Fura, mandrilha, faceia e torneia apenas uma ferramenta

ULTIMATE TOOLING 

BY PIONEERING SPIRIT 

EcoCut 

THE ORIGINAL 

EN

2 

EcoCut – the original 

EcoCut Mini 

EcoCut – the original multi-function tool 

EcoCut unites the capabilities of tools for the machining of 

internal and external profiles as well as for drilling. The 

reduced number of tools frees up additional turret positions 

on the machine. Simultaneously, the setting and programming 

time is minimised. 

The EcoCut programme consists of the ‘Classic’ tools with 

indexable inserts, and the solid carbide tools, ‘Mini’. This 

allows drilling diameters between 4 and 32 millimetres. 

In perfect timing for the 20 year anniversary, the EcoCut programme 

presents itself with a new look. 


EcoCut Mini 

The solid carbide tool EcoCut Mini is available in diameters 

from 4 to 8 millimetres. 

During the optimisation process of the system, CERATIZIT 

developed two additional carbide grades: CTWN425 – 

uncoated and sharp-edged, for aluminium and non ferrous 

metals; CTPP435 – coated and wear-resistant for all other 

materials. 

NEW 

○ Improved toughness 

○ Increased heat resistance 

○ Increased transverse rupture strength 

○ Optimised resistance to edge chipping 

Introduction


EcoCut Classic 

3 


The redesigned EcoCut Classic programme consists of three 

new coated high-performance grades, combining with wide 

application ranges to cover all materials of the ISO material 

groups P, M, K and S. The grades CTCP425 and CTCP435 

feature Colourful Coat to ensure stable cutting edges and heat 

resistance. CTPP430 is the grade for universal application. 

The tool holders too have been redesigned for better stability. 

The new Torx Plus screws are used for better insert clamping as 

well as easier and more reliable handling. 

The smooth surface of the ‘hard & tough’ tool holders ensures 

that the swarf is evacuated easily. Thanks to the hard surface 

abrasion is reduced. 

NEW 

○ New coated high-performance grades, combining with 

wide application ranges 

○ Optimised stability of the tools 

○ New Torx Plus screws 

○ ‘Hard & tough’ surfaces 


Introduction

4 

Productivity 

Break-down of work piece costs 

Turn the cost screw together with CERATIZIT 

Tooling costs 

2 - 6% 

Manufacturing costs 

(machine / manpower) 

78 - 82% 

Productivity 

Material costs 

14 - 18% 

Manufacturing costs 

Tooling costs 

Introduction 

Increase in productivity 

by +30% 

results in 

reduction of work piece 

costs by -19% 

Increase of tool life by 

+30% 

results in 

reduction of work piece 

costs by -1% 

Increase in productivity (parts produced per 

time unit) 

Improved utilisation of the available machine capacity leads 

to considerable cost reduction per work piece. In this context 

CERATIZIT EcoCut makes a decisive contribution through: 

○ fewer tool changes 

○ increase of v c 

○ increase of f 

○ increase of a p 

Increased tool life 

As the average tool costs amount to only 2 - 6 % of the work 

piece costs, improving tool life typically can reduce total costs 

minimally (below 1%).

Productivity 

Conventional machining / EcoCut 

5 

Four machining operations with only 

one tool 

○ Drilling into solid material with flat bottom holes 

○ Boring applications 

○ Turning of face profiles 

○ External turning applications 

Conventional 

EcoCut 

Introduction 

Productivity 

Advantages of EcoCut 

○ Problem solver for insufficient tool storage 

○ Less programming effort 

○ Produces a flat bottom hole 

○ Reduced tool and insert inventory costs. Considerable 

tool acquisition cost savings 

○ Shorter set-up times. Reduced pre-setting time

6 

MasterGuide 

Material 

Based on VDI 3323 CERATIZIT’s MasterGuide divides materials into 

six main groups (P, M, K, N, S, H). Each is given a colour, according to 

the system partly adopted in ISO 513. 

Steel 

Stainless steel 

P M K 

Cast iron 

Non ferrous metals and 

Heat-resistant alloys, 

N non metals 

S titanium 

H 

Hard materials 

Introduction 

MasterGuide 

Machining application type 

Each coloured segment is divided into three sections, and each section 

indicates the relevant machining application type: 

R = rough machining 

M = medium machining 

F = fine machining 

Application 

● Main application 

○ Extended application 

The ideal application area for each insert is indicated by a black circle. 

Extended applications are indicated by an open circle. The CERATIZIT 

MasterGuide provides you with an easily understandable structure for 

choosing a product and enables youto reduce grade and geometry 

inventory.

Grade overview 

7 

Grade 

designation 

05 15 25 35 45 

01 10 20 30 40 50 

P M K N S H 

CTWN425 HW-N25 W 

● 

CTCP425 

CTPP430 

CTCP435 

CTPP435 

Standard 

designation 

Cutting material 

Application range 

HC-P25 C 

● 

HC-M20 C 

○ 

HC-K30 C 

● 

HC-P30 P 

● 

HC-M25 P 

● 

HC-S25 P 

○ ○ ● 

HC-P35 C 

● 

HC-M30 C 

○ 

HC-K40 C 

● 

HC-P35 P 

● 

HC-M30 P 

● 

HC-S30 P 

○ ○ ● 

Main application 

● 

01 10 20 30 40 50 

05 15 25 35 45 

Steel 

○ 

Stainless 

Cast iron 

Non ferrous 

metals 

Extended application 

Heat resistant 

Hard materials 

Grade overview 

Introduction 

CTWN425 / CTPP435 for EcoCut Mini

8 

Grade description 

Steel 

CTCP425 

HC-P25 

HC-M20 

HC-K30 

. 

. 

. 

Composition: 

Co 7.0%; mixed carbides 8.1%; WC balance 

Grain size: 

1 - 2 µm 

Hardness: 

HV 1450 

Toughness 

0 2 4 6 8 10 

Coating specification: 

CVD 

Ti (C,N) + AI 2 O 3 

7.5 µm 

Wear resistance 

0 2 4 6 8 10 


CTPP430 

HC-P30 

HC-M25 

HC-S25 

. 

. 

. 

Composition: 

Co 9.0%; other 0.75%; WC balance 

Grain size: 

0.85 µm 

Introduction 

Toughness 

0 2 4 6 8 10 

Hardness: 

HV 1590 


PVD 

TiAlN; 7 µm 


0 2 4 6 8 10 

CTCP435 

HC-P35 

HC-M30 

HC-K40 

. 

. 

. 

Composition: 

Co 9.6%; mixed carbides 7.8%; other 0.4%; WC balance 

Grain size: 

1 - 2 µm 

Hardness: 

HV 1400 

Toughness 

0 2 4 6 8 10 


CVD 

Ti (C,N) + AI 2 O 3 

7.5 µm 


0 2 4 6 8 10


Steel 

9 

CTPP435 

HC-P35 

HC-M30 

HC-S30 

. 

. 

. 

Composition: 


Grain size: 

0.7 µm 

Hardness: 

HV 30 1600 

Toughness 

0 2 4 6 8 10 


PVD 

TiN / TiAlN; 3 µm 

EcoCut Mini 


0 2 4 6 8 10 

Introduction 

Grade description

10 


Stainless steel / cast iron 

CTPP430 

HC-P30 

HC-M25 

HC-S25 

. 

. 

. 

Composition: 


Grain size: 

0.85 µm 

Hardness: 

HV 1590 

Toughness 

0 2 4 6 8 10 


PVD 

TiAlN; 7 µm 


0 2 4 6 8 10 


CTPP435 

HC-P35 

HC-M30 

HC-S30 

. 

. 

. 

Composition: 


Grain size: 

0.7 µm 

Introduction 

Toughness 

0 2 4 6 8 10 

Hardness: 

HV 30 1600 


PVD 


EcoCut Mini 


0 2 4 6 8 10 

CTCP425 

HC-P25 

HC-M20 

HC-K30 

. 

. 

. 

Composition: 

Co 7.0%; mixed carbides 8.1%; WC balance 

Grain size: 

1 - 2 µm 

Hardness: 

HV 1450 

Toughness 

0 2 4 6 8 10 


CVD 

Ti (C,N) + AI 2 O 3 

7.5 µm 


0 2 4 6 8 10


Stainless steel / cast iron 

11 

CTCP435 

HC-P35 

HC-M30 

HC-K40 

. 

. 

. 

Composition: 

Co 9.6%; mixed carbides 7.8%; other 0.4%; WC balance 

Grain size: 

1 - 2 µm 

Hardness: 

HV 1400 

Toughness 

0 2 4 6 8 10 


CVD 

Ti (C,N) + AI 2 O 3 

7.5 µm 


0 2 4 6 8 10 

Introduction 

Grade description

12 


Non ferrous metals and non metals / heat-resistant alloys / titanium 

CTWN425 

HW-N25 

. 

. 

. 

Composition: 


Grain size: 

0.7 µm (submicron grade) 

Hardness: 

HV 30 1600 

Toughness 

0 2 4 6 8 10 

For EcoCut Mini 


0 2 4 6 8 10 


CTPP430 

HC-P30 

HC-M25 

HC-S25 

. 

. 

. 

Composition: 


Grain size: 

0.85 µm 

Introduction 

Toughness 

0 2 4 6 8 10 

Hardness: 

HV 1590 


PVD 

TiAlN; 7 µm 


0 2 4 6 8 10 

CTPP435 

HC-P35 

HC-M30 

HC-S30 

. 

. 

. 

Composition: 


Grain size: 

0.7 µm 

Hardness: 

HV 30 1600 

Toughness 

0 2 4 6 8 10 


PVD 


EcoCut Mini 


0 2 4 6 8 10

Designation system 

EcoCut 

13 

Inserts 

Insert shape 

Clearance angle 

Tolerances 

Form of top surface 

Cutting edge length 

Insert thickness 

Corner radius 

Cutting edge 

Cutting direction 

Chamfer version 

X C E T 17 05 08 F N – 27P 

Designation system 

Tools 


Nominal diameter [mm] 

Cutting direction 

Maximum drilling depth, 

for example: 3.0 x diameter 

Insert size 

Tool holder in Densimet 

Inserts 

ECC . 32 . R . 3.0D 17 H

14 

EcoCut 

XC.. 04.. 

P 

M 

K 

N 

S 

H 

R R R 

r r R r 

r R R r R 

R R r 

R R 

-M50Q ER-EL -27Q -27P 

H210T 

H216T 

CTCP425 

CTPP430 

CTCP435 

d l s r d 1 

[mm] [mm] [mm] [mm] [mm] 

XCET 040102FL-27P R 4.50 4.00 1.80 0.20 2.10 

XCET 040102FR-27P R 4.50 4.00 1.80 0.20 2.10 

XCET 040104FL-27P R 4.50 4.00 1.80 0.40 2.10 

XCET 040104FR-27P R 4.50 4.00 1.80 0.40 2.10 

XCET 040102FL-27Q R 4.50 4.00 1.80 0.20 2.10 

XCET 040102FR-27Q R 4.50 4.00 1.80 0.20 2.10 

XCET 040104FL-27Q R 4.50 4.00 1.80 0.40 2.10 

XCET 040104FR-27Q R 4.50 4.00 1.80 0.40 2.10 

XCNT 040102EL R R R 4.50 4.00 1.80 0.20 2.10 

XCNT 040102ER R R R 4.50 4.00 1.80 0.20 2.10 

XCNT 040104EL R R R 4.50 4.00 1.80 0.40 2.10 

XCNT 040104ER R R R 4.50 4.00 1.80 0.40 2.10 

XCNT 040104EL-M50Q R 4.50 4.00 1.80 0.40 2.10 

XCNT 040104ER-M50Q R 4.50 4.00 1.80 0.40 2.10 

EcoCut 

H210T 

H216T 

CTCP425 

CTPP430 

CTCP435 

d l s r d 1 

Inserts 

V C 

24-25 20-22

EcoCut 

XC.. 

15 

P 

M 

K 

N 

S 

H 

R R R 

r r R r 

r R R r R 

R R r 

R R 

-27P 

-27Q 

EN 

H210T 

H216T 

CTCP425 

CTPP430 

CTCP435 

d l s r d 1 


XCET 050202FN-27P R 5.80 5.00 2.10 0.20 2.25 

XCET 050204FN-27P R 5.80 5.00 2.10 0.40 2.25 

XCET 060202FN-27P R 6.50 6.00 2.38 0.20 2.50 

XCET 060204FN-27P R 6.50 6.00 2.38 0.40 2.50 

XCET 070304FN-27P R 7.60 7.00 3.18 0.40 2.80 

XCET 080304FN-27P R 8.50 8.00 3.18 0.40 3.40 

XCET 09T304FN-27P R 9.60 9.00 3.97 0.40 3.40 

XCET 10T304FN-27P R 10.60 10.00 3.97 0.40 4.40 

XCET 10T308FN-27P R 10.60 10.00 3.97 0.80 4.40 

XCET 130404FN-27P R 13.50 12.50 4.76 0.40 5.30 

XCET 130408FN-27P R 13.50 12.50 4.76 0.80 5.30 

XCET 170508FN-27P R 17.50 16.00 5.56 0.80 5.30 

XCET 050202FN-27Q R 5.80 5.00 2.10 0.20 2.25 

XCET 050204FN-27Q R 5.80 5.00 2.10 0.40 2.25 

XCET 060202FN-27Q R 6.50 6.00 2.38 0.20 2.50 

XCET 060204FN-27Q R 6.50 6.00 2.38 0.40 2.50 

XCET 070304FN-27Q R 7.60 7.00 3.18 0.40 2.80 

XCET 080304FN-27Q R 8.50 8.00 3.18 0.40 3.40 

XCET 09T304FN-27Q R 9.60 9.00 3.97 0.40 3.40 

XCET 10T304FN-27Q R 10.60 10.00 3.97 0.40 4.40 

XCET 10T308FN-27Q R 10.60 10.00 3.97 0.80 4.40 

XCET 130404FN-27Q R 13.50 12.50 4.76 0.40 5.30 

XCET 130408FN-27Q R 13.50 12.50 4.76 0.80 5.30 

XCET 170508FN-27Q R 17.50 16.00 5.56 0.80 5.30 

XCNT 050202EN R R R 5.80 5.00 2.10 0.20 2.25 

XCNT 050204EN R R R 5.80 5.00 2.10 0.40 2.25 

XCNT 060202EN R R R 6.50 6.00 2.38 0.20 2.50 

XCNT 060204EN R R R 6.50 6.00 2.38 0.40 2.50 

XCNT 070304EN R R R 7.60 7.00 3.18 0.40 2.80 

XCNT 080304EN R R R 8.50 8.00 3.18 0.40 3.40 

XCNT 09T304EN R R R 9.60 9.00 3.97 0.40 3.40 

XCNT 10T304EN R R R 10.60 10.00 3.97 0.40 4.40 

XCNT 10T308EN R R R 10.60 10.00 3.97 0.80 4.40 

XCNT 130404EN R R R 13.50 12.50 4.76 0.40 5.30 

XCNT 130408EN R R R 13.50 12.50 4.76 0.80 5.30 

XCNT 170508EN R R R 17.50 16.00 5.56 0.80 5.30 

EcoCut 

Inserts 

H210T 

H216T 

CTCP425 

CTPP430 

CTCP435 

d l s r d 1 

V C 

24-25 20-22

16 

EcoCut 

XC.. 

P 

M 

K 

N 

S 

H 

R R R 

r r R r 

r R R r R 

R R r 

R R 

-M50Q 

H210T 

H216T 

CTCP425 

CTPP430 

CTCP435 

d l s r d 1 


XCNT 050204EN-M50Q R 5.80 5.00 2.10 0.40 2.25 

XCNT 060204EN-M50Q R 6.50 6.00 2.38 0.40 2.50 

XCNT 070304EN-M50Q R 7.60 7.00 3.18 0.40 2.80 

XCNT 080304EN-M50Q R 8.50 8.00 3.18 0.40 3.40 

XCNT 09T304EN-M50Q R 9.60 9.00 3.97 0.40 3.40 

XCNT 10T304EN-M50Q R 10.60 10.00 3.97 0.40 4.40 

XCNT 10T308EN-M50Q R 10.60 10.00 3.97 0.80 4.40 

XCNT 130404EN-M50Q R 13.50 12.50 4.76 0.40 5.30 

XCNT 130408EN-M50Q R 13.50 12.50 4.76 0.80 5.30 

XCNT 170508EN-M50Q R 17.50 16.00 5.56 0.80 5.30 

H210T 

H216T 

CTCP425 

CTPP430 

CTCP435 

d l s r d 1 

Inserts 

EcoCut 

V C 

24-25 20-22

17 

Tools 

EcoCut Mini

18 

EcoCut Mini 

ECM.. 

P R 

M R 

K r 

N R r 

S R 

H 

EcoCut Mini 

Tools 

-27 

EN 

CTWN425 

CTPP435 

RL D d A l 1 l 2 r f 

[mm] [mm] [mm] [mm] [mm] [mm] 

ECM 04L-2.25D-27 R L 4 6 35 9 0.2 2 

ECM 04L-4.00D-27 R L 4 6 41 16 0.2 2 

ECM 04R-2.25D-27 R R 4 6 35 9 0.2 2 

ECM 04R-4.00D-27 R R 4 6 41 16 0.2 2 

ECM 05L-2.25D-27 R L 5 6 37 11.25 0.2 2.5 

ECM 05L-4.00D-27 R L 5 6 45 20 0.2 2.5 

ECM 05R-2.25D-27 R R 5 6 37 11.25 0.2 2.5 

ECM 05R-4.00D-27 R R 5 6 45 20 0.2 2.5 

ECM 06L-2.25D-27 R L 6 8 38 13.5 0.2 3 

ECM 06L-4.00D-27 R L 6 8 49 24 0.2 3 

ECM 06R-2.25D-27 R R 6 8 38 13.5 0.2 3 

ECM 06R-4.00D-27 R R 6 8 49 24 0.2 3 

ECM 07L-2.25D-27 R L 7 8 42 15.75 0.2 3.5 

ECM 07L-4.00D-27 R L 7 8 53 28 0.2 3.5 

ECM 07R-2.25D-27 R R 7 8 42 15.75 0.2 3.5 

ECM 07R-4.00D-27 R R 7 8 53 28 0.2 3.5 

ECM 08L-2.25D-27 R L 8 8 45 18 0.2 4 

ECM 08L-4.00D-27 R L 8 8 57 32 0.2 4 

ECM 08R-2.25D-27 R R 8 8 45 18 0.2 4 

ECM 08R-4.00D-27 R R 8 8 57 32 0.2 4 

ECM 04L-2.25D R L 4 6 35 9 0.2 2 

ECM 04L-4.00D R L 4 6 41 16 0.2 2 

ECM 04R-2.25D R R 4 6 35 9 0.2 2 

ECM 04R-4.00D R R 4 6 41 16 0.2 2 

ECM 05L-2.25D R L 5 6 37 11.25 0.2 2.5 

ECM 05L-4.00D R L 5 6 45 20 0.2 2.5 

ECM 05R-2.25D R R 5 6 37 11.25 0.2 2.5 

ECM 05R-4.00D R R 5 6 45 20 0.2 2.5 

ECM 06L-2.25D R L 6 8 38 13.5 0.2 3 

ECM 06L-4.00D R L 6 8 49 24 0.2 3 

ECM 06R-2.25D R R 6 8 38 13.5 0.2 3 

ECM 06R-4.00D R R 6 8 49 24 0.2 3 

ECM 07L-2.25D R L 7 8 42 15.75 0.2 3.5 

ECM 07L-4.00D R L 7 8 53 28 0.2 3.5 

ECM 07R-2.25D R R 7 8 42 15.75 0.2 3.5 

ECM 07R-4.00D R R 7 8 53 28 0.2 3.5 

ECM 08L-2.25D R L 8 8 45 18 0.2 4 

ECM 08L-4.00D R L 8 8 57 32 0.2 4 

ECM 08R-2.25D R R 8 8 45 18 0.2 4 

ECM 08R-4.00D R R 8 8 57 32 0.2 4 

CTWN425 

CTPP435 

RL D d A l 1 l 2 r f 

V C 

24-25 29-30 34 19

EcoCut Mini 

Adapters 

19 

d 1 

L N R 

[mm] 

Type, 

description 

d A 

[mm] 

d 3 

[mm] 

l 1 

[mm] 

l 2 

[mm] 

l 3 

[mm] 

6 EC-ADX20-06 N 20 25 65 14 18 ECM.. E01 

8 EC-ADX20-08 N 20 25 65 14 18 ECM.. E01 

Tools 


E01 310720 

41 18

20 


1.5D 

L N R 


Tools 

D Type, 

d A l 1 l 2 f 

[mm] description 

[mm] [mm] [mm] [mm] 

8 ECC 08R-1.5D 04 R 12 80 12 4 XC.. 0401.. E01 

8 ECC 08L-1.5D 04 L 12 80 12 4 XC.. 0401.. E01 

10 ECC 10R-1.5D 05 R 12 90 15 5 XC.. 0502.. E02 

10 ECC 10L-1.5D 05 L 12 90 15 5 XC.. 0502.. E02 

12 ECC 12R-1.5D 06 R 16 100 18 6 XC.. 0602.. E03 

12 ECC 12L-1.5D 06 L 16 100 18 6 XC.. 0602.. E03 

14 ECC 14R-1.5D 07 R 16 110 21 7 XC.. 0703.. E04 

14 ECC 14L-1.5D 07 L 16 110 21 7 XC.. 0703.. E04 

16 ECC 16R-1.5D 08 R 20 125 24 8 XC.. 0803.. E05 

16 ECC 16L-1.5D 08 L 20 125 24 8 XC.. 0803.. E05 

18 ECC 18R-1.5D 09 R 25 135 27 9 XC.. 09T3.. E05 

18 ECC 18L-1.5D 09 L 25 135 27 9 XC.. 09T3.. E05 

20 ECC 20R-1.5D 10 R 25 150 30 10 XC.. 10T3.. E06 

20 ECC 20L-1.5D 10 L 25 150 30 10 XC.. 10T3.. E06 

25 ECC 25R-1.5D 13 R 32 180 37.5 12.5 XC.. 1304.. E07 

25 ECC 25L-1.5D 13 L 32 180 37.5 12.5 XC.. 1304.. E07 

32 ECC 32R-1.5D 17 R 40 200 48 16 XC.. 1705.. E07 

32 ECC 32L-1.5D 17 L 40 200 48 16 XC.. 1705.. E07 

E01 11807484 11843205 

E02 11807480 11843205 

E03 11684214 11488748 

E04 11684216 11206195 

E05 11227305 11843208 

E06 11610311 11450858 

E07 11801441 11816974 

V C 

24-25 31+35 41 14-16


2.25D 

21 

L N R 

D Type, 

d A d 2 l 1 l 2 l 3 f 


[mm] [mm] [mm] [mm] [mm] [mm] 

8 ECC 08R-2.25D 04 R 10 12 60 18 22.0 4 XC.. 0401.. E01 

8 ECC 08L-2.25D 04 L 10 12 60 18 22.0 4 XC.. 0401.. E01 

10 ECC 10R-2.25D 05 R 12 16 69.5 22.5 27.5 5 XC.. 0502.. E02 

10 ECC 10L-2.25D 05 L 12 16 69.5 22.5 27.5 5 XC.. 0502.. E02 

12 ECC 12R-2.25D 06 R 16 20 78 27 33.0 6 XC.. 0602.. E03 

12 ECC 12L-2.25D 06 L 16 20 78 27 33.0 6 XC.. 0602.. E03 

14 ECC 14R-2.25D 07 R 16 20 83.5 31.5 38.5 7 XC.. 0703.. E04 

14 ECC 14L-2.25D 07 L 16 20 83.5 31.5 38.5 7 XC.. 0703.. E04 

16 ECC 16R-2.25D 08 R 20 25 94 36 44.0 8 XC.. 0803.. E05 

16 ECC 16L-2.25D 08 L 20 25 94 36 44.0 8 XC.. 0803.. E05 

18 ECC 18R-2.25D 09 R 25 32 109.5 40.5 53.5 9 XC.. 09T3.. E05 

18 ECC 18L-2.25D 09 L 25 32 109.5 40.5 53.5 9 XC.. 09T3.. E05 

20 ECC 20R-2.25D 10 R 25 32 111 45 55.0 10 XC.. 10T3.. E06 

20 ECC 20L-2.25D 10 L 25 32 111 45 55.0 10 XC.. 10T3.. E06 

25 ECC 25R-2.25D 13 R 32 40 129 56.5 69.0 12.5 XC.. 1304.. E07 

25 ECC 25L-2.25D 13 L 32 40 129 56.5 69.0 12.5 XC.. 1304.. E07 

32 ECC 32R-2.25D 17 R 40 50 158 72 88.0 16 XC.. 1705.. E07 

32 ECC 32L-2.25D 17 L 40 50 158 72 88.0 16 XC.. 1705.. E07 


Tools 

E01 11807484 11843205 

E02 11807480 11843205 

E03 11684214 11488748 

E04 11684216 11206195 

E05 11227305 11843208 

E06 11610311 11450858 

E07 11801441 11816974 

V C 

24-25 32+35 41 14-16

22 


3D 

L N R 


Tools 

D Type, 

d A l 1 l 2 f 


[mm] [mm] [mm] [mm] 

8 ECC 08R-3.0D 04 H R 12 80 24 4 XC.. 0401.. E01 

8 ECC 08L-3.0D 04 H L 12 80 24 4 XC.. 0401.. E01 

10 ECC 10R-3.0D 05 H R 12 85 30 5 XC.. 0502.. E02 

10 ECC 10L-3.0D 05 H L 12 85 30 5 XC.. 0502.. E02 

12 ECC 12R-3.0D 06 H R 16 95 36 6 XC.. 0602.. E03 

12 ECC 12L-3.0D 06 H L 16 95 36 6 XC.. 0602.. E03 

14 ECC 14R-3.0D 07 H R 16 100 42 7 XC.. 0703.. E04 

14 ECC 14L-3.0D 07 H L 16 100 42 7 XC.. 0703.. E04 

16 ECC 16R-3.0D 08 H R 20 110 48 8 XC.. 0803.. E05 

16 ECC 16L-3.0D 08 H L 20 110 48 8 XC.. 0803.. E05 

18 ECC 18R-3.0D 09 H R 25 125 54 9 XC.. 09T3.. E05 

18 ECC 18L-3.0D 09 H L 25 125 54 9 XC.. 09T3.. E05 

20 ECC 20R-3.0D 10 H R 25 130 60 10 XC.. 10T3.. E06 

20 ECC 20L-3.0D 10 H L 25 130 60 10 XC.. 10T3.. E06 

25 ECC 25R-3.0D 13 H R 32 150 75 12.5 XC.. 1304.. E07 

25 ECC 25L-3.0D 13 H L 32 150 75 12.5 XC.. 1304.. E07 

32 ECC 32R-3.0D 17 H R 40 185 96 16 XC.. 1705.. E07 

32 ECC 32L-3.0D 17 H L 40 185 96 16 XC.. 1705.. E07 

E01 11807484 11843205 

E02 11807480 11843205 

E03 11684214 11488748 

E04 11684216 11206195 

E05 11227305 11843208 

E06 11610311 11450858 

E07 11801441 11816974 

V C 

H = 

Densimet 

24-25 33+35 40 41 14-16

23 

Tools 

EcoCut Classic

24 

Cutting data 

Grades, material 

Cutting data 

Technical information 

A 

R 

F 

N 

S 

H 

Work piece 

material 

Non alloyed steel 

Low alloyed steel 

High alloyed steel 

Corrosion resistant 

steel 

Stainless steel 

Grey cast iron 

Spheroidal cast iron 

Malleable cast iron 

Aluminium 

wrought alloys 

Aluminium 

cast alloys 

Copper and 

copper alloys (bronze, 

brass) 

Non-metallic materials 

Heat resistant 

alloys 

Titanium alloys 

annealed 

annealed 

tempered 

annealed 

tempered 

tempered 

annealed 

tempered 

annealed 

tempered 

annealed 

quenched 

quenched 

hardened 

non hardened 

hardened 

non hardened 

hardened 

non hardened 

annealed 

hardened 

annealed 

hardened 

cast 

hardened and tempered 

Tempered steel 

hardened and tempered 

Chilled castings cast 

Tempered cast iron hardened and tempered 

* R m = ultimate tensile strength, measured in MPa 

Type of treatment / alloy 

≤ .15% C 

.15% - .45% C 

≥ .45% C 

ferritic 

martensitic 

ferritic / martensitic 

austenitic 

duplex 

martensitic / austenitic 

pearlitic / ferritic 

pearlitic / martensitic 

ferritic 

pearlitic 

ferritic 

pearlitic 

VDI 3323 

group 

Hardness 

HB 

1 125 

2 150 - 250 

3 300 

6 180 

7 / 8 250 - 300 

9 350 

10 200 

11 350 

12 200 

13 325 

14 200 

14 180 

14 230 - 260 

14 330 

15 180 

16 260 

17 160 

18 – 

19 130 

20 230 

21 60 

22 100 

< 12% Si 23 80 

< 12% Si 24 90 

> 12% Si 25 130 

machining alloy stock (1% Pb) 

26 – 

brass, red bronze 

27 90 

bronze 

28 100 

lead-free copper and electrolytic copper 

29 100 

thermosetting plastics 

29 – 

fibre-reinforced plastics 

29 – 

hard rubber 

30 – 

Fe-base 

31 200 

Fe-base 

32 280 

Ni or Co-base 

33 250 

Ni or Co-base 30 - 58 HRC 

34 – 

Ni or Co-base 1500 - 2200 N/mm² 

35 – 

pure titanium 

36 R m 440* 

alpha + beta alloys 

37 R m 1050* 

38 55 HRC 

39 60 HRC 

40 400 

40 55 HRC

Cutting data 

Grades, material 

25 

Uncoated carbide 

Coated carbide 

H210T H216T CTWN425 * CTCP425 CTPP430 CTCP435 CTPP435 * 

v c v c v c v c v c v c v c 

[m/min] [m/min] [m/min] [m/min] [m/min] [m/min] [m/min] 

– – – 150 - 300 120 - 250 140 - 280 60 - 230 

– – – 120 - 220 80 - 180 100 - 200 60 - 160 

– – – 100 - 200 60 - 160 80 - 180 50 - 130 

– – – 120 - 220 80 - 180 100 - 200 60 - 160 

– – – 100 - 180 60 - 150 80 - 160 50 - 130 

– – – 80 - 150 60 - 130 70 - 140 50 - 100 

– – – 110 - 190 80 - 170 100 - 180 60 - 140 

– – – 70 - 150 50 - 130 60 - 140 40 - 100 

– – – 110 - 220 50 - 200 100 - 200 40 - 200 

– – – 100 - 180 50 - 150 80 - 150 40 - 150 

– – – 120 - 220 50 - 160 100 - 200 40 - 200 

– – – 100 - 200 50 - 180 100 - 180 40 - 180 

– – – – 50 - 130 – 40 - 100 

– – – – 50 - 120 – 40 - 80 

140 - 200 120 - 160 80 - 140 130 - 280 120 - 200 120 - 250 100 - 180 

100 - 160 90 - 140 60 - 120 130 - 280 100 - 180 120 - 250 80 - 160 

160 - 200 130 - 170 90 - 150 120 - 280 120 - 200 110 - 250 100 - 180 

110 - 150 90 - 130 60 - 110 120 - 280 100 - 180 110 - 250 80 - 160 

160 - 220 140 - 200 100 - 180 110 - 280 90 - 160 100 - 250 100 - 200 

140 - 180 120 - 160 80 - 140 110 - 280 70 - 150 100 - 250 90 - 160 

120 - 3000 100 - 2500 80 - 2000 – 80 - 2000 80 - 2000 80 - 2000 

120 - 2500 100 - 2000 80 - 1500 – 80 - 1500 80 - 1500 80 - 1500 

120 - 2000 100 - 1500 80 - 1500 – 80 - 1500 80 - 1500 80 - 1500 

120 - 1800 100 - 1500 80 - 1300 – 80 - 1300 80 - 1300 80 - 1300 

120 - 1000 100 - 800 80 - 600 – 80 - 600 80 - 600 80 - 600 

120 - 800 100 - 600 80 - 400 – 80 - 400 80 - 400 80 - 400 

120 - 800 100 - 600 80 - 400 – 80 - 400 80 - 400 80 - 400 

120 - 600 100 - 400 80 - 300 – 80 - 300 80 - 300 80 - 300 

120 - 400 100 - 300 80 - 200 – 80 - 200 80 - 200 80 - 200 

90 - 220 80 - 180 60 - 160 – 60 - 160 60 - 160 60 - 160 

80 - 200 60 - 150 50 - 140 – 50 - 140 50 - 140 50 - 140 

120 - 300 100 - 250 80 - 200 – 80 - 200 80 - 200 80 - 200 

35 - 50 30 - 45 25 - 40 – 20 - 90 20 - 50 20 - 50 

25 - 40 20 - 35 20 - 30 – 20 - 90 20 - 40 20 - 40 

25 - 40 20 - 35 20 - 30 – 20 - 90 15 - 20 15 - 20 

20 - 30 18 - 30 15 - 25 – 20 - 90 10 - 20 10 - 20 

15 - 25 15 - 25 15 - 25 – 20 - 90 10 - 20 10 - 20 

80 - 140 60 - 120 30 - 100 – 40 - 100 50 - 120 50 - 120 

40 - 100 30 - 80 25 - 60 – 30 - 90 30 - 50 30 - 50 

– – – – – – – 

– – – – – – – 

– – – – – – – 

– – – – – – – 

* EcoCut Mini 

Cutting data 

Technical information

26 

Masterfinish 

Operating principle / benefit 

Improved surface finish 

With the same feed rate an insert with ‘Masterfinish’ cutting 

edge reaches a roughness value R a which is many times higher 

than the one of a conventional insert. 

Conventional 

Masterfinish 


Reduced machining time 

If you want to reach the same Ra value as with a 

standard insert, a twice as high feed rate can be 

applied for the insert with ‘Masterfinish’ cutting edge (= shorter 

production time per component!). 

Conventional

Surface quality 

Surface roughness 

27 

Average roughness value R a DIN 4768) 

This is defined as the arithmetical mean of the absolute 

sums of the roughness profile R within the entire measured 

length l m . 

Average roughness depth R z (DIN 4768) 

This is defined as the average value resulting from the 

single roughness depths of five successive single measured 

lengths l e . 

Single surface roughness depth Z 1 ... Z 5 

This is the vertical distance between the highest 

and the lowest point of the roughness profile R 

within a single measured length l e . 

Maximum surface roughness depth R t (DIN 

4768/1) 

This is the distance between the elevation and 

depression of the line within the measured length 

(reference distance) of profile filtered according to DIN 

4768 sheet 1. 

Surface quality 


Surface quality according to manufacturing method 

Surface symbol according to ISO 

1302 

Surface symbol according to ISO 

3141 

Roughness index 

Arithmetic mean value 

Surface roughness depth 

Longitudinal turning 

Face turning 


Face turning 

Longitudinal grinding 

Surface grinding 

new 

until now 

R a [µm] 

R z [µm] 

.025 .05 .1 .2 .4 .8 1.6 3.2 6.3 12.5 25 50 

N 1 N 2 N 3 N 4 N 5 N 6 N 7 N 8 N 9 N 10 N 11 N 12 

.025 .05 .1 .2 .4 .8 1.6 3.2 6.3 12.5 25 50 

.25 .63 1 1.6 2.5 4-6.3 10 16-25 40 63 100 160 

Surface roughness (produced through special 

methods) 

Surface roughness (produced through normal 

workshop methods) 

Surface roughness (produced through 

rough machining methods)

28 

Surface quality / feed rate 

R a [µm] 

3,20 

Material: Ck60 (1.1221) 

Tool: ECC 32L-2.25D 

17 

2,40 

v c = 150 m/min 

a p = 1 mm 

r = 0,8 mm 

1,60 

0,80 

Surface quality / feed rate 

0,00 

0,05 

0,10 

0,15 

0,20 

0,25 

0,30 

0,35 

0,40 

0,45 

0,50 

0,55 

0,60 

0,65 

0,70 

f (mm/rev.) 

XCNT 170508EN 

XCNT 170508EN-M50Q 


Depth of cut / feed rate 

EcoCut Mini 

29 


a (mm) 

p 

8 

7 

6 

8 

7 

6 

5 

5 

4 

ECM 08 

4 

ECM 07 

3 

ECM 06 

3 

ECM 05 

2 

ECM 04 

2 

1 

1 

0,02 0,04 0,06 0,08 0,10 0,12 0,14 

f (mm/rev.) 

Face turning 



a (mm) 

p 

1,6 

1,4 

1,2 

1,6 

1,4 

1,2 

1,0 

0,8 

0,6 

0,4 

0,2 

ECM 07 

ECM 08 

ECM 06 

ECM 05 

ECM 04 

1,0 

0,8 

0,6 

0,4 

0,2 

0,02 0,04 0,06 0,08 0,10 0,12 0,14 

f (mm/rev.)

30 


EcoCut Mini 


a (mm) 

p 

8 

7 

8 

7 

6 

6 

5 

5 


4 

3 

2 

1 

ECM 08 

ECM 07 

ECM 05 + 06 

ECM 04 

0,02 0,04 0,06 0,08 0,10 0,12 0,14 

4 

3 

2 

1 

f (mm/rev.) 


Face turning 

a (mm) 

p 

1,6 

1,4 

1,6 

1,4 

1,2 

1,2 

1,0 

0,8 

0,6 

0,4 

ECM 07 

ECM 08 

ECM 06 

ECM 05 

ECM 04 

1,0 

0,8 

0,6 

0,4 

0,2 

0,2 

0,02 0,04 0,06 0,08 0,10 0,12 0,14 

f (mm/rev.)



31 


a (mm) 

p 

16 

14 

12 

16 

14 

12 

10 

10 

8 

6 

4 

2 

Face turning 

ECC 08 

ECC 20 

ECC 18 

ECC 16 

ECC 14 

ECC 12 

ECC 10 

ECC 25 

ECC 32 

0,05 0,10 0,15 0,20 0,25 0,30 0,35 

f (mm/rev.) 

8 

6 

4 

2 



a (mm) 

p 

16 

14 

12 

16 

14 

12 

10 

10 

8 

ECC 32 

8 

6 

4 

2 

ECC 08 

ECC 10 ECC 12ECC 14ECC 16ECC 18ECC 20 ECC 25 

6 

4 

2 

0,05 0,10 0,15 0,20 0,25 0,30 0,35 

f (mm/rev.)

32 




a (mm) 

p 

8 

7 

8 

7 

6 

6 

5 

5 


4 

3 

2 

1 

ECC 10 

ECC 08 

ECC 20 

ECC 18 

ECC 16 

ECC 14 

ECC 12 

ECC 25 

ECC 32 

4 

3 

2 

1 

0,05 0,10 0,15 0,20 0,25 0,30 0,35 

f (mm/rev.) 


Face turning 

a (mm) 

p 

8 

7 

8 

7 

6 

ECC 32 

6 

5 

ECC 25 

5 

4 

ECC 20 

ECC 18 

4 

3 

2 

ECC 08 

ECC 10 

ECC 14 

ECC 12 

ECC 16 

3 

2 

1 

1 

0,05 0,10 0,15 0,20 0,25 0,30 0,35 

f (mm/rev.)



33 


a (mm) 

p 

8 

7 

6 

8 

7 

6 

5 

5 

4 

3 

2 

1 

Face turning 

ECC 16 

ECC 12 

ECC 14 

ECC 10 

ECC 08 

ECC 25 

ECC 20 

ECC 18 

ECC 32 

0,05 0,10 0,15 0,20 0,25 0,30 0,35 

f (mm/rev.) 

4 

3 

2 

1 



a (mm) 

p 

8 

7 

6 

8 

7 

6 

5 

5 

4 

4 

3 

2 

1 

ECC 32 

ECC 25 

ECC 08 ECC 10 ECC 12 ECC 14 ECC 16 ECC 18 ECC 20 

3 

2 

1 

0,05 0,10 0,15 0,20 0,25 0,30 0,35 

f (mm/rev.)

34 

Drilling depth / feed rate 

EcoCut Mini 

Drilling depth 

Drilling depth (mm) 

50 

45 

40 

35 

30 

2,25 x D 

4,0 x D 

D 

D 

4,0 D 

2,25 D 

28 

32 

50 

45 

40 

35 

30 


25 

20 

15 

10 

5 

24 

20 

18 

16 

15,75 

13,5 

11,25 

9 

EMC 04 EMC 05 EMC 06 EMC 07 EMC 08 

25 

20 

15 

10 

5 


Drilling feed rate 

f (mm/rev.) 

0,08 

0,07 

0,06 

2,25 x D 

4,0 x D 

D 

D 

2,25 D 

0,08 

0,07 

0,06 

0,05 

4,0 D 

0,05 

0,04 

0,04 

0,03 

0,03 

0,02 

0,02 

0,01 

0,01 

ECM 04 

ECM 05 

ECM 06 

ECM 07 ECM 08



35 

Drilling depth 

Drilling depth (mm) 

100 

90 

80 

70 

60 

50 

40 

30 

20 

10 

24 

18 

12 

3,0 x D 

2,25 x D 

1,5 x D 

D 

D 

30 

22,5 

15 

D 

3,0 D 

1,5 D 

2,25 D 

36 

27 

18 

42 

31,5 

21 

48 

36 

24 

ECC 08 ECC 10 ECC 12 ECC 14 ECC 16 ECC 18 ECC 20 ECC 25 ECC 32 

54 

40,5 

27 

60 

45 

30 

75 

56,5 

37,5 

96 

72 

48 

100 

90 

80 

70 

60 

50 

40 

30 

20 

10 


Drilling feed rate 


f (mm/rev.) 

0,16 

0,14 

3,0 x D 

D 

3,0 D 

0,16 

0,14 

0,12 

2,25 x D 

D 

2,25 D 

0,12 

0,10 

0,08 

1,5 x D 

D 

1,5 D 

0,10 

0,08 

0,06 

0,06 

0,04 

0,04 

0,02 

0,02 

ECC 08 ECC 10 ECC 12 ECC 14 ECC 16 ECC 18 ECC 20 ECC 25 ECC 32

36 

Application 

Mounting of the insert 

For tools Ø 8 mm right-hand or left-hand inserts are required. 

From Ø 10-32 mm neutral inserts are applied. 

Through hole 

With through holes a sharp-edged disk is created as tool 

break-out occurs. Safety measures are necessary. 

Application 

Axial displacement of the machine 


Displacement in 

x-direction 

Angular error 

Turret position error

Application 

Off-centre drilling 

37 

Off-centre drilling 

Thanks to the special construction of EcoCut tools and inserts 

off-centre drilling is possible. Thus desired deviations from the 

tool’s nominal diameter can be obtained (see table below). 

Type of tool 

Solid carbide 

Nominal tool 

Work piece bore diameter 

D (mm) D min (mm) D max (mm) 

ECM 04 L/R - 2.25D 4 3,90 4,20 

ECM 05 L/R - 2.25D 5 4,90 5,20 

ECM 06 L/R - 2.25D 6 5,90 6,20 

ECM 07 L/R - 2.25D 7 6,90 7,20 

ECM 08 L/R - 2.25D 8 7,90 8,20 

Nominal tool 

Work piece bore diameter 

Type of tool 

D (mm) D min (mm) D max (mm) 

ECC 08 L/R - ... 04 8 7,85 8,30 

ECC 10 L/R - ... 05 10 9,85 10,50 

ECC 12 L/R - ... 06 12 11,85 12,50 

ECC 14 L/R - ... 07 14 13,85 14,50 

ECC 16 L/R - ... 08 16 15,85 16,50 

ECC 18 L/R - ... 09 18 17,85 18,50 

ECC 20 L/R - ... 10 20 19,80 20,50 

ECC 25 L/R - ... 13 25 24,80 25,80 

ECC 32 L/R - ... 17 32 31,80 33,00 

Application 


38 

Application 

Machining across centre line 

Machining across centre line 

Maximum movement 

across centre line 


Application 

Situation: 

In case of insufficient movement of the machine across the 

centre line the external diameter cannot be machined with the 

same tool. 

Solution 

Use a right-hand EcoCut tool.

Application 

Chip booster / deep bores 

39 

Chip booster/coolant pressure 

Internal coolant supply (chip booster) 

Helical chip pocket (stability) 

Axial abutment face (stability) 

EcoCut offers an innovative detail solution for 

range 2.25D, namely additional bidirectional 

coolant supply for better chip evacuation. An additional backwards 

directed coolant stream improves chip evacuation 

from the flute area. A minimum coolant pressure of 1.5-3 bar 

(optimum 5-7 bar) is required. 

If the necessary coolant pressure is not available, it can be 

advantageous to interrupt the cutting action in order to clear 

the bore. 

Application 


Deep bores up to 3xD 

With a stepped bore approach EcoCut tools 

EC..1.5D can be machined with holes of up to three 

times the nominal diameter (see picture). Operation sequences 

1, 2 and 3 respectively should be followed.

f 

40 

Application 

Densimet 

The advantages of DENSIMET compared to 

steel 

The new generation of our EcoCut 3.0D series with the new 

designation offers maximised performance. The tools are 

classified with the new designation ‘ECC .. R/L-3.0D .. H’ and 

have particularly been developed for bigger drilling depths and 

maximum precision requirements. The material used here is 

DENSIMET, a PLANSEE tungsten heavy metal alloy. The high 

modulus of elasticity as well as its density give this alloy very 

good vibration-damping properties. The result is highest precision, 

excellent surface quality and improved tool life. 

Nominal tool Ø 

Material Modulus of elasticity (N/mm 2 ) Density (g/mm 3 ) 

Steel 

210 000 7,85 

DENSIMET 360 000 17,50 

Application 

F 

F 


Vibration-damping 

40% lower deflection than steel 

The new chip flute design 

Maximum tension 

Version with straight chip flute 

Version with helical chip flute 

Up to 50% reduced tensions in the tool through Finite Element 

Modelling (FEM), optimised chip pocket design.

Spare parts 

41 

Material 

Type, 

description 

Key size 

11206195 10002494/TORX 08IP F T08IP 

11488748 10007404/TORX 07IP F T07IP 

11843205 10014921/TORX 06IP F T06IP 

11843208 10014922/TORX 09IP F T09IP 

11450858 10006919/TORX 15IP T15IP 

11816974 10013909/TORX 20IP T20IP 

Material 

Type, 

description 

Length Thread size Key size 

310720 7897990/M8X1X8 DIN913 8.0 M8 SW4 

Torque moment 

[Nm] 

11227305 M3,0x7,0-09IP/10003007 7.0 M3,0 T09IP 2.2 

11610311 M3,5X8,6-15IP/10008749 8.6 M3,5 T15IP 3.2 

11684214 M2,2x5,0-07IP/10009244 5.0 M2,2 T07IP 1.0 

11684216 M2,5x6,0-08IP/10009243 6.0 M2,5 T08IP 1.2 

11801441 M4,5X10,5-20IP/10013040 10.5 M4,5 T20IP 5.0 

11807480 M2,0x4,3-06IP/10013332 4.3 M2,0 T06IP 0.7 

11807484 M1,8x3,6-06IP/10013338 3.6 M1,8 T06IP 0.4 

Spare parts 


42 

Machining example 

Technical data 

Work piece 

Material 

Tensile strength 

bush 

Sae 1045 

730 - 900 N/mm 2 

ø 16 

Tool 

ECC 16L-3.0D 08 H 

Insert 

XCNT 080304EN CTCP435 

40 

Competitor 

2 tools 



Drilling 

V c [m/min] 176 

f [mm] 0.06 

a p [Ø mm] 16 

Criteria 

○ Deep hole with 90° shoulder applying only one tool 

Result 

○ Machining time reduced by 50% compared to original 

machining method


43 

Technical data 

Work piece 

flange 

Material 

16 MnCr5 / 1.7131 

Tensile strength 

800 - 900 N/mm 2 

ø 48 

ø 12 H7 

ø 18 

ø 39,1 

Tool 

Insert 

ECC 12L-1.5D 06 

XCNT 060204EN CTCP435 

9 

3 

Competitor 

3 tools 


Drilling Boring Face turning External turning 

V c 

[m/min] 150 150 200 150 

f [mm] 0.03 0.1 0.1 0.1 


Criteria 

○ Increase in productivity 

○ Fewer tools in the turret 

○ Reduction of tooling costs 

Result 

○ 1 tool instead of 3 

○ Machining time reduced by 45% 

○ 2 additional tools in the turret

Parent company in Luxembourg 

CERATIZIT Luxembourg S. à r. l. 

Route de Holzem 101 

L-8232 Mamer 

Tel.: +352 312 085-1 

Fax: +352 311 911 

E-mail: info@ceratizit.com 

www.ceratizit.com 

Contact for further information 

CERATIZIT Austria Gesellschaft m.b.H. 

A-6600 Reutte/Tyrol 

Tel.: +43 5672 200-0 

Fax: +43 5672 200-502 

E-mail: info.austria@ceratizit.com 

www.ceratizit.com 

 

MA-PRO-0181-EN-08/13-U 

We reserve the right to make technical 

changes for improvement of the product.

Fura, mandrilha, faceia e torneia apenas uma ferramenta

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