Polished Concrete Guide 2.23.17 - Web
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“When Dancer <strong>Concrete</strong> Design first began business, we focused on bringing concrete items into<br />
interior spaces through bespoke architectural elements: that was, until we found floors. We<br />
appreciated how much a floor could either transform a room, or simply be a subtle backdrop to the<br />
space. We wanted to improve interiors by introducing a better solution: a highly versatile way to<br />
stylize spaces, design that sparked conversations among friends, and flooring that was truly<br />
handcrafted and offered a more sustainable, natural, and long-term option. Over 9 years later, since<br />
that first hand grinder was put on a concrete surface, we have wanted to add value to your life, your<br />
space, and to serve. We think construction done well doesn’t have to come with the typical<br />
“contractor experience.” The way we do business attracts the best customers who value open<br />
communication, workmanship, and good design. As we grow, our dedication to creating an<br />
exceptional experience for our clients stems from cultivating a caring team, and always remembering<br />
to love what we do."<br />
-Nick Dancer, Founder + Owner
USING THIS GUIDE<br />
Step 1: Choose Level of Exposure<br />
Step 2: Choose Level of Reflection<br />
Step 3: Choose Coloring Options<br />
Step 4: Add any Options<br />
TABLE OF CONTENTS<br />
Levels of Exposure<br />
Levels of Reflection<br />
Penetrating <strong>Concrete</strong> Dyes<br />
Reactive <strong>Concrete</strong> Stains<br />
Additional Options<br />
Additional Options<br />
Project Features<br />
Project Features<br />
Project Features<br />
Project Features<br />
Polishing Comparisons<br />
Polishing Comparisons<br />
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4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
<strong>Polished</strong> concrete flooring offers one of the most sustainable flooring solutions<br />
available. With its low lifetime cost, simple maintenance, and long-term durability,<br />
polished concrete provides great value for anyone looking into hard-surface<br />
flooring. Whether you are looking to transform your space by adding a dye or stain<br />
to your concrete, or to simply enhance the natural gray hue of the existing concrete,<br />
polished concrete has the ability to be crafted to fit a variety of environments and<br />
styles. Let us help you design a floor that will truly enrich your environment.
A<br />
B<br />
C<br />
D<br />
*Aggregate size, shape and color will<br />
vary depending on specific concrete.<br />
Class A: Cream Aggregate: <strong>Polished</strong> surface resulting in little-to-no aggregate exposure. Some light<br />
sand exposure.<br />
Class B: Fine/Sand Aggregate: Removes not more than 1/16" of concrete surface by grinding and<br />
polishing resulting in majority of exposure displaying fine aggregate with little-to-no medium<br />
aggregate at random locations. Light exposure with some cream.<br />
Class C: Medium Aggregate: Removes not more than 1/8" of concrete surface by grinding and<br />
polishing resulting in the majority of exposure displaying medium aggregate with little-to-no large<br />
aggregate at random locations. Light sand exposure with some heavy aggregate.<br />
Class D: Large Aggregate: Removes not more than 1/4" of concrete surface by grinding and polishing<br />
resulting in the majority of exposure displaying large aggregate with little-to-no small amounts of fine<br />
aggregate at random locations. Heavy aggregate exposure with some light sand.
MATTE FINISH - 200 SATIN FINISH - 400<br />
MATTE FINISH: 200 GRIT<br />
This level produces a concrete floor that<br />
is easy to maintain and delivers a soft,<br />
matte finish. This option is popular in<br />
residential and industrial settings. This is<br />
the most economical finish level.<br />
SATIN FINISH: 400 GRIT, LEVEL 1<br />
This level has a diffused reflection and is<br />
popular in industrial settings or when a<br />
more matte finish is desired.<br />
HIGH SHEEN - 800 SUPER SHEEN - 1500<br />
HIGH SHEEN: 800 GRIT, LEVEL 2<br />
With this level of sheen, the floor will<br />
reflect clearly identifiable objects. This is<br />
a popular flooring option for restaurants,<br />
retail, or other areas where a high sheen<br />
is desired.<br />
SUPER SHEEN: 1500 GRIT, LEVEL 3<br />
This highly-polished surface reflects light<br />
and objects in a mirror-like reflection.<br />
Colors from surrounding objects are also<br />
reflected in the floor. Museums, schools,<br />
or anywhere a stunning finish is desired is<br />
where this option is popular.
ABOUT PENETRATING<br />
CONCRETE DYES<br />
Dancer <strong>Concrete</strong> Design<br />
offers a penetrating<br />
concrete dye that can be<br />
used on indoor concrete<br />
polishing or concrete<br />
sealing applications.<br />
This dye penetrates<br />
deep into the porous<br />
concrete surface,<br />
creating a long-lasting,<br />
durable color treatment<br />
for interior concrete<br />
floors. This is a<br />
translucent coloring<br />
system and will have<br />
variations depending on<br />
the concrete substrate.<br />
This is also the most<br />
economic coloring<br />
solution.<br />
GOLD RAW SIENNA CARMEL SAND<br />
TERRA COTTA MAHOGANY SADDLE BROWN CHOCOLATE BROWN<br />
WALNUT BURNT SIENNA CHESTNUT MAROON<br />
SEPIA EGGPLANT TURQUOISE SLATE BLUE<br />
PATRIOT BLUE GREEN PINE GREEN FOREST GREEN<br />
BLACK MIDNIGHT BLACK GRAY RED
ABOUT REACTIVE<br />
STAINS<br />
Dancer <strong>Concrete</strong> Design<br />
offers reactive concrete<br />
stains that, unlike<br />
penetrating dyes, can be<br />
used on indoor AND<br />
outdoor concrete. The<br />
stain reacts with the lime<br />
in the cement,<br />
producing permanent<br />
and variegated coloring.<br />
This is a translucent<br />
coloring system that will<br />
have variations in<br />
coloring depending on<br />
the concrete substrate.<br />
GOLD AZURE BLUE MALAYAN BLUFF<br />
SOFT MAPLE MESQUITE WENGE WOOD<br />
AVOCADO SHIFTING SAND DESERT AMBER<br />
*Avocado, Shifting Sand,<br />
and Azure Blue <strong>Concrete</strong><br />
Reactive Stains are indoor<br />
colors only.<br />
COFFEE BROWN
CONCRETE DENSIFYING + STAIN GUARD<br />
All of our Dancer <strong>Concrete</strong> Design Select Step floor<br />
installations include a two-application process,<br />
utilizing a premium concrete densification treatment<br />
and a stain guard conditioner. These products<br />
penetrate into the concrete surface to increase<br />
abrasion resistance, decrease permeability, maintain<br />
co-effiecients of friction for slip-resistance, and provide<br />
one of the most durable hard-surface flooring systems<br />
available.<br />
*An additional 3rd Step floor conditioning is recommended in food<br />
areas such as cafeterias or restaurants.<br />
** <strong>Polished</strong> <strong>Concrete</strong> Floor Sealers are not recommended in wet rooms<br />
such as bathrooms or kitchens. A urethane-sealed floor will work best.<br />
URETHANE SEALING<br />
A urethane sealer blocks the pores of the concrete<br />
substrate to protect against water damage, staining,<br />
salts, and mold spores. This is the recommended<br />
solution when wanting a "polished" look in wet rooms<br />
such as light-duty kitchens and bathrooms.<br />
*Upgrade option.<br />
CONTROL JOINT FILLING<br />
Control Joints are placed in the concrete slab when<br />
poured. They are planned by an architect in the<br />
design of a space. These joints are filled with a<br />
polyurea compound to protect the joints' edges from<br />
chipping while keeping dirt and debris out of the<br />
joints. This filler is available in many color options to<br />
compliment the floor.<br />
*Upgrade option.
OVERLAY SYSTEMS - POLISHED<br />
We offer a resurfacing solution to sound and solid concrete<br />
surfaces. Our resurfacing process allows you to bring a new<br />
look to your concrete without the hassel of entire concrete<br />
replacement. The new surface is just as durable as traditional<br />
concrete with additional design and color options available.<br />
Warranty + Guarantee on all overlay projects.<br />
GROUT COAT OPTION<br />
Our grout coat option will coat your polished<br />
concrete surface to fill in small hair-line cracks and<br />
pin holes. After the grout coat is applied we<br />
complete the polishing process to finalize<br />
concealing and filling minor concrete flaws. This<br />
process enhances the beauty of your floor and<br />
creates a smooth, easy-to-clean concrete surface.
The Find<br />
Midnight Black<br />
Penetrating Dye<br />
Class B<br />
400-Grit Finish<br />
Fusion Yoga<br />
Natural <strong>Concrete</strong><br />
Class C<br />
400-Grit Finish<br />
Goodwill<br />
Natural <strong>Concrete</strong><br />
Class B,C + D<br />
400-Grit Finish<br />
Lifehouse Church<br />
Natural <strong>Concrete</strong><br />
Class B<br />
400-Grit Finish<br />
Private Residence<br />
Natural <strong>Concrete</strong><br />
Class A<br />
200-Grit Finish<br />
Private Residence<br />
Natural <strong>Concrete</strong><br />
Class A<br />
200-Grit Finish<br />
Tin Caps<br />
Natural <strong>Concrete</strong><br />
Class D<br />
400-Grit Finish<br />
Private Client<br />
Custom Color -<br />
Black and Gray<br />
Class A + B<br />
400- Grit Finish<br />
Lifehouse Church<br />
Midnight Black<br />
Class B<br />
400-Grit Finish
10<br />
Skyline YMCA<br />
Finish: Class B<br />
Natural <strong>Concrete</strong><br />
400-Grit Finish<br />
Catalyst Fitness<br />
Class B<br />
Natural <strong>Concrete</strong><br />
400-Grit Finish<br />
University of Northwestern Ohio<br />
Custom Color- Mesquite,<br />
Chocolate Brown and Sand<br />
Class A + B<br />
800-Grit Finish<br />
The Golden<br />
Class B<br />
Natural <strong>Concrete</strong><br />
400-Grit Finish<br />
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13<br />
POLISHED CONCRETE<br />
12<br />
14
POLISHING<br />
WAREHOUSE SEALING HARD-WARE FLOOR 3 STEP<br />
COLORING<br />
Natural only<br />
Natural only<br />
Natural<br />
Reactive Stains<br />
CONDITIONS<br />
New <strong>Concrete</strong><br />
New <strong>Concrete</strong><br />
Unsealed <strong>Concrete</strong><br />
Older Smooth <strong>Concrete</strong><br />
New <strong>Concrete</strong><br />
Unsealed <strong>Concrete</strong><br />
Older, Smooth <strong>Concrete</strong><br />
WORK<br />
COMPLETED<br />
Day after pouring<br />
After Curing<br />
After Curing<br />
BASIC PRICING<br />
$0.18- $0.50 / sq. ft.<br />
$1.00 - $2.50 / sq. ft.<br />
$2.00 - $3.50 / sq. ft.<br />
EXPOSURE<br />
Full Cream<br />
Full Cream<br />
Cream with area of light exposure<br />
Light exposure with areas of cream<br />
SEALING<br />
METHOD<br />
BASE<br />
MECHANICAL<br />
REFINEMENT<br />
Densifier<br />
0 Mechanical Passes<br />
Premium Densifier<br />
Premium semi-penetrating stain guard<br />
2 Mechanical Passes<br />
100 MR-W, 200R<br />
Premium Densifier<br />
Premium semi-penetrating<br />
stain guard<br />
3 mechanical polishing passes<br />
100MR-W, 200R, 400R<br />
BASE LEVEL<br />
FINISH<br />
From finish troweling<br />
200 - Matte Sheen<br />
400 - Satin Sheen<br />
USES<br />
Warehouses<br />
Storage Rooms<br />
Warehouses<br />
Storage Rooms<br />
Basements<br />
Commercial Interiors<br />
Corridors<br />
Meeting Rooms<br />
Basements<br />
Offices<br />
BENEFITS<br />
Low Cost<br />
Reduces dusting of concrete<br />
Lowest cost option for existing concrete<br />
Reduces dusting of concrete<br />
Mechanical refinement increases<br />
durability<br />
Better stain resistance<br />
Embraces the character of concrete<br />
trowel marks + variations of gray tonality.<br />
Entry-level polishing process<br />
Value + economically driven<br />
AVAILABLE<br />
OPTIONS<br />
Control joint filling<br />
Additional Stain Guard<br />
Control joint filling<br />
Additional Stain Guard<br />
Control joint filling<br />
Additional Stain Guard
COMPARISONS<br />
DANCER CONCRETE DESIGN SELECT STEP POLISH PROCESS<br />
4 STEP 5 STEP 7 STEP<br />
Penetrating Dye<br />
Reactive Stain<br />
New <strong>Concrete</strong><br />
Unsealed <strong>Concrete</strong><br />
Older, Smooth <strong>Concrete</strong><br />
New <strong>Concrete</strong> - after curing<br />
Older <strong>Concrete</strong> - Any time<br />
$2.80 - $5.00 / sq. ft.<br />
Light exposure with areas of cream<br />
Premium Densifier<br />
Premium semi-penetrating<br />
stain guard<br />
4 mechanical polishing passes<br />
50MR-W, 100MR-W, 200R, 400R<br />
Penetrating Dye<br />
Reactive Stain<br />
New concrete where level 2 aggregate is desired<br />
Thin black glue removal<br />
Thin acrylic sealer removal<br />
Starting point for concrete with lippage<br />
New concrete - after curing<br />
Older concrete - any time<br />
$3.50 - $8.00 / sq. ft.<br />
Light exposure with areas of medium exposure<br />
Premium densifier<br />
Premium semi-penetrating stain guard<br />
5 mechanical polishing passes<br />
70M-W, 50MR-W, 100MR-W, 200R, 400R<br />
Natural<br />
Penetrating Dye (recommended)<br />
Reactive Stain<br />
New <strong>Concrete</strong> where aggregate<br />
exposure is desired<br />
Carpet glue removal<br />
Thin set removal<br />
Coating removal (add 1 extra step)<br />
Lippage Removal<br />
New concrete - after curing<br />
Older concrete - any time<br />
$5.00 - $10.00 / sq. ft.<br />
Mix of light, medium, and heavy exposure<br />
Consistent Class D available (2 extra<br />
passes)<br />
Standard densifier<br />
Premium semi-penetrating stain guard<br />
7 mechanical polishing passes<br />
16M, 30M, 70M, 50C, 100C, 200R, 400R<br />
400 - Satin Sheen<br />
Commercial Interiors<br />
Corridors<br />
Meeting Rooms<br />
Basements<br />
Offices<br />
400 - Satin Sheen<br />
Commercial Interiors<br />
Corridors<br />
Meeting Rooms<br />
Basements<br />
Offices<br />
400 - Satin Sheen<br />
Commercial Interior<br />
Corridors<br />
Meeting Rooms<br />
Basements<br />
Offices<br />
Competetive pricing with other<br />
hard surfaces<br />
Competitive pricing with other<br />
hard surfaces<br />
Heavy texture gives look similar to<br />
terrazzo<br />
Exposes natural aggregate in floor<br />
Control Joint Filling<br />
800 Finish<br />
1500 Finish<br />
Additional Stain Guard<br />
Control joint filling<br />
800 Finish<br />
1500 Finish<br />
Additional Stain Guard<br />
Grout Coat<br />
Control joint filling<br />
800 Finish<br />
1500 Finish<br />
Additional Stain Guard<br />
Grout Coat
THE BENEFITS<br />
THE BENEFITS