Magmaweld Electrodes

Submerged Arc Welding
Submerged Arc Hardfacing Flux Cored Wires for Hardfacing Applications
Typical Properties of All-Weld Metal
Products Name and Standards
Applications and Properties
With Flux
Chemical
Analysis (%)
Hardness
Current
Type Polarity
Welding
Positions
FCS 332
EN 14700
TS EN 14700
DIN 8555
T Fe1
T Fe1
UP1 GF 300 P
Flux cored wire for hardfacing in submerged arc welding process with the SHF 100 flux. Suitable for
hardfacing of parts subjected to metal-to-metal wear. As the weld metal has medium degree hardness,
it can be machined by chip forming. Due to it's very tough and crack resistant weld metal, it is also used
for buffer layer applications, before hardfacing.
SHF 100
C: 0.05
Si: 1.00
Mn: 2.15
275 - 325 HB
Typical Applications: Hardfacing of crane wheels and drums, rails, rollers, caterpillar track, sprockets,
shafts, mine car wheels and sheaves. Optimum welding parameters for 2,80 mm diameter : 400 A
and 32 V.
Cr: 1.50
Mo: 0.50
FCS 415
EN 14700
TS EN ISO 14700
T Fe7
T Fe7
Flux cored wire for hardfacing of parts subjected to metal-to-metal wear (adhesion), moderate impact,
corrosion at high temperatures. SHF 100 is the suitable flux for these hardfacing applications. Weld
metal contains Cr, Ni, Mo, V and Nb alloys. Especially designed for hardfacing and renovation of
continuous casting rollers. Provides smooth and machinable surface.
Typical Applications: Especially used for hardfacing continuous casting rollers and similar rollers
operating at high service temperatures. Optimum welding parameters for 2,40 mm diameter : 400 A
and 32 V.
SHF 100
C: 0.08
Si: 1.10
Mn: 0.70
Cr: 12.00
Mo: 0.90
Ni: 2.50
V: 0.15
38 - 42 HRc
Nb: 0.15
Submerged Arc Welding
Submerged Arc Hardfacing Fluxes for Hardfacing Applications
SHF 100
Products Name and Standards
Applications and Properties
Current
Type Polarity
Welding
Positions
EN ISO 14174
TS EN ISO 14174
S A FB 2
S A FB 2
Submerged arc welding flux used for welding stainless steels and also for hardfacing purposes. Suitable for welding stainless steel tanks in shipbuilding, pressure vessels, cyroyogenic tanks, in combination with stainless
submerged arc welding wires. Also used in continuous casting rolls, drums, wheels and rails in combination with special hardfacing flux cored wires. Possible to use both in alternative and direct currents. Provides nice weld
bead appearence without porosity and easy slag removal.
SHF 325
EN ISO 14174
TS EN ISO 14174
S A CS3
S A CS3
Agglomerated, alloyed flux used for hardfacing purposes in combination with SW 702 wire electrode. Suitable for hardfacing of machine gear parts, rails, supports rolls of caterpillars, pulleys, etc. Possible to use both in
alternative and direct currents. The alloying effect of the flux depends, to a large degree, on the welding parameters chosen.
For instance, optimum welding parameters for 4.00 mm wire electrode are about 600 A, 32 V, 50 cm/min. welding speed.
Hardness: 225 - 300 HB
SHF 335
EN ISO 14174
TS EN ISO 14174
S A CS3
S A CS3
Agglomerated, alloyed flux used for hardfacing purposes in combination with SW 702 wire electrode. Suitable for hardfacing of couplings, piston rod ends, earth moving equipment, rolls, mills, etc. Possible to use both in
alternative and direct currents. The alloying effect of the flux depends, to a large degree, on the weld parameters chosen.
For instance, optimum welding parameters for 4.00 mm wire electrode are about 600 A, 32 V, 50 cm/min. welding speed.
Hardness: 325 - 400 HB
SHF 345
EN ISO 14174
TS EN ISO 14174
S A CS3
S A CS3
Agglomerated, alloyed flux used for hardfacing purposes in combination with SW 702 wire electrode. Suitable for hardfacing of pinchrolls, sinter crushers etc. Possible to use both in alternative and direct currents. The
alloying effect of the flux depends, to a large degree, on the weld parameters chosen.
For instance, optimum welding parameters for 4.00 mm wire electrode are about 600 A, 32 V, 50 cm/min. welding speed.
Hardness: 400 - 475 HB
33