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powder productıon and nano materıals - 6th International Powder ...

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6<br />

6. ULUSLARARASI TOZ METALURJİSİ KONFERANSI ve SERGİSİ<br />

th INTERNATIONAL POWDER METALLURGY CONFERENCE & EXHIBITION<br />

EFFECT OF THE AlxNiy PHASES ON THE MECHANICAL PROPERTIES OF<br />

THE AlCuSiMg/SiC(Ni)p COMPOSITES<br />

judit PÁZMÁN * , Viktor MÁDAI ** , Zoltán GÁCSI * , Alíz MOLNÁR*, Árpád KOVÁCS*<br />

* University of Miskolc, Institute of Materials Science, 3515 Miskolc-Egyetemváros, Hungary;<br />

femjuju@uni-miskolc.hu; femtangz@uni-miskolc.hu; alizmolnar27@gmail.com; femkov@uni-miskolc.hu<br />

** University of Miskolc, Department of Mineralogy <strong>and</strong> Petrology, 3515 Miskolc-Egyetemváros;<br />

askcesar@uni-miskolc.hu<br />

ABSTRACT<br />

In our research work AlCuSiMg/SiC(Ni)p composite was produced by <strong>powder</strong> metallurgy. The reinforcing phase<br />

(SiC) was surface coated by electroless nickel plating. The ceramic particles with inert surface had to be activated<br />

by acidic pre-treatment or surface oxidation or palladium chloride activation before surface coating. The quality of<br />

formed metal layer depends on the pre-treatment methods. The nickel layer of the silicon carbide particles <strong>and</strong><br />

matrix react together during the sintering, <strong>and</strong> Al x Ni y compound forms on the interface of AlCuSiMg-SiC. This compound<br />

effects on the mechanical properties of the composite. In our research work the compressive yield point,<br />

compressive strength <strong>and</strong> micro hardness were determined. The effect of the phase arrangement was studied<br />

on the mechanical properties. The microstructure of the samples was examined by SEM, optical microscopy <strong>and</strong><br />

XRD.<br />

keywords: Surface modification, Silicon carbide particles, Aluminium-nickel compounds, <strong>Powder</strong> Metallurgical<br />

Composite<br />

1.INTRODUCTION<br />

To improve the interfacial bonding between the matrix <strong>and</strong> the reinforcing phase, the surface of the reinforcing<br />

phase is coated with different metal layers. Mostly the particles are surface treated with copper [1-3] or nickel [4-6].<br />

These metal layers can improve not only the interfacial bonding but the properties of the matrix. These metal layers<br />

can be formed by different surface treating methods, for example by galvanization [7], mechanical alloying [8] or<br />

electroless plating [9]. The last method can be used simply in a laboratory conditions <strong>and</strong> it provides equal layer<br />

thickness, but the catalytic active surface is need to form the deposit. It is not simple to coat with metal the silicon<br />

carbide particles. The surface of the silicon carbide particles must be activated before surface coating. Different<br />

pre-treatment methods can be applied as a surface activation (Table 1), for example acidic pre-treatment, surface<br />

oxidation or palladium chloride activation [10-11].<br />

Table 1 The main parameters of the pre-treatment methods<br />

Type of pre-treatment Chemical composition Applied parameters Mechanism<br />

Acidic pre-treatment<br />

Surface oxidation<br />

Sodium hypophosphite<br />

(NaH 2 PO 2 ∙H2O) 30 g/l<br />

Lactic acid 98%<br />

(CH 3 CH(OH)COOH) 20ml/l<br />

In an air atmosphere in a<br />

heat-treatment furnace<br />

T=358K (85°C), 35<br />

min.<br />

At 1100°C for 3h<br />

heat treatment,<br />

oxidation<br />

130<br />

The development of a thin<br />

hypophosphite layer can be<br />

expected on the surface.<br />

According to the Deal-Grove model,<br />

a continuous, compact oxide layer<br />

(SiO 2 ) develops on the surface of<br />

ceramic particles.

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