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Polished Concrete Guide

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W H E R E D E S I G N M E E T S D U R A B I L I T Y<br />

P O L I S H E D C O N C R E T E<br />

G U I D E<br />

D A N C E R C O N C R E T E . C O M


Dancer <strong>Concrete</strong> Design first began business, we focused on bringing concrete items into interior<br />

"When<br />

through bespoke architectural elements: that was, until we found floors. We appreciated how<br />

spaces<br />

a floor could either transform a room, or simply be a subtle backdrop to the space. We wanted to<br />

much<br />

interiors by introducing a better solution: a highly versatile way to stylize spaces, design that<br />

improve<br />

conversations among friends, and flooring that was truly handcrafted and offered a more<br />

sparked<br />

natural, and long-term option. Over 9 years later, since that first hand grinder was put on a<br />

sustainable,<br />

surface, we have wanted to add value to your life, your space, and to serve. We think<br />

concrete<br />

done well doesn’t have to come with the typical “contractor experience.” The way we do<br />

construction<br />

attracts the best customers who value open communication, workmanship, and good design.<br />

business<br />

we grow, our dedication to creating an exceptional experience for our clients stems from cultivating a<br />

As<br />

caring team, and always remembering to love what we do."<br />

-Nick Dancer, Founder + Owner


USING THIS GUIDE<br />

TABLE OF CONTENTS<br />

1: Choose Level of Exposure<br />

Step<br />

2: Choose Level of Reflection<br />

Step<br />

of Exposure<br />

Levels<br />

of Reflection<br />

Levels<br />

3<br />

4<br />

3: Choose Coloring Options<br />

Step<br />

4: Add any Options<br />

Step<br />

<strong>Concrete</strong> Dyes<br />

Penetrating<br />

<strong>Concrete</strong> Stains<br />

Reactive<br />

5<br />

6<br />

Options<br />

Additional<br />

Projects<br />

<strong>Polished</strong><br />

7<br />

8<br />

Polishing Comparisons<br />

9<br />

concrete flooring offers one of the most sustainable flooring solutions<br />

<strong>Polished</strong><br />

With its low lifetime cost, simple maintenance, and long-term durability,<br />

available.<br />

concrete provides great value for anyone looking into hard-surface<br />

polished<br />

Whether you are looking to transform your space by adding a dye or stain<br />

flooring.<br />

your concrete, or to simply enhance the natural gray hue of the existing concrete,<br />

to<br />

concrete has the ability to be crafted to a fit a variety of environments and<br />

polished<br />

styles. Let us help you design a floor that will truly enrich your environment.


LEVELS OF<br />

EXPOSURE<br />

1.<br />

2.<br />

3.<br />

4.<br />

Class A: Cream Aggregate: <strong>Polished</strong> surface resulting in little-to-no aggregate exposure. Some light sand<br />

1.<br />

exposure.<br />

Class B: Fine/Sand Aggregate: Removes not more than 1/16" of concrete surface by grinding and<br />

2.<br />

resulting in majority of exposure displaying fine aggregate with little-to-no medium aggregate at<br />

polishing<br />

random locations. Light exposure with some cream.<br />

Class C: Medium Aggregate: Removes not more than 1/8" of concrete surface by grinding and polishing<br />

3.<br />

in the majority of exposure displaying medium aggregate with little-to-no large aggregate at<br />

resulting<br />

random locations. Light sand exposure with some heavy aggregate.<br />

Class D: Large Aggregate: Removes not more than 1/4" of concrete surface by grinding and polishing<br />

4.<br />

in the majority of exposure displaying large aggregate with little-to-no small amounts of fine<br />

resulting<br />

aggregate at random locations. Heavy aggregate exposure with some light sand.<br />

D A N C E R C O N C R E T E D E S I G N ⎮ 3


FINISH: 200 GRIT<br />

MATTE<br />

level produces a concrete floor<br />

This<br />

FINISH: 400 GRIT, LEVEL 1<br />

SATIN<br />

level has a diffused reflection and<br />

This<br />

SHEEN: 800 GRIT, LEVEL 2<br />

HIGH<br />

this level of sheen, the floor will<br />

With<br />

SHEEN: 1500 GRIT, LEVEL 3<br />

SUPER<br />

highly-polished surface reflects<br />

This<br />

LEVELS OF<br />

REFLECTION<br />

MATTE FINISH<br />

SATIN FINISH<br />

is easy to maintain and delivers a<br />

that<br />

matte finish. This option is<br />

soft,<br />

in residential and industrial<br />

popular<br />

This is the most economical<br />

settings.<br />

finish level.<br />

popular in industrial settings or<br />

is<br />

a more matte finish is desired.<br />

when<br />

SUPER SHEEN<br />

HIGH SHEEN<br />

clearly identifiable objects. This<br />

reflect<br />

a popular flooring option for<br />

is<br />

retail, or other areas<br />

restaurants,<br />

a high sheen is desired.<br />

where<br />

and objects in a mirror-like<br />

light<br />

Colors from surrounding<br />

reflection.<br />

are also reflected in the floor.<br />

objects<br />

schools, or anywhere a<br />

Museums,<br />

finish is desired is where this<br />

stunning<br />

is popular.<br />

option<br />

D A N C E R C O N C R E T E D E S I G N ⎮ 4


PENETRATING<br />

CONCRETE DYES<br />

<strong>Concrete</strong><br />

Dancer<br />

offers a<br />

Design<br />

concrete<br />

penetrating<br />

that can be used<br />

dye<br />

indoor concrete<br />

on<br />

or concrete<br />

polishing<br />

applications.<br />

sealing<br />

dye penetrates<br />

This<br />

into the porous<br />

deep<br />

surface,<br />

concrete<br />

a long-lasting,<br />

creating<br />

color<br />

durable<br />

for interior<br />

treatment<br />

floors. This is<br />

concrete<br />

translucent coloring<br />

a<br />

and will have<br />

system<br />

depending<br />

variations<br />

the concrete<br />

on<br />

This is also<br />

substrate.<br />

most economic<br />

the<br />

coloring solution.<br />

D A N C E R C O N C R E T E D E S I G N ⎮ 5


REACTIVE<br />

CONCRETE STAINS<br />

<strong>Concrete</strong><br />

Dancer<br />

offers reactive<br />

Design<br />

stains that,<br />

concrete<br />

penetrating<br />

unlike<br />

can be used on<br />

dyes,<br />

AND outdoor<br />

indoor<br />

The stain<br />

concrete.<br />

with the lime in<br />

reacts<br />

cement, the<br />

permanent<br />

producing<br />

variegated<br />

and<br />

This is a<br />

coloring.<br />

coloring<br />

translucent<br />

that will have<br />

system<br />

in coloring<br />

variations<br />

on the<br />

dependent<br />

concrete substrate.<br />

D A N C E R C O N C R E T E D E S I G N ⎮ 6


Sealing<br />

Urethane<br />

urethane sealer blocks the pores of the concrete substrate to<br />

A<br />

look in wet rooms such as light-duty kitchens and<br />

"polished"<br />

bathrooms.<br />

Cylinder<br />

Purity<br />

Joint Color: Warm Stone<br />

Control<br />

ADDITIONAL<br />

OPTIONS<br />

against water damage, staining, salts, and mold<br />

protect<br />

This is the recommended solution when wanting a<br />

spores.<br />

Densifying<br />

<strong>Concrete</strong><br />

Stain Guard<br />

+<br />

University of Northwestern Ohio<br />

Urethane Sealing<br />

penetrates into the pores<br />

Densifier<br />

the concrete, increasing abrasion<br />

of<br />

by 400%, and decreasing<br />

resistance<br />

permeablity of the surface.<br />

the<br />

stain guard to the<br />

Applying<br />

provides added stain<br />

concrete<br />

This system is<br />

protection.<br />

environmentally safe,<br />

completely<br />

is resistant to scratches, scuffs,<br />

and<br />

stains. and<br />

Control Joint Filling<br />

Joints are placed in the<br />

Control<br />

slab when poured. They are<br />

concrete<br />

by an architect in the design<br />

planned<br />

a space. These joints are filled with<br />

of<br />

polyurea compound to protect the<br />

a<br />

edges from chipping while<br />

joints'<br />

dirt and debris out of the<br />

keeping<br />

This filler is available in many<br />

joints.<br />

color options to compliment the floor.<br />

D A N C E R C O N C R E T E D E S I G N ⎮ 7


Find The<br />

Black Penetrating Dye<br />

Midnight<br />

B Aggregate Exposure<br />

Class<br />

Finish<br />

400-Grit<br />

Yoga<br />

Fusion<br />

<strong>Concrete</strong><br />

Natural<br />

C Aggregate Exposure<br />

Class<br />

Finish<br />

400-Grit<br />

Client<br />

Residential<br />

Black & Sand<br />

Custom<br />

Dye Mix<br />

Penetrating<br />

B Aggregate Exposure<br />

Class<br />

Decuis<br />

Joseph<br />

Maple Reactive Stain<br />

Soft<br />

A Aggregate Exposure<br />

Class<br />

Finish<br />

200-Grit<br />

POLISHED<br />

PROJECTS<br />

800-Grit Finish<br />

D A N C E R C O N C R E T E D E S I G N ⎮ 8


Work<br />

Completed<br />

Mechanical<br />

Base<br />

Refinement<br />

Level Base<br />

Finish<br />

Available<br />

Options<br />

Warehouses<br />

rooms<br />

Storage<br />

cost Low<br />

dusting of concrete<br />

Reduces<br />

concrete<br />

New<br />

concrete<br />

Unsealed<br />

cream Full<br />

with area of light exposure<br />

Cream<br />

densifier<br />

Premium<br />

semi-penetrating stain guard<br />

Premium<br />

mechanical polishing passes<br />

2<br />

200R<br />

100MR-W,<br />

Warehouses<br />

rooms<br />

Storage<br />

cost option for existing concrete<br />

Lowest<br />

dusting of concrete<br />

Reduces<br />

refinement increases durability<br />

Mechanical<br />

stain resistance<br />

Better<br />

the character of concrete trowel<br />

Embraces<br />

+ variations of gray tonality<br />

marks<br />

joint filling<br />

Control<br />

Stain Guard<br />

Additional<br />

Natural<br />

Stain<br />

Reactive<br />

concrete<br />

New<br />

concrete<br />

Unsealed<br />

densifier<br />

Premium<br />

semi-penetrating stain guard<br />

Premium<br />

mechanical polishing passes<br />

3<br />

200R, 400R<br />

100MR-W,<br />

interiors<br />

Commercial<br />

Corridors<br />

rooms<br />

Meetings<br />

Basements<br />

polishing process<br />

Entry-level<br />

+ economically driven<br />

Value<br />

joint filling<br />

Control<br />

finish 800<br />

POLISHING<br />

Warehouse Sealing Hard-ware Floor 3 Step<br />

Natural only<br />

Coloring<br />

Natural only<br />

New concrete<br />

Conditions<br />

Older, smooth, concrete<br />

Older, smooth concrete<br />

Day after pouring After curing After curing<br />

$0.18 - $0.50 / sq ft $1.00 - $2.50 / sq ft<br />

Basic Pricing<br />

$2.00 - $3.50 / sq ft<br />

Full cream<br />

Exposure<br />

Light exposure with areas of cream<br />

Densifier<br />

Sealing Method<br />

0 mechanical passes<br />

From finish troweling<br />

200 - Matte sheen<br />

400 - Satin sheen<br />

Uses<br />

Basements<br />

Offices<br />

Benefits<br />

Control joint filling<br />

1500 finish<br />

D A N C E R C O N C R E T E D E S I G N ⎮ 9


Natural<br />

Dye<br />

Penetrating<br />

concrete<br />

New<br />

concrete<br />

Unsealed<br />

concrete - after curing<br />

New<br />

concrete - any time<br />

Older<br />

densifier<br />

Premium<br />

semi-penetrating stain guard<br />

Premium<br />

mechanical polishing passes<br />

4<br />

100MR-W, 200R, 400R<br />

50MR-W,<br />

interiors<br />

Commercial<br />

Corridors<br />

rooms<br />

Meeting<br />

Basements<br />

pricing with other<br />

Competitive<br />

surfaces hard<br />

joint filling<br />

Control<br />

finish 800<br />

finish 1500<br />

Stain Guard<br />

Additional<br />

Natural<br />

Dye<br />

Penetrating<br />

concrete where level 2 aggregate is desired<br />

New<br />

black glue removal<br />

Thin<br />

acrylic sealer removal<br />

Thin<br />

point for concrete with lippage<br />

Starting<br />

concrete - after curing<br />

New<br />

concrete - any time<br />

Older<br />

densifier<br />

Premium<br />

semi-penetrating stain guard<br />

Premium<br />

mechanical polishing passes<br />

5<br />

50MR-W, 100MR-W, 200R, 400R<br />

70M-W,<br />

interiors<br />

Commercial<br />

Corridors<br />

rooms<br />

Meeting<br />

Basements<br />

pricing with other<br />

Competitive<br />

surfaces hard<br />

joint filling<br />

Control<br />

finish 800<br />

finish 1500<br />

Stain Guard<br />

Additional<br />

Natural<br />

Dye (recommended)<br />

Penetrating<br />

concrete where aggregate<br />

New<br />

is desired<br />

exposure<br />

glue removal<br />

Carpet<br />

set removal<br />

Thin<br />

removal (add 1 extra step)<br />

Coating<br />

removal<br />

Lippage<br />

concrete - after curing<br />

New<br />

concrete - any time<br />

Older<br />

of light, medium, and heavy exposure<br />

Mix<br />

Class D available (2 extra passes)<br />

Consistent<br />

densifier<br />

Standard<br />

semi-penetrating stain guard<br />

Premium<br />

mechanical polishing passes<br />

7<br />

30M, 70M, 50C, 100C, 200R, 400R<br />

16M,<br />

interiors<br />

Commercial<br />

Corridors<br />

rooms<br />

Meetings<br />

Basements<br />

texture gives look similar to terrazzo<br />

Heavy<br />

natural aggregate in floor<br />

Exposes<br />

joint filling<br />

Control<br />

finish 800<br />

finish 1500<br />

Stain Guard<br />

Additional<br />

COMPARISONS<br />

DANCER CONCRETE DESIGN SELECT STEP POLISH PROCESS<br />

4 Step 5 Step 7 Step<br />

Reactive Stain<br />

Reactive Stain<br />

Reactive Stain<br />

Older, smooth concrete<br />

$2.80 - $5.00 / sq ft<br />

$3.50 - $8.00 / sq ft<br />

$5.00 - $10.00 / sq ft<br />

Light exposure with areas of cream<br />

Light exposure with areas of medium exposure<br />

400 - Satin sheen 400 - Satin sheen<br />

400 - Satin sheen<br />

Offices<br />

Offices<br />

Offices<br />

Grout coat<br />

Grout coat<br />

D A N C E R C O N C R E T E D E S I G N ⎮ 1 0


F F I C E O<br />

8 1 9 S C A L H O U N S T<br />

1<br />

U I T E A S<br />

O R T W A Y N E , I N 4 6 8 0 2<br />

F<br />

THE BENEFITS<br />

O F P O L I S H E D C O N C R E T E F L O O R S<br />

Maximum Durability<br />

Low-Cost Maintenance<br />

Long-Lasting Flooring Solution<br />

Numerous Design Combinations<br />

Sustainable Flooring Solution<br />

Versatile<br />

THE BENEFITS<br />

O F W O R K I N G W I T H D A N C E R C O N C R E T E D E S I G N<br />

Focus on Design<br />

Maximum Dust Control<br />

Timely + Effective Communication<br />

Low Volatile Organic Compound Installation<br />

Fast Construction-to-Foot-Traffic Turnaround<br />

Able to Meet OSHA and ADA Slip-Resistance <strong>Guide</strong>lines<br />

Direct Warranty and Guarantee<br />

A Passion and Responsibility to Serve<br />

D A N C E R C O N C R E T E . C O M<br />

2 6 0 7 4 8 2 2 5 2

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