be more for<br />

still higher strengths. By using mineral admixtures<br />

like flyash, metakaolin, condensed silica fume (CSF),<br />

GGBS etc as replacement to cement by certain proportion,<br />

the quantity <strong>of</strong> cement can be reduced and<br />

more economical concrete mixes can be used.<br />

In addition to this mineral admixtures impart many<br />

other beneficial properties to concrete. Hence adding<br />

certain dosage <strong>of</strong> mineral admixture as replacement<br />

to OPC is essential for High Performance <strong>Concrete</strong><br />

(HPC).<br />

To increase the tensile and flexural strengths <strong>of</strong> high<br />

strength concrete certain percentage <strong>of</strong> steel fiber<br />

is added. Addition <strong>of</strong> steel fiber also helps in the<br />

reduction <strong>of</strong> cracks, impart strength and ductility.<br />

By adding two admixtures instead <strong>of</strong> one, additional<br />

advantage can be derived. This is the basis for production<br />

<strong>of</strong> <strong>Fibrous</strong> Triple <strong>Blended</strong> <strong>Cement</strong> <strong>Concrete</strong><br />

(FTBCC) in the present project work.<br />

Workability <strong>of</strong> Triple <strong>Blended</strong> Mixes<br />

In the present reference M70 design mix, the water<br />

cement ratio is 0.28 which is lower as such the<br />

concrete mix becomes sufficiently hard with low<br />

workability. In addition mineral admixtures and<br />

steel fibres are also being added to develop optimum<br />

FTBCC. As a result the workability gets further reduced.<br />

To maintain the workability almost at medium<br />

level super plasticizer (CONPLAST 430) has<br />

been employed at a percentage varying from 0.8% to<br />

1.0%. This enables concrete to be mixed thoroughly<br />

and cast the specimens without voids and dense.<br />

Hence, it is necessary to use super plasticizer to<br />

maintain the workability level in the case <strong>of</strong> high<br />

strength concrete mixes where the W/C ratio is low.<br />

Compressive Strength Results<br />

By referring to table 4.1 and figures 4.1 to 4.6, it<br />

can be seen that in general with the increase in fibre<br />

percentage the compressive strength gets increased<br />

for all combinations. Considering various combinations,<br />

it can also be seen that as the flyash percentage<br />

is increased the strength gets reduced for<br />

a given percentage <strong>of</strong> metakaolin and percentage <strong>of</strong><br />

fibre. Similarly with increase in metakaolin percentage<br />

the strength gets gradually increased. It is noted<br />

that 15% <strong>of</strong> metakaolin gives the highest compressive<br />

strength for various combinations. Adding fibres<br />

contributes towards increase in compressive<br />

strength to some extent.<br />

For example the compressive strength <strong>of</strong> basic reference<br />

mix is 76.8 N/mm2. The compressive strength<br />

<strong>of</strong> concrete mix with 0% flyash,15% metakaolin and<br />

0% fibre is 83.5N/mm2. There is an increase <strong>of</strong> 9%<br />

in the compressive strength. The same mix with 1%<br />

fibre has a compressive strength <strong>of</strong> 86.20 N/mm2<br />

showing a total increase <strong>of</strong> 12% compared to the reference<br />

mix. It can be seen that flyash is contributing<br />

towards strength increase marginally upto 15%<br />

only. <strong>With</strong> 15% flyash,15% metakaolin and 1% fibre<br />

the highest compressive strength recorded is 86.50<br />

N/mm2.<br />

This is the optimum mix showing a maximum increase<br />

<strong>of</strong> nearly 13% in compressive strength compared<br />

to the reference mix. So beyond 15% <strong>of</strong> flyash<br />

in the mix there is gradual decrease in the compressive<br />

strength.<br />

Hence an optimum combination <strong>of</strong> flyash and metakaolin<br />

is to be struck to obtain the optimum compressive<br />

strength. Beyond 15% metakaolin strength<br />

again gets decreased. A combination <strong>of</strong> 15% flyash<br />

and 15% metakaolin in triple blended concrete mix<br />

generates highest strength. Addition <strong>of</strong> steel fibres<br />

contribute towards increase in compressive strength<br />

to certain extent.<br />

<strong>Flexural</strong> Strength Results<br />

By referring to table 4.2 and figures 4.7 to 4.12, it<br />

can be seen that in general with the increase in fibre<br />

percentage the flexural strength gets increased<br />

for all combinations. Considering various combinations,<br />

it can also be seen that as the flyash percentage<br />

is increased the strength gets reduced for<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

a given percentage <strong>of</strong> metakaolin and percentage<br />

<strong>of</strong> fibre. Similarly with increase in metakaolin percentage<br />

the strength gets gradually increased for a<br />

given combination. It is noted that 15% <strong>of</strong> metakaolin<br />

gives the highest flexural strength for various<br />

combinations. Adding fibres contributes towards<br />

increase in flexural strength .<br />

For example the flexural strength <strong>of</strong> basic reference<br />

mix is 4.2 N/mm2. The compressive strength <strong>of</strong> concrete<br />

mix with 0% flyash, 15% metakaolin and 0%<br />

fibre is 4.8 N/mm2. There is an increase <strong>of</strong> 14% in<br />

the flexural strength compared to the reference mix.<br />

The same mix with 1% fibre has a flexural strength<br />

<strong>of</strong> 5.8 N/mm2 showing a total increase <strong>of</strong> 38% compared<br />

to the reference mix.<br />

It can be seen that flyash is contributing towards<br />

strength increase marginally upto 15% only. <strong>With</strong><br />

15% flyash,15% metakaolin and 1% fibre the highest<br />

flexural strength recorded is 6.4 N/mm2.<br />

This is the optimum mix showing a maximum increase<br />

<strong>of</strong> nearly 52% in flexural strength compared<br />

to the reference mix. So beyond 15% <strong>of</strong> flyash in<br />

the mix there is gradual decrease in the flexural<br />

strength.<br />

Hence flexural strength <strong>of</strong> triple blended mix increases<br />

with increase in fibrepercentage.In the case<br />

<strong>of</strong>triple blended cement concrete mixes 15% flyash<br />

with 15% metakaolin and 70% OPC can be taken as<br />

the optimum combination to give optimum flexural<br />

strength.<br />

<strong>With</strong> the addition <strong>of</strong> steel fibres the flexural strength<br />

further increases. <strong>With</strong> an optimum combination <strong>of</strong><br />

15% flyash,15% metakaolin and 1% fibre,there is<br />

an increase <strong>of</strong> nearly 52% in the flexural strength.<br />

Role <strong>of</strong> Fibers<br />

Even in the case <strong>of</strong> triple blended cement concrete<br />

mixes,steelfibres contribute towards strength increase.<br />

Presence <strong>of</strong> fibres increases the compressive<br />

strength <strong>of</strong> the matrix to certain extent. In the<br />

present experimental investigation it was found that<br />

1% fibre has increased the compressive strength<br />

upto 13% compared to the reference mix without<br />

mineral admixtures. In the case <strong>of</strong> optimum mix<br />

having 15% flyash and 15% metakaolin there is a<br />

further increase in compressive strength by nearly<br />

4% with the addition <strong>of</strong> 1% fibres.<br />

A similar tendency <strong>of</strong> compressive strength results<br />

can be observed even in the case <strong>of</strong> flexural strength<br />

results also. <strong>With</strong>out flyash and metakaolin and 1%<br />

fibre the flexural strength is increased by 14% nearly.<br />

<strong>With</strong> 15% flyash,15% metakaolin and 0% fibre<br />

the increase in flexural strength is 14% nearly. In<br />

the case <strong>of</strong> the optimum combination <strong>of</strong> 15% flyash,15%<br />

metakaolin and 1% fibre,there is a maximum<br />

increase <strong>of</strong> 52% nearly compared to the reference<br />

mix.<br />

Hence,steel fibres contribute towards increase in<br />

the compressive strength to some extent .But the<br />

flexural strength is increased substantially with the<br />

presence <strong>of</strong> fibres in the matrix. In the case <strong>of</strong> triple<br />

blended cement concrete mixes addition <strong>of</strong> fibres<br />

would help to produce an optimum fibrous concrete<br />

having higher values <strong>of</strong> both compressive strength<br />

and flexural strength.<br />

Cracking Characteristics<br />

All the beams were tested for flexure in the present<br />

investigation. The reference beam without mineral<br />

admixtures and fibre has undergone brittle failure.<br />

It has failed suddenly at the ultimate flexural load<br />

just with one crack occurring.<br />

Even in the case <strong>of</strong> triple blended cement concrete<br />

specimens,the flexural failures is brittle when there<br />

are no fibres. There is a difference in the flexural<br />

behaviour <strong>of</strong> the specimens having steel fibres. In<br />

the case <strong>of</strong> fibrous specimens it is observed that<br />

cracking has started somewhere between 50 to 70%<br />

<strong>of</strong> the ultimate load, it is followed by more cracks<br />

as the load is increased. The failure behaviour is<br />

gradual and ductile. Finally it is observed that at<br />

the ultimate load even when the specimen has become<br />

into two pieces they are held in position by the<br />

fibres without dropping down. Hence it is clear that<br />

the fibres have contributed towards gradual cracking<br />

behaviour and ductility.<br />

<strong>Flexural</strong> Deformations and Ductility<br />

Steel fibres have contributed for gradual increase in<br />

deformations in the flexural specimens. In the case<br />

<strong>of</strong> reference mix without any admixture and fibre,<br />

the ultimate load is 10.5 KN and the corresponding<br />

ultimate deflection is 0.3mm. These values have<br />

become 12 KN and 0.42 mm with 1% fibre. In the<br />

case <strong>of</strong> triple blended mix with 15% flyash and 15%<br />

metakaolin, the ultimate load recorded is 13 KN and<br />

the corresponding deflection is 0.50 mm. For the<br />

same mix the ultimate load has increased to 15 KN<br />

and the ultimate deflection has become 0.54 mm.<br />

In general it is observed that the presence <strong>of</strong> fibres<br />

is contributing towards the increase in the flexural<br />

load as well as the flexural deformation.<br />

Hence fibrous specimens show better deformation<br />

characteristics, they have recorded higher ultimate<br />

flexural load and higher flexural deformation.<br />

Ductility Characteristics<br />

In general it is observed that the fibrous specimens<br />

are showing more ductile flexural behaviour. It is<br />

seen that in the case <strong>of</strong> fibrous specimens, flexural<br />

deformation is more at a particular load compared<br />

to that <strong>of</strong> specimens without fibre.<br />

Hence by incorporating steel fibers by certain percentage<br />

in triple blended cement concrete mixes<br />

there is not only an increase in the flexural load but<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

also in the flexural deformations resulting in more<br />

ductility.<br />

Optimum Combinations<br />

Based on the experimental study conducted on various<br />

combinations <strong>of</strong> fibrous triple blended cement<br />

concrete mixes <strong>of</strong> high strength, it is concluded<br />

that 15% flyash with 15% metakaolin combination<br />

gives the highest compressive strength. From the<br />

fiber percentages tried, 1% fibre is giving the highest<br />

compressive as well as flexural load. Hence 15%<br />

flyash plus 15% metakaolin with 1% fiber is found<br />

to be optimum from study undertaken.<br />

Overall Recommendations<br />

High strength high performance concrete mixes are<br />

prepared with the addition <strong>of</strong> mineral admixtures<br />

like flyash, metakaolin, CSF are added in certain<br />

percentage as replacement to OPC to achieve higher<br />

strengths,economy and many other beneficial properties.<br />

As fibres impart higher flexural strength, it<br />

is an added property to high performance concrete.<br />

Hence it is recommended that not only a certain percentage<br />

<strong>of</strong> steel fibre makes high performance concrete<br />

with more desirable properties. In the present<br />

project work durability properties are not included.<br />

Compressive Strength Results<br />

S.No<br />

(%)<br />

Mix<br />

no<br />

OPC<br />

(%)<br />

<strong>Fly</strong>ash<br />

(%)<br />

Metacem<br />

(%)<br />

Fiber(%)<br />

Avg compressive<br />

strength (N/<br />

mm2)<br />

1 C1 100 0 0 0 78.84<br />

2 C2 100 0 0 0.5 80.30<br />

3 C3 100 0 0 1.0 82.15<br />

4 C4 95 0 5 0 79.20<br />

5 C5 95 0 5 0.5 81.50<br />

6 C6 95 0 5 1.0 82.75<br />

7 C7 90 0 10 0 82.50<br />

8 C8 90 0 10 0.5 83.45<br />

9 C9 90 0 10 1.0 84.50<br />

10 C10 85 0 15 0 83.50<br />

11 C11 85 0 15 0.5 84.50<br />

12 C12 85 0 15 1.0 86.20<br />

13 C13 85 15 0 0 78.00<br />

14 C14 85 15 0 0.5 80.00<br />

15 C15 85 15 0 1.0 82.00<br />

16 C16 80 15 5 0 78.50<br />

17 C17 80 15 5 0.5 81.50<br />

18 C18 80 15 5 1.0 84.24<br />

19 C19 75 15 10 0 82.00<br />

20 C20 75 15 10 0.5 83.00<br />

21 C21 75 15 10 1.0 85.00<br />

22 C22 70 15 15 0 83.00<br />

23 C23 70 15 15 0.5 85.00<br />

24 C24 70 15 15 1.0 86.50<br />

25 C25 75 25 0 0 73.93<br />

26 C26 75 25 0 0.5 76.47<br />

27 C27 75 25 0 1.0 79.65<br />

28 C28 70 25 5 0 78.00<br />

29 C29 70 25 5 0.5 81.15<br />

30 C30 70 25 5 1.0 82.50<br />

31 C31 65 25 10 0 80.00<br />

32 C32 65 25 10 0.5 82.50<br />

33 C33 65 25 10 1.0 83.75<br />

34 C34 60 25 15 0 83.00<br />

35 C35 60 25 15 0.5 83.50<br />

36 C36 60 25 15 1.0 84.75<br />

37 C37 60 40 0 0 68.00<br />

38 C38 60 40 0 0.5 68.50<br />

39 C39 60 40 0 1.0 71.75<br />

40 C40 55 40 5 0 69.50<br />

41 C41 55 40 5 0.5 70.50<br />

42 C42 55 40 5 1.0 72.25<br />

43 C43 50 40 10 0 72.15<br />

44 C44 50 40 10 0.5 73.25<br />

45 C45 50 40 10 1.0 74.50<br />

46 C46 45 40 15 0 74.75<br />

47 C47 45 40 15 0.5 75.25<br />

48 C48 45 40 15 1.0 76.00<br />

<strong>Flexural</strong> Strength Results<br />

S.No.<br />

OPC<br />

Mixno.<br />

<strong>Fly</strong>ash<br />

Metacem<br />

Fiber<br />

Ult.<br />

Load<br />

KN<br />

Flex<br />

ural<br />

stre<br />

ngth<br />

N/<br />

mm2<br />

Defl<br />

etion<br />

1 C1 100 0 0 0 10.5 4.2 0.3<br />

2 C2 100 0 0 0.5 11.5 4.6 0.32<br />

3 C3 100 0 0 1.0 12.0 4.8 0.34<br />

4 C4 95 0 5 0.0 11.0 4.4 0.31<br />

5 C5 95 0 5 0.5 13.5 5.4 0.32<br />

6 C6 95 0 5 1.0 15.5 6.2 0.35<br />

7 C7 90 0 10 0.0 11.5 4.6 0.33<br />

8 C8 90 0 10 0.5 12.0 4.8 0.34<br />

9 C9 90 0 10 1.0 15.6 5.8 0.36<br />

10 C10 85 0 15 0.0 12.0 4.8 0.34<br />

11 C11 85 0 15 0.5 12.5 5.0 0.36<br />

12 C12 85 0 15 1.0 15.8 5.8 0.37<br />

13 C13 85 15 0 0.0 11.0 4.4 0.31<br />

14 C14 85 15 0 0.5 12.5 5.0 0.32<br />

15 C15 85 15 0 1.0 13.5 5.4 0.33<br />

16 C16 80 15 5 0.0 11.5 4.6 0.40<br />

17 C17 80 15 5 0.5 13.0 5.2 0.44<br />

18 C18 80 15 5 1.0 14.5 5.8 0.46<br />

19 C19 75 15 10 0.0 11.7 4.7 0.35<br />

20 C20 75 15 10 0.5 12.5 5.0 0.38<br />

21 C21 75 15 10 1.0 15.0 6.0 0.47<br />

22 C22 70 15 15 0.0 12.2 4.8 0.45<br />

23 C23 70 15 15 0.5 13.0 5.2 0.50<br />

24 C24 70 15 15 1.0 16.0 6.4 0.54<br />

25 C25 75 25 0 0.0 10.0 4.0 0.30<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

26 C26 75 25 0 0.5 10.7 4.2 0.31<br />

27 C27 75 25 0 1.0 11.5 4.6 0.33<br />

28 C28 70 25 5 0.0 10.5 4.2 0.31<br />

29 C29 70 25 5 0..5 11.2 4.5 0.33<br />

30 C30 70 25 5 1.0 11.5 4.7 0.35<br />

31 C31 65 25 10 0.0 12.0 4.6 0.32<br />

32 C32 65 25 10 0.5 12.5 5.0 0.33<br />

33 C33 65 25 10 1.0 13.0 5.2 0.35<br />

34 C34 60 25 15 0.0 12.6 5.0 0.33<br />

35 C35 60 25 15 0.5 13.7 5.5 0.34<br />

36 C36 60 25 15 1.0 14.5 5.6 0.35<br />

37 C37 60 40 0 0.0 8.7 3.5 0.29<br />

38 C38 60 40 0 0.5 9.5 3.8 0.30<br />

39 C39 60 40 0 1.0 10.0 4.0 0.31<br />

40 C40 55 40 5 0.0 9.2 3.7 0.30<br />

41 C41 55 40 5 0.5 9.7 3.9 0.32<br />

42 C42 55 40 5 1.0 10.5 4.2 0.33<br />

43 C43 50 40 10 0.0 9.7 3.9 0.31<br />

44 C44 50 40 10 0.5 10.5 4.2 0.32<br />

45 C45 50 40 10 1.0 11.0 4.4 0.34<br />

46 C46 45 40 15 0.0 10.5 4.2 0.32<br />

47 C47 45 40 15 0.5 11.0 4.4 0.33<br />

48 C48 45 40 15 1.0 11.5 4.6 0.34<br />

Fig Average compressive strength (vs) metakaolin percentage for<br />

0.5 % fibre and flyash 15% and 40 %<br />

Fig Average compressive strength (vs) metakaolin percentage for<br />

1 % fiber and flyash 0% and 25%<br />

FIG Average compressive strength (vs) metakaolin percentage for<br />

0 % fibEr and flyash 0% and 25%<br />

Fig Average compressive strength (vs) metakaolin percentage for<br />

0.5 % fibre and flyash 15% and 40 %<br />

Fig Average compressive strength (vs) metakaolin percentage for<br />

0 % fiber and flyash15% and 40 %<br />

Fig Load (vs) Deflection for FTBCC beam No’s 2 & 8<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

Load (vs) Deflection for FTBCC beam No’s 3 & 9<br />

Load (vs) Deflection for FTBCC beam No’s 0 & 7<br />

Load (vs) Deflection for FTBCC beam No’s 25 & 31<br />

Ultimate flexural load (vs)flyash percentage for 0% fiber and<br />

metakaolin 0% and 5%<br />

Load (vs) Deflection for FTBCC beam No’s 26 & 32<br />

Ultimate flexural load (vs) flyash percentage for 0.5 % fiber<br />

And metakaolin 0% and 5%<br />

Load (vs) Deflection for FTBCC beam No’s 27 & 33<br />

Ultimate flexural load (vs) flyash percentage for 1 % fiber and<br />

metakaolin 0% and 5%<br />

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International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

in fibre percentage.<br />

7.In the case <strong>of</strong> triple blended cement concrete mixes 15% flyash<br />

with 15% metakaolin and 70% OPC can be taken as the optimum<br />

combination to give optimum flexural strength. <strong>With</strong> the<br />

addition <strong>of</strong> steel fibres the flexural strength further increases.<br />

8.<strong>With</strong> an optimum combination <strong>of</strong> 15% flyash,15% metakaolin<br />

and 1% fibre there is an increase <strong>of</strong> nearly 52% in the flexural<br />

strength.<br />

9.Steel fibres contribute towards increase in the compressive<br />

strength to some extent .But the flexural strength is increased<br />

substantially with the presence <strong>of</strong> fibres in the matrix.<br />

Ultimate flexural load (vs) flyash percentage for 0% fiber<br />

andmetakaolin 10 % and 15 %<br />

10.In the case <strong>of</strong> triple blended cement concrete mixes addition<br />

<strong>of</strong> fibres would help to produce an optimum fibrous concrete<br />

having higher values <strong>of</strong> both compressive strength and flexural<br />

strength.<br />

11.It is clear that the fibres have contributed towards gradual<br />

cracking behaviour and ductility.<br />

12.<strong>Fibrous</strong> specimens show better deformation characteristics,<br />

they have recorded higher ultimate flexural load and higher<br />

flexural deformation.<br />

13.By incorporating steel fibres by certain percentage in triple<br />

blended cement concrete mixes there is not only an increase in<br />

the flexural load but also in the flexural deformations resulting<br />

in more ductility.<br />

14.15% flyash plus 15% metakaolin with 1% fibre is found to be<br />

optimum from study undertaken.<br />

Ultimate flexural load (vs) flyash percentage for 0.5 % fiber<br />

andmetakaolin 10 % and 15 %<br />

15.It is recommended that not only a certain percentage <strong>of</strong> steel<br />

fibre makes high performance concrete with more desirable<br />

properties.<br />

References<br />

1) Abeles PW, Bardhan-Roy BK. Prestressed concrete designer’s<br />

handbook. In: cement and concrete association .Wexham<br />

Springs: A Viewpoint publication;1981.F.W. Lydon, concrete mix<br />

design, 2nd ed., Applied science, London, 1982.<br />

2) JASS 5(Revised 1979); Japanese Architectural Standard for<br />

<strong>Reinforced</strong> <strong>Concrete</strong>, Architectural Institute <strong>of</strong> Japan, Tokyo,<br />

1982(March).<br />

3) Nevile, A.M., Properties <strong>of</strong> Conrete, 4th Edition, Longman,<br />

England, 1995.I.S:10262- 2009, “recommended guide lines for<br />

concrete mix design”.BIS.<br />

Ultimate flexural load (vs) flyash percentage for 1 % fiber<br />

andmetakaolin 10 % and 15 %<br />

Conclusions<br />

1.Based on the present project work on <strong>Fibrous</strong> Triple <strong>Blended</strong><br />

High Strength <strong>Cement</strong> <strong>Concrete</strong> mixes-study <strong>of</strong> compressive<br />

and flexural strength characteristics, the following conclusions<br />

are drawn.<br />

2. It is necessary to use super plasticizer to maintain the workability<br />

level in the case <strong>of</strong> high strength concrete mixes where<br />

the W/C ratio is low.<br />

3.An optimum combination <strong>of</strong> flyash and metakaolin is to be<br />

struck to obtain the optimum compressive strength. Beyond<br />

15% metakaolin strength again gets decreased.<br />

4.A combination <strong>of</strong> 15% flyash and 15% metakaolin in triple<br />

blended concrete mix generates highest strength.<br />

5.Addition <strong>of</strong> steel fibres contribute towards increase in compressive<br />

strength to certain extent.<br />

6.<strong>Flexural</strong> strength <strong>of</strong> triple blended mix increases with increase<br />

4) I.S: 516 – 1959: “Indian standard Methods <strong>of</strong> Tests for strength<br />

<strong>of</strong> <strong>Concrete</strong>” – Bureau <strong>of</strong> Indian Standards.<br />

5) I.S: 4037 – 1988 : “Indian standard methods <strong>of</strong> physical test<br />

for Hydraulic cement” – Bureau <strong>of</strong> Indian Standards.<br />

6) IS: 1344 – 1968 : “Indian standard specifications for pozzalonas”<br />

- Bureau <strong>of</strong> Indian Standards.<br />

7) I.S: 2386 – 1963 : “Indian Standards methods for aggregates <strong>of</strong><br />

concrete” – Bureau <strong>of</strong> Indian standards, New Delhi<br />

8) I.S: 380 – 1970 : “Indian standard specifications for coarse and<br />

fine aggregates (natural)” - Bureau <strong>of</strong> Indian Standards (revised).<br />

9) I.S : 456 – 2000 : Plain and reinforced concrete Indian standard<br />

specifications<br />

10) M.S Shetty : “<strong>Concrete</strong> Technology” – 2006.<br />

11) N. Krishnaraju : “Design <strong>of</strong> concrete mix” – CBS publisher<br />

– 1985.<br />

12) Bredy,P.etal’Microstructure and porosity <strong>of</strong> metakaolin<br />

blended cements’ProcMater,ResSocSymp 1989;137;431-6.<br />

114


International Journal <strong>of</strong> Research and Innovation (IJRI)<br />

13) I.S 12269-1987,”Specification for 53 grade ordinary Portland<br />

cement”,BIS.<br />

14) Swammy and Hannat,’Fibre <strong>Reinforced</strong> <strong>Concrete</strong>.<br />

15) P.K.Mehtha&J.J.M.Paulo,”concrete micro structure properties<br />

and materials”-Mc Graw Hill publishers 1997.<br />

Authour<br />

K. Mythili<br />

M.Tech(Structural Engineering),<br />

Associate Pr<strong>of</strong>fesor At Aurora S Scientific And Technological<br />

And Research Academy,<br />

Bandlaguda, Hyderbad - 500005,<br />

India.<br />

C.Dheeraj<br />

Research Scholar,<br />

Department <strong>of</strong> Civil Engineering,At Aurora S Scientific And<br />

Technological And Research Academy, Bandlaguda,<br />

Hyderbad - 500005, India.<br />

B.L.P. Swami<br />

Pr<strong>of</strong>essor and Co-ordinator,<br />

Research and Consultancy, VCE,<br />

Hyderabad,India<br />

115

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