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Recommended Grades and Cutting Speeds Vc [m/min]<br />

Material<br />

Group<br />

P<br />

Steel<br />

M<br />

Stainless<br />

Steel<br />

K<br />

Cast Iron<br />

N(K)<br />

Non-Ferrous<br />

Metals<br />

S(M)<br />

Heat<br />

Resistant<br />

Material<br />

Vardex No.<br />

1<br />

Material<br />

Hardness<br />

Brinell HB<br />

Vc[m/min]<br />

Coated<br />

VKX<br />

Low carbon (C=0.1-0.25%) 125 115-190<br />

2 Unalloyed steel Medium carbon (C=0.25-0.55%) 150 100-175<br />

3 High Carbon (C=0.55-0.85%) 170 90-165<br />

4<br />

Non hardened 180 100-180<br />

5<br />

Low alloy steel<br />

Hardened<br />

(alloying elements≤5%)<br />

275 75-140<br />

6 Hardened 350 70-135<br />

7 High alloy steel Annealed 200 80-120<br />

8 (alloying elements>5%) Hardened 325 50-100<br />

9<br />

Cast steel<br />

Low alloy (alloying elements 5%) 225 60-120<br />

11 Stainless steel Non hardened 200 70-130<br />

12 Feritic<br />

Hardened 330 60-115<br />

13 Stainless steel Austenitic 180 90-140<br />

14 Austenitic<br />

Super Austenitic 200 40-110<br />

15 Stainless steel Non hardened 200 90-120<br />

16 Cast Feritic<br />

Hardened 330 65-110<br />

17 Stainless steel Austenitic 200 85-110<br />

18 Cast austenitic Hardened 330 60-100<br />

28 Malleable<br />

Ferritic (short chips) 130 60-70<br />

29 Cast iron<br />

Pearlitic (long chips) 230 60-145<br />

30<br />

Grey cast iron<br />

Low tensile strength 180 70-130<br />

31 High tensile strength 260 60-115<br />

32<br />

Nodular SG iron<br />

Feritic 160 125-160<br />

33 Pearlitic 260 90-120<br />

34 Aluminium alloys Non aging 60 100-365<br />

35 Wrought<br />

Aged 100 80-220<br />

36<br />

Aluminium alloys<br />

Cast 75 200-400<br />

37 Cast & aged 90 200-280<br />

38 Aluminium alloys Cast Si 13-22% 130 60-180<br />

39 Copper and<br />

Brass 90 80-225<br />

40 Copper alloys Bronze and non leaded copper 100 80-255<br />

19<br />

Annealed (Iron based ) 200 45-60<br />

20 High temperature Aged (Iron based) 280 30-50<br />

21 alloys<br />

Annealed (Nickel or Cobalt based) 250 20-30<br />

22 Aged (Nickel or Cobalt based) 350 15-25<br />

23<br />

Pure 99.5 Ti 400Rm 140-170<br />

Titanium alloys<br />

24 α+β alloys 1050Rm 50-70<br />

Calculation of N [RPM]<br />

N<br />

N = 1000 x V c<br />

π x D<br />

Vc = N x π x D<br />

1000<br />

D<br />

Vc<br />

N - Revolution Per Minute [RPM]<br />

Vc - Cutting Speed [m/min]<br />

D - Workpiece Diameter [mm]<br />

VKX<br />

Excellent grade for general use.<br />

H(K)<br />

Hardened<br />

Material<br />

25<br />

45-50HRc 45-60<br />

Extra hard steel Hardened & tempered<br />

26 51-55HRc 40-50<br />

Number of Passes<br />

Pitch mm 0.50 0.75 1.00 1.25 1.50 1.75 2.00<br />

tpi 48 32 24 20 16 14 12<br />

No. of passes 3-6 3-6 4-8 4-8 5-9 6-11 6-11<br />

11

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