dental

DMG – technologies for tomorrow
HSC / ULTRASONIC 10, HSC / ULTRASONIC 20 linear
The new DENTAL competence
All dental applications in all materials
www.gildemeister.com

ULTRASONIC 10:
5-Axis Dental Milling Center –
compact, with a footprint
of only 2 m².
1
The new ULTRASONIC 10
5-axis precision machine for all dental applications
in all materials
Compact, with a footprint of only 2 m² (fits through
a standard door with width x height: 800 x 2,000 mm)
Integrated swivel-rotary table (4 th / 5 th axis in the
standard version) with torque technology, -20° / +120°
swivel range
HSK 25 spindle with 42,000 rpm in the standard version
Integration of an air blast / vacuum device at the spindle *
Automatable with small 4x-circular blank automation
PH 2 | 4 *, or with linear magazine PH 2 | 120 *
User-friendly CNC control Siemens 840D solutionline
with special software features
Tool rotation
max. 42,000 rpm
ULTRASONIC-
Oscillation
2
* Option
3
4
| 1 | Stable portal construction in monoBLOCK ® -design | 2 | CNC
control Siemens 840D solutionline | 3 | ULTRASONIC Principle: the
tool rotation is combined with an additional, oscillating movement
in Z | 4| Small 4x-circular blank automation PH 2 | 4 |5| Large linear
magazine automation PH 2 | 120
5

ULTRASONIC 10
5-axis precision machine for ULTRASONIC
and HSC-milling (technology combination)
Compact, with a footprint of only 2 m²
(fits through a standard door, with width x
height: 800 x 2,000 mm)
Integrated swivel / rotary table with torque
motors in the standard version
HSK 25 spindle with max. 42,000 rpm
16x-tool changer in the standard version
ULTRASONIC 10
with 4x-circular blank automation PH 2 | 4
Integrated 4x-circular blank automation
Highly dynamic loading and unloading at a
predefined handover location via special
gripper handling on the spindle
Every machine can be automated individually,
no additional space required
Cost-efficient automation solution
Unattended machining for up to 60 hours
ULTRASONIC 10
with linear magazine PH 2 | 120
Integration of 12 circular blanks / 80 glass
ceramic blanks, as well as 120 finished
part reservoirs (FPR)
Linear handling for fast exchange times
of < 30 seconds
Loading / unloading of unfinished / finished
work pieces even during machining
Unattended machining in multi-shift
operation

ULTRASONIC-Technology:
On the base of the ULTRASONIC-HSK actuator
system, the ultrasonic frequency is transferred
via induction from the spindle to the tool holder
without physical contact. This leads to additional,
oscillating movement on the tool, which interacts
with the actual rotation and leads to a significant
reduction of process forces.
ULTRASONIC-
Oscillation
Tool rotation
max. 42,000 rpm
HSC / ULTRASONIC 20 linear
5-axis ULTRASONIC- and HSC-milling
of all dental applications in all materials –
on a single machine
Excellent dynamics due to linear drives > 2 g
Thermo-symmetrical portal construction
for excellent long-term stability
Water cooled, High-Performance spindle with
42,000 rpm and HSK 32 in the standard
HSC / ULTRASONIC 20 linear
with robot handling PH 3 | 100
Via robot handling, blanks with weights up
to 3 kg can be exchanged and replaced from
the rack magazine in a matter of seconds
“Tapping” of the components / ejection into
the finished part reservoir (FPR)
Integration capacity for up to 20 pallets and
100 FPR's
Comfortable job management
HSC / ULTRASONIC 20 linear
with linear magazine PH 10 | 100
Linear magazine with < 30 seconds exchange time
Maximum flexibility due to the possible integration
of all available clamping systems
Integration of circular blanks and glass ceramics blocks
Optimal accessibility to the machine and PH 100 | 10
Integration of up to 16 pallets possible

1
ULTRASONIC 20 linear:
5-axis portal machine with
linear technology > 2 g.
HSC 20 linear / ULTRASONIC 20 linear
5-axis ULTRASONIC and HSC milling of pre-sintered blocks,
PMMA, glass ceramics, chrome-cobalt, all the way to sintered
zirconium oxide
Highest dynamics: Linear drives > 2g
Part accuracy in the μm-range
2
NC-swivel rotary table for 5-axis simultaneous machining
Water-cooled spindle with 42,000 rpm in the standard version
Compact, thermo-symmetrical portal construction in
monoBLOCK ® -design for maximum stability
Siemens 840D solutionline with the special software features
ADC / ACC (only ULTRASONIC 20 linear)
patient
3
veneers
scan
5-axis
milling
operation
cad /
modeling
cam /
milling strategy
4
| 1 | Stable portal construction in monoBLOCK ® -design | 2 | Automatic
tool changer with 24 magazine places in the standard version (optional:
60 magazine places) | 3 | Linear drives in X / Y / Z with max. acceleration
> 2g |4| Working envelope with integrated NC swivel rotary table
(4 th /5 th axis) | 5 | Robot handling PH 3 | 100
5

Highend-CNC-control with
user-friendly software features.
1
Siemens 840D solutionline: State-of-the-art CNC control
technology with powerful processor, short cycle and fast
reaction times
DMG ERGOline ® control with clearly structured screen and
high quality 19"-TFT monitor for optimal user-friendliness
ULTRASONIC 10 / 20 linear with the special ULTRASONIC
software features ADC / ACC for automatic feed adjustment
HSC 20 linear with special HSC software feature
ATC – to achieve best possible work piece qualities
High-quality scanning software for modeling (providing
scan data via STL data set) *
CAD- / CAM software for defining the milling strategy
and templates for 5-axis machining from the blank *
2
* Option (software for external CAD / CAM alt. scanner-system)
3
4
| 1 | ULTRASONIC generator display for the parameterisation
of frequency and amplitude | 2 | Scanning software
with virtual articulator | 3 | Modeling of the CAD model in
a ø 98 mm circular blank with ligaments, with subsequent
generation of the milling lines | 4 | CAD- / CAM screen:
definition of milling strategy and templates for the machining
of blanks
Adaptive Control
Acoustic Control
Application Tuning Cycle

Application overview: Dental
Materials Inlays, Onlays Dental crowns Dental bridges Toronto bridges Ligaments Abutments Implants
ZrO ² (compressed)
Chrome-cobalt
Titanium
PMMA
Nano composite
Glass ceramics
ZrO ² (100% sintered)
ZrO ² (hipped / stabilized)
MAI.D4750/0809UK
HSC 20 linear
ULTRASONIC 10 / ULTRASONIC 20 linear
Dental-Performances in 2009 / 2010:
Dental Excellence Center, SAUER ULTRASONIC in Stipshausen, Germany
October 05 – 10, 2009, EMO 2009, Milan
October 28 – 31, 2009, Dentech Shanghai
November 05 – 06, 2009, SAUER Seminar Kempten, Germany
November 12 – 14, 2009, Swedental Stockholm
February 02 – 06, 2010, DMG Open House, Pfronten, Germany
February 25 – 27, 2010, Midwinter Meeting, Chicago
March 03 – 05, 2010, Grand Opening Stipshausen, Germany
(Dental Excellence Center)
DMG Vertriebs und Service GmbH:
Gildemeisterstraße 60, D-33689 Bielefeld, Tel.: +49 (0) 52 05 / 74 - 40 00,
Fax: +49 (0) 52 05 / 74 - 40 40, info@gildemeister.com, www.gildemeister.com
Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives.

ULTRASONIC 10 / ULTRASONIC 10 with linear magazine PH 2 | 120
5-axis precision machine for all dental applications in all materials – compact, with a footprint of only 2 m² or automated with integrated linear magazine
www.gildemeister.com