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4. TEŞEKKÜR 6 6. ULUSLARARASI TOZ METALURJİSİ KONFERANSI ve SERGİSİ th INTERNATIONAL POWDER METALLURGY CONFERENCE & EXHIBITION Bu çalışmanın yürütülmesi ve sonuçlandırılması ile ilgili konularda TEF.10.01 nolu proje ile maddi destek sağlayan Fırat Üniversitesi Bilimsel Araştırmalar Projeleri Birimine (FÜBAP), teşekkür ederiz. 5. kAYNAkLAR 1. Xu, X.P., “Friction studies on the process in circular sawing of granite”, Tribology Letters, Vol. 7, pp. 221-227, 1999. 2. Sun, J., Liu, C., Wang, R., “Low pressure hot pressing of B4C matrix ceramic composites improved by Al2O3 and TiC additives”, Materials Science and Engineering: A, Vol. 519, pp. 27-31, 2009 3. Kim, T.W., “Determination of densification behavior of Al-SiC metal matrix composites during consolidation processes”, Materials Science and Engineering: A, Vol. 483-484, pp. 648-651, 2008 4. Oliveira, L.J., Bobrovnitchii, G.S., Filgueira, M., “Processing and characterization of impregnated diamond cutting tools using a ferrous metal matrix”, International journal of Refractory Metals and Hard Materials, Vol. 25, pp. 328-335, 2007. 5. Özel, S., Çelik, E., Turhan, H., “The investigation of microstructure and mechanical properties of Cu-Al/B4C composites produced by using hot press”, e-journal of New World Sciences Academy, Vol. 4 (1), pp. 106- 112, 2009. 6. Zeren, M., Karagöz, Ş., “Defect characterization in the diamond cutting tools”, Materials Characterization, Vol. 57, pp. 111-114, 2006 7. Büyüksağış, I.S., “Effect of cutting mode on the sawability of granites using segmented circular diamond sawblade”, journal of Materials Processing Technology, Vol. 183, pp. 399-406, 2007 8. Konstanty, J., “Production of Diamond Sawblades for Stone Sawing Applications”, key Engineering Materials, Vol. 250, pp. 1-12, 2003 9. Konstanty, J., “Factors affecting diamond retention in stone sawblade segments”, key Engineering Materials, Vol. 250, pp. 13-20, 2003 10. Karagöz, Ş., Zeren, M., “The microstructural design of diamond cutting tools”, Materials Characterization, Vol. 47, pp. 89-91, 2001 11. Konstanty, J., “Powder Metallurgy Diamond Tools”, Elsevier Ltd, The Metal Powders Technology Series, pp. 106-107, 2005 12. Nitkiewicz, Z., Swierzy, M., “Tin influence on cutting behaviour of diamond sawblades for Stone cutting”, 13th International Scientific Conference on Achievements in mechanical and materials Engineering, 16-18 May 2005, Gliwice-Wista, Poland, pp. 467-470, 2005 13. Barbosa, A.P., Bobrovnitchii, G.S., Skury, A.L.D., Guimarães, R.S., Filgueira, M., “Structure, microstructure and mechanical properties of PM Fe–Cu–Co alloys”, Materials and Design, Vol. 31, pp. 522–526, 2010 14. Meszaros, M., Vadasdi, K., “Process and equipment for electrochemical etching of diamond-containing Co-Wc tools and recovery of diamond from used steel tools”, International journal of Refractory Metals and Hard Materials, Vol. 14, pp. 229-234, 1996 15. Pierson, H.O., “Handbook of Refractory Carbides and Nitrides”, William Andrew Pub., Noyes, 1996 16. Spohn, M.T., “Boron Carbide”, Minerals Review, Vol. 6, pp. 113-115, 1994 17. Jiang, T., Jin, Z., Yang, J., Qiao, G., “Investigation on the preparation and machinability of the B C/BN nano- 4 composites by hot-pressing process”, journal of Materials Processing Technology, Vol. 209, pp. 561-571, 2009 18. Ma, Q.C., Zhang, G.J., Kan, Y.M., Xia, Y.B., Wang, P.L., “Effect of additives introduced by ball milling on sintering behavior and mechanical properties of hot-pressed B C ceramics”, Ceramics International, Vol. 36, pp. 4 167-171, 2010 19. Saunders, N., Miodownik, A.P., “Cu-Sn (Copper-Tin)”, Binary Alloy Phase Diagrams, vol. 11, pp. 278-87, 1990. 20. Lee, D.W., Ha, G.H., Kim, B.K., “Synthesis of Cu-Al2O nano composite powder”, Scripta Materialia, Vol. 44, 3 pp. 2137-2140, 2001 21. Rahimian, M., Ehsani, N., Parvin, N., Baharvandi, H.R., “The effect of particle size, sintering temperature and sintering time on the properties of Al-Al O composites, made by powder metallurgy”, journal of Materials 2 3 Processing Technology, Vol. 209, pp. 5387-5393, 2009 22. Samuel, A.M., Gotmare, A., Samuel, F.H., “Effect of solidification rate and metal feedability on porosity and SiC/Al O particle distribution in an Al–Si–Mg (359) alloy”, Composites Science and Technology, Vol. 53, pp. 2 3 301–315, 1995 23. Park, K.T., Mohamed, F.A., “Creep strengthening in a discontinuous SiC–Al composite”, Metall. Mater. Trans. A, Vol. 26, pp. 3119–3129, 1995 68
6 6. ULUSLARARASI TOZ METALURJİSİ KONFERANSI ve SERGİSİ th INTERNATIONAL POWDER METALLURGY CONFERENCE & EXHIBITION B 4 C TAKVİYELİ ALÜMİNYUM KÖPÜKLERİN KÖPÜRME ÖZELLİKLERİNİN ARAŞTIRILMASI Uğur GÖKMEN*, Halil KARAKOÇ**, Arif UZUN***, Mehmet TÜRKER** * Gazi Üniversitesi, Atatürk MYO, Makine ve Metal Teknolojileri Bölümü, Teknikokullar, 06500, Ankara, ugokmen@gazi.edu.tr ** Gazi Üniversitesi Teknik Eğitim Fakültesi, Metal Eğitimi Bölümü, Teknikokullar, 06500, Ankara, halil.karakoc@hotmail.com, mturker@gazi.edu.tr *** Kastamonu Üniversitesi, Cide Rıfat Ilgaz MYO, Kaynak Teknolojisi Bölümü, Kastamonu, a uzun@kastamonu.edu.tr ÖZET Bu çalışmada ön alaşımlı Alumix 231 tozu içerisine, % 1 oranında TiH 2 ve farklı oranlarda (ağırlıkça % 3, 6, 9 ve 12) B 4 C tozu ilave edilerek karıştırılmıştır. Karışım tozlar 600 MPa basınç altında tek yönlü preste sıkıştırılmış ve 550 o C’de ön ısıtmaya tabi tutulmuştur. Daha sonra numuneler sıkıştırma yönünde deforme edilerek köpürebilir kompozit preform malzemeler haline getirilmiştir. Elde edilen preform numuneler 710˚C sıcaklıkta köpürtme işlemine tabi tutularak metal matrisli kompozit köpükler üretilmiştir. Üretilen metalik köpüklerde B 4 C ilavesinin köpürme davranışı üzerine etkileri araştırılmıştır. Anahtar kelimeler : Alüminyum Köpük, Alumix 231,B 4 C, Köpürme Davranışı INvESTIGATION OF THE FOAMING BEHAvIOUR OF B 4 C REINFORCED ALUMİNUM FOAMS ABSTRACT In this study, Alumix 231, 1% titanium hydrate (TiH 2 ) and various amount of B 4 C (3%, 6%, 9% and 12 % by weight) powders were mixed, and then compacted at 600 MPa pressure by using a uniaxial action press and pre-heated to 550 o C in a furnace. Then the samples were deformed in the direction of compression to produce foamable composite precursor materials. Produced precursor samples were foamed at 710˚C in order to produced metal matrix composite foams. Effects of B4C addition on foamability behavior of metallic foams were invested. keywords: Aluminum Foam, Alumix 231, B 4 C, Foaming Behaviour 1. GİRİŞ Kapalı gözenekli alüminyum köpükler mekanik ve fiziksel özelliklerinden dolayı yapısal ve fonksiyonel uygulamalar için cazip hale gelmiş malzemelerdir. Bu malzemelerin endustriel boyutta üretiminde döküm ve toz metalurjisi (TM) en fazla kullanılan yöntemlerdir. Ancak TM yöntemi net şekilli parçaların doğrudan üretimine olanak sağlaması araştırmacıları bu yöntem üzerine daha da çok yöneltmiştir. TM yöntemi ilk olarak Fraunhofer Malzeme Araştırma Enstitüsü (IFAM) tarafından geliştirilmiştir [1]. Bu yöntem de sandviç levha şeklinde veya karmaşık şekilli homojen gözenek yapılara sahip köpük parçalar köpürebilir preform malzemelere uygulanan ısıl işlem ile üretilmektedir [2]. İşlem süreci yüksek yoğunlukta preform malzeme üretimi için Al tozları ile köpürtücü madde tozlarının kombinasyonu ile başlamaktadır. Daha sonra preform malzemelerin alüminyumun ergime derecesinin biraz üzerindeki bir 69
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