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The Power of MLOG Leak Detection - Itron

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<strong>The</strong> <strong>Power</strong> <strong>of</strong> <strong>MLOG</strong> <strong>Leak</strong> <strong>Detection</strong><br />

Connellsville, Pa., Turns to American Water and <strong>Itron</strong> to Plug the Water<br />

and Financial Drain<br />

Background<br />

Connellsville, located along the steep Youghiogheny River Valley in Southwestern<br />

Pennsylvania, was founded in 1806, and by the late 1800s, became a leading<br />

region <strong>of</strong> coal extraction. <strong>The</strong> water distribution system was constructed in1880.<br />

Other infrastructure was built in the region to transport the coal, with trains<br />

connecting to other towns and streetcars for local travel.<br />

With steady growth about a century ago, American Water constructed water pipes<br />

to transport water throughout the city and surrounding municipalities. <strong>The</strong> cast<br />

iron and galvanized steel pipes worked well for many years. Today, about 40 <strong>of</strong><br />

57 miles <strong>of</strong> main pipes are a century old. As a result, the system’s water pipes are<br />

approaching the end <strong>of</strong> their useful life. In recent years, many leaks have been<br />

discovered, driving up costs for the city. American Water identified non-revenue<br />

water consisting <strong>of</strong> blow-<strong>of</strong>f flow and leaks in excess <strong>of</strong> 25 percent <strong>of</strong> the average<br />

daily flow.<br />

Opportunity<br />

<strong>The</strong> Connellsville system is operated by Pennsylvania American Water, a subsidiary<br />

<strong>of</strong> American Water, headquartered in New Jersey. American Water contacted several<br />

leak detection firms in hopes <strong>of</strong> finding a better way to detect leaks than the<br />

conventional leak surveys. <strong>The</strong> method <strong>of</strong> sending people out in the middle <strong>of</strong><br />

the night to place a listening device at points <strong>of</strong> access along the water system<br />

was judged as a costly, inefficient process. <strong>Leak</strong>s do not stop until the next leak<br />

survey—they occur throughout the year. And in Connellsville, leaks can take a<br />

long time to surface.<br />

“We needed to find a solution that was more than a one-time fix. We needed an<br />

instrument that could detect leaks on a regular basis without having to send<br />

people out in the middle <strong>of</strong> the night,” said David Hughes, senior infrastructure<br />

engineer for American Water.<br />

“If utilities throughout the country<br />

had an unlimited amount <strong>of</strong><br />

money, all the aging water pipes<br />

would be replaced more swiftly,”<br />

said Hughes. “<strong>The</strong> reality is that<br />

utilities must do the best they<br />

can with limited resources.<br />

Acoustic leak detection monitor-<br />

ing lowers the cost to operate a<br />

leaky water system and detects<br />

many leaks before they become<br />

a major problem.”<br />

David Hughes<br />

Senior Infrastructure Engineer<br />

American Water


Solution<br />

Connellsville and American Water turned to <strong>Itron</strong>. American Water deployed <strong>MLOG</strong>,<br />

an acoustic leak detecting solution. <strong>Itron</strong> <strong>MLOG</strong> is a system <strong>of</strong> intelligent, wireless<br />

sensors that detects losses from the entire water distribution system every night.<br />

Each low-cost, battery-powered <strong>MLOG</strong> sensor is permanently installed on a service<br />

pipe near about 10 percent <strong>of</strong> the water meters throughout the system. <strong>MLOG</strong><br />

sensors analyze and save vibration patterns from every location in the water<br />

distribution system, using advanced signal processing to characterize sound patterns<br />

in the pipes over a period <strong>of</strong> time.<br />

In early 2005, American Water installed 487 <strong>MLOG</strong> leak detecting sensors in<br />

Connellsville. <strong>The</strong> utility began receiving daily alerts to the presence <strong>of</strong> leaks with<br />

the wireless transmission by a fixed network automated meter reading (AMR)<br />

system to PA American’s local Uniontown <strong>of</strong>fice.<br />

“We are finding in Connellsville that 50 to 70 percent <strong>of</strong> main (pipe) bursts start<br />

as small, detectable leaks. If we can make repairs before a leak becomes a major<br />

main burst and avoid water loss, limit repair costs and reduce property damage,<br />

the system quickly pays for itself,” Hughes said.<br />

Benefits<br />

In the first five months <strong>of</strong> using <strong>Itron</strong> <strong>MLOG</strong>, 46 leaks were reported in<br />

Connellsville, up from 12 detected leaks the year before. Hughes said the percentage<br />

<strong>of</strong> lost non-revenue water dropped to about 11 percent. Financially, that translates<br />

to an annual savings <strong>of</strong> about $180,000. Most significantly, the water loss level<br />

has been maintained at this low level for a year.<br />

American Water is continuing to monitor pipe failure in several other systems,<br />

using <strong>Itron</strong> <strong>MLOG</strong> leak detection systems. For now, Connellsville will maintain a<br />

low water loss level as American Water moves to replace much <strong>of</strong> the aging pipe<br />

system at a less frenetic pace. Massive pipe replacement in a short period <strong>of</strong> time<br />

is a costly alternative.<br />

“If utilities throughout the country had an unlimited amount <strong>of</strong> money, all the<br />

aging water pipes would be replaced more swiftly,” said Hughes. “<strong>The</strong> reality is<br />

that utilities must do the best they can with limited resources. Acoustic leak detection<br />

monitoring lowers the cost to operate a leaky water system and detects many<br />

leaks before they become a major problem.”<br />

Corporate Headquarters<br />

2111 North Molter Road<br />

Liberty Lake, WA 99019<br />

U.S.A.<br />

Tel.: 1.509.924.9900<br />

Fax: 1.509.891.3355<br />

Contact your <strong>Itron</strong> regional<br />

representative to learn more<br />

about the many ways <strong>Itron</strong> can<br />

help improve your business, or<br />

visit www.itron.com<br />

Due to continuous research, product improvement<br />

and enhancements, <strong>Itron</strong> reserves the right to<br />

change product or system specifications without<br />

notice. <strong>Itron</strong> is a registered trademark <strong>of</strong> <strong>Itron</strong> Inc.<br />

All other trademarks belong to their respective<br />

owners. © 2008, <strong>Itron</strong> Inc.<br />

Publication 100898CS-01<br />

07/08

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