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Polished Concrete Guide 2.23.17 - Web

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“When Dancer <strong>Concrete</strong> Design first began business, we focused on bringing concrete items into<br />

interior spaces through bespoke architectural elements: that was, until we found floors. We<br />

appreciated how much a floor could either transform a room, or simply be a subtle backdrop to the<br />

space. We wanted to improve interiors by introducing a better solution: a highly versatile way to<br />

stylize spaces, design that sparked conversations among friends, and flooring that was truly<br />

handcrafted and offered a more sustainable, natural, and long-term option. Over 9 years later, since<br />

that first hand grinder was put on a concrete surface, we have wanted to add value to your life, your<br />

space, and to serve. We think construction done well doesn’t have to come with the typical<br />

“contractor experience.” The way we do business attracts the best customers who value open<br />

communication, workmanship, and good design. As we grow, our dedication to creating an<br />

exceptional experience for our clients stems from cultivating a caring team, and always remembering<br />

to love what we do."<br />

-Nick Dancer, Founder + Owner


USING THIS GUIDE<br />

Step 1: Choose Level of Exposure<br />

Step 2: Choose Level of Reflection<br />

Step 3: Choose Coloring Options<br />

Step 4: Add any Options<br />

TABLE OF CONTENTS<br />

Levels of Exposure<br />

Levels of Reflection<br />

Penetrating <strong>Concrete</strong> Dyes<br />

Reactive <strong>Concrete</strong> Stains<br />

Additional Options<br />

Additional Options<br />

Project Features<br />

Project Features<br />

Project Features<br />

Project Features<br />

Polishing Comparisons<br />

Polishing Comparisons<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

<strong>Polished</strong> concrete flooring offers one of the most sustainable flooring solutions<br />

available. With its low lifetime cost, simple maintenance, and long-term durability,<br />

polished concrete provides great value for anyone looking into hard-surface<br />

flooring. Whether you are looking to transform your space by adding a dye or stain<br />

to your concrete, or to simply enhance the natural gray hue of the existing concrete,<br />

polished concrete has the ability to be crafted to fit a variety of environments and<br />

styles. Let us help you design a floor that will truly enrich your environment.


A<br />

B<br />

C<br />

D<br />

*Aggregate size, shape and color will<br />

vary depending on specific concrete.<br />

Class A: Cream Aggregate: <strong>Polished</strong> surface resulting in little-to-no aggregate exposure. Some light<br />

sand exposure.<br />

Class B: Fine/Sand Aggregate: Removes not more than 1/16" of concrete surface by grinding and<br />

polishing resulting in majority of exposure displaying fine aggregate with little-to-no medium<br />

aggregate at random locations. Light exposure with some cream.<br />

Class C: Medium Aggregate: Removes not more than 1/8" of concrete surface by grinding and<br />

polishing resulting in the majority of exposure displaying medium aggregate with little-to-no large<br />

aggregate at random locations. Light sand exposure with some heavy aggregate.<br />

Class D: Large Aggregate: Removes not more than 1/4" of concrete surface by grinding and polishing<br />

resulting in the majority of exposure displaying large aggregate with little-to-no small amounts of fine<br />

aggregate at random locations. Heavy aggregate exposure with some light sand.


MATTE FINISH - 200 SATIN FINISH - 400<br />

MATTE FINISH: 200 GRIT<br />

This level produces a concrete floor that<br />

is easy to maintain and delivers a soft,<br />

matte finish. This option is popular in<br />

residential and industrial settings. This is<br />

the most economical finish level.<br />

SATIN FINISH: 400 GRIT, LEVEL 1<br />

This level has a diffused reflection and is<br />

popular in industrial settings or when a<br />

more matte finish is desired.<br />

HIGH SHEEN - 800 SUPER SHEEN - 1500<br />

HIGH SHEEN: 800 GRIT, LEVEL 2<br />

With this level of sheen, the floor will<br />

reflect clearly identifiable objects. This is<br />

a popular flooring option for restaurants,<br />

retail, or other areas where a high sheen<br />

is desired.<br />

SUPER SHEEN: 1500 GRIT, LEVEL 3<br />

This highly-polished surface reflects light<br />

and objects in a mirror-like reflection.<br />

Colors from surrounding objects are also<br />

reflected in the floor. Museums, schools,<br />

or anywhere a stunning finish is desired is<br />

where this option is popular.


ABOUT PENETRATING<br />

CONCRETE DYES<br />

Dancer <strong>Concrete</strong> Design<br />

offers a penetrating<br />

concrete dye that can be<br />

used on indoor concrete<br />

polishing or concrete<br />

sealing applications.<br />

This dye penetrates<br />

deep into the porous<br />

concrete surface,<br />

creating a long-lasting,<br />

durable color treatment<br />

for interior concrete<br />

floors. This is a<br />

translucent coloring<br />

system and will have<br />

variations depending on<br />

the concrete substrate.<br />

This is also the most<br />

economic coloring<br />

solution.<br />

GOLD RAW SIENNA CARMEL SAND<br />

TERRA COTTA MAHOGANY SADDLE BROWN CHOCOLATE BROWN<br />

WALNUT BURNT SIENNA CHESTNUT MAROON<br />

SEPIA EGGPLANT TURQUOISE SLATE BLUE<br />

PATRIOT BLUE GREEN PINE GREEN FOREST GREEN<br />

BLACK MIDNIGHT BLACK GRAY RED


ABOUT REACTIVE<br />

STAINS<br />

Dancer <strong>Concrete</strong> Design<br />

offers reactive concrete<br />

stains that, unlike<br />

penetrating dyes, can be<br />

used on indoor AND<br />

outdoor concrete. The<br />

stain reacts with the lime<br />

in the cement,<br />

producing permanent<br />

and variegated coloring.<br />

This is a translucent<br />

coloring system that will<br />

have variations in<br />

coloring depending on<br />

the concrete substrate.<br />

GOLD AZURE BLUE MALAYAN BLUFF<br />

SOFT MAPLE MESQUITE WENGE WOOD<br />

AVOCADO SHIFTING SAND DESERT AMBER<br />

*Avocado, Shifting Sand,<br />

and Azure Blue <strong>Concrete</strong><br />

Reactive Stains are indoor<br />

colors only.<br />

COFFEE BROWN


CONCRETE DENSIFYING + STAIN GUARD<br />

All of our Dancer <strong>Concrete</strong> Design Select Step floor<br />

installations include a two-application process,<br />

utilizing a premium concrete densification treatment<br />

and a stain guard conditioner. These products<br />

penetrate into the concrete surface to increase<br />

abrasion resistance, decrease permeability, maintain<br />

co-effiecients of friction for slip-resistance, and provide<br />

one of the most durable hard-surface flooring systems<br />

available.<br />

*An additional 3rd Step floor conditioning is recommended in food<br />

areas such as cafeterias or restaurants.<br />

** <strong>Polished</strong> <strong>Concrete</strong> Floor Sealers are not recommended in wet rooms<br />

such as bathrooms or kitchens. A urethane-sealed floor will work best.<br />

URETHANE SEALING<br />

A urethane sealer blocks the pores of the concrete<br />

substrate to protect against water damage, staining,<br />

salts, and mold spores. This is the recommended<br />

solution when wanting a "polished" look in wet rooms<br />

such as light-duty kitchens and bathrooms.<br />

*Upgrade option.<br />

CONTROL JOINT FILLING<br />

Control Joints are placed in the concrete slab when<br />

poured. They are planned by an architect in the<br />

design of a space. These joints are filled with a<br />

polyurea compound to protect the joints' edges from<br />

chipping while keeping dirt and debris out of the<br />

joints. This filler is available in many color options to<br />

compliment the floor.<br />

*Upgrade option.


OVERLAY SYSTEMS - POLISHED<br />

We offer a resurfacing solution to sound and solid concrete<br />

surfaces. Our resurfacing process allows you to bring a new<br />

look to your concrete without the hassel of entire concrete<br />

replacement. The new surface is just as durable as traditional<br />

concrete with additional design and color options available.<br />

Warranty + Guarantee on all overlay projects.<br />

GROUT COAT OPTION<br />

Our grout coat option will coat your polished<br />

concrete surface to fill in small hair-line cracks and<br />

pin holes. After the grout coat is applied we<br />

complete the polishing process to finalize<br />

concealing and filling minor concrete flaws. This<br />

process enhances the beauty of your floor and<br />

creates a smooth, easy-to-clean concrete surface.


The Find<br />

Midnight Black<br />

Penetrating Dye<br />

Class B<br />

400-Grit Finish<br />

Fusion Yoga<br />

Natural <strong>Concrete</strong><br />

Class C<br />

400-Grit Finish<br />

Goodwill<br />

Natural <strong>Concrete</strong><br />

Class B,C + D<br />

400-Grit Finish<br />

Lifehouse Church<br />

Natural <strong>Concrete</strong><br />

Class B<br />

400-Grit Finish<br />

Private Residence<br />

Natural <strong>Concrete</strong><br />

Class A<br />

200-Grit Finish<br />

Private Residence<br />

Natural <strong>Concrete</strong><br />

Class A<br />

200-Grit Finish<br />

Tin Caps<br />

Natural <strong>Concrete</strong><br />

Class D<br />

400-Grit Finish<br />

Private Client<br />

Custom Color -<br />

Black and Gray<br />

Class A + B<br />

400- Grit Finish<br />

Lifehouse Church<br />

Midnight Black<br />

Class B<br />

400-Grit Finish


10<br />

Skyline YMCA<br />

Finish: Class B<br />

Natural <strong>Concrete</strong><br />

400-Grit Finish<br />

Catalyst Fitness<br />

Class B<br />

Natural <strong>Concrete</strong><br />

400-Grit Finish<br />

University of Northwestern Ohio<br />

Custom Color- Mesquite,<br />

Chocolate Brown and Sand<br />

Class A + B<br />

800-Grit Finish<br />

The Golden<br />

Class B<br />

Natural <strong>Concrete</strong><br />

400-Grit Finish<br />

11


13<br />

POLISHED CONCRETE<br />

12<br />

14


POLISHING<br />

WAREHOUSE SEALING HARD-WARE FLOOR 3 STEP<br />

COLORING<br />

Natural only<br />

Natural only<br />

Natural<br />

Reactive Stains<br />

CONDITIONS<br />

New <strong>Concrete</strong><br />

New <strong>Concrete</strong><br />

Unsealed <strong>Concrete</strong><br />

Older Smooth <strong>Concrete</strong><br />

New <strong>Concrete</strong><br />

Unsealed <strong>Concrete</strong><br />

Older, Smooth <strong>Concrete</strong><br />

WORK<br />

COMPLETED<br />

Day after pouring<br />

After Curing<br />

After Curing<br />

BASIC PRICING<br />

$0.18- $0.50 / sq. ft.<br />

$1.00 - $2.50 / sq. ft.<br />

$2.00 - $3.50 / sq. ft.<br />

EXPOSURE<br />

Full Cream<br />

Full Cream<br />

Cream with area of light exposure<br />

Light exposure with areas of cream<br />

SEALING<br />

METHOD<br />

BASE<br />

MECHANICAL<br />

REFINEMENT<br />

Densifier<br />

0 Mechanical Passes<br />

Premium Densifier<br />

Premium semi-penetrating stain guard<br />

2 Mechanical Passes<br />

100 MR-W, 200R<br />

Premium Densifier<br />

Premium semi-penetrating<br />

stain guard<br />

3 mechanical polishing passes<br />

100MR-W, 200R, 400R<br />

BASE LEVEL<br />

FINISH<br />

From finish troweling<br />

200 - Matte Sheen<br />

400 - Satin Sheen<br />

USES<br />

Warehouses<br />

Storage Rooms<br />

Warehouses<br />

Storage Rooms<br />

Basements<br />

Commercial Interiors<br />

Corridors<br />

Meeting Rooms<br />

Basements<br />

Offices<br />

BENEFITS<br />

Low Cost<br />

Reduces dusting of concrete<br />

Lowest cost option for existing concrete<br />

Reduces dusting of concrete<br />

Mechanical refinement increases<br />

durability<br />

Better stain resistance<br />

Embraces the character of concrete<br />

trowel marks + variations of gray tonality.<br />

Entry-level polishing process<br />

Value + economically driven<br />

AVAILABLE<br />

OPTIONS<br />

Control joint filling<br />

Additional Stain Guard<br />

Control joint filling<br />

Additional Stain Guard<br />

Control joint filling<br />

Additional Stain Guard


COMPARISONS<br />

DANCER CONCRETE DESIGN SELECT STEP POLISH PROCESS<br />

4 STEP 5 STEP 7 STEP<br />

Penetrating Dye<br />

Reactive Stain<br />

New <strong>Concrete</strong><br />

Unsealed <strong>Concrete</strong><br />

Older, Smooth <strong>Concrete</strong><br />

New <strong>Concrete</strong> - after curing<br />

Older <strong>Concrete</strong> - Any time<br />

$2.80 - $5.00 / sq. ft.<br />

Light exposure with areas of cream<br />

Premium Densifier<br />

Premium semi-penetrating<br />

stain guard<br />

4 mechanical polishing passes<br />

50MR-W, 100MR-W, 200R, 400R<br />

Penetrating Dye<br />

Reactive Stain<br />

New concrete where level 2 aggregate is desired<br />

Thin black glue removal<br />

Thin acrylic sealer removal<br />

Starting point for concrete with lippage<br />

New concrete - after curing<br />

Older concrete - any time<br />

$3.50 - $8.00 / sq. ft.<br />

Light exposure with areas of medium exposure<br />

Premium densifier<br />

Premium semi-penetrating stain guard<br />

5 mechanical polishing passes<br />

70M-W, 50MR-W, 100MR-W, 200R, 400R<br />

Natural<br />

Penetrating Dye (recommended)<br />

Reactive Stain<br />

New <strong>Concrete</strong> where aggregate<br />

exposure is desired<br />

Carpet glue removal<br />

Thin set removal<br />

Coating removal (add 1 extra step)<br />

Lippage Removal<br />

New concrete - after curing<br />

Older concrete - any time<br />

$5.00 - $10.00 / sq. ft.<br />

Mix of light, medium, and heavy exposure<br />

Consistent Class D available (2 extra<br />

passes)<br />

Standard densifier<br />

Premium semi-penetrating stain guard<br />

7 mechanical polishing passes<br />

16M, 30M, 70M, 50C, 100C, 200R, 400R<br />

400 - Satin Sheen<br />

Commercial Interiors<br />

Corridors<br />

Meeting Rooms<br />

Basements<br />

Offices<br />

400 - Satin Sheen<br />

Commercial Interiors<br />

Corridors<br />

Meeting Rooms<br />

Basements<br />

Offices<br />

400 - Satin Sheen<br />

Commercial Interior<br />

Corridors<br />

Meeting Rooms<br />

Basements<br />

Offices<br />

Competetive pricing with other<br />

hard surfaces<br />

Competitive pricing with other<br />

hard surfaces<br />

Heavy texture gives look similar to<br />

terrazzo<br />

Exposes natural aggregate in floor<br />

Control Joint Filling<br />

800 Finish<br />

1500 Finish<br />

Additional Stain Guard<br />

Control joint filling<br />

800 Finish<br />

1500 Finish<br />

Additional Stain Guard<br />

Grout Coat<br />

Control joint filling<br />

800 Finish<br />

1500 Finish<br />

Additional Stain Guard<br />

Grout Coat


THE BENEFITS<br />

THE BENEFITS

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