13.02.2017 Views

IDG-F_cat_en

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

Membrane Air Dryer<br />

Possible to easily supply dry air using the hollow fiber membrane!<br />

Non-fluorocarbon<br />

Compatible with low dew point (–60°C)<br />

RoHS<br />

No vibration or heat discharge<br />

New<br />

Energy<br />

saving<br />

Reduced in purge air flow by up to 39 [L/min [ANR]]<br />

Cost reduced by up to<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

Purge air flow rate [L/min [ANR]]<br />

180<br />

160<br />

Existing model<br />

140<br />

120 <strong>IDG</strong>50A<br />

100<br />

80<br />

60<br />

40<br />

0<br />

0.0 0.5 1.0<br />

Inlet air pressure [MPa]<br />

Variations<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

Single Unit Type<br />

Reduction ratio<br />

31%<br />

Purge air flow rate (rated conditions)<br />

<strong>IDG</strong>50A<br />

Existing model<br />

<strong>IDG</strong>A<br />

Purge air flow reduction type<br />

A white body is introduced.<br />

140.04 € /year !<br />

Model<br />

Running cost<br />

[€/year]<br />

309.6<br />

450<br />

Purge air flow rate<br />

[L/min [ANR]]<br />

86<br />

125<br />

Unit Type<br />

Purge ratio<br />

[%]<br />

Adopted a new air combination with reduced required<br />

maint<strong>en</strong>ance space and weight∗! ∗ Except AR<br />

15<br />

20<br />

[Calculation conditions]<br />

Air unit price: 0.02 €/m 3 Operating hours: 12 hours/day Annual operating days: 250 days/year<br />

<strong>IDG</strong>1<br />

Tube configuration<br />

low flow rate type<br />

Thread type<br />

·Rc<br />

·NPT<br />

·G<br />

ø6 One-touch fitting<br />

<br />

Wh<strong>en</strong> dry clean air is required.<br />

Mist separator<br />

+<br />

Micro mist separator<br />

+<br />

<strong>IDG</strong><br />

<br />

Wh<strong>en</strong> dry clean air and pressure control are required.<br />

Mist separator<br />

+<br />

Micro mist separator<br />

+<br />

<strong>IDG</strong><br />

+<br />

Regulator<br />

Single Unit<br />

Body size<br />

Standard dew point<br />

1<br />

3, 5<br />

10, 20<br />

30 50 60 75 100<br />

−20°C/—<br />

−15°C/Type H<br />

−40°C/Type L<br />

−60°C/Type S<br />

Series <strong>IDG</strong>A/<strong>IDG</strong><br />

<strong>IDG</strong>A<br />

<strong>IDG</strong><br />

CAT.EUS30-7F-UK


Membrane Air Dryer<br />

Space<br />

saving<br />

Total l<strong>en</strong>gth is short<strong>en</strong>ed.<br />

Series <strong>IDG</strong>30A to 100A<br />

Max. 59 mm<br />

Size<br />

Short<strong>en</strong>ed dim<strong>en</strong>sion<br />

<strong>IDG</strong>A<br />

Existing model<br />

30<br />

2<br />

291<br />

271<br />

50<br />

7<br />

330<br />

315<br />

∗ Standard dew point: –40°C/L, –60°C/S<br />

60<br />

44<br />

348<br />

392<br />

75<br />

54<br />

418<br />

472<br />

(mm)<br />

100<br />

59<br />

483<br />

542<br />

Flexible mounting ori<strong>en</strong>tation<br />

Series <strong>IDG</strong>1<br />

Easy to install in narrow spaces!<br />

ø6 One-touch fitting<br />

Inspection<br />

equipm<strong>en</strong>t<br />

Thread type<br />

·Rc<br />

· NPT<br />

·G<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

483 mm<br />

59 mm<br />

<strong>IDG</strong>100LA, 100SA<br />

Existing model<br />

542 mm<br />

¡Min. b<strong>en</strong>ding radius: 35 mm<br />

¡Possible to dehumidify<br />

like a tube.<br />

¡Weight: 45 g<br />

High<br />

performance<br />

Time to reach the standard dew point<br />

Short<strong>en</strong>ed by 40 minutes<br />

Under SMC test condition<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

Model<br />

<strong>IDG</strong>100SA<br />

Existing model<br />

Time to reach the standard dew point (minutes)<br />

60 90<br />

60<br />

40 minutes<br />

100<br />

Dew point indi<strong>cat</strong>or visually<br />

confirms air drying.<br />

(Except <strong>IDG</strong>1)<br />

(Semi-standard: <strong>IDG</strong>3, <strong>IDG</strong>5, <strong>IDG</strong>3H, <strong>IDG</strong>5H)<br />

Colour of the dew point indi<strong>cat</strong>or<br />

Normal operating: Blue<br />

Initial state: White/Pink<br />

Dew point indi<strong>cat</strong>or<br />

Model with fitting for purge<br />

air discharge is also available.<br />

Wh<strong>en</strong> purge air discharge is undesirable in the area<br />

around the membrane air dryer, it can be discharged<br />

to atmosphere via tubing (semi-standard).<br />

Fitting for exhausting purge<br />

air for dew point indi<strong>cat</strong>or<br />

Fitting for exhausting purge air<br />

for dehumidifi<strong>cat</strong>ion<br />

Reduced in purge air discharge<br />

noise with built-in sil<strong>en</strong>cer<br />

(<br />

Except <strong>IDG</strong>1, <strong>IDG</strong>3, <strong>IDG</strong>3H, <strong>IDG</strong>5,<br />

)<br />

<strong>IDG</strong>5H, <strong>IDG</strong>30A, <strong>IDG</strong>30HA, <strong>IDG</strong>30LA,<br />

<strong>IDG</strong>50A, <strong>IDG</strong>50HA, <strong>IDG</strong>50LA<br />

Features 1


Series <strong>IDG</strong>A/<strong>IDG</strong><br />

Dehumidifi<strong>cat</strong>ion Principle<br />

The membrane air dryer uses hollow fibers composed of a macro molecular membrane through<br />

which moisture passes easily, but is difficult for air (oxyg<strong>en</strong> and nitrog<strong>en</strong>) to pass through.<br />

Wh<strong>en</strong> humid, compressed air is<br />

supplied to the inside of the hollow<br />

fibers, only moisture permeates the<br />

membrane and moves to the outside<br />

due to the pressure differ<strong>en</strong>ce<br />

betwe<strong>en</strong> the moisture inside and<br />

outside of the fibers. The compressed<br />

air becomes dry air and<br />

continues out of the dryer. Part of<br />

the dry air from the outlet side is<br />

passed through a very small orifice<br />

to reduce the pressure and purge<br />

the outside of the hollow fibers. The<br />

moisture which permeated to the<br />

outside of the hollow fibers is discharged<br />

to the atmosphere by this<br />

purge air. In this way, the partial<br />

pressure outside of the hollow fibers<br />

remains low and dehumidifi<strong>cat</strong>ion<br />

is continuously performed.<br />

Air (oxyg<strong>en</strong>, nitrog<strong>en</strong>, etc.) Dry air<br />

Moisture<br />

Orifice<br />

Purge air<br />

Hollow fiber<br />

Humid compressed air<br />

Machine Tool<br />

Appli<strong>cat</strong>ion Examples<br />

Measuring Machine<br />

Semiconductor-related<br />

Manufacturing Equipm<strong>en</strong>t<br />

Powder Coating<br />

Food Machinery<br />

Packaging Machine<br />

(sealing of film and paper package)<br />

Others<br />

D<strong>en</strong>tal equipm<strong>en</strong>t<br />

Chemical analysis<br />

equipm<strong>en</strong>t<br />

Ozonizers, Hydrog<strong>en</strong> gas<br />

g<strong>en</strong>erating equipm<strong>en</strong>t<br />

Printed circuit board IC<br />

mounting machines<br />

Fine particle drying,<br />

Transfer equipm<strong>en</strong>t<br />

Drying and cleaning<br />

of precision parts<br />

Cond<strong>en</strong>sation prev<strong>en</strong>tion<br />

in control panels<br />

G<strong>en</strong>eral pneumatic equipm<strong>en</strong>t<br />

and pneumatic tools<br />

Features 2


Series Variations<br />

Meets a wide variety of flow rates (10 to 1000 L/min [ANR]) and dew points (Atmospheric pressure dew point: –15°C to –60°C).<br />

Single Unit Type<br />

Standard dew point: –20°C Standard dew point: –15°C Standard dew point: –40°C Standard dew point: –60°C<br />

Series<br />

Outlet air flow rate<br />

[L/min [ANR]]<br />

Series<br />

Outlet air flow rate<br />

[L/min [ANR]]<br />

Series<br />

Outlet air flow rate<br />

[L/min [ANR]]<br />

Series<br />

Outlet air flow rate<br />

[L/min [ANR]]<br />

<strong>IDG</strong>1<br />

10<br />

<strong>IDG</strong>3<br />

25<br />

<strong>IDG</strong>3H<br />

25<br />

<strong>IDG</strong>5<br />

50<br />

<strong>IDG</strong>5H<br />

50<br />

<strong>IDG</strong>10<br />

<strong>IDG</strong>20<br />

100<br />

200<br />

<strong>IDG</strong>10H<br />

<strong>IDG</strong>20H<br />

100<br />

200<br />

Page 1<br />

Page 2<br />

<strong>IDG</strong>30A<br />

300<br />

<strong>IDG</strong>30HA<br />

300<br />

<strong>IDG</strong>30LA<br />

75<br />

<strong>IDG</strong>50A<br />

500<br />

<strong>IDG</strong>50HA<br />

500<br />

<strong>IDG</strong>50LA<br />

110<br />

<strong>IDG</strong>60<br />

600<br />

<strong>IDG</strong>60H<br />

600<br />

<strong>IDG</strong>60LA<br />

170<br />

<strong>IDG</strong>60SA<br />

50<br />

<strong>IDG</strong>75<br />

750<br />

<strong>IDG</strong>75H<br />

750<br />

<strong>IDG</strong>75LA<br />

240<br />

<strong>IDG</strong>75SA<br />

100<br />

<strong>IDG</strong>100<br />

1000<br />

<strong>IDG</strong>100H<br />

1000<br />

<strong>IDG</strong>100LA<br />

300<br />

<strong>IDG</strong>100SA<br />

150<br />

= Reduced purge<br />

Note) Standard dew point: Outlet air atmospheric pressure dew point under standard performance conditions<br />

Outlet air flow rate: Values under standard performance conditions<br />

Features 3


Series <strong>IDG</strong>A/<strong>IDG</strong><br />

Unit Type<br />

<br />

A mist separator, micro mist separator, or micro mist separator with pre-filter combined with a single unit<br />

Standard dew point: –20°C Standard dew point: –15°C Standard dew point: –40°C Standard dew point: –60°C<br />

Series<br />

Outlet air flow rate<br />

[L/min [ANR]]<br />

Series<br />

Outlet air flow rate<br />

[L/min [ANR]]<br />

Series<br />

Outlet air flow rate<br />

[L/min [ANR]]<br />

Series<br />

Outlet air flow rate<br />

[L/min [ANR]]<br />

<strong>IDG</strong>3M4<br />

25<br />

<strong>IDG</strong>3HM4<br />

25<br />

<strong>IDG</strong>5M4<br />

50<br />

<strong>IDG</strong>5HM4<br />

50<br />

<strong>IDG</strong>10M4<br />

<strong>IDG</strong>20M4<br />

<strong>IDG</strong>30AM4<br />

100<br />

200<br />

300<br />

<strong>IDG</strong>10HM4<br />

<strong>IDG</strong>20HM4<br />

<strong>IDG</strong>30HAM4<br />

100<br />

200<br />

300<br />

<strong>IDG</strong>30LAM4<br />

75<br />

Page 15<br />

Page 16<br />

<strong>IDG</strong>50AM4<br />

500<br />

<strong>IDG</strong>50HAM4<br />

500<br />

<strong>IDG</strong>50LAM4<br />

110<br />

<strong>IDG</strong>60M2<br />

600<br />

<strong>IDG</strong>60HM2<br />

600<br />

<strong>IDG</strong>60LAM4<br />

170<br />

<strong>IDG</strong>60SAM4<br />

50<br />

<strong>IDG</strong>75M2<br />

750<br />

<strong>IDG</strong>75HM2<br />

750<br />

<strong>IDG</strong>75LAM4<br />

240<br />

<strong>IDG</strong>75SAM4<br />

100<br />

<strong>IDG</strong>100M2<br />

1000<br />

<strong>IDG</strong>100HM2<br />

1000<br />

<strong>IDG</strong>100LAM4<br />

300<br />

<strong>IDG</strong>100SAM4<br />

150<br />

∗ Rated conditions: Inlet air pressure 0.7 MPa, Inlet air temperature 25°C<br />

<br />

A regulator combined with the type M<br />

Standard dew point: –20°C Standard dew point: –15°C Standard dew point: –40°C Standard dew point: –60°C<br />

Series<br />

Outlet air flow rate<br />

[L/min [ANR]]<br />

Series<br />

Outlet air flow rate<br />

[L/min [ANR]]<br />

Series<br />

Outlet air flow rate<br />

[L/min [ANR]]<br />

Series<br />

Outlet air flow rate<br />

[L/min [ANR]]<br />

<strong>IDG</strong>3V4<br />

25<br />

<strong>IDG</strong>3HV4<br />

25<br />

<strong>IDG</strong>5V4<br />

50<br />

<strong>IDG</strong>5HV4<br />

50<br />

<strong>IDG</strong>10V4<br />

<strong>IDG</strong>20V4<br />

<strong>IDG</strong>30AV4<br />

100<br />

200<br />

300<br />

<strong>IDG</strong>10HV4<br />

<strong>IDG</strong>20HV4<br />

<strong>IDG</strong>30HAV4<br />

100<br />

200<br />

300<br />

<strong>IDG</strong>30LAV4<br />

75<br />

Page 15<br />

Page 16<br />

<strong>IDG</strong>50AV4<br />

500<br />

<strong>IDG</strong>50HAV4<br />

500<br />

<strong>IDG</strong>50LAV4<br />

110<br />

<strong>IDG</strong>60V4<br />

600<br />

<strong>IDG</strong>60HV4<br />

600<br />

<strong>IDG</strong>60LAV4<br />

170<br />

<strong>IDG</strong>60SAV4<br />

50<br />

<strong>IDG</strong>75V4<br />

750<br />

<strong>IDG</strong>75HV4<br />

750<br />

<strong>IDG</strong>75LAV4<br />

240<br />

<strong>IDG</strong>75SAV4<br />

100<br />

<strong>IDG</strong>100V4 1000 <strong>IDG</strong>100HV4 1000 <strong>IDG</strong>100LAV4<br />

∗ Rated conditions: Inlet air pressure 0.7 MPa, Inlet air temperature 25°C<br />

300<br />

<strong>IDG</strong>100SAV4<br />

150<br />

Made to Order<br />

Symbol<br />

-X016<br />

Specifi<strong>cat</strong>ions<br />

With elem<strong>en</strong>t service indi<strong>cat</strong>or<br />

-X017<br />

With micro mist separator regulator<br />

-X032<br />

With differ<strong>en</strong>tial pressure gauge<br />

Features 4


Membrane Air Dryer<br />

Single Unit Type<br />

Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

Standard dew point −20°C, −15°C, −40°C, −60°C<br />

<strong>IDG</strong>A<br />

RoHS<br />

How to Order<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong> 30 A 03<br />

Size<br />

30<br />

50<br />

60<br />

75<br />

100<br />

Standard dew point temperature/Outlet air flow rate<br />

Symbol<br />

Standard Flow rate by size, Outlet air flow rate [L/min [ANR]]<br />

dew point<br />

[°C] 30 50 60 75 100<br />

—<br />

H<br />

−20<br />

−15<br />

300<br />

300<br />

500<br />

500<br />

Select from Series <strong>IDG</strong><br />

(page 2)<br />

L<br />

S<br />

−40<br />

−60<br />

75<br />

—<br />

110<br />

—<br />

170<br />

50<br />

240<br />

100<br />

300<br />

150<br />

Symbol<br />

Thread type<br />

Symbol Type<br />

— Rc<br />

N NPT<br />

F G<br />

Semi-standardd<br />

Symbol Specifi<strong>cat</strong>ions<br />

— None (Standard)<br />

P With fitting for purge air discharge<br />

R Flow direction (Right → Left)<br />

Note) In the case of more than one symbol,<br />

indi<strong>cat</strong>e them alphabetically.<br />

Accessory<br />

Symbol Specifi<strong>cat</strong>ions<br />

— None (Standard)<br />

B With bracket<br />

Note) Wh<strong>en</strong> symbol: B is indi<strong>cat</strong>ed, a bracket<br />

assembly with a part number shown to<br />

the left below is included as an accessory.<br />

Bracket Assembly (Accessory)/Part No.<br />

Part no.<br />

Applicable model<br />

BM64 <strong>IDG</strong>30A, <strong>IDG</strong>50A<br />

BM65 <strong>IDG</strong>60A, <strong>IDG</strong>75A, <strong>IDG</strong>100A<br />

∗ With hexagon socket head cap screws (2 pcs.) and<br />

spring washers (2 pcs.)<br />

Port size<br />

Symbol<br />

02<br />

03<br />

04<br />

Port<br />

size<br />

1/4<br />

3/8<br />

1/2<br />

30<br />

<br />

<br />

—<br />

50<br />

<br />

<br />

—<br />

Size<br />

60<br />

—<br />

<br />

<br />

75<br />

—<br />

<br />

<br />

100<br />

—<br />

<br />

<br />

1


Membrane Air Dryer<br />

Single Unit Type<br />

Series <strong>IDG</strong><br />

How to Order<br />

<strong>IDG</strong> 10 02<br />

RoHS<br />

Single Unit Type<br />

Size<br />

1<br />

3<br />

5<br />

10<br />

20<br />

60<br />

75<br />

100<br />

Standard dew point temperature/Outlet air flow rate<br />

Standard Flow rate by size, Outlet air flow rate [L/min [ANR]]<br />

Symbol dew point<br />

[°C] 1 3 5 10 20 60 75 100<br />

—<br />

H<br />

−20<br />

−15<br />

10<br />

—<br />

25<br />

25<br />

50<br />

50<br />

100<br />

100<br />

200<br />

200<br />

600<br />

600<br />

750<br />

750<br />

1000<br />

1000<br />

L −40 — — — — — Select from<br />

S −60 — — — — — Series <strong>IDG</strong>A (page 1)<br />

Symbol<br />

Bracket Assembly (Accessory)/Part No.<br />

Part no.<br />

Applicable model<br />

BM59 <strong>IDG</strong>3, 5<br />

BM61 <strong>IDG</strong>10<br />

BM63 <strong>IDG</strong>20<br />

BM65 <strong>IDG</strong>60, 75, 100<br />

∗ With hexagon socket head cap screws (2 pcs.) and<br />

spring washers (2 pcs.)<br />

Thread type/One-touch fitting<br />

Symbol Type<br />

—<br />

Rc<br />

N<br />

NPT<br />

F<br />

G<br />

C Note) ø6 One-touch fitting<br />

Note) Size 1 only<br />

Symbol<br />

—<br />

P<br />

R<br />

S<br />

Port size/Applicable tubing O.D.<br />

Symbol<br />

01<br />

02<br />

03<br />

04<br />

06<br />

Accessory<br />

Symbol Specifi<strong>cat</strong>ions<br />

— None (Standard)<br />

B With bracket (Except <strong>IDG</strong>1)<br />

Note) Wh<strong>en</strong> symbol: B is indi<strong>cat</strong>ed, a<br />

bracket assembly with a part number<br />

shown to the left below is included<br />

as an accessory.<br />

Port<br />

size<br />

1/8<br />

1/4<br />

3/8<br />

1/2<br />

ø6<br />

Specifi<strong>cat</strong>ions<br />

Piping type<br />

Size<br />

Thread<br />

One-touch<br />

fitting<br />

None (Standard)<br />

With fitting for purge air discharge<br />

Flow direction (Right → Left)<br />

With dew point indi<strong>cat</strong>or<br />

1<br />

—<br />

<br />

—<br />

—<br />

<br />

3<br />

<br />

<br />

—<br />

—<br />

—<br />

5<br />

<br />

<br />

—<br />

—<br />

—<br />

10<br />

—<br />

<br />

<br />

—<br />

—<br />

20<br />

—<br />

<br />

<br />

—<br />

—<br />

60<br />

—<br />

—<br />

<br />

<br />

—<br />

75 100<br />

— —<br />

— —<br />

— —<br />

<br />

—<br />

—<br />

Semi-standard<br />

Size<br />

1 3 5 10 20 60 75 100<br />

<br />

<br />

— <br />

— Standard equipm<strong>en</strong>t<br />

Note) In the case of more than one symbol, indi<strong>cat</strong>e them alphabetically.<br />

M<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

V<br />

2


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Standard Specifi<strong>cat</strong>ions/Single Unit Type (Standard dew point −20°C, −15°C)<br />

Standard dew point…−20°C<br />

Range of operating<br />

conditions<br />

Standard<br />

performance<br />

Model<br />

Fluid<br />

Inlet air pressure [MPa]<br />

Inlet air temperature [°C] Note 1)<br />

Ambi<strong>en</strong>t temperature [°C] Note 1)<br />

Outlet air atmospheric<br />

pressure dew point [°C]<br />

Inlet air flow rate [L/min [ANR]] Note 2)<br />

Outlet air flow rate [L/min [ANR]]<br />

Purge air flow rate [L/min [ANR]] Note 3)<br />

Inlet air pressure [MPa]<br />

Inlet air temperature [°C]<br />

Inlet air saturation temperature [°C]<br />

Ambi<strong>en</strong>t temperature [°C]<br />

Dew point indi<strong>cat</strong>or purge air flow rate<br />

Port size<br />

Applicable tubing O.D.<br />

Standard performance<br />

conditions<br />

Weight [kg]<br />

(With bracket)<br />

1/4<br />

—<br />

0.11<br />

<strong>IDG</strong>1 <strong>IDG</strong>3 <strong>IDG</strong>5 <strong>IDG</strong>10 <strong>IDG</strong>20 <strong>IDG</strong>30A <strong>IDG</strong>50A <strong>IDG</strong>60 <strong>IDG</strong>75<br />

Compressed air<br />

0.3 to 0.85<br />

0.3 to 1.0<br />

−5 to 55<br />

−5 to 50<br />

−5 to 55<br />

−5 to 50<br />

12.5<br />

10<br />

2.5<br />

31<br />

25<br />

6<br />

62<br />

50<br />

12<br />

125<br />

100<br />

25<br />

−20<br />

250<br />

200<br />

50<br />

0.7<br />

25<br />

25<br />

25<br />

—<br />

1 L/min [ANR] (Inlet air pressure at 0.7 MPa)<br />

—<br />

1/8, 1/4<br />

1/4, 3/8 3/8, 1/2 1/2<br />

ø6 —<br />

— — — — — — —<br />

0.05<br />

0.25<br />

(0.31)<br />

Note 1) Wh<strong>en</strong> using the product in the temperature range betwe<strong>en</strong> –5°C and 5°C, prev<strong>en</strong>t water droplets from <strong>en</strong>tering the inlet port. (No freezing of the fluid)<br />

Note 2) “ANR” indi<strong>cat</strong>es the flow rate converted to the value at 20°C, under the atmospheric pressure and the state of relative humidity 65%.<br />

Note 3) Includes 1 L/min [ANR] of purge air flow (Inlet air pressure at 0.7 MPa) for the dew point indi<strong>cat</strong>or (except <strong>IDG</strong>1, 3, 5).<br />

0.43<br />

(0.51)<br />

0.66<br />

(0.76)<br />

360<br />

300<br />

60<br />

0.78<br />

(0.91)<br />

586<br />

500<br />

86<br />

0.81<br />

(0.94)<br />

725<br />

600<br />

125<br />

1.50<br />

(1.65)<br />

900<br />

750<br />

150<br />

1.50<br />

(1.65)<br />

<strong>IDG</strong>100<br />

1190<br />

1000<br />

190<br />

1.55<br />

(1.70)<br />

Standard dew point…−15°C/Type H<br />

Range of operating<br />

conditions<br />

Standard<br />

performance<br />

Standard performance<br />

conditions<br />

Model <strong>IDG</strong>3H <strong>IDG</strong>5H <strong>IDG</strong>10H <strong>IDG</strong>20H <strong>IDG</strong>30HA <strong>IDG</strong>50HA <strong>IDG</strong>60H <strong>IDG</strong>75H <strong>IDG</strong>100H<br />

Fluid<br />

Compressed air<br />

Inlet air pressure [MPa]<br />

0.3 to 0.85<br />

0.3 to 1.0<br />

Inlet air temperature [°C] Note 1)<br />

−5 to 55<br />

−5 to 50<br />

Ambi<strong>en</strong>t temperature [°C] Note 1)<br />

−5 to 55<br />

−5 to 50<br />

Outlet air atmospheric<br />

pressure dew point [°C]<br />

−15<br />

Inlet air flow rate [L/min [ANR]] Note 2)<br />

Outlet air flow rate [L/min [ANR]]<br />

Purge air flow rate [L/min [ANR]] Note 3)<br />

Inlet air pressure [MPa]<br />

Inlet air temperature [°C]<br />

Inlet air saturation temperature [°C]<br />

Ambi<strong>en</strong>t temperature [°C]<br />

Dew point indi<strong>cat</strong>or purge air flow rate<br />

Port size<br />

Weight [kg]<br />

(With bracket)<br />

28<br />

25<br />

3<br />

56<br />

50<br />

6<br />

111<br />

100<br />

11<br />

222<br />

200<br />

22<br />

329<br />

300<br />

550<br />

500<br />

50<br />

665<br />

600<br />

65<br />

29<br />

0.7<br />

25<br />

25<br />

25<br />

1 L/min [ANR] (Inlet air pressure at 0.7 MPa)<br />

830<br />

750<br />

80<br />

—<br />

1/8, 1/4 1/4, 3/8 3/8, 1/2 1/2<br />

0.25<br />

0.43 0.66 0.78 0.81 1.50 1.50<br />

(0.31)<br />

(0.51) (0.76) (0.91) (0.94) (1.65) (1.65)<br />

Note 1) Wh<strong>en</strong> using the product in the temperature range betwe<strong>en</strong> –5°C and 5°C, prev<strong>en</strong>t water droplets from <strong>en</strong>tering the inlet port. (No freezing of the fluid)<br />

Note 2) “ANR” indi<strong>cat</strong>es the flow rate converted to the value at 20°C, under the atmospheric pressure and the state of relative humidity 65%.<br />

Note 3) Includes 1 L/min [ANR] of purge air flow (Inlet air pressure at 0.7 MPa) for the dew point indi<strong>cat</strong>or (except <strong>IDG</strong>3H, 5H).<br />

1110<br />

1000<br />

110<br />

1.55<br />

(1.70)<br />

3


Membrane Air Dryer<br />

Single Unit Type<br />

Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Standard Specifi<strong>cat</strong>ions/Single Unit Type (Standard dew point −40°C, −60°C)<br />

Standard dew point…−40°C/Type L<br />

Range of operating<br />

conditions<br />

Standard<br />

performance<br />

Model <strong>IDG</strong>30LA <strong>IDG</strong>50LA <strong>IDG</strong>60LA <strong>IDG</strong>75LA <strong>IDG</strong>100LA<br />

Fluid<br />

Compressed air<br />

Inlet air pressure [MPa]<br />

0.3 to 1.0<br />

Inlet air temperature [°C] Note 1)<br />

−5 to 50<br />

Ambi<strong>en</strong>t temperature [°C] Note 1)<br />

−5 to 50<br />

Outlet air atmospheric<br />

pressure dew point [°C]<br />

−40<br />

Inlet air flow rate [L/min [ANR]] Note 2)<br />

Outlet air flow rate [L/min [ANR]]<br />

Purge air flow rate [L/min [ANR]] Note 3)<br />

Inlet air pressure [MPa]<br />

Inlet air temperature [°C]<br />

Inlet air saturation temperature [°C]<br />

Ambi<strong>en</strong>t temperature [°C]<br />

Dew point indi<strong>cat</strong>or purge air flow rate<br />

Port size<br />

Weight [kg]<br />

(With bracket)<br />

Standard performance<br />

conditions<br />

93<br />

75<br />

18<br />

0.78<br />

(0.91)<br />

135<br />

110<br />

25<br />

224<br />

170<br />

54<br />

0.7<br />

25<br />

25<br />

25<br />

308<br />

240<br />

68<br />

1 L/min [ANR] (Inlet air pressure at 0.7 MPa)<br />

1/4, 3/8 3/8, 1/2<br />

0.81 1.56 1.69<br />

(0.94) (1.71) (1.84)<br />

Note 1) Wh<strong>en</strong> using the product in the temperature range betwe<strong>en</strong> –5°C and 5°C, prev<strong>en</strong>t water droplets from <strong>en</strong>tering the inlet port. (No freezing of the fluid)<br />

Note 2) “ANR” indi<strong>cat</strong>es the flow rate converted to the value at 20°C, under the atmospheric pressure and the state of relative humidity 65%.<br />

Note 3) Includes 1 L/min [ANR] of purge air flow (Inlet air pressure at 0.7 MPa) for the dew point indi<strong>cat</strong>or.<br />

Standard dew point…−60°C/Type S<br />

Range of operating<br />

conditions<br />

Standard<br />

performance<br />

Standard performance<br />

conditions<br />

Model <strong>IDG</strong>60SA <strong>IDG</strong>75SA <strong>IDG</strong>100SA<br />

Fluid<br />

Inlet air pressure [MPa]<br />

Inlet air temperature [°C] Note 1)<br />

Ambi<strong>en</strong>t temperature [°C] Note 1)<br />

Compressed air<br />

0.3 to 1.0<br />

−5 to 50<br />

−5 to 50<br />

Outlet air atmospheric<br />

pressure dew point [°C]<br />

−60<br />

Inlet air flow rate [L/min [ANR]] Note 2)<br />

Outlet air flow rate [L/min [ANR]]<br />

Purge air flow rate [L/min [ANR]] Note 3)<br />

Inlet air pressure [MPa]<br />

Inlet air temperature [°C]<br />

Inlet air saturation temperature [°C]<br />

Ambi<strong>en</strong>t temperature [°C]<br />

Dew point indi<strong>cat</strong>or purge air flow rate<br />

Port size<br />

Weight [kg]<br />

(With bracket)<br />

75<br />

50<br />

25<br />

140<br />

100<br />

230<br />

150<br />

80<br />

40<br />

0.7<br />

25<br />

25<br />

25<br />

1 L/min [ANR] (Inlet air pressure at 0.7 MPa)<br />

3/8, 1/2<br />

1.56<br />

(1.71)<br />

1.69<br />

(1.84)<br />

1.82<br />

(1.97)<br />

Note 1) Wh<strong>en</strong> using the product in the temperature range betwe<strong>en</strong> –5°C and 5°C, prev<strong>en</strong>t water droplets from <strong>en</strong>tering the inlet port. (No freezing of the fluid)<br />

Note 2) “ANR” indi<strong>cat</strong>es the flow rate converted to the value at 20°C, under the atmospheric pressure and the state of relative humidity 65%.<br />

Note 3) Includes 1 L/min [ANR] of purge air flow (Inlet air pressure at 0.7 MPa) for the dew point indi<strong>cat</strong>or.<br />

400<br />

300<br />

100<br />

1.82<br />

(1.97)<br />

M<br />

V<br />

Single Unit Type<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

4


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Performance Chart<br />

Conditions: Inlet air temperature 25°C (saturated air), Ambi<strong>en</strong>t temperature 25°C, P1: Inlet air pressure, Tube for purge air discharge (semi-standard: P): None<br />

Note: Correcting outlet air flow rate is required dep<strong>en</strong>ding on inlet air temperature. Refer to page 31 or after for details. For model with fitting for purge air<br />

discharge (semi-standard: P), the outlet air atmospheric pressure dew point may become higher dep<strong>en</strong>ding on the tube l<strong>en</strong>gth for purge air discharge.<br />

For other models, wh<strong>en</strong> the tube l<strong>en</strong>gth is 5 meters or less, a rise of the outlet air atmospheric pressure dew point will be 1°C or less.<br />

Standard dew point…−20°C [Symbol: —], −15°C [Symbol: H]<br />

<strong>IDG</strong>1<br />

<strong>IDG</strong>3, <strong>IDG</strong>3H<br />

Outlet air atmospheric pressure dew point [°C]<br />

0<br />

P1 = 0.3 MPa<br />

−10<br />

P1 = 0.5 MPa<br />

−20<br />

P1 = 0.7 MPa<br />

−30<br />

<strong>IDG</strong>1<br />

−40<br />

0 4 8 12 16<br />

Outlet air flow rate [L/min [ANR]]<br />

Outlet air atmospheric pressure dew point [°C]<br />

P1 = 0.3 MPa<br />

0<br />

P1 = 0.5 MPa<br />

−10<br />

P1 = 0.7 MPa<br />

−20<br />

<strong>IDG</strong>3<br />

−30<br />

<strong>IDG</strong>3H<br />

−40<br />

0 10 20 30 40<br />

Outlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>5, <strong>IDG</strong>5H<br />

<strong>IDG</strong>10, <strong>IDG</strong>10H<br />

Outlet air atmospheric pressure dew point [°C]<br />

P1 = 0.3 MPa<br />

0<br />

P1 = 0.5 MPa<br />

−10<br />

P1 = 0.7 MPa<br />

−20<br />

<strong>IDG</strong>5<br />

−30<br />

<strong>IDG</strong>5H<br />

−40<br />

0 20 40 60 80<br />

Outlet air flow rate [L/min [ANR]]<br />

Outlet air atmospheric pressure dew point [°C]<br />

P1 = 0.3 MPa<br />

0<br />

P1 = 0.5 MPa<br />

−10<br />

P1 = 0.7 MPa<br />

−20<br />

<strong>IDG</strong>10<br />

−30<br />

<strong>IDG</strong>10H<br />

−40<br />

0 40 80 120 160<br />

Outlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>20, <strong>IDG</strong>20H<br />

<strong>IDG</strong>30A, <strong>IDG</strong>30HA<br />

Outlet air atmospheric pressure dew point [°C]<br />

P1 = 0.3 MPa<br />

0<br />

P1 = 0.5 MPa<br />

−10<br />

P1 = 0.7 MPa<br />

−20<br />

<strong>IDG</strong>20<br />

−30<br />

<strong>IDG</strong>20H<br />

−40<br />

0 100 200 300<br />

Outlet air flow rate [L/min [ANR]]<br />

Outlet air atmospheric pressure dew point [°C]<br />

0<br />

−10<br />

−20<br />

−30<br />

−40<br />

P1 = 0.3 MPa<br />

<strong>IDG</strong>30A<br />

<strong>IDG</strong>30HA<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

−50<br />

0 100 200 300 400 500<br />

Outlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>50A, <strong>IDG</strong>50HA<br />

<strong>IDG</strong>60, <strong>IDG</strong>60H<br />

Outlet air atmospheric pressure dew point [°C]<br />

0<br />

P1 = 0.3 MPa<br />

−10<br />

P1 = 0.5 MPa<br />

−20<br />

P1 = 0.7 MPa<br />

−30<br />

<strong>IDG</strong>50A<br />

−40<br />

−50<br />

<strong>IDG</strong>50HA<br />

0 200 400 600 800<br />

Outlet air flow rate [L/min [ANR]]<br />

Outlet air atmospheric pressure dew point [°C]<br />

P1 = 0.3 MPa<br />

0<br />

P1 = 0.5 MPa<br />

−10<br />

P1 = 0.7 MPa<br />

−20<br />

<strong>IDG</strong>60<br />

−30<br />

<strong>IDG</strong>60H<br />

−40<br />

−50<br />

0 200 400 600 800<br />

Outlet air flow rate [L/min [ANR]]<br />

5


Membrane Air Dryer<br />

Single Unit Type<br />

Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Performance Chart<br />

<strong>IDG</strong>75, <strong>IDG</strong>75H<br />

Outlet air atmospheric pressure dew point [°C]<br />

<strong>IDG</strong>30LA, <strong>IDG</strong>50LA<br />

Outlet air atmospheric pressure dew point [°C]<br />

0<br />

−10<br />

−20<br />

−30<br />

−40<br />

−50<br />

0 200 400 600 800 1000<br />

0<br />

−10<br />

−20<br />

−30<br />

−40<br />

Outlet air flow rate [L/min [ANR]]<br />

−50<br />

<strong>IDG</strong>50LA<br />

−60<br />

<strong>IDG</strong>30LA<br />

−70<br />

0 40 80 120 160<br />

<strong>IDG</strong>75LA, <strong>IDG</strong>75SA<br />

Outlet air atmospheric pressure dew point [°C]<br />

−10<br />

−20<br />

−30<br />

−40<br />

−50<br />

−60<br />

Outlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>100, <strong>IDG</strong>100H<br />

Outlet air atmospheric pressure dew point [°C]<br />

0<br />

−10<br />

−20<br />

−30<br />

−40<br />

−50<br />

0 400 800 1200 1600<br />

<strong>IDG</strong>60LA, <strong>IDG</strong>60SA<br />

Outlet air atmospheric pressure dew point [°C]<br />

0<br />

−10<br />

−20<br />

−30<br />

−40<br />

−50<br />

−60<br />

Outlet air flow rate [L/min [ANR]]<br />

−70<br />

0 40 80 120 160 200 240<br />

<strong>IDG</strong>100LA, <strong>IDG</strong>100SA<br />

Outlet air atmospheric pressure dew point [°C]<br />

−10<br />

−20<br />

−30<br />

−40<br />

−50<br />

Outlet air flow rate [L/min [ANR]]<br />

P1 P1<br />

0 = 0.3 MPa<br />

0<br />

= 0.3 MPa<br />

<strong>IDG</strong>75SA<br />

P1 = 0.3 MPa<br />

<strong>IDG</strong>75H<br />

<strong>IDG</strong>75<br />

−70<br />

0 100 200 300<br />

Outlet air flow rate [L/min [ANR]]<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

Standard dew point…−40°C [Symbol: L], −60°C [Symbol: S]<br />

How to read the Performance Chart and select the model<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

<strong>IDG</strong>75LA<br />

Solid lines and dashed lines beginning at the top indi<strong>cat</strong>e the<br />

performance of inlet air temperature at 25°C and inlet air<br />

pressure P1 = 0.3 MPa, 0.5 MPa, 0.7 MPa respectively.<br />

For the inlet air temperature at 25°C and outlet air flow<br />

rate at 45 (L/min)<br />

Model q: The outlet air atmospheric pressure dew point<br />

at P1 = 0.7 MPa: –25 (°C).<br />

For the inlet air temperature at 45°C and outlet air flow<br />

rate at 45 (L/min)<br />

Example) Outlet air flow rate correction factor: 0.75<br />

(The correction factor differs dep<strong>en</strong>ding on the model.<br />

Refer to page 31 or after for details.)<br />

Corrected outlet air flow rate: 45 ÷ 0.75 = 60 (L/min).<br />

Model q: Performing corresponding to the outlet air atmospheric<br />

pressure dew point –20 (°C) at P1 = 0.7 MPa.<br />

Outlet air atmospheric pressure dew point [°C]<br />

0<br />

−10<br />

−15<br />

−20<br />

−25<br />

−30<br />

−40<br />

0<br />

Model w: P1 = 0.3 MPa<br />

<strong>IDG</strong>60SA<br />

<strong>IDG</strong>100SA<br />

<strong>IDG</strong>100H<br />

P1 = 0.3 MPa<br />

<strong>IDG</strong>100<br />

−60<br />

<strong>IDG</strong>100LA<br />

−70<br />

0 100 200 300 400<br />

Outlet air flow rate [L/min [ANR]]<br />

Model q: P1 = 0.3 MPa<br />

45 60<br />

Outlet air flow rate [L/min]<br />

P1 = 0.3 MPa<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

<strong>IDG</strong>60LA<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

Model w: P1 = 0.7 MPa<br />

Model q: P1 = 0.7 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

6<br />

M<br />

V<br />

Single Unit Type<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Single Unit Type/Flow-rate Characteristics<br />

Standard dew point…−20°C [Symbol: —], −15°C [Symbol: H]<br />

<strong>IDG</strong>1<br />

<strong>IDG</strong>3, <strong>IDG</strong>3H<br />

Conditions: Inlet air temperature 25°C, P1: Inlet air pressure<br />

0.04<br />

P1 = 0.3 MPa<br />

0.04<br />

P1 = 0.3 MPa<br />

Pressure drop [MPa]<br />

0.03<br />

0.02<br />

0.01<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

Pressure drop [MPa]<br />

0.03<br />

0.02<br />

0.01<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

0.00 0.00<br />

0 4<br />

8<br />

12 16<br />

0 10 20 30 40<br />

Inlet air flow rate [L/min [ANR]]<br />

Inlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>5, <strong>IDG</strong>5H<br />

<strong>IDG</strong>10, <strong>IDG</strong>10H<br />

Pressure drop [MPa]<br />

0.04<br />

0.03<br />

0.02<br />

0.01<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

Pressure drop [MPa]<br />

0.06<br />

0.04<br />

0.02<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

0.00<br />

0 20 40 60 80<br />

Inlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>20, <strong>IDG</strong>20H<br />

0.00<br />

0 40 80 120 160<br />

Inlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>30A, <strong>IDG</strong>30HA<br />

0.08<br />

P1 = 0.3 MPa<br />

0.03<br />

P1 = 0.3 MPa<br />

Pressure drop [MPa]<br />

0.06<br />

0.04<br />

0.02<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

Pressure drop [MPa]<br />

0.02<br />

0.01<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

0.00<br />

0.00<br />

0 100 200 300<br />

0 100 200 300 400 500<br />

Inlet air flow rate [L/min [ANR]]<br />

Inlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>50A, <strong>IDG</strong>50HA<br />

0.08<br />

P1 = 0.3 MPa<br />

<strong>IDG</strong>60A, <strong>IDG</strong>60HA<br />

0.06<br />

0.05<br />

P1 = 0.3 MPa<br />

Pressure drop [MPa]<br />

0.06<br />

0.04<br />

0.02<br />

P1 = 0.7 MPa<br />

P1 = 0.5 MPa<br />

Pressure drop [MPa]<br />

0.04<br />

0.03<br />

0.02<br />

0.01<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

0.00<br />

0 200 400 600 800<br />

Inlet air flow rate [L/min [ANR]]<br />

0.00<br />

0 200 400 600 800 1000<br />

Inlet air flow rate [L/min [ANR]]<br />

7


Membrane Air Dryer<br />

Single Unit Type<br />

Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Single Unit Type/Flow-rate Characteristics<br />

Conditions: Inlet air temperature 25°C, P1: Inlet air pressure<br />

Standard dew point…−20°C [Symbol: —], −15°C [Symbol: H]<br />

<strong>IDG</strong>75, <strong>IDG</strong>75H<br />

Pressure drop [MPa]<br />

Pressure drop [MPa]<br />

Pressure drop [MPa]<br />

Pressure drop [MPa]<br />

0.08<br />

0.06<br />

0.04<br />

0.02<br />

0.00<br />

0 200 400 600 800 1000 1200<br />

Inlet air flow rate [L/min [ANR]]<br />

0.01<br />

0.008<br />

0.006<br />

0.004<br />

0.002<br />

0.00 0.00<br />

0 100<br />

200<br />

300<br />

0 100 200 300 400<br />

Inlet air flow rate [L/min [ANR]]<br />

Inlet air flow rate [L/min [ANR]]<br />

0.03<br />

0.02<br />

0.01<br />

P1 = 0.3 MPa<br />

P1 = 0.3 MPa<br />

0.00<br />

0 100 200 300 400<br />

Inlet air flow rate [L/min [ANR]]<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

Standard dew point…−40°C [Symbol: L], −60°C [Symbol: S]<br />

<strong>IDG</strong>30LA<br />

0.03<br />

0.02<br />

0.01<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

0 100 200 300 400 500<br />

Inlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>60LA, <strong>IDG</strong>60SA<br />

<strong>IDG</strong>100LA, <strong>IDG</strong>100SA<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

<strong>IDG</strong>100, <strong>IDG</strong>100H<br />

Pressure drop [MPa]<br />

Pressure drop [MPa]<br />

Pressure drop [MPa]<br />

0.10<br />

0.08<br />

0.06<br />

0.04<br />

0.02<br />

0.00<br />

0 400 800 1200<br />

1600<br />

Inlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>50LA<br />

0.06<br />

0.04<br />

0.02<br />

0.02<br />

0.016<br />

0.012<br />

0.008<br />

0.004<br />

P1 = 0.3 MPa<br />

P1 = 0.7 MPa<br />

0.08 P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

0 200 400 600 800<br />

Inlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>75LA, <strong>IDG</strong>75SA<br />

Tube l<strong>en</strong>gth<br />

0 m<br />

1 m<br />

3 m<br />

5 m<br />

<strong>IDG</strong>30A<br />

−20<br />

−19<br />

−17<br />

−16<br />

<strong>IDG</strong>30LA<br />

−40<br />

−39<br />

−38<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

With fitting for purge air discharge (Semi-standard: P)<br />

As the tube l<strong>en</strong>gth for purge air discharge becomes longer, the outlet air<br />

atmospheric pressure dew point becomes higher. Refer to the table below.<br />

Conditions<br />

Inlet air temperature : 25°C (Saturated)<br />

Ambi<strong>en</strong>t temperature : 25°C<br />

Inlet air pressure : 0.7 MPa<br />

Outlet air flow rate : Flow gained under conditions of the standard<br />

performance. (Refer to pages 3 and 4.)<br />

Tube size<br />

: O.D. ø12 x I.D. ø9<br />

8<br />

M<br />

V<br />

Single Unit Type<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Purge Air Flow-rate Characteristics<br />

<strong>IDG</strong>1, 3, 5, 10, 20 (Standard dew point −20°C)<br />

<strong>IDG</strong>3H, 5H, 10H, 20H (Standard dew point −15°C)<br />

<strong>IDG</strong>30A, 50A (Standard dew point −20°C)<br />

<strong>IDG</strong>30HA, 50HA (Standard dew point −15°C)<br />

<strong>IDG</strong>30LA, 50LA (Standard dew point −40°C)<br />

125<br />

60<br />

<strong>IDG</strong>20<br />

<strong>IDG</strong>50A<br />

50<br />

100<br />

Purge air flow rate [L/min]<br />

40<br />

30<br />

20<br />

<strong>IDG</strong>10<br />

<strong>IDG</strong>20H<br />

Purge air flow rate [L/min]<br />

75<br />

50<br />

<strong>IDG</strong>30A<br />

<strong>IDG</strong>30HA<br />

10<br />

0<br />

0<br />

<strong>IDG</strong>5<br />

<strong>IDG</strong>10H<br />

<strong>IDG</strong>3, <strong>IDG</strong>5H<br />

<strong>IDG</strong>3H<br />

<strong>IDG</strong>1<br />

0.5 1.0<br />

Inlet air pressure [MPa]<br />

25<br />

<strong>IDG</strong>50HA<br />

<strong>IDG</strong>30LA<br />

<strong>IDG</strong>50LA<br />

0<br />

0 0.5 1.0<br />

Inlet air pressure [MPa]<br />

<strong>IDG</strong>60, 75, 100 (Standard dew point −20°C)<br />

<strong>IDG</strong>60H, 75H, 100H (Standard dew point −15°C)<br />

<strong>IDG</strong>60LA, 75LA, 100LA (Standard dew point −40°C)<br />

<strong>IDG</strong>60SA, 75SA, 100SA (Standard dew point −60°C)<br />

150<br />

280<br />

<strong>IDG</strong>100<br />

<strong>IDG</strong>100LA<br />

240<br />

<strong>IDG</strong>100SA<br />

Purge air flow rate [L/min]<br />

200<br />

160<br />

120<br />

80<br />

<strong>IDG</strong>75<br />

<strong>IDG</strong>60<br />

<strong>IDG</strong>100H<br />

<strong>IDG</strong>75H<br />

<strong>IDG</strong>60H<br />

Purge air flow rate [L/min]<br />

100<br />

50<br />

<strong>IDG</strong>60LA<br />

<strong>IDG</strong>75LA<br />

<strong>IDG</strong>75SA<br />

40<br />

<strong>IDG</strong>60SA<br />

0<br />

0<br />

0.5<br />

1.0<br />

0<br />

0 0.5 1.0<br />

Inlet air pressure [MPa]<br />

Inlet air pressure [MPa]<br />

9


Membrane Air Dryer<br />

Single Unit Type<br />

Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Construction<br />

<strong>IDG</strong>1<br />

IN<br />

q<br />

e<br />

Purge air for dehumidifi<strong>cat</strong>ion<br />

t<br />

w<br />

OUT<br />

Single Unit Type<br />

Semi-standard<br />

With fitting for purge air discharge (Semi-standard: P)<br />

<strong>IDG</strong>3, 5<br />

<strong>IDG</strong>3H, 5H<br />

Compon<strong>en</strong>t Parts<br />

No.<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

IN<br />

Purge air<br />

for<br />

dehumidifi<strong>cat</strong>ion<br />

Description<br />

plug<br />

Body<br />

Female connector<br />

Strainer<br />

Case<br />

Orifice<br />

Sil<strong>en</strong>cer<br />

OUT<br />

plug<br />

t<br />

q<br />

i<br />

Brass<br />

Brass<br />

Brass<br />

—<br />

Resin<br />

—<br />

Semi-standard<br />

With fitting for purge<br />

air discharge<br />

(Semi-standard: P)<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

Material<br />

<strong>IDG</strong>10, 20<br />

<strong>IDG</strong>10H, 20H<br />

Aluminium alloy<br />

—<br />

—<br />

Stainless steel<br />

o<br />

t<br />

q<br />

y<br />

i<br />

r<br />

Purge air for dehumidifi<strong>cat</strong>ion<br />

<strong>IDG</strong>1 <strong>IDG</strong>3, 3H <strong>IDG</strong>5, 5H <strong>IDG</strong>10, 10H <strong>IDG</strong>20, 20H<br />

—<br />

IN<br />

IN<br />

Resin<br />

— Bronze<br />

Purge air for dehumidifi<strong>cat</strong>ion<br />

OUT<br />

plug<br />

Semi-standard<br />

With fitting for purge<br />

air discharge<br />

(Semi-standard: P)<br />

Note<br />

!0<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

Platinum silver coated (<strong>IDG</strong>1 is electroless nickel plated.)<br />

Electroless nickel plated<br />

M<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

V<br />

Replacem<strong>en</strong>t Parts<br />

No. Description<br />

8 Membrane module kit<br />

9<br />

Dew point indi<strong>cat</strong>or kit<br />

10<br />

Part no.<br />

<strong>IDG</strong>1 <strong>IDG</strong>3 <strong>IDG</strong>3H <strong>IDG</strong>5 <strong>IDG</strong>5H <strong>IDG</strong>10 <strong>IDG</strong>10H <strong>IDG</strong>20 <strong>IDG</strong>20H<br />

—<br />

<strong>IDG</strong>-EL3 <strong>IDG</strong>-EL3H <strong>IDG</strong>-EL5 <strong>IDG</strong>-EL5H <strong>IDG</strong>-EL10 <strong>IDG</strong>-EL10H <strong>IDG</strong>-EL20 <strong>IDG</strong>-EL20H<br />

With Orifice (1 pc.), O-ring (3 pcs.), Gasket (1 pc.) With Orifice (1 pc.), Sil<strong>en</strong>cer (1 pc.), O-ring (4 pcs.)<br />

—<br />

<strong>IDG</strong>-DP01 (Semi-standard: S)<br />

<strong>IDG</strong>-DP01<br />

With O-ring (1 pc.)<br />

—<br />

<strong>IDG</strong>-DP01-X001 (Semi-standard: PS)<br />

<strong>IDG</strong>-DP01-X001 (Semi-standard: P)<br />

With O-ring (1 pc.)<br />

10


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Construction<br />

<strong>IDG</strong>30A<br />

<strong>IDG</strong>50A<br />

IN<br />

o<br />

q<br />

OUT<br />

e<br />

Semi-standard<br />

With fitting for purge<br />

air discharge<br />

(Semi-standard: P)<br />

r<br />

w<br />

i<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

y<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

<strong>IDG</strong>60, 75, 100<br />

<strong>IDG</strong>60A, 75A, 100A<br />

IN<br />

OUT<br />

o<br />

q<br />

e<br />

t<br />

Semi-standard<br />

With fitting for purge<br />

air discharge<br />

(Semi-standard: P)<br />

r<br />

!0<br />

w<br />

i<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

Compon<strong>en</strong>t Parts<br />

No.<br />

Description<br />

1 Body<br />

Material<br />

<strong>IDG</strong>30A <strong>IDG</strong>50A <strong>IDG</strong>60, 60H ∗ <strong>IDG</strong>60LA, 60SA <strong>IDG</strong>75, 75H ∗<br />

<strong>IDG</strong>75LA, 75SA<br />

<strong>IDG</strong>100, 100H ∗<br />

<strong>IDG</strong>100LA, 100SA<br />

Note<br />

Aluminium alloy/White<br />

∗Platinum silver coated<br />

2<br />

3<br />

4<br />

5<br />

6<br />

Case<br />

Orifice<br />

Holder<br />

Sil<strong>en</strong>cer<br />

Adapter<br />

Aluminium alloy<br />

—<br />

Resin<br />

Stainless steel<br />

Stainless steel<br />

Aluminium alloy<br />

Resin + Bronze Resin Resin + Bronze Resin Resin + Bronze Resin<br />

—<br />

Replacem<strong>en</strong>t Parts<br />

No.<br />

Description<br />

Part no.<br />

<strong>IDG</strong>30A <strong>IDG</strong>50A <strong>IDG</strong>60, 60H <strong>IDG</strong>60LA, 60SA <strong>IDG</strong>75, 75H <strong>IDG</strong>75LA, 75SA <strong>IDG</strong>100, 100H <strong>IDG</strong>100LA, 100SA<br />

8 Membrane module kit<br />

<strong>IDG</strong>-EL30A <strong>IDG</strong>-EL50A <strong>IDG</strong>-EL60 <strong>IDG</strong>-EL60LA <strong>IDG</strong>-EL75 <strong>IDG</strong>-EL75LA <strong>IDG</strong>-EL100 <strong>IDG</strong>-EL100LA<br />

With Nozzle (1 pc.), Adapter (1 pc.), O-ring (1 pc.)<br />

With O-ring (1 pc.)<br />

9<br />

Dew point indi<strong>cat</strong>or kit<br />

<strong>IDG</strong>-DP01<br />

10<br />

<strong>IDG</strong>-DP01-X001 (Semi-standard: P)<br />

11


Membrane Air Dryer<br />

Single Unit Type<br />

Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Dim<strong>en</strong>sions/Single Unit Type<br />

<strong>IDG</strong>1<br />

IN<br />

Port size: 1/4<br />

Hexagon width<br />

across flats 19<br />

(67)<br />

(46)<br />

(293)<br />

Purge air for dehumidifi<strong>cat</strong>ion<br />

ø8<br />

Hexagon width<br />

across flats 17<br />

(26)<br />

With fitting for purge air discharge (Semi-standard: P)<br />

OUT<br />

Port size: 1/4<br />

(33)<br />

(23)<br />

(67)<br />

Purge air discharge tubing port<br />

for dehumidifi<strong>cat</strong>ion<br />

Applicable tubing O.D.: ø6<br />

(NPT thread: ø1/4")<br />

(86) Purge air for dehumidifi<strong>cat</strong>ion<br />

Hexagon width across flats 14<br />

Hexagon width across flats 17<br />

Single Unit Type<br />

<strong>IDG</strong>1-C06: With One-touch fitting<br />

IN<br />

Applicable tubing O.D.: ø6<br />

<strong>IDG</strong>3, 5<br />

<strong>IDG</strong>3H, 5H<br />

17<br />

11<br />

IN<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

Port size<br />

L<br />

73<br />

38<br />

Purge air for dew<br />

point indi<strong>cat</strong>or<br />

<strong>IDG</strong>10, 20<br />

<strong>IDG</strong>10H, 20H<br />

C<br />

(50)<br />

41<br />

(280)<br />

Purge air discharge port<br />

12<br />

6<br />

OUT<br />

Bracket<br />

(Accessory: B)<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

2.3<br />

23<br />

118<br />

140<br />

Bracket<br />

(Accessory: B)<br />

ø8<br />

OUT<br />

Applicable tubing O.D.: ø6<br />

16<br />

22<br />

IN<br />

2.3<br />

Port size: 1/8, 1/4<br />

14<br />

40<br />

30<br />

A<br />

E<br />

Purge air for dew<br />

point indi<strong>cat</strong>or<br />

With fitting for purge air discharge (Semi-standard: P)<br />

(23) (50)<br />

Dew point indi<strong>cat</strong>or<br />

(Semi-standard: S)<br />

14<br />

7<br />

OUT<br />

Purge air discharge port<br />

Applicable tubing O.D.: ø6<br />

With fitting for purge air discharge<br />

(Semi-standard: P)<br />

IN<br />

Purge air discharge tubing<br />

port for dehumidifi<strong>cat</strong>ion<br />

Applicable tubing O.D.<br />

Rc thread and G thread: ø8<br />

NPT thread: ø5/16"<br />

Purge air discharge tubing<br />

port for dew point indi<strong>cat</strong>or<br />

Applicable tubing O.D.<br />

Rc thread and G thread: ø8<br />

NPT thread: ø5/16"<br />

(92)<br />

OUT<br />

With fitting for purge air discharge<br />

(Semi-standard: P)<br />

IN<br />

(F)<br />

OUT<br />

(G)<br />

M<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

V<br />

D<br />

B<br />

Purge air discharge tubing<br />

port for dehumidifi<strong>cat</strong>ion<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

Applicable tubing O.D.<br />

Rc thread and G thread: øH<br />

NPT thread: øJ"<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

Model<br />

Port size<br />

L<br />

A B C D E<br />

Semi-standard: P<br />

F G H<br />

J<br />

<strong>IDG</strong>10, 10H<br />

<strong>IDG</strong>20, 20H<br />

1/4, 3/8<br />

83<br />

113<br />

187<br />

212<br />

53<br />

54<br />

165<br />

190<br />

62<br />

82<br />

114<br />

140 [139]<br />

225<br />

250<br />

8<br />

10<br />

5/16<br />

3/8<br />

Values inside [ ] are for NPT thread.<br />

12


OUT<br />

Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Dim<strong>en</strong>sions/Single Unit Type<br />

<strong>IDG</strong>30A<br />

<strong>IDG</strong>50A<br />

With fitting for purge air discharge<br />

(Semi-standard: P)<br />

Port size<br />

L<br />

70<br />

OUT<br />

50<br />

2.3<br />

26<br />

18<br />

7<br />

IN<br />

14<br />

70<br />

Purge air for dew<br />

24 point indi<strong>cat</strong>or<br />

OUT<br />

17<br />

Purge air discharge tubing<br />

port for dew point indi<strong>cat</strong>or<br />

Applicable tubing O.D.<br />

Rc thread and G thread: ø8<br />

NPT thread: ø5/16"<br />

IN<br />

Port size<br />

1/4, 3/8<br />

OUT<br />

Bracket<br />

(Accessory: B)<br />

(G)<br />

80<br />

(D)<br />

(B)<br />

(H)<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

<strong>IDG</strong>60, 75, 100<br />

<strong>IDG</strong>60A, 75A, 100A<br />

Port size<br />

L<br />

91<br />

50<br />

2.3<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

26<br />

Bracket<br />

(Accessory: B)<br />

18<br />

7<br />

14<br />

IN<br />

97<br />

82<br />

60<br />

Purge air for dew<br />

point indi<strong>cat</strong>or<br />

OUT<br />

17<br />

Purge air discharge tubing<br />

port for dehumidifi<strong>cat</strong>ion<br />

Applicable tubing O.D.<br />

Rc thread and G thread: ø12<br />

NPT thread: ø1/2"<br />

Purge air discharge tubing<br />

port for dew point indi<strong>cat</strong>or<br />

Applicable tubing O.D.<br />

Rc thread and G thread: ø8<br />

NPT thread: ø5/16"<br />

With fitting for purge air discharge<br />

(Semi-standard: P)<br />

IN<br />

Port size<br />

3/8,1/2<br />

OUT<br />

(D)<br />

(B)<br />

(H)<br />

(G)<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

Purge air discharge tubing<br />

port for dehumidifi<strong>cat</strong>ion<br />

Model<br />

<strong>IDG</strong>30A<br />

<strong>IDG</strong>50A<br />

<strong>IDG</strong>60<br />

<strong>IDG</strong>75, 100<br />

<strong>IDG</strong>60A<br />

<strong>IDG</strong>75A<br />

<strong>IDG</strong>100A<br />

Port size<br />

L<br />

1/4, 3/8<br />

3/8, 1/2<br />

1/2<br />

3/8, 1/2<br />

B<br />

291<br />

330<br />

352<br />

348<br />

418<br />

483<br />

D<br />

269<br />

308<br />

330<br />

326<br />

396<br />

461<br />

Semi-standard: P<br />

G H<br />

362 302<br />

401 341<br />

429<br />

427<br />

496<br />

561<br />

369<br />

367<br />

436<br />

501<br />

Applicable tubing O.D.<br />

Rc thread and G thread: ø19<br />

NPT thread: ø3/4"<br />

13


Single Unit Type<br />

M<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

V<br />

14


Type M, Type V<br />

Membrane Air Dryer<br />

Unit Type<br />

Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A<br />

RoHS<br />

How to Order<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong> 30 H A M 4 03<br />

Size<br />

30<br />

50<br />

60<br />

75<br />

100<br />

Standard dew point temperature/Outlet air flow rate<br />

Standard dew Flow rate by size, Outlet air flow rate [L/min [ANR]]<br />

Symbol<br />

point [°C] 30 50 60 75 100<br />

— −20 300 500<br />

H −15 300 500<br />

Select from Series <strong>IDG</strong><br />

L −40 75 110 170 240 300<br />

S −60 — — 50 100 150<br />

Semi-standard∗<br />

Symbol<br />

—<br />

P<br />

R<br />

Made to Order<br />

Refer to pages 33 to 44<br />

for details.<br />

Specifi<strong>cat</strong>ions<br />

Note<br />

None (Standard)<br />

—<br />

Combination with drain<br />

discharge method symbol:<br />

With fitting for purge<br />

— is not available.<br />

air discharge<br />

Combination with Type V<br />

is not available. Note)<br />

Flow direction (Right Left)<br />

—<br />

∗ In the case of more than one symbol, indi<strong>cat</strong>e them<br />

alphabetically.<br />

Note) Type V is not applicable because it is equipped<br />

with a relief type regulator.<br />

Symbol<br />

M<br />

V<br />

Mist<br />

separator<br />

<br />

<br />

Compon<strong>en</strong>ts<br />

Micro mist<br />

separator<br />

<br />

<br />

Membrane<br />

air dryer<br />

<br />

<br />

Regulator<br />

—<br />

<br />

Equipm<strong>en</strong>t connection<br />

Symbol Compon<strong>en</strong>ts Cont<strong>en</strong>ts<br />

M<br />

4<br />

Modular<br />

V conection<br />

Thread type<br />

Symbol Type<br />

— Rc<br />

N NPT<br />

F G<br />

Symbol<br />

02<br />

03<br />

04<br />

Drain discharge method∗<br />

Symbol<br />

—<br />

C<br />

D<br />

Port size<br />

Drain discharge<br />

method<br />

Manual<br />

valve<br />

N.C.<br />

auto-drain<br />

N.O.<br />

auto-drain<br />

Note<br />

Combination with semi-standard<br />

symbol: P is not available.<br />

Auto-drains<br />

listed on page 17<br />

are attached.<br />

J Drain guide —<br />

∗ For model selection of an auto-drain, refer to<br />

the Selection Precautions on page 45.<br />

Port<br />

size<br />

1/4<br />

3/8<br />

1/2<br />

30<br />

<br />

<br />

—<br />

50<br />

<br />

<br />

—<br />

Size<br />

60<br />

—<br />

<br />

<br />

75<br />

—<br />

<br />

<br />

100<br />

—<br />

<br />

<br />

15


Membrane Air Dryer<br />

Unit Type<br />

Series <strong>IDG</strong><br />

How to Order<br />

<strong>IDG</strong> 10 H M 4 02<br />

RoHS<br />

Single Unit Type<br />

Symbol<br />

4<br />

2<br />

M<br />

V<br />

M<br />

Symbol<br />

M<br />

V<br />

Size<br />

3<br />

5<br />

10<br />

20<br />

60<br />

75<br />

100<br />

3<br />

5<br />

10<br />

20<br />

60<br />

75<br />

100<br />

Cont<strong>en</strong>ts<br />

<br />

<br />

<br />

<br />

—<br />

—<br />

—<br />

<br />

<br />

<br />

<br />

—<br />

—<br />

—<br />

Modular connection<br />

Nipple connection<br />

<br />

<br />

<br />

<br />

—<br />

—<br />

—<br />

<br />

<br />

<br />

<br />

—<br />

—<br />

—<br />

3<br />

<br />

<br />

—<br />

Size<br />

3<br />

5<br />

10<br />

20<br />

60<br />

75<br />

100<br />

Standard dew point temperature/Outlet air flow rate<br />

Standard dew Flow rate by size, Outlet air flow rate [L/min [ANR]]<br />

Symbol<br />

point [°C] 3 5 10 20 60 75 100<br />

— −20 25 50 100 200 600 750 1000<br />

H −15 25 50 100 200 600 750 1000<br />

Compon<strong>en</strong>ts<br />

Mist<br />

separator<br />

Micro mist<br />

separator<br />

Micro mist<br />

separator with<br />

pre-filter<br />

Compon<strong>en</strong>ts<br />

—<br />

—<br />

—<br />

—<br />

<br />

<br />

<br />

—<br />

—<br />

—<br />

—<br />

<br />

<br />

<br />

Membrane<br />

air dryer<br />

∗ Some parts of the connected cont<strong>en</strong>ts are<br />

exceptions. Check the equipm<strong>en</strong>t composition<br />

(described later) or the external dim<strong>en</strong>sion<br />

drawing for details of the connection method<br />

and the cont<strong>en</strong>ts of the equipm<strong>en</strong>t<strong>en</strong>t.<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Regulator<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

—<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Equipm<strong>en</strong>t connection<br />

Size<br />

5 10 20 60 75 100<br />

— — —<br />

<br />

— — — <br />

Thread type<br />

Symbol Type<br />

— Rc<br />

N NPT<br />

F G<br />

Drain discharge method∗<br />

(Mist separator, Micro mist separator, Micro mist separator with pre-filter)<br />

Drain discharge<br />

Size<br />

Symbol<br />

method 3 5 10 20 60 75 100<br />

Manual<br />

—<br />

<br />

valve<br />

01<br />

02<br />

03<br />

04<br />

C<br />

D<br />

J<br />

Port size<br />

Symbol<br />

Semi-standard∗<br />

Port<br />

size<br />

1/8<br />

1/4<br />

3/8<br />

1/2<br />

N.C.<br />

auto-drain<br />

N.O.<br />

auto-drain<br />

Drain guide<br />

3<br />

<br />

<br />

—<br />

—<br />

Standard<br />

Note 2)<br />

With fitting for purge<br />

air discharge<br />

5<br />

<br />

<br />

—<br />

—<br />

<br />

—<br />

<br />

10<br />

—<br />

<br />

<br />

—<br />

<br />

—<br />

<br />

<br />

<br />

<br />

Size<br />

20 60<br />

— —<br />

—<br />

<br />

— <br />

<br />

<br />

<br />

75<br />

—<br />

—<br />

—<br />

<br />

Made to Order<br />

Refer to pages 33 to 44 for details.<br />

Size<br />

Symbol Specifi<strong>cat</strong>ions Note<br />

3 5<br />

—<br />

P<br />

<br />

<br />

<br />

<br />

R Flow direction (Right Left) —<br />

With dew point<br />

S<br />

Standard equipm<strong>en</strong>t<br />

indi<strong>cat</strong>or Note 3) <br />

—<br />

∗ In the case of more than one symbol, indi<strong>cat</strong>e them alphabetically.<br />

Note 1) Type V is not applicable because it is equipped with a relief type<br />

regulator. (Symbol: P is used wh<strong>en</strong> it is undesirable for the air to<br />

be discharged into the main body of the <strong>IDG</strong>. Therefore, it is not<br />

possible to use it in combination with a separator with manual<br />

valve, which discharges air around it, or Type V with a relief type<br />

regulator.)<br />

Note 2) They are not applicable in case the thread symbol is N or F wh<strong>en</strong><br />

the size is 3, 5, 10, 20. (Because barrel nipples are used for<br />

equipm<strong>en</strong>t connections.)<br />

Note 3) Select the option wh<strong>en</strong> the size is 3 or 5. The option is the standard<br />

equipm<strong>en</strong>t for other sizes.<br />

∗ For model selection of an auto-drain, refer to the Selection Precautions on<br />

page 45.<br />

10<br />

<br />

<br />

20<br />

<br />

<br />

—<br />

<br />

<br />

100<br />

—<br />

—<br />

—<br />

<br />

60<br />

<br />

<br />

—<br />

<br />

<br />

75<br />

<br />

<br />

—<br />

<br />

<br />

100<br />

<br />

<br />

—<br />

Combination with<br />

drain discharge<br />

method symbol: —<br />

is not available.<br />

Combination with<br />

Type V is not<br />

available. Note 1)<br />

Note<br />

Combination with semi-standard<br />

symbol: P is not available.<br />

Auto-drains<br />

listed on page 17<br />

are attached.<br />

—<br />

M<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

V<br />

16


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Auto-drain, Bowl Assembly, Pressure Gauge/Part No.<br />

Description<br />

Float type N.C.<br />

auto-drain N.O.<br />

Pressure gauge (Type V only)<br />

<strong>IDG</strong>3M4 <strong>IDG</strong>3HM4<br />

<strong>IDG</strong>3V4 <strong>IDG</strong>3HV4<br />

—<br />

AD27-C-A<br />

<strong>IDG</strong>5M4<br />

<strong>IDG</strong>5V4<br />

—<br />

<strong>IDG</strong>5HM4<br />

<strong>IDG</strong>5HV4<br />

<strong>IDG</strong>10M4 <strong>IDG</strong>10HM4<br />

<strong>IDG</strong>10V4 <strong>IDG</strong>10HV4<br />

<strong>IDG</strong>20M4<br />

<strong>IDG</strong>20V4<br />

AD37-A<br />

AD38-A<br />

GC3-10AS<br />

<strong>IDG</strong>20HM4<br />

<strong>IDG</strong>20HV4<br />

<strong>IDG</strong>30AM4 <strong>IDG</strong>30HAM4<br />

<strong>IDG</strong>30AV4 <strong>IDG</strong>30HAV4<br />

AD47-A<br />

AD48-A<br />

<strong>IDG</strong>50AM4<br />

<strong>IDG</strong>50AV4<br />

<strong>IDG</strong>50HAM4<br />

<strong>IDG</strong>50HAV4<br />

Description<br />

Bowl assembly (N.O.)<br />

Pressure gauge (Type V only)<br />

<strong>IDG</strong>60M2<br />

<strong>IDG</strong>60V4<br />

<strong>IDG</strong>60HM2<br />

<strong>IDG</strong>60HV4<br />

AMH-CA350C-D<br />

<strong>IDG</strong>75M2<br />

<strong>IDG</strong>75V4<br />

GC3-10AS<br />

<strong>IDG</strong>75HM2<br />

<strong>IDG</strong>75HV4<br />

<strong>IDG</strong>100M2<br />

<strong>IDG</strong>100V4<br />

AMH-CA450C-D<br />

<strong>IDG</strong>100HM2<br />

<strong>IDG</strong>100HV4<br />

Description<br />

Float type N.C.<br />

auto-drain N.O.<br />

Pressure gauge (Type V only)<br />

<strong>IDG</strong>30LAM4<br />

<strong>IDG</strong>30LAV4<br />

<strong>IDG</strong>50LAM4<br />

<strong>IDG</strong>50LAV4<br />

<strong>IDG</strong>60LAM4<br />

<strong>IDG</strong>60LAV4<br />

<strong>IDG</strong>60SAM4<br />

<strong>IDG</strong>60SAV4<br />

AD47-A<br />

AD48-A<br />

GC3-10AS<br />

<strong>IDG</strong>75LAM4<br />

<strong>IDG</strong>75LAV4<br />

<strong>IDG</strong>75SAM4<br />

<strong>IDG</strong>75SAV4<br />

<strong>IDG</strong>100LAM4<br />

<strong>IDG</strong>100LAV4<br />

<strong>IDG</strong>100SAM4<br />

<strong>IDG</strong>100SAV4<br />

Replacem<strong>en</strong>t Parts (Elem<strong>en</strong>t for mist separator, micro mist separator, micro mist separator with pre-filter)<br />

Description AFM20-A AFD20-A AFM30-A AFD30-A AFM40-A AFD40-A AMH350C<br />

Elem<strong>en</strong>t assembly AFM20P-060AS AFD20P-060AS AFM30P-060AS AFD30P-060AS AFM40P-060AS AFD40P-060AS AMH-EL350<br />

AMH450C<br />

AMH-EL450<br />

Type M<br />

Type V<br />

Symbol<br />

(Type M)<br />

(Type V)<br />

Mist<br />

separator<br />

Micro<br />

mist<br />

separator<br />

Membrane<br />

air<br />

dryer<br />

<strong>IDG</strong>60 to 100M2<br />

<strong>IDG</strong>60H to 100HM2<br />

Mist<br />

separator<br />

Micro<br />

mist<br />

separator<br />

Membrane Regulator<br />

air<br />

dryer<br />

<strong>IDG</strong>60 to 100V4<br />

<strong>IDG</strong>60H to 100HV4<br />

Micro mist<br />

separator<br />

with pre-filter<br />

Membrane<br />

air dryer<br />

Micro mist<br />

separator<br />

with pre-filter<br />

Membrane<br />

air<br />

dryer<br />

Regulator<br />

17


Membrane Air Dryer<br />

Unit Type<br />

Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Clogging Indi<strong>cat</strong>ion<br />

Wh<strong>en</strong> the differ<strong>en</strong>tial air is 0.05 MPa or less<br />

(The tip of the indi<strong>cat</strong>or is just visible.)<br />

Wh<strong>en</strong> the differ<strong>en</strong>tial air is 0.1 MPa or more<br />

(The indi<strong>cat</strong>or is completely up to the top.)<br />

Replace the elem<strong>en</strong>t wh<strong>en</strong> the elem<strong>en</strong>t<br />

service indi<strong>cat</strong>or’ s red indi<strong>cat</strong>ion reaches<br />

completely to the top.<br />

The top of the indi<strong>cat</strong>ion window shows<br />

differ<strong>en</strong>tial pressure of approximately 0.1<br />

MPa. Replace the elem<strong>en</strong>t after two<br />

years of use, ev<strong>en</strong> if the elem<strong>en</strong>t service<br />

indi<strong>cat</strong>or’s red indi<strong>cat</strong>ion does not reach<br />

the top.<br />

Single Unit Type<br />

The elem<strong>en</strong>t service indi<strong>cat</strong>or is shipped mounted to the micro mist separator with pre-filter, and cannot be retrofitted or used individually.<br />

M<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

V<br />

18


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Standard Specifi<strong>cat</strong>ions/Unit [Type M, Type V] (Standard dew point: −20°C, −15°C)<br />

Compon<strong>en</strong>ts<br />

Model<br />

Mist separator<br />

Micro mist separator<br />

Micro mist separator with pre-filter<br />

Regulator (Type V only) Note 1)<br />

Spacer<br />

Fluid<br />

Inlet air pressure [MPa]<br />

Inlet air temperature [°C]<br />

Ambi<strong>en</strong>t temperature [°C]<br />

Outlet air atmospheric<br />

pressure dew point [°C]<br />

Inlet air flow rate<br />

[L/min [ANR]] Note 5)<br />

Outlet air flow rate<br />

[L/min [ANR]]<br />

Purge air flow rate<br />

[L/min [ANR]] Note 6)<br />

Inlet air pressure [MPa]<br />

Inlet air temperature [°C]<br />

Inlet air saturation temperature [°C]<br />

Ambi<strong>en</strong>t temperature [°C]<br />

Dew point indi<strong>cat</strong>or purge air flow rate<br />

Regulator construction (Type V only)<br />

Port size<br />

Range of operating<br />

conditions<br />

Standard<br />

performance<br />

Standard performance<br />

conditions<br />

Weight [kg]<br />

Type M<br />

Type V<br />

<strong>IDG</strong>3M4 <strong>IDG</strong>5M4<br />

<strong>IDG</strong>3V4 <strong>IDG</strong>5V4<br />

AFM20-A<br />

AFD20-A<br />

AR20-B Note 2)<br />

Y200T-A<br />

Y200-A (Type V only)<br />

31<br />

25<br />

6<br />

1/8, 1/4<br />

0.6<br />

0.9<br />

0.3 to 0.85<br />

−5 to 55 Note 3)<br />

−5 to 55 Note 3)<br />

62<br />

50<br />

12<br />

Standard dew point: −20°C<br />

<strong>IDG</strong>10M4 <strong>IDG</strong>20M4 <strong>IDG</strong>30AM4 <strong>IDG</strong>50AM4<br />

<strong>IDG</strong>10V4 <strong>IDG</strong>20V4 <strong>IDG</strong>30AV4 <strong>IDG</strong>50AV4<br />

AFM30-A<br />

AFM40-A<br />

AFD30-A<br />

AFD40-A<br />

—<br />

AR25-B Note 2)<br />

Y300T-A<br />

Y300-A (Type V only)<br />

125<br />

100<br />

25<br />

1.0<br />

1.3<br />

250<br />

200<br />

50<br />

Y400T-A<br />

Y400-A (Type V only)<br />

Compressed air<br />

−20<br />

360<br />

300<br />

60<br />

586<br />

500<br />

86<br />

0.7<br />

25<br />

25<br />

25<br />

1 L/min [ANR] (Inlet air pressure at 0.7 MPa)<br />

Relief type<br />

<strong>IDG</strong>60M2<br />

<strong>IDG</strong>60V4<br />

AMH350C<br />

AR40-B Note 2)<br />

0.3 to 1.0<br />

720<br />

600<br />

120<br />

<strong>IDG</strong>75M2 <strong>IDG</strong>100M2<br />

<strong>IDG</strong>75V4 <strong>IDG</strong>100V4<br />

—<br />

—<br />

AMH450C<br />

Y400-A (Type V only)<br />

−5 to 50 Note 3)<br />

5 to 50<br />

−5 to 50 Note 3) 5 to 50<br />

888<br />

750<br />

138<br />

1/4, 3/8 3/8, 1/2 1/2<br />

1.3<br />

1.5<br />

1.8<br />

2.4<br />

1.9<br />

2.5<br />

2.7<br />

3.1<br />

3.2<br />

3.7<br />

1185<br />

1000<br />

185<br />

3.3<br />

3.8<br />

Compon<strong>en</strong>ts<br />

Model<br />

Mist separator<br />

Micro mist separator<br />

Micro mist separator with pre-filter<br />

Regulator (Type V only) Note 1)<br />

Spacer<br />

Fluid<br />

Inlet air pressure [MPa]<br />

Inlet air temperature [°C]<br />

Ambi<strong>en</strong>t temperature [°C]<br />

Outlet air atmospheric<br />

pressure dew point [°C]<br />

Inlet air flow rate<br />

[L/min [ANR]] Note 5)<br />

Outlet air flow rate<br />

[L/min [ANR]]<br />

Purge air flow rate<br />

[L/min [ANR]] Note 6)<br />

Inlet air pressure [MPa]<br />

Inlet air temperature [°C]<br />

Inlet air saturation temperature [°C]<br />

Ambi<strong>en</strong>t temperature [°C]<br />

Dew point indi<strong>cat</strong>or purge air flow rate<br />

Regulator construction (Type V only)<br />

Port size<br />

Range of operating<br />

conditions<br />

Standard<br />

performance<br />

Standard performance<br />

conditions<br />

19<br />

Weight [kg]<br />

Type M<br />

Type V<br />

<strong>IDG</strong>3HM4<br />

<strong>IDG</strong>3HV4<br />

28<br />

25<br />

3<br />

AFM20-A<br />

AFD20-A<br />

1/8, 1/4<br />

0.6<br />

0.9<br />

<strong>IDG</strong>5HM4<br />

<strong>IDG</strong>5HV4<br />

AR20-B Note 2)<br />

Y200T-A<br />

Y200-A (Type V only)<br />

0.3 to 0.85<br />

−5 to 55 Note 3)<br />

−5 to 55 Note 3)<br />

56<br />

50<br />

6<br />

<strong>IDG</strong>10HM4<br />

<strong>IDG</strong>10HV4<br />

111<br />

100<br />

11<br />

1.0<br />

1.3<br />

AFM30-A<br />

AFD30-A<br />

—<br />

Standard dew point: −15°C<br />

<strong>IDG</strong>30HAM4 <strong>IDG</strong>50HAM4<br />

<strong>IDG</strong>30HAV4 <strong>IDG</strong>50HAV4<br />

AFM40-A<br />

AFD40-A<br />

<strong>IDG</strong>20HM4<br />

<strong>IDG</strong>20HV4<br />

AR25-B Note 2)<br />

Y300T-A<br />

Y300-A (Type V only)<br />

222<br />

200<br />

22<br />

Y400T-A<br />

Y400-A (Type V only)<br />

Compressed air<br />

−5 to 50 Note 3)<br />

−5 to 50 Note 3)<br />

−15<br />

329<br />

300<br />

29<br />

550<br />

500<br />

50<br />

0.7<br />

25<br />

25<br />

25<br />

1 L/min [ANR] (Inlet air pressure at 0.7 MPa)<br />

Relief type<br />

<strong>IDG</strong>60HM2<br />

<strong>IDG</strong>60HV4<br />

AMH350C<br />

AR40-B Note 2)<br />

0.3 to 1.0<br />

665<br />

600<br />

65<br />

<strong>IDG</strong>75HM2<br />

<strong>IDG</strong>75HV4<br />

—<br />

—<br />

AMH450C<br />

Y400-A (Type V only)<br />

5 to 50<br />

5 to 50<br />

818<br />

750<br />

1/4, 3/8 3/8, 1/2 1/2<br />

1.3 1.8 1.9 2.7 3.2<br />

1.5 2.4 2.5 3.1 3.7<br />

68<br />

<strong>IDG</strong>100HM2<br />

<strong>IDG</strong>100HV4<br />

1100<br />

1000<br />

100<br />

3.3<br />

3.8


Membrane Air Dryer<br />

Unit Type<br />

Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Standard Specifi<strong>cat</strong>ions/Unit [Type M, Type V] (Standard dew point: −40°C, −60°C)<br />

Standard Range of operating<br />

performance conditions<br />

Compon<strong>en</strong>ts<br />

Model<br />

Mist separator<br />

Micro mist separator<br />

Regulator (Type V only) Note 1)<br />

Spacer<br />

Fluid<br />

Inlet air pressure [MPa]<br />

Inlet air temperature [°C]<br />

Ambi<strong>en</strong>t temperature [°C]<br />

Outlet air atmospheric<br />

pressure dew point [°C]<br />

Inlet air flow rate<br />

[L/min [ANR]] Note 5)<br />

Outlet air flow rate<br />

[L/min [ANR]]<br />

Purge air flow rate<br />

[L/min [ANR]] Note 6)<br />

Inlet air pressure [MPa]<br />

Inlet air temperature [°C]<br />

Inlet air saturation temperature [°C]<br />

Ambi<strong>en</strong>t temperature [°C]<br />

Dew point indi<strong>cat</strong>or purge air flow rate<br />

Regulator construction (Type V only)<br />

Port size<br />

Standard performance<br />

conditions<br />

Weight [kg]<br />

Type M<br />

Type V<br />

<strong>IDG</strong>30LAM4<br />

<strong>IDG</strong>30LAV4<br />

93<br />

75<br />

18<br />

1.8<br />

2.4<br />

<strong>IDG</strong>50LAM4<br />

<strong>IDG</strong>50LAV4<br />

135<br />

110<br />

25<br />

Standard dew point: −40°C<br />

<strong>IDG</strong>60LAM4<br />

<strong>IDG</strong>60LAV4<br />

AFM40-A<br />

AFD40-A<br />

AR40-B Note 2)<br />

Y400T-A<br />

Y400-A (Type V only)<br />

Compressed air<br />

0.3 to 1.0<br />

−5 to 50 Note 3)<br />

−5 to 50 Note 3)<br />

−40 Note 4)<br />

224<br />

170<br />

54<br />

<strong>IDG</strong>75LAM4<br />

<strong>IDG</strong>75LAV4<br />

308<br />

240<br />

0.7<br />

25<br />

25<br />

25<br />

1 L/min [ANR] (Inlet air pressure at 0.7 MPa)<br />

Relief type<br />

1/4, 3/8 3/8, 1/2<br />

1.9<br />

2.6<br />

2.8<br />

2.5<br />

3.1<br />

3.3<br />

68<br />

<strong>IDG</strong>100LAM4<br />

<strong>IDG</strong>100LAV4<br />

Note 1) For flow-rate characteristics and pressure characteristics of regulator, refer to the Best Pneumatics No. 5.<br />

Note 2) It will come with Option E (With square-shaped, embedded type of a pressure regulator). Refer to our website www.smc.eu for details of regulators<br />

such as set pressure range etc.<br />

Note 3) No freezing<br />

Note 4) Refer to the Piping Precautions (Piping material for low dew point air) on page 46.<br />

Note 5) “ANR” indi<strong>cat</strong>es the flow rate converted to the value at 20°C, under the atmospheric pressure and the state of relative humidity 65%.<br />

Note 6) Includes 1 L/min [ANR] of purge air flow (Inlet air pressure at 0.7 MPa) for the dew point indi<strong>cat</strong>or.<br />

Note 7) Wh<strong>en</strong> highly purified air is required, refer to the Design 3. on page 45.<br />

400<br />

300<br />

100<br />

2.9<br />

3.4<br />

<strong>IDG</strong>60SAM4<br />

<strong>IDG</strong>60SAV4<br />

75<br />

50<br />

25<br />

Standard dew point: −60°C<br />

<strong>IDG</strong>75SAM4<br />

<strong>IDG</strong>75SAV4<br />

AFM40-A<br />

AFD40-A<br />

AR40-B Note 2)<br />

Y400T-A<br />

Y400-A (Type V only)<br />

Compressed air<br />

0.3 to 1.0<br />

−5 to 50 Note 3)<br />

−5 to 50 Note 3)<br />

−60 Note 4)<br />

140<br />

100<br />

40<br />

<strong>IDG</strong>100SAM4<br />

<strong>IDG</strong>100SAV4<br />

230<br />

150<br />

80<br />

0.7<br />

25<br />

25<br />

25<br />

1 L/min [ANR] (Inlet air pressure at 0.7 MPa)<br />

Relief type<br />

2.6<br />

3.1<br />

3/8, 1/2<br />

2.8<br />

3.3<br />

2.9<br />

3.4<br />

M<br />

V<br />

Single Unit Type<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

20


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Unit Type/Flow-rate Characteristics<br />

Conditions: Inlet air temperature 25°C, P1: Inlet air pressure<br />

Standard dew point…−20°C [Symbol: —], −15°C [Symbol: H]<br />

<strong>IDG</strong>3M4, 3V4<br />

<strong>IDG</strong>3HM4, 3HV4<br />

Pressure drop [MPa]<br />

0<br />

0 10 20 30 40<br />

Inlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>10M4, 10V4<br />

<strong>IDG</strong>10HM4, 10HV4<br />

Pressure drop [MPa]<br />

0.12 P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

0.10 P1 = 0.7 MPa<br />

P1<br />

0.08<br />

= 0.3 MPa<br />

P1 = 0.5 MPa<br />

0.06 P1 = 0.7 MPa<br />

0.04<br />

0.02<br />

0.12<br />

0.10<br />

0.08<br />

0.06<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

0.04<br />

P1 = 0.3 MPa<br />

0.02<br />

P1 = 0.5 MPa<br />

0<br />

P1 = 0.7 MPa<br />

0 40 80 120 160<br />

Inlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>30AM4, <strong>IDG</strong>30HAV4<br />

Pressure drop [MPa]<br />

0.08<br />

0.06<br />

0.04<br />

Elem<strong>en</strong>t saturated state (AFM, AFD)<br />

Elem<strong>en</strong>t saturated state (AFM, AFD)<br />

Elem<strong>en</strong>t saturated state (AFM, AFD)<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

Elem<strong>en</strong>t initial state (AFM, AFD)<br />

Elem<strong>en</strong>t initial state (AFM, AFD)<br />

Elem<strong>en</strong>t initial state (AFM, AFD)<br />

0.02<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

0<br />

0 100 200 300 400 500<br />

Inlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>5M4, 5V4<br />

<strong>IDG</strong>5HM4, 5HV4<br />

Pressure drop [MPa]<br />

<strong>IDG</strong>20M4, 20V4<br />

<strong>IDG</strong>20HM4, 20HV4<br />

Pressure drop [MPa]<br />

0.12<br />

0.10<br />

0.08<br />

0.06<br />

0.04<br />

0.02<br />

0<br />

0 20 40 60 80<br />

Inlet air flow rate [L/min [ANR]]<br />

0.12<br />

0.10<br />

0.08<br />

0.06<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

0.04<br />

P1 = 0.3 MPa<br />

0.02<br />

P1 = 0.5 MPa<br />

0<br />

P1 = 0.7 MPa<br />

0 100<br />

200<br />

300<br />

Inlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>50AM4, <strong>IDG</strong>50HAV4<br />

Pressure drop [MPa]<br />

Elem<strong>en</strong>t saturated state (AFM, AFD)<br />

Elem<strong>en</strong>t saturated state (AFM, AFD)<br />

Elem<strong>en</strong>t initial state (AFM, AFD)<br />

Elem<strong>en</strong>t initial state (AFM, AFD)<br />

Elem<strong>en</strong>t saturated state (AFM, AFD) Elem<strong>en</strong>t initial state (AFM, AFD)<br />

0.12 P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

0.10 P1 = 0.7 MPa<br />

0.08<br />

0.06<br />

0.04<br />

P1 = 0.3 MPa<br />

0.02<br />

P1 = 0.5 MPa<br />

0<br />

P1 = 0.7 MPa<br />

0 200 400 600 800<br />

Inlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>60M2, 60HM2<br />

<strong>IDG</strong>60V4, 60HV4<br />

Pressure drop [MPa]<br />

<strong>IDG</strong>75M2, 75HM2<br />

<strong>IDG</strong>75V4, 75HV4<br />

Elem<strong>en</strong>t saturated state (AMH) Elem<strong>en</strong>t initial state (AMH) Elem<strong>en</strong>t saturated state (AMH) Elem<strong>en</strong>t initial state (AMH)<br />

0.12<br />

P1 = 0.3 MPa<br />

0.12 P1 = 0.3 MPa<br />

0.10 P1 = 0.5 MPa<br />

P1 = 0.5 MPa<br />

0.10<br />

P1 = 0.7 MPa<br />

P1 = 0.7 MPa<br />

0.08 P1 = 0.3 MPa<br />

0.08<br />

0.06<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

0.06<br />

0.04<br />

0.04<br />

P1 = 0.3 MPa<br />

0.02<br />

0.02<br />

P1 = 0.5 MPa<br />

0<br />

0<br />

P1 = 0.7 MPa<br />

0 200 400 600 800<br />

0 300 600 900 1200<br />

Inlet air flow rate [L/min [ANR]]<br />

Inlet air flow rate [L/min [ANR]]<br />

Pressure drop [MPa]<br />

21


Membrane Air Dryer<br />

Unit Type<br />

Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Unit Type/Flow-rate Characteristics<br />

Conditions: Inlet air temperature 25°C, P1: Inlet air pressure<br />

<strong>IDG</strong>100M2, 100HM2<br />

<strong>IDG</strong>100V4, 100HV4<br />

Pressure drop [MPa]<br />

0.12 P1 = 0.3 MPa<br />

0.10<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

0.08<br />

0.06<br />

Elem<strong>en</strong>t saturated state (AMH)<br />

0.04<br />

P1 = 0.3 MPa<br />

0.02<br />

P1 = 0.5 MPa<br />

0<br />

P1 = 0.7 MPa<br />

0 400 800 1200 1600<br />

Inlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>30LAM4, <strong>IDG</strong>30LAV4<br />

Pressure drop [MPa]<br />

<strong>IDG</strong>60LAM4, 60SAM4<br />

<strong>IDG</strong>60LAV4, 60SAV4<br />

Pressure drop [MPa]<br />

<strong>IDG</strong>100LAM4, 100SAM4<br />

<strong>IDG</strong>100LAV4, 100SAV4<br />

Pressure drop [MPa]<br />

0.08<br />

0.06<br />

0.04<br />

0.08<br />

0.06<br />

0.04<br />

0.02<br />

0.12<br />

0.10<br />

0.08<br />

0.06<br />

0.04<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

Elem<strong>en</strong>t initial state (AMH)<br />

Standard dew point…−40°C [Symbol: L], −60°C [Symbol: S]<br />

Elem<strong>en</strong>t saturated state (AFM, AFD)<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

0.02<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

0<br />

0 100 200 300 400 500<br />

Inlet air flow rate [L/min [ANR]]<br />

<strong>IDG</strong>50LAM4, <strong>IDG</strong>50LAV4<br />

<strong>IDG</strong>75LAM4, 75SAM4<br />

<strong>IDG</strong>75LAV4, 75SAV4<br />

0 0<br />

0 80<br />

160<br />

240<br />

0 100<br />

200<br />

300<br />

Inlet air flow rate [L/min [ANR]]<br />

Inlet air flow rate [L/min [ANR]]<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

Elem<strong>en</strong>t initial state (AFM, AFD)<br />

0.02<br />

0<br />

0 100 200 300 400<br />

Inlet air flow rate [L/min [ANR]]<br />

Pressure drop [MPa]<br />

Pressure drop [MPa]<br />

Elem<strong>en</strong>t saturated state (AFM, AFD) Elem<strong>en</strong>t initial state (AFM, AFD)<br />

0.12 P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

0.10 P1 = 0.7 MPa<br />

0.08<br />

0.06<br />

0.04<br />

P1 = 0.3 MPa<br />

0.02<br />

P1 = 0.5 MPa<br />

0<br />

P1 = 0.7 MPa<br />

0 200 400 600 800<br />

Inlet air flow rate [L/min [ANR]]<br />

Elem<strong>en</strong>t saturated state (AFM, AFD) Elem<strong>en</strong>t initial state (AFM, AFD) Elem<strong>en</strong>t saturated state (AFM, AFD) Elem<strong>en</strong>t initial state (AFM, AFD)<br />

Elem<strong>en</strong>t saturated state (AFM, AFD)<br />

Elem<strong>en</strong>t initial state (AFM, AFD)<br />

0.12<br />

0.10<br />

0.08<br />

0.06<br />

0.04<br />

0.02<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

P1 = 0.3 MPa<br />

P1 = 0.5 MPa<br />

P1 = 0.7 MPa<br />

M<br />

V<br />

Single Unit Type<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

22


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Dim<strong>en</strong>sions/Type M<br />

<strong>IDG</strong>3M4, 5M4<br />

<strong>IDG</strong>3HM4, 5HM4<br />

(54)<br />

30<br />

41.6<br />

12<br />

(159)<br />

43.2<br />

Purge air for<br />

dew point indi<strong>cat</strong>or<br />

5.5<br />

Dew point indi<strong>cat</strong>or<br />

(Semi-standard: S)<br />

24<br />

24<br />

29<br />

9.8<br />

11<br />

9<br />

3.5<br />

67<br />

136<br />

IN<br />

Port size<br />

1/8, 1/4<br />

OUT<br />

(140)<br />

Drain Discharge<br />

Purge air for dehumidifi<strong>cat</strong>ion<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

Manual valve<br />

M5 x 0.8<br />

Float type auto-drain<br />

N.C. type<br />

Hexagon width<br />

across flats 14<br />

1/8 Female thread<br />

Drain guide<br />

With fitting for purge air discharge (Semi-standard: P)<br />

(54) Purge air discharge tubing port<br />

30 for dew point indi<strong>cat</strong>or<br />

Applicable tubing O.D.: ø8<br />

41.6<br />

12<br />

43.2<br />

For port size 1/8: (204)<br />

For port size 1/4: (202)<br />

Dew point indi<strong>cat</strong>or<br />

(Semi-standard: S)<br />

24<br />

24<br />

29<br />

9.8<br />

5.5<br />

9<br />

3.5<br />

67<br />

IN<br />

Port size<br />

Rc1/8, 1/4<br />

(NPT, G threads are<br />

not available.)<br />

OUT<br />

178<br />

Drain Discharge<br />

Purge air discharge tubing<br />

port for dehumidifi<strong>cat</strong>ion<br />

Applicable tubing O.D.: ø8<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

23<br />

M5 x 0.8<br />

Float type auto-drain<br />

N.C. type<br />

Hexagon width<br />

across flats 14<br />

Rc1/8<br />

Drain guide


Membrane Air Dryer<br />

Unit Type<br />

Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Dim<strong>en</strong>sions/Type M<br />

<strong>IDG</strong>10M4, 20M4<br />

<strong>IDG</strong>10HM4, 20HM4<br />

Purge air<br />

for dehumidifi<strong>cat</strong>ion<br />

Drain Discharge<br />

ø4<br />

Manual valve<br />

(With drain discharge valve)<br />

(72)<br />

41<br />

35<br />

35<br />

4<br />

41<br />

82<br />

Purge air<br />

for dehumidifi<strong>cat</strong>ion<br />

N.C.: Grey<br />

N.O.: Black<br />

Applicable tubing O.D.<br />

Rc thread or G thread: ø10<br />

NPT thread: ø3/8"<br />

14<br />

IN<br />

Port size<br />

1/4, 3/8<br />

55.1<br />

14<br />

7<br />

Hexagon width<br />

across flats 17<br />

1/4<br />

Female thread<br />

With fitting for purge air discharge (Semi-standard: P)<br />

(72)<br />

41<br />

35 35<br />

4<br />

Float type auto-drain<br />

N.C. type N.O. type<br />

41<br />

82<br />

(B)<br />

(C)<br />

14<br />

IN<br />

Port size<br />

Rc1/4, 3/8<br />

(NPT, G threads are<br />

not available.)<br />

Drain guide<br />

(Without drain discharge valve)<br />

55.1<br />

7<br />

14<br />

(A)<br />

57.2<br />

57.2<br />

Purge air for<br />

dew point indi<strong>cat</strong>or<br />

(A)<br />

Dew point<br />

indi<strong>cat</strong>or<br />

Dew point indi<strong>cat</strong>or<br />

OUT<br />

(B)<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

Model<br />

<strong>IDG</strong>10M4, 10HM4<br />

<strong>IDG</strong>20M4, 20HM4<br />

Purge air discharge tubing port<br />

for dew point indi<strong>cat</strong>or<br />

Applicable tubing O.D.: ø8<br />

OUT<br />

A<br />

197<br />

227<br />

B<br />

192<br />

217<br />

M<br />

V<br />

Single Unit Type<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

Drain Discharge<br />

N.C.: Grey<br />

N.O.: Black<br />

Applicable<br />

tubing O.D.: ø10<br />

Float type auto-drain<br />

N.C. type N.O. type<br />

Hexagon width<br />

across flats 17<br />

Rc1/4<br />

Drain guide<br />

(Without drain discharge valve)<br />

Purge air discharge tubing port<br />

for dehumidifi<strong>cat</strong>ion<br />

Applicable tubing O.D.: øD<br />

Model<br />

<strong>IDG</strong>10M4, 10HM4<br />

<strong>IDG</strong>20M4, 20HM4<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

Port size<br />

1/4<br />

3/8<br />

1/4<br />

3/8<br />

A<br />

242<br />

243<br />

272<br />

273<br />

B<br />

225<br />

250<br />

C<br />

231<br />

—<br />

24


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Dim<strong>en</strong>sions/Type M<br />

<strong>IDG</strong>30AM4<br />

<strong>IDG</strong>50AM4<br />

<strong>IDG</strong>60AM4<br />

<strong>IDG</strong>75AM4<br />

<strong>IDG</strong>100AM4<br />

(C)<br />

50<br />

40 40<br />

48<br />

96<br />

5<br />

18<br />

IN<br />

Port size<br />

L<br />

(A)<br />

72.6 75.2<br />

Purge air for<br />

18 dew point indi<strong>cat</strong>or Dew point indi<strong>cat</strong>or<br />

9<br />

OUT<br />

N.C.: Grey<br />

N.O.: Black<br />

ø4<br />

Applicable tubing O.D.<br />

Rc thread or G thread: ø10<br />

NPT thread: ø3/8"<br />

Hexagon width<br />

across flats 17<br />

Purge air discharge tubing port<br />

for dew point indi<strong>cat</strong>or<br />

Applicable tubing O.D.<br />

Rc thread and G thread: ø8<br />

NPT thread: ø5/16"<br />

(C)<br />

50<br />

(A)<br />

72.6 75.2<br />

18<br />

Dew point indi<strong>cat</strong>or<br />

(B)<br />

(B)<br />

40<br />

48<br />

9<br />

(B)<br />

Purge air<br />

for dehumidifi<strong>cat</strong>ion<br />

Drain Discharge<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

Manual valve<br />

(With drain discharge valve)<br />

Float type auto-drain<br />

N.C. type N.O. type<br />

1/4<br />

Female thread<br />

Drain guide<br />

(Without drain discharge valve)<br />

With fitting for purge air discharge<br />

(Semi-standard: P)<br />

<strong>IDG</strong>60LAM4, 75LAM4, 100LAM4<br />

<strong>IDG</strong>60SAM4, 75SAM4, 100SAM4<br />

40<br />

5<br />

96<br />

18<br />

IN<br />

Port size<br />

L<br />

OUT<br />

Purge air discharge tubing port<br />

for dehumidifi<strong>cat</strong>ion<br />

Applicable tubing I.D.<br />

Rc thread and G thread: ø19<br />

NPT thread: ø3/4<br />

Purge air discharge tubing port<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

for dehumidifi<strong>cat</strong>ion<br />

Applicable tubing O.D.<br />

Rc thread and G thread: ø12<br />

NPT thread: ø1/2"<br />

Drain Discharge<br />

Purge air<br />

for dehumidifi<strong>cat</strong>ion<br />

Model<br />

<strong>IDG</strong>30AM4<br />

<strong>IDG</strong>50AM4<br />

<strong>IDG</strong>60LAM4, 60SAM4<br />

<strong>IDG</strong>75LAM4, 75SAM4<br />

<strong>IDG</strong>100LAM4, 100SAM4<br />

25<br />

Port size<br />

L<br />

1/4, 3/8<br />

3/8, 1/2<br />

A<br />

220<br />

232<br />

B<br />

Standard Semi-standard: P<br />

299 362<br />

338 401<br />

356 427<br />

426 496<br />

491 561<br />

C<br />

88<br />

91<br />

N.C.: Grey<br />

N.O.: Black<br />

Applicable tubing O.D.<br />

Rc thread or G thread: ø10<br />

NPT thread: ø3/8"<br />

Float type auto-drain<br />

N.C. type N.O. type<br />

Hexagon width<br />

across flats 17<br />

1/4<br />

Female thread<br />

Drain guide<br />

(Without drain discharge valve)


OUT<br />

Membrane Air Dryer<br />

Unit Type<br />

Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Dim<strong>en</strong>sions/Type M<br />

<strong>IDG</strong>60M2<br />

<strong>IDG</strong>75M2<br />

<strong>IDG</strong>100M2<br />

Port size<br />

M<br />

N<br />

P<br />

Q<br />

Q<br />

øR<br />

G 37<br />

C<br />

K<br />

D<br />

L<br />

(A)<br />

(B)<br />

Purge air for<br />

dew point indi<strong>cat</strong>or<br />

18 22<br />

Single Unit Type<br />

IN<br />

OUT<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

With fitting for purge air discharge<br />

(Semi-standard: P)<br />

IN<br />

Port size<br />

3/8, 1/2<br />

Purge air<br />

for dehumidifi<strong>cat</strong>ion<br />

Dew point indi<strong>cat</strong>or<br />

Purge air discharge tubing port<br />

for dehumidifi<strong>cat</strong>ion<br />

Applicable tubing I.D.<br />

Rc thread and G thread: ø19<br />

NPT thread: ø3/4"<br />

(E)<br />

H<br />

(F)<br />

M5 female thread<br />

(428)<br />

Drain<br />

Purge air discharge tubing port<br />

for dew point indi<strong>cat</strong>or<br />

Applicable tubing O.D.<br />

Rc thread and G thread: ø8<br />

NPT thread: ø5/16"<br />

OUT<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

Drain Discharge<br />

N.O.: Black<br />

Hexagon width<br />

across flats 24<br />

S ∗<br />

(352)<br />

Applicable tubing O.D.: ø10<br />

(NPT thread: ø3/8")<br />

With float type auto-drain<br />

T ∗<br />

Thread size: 1/4<br />

(Without valve mechanism)<br />

With drain guide<br />

∗ Total l<strong>en</strong>gth of the separator<br />

M<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

V<br />

Model<br />

<strong>IDG</strong>60M2<br />

<strong>IDG</strong>75M2<br />

<strong>IDG</strong>100M2<br />

Port size<br />

3/8, 1/2<br />

1/2<br />

A<br />

189<br />

B<br />

186<br />

C D<br />

7.5 80<br />

E<br />

367<br />

F<br />

244<br />

G H K<br />

18 127 7<br />

L M<br />

14 95<br />

N P<br />

50 28<br />

206 204 10.5 90 369 262 20 146 9 18 108 55 31 9 15<br />

Q<br />

7<br />

R<br />

12<br />

With float type auto-drain With drain guide<br />

S<br />

T<br />

255<br />

241<br />

276<br />

262<br />

26


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Dim<strong>en</strong>sions/Type V<br />

<strong>IDG</strong>3V4, 5V4<br />

<strong>IDG</strong>3HV4, 5HV4<br />

(203)<br />

41.6 119.4<br />

60<br />

30<br />

9.8<br />

12<br />

5.5<br />

Purge air for<br />

dew point indi<strong>cat</strong>or<br />

Dew point indi<strong>cat</strong>or<br />

(Semi-standard: S)<br />

24<br />

29<br />

Drain Discharge<br />

24<br />

9<br />

3.5<br />

67<br />

IN<br />

Port size<br />

1/8, 1/4<br />

Purge air for dehumidifi<strong>cat</strong>ion<br />

OUT<br />

136<br />

(140)<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

Manual valve<br />

M5 x 0.8<br />

Float type auto-drain<br />

N.C. type<br />

Hexagon width<br />

across flats 14<br />

1/8 Female thread<br />

Drain guide<br />

<strong>IDG</strong>10V4, 20V4<br />

<strong>IDG</strong>10HV4, 20HV4<br />

(72)<br />

41<br />

(A)<br />

55.1 C<br />

14<br />

Purge air for<br />

dew point indi<strong>cat</strong>or<br />

Dew point indi<strong>cat</strong>or<br />

35<br />

14<br />

35<br />

82<br />

41<br />

7<br />

IN<br />

Port size<br />

1/4, 3/8<br />

OUT<br />

4<br />

B<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

Drain Discharge<br />

ø4<br />

N.C.: Grey<br />

N.O.: Black<br />

Applicable tubing O.D.<br />

Rc thread or G thread: ø10<br />

NPT thread: ø3/8"<br />

Hexagon width<br />

across flats 17<br />

1/4 Female<br />

thread<br />

Model<br />

<strong>IDG</strong>10V4, 10HV4<br />

<strong>IDG</strong>20V4, 20HV4<br />

A<br />

255<br />

285<br />

B<br />

192<br />

217<br />

C<br />

144.4<br />

174.4<br />

Manual valve<br />

(With drain discharge valve)<br />

Float type auto-drain<br />

N.C. type N.O. type<br />

Drain guide<br />

(Without drain discharge valve)<br />

27


Membrane Air Dryer<br />

Unit Type<br />

Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Dim<strong>en</strong>sions/Type V<br />

<strong>IDG</strong>30AV4<br />

<strong>IDG</strong>50AV4<br />

<strong>IDG</strong>60AV4<br />

<strong>IDG</strong>75AV4<br />

<strong>IDG</strong>100AV4<br />

(D)<br />

50<br />

(A)<br />

72.6 C<br />

18<br />

Purge air for<br />

dew point indi<strong>cat</strong>or<br />

Single Unit Type<br />

Model<br />

<strong>IDG</strong>30AV4<br />

<strong>IDG</strong>50AV4<br />

<strong>IDG</strong>60LAV4, 60SAV4<br />

<strong>IDG</strong>75LAV4, 75SAV4<br />

<strong>IDG</strong>100LAV4, 100SAV4<br />

40<br />

40<br />

5<br />

48<br />

96<br />

Purge air<br />

for dehumidifi<strong>cat</strong>ion<br />

18<br />

IN<br />

Port size L<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

Port size<br />

L<br />

1/4, 3/8<br />

3/8, 1/2<br />

A<br />

296<br />

308<br />

B<br />

299<br />

338<br />

356<br />

426<br />

491<br />

C<br />

150.4<br />

162.4<br />

D<br />

88<br />

91<br />

9<br />

Drain Discharge<br />

ø4<br />

Manual valve<br />

(With drain discharge valve)<br />

N.C.: Grey<br />

N.O.: Black<br />

Applicable tubing O.D.<br />

Rc thread or G thread: ø10<br />

NPT thread: ø3/8"<br />

Float type auto-drain<br />

N.C. type N.O. type<br />

OUT<br />

(B)<br />

Hexagon width<br />

across flats 17<br />

1/4<br />

Female thread<br />

Drain guide<br />

(Without drain discharge valve)<br />

M<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

V<br />

28


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Dim<strong>en</strong>sions/Type V<br />

<strong>IDG</strong>60V4, 75V4, 100V4<br />

<strong>IDG</strong>60HV4, 75HV4, 100HV4<br />

N<br />

(A)<br />

J<br />

K<br />

N<br />

øP<br />

D<br />

E<br />

H<br />

(C)<br />

Purge air for<br />

dew point indi<strong>cat</strong>or<br />

2.3<br />

37<br />

G<br />

Dew point<br />

indi<strong>cat</strong>or<br />

54 8<br />

54<br />

IN<br />

Port size<br />

Rc3/8, 1/2<br />

(NPT, G threads are<br />

not available.)<br />

OUT<br />

(B)<br />

F<br />

L<br />

2.3<br />

8.5<br />

10.5<br />

Purge air<br />

for dehumidifi<strong>cat</strong>ion<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

Drain Discharge<br />

M5<br />

female thread<br />

Manual valve<br />

N.O.: Black<br />

Applicable tubing O.D.: ø10<br />

Float type auto-drain<br />

N.O. type<br />

Hexagon width<br />

across flats 24<br />

1/4 Female thread<br />

Drain guide<br />

(Without drain discharge valve)<br />

Model<br />

Port size<br />

A<br />

B<br />

C<br />

D<br />

E<br />

F<br />

G<br />

H<br />

J<br />

K<br />

L<br />

<strong>IDG</strong>60V4, 60HV4<br />

<strong>IDG</strong>75V4, 75HV4<br />

<strong>IDG</strong>100V4, 100HV4<br />

3/8<br />

1/2<br />

1/2<br />

264<br />

266<br />

281<br />

367<br />

369<br />

261<br />

263<br />

279<br />

7.5<br />

10.5<br />

80<br />

90<br />

18<br />

20<br />

7<br />

9<br />

14<br />

18<br />

95<br />

108<br />

50<br />

55<br />

28<br />

31<br />

29


Single Unit Type<br />

M<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

V<br />

30


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

<strong>IDG</strong>A<br />

Series<br />

Model Selection<br />

Step 1 Check the operating conditions.<br />

Outlet air flow rate [L/min [ANR]]<br />

Outlet air atmospheric pressure dew point [°C]<br />

(Wh<strong>en</strong> it is necessary to convert from the pressurized dew point,<br />

refer to the conversion chart for dew point temperature below.)<br />

Inlet air pressure [MPa]<br />

Inlet air temperature [°C]<br />

Allowable pressure drop ΔP [MPa]<br />

Compressed air supply capacity Q [L/min [ANR]]<br />

[Example]<br />

Outlet air flow rate<br />

150 L/min[ANR]<br />

Outlet air atmospheric pressure dew point −15 °C<br />

Inlet air pressure<br />

0.5 MPa<br />

Inlet air temperature 35 °C<br />

Allowable pressure drop<br />

0.03 MPa<br />

Compressed air supply capacity<br />

300 L/min [ANR]<br />

Dew Point Temperature Conversion Chart<br />

60<br />

Pressure dew point [°C]<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

−10<br />

−20<br />

1 MPa<br />

0.9 MPa<br />

0.7 MPa<br />

0.5 MPa<br />

0.3 MPa<br />

0.1 MPa<br />

Atmospheric pressure<br />

−30<br />

−40<br />

−50<br />

−60<br />

−60 −50 −40 −30<br />

−20 −10 0 10 20 30<br />

Atmospheric pressure dew point [°C]<br />

31


Model Selection Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Step 2 Correction of the outlet air flow rate influ<strong>en</strong>ced<br />

by the inlet air temperature<br />

(Wh<strong>en</strong> the inlet air temperature is 25°C, proceed to Step 4 )<br />

Step 3<br />

Step 4<br />

Wh<strong>en</strong> the inlet air temperature is not the same temperature (25°C)<br />

on the performance charts, calculate the correction factor for the outlet<br />

air flow rate from the table below to comp<strong>en</strong>sate the outlet air flow rate.<br />

Example:<br />

Inlet air temperature 35°C<br />

Outlet air flow rate 150 L/min [ANR]<br />

Model selection based on corrected outlet air flow rate<br />

Based on the corrected outlet air flow rate calculated by Step 2 ,<br />

select a model from the performance charts on pages 5 and 6.<br />

Check the purge air flow rate.<br />

From the table below (Inlet Air Temperature<br />

– Correction Factor for Outlet Air Flow Rate),<br />

correction factors for outlet air flow rate are as follows.<br />

Series <strong>IDG</strong>A: 0.86<br />

Series <strong>IDG</strong>: 0.40<br />

Therefore,<br />

corrected outlet air flow rate can be determined.<br />

[Series <strong>IDG</strong>A] 150 ÷ 0.86 = 175 L/min [ANR]<br />

[Series <strong>IDG</strong>] 150 ÷ 0.4 = 375 L/min [ANR]<br />

Inlet Air Temperature — Correction Factor for Outlet Air Flow Rate<br />

Inlet air<br />

temperature<br />

[°C]<br />

Series <strong>IDG</strong>A<br />

Series <strong>IDG</strong><br />

10<br />

1.35<br />

3.00<br />

15<br />

1.22<br />

2.17<br />

20<br />

1.10<br />

1.52<br />

25<br />

1.00<br />

1.00<br />

30<br />

0.92<br />

0.65<br />

35<br />

0.86<br />

0.40<br />

40<br />

0.80<br />

0.25<br />

45<br />

0.75<br />

0.19<br />

50<br />

0.70<br />

0.14<br />

Note) Correction factors betwe<strong>en</strong> Series <strong>IDG</strong>A and Series<br />

<strong>IDG</strong> are differ<strong>en</strong>t from each other, because the membrane<br />

module characteristics are differ<strong>en</strong>t.<br />

Example:<br />

Corrected outlet air flow rate 175 L/min [ANR]<br />

[Series <strong>IDG</strong>A]<br />

Corrected outlet air flow rate 375 L/min [ANR]<br />

[Series <strong>IDG</strong>]<br />

Inlet air pressure<br />

0.5 MPa<br />

Outlet air atmospheric pressure dew point –15°C<br />

With the conditions of the corrected outlet air flow<br />

rate and the inlet air pressure m<strong>en</strong>tioned to the left,<br />

wh<strong>en</strong> selecting a model which satisfies the<br />

specifi<strong>cat</strong>ions that the outlet air atmospheric<br />

pressure dew point –15°C or less,<br />

[Series <strong>IDG</strong>A] <strong>IDG</strong>30A, <strong>IDG</strong>50HA<br />

[Series <strong>IDG</strong>] <strong>IDG</strong>60<br />

Read out from the purge air flow-rate characteristics on page 9.<br />

Example:<br />

Inlet air pressure 0.5 MPa<br />

Selected model <strong>IDG</strong>30A For the <strong>IDG</strong>30A 45 L/min [ANR]<br />

<strong>IDG</strong>50HA For the <strong>IDG</strong>50HA 38 L/min [ANR]<br />

<strong>IDG</strong>60 For the <strong>IDG</strong>60 94 L/min [ANR]<br />

Step 5 Calculate the inlet air flow rate Q1, and check the<br />

compressed air supply capacity.<br />

Step 6<br />

Step 7<br />

Inlet air flow rate Q1 [L/min [ANR]] =<br />

Outlet air flow rate [L/min [ANR]] + Purge air flow rate [L/min [ANR]]<br />

Example: Assuming that the <strong>IDG</strong>30A is chos<strong>en</strong><br />

by Step 4<br />

Outlet air flow rate 150 L/min [ANR]<br />

Purge air flow rate 45 L/min [ANR]<br />

Compressed air supply capacity Q<br />

300 L/min [ANR]<br />

Step 1<br />

NO<br />

Review the operating conditions.<br />

or<br />

Inlet air flow rate Q1 = 150 + 45 = 195 L/min [ANR]<br />

Compressed<br />

air supply capacity<br />

Q ≥ Q1<br />

YES<br />

Step 6<br />

Check the pressure drop ΔP1 [MPa].<br />

Single Unit (Refer to pages 7 and 8.)<br />

Unit (Refer to pages 21 and 22.)<br />

Step 1<br />

Step 2<br />

NO<br />

Review the operating<br />

conditions or increase<br />

size.<br />

ΔP ≥ ΔP1<br />

YES<br />

300 ≥ 195, therefore<br />

proceed to Step 6<br />

Example: Selected model: <strong>IDG</strong>30A Single Unit: <strong>IDG</strong>30A<br />

Inlet air pressure 0.5 MPa Based on the flow-rate characteristics (page 7),<br />

Inlet air flow rate 195 L/min [ANR]<br />

ΔP1 = 0.006 MPa<br />

Allowable pressure drop ΔP<br />

Unit: <strong>IDG</strong>30AM4<br />

0.03 MPa ΔP1 = 0.01 MPa (Elem<strong>en</strong>t initial state)<br />

Consider the drain discharge method (in the case of Unit),<br />

accessory and semi-standard specifi<strong>cat</strong>ion.<br />

Example:<br />

For the <strong>IDG</strong>30A<br />

Accessory: With bracket<br />

Semi-standard: None<br />

For the <strong>IDG</strong>30AM4<br />

Drain discharge method:<br />

N.O. auto-drain<br />

Semi-standard: None<br />

For the <strong>IDG</strong>30A and <strong>IDG</strong>30AM4<br />

(elem<strong>en</strong>t initial state),<br />

ΔP ≥ ΔP1, therefore proceed to<br />

Step 7<br />

Single Unit (Refer to pages 1 and 2.)<br />

Unit (Refer to pages 15 and 16.)<br />

Refer to Selection in the<br />

Specific Product Precautions 1 on page 45.<br />

Model selected<br />

M<br />

V<br />

Single Unit Type<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

<br />

<strong>IDG</strong>30A-03B<br />

<br />

<strong>IDG</strong>30AM4-03D<br />

32


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Made to Order 1<br />

Please contact SMC for further details about dim<strong>en</strong>sions, specifi<strong>cat</strong>ions and delivery.<br />

1<br />

With Elem<strong>en</strong>t Service Indi<strong>cat</strong>or<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

How to Order<br />

<strong>IDG</strong> 30 A M2 03 X016<br />

Size<br />

30<br />

50<br />

60<br />

75<br />

100<br />

Standard dew point temperature/Outlet air flow rate<br />

Standard Flow rate by size, Outlet air flow rate [L/min [ANR]]<br />

Symbol dew point<br />

[°C] 30 50 60 75 100<br />

— −20 300 500 — — —<br />

H −15 300 500 — — —<br />

L −40 75 110 170 240 300<br />

S −60 — — — — 150<br />

With elem<strong>en</strong>t<strong>en</strong>t<br />

service indi<strong>cat</strong>or<br />

Semi-standard<br />

Symbol Specifi<strong>cat</strong>ions<br />

— None (Standard)<br />

R Flow direction (Right → Left)<br />

Symbol<br />

-X016<br />

An elem<strong>en</strong>t service indi<strong>cat</strong>or is mounted on the micro mist separator with pre-filter (Series AMH) to allow visual managem<strong>en</strong>t of the<br />

elem<strong>en</strong>t’s clogging life. In addition, combination with a micro mist separator with pre-filter also provides a spatially compact design.<br />

Elem<strong>en</strong>t service indi<strong>cat</strong>or<br />

Drain discharge method<br />

Symbol Drain discharge method<br />

— Manual valve<br />

C N.C. auto-drain<br />

D N.O. auto-drain<br />

Drain guide<br />

J<br />

(Port size 1/4 without valve)<br />

∗ For model selection of an auto-drain, refer to the Selection<br />

Precautions on page 45.<br />

Thread type<br />

Symbol Type<br />

— Rc<br />

N NPT<br />

F G<br />

Port size<br />

Symbol<br />

02<br />

03<br />

Port<br />

size<br />

1/4<br />

3/8<br />

<br />

<br />

30<br />

50 60 75<br />

100<br />

— H L — H L L L L S<br />

<br />

<br />

<br />

—<br />

—<br />

<br />

—<br />

<br />

<br />

—<br />

—<br />

<br />

—<br />

<br />

—<br />

<br />

—<br />

<br />

Compon<strong>en</strong>ts<br />

Compon<strong>en</strong>ts<br />

30<br />

50 60 75 100<br />

— H L — H L L L L S<br />

Micro mist separator<br />

with pre-filter (AMH)<br />

AMH250C AMH150C AMH350C AMH150C AMH250C AMH250C AMH250C<br />

Replacem<strong>en</strong>t Parts (Elem<strong>en</strong>t for micro mist separator with pre-filter)<br />

Description AMH150C AMH250C AMH350C<br />

Elem<strong>en</strong>t assembly<br />

AMH-EL150 AMH-EL250 AMH-EL350<br />

33<br />

Refer to page 18 for the clogging indi<strong>cat</strong>ion of the elem<strong>en</strong>t service indi<strong>cat</strong>or.


Made to Order Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

How to Order<br />

<strong>IDG</strong> 10 M2 02<br />

Replacem<strong>en</strong>t Parts (Elem<strong>en</strong>t for micro mist separator with pre-filter)<br />

Description AMH150C AMH250C<br />

Elem<strong>en</strong>t assembly<br />

Size<br />

3<br />

5<br />

10<br />

20<br />

Standard dew point temperature/Outlet air flow rate<br />

Standard Flow rate by size, Outlet air flow rate [L/min [ANR]]<br />

Symbol dew point<br />

[°C] 3 5 10 20<br />

— −20 25 50 100 200<br />

H −15 25 50 100 200<br />

AMH-EL150<br />

Compon<strong>en</strong>ts<br />

AMH-EL250<br />

Port size<br />

Symbol<br />

01<br />

02<br />

03<br />

Thread type<br />

Symbol Type<br />

— Rc<br />

N NPT<br />

F G<br />

Compon<strong>en</strong>ts<br />

Semi-standard<br />

Drain discharge method<br />

Drain discharge Size<br />

Symbol<br />

method 3 5 10<br />

—<br />

C<br />

J<br />

Manual<br />

valve<br />

N.C.<br />

auto-drain<br />

Drain guide<br />

Port size 1/4<br />

( without valve)<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

<br />

Port<br />

size<br />

1/8<br />

1/4<br />

3/8<br />

Micro mist separator<br />

with pre-filter (AMH)<br />

<br />

<br />

—<br />

3<br />

Symbol<br />

5 10 20<br />

— H — H — H —<br />

<br />

<br />

—<br />

—<br />

R<br />

S<br />

<br />

<br />

—<br />

3<br />

X016<br />

Specifi<strong>cat</strong>ions<br />

None (Standard)<br />

Flow direction (Right → Left)<br />

With dew point indi<strong>cat</strong>or<br />

<br />

<br />

—<br />

—<br />

<br />

<br />

With elem<strong>en</strong>t<br />

service indi<strong>cat</strong>or<br />

5<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

Size<br />

3 5 10 20<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Standard equipm<strong>en</strong>t<br />

∗ For model selection of an auto-drain, refer to the Selection<br />

Precautions on page 45.<br />

∗ Drain discharge method does not need to be selected for<br />

N.O. auto-drain type.<br />

20<br />

H<br />

<br />

<br />

<br />

—<br />

<br />

<br />

10 20<br />

— H — H — H — H<br />

AMH150C<br />

AMH250C<br />

M<br />

V<br />

Single Unit Type<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

Refer to page 18 for the clogging indi<strong>cat</strong>ion of the elem<strong>en</strong>t service indi<strong>cat</strong>or.<br />

34


(G)<br />

Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Dim<strong>en</strong>sions<br />

<strong>IDG</strong>3M2, 5M2, 10M2, 20M2<br />

<strong>IDG</strong>3HM2, 5HM2, 10HM2, 20HM2<br />

L<br />

M<br />

P<br />

P<br />

øQ<br />

C<br />

D<br />

H<br />

(A)<br />

(B)<br />

Purge air for<br />

dew point indi<strong>cat</strong>or<br />

N<br />

K F 37<br />

IN<br />

(E)<br />

J<br />

OUT<br />

(G)<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

M5 Female thread<br />

Drain<br />

<strong>IDG</strong>30AM2, 50AM2<br />

<strong>IDG</strong>30HAM2, 50HAM2<br />

<strong>IDG</strong>30LAM2, 50LAM2<br />

L<br />

M<br />

P<br />

P<br />

øQ<br />

C<br />

D<br />

H<br />

(A)<br />

(B)<br />

Purge air for<br />

dew point indi<strong>cat</strong>or<br />

Drain Discharge<br />

37<br />

J<br />

OUT<br />

N<br />

F<br />

IN<br />

OUT<br />

N.O.: Black<br />

N.C.: Grey<br />

(R) ∗<br />

(E)<br />

K<br />

Applicable tubing O.D.: ø10<br />

(NPT thread: ø3/8")<br />

Float type auto-drain<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

M5 Female thread<br />

Drain<br />

(S) ∗<br />

Thread size: 1/4<br />

(Without valve mechanism)<br />

Hexagon width across flats 24<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

Drain guide<br />

∗ Total l<strong>en</strong>gth of the separator<br />

Model<br />

<strong>IDG</strong>3M2, 3HM2,<br />

5M2, 5HM2<br />

<strong>IDG</strong>10M2, 10HM2<br />

<strong>IDG</strong>20M2, 20HM2<br />

<strong>IDG</strong>30AM2, 30HAM2<br />

<strong>IDG</strong>30LAM2<br />

<strong>IDG</strong>50AM2, 50HAM2<br />

<strong>IDG</strong>50LAM2<br />

35<br />

Port size A B C D E<br />

1/8<br />

1/4<br />

1/4<br />

1/4<br />

3/8<br />

1/4, 3/8<br />

1/4<br />

3/8<br />

1/4<br />

155.5<br />

153.5<br />

163.5<br />

205<br />

206<br />

160<br />

150.5<br />

175<br />

150.5<br />

152<br />

150<br />

160<br />

203<br />

204<br />

158<br />

147<br />

172<br />

147<br />

7<br />

7.5<br />

7<br />

56<br />

66<br />

56<br />

80<br />

56<br />

198<br />

212<br />

198<br />

244<br />

198<br />

F G H J K L M N<br />

10<br />

14<br />

10<br />

18<br />

10<br />

154<br />

198<br />

227<br />

302<br />

298<br />

345<br />

337<br />

12<br />

14<br />

12<br />

6<br />

7<br />

6<br />

89<br />

99<br />

89<br />

127<br />

89<br />

66.5<br />

78<br />

69<br />

95<br />

69<br />

35<br />

40<br />

35<br />

50<br />

35<br />

20<br />

24<br />

20<br />

28<br />

20<br />

P<br />

6<br />

7<br />

6<br />

Q<br />

10<br />

12<br />

10<br />

With float type<br />

auto-drain<br />

R<br />

209<br />

223<br />

209<br />

255<br />

209<br />

With drain<br />

guide<br />

S<br />

—<br />

195<br />

209<br />

195<br />

241<br />

195


OUT<br />

Made to Order Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Dim<strong>en</strong>sions<br />

<strong>IDG</strong>60LAM2<br />

<strong>IDG</strong>75LAM2<br />

<strong>IDG</strong>100LAM2, <strong>IDG</strong>100SAM2<br />

91<br />

50<br />

26<br />

2.3<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

(C)<br />

(D)<br />

99 E 37<br />

IN<br />

M5 Female thread<br />

Drain Discharge<br />

Drain<br />

(G) ∗<br />

7<br />

SMC<br />

(F)<br />

60<br />

Purge air for<br />

dew point indi<strong>cat</strong>or<br />

14<br />

N.C.: Grey<br />

N.O.: Black<br />

Applicable tubing O.D.: ø10<br />

(NPT thread: ø3/8")<br />

11<br />

17<br />

18<br />

OUT<br />

(22)<br />

(B)<br />

(A)<br />

(H) ∗<br />

Thread size: 1/4<br />

(Without valve mechanism)<br />

Hexagon width across flats 24<br />

M<br />

V<br />

Single Unit Type<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

Float type auto-drain<br />

∗ Total l<strong>en</strong>gth of the separator<br />

Drain guide<br />

Model Port size A B C D E F<br />

<strong>IDG</strong>60LAM2<br />

<strong>IDG</strong>75LAM2<br />

<strong>IDG</strong>100LAM2, <strong>IDG</strong>100SAM2<br />

348 326 359<br />

3/8 418 396 429 212 14 170<br />

483 461 494<br />

With float type auto-drain With drain guide<br />

G<br />

H<br />

223 209<br />

36


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Made to Order 2<br />

Please contact SMC for further details about dim<strong>en</strong>sions, specifi<strong>cat</strong>ions and delivery.<br />

2<br />

With Micro Mist Separator Regulator (Series AWD)<br />

This can be used wh<strong>en</strong> highly purified air is required (supply for air bearings, semiconductor parts blow, etc.).<br />

Unit Type V regulator (AR) is changed to the micro mist separator regulator (AWD).<br />

Symbol<br />

-X017<br />

Micro mist separator<br />

regulator<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

How to Order<br />

<strong>IDG</strong> 30 A V4 03 X017<br />

Size<br />

30<br />

50<br />

60<br />

75<br />

100<br />

Standard dew point temperature/Outlet air flow rate<br />

Standard Flow rate by size, Outlet air flow rate [L/min [ANR]]<br />

Symbol dew point<br />

[°C] 30 50 60 75 100<br />

— −20 300 500 — — —<br />

H −15 300 500 — — —<br />

L −40 75 110 170 240 300<br />

S −60 — — 50 100 150<br />

Thread type<br />

Symbol Type<br />

— Rc<br />

N NPT<br />

F G<br />

Port size<br />

Symbol<br />

Port<br />

size<br />

With micro mist<br />

separator ator regulator<br />

Semi-standard<br />

Symbol Specifi<strong>cat</strong>ions<br />

— None (Standard)<br />

R Flow direction (Right → Left)<br />

Drain discharge method<br />

Symbol Drain discharge method<br />

— Manual valve<br />

C N.C. auto-drain<br />

D N.O. auto-drain<br />

Drain guide<br />

J<br />

(Port size 1/4 without valve)<br />

∗ For model selection of an auto-drain, refer to the Selection<br />

Precautions on page 45.<br />

30<br />

50 60 75<br />

100<br />

— H L — H L L S L S L S<br />

02<br />

03<br />

04<br />

1/4<br />

3/8<br />

1/2<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

Compon<strong>en</strong>ts<br />

Compon<strong>en</strong>ts<br />

Mist separator<br />

Micro mist separator<br />

Micro mist separator regulator<br />

30<br />

50 60 75<br />

AFM40-A<br />

AFD40-A<br />

AWD40<br />

100<br />

— H L — H L L S L S L S<br />

Replacem<strong>en</strong>t Parts (Elem<strong>en</strong>t for mist separator, micro mist separator, micro mist separator regulator)<br />

Description AFM40-A AFD40-A AWD40<br />

Elem<strong>en</strong>t assembly AFM40P-060AS AFD40P-060AS AFD40P-060AS<br />

37


Made to Order Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

How to Order<br />

<strong>IDG</strong> 10 V4 02<br />

Size<br />

3<br />

5<br />

10<br />

20<br />

Standard dew point temperature/Outlet air flow rate<br />

Standard Flow rate by size, Outlet air flow rate [L/min [ANR]]<br />

Symbol dew point<br />

[°C] 3 5 10 20<br />

— −20 25 50 100 200<br />

H −15 25 50 100 200<br />

Compon<strong>en</strong>ts<br />

Thread type<br />

Symbol Type<br />

— Rc<br />

N NPT<br />

F G<br />

Semi-standard<br />

Drain discharge method<br />

Symbol Drain discharge method<br />

— Manual valve<br />

C N.C. auto-drain<br />

D N.O. auto-drain<br />

J Drain guide<br />

∗ For model selection of an auto-drain, refer to the Selection<br />

Precautions on page 45.<br />

Port size<br />

Symbol<br />

01<br />

02<br />

03<br />

Compon<strong>en</strong>ts<br />

Port<br />

size<br />

1/8<br />

1/4<br />

3/8<br />

<br />

<br />

—<br />

Mist separator<br />

Micro mist separator<br />

Micro mist separator regulator<br />

3<br />

Symbol<br />

5 10 20<br />

— H — H — H —<br />

<br />

<br />

—<br />

—<br />

R<br />

S<br />

<br />

<br />

—<br />

3<br />

X017<br />

None (Standard)<br />

Flow direction (Right → Left)<br />

With dew point indi<strong>cat</strong>or<br />

<br />

<br />

—<br />

Specifi<strong>cat</strong>ions<br />

—<br />

<br />

<br />

5<br />

With micro mist<br />

separator regulator<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

Size<br />

3 5 10 20<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Standard equipm<strong>en</strong>t<br />

H<br />

—<br />

<br />

<br />

10 20<br />

— H — H — H — H<br />

AFM20-A<br />

AFD20-A<br />

AWD20<br />

AFM30-A<br />

AFD30-A<br />

AWD30<br />

M<br />

V<br />

Single Unit Type<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

Replacem<strong>en</strong>t Parts (Elem<strong>en</strong>t for mist separator, micro mist separator, micro mist separator regulator)<br />

Description<br />

Elem<strong>en</strong>t assembly<br />

AFM20-A<br />

AFM20P-060AS<br />

AFM30-A<br />

AFM30P-060AS<br />

AFD20-A<br />

AFD20P-060AS<br />

AFD30-A<br />

AFD30P-060AS<br />

AWD20<br />

AFD20P-060AS<br />

AWD30<br />

AFD30P-060AS<br />

38


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Dim<strong>en</strong>sions<br />

<strong>IDG</strong>3V4, 5V4, 10V4, 20V4<br />

<strong>IDG</strong>3HV4, 5HV4, 10HV4, 20HV4<br />

(F)<br />

G<br />

C<br />

(A)<br />

D<br />

14<br />

Purge air for<br />

dew point indi<strong>cat</strong>or<br />

7<br />

Dew point indi<strong>cat</strong>or<br />

J<br />

H<br />

H<br />

E<br />

K<br />

IN<br />

Port size<br />

L<br />

OUT<br />

(B)<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

M<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

9 (<strong>IDG</strong>3, 5 only)<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

Drain Discharge (<strong>IDG</strong>3V4, 5V4)<br />

Drain Discharge (<strong>IDG</strong>10V4, 20V4)<br />

N.C.: Grey<br />

N.O.: Black<br />

M5 x 0.8<br />

1/8 Female thread<br />

Hexagon width across flats 14<br />

ø4<br />

Applicable tubing O.D.<br />

Rc thread or G thread: ø10<br />

NPT thread: ø3/8"<br />

1/4 Female thread<br />

Hexagon width across flats 17<br />

Manual valve<br />

Float type auto-drain<br />

N.C. type<br />

Drain guide<br />

(Without drain discharge valve)<br />

Manual valve<br />

(With drain discharge valve)<br />

Float type auto-drain<br />

N.C. type N.O. type<br />

Drain guide<br />

(Without drain discharge valve)<br />

Port size<br />

Model A B C D E F G H J K M<br />

<strong>IDG</strong>3V4, 3HV4, 5V4, 5HV4<br />

<strong>IDG</strong>10V4, 10HV4<br />

<strong>IDG</strong>20V4, 20HV4<br />

L<br />

1/8, 1/4<br />

1/4, 3/8<br />

203<br />

255<br />

285<br />

180<br />

237<br />

262<br />

41.6<br />

55.1<br />

119.4<br />

144.4<br />

174.4<br />

9.8<br />

14<br />

93<br />

107<br />

30<br />

41<br />

24<br />

35<br />

29<br />

41<br />

67<br />

82<br />

3.5<br />

4<br />

39


Made to Order Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Dim<strong>en</strong>sions<br />

<strong>IDG</strong>30AV4, 50AV4<br />

<strong>IDG</strong>30HAV4, 50HAV4<br />

<strong>IDG</strong>30LAV4, 50LAV4, 60LAV4, 75LAV4, 100LAV4<br />

<strong>IDG</strong>60SAV4, 75SAV4, 100SAV4<br />

(126)<br />

50<br />

A<br />

72.6 C<br />

18<br />

Purge air for<br />

dew point indi<strong>cat</strong>or<br />

Dew point indi<strong>cat</strong>or<br />

9<br />

Single Unit Type<br />

Drain Discharge<br />

ø4<br />

Manual valve<br />

(With drain discharge valve)<br />

Model<br />

<strong>IDG</strong>30AV4<br />

<strong>IDG</strong>50AV4<br />

<strong>IDG</strong>60LAV4, 60SAV4<br />

<strong>IDG</strong>75LAV4, 75SAV4<br />

<strong>IDG</strong>100LAV4, 100SAV4<br />

N.C.: Grey<br />

N.O.: Black<br />

40<br />

40<br />

5<br />

48<br />

96<br />

18<br />

IN<br />

Port size<br />

L<br />

Applicable tubing O.D.<br />

Rc thread or G thread: ø10<br />

1/4 Female thread<br />

NPT thread: ø3/8" Hexagon width across flats 17<br />

Float type auto-drain<br />

N.C. type N.O. type<br />

Port size<br />

L<br />

1/4, 3/8<br />

3/8, 1/2<br />

A B C<br />

296<br />

308<br />

343<br />

382<br />

400<br />

470<br />

535<br />

150.4<br />

162.4<br />

Drain guide<br />

(Without drain discharge valve)<br />

OUT<br />

(B)<br />

M<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

V<br />

40


Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Made to Order 3<br />

Please contact SMC for further details about dim<strong>en</strong>sions, specifi<strong>cat</strong>ions and delivery.<br />

3<br />

With Differ<strong>en</strong>tial Pressure Gauge<br />

The service life of the elem<strong>en</strong>t service indi<strong>cat</strong>or can be controlled with differ<strong>en</strong>tial pressure.<br />

Differ<strong>en</strong>tial pressure gauge<br />

Symbol<br />

-X032<br />

How to Order<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong> 30 A V4 03 X032<br />

Size<br />

30<br />

50<br />

60<br />

75<br />

100<br />

With differ<strong>en</strong>tial<br />

pressure gauge<br />

Semi-standard<br />

Symbol Specifi<strong>cat</strong>ions<br />

— None (Standard)<br />

R Flow direction (Right → Left)<br />

Standard dew point temperature/Outlet air flow rate<br />

Standard Flow rate by size, Outlet air flow rate [L/min [ANR]]<br />

Symbol dew point<br />

[°C] 30 50 60 75 100<br />

— −20 300 500 — — —<br />

H −15 300 500 — — —<br />

L −40 75 110 170 240 300<br />

S −60 — — 50 100 150<br />

Thread type<br />

Symbol Type<br />

— Rc<br />

N NPT<br />

F G<br />

Port size<br />

Symbol<br />

Port<br />

size<br />

30<br />

Drain discharge method<br />

Symbol Drain discharge method<br />

— Manual valve<br />

C N.C. auto-drain<br />

D N.O. auto-drain<br />

J Drain guide<br />

50 60 75<br />

Note<br />

—<br />

Auto-drains listed on<br />

page 17 are attached.<br />

—<br />

∗ For model selection of an auto-drain, refer to the Selection<br />

Precautions on page 45.<br />

100<br />

— H L — H L L S L S L S<br />

02<br />

03<br />

04<br />

1/4<br />

3/8<br />

1/2<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

—<br />

<br />

<br />

Compon<strong>en</strong>ts<br />

Compon<strong>en</strong>ts<br />

Mist separator<br />

Micro mist separator<br />

Differ<strong>en</strong>tial pressure gauge<br />

Regulator<br />

30<br />

50 60 75<br />

AFM40-A<br />

AFD40-A<br />

GD40-2-01-X29<br />

AR40-B<br />

100<br />

— H L — H L L S L S L S<br />

Replacem<strong>en</strong>t Parts (Elem<strong>en</strong>t for mist separator, micro mist separator)<br />

Description AFM40-A AFD40-A<br />

Elem<strong>en</strong>t assembly AFM40P-060AS AFD40-060AS<br />

41


Made to Order Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

—<br />

H<br />

How to Order<br />

<strong>IDG</strong> 10 V4 02<br />

Size<br />

3<br />

5<br />

10<br />

20<br />

Standard dew point temperature/Outlet air flow rate<br />

Standard dew Flow rate by size, Outlet air flow rate [L/min [ANR]]<br />

Symbol<br />

point [°C]<br />

−20<br />

−15<br />

3<br />

25<br />

25<br />

5<br />

50<br />

50<br />

10<br />

100<br />

100<br />

20<br />

200<br />

200<br />

Compon<strong>en</strong>ts<br />

Port size<br />

Symbol<br />

01<br />

02<br />

03<br />

Thread type<br />

Symbol Type<br />

— Rc<br />

N NPT<br />

F G<br />

Compon<strong>en</strong>ts<br />

Semi-standard<br />

Drain discharge method<br />

Symbol Drain discharge method<br />

— Manual valve<br />

C N.C. auto-drain<br />

D N.O. auto-drain<br />

J Drain guide<br />

Port<br />

size<br />

1/8<br />

1/4<br />

3/8<br />

Mist separator<br />

Micro mist separator<br />

Differ<strong>en</strong>tial pressure gauge<br />

Regulator<br />

<br />

<br />

—<br />

3<br />

Symbol<br />

— H — H<br />

<br />

<br />

—<br />

—<br />

R<br />

S<br />

<br />

<br />

—<br />

3<br />

X032<br />

Specifi<strong>cat</strong>ions<br />

None (Standard)<br />

Flow direction (Right → Left)<br />

With dew point indi<strong>cat</strong>or<br />

5 10 20<br />

<br />

<br />

—<br />

— H — H<br />

—<br />

<br />

<br />

5<br />

With differ<strong>en</strong>tial<br />

pressure gauge<br />

—<br />

<br />

<br />

Note<br />

—<br />

Auto-drains listed on<br />

page 17 are attached.<br />

—<br />

—<br />

<br />

<br />

Size<br />

3 5 10 20<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Standard equipm<strong>en</strong>t<br />

∗ For model selection of an auto-drain, refer to the Selection<br />

Precautions on page 45.<br />

—<br />

<br />

<br />

10 20<br />

— H — H — H — H<br />

AFM20-A<br />

AFM30-A<br />

AFD20-A<br />

AFD30-A<br />

GD40-2-01-X29<br />

AR20-B<br />

AR25-B<br />

M<br />

V<br />

Single Unit Type<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

Replacem<strong>en</strong>t Parts (Elem<strong>en</strong>t for mist separator, micro mist separator)<br />

Description AFM20-A AFM30-A AFD20-A<br />

Elem<strong>en</strong>t assembly AFM20P-060AS AFM30P-060AS AFD20P-060AS<br />

AFD30-A<br />

AFD30P-060AS<br />

42


Series<br />

<strong>IDG</strong>A<strong>IDG</strong>A/<strong>IDG</strong><br />

Reduced<br />

purge<br />

Series<br />

Dim<strong>en</strong>sions<br />

<strong>IDG</strong>3V4, 5V4, 10V4, 20V4<br />

<strong>IDG</strong>3HV4, 5HV4, 10HV4, 20HV4<br />

F<br />

G<br />

C<br />

(A)<br />

D<br />

14<br />

Purge air for<br />

dew point indi<strong>cat</strong>or<br />

Dew point indi<strong>cat</strong>or<br />

J<br />

H<br />

E<br />

7<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

M<br />

Purge air for<br />

dehumidifi<strong>cat</strong>ion<br />

H<br />

9 (<strong>IDG</strong>3, 5 only)<br />

K<br />

IN<br />

Port size<br />

L<br />

OUT<br />

(B)<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

Drain Discharge (<strong>IDG</strong>3V4, 5V4)<br />

Drain Discharge (<strong>IDG</strong>10V4, 20V4)<br />

N.C.: Grey<br />

N.O.: Black<br />

M5 x 0.8<br />

1/8 Female thread<br />

Hexagon width across flats 14<br />

ø4<br />

Applicable tubing O.D.<br />

Rc thread or G thread: ø10<br />

NPT thread: ø3/8"<br />

1/4 Female thread<br />

Hexagon width across flats 17<br />

Manual valve<br />

Float type auto-drain<br />

N.C. type<br />

Drain guide<br />

(Without drain discharge valve)<br />

Manual valve<br />

(With drain discharge valve)<br />

Float type auto-drain<br />

N.C. type N.O. type<br />

Drain guide<br />

(Without drain discharge valve)<br />

Model<br />

<strong>IDG</strong>3V4, 3HV4, 5V4, 5HV4<br />

<strong>IDG</strong>10V4, 10HV4<br />

<strong>IDG</strong>20V4, 20HV4<br />

Port size<br />

L<br />

1/8, 1/4<br />

1/4, 3/8<br />

A<br />

238<br />

292<br />

322<br />

B<br />

219<br />

270<br />

295<br />

C<br />

41.6<br />

55.1<br />

D<br />

155<br />

182<br />

212<br />

E<br />

9.8<br />

14<br />

F<br />

60<br />

72<br />

G<br />

30<br />

41<br />

H<br />

24<br />

35<br />

J<br />

29<br />

41<br />

K<br />

67<br />

82<br />

M<br />

3.5<br />

4<br />

43


Made to Order Series<br />

Reduced<br />

purge<br />

<strong>IDG</strong>A<br />

Series<br />

<strong>IDG</strong>A/<strong>IDG</strong><br />

Dim<strong>en</strong>sions<br />

<strong>IDG</strong>30AV4, 50AV4<br />

<strong>IDG</strong>30HAV4, 50HAV4<br />

<strong>IDG</strong>30LAV4, 50LAV4, 60LAV4, 75LAV4, 100LAV4<br />

<strong>IDG</strong>60SAV4, 75SAV4, 100SAV4<br />

(88)<br />

50<br />

72.6<br />

(A)<br />

C<br />

Single Unit Type<br />

Model<br />

<strong>IDG</strong>30AV4<br />

<strong>IDG</strong>50AV4<br />

<strong>IDG</strong>60LAV4, 60SAV4<br />

<strong>IDG</strong>75LAV4, 75SAV4<br />

<strong>IDG</strong>100LAV4, 100SAV4<br />

40<br />

40<br />

5<br />

48<br />

96<br />

IN<br />

Port size<br />

L<br />

(Maint<strong>en</strong>ance space 100 mm or more)<br />

Port size<br />

L<br />

1/4<br />

3/8<br />

3/8<br />

1/2<br />

A B C<br />

343<br />

355<br />

387<br />

423<br />

441<br />

511<br />

576<br />

198<br />

210<br />

Drain Discharge<br />

ø4<br />

18<br />

Manual valve<br />

(With drain discharge valve)<br />

N.C.: Grey<br />

N.O.: Black<br />

Purge air for<br />

dew point indi<strong>cat</strong>or<br />

Dew point<br />

indi<strong>cat</strong>or<br />

Applicable tubing O.D.<br />

Rc thread or G thread: ø10<br />

NPT thread: ø3/8"<br />

Float type auto-drain<br />

N.C. type<br />

N.O. type<br />

18<br />

9<br />

OUT<br />

(B)<br />

Hexagon<br />

width across<br />

flats 17<br />

1/4<br />

Female thread<br />

Drain guide<br />

(Without drain discharge valve)<br />

M<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

V<br />

44


Series <strong>IDG</strong>A/<strong>IDG</strong><br />

Specific Product Precautions 1<br />

Be sure to read before handling. Refer to back cover for Safety Instructions and “Handling<br />

Precautions for SMC Products” (M-E03-3) for Air Preparation Equipm<strong>en</strong>t Precautions.<br />

Design<br />

Warning<br />

1. Dep<strong>en</strong>ding on the model and operating conditions,<br />

the oxyg<strong>en</strong> ratio of the outlet air may drop.<br />

Do not use standard dew point –40°C (symbol: L) type, standard<br />

dew point –60°C (symbol: S) type and <strong>IDG</strong>30A, 50A, 30HA,<br />

50HA for dehumidifying breathing air. Do not use only outlet air<br />

(dry air) in a closed room.<br />

2. Do not exert intermitt<strong>en</strong>t pressure on this product.<br />

(Example: Frequ<strong>en</strong>tly operating sol<strong>en</strong>oid valves installed on the<br />

primary side) Intermitt<strong>en</strong>t pressure damages the product.<br />

Caution<br />

1. Install a regulator on the outlet side of the membrane<br />

air dryer.<br />

If it is installed on the inlet side, dehumidifi<strong>cat</strong>ion performance<br />

will be reduced.<br />

2. Devise a layout which considers the position of purge<br />

air discharge ports.<br />

Purge air is humid air. Devise a layout in which purge air will<br />

not cause trouble such as corrosion or malfunction of<br />

peripheral equipm<strong>en</strong>t.<br />

3. Wh<strong>en</strong> highly purified air is required<br />

(Supply to air bearings, blowing of semiconductor parts, etc.)<br />

Install a micro mist separator or super mist separator on the<br />

outlet side (<strong>en</strong>d terminal) of the membrane air dryer (unit).<br />

Grease is applied inside a regulator used in the unit (Type V).<br />

Wh<strong>en</strong> highly purified air is required, please either mount the<br />

above separator on the outlet side or use a made-to-order<br />

product (refer to pages 37 and 38), which is provided with a<br />

micro mist separator (Series AWD) instead of a regulator.<br />

4. Time to reach the standard dew point<br />

A certain amount of time is required to achieve the standard<br />

dew point after the air begins flowing into the membrane air<br />

dryer. Using the times below as a guide, begin operating outlet<br />

side equipm<strong>en</strong>t after the standard dew point is achieved.<br />

Standard dew point −20°C, −15°C : about 10 minutes<br />

Standard dew point −40°C : about 30 minutes ∗<br />

Standard dew point −60°C : about 60 minutes ∗<br />

∗ This time can be short<strong>en</strong>ed as described below.<br />

1) Provide a valve on the outlet side of the membrane air dryer.<br />

2) Supply air with the valve closed. Only purge air flows into<br />

the membrane air dryer.<br />

3) After 15 minutes or more, op<strong>en</strong> the valve and let air flow<br />

to the outlet side equipm<strong>en</strong>t.<br />

5. Dehumidifi<strong>cat</strong>ion performance wh<strong>en</strong> inlet air temperature<br />

changes<br />

Performance chart shows the case at an inlet air temperature<br />

of 25°C. In other cases, refer to “Model Selection” (page 31)<br />

for proper selection.<br />

6. Do not use for appli<strong>cat</strong>ions such as repeatedly b<strong>en</strong>ding or<br />

stretching (<strong>IDG</strong>1). This may cause damage to the product.<br />

45<br />

Selection<br />

Caution<br />

1. Consider the purge air flow rate.<br />

Find the purge air flow rate from the charts and calculate the<br />

“required outlet air flow rate + purge air flow rate”. The air<br />

supply capacity must be at least equal to the calculated flow or<br />

the required outlet air flow rate cannot be obtained.<br />

2. Selection for a compressed air line in which a mist<br />

separator or micro mist separator is already installed<br />

Verify the operating air flow rate and air pressure, and select a<br />

membrane air dryer in accordance with “Model Selection”<br />

(page 31). If a membrane air dryer is selected using the port<br />

size of the equipm<strong>en</strong>t that is already installed as a refer<strong>en</strong>ce, it<br />

could result in the selection of a model that is too small and<br />

has an insuffici<strong>en</strong>t dehumidifi<strong>cat</strong>ion capacity.<br />

3. With fitting for purge air discharge (Semi-standard: P)<br />

The dehumidifi<strong>cat</strong>ion capacity decreases in proportion to the l<strong>en</strong>gth of<br />

the tube for discharging purge air. Use a tube of the specified size and<br />

keep its l<strong>en</strong>gth within 5 meters. For the outlet air atmospheric<br />

pressure dew point in relation to the l<strong>en</strong>gth of the tube for discharging<br />

purge air, refer to the table “regarding the outlet air atmospheric dew<br />

point in relation to the tube l<strong>en</strong>gth for purge air discharge” on page 8.<br />

4. Auto-drain selection for the unit type<br />

Wh<strong>en</strong> the compressor in use is for 2.2 kW (300 L/min [ANR]) or less, use<br />

an N.C. auto-drain (symbol: C). If an N.O. auto-drain (symbol: D) is used<br />

wh<strong>en</strong> the compressor is for 2.2 kW or less, pressure inside the mist<br />

separator may not increase and remain in the state of blowing off.<br />

Auto-drain with differ<strong>en</strong>tial pressure type can be used in 2.2 kW or less.<br />

Mounting<br />

Caution<br />

1. Do not obstruct the purge air discharge ports.<br />

The product may be damaged. And if purge air back pressure<br />

becomes too high or purge air stops flowing, dehumidifi<strong>cat</strong>ion<br />

performance will decrease or may become impossible.<br />

2. Be sure to install a mist separator and micro mist<br />

separator or a micro mist separator with pre-filter<br />

on the inlet side of the membrane air dryer.<br />

If the inlet air contains oil, performance will be reduced. (A mist<br />

separator and micro mist separator or a micro mist separator with<br />

pre-filter are already installed on the unit types.)<br />

3. Remove water droplets from the inlet air.<br />

Water droplets in the air can lower performance and cause<br />

malfunction.<br />

4. Large quantities of dust (solid foreign matter) are<br />

contained in the supply air.<br />

Wh<strong>en</strong> there are large quantities of dust (solid foreign matter),<br />

install an air filter or main line filter to the inlet side of the mist<br />

separator in addition to 2 above.<br />

5. Take suffici<strong>en</strong>t care in handling.<br />

There is a danger of damage if dropped.<br />

6. Wh<strong>en</strong> using a fixture, fix it on the metal part of the product.<br />

Using a fixture on the resin part may cause damage to the product.


Series <strong>IDG</strong>A/<strong>IDG</strong><br />

Specific Product Precautions 2<br />

Be sure to read before handling. Refer to back cover for Safety Instructions and “Handling<br />

Precautions for SMC Products” (M-E03-3) for Air Preparation Equipm<strong>en</strong>t Precautions.<br />

Warning<br />

50<br />

Caution<br />

Piping<br />

1. Check for locking of case and body.<br />

Wh<strong>en</strong> using in a unit, be sure to set the air pressure to zero before<br />

using a mist separator or micro mist separator with modular<br />

connections. Also, confirm that the body and case are locked<br />

together with a click before starting the flow of compressed air.<br />

2. Check for tight<strong>en</strong>ing of the holder.<br />

(for <strong>IDG</strong>30A to <strong>IDG</strong>100, <strong>IDG</strong>30HA to <strong>IDG</strong>100H, <strong>IDG</strong>30LA to<br />

<strong>IDG</strong>100LA, <strong>IDG</strong>60SA to <strong>IDG</strong>100SA)<br />

Before starting the flow of compressed air, turn the membrane<br />

air dryer's holder in its tight<strong>en</strong>ing direction, confirming that it is<br />

completely tight<strong>en</strong>ed and that the case will not come off.<br />

3. Minimum b<strong>en</strong>ding radius (for <strong>IDG</strong>1)<br />

Maintain a minimum b<strong>en</strong>ding radius of 35 mm or more and do<br />

not b<strong>en</strong>d the sections that are within 50 mm from the nuts.<br />

Furthermore, do not twist the product.<br />

Min. b<strong>en</strong>ding<br />

radius: 35<br />

50<br />

sections cannot be b<strong>en</strong>t.<br />

4. With fitting for purge air discharge (Semi-standard: P)<br />

The piping of purge air for dehumidifi<strong>cat</strong>ion and for the dew<br />

point indi<strong>cat</strong>or can be combined, but do not combine it with<br />

compressed air lines or drain piping or merge the purge air with<br />

exhaust air from other equipm<strong>en</strong>t. As this can cause damage.<br />

1. Use of tools<br />

Hold the upper portion of the body (aluminium die-casted<br />

section) with a wr<strong>en</strong>ch or adjustable angle wr<strong>en</strong>ch. Do not turn<br />

it while holding the case section.<br />

2. Drain piping for separators<br />

Wh<strong>en</strong> installing drain piping for mist separators or micro mist<br />

separators, use a tube of the prescribed size and keep the<br />

l<strong>en</strong>gth within 5 meters. Also, be sure that the tube does not<br />

rise up or become folded over.<br />

3. Piping materials for low dew point air<br />

If air of a low dew point (–40°C or less) is required, do not use<br />

a nylon tube piping and resin fittings (except fluoropolymer) for<br />

the outlet side of the membrane air dryer. Due to the nature of<br />

the nylon tube, it could be affected by the ambi<strong>en</strong>t air, and it<br />

might not be possible to achieve the prescribed low dew point<br />

at the <strong>en</strong>d of the tube. Therefore, for low dew point air, use a<br />

stainless steel or fluoropolymer piping.<br />

Caution<br />

4. With fitting for purge air discharge (Semi-standard: P)<br />

(for <strong>IDG</strong>60 to <strong>IDG</strong>100, <strong>IDG</strong>60H to <strong>IDG</strong>100H, <strong>IDG</strong>60LA to<br />

<strong>IDG</strong>100LA, <strong>IDG</strong>60SA to <strong>IDG</strong>100SA)<br />

To install piping for dehumidifi<strong>cat</strong>ion purge air discharge,<br />

attach tubing of the prescribed size to the hose nipple section<br />

and th<strong>en</strong> secure it with tubing bands.<br />

5. Before piping is connected, flush the piping.<br />

Be sure to remove chips, cutting oil and other debris. If they<br />

get into the product, unexpected malfunction or damage to the<br />

product may occur.<br />

Caution<br />

Piping<br />

Air Supply<br />

1. Compressed air supply capacity<br />

An air source that has a supply capacity that is larger than the<br />

“required outlet air flow rate (dry air flow rate) + purge air flow<br />

rate” is required. Verify the purge air flow rate in “Purge Air<br />

Flow-rate Characteristics.” (page 9)<br />

2. Chemicals with a negative effect on this product<br />

Chemicals listed in the table below in the compressed air can<br />

lower performance and damage the elem<strong>en</strong>t. Do not use the<br />

product in <strong>en</strong>vironm<strong>en</strong>ts including these chemicals.<br />

Category<br />

Chemicals not to be included<br />

Acetone, b<strong>en</strong>z<strong>en</strong>e, ph<strong>en</strong>ol, tolu<strong>en</strong>e, trichloroethyl<strong>en</strong>e,<br />

xyl<strong>en</strong>e, cresol, thinner, aniline, chloroform, chlorob<strong>en</strong>z<strong>en</strong>e,<br />

trichloroethane, ethylb<strong>en</strong>z<strong>en</strong>e, ethyl alcohol, methyl<br />

Solv<strong>en</strong>ts<br />

alcohol, isopropyl alcohol, dioxin, tetrahydrofuran, methyl<strong>en</strong>e<br />

chloride, cyclohexane, carbon tetrachloride, methyl<br />

ketone, ethyl ketone, hexafluoroisopropanol, and others<br />

Acids<br />

Gases<br />

Oils<br />

Strong<br />

bases<br />

Others<br />

Sulfuric acid, nitric acid, hydrochloric acid, acetic acid,<br />

lactic acid, chromic acid, and others<br />

Chlorine gas, sulfurous acid gas, hydrog<strong>en</strong> chloride,<br />

bromine, ozone, ammonia, and others<br />

Phosphoric-ester hydraulic oil, fuel oil, water soluble<br />

cutting oil (alkaline), keros<strong>en</strong>e, and others<br />

Lithium hydroxide, sodium hydroxide, potassium<br />

hydroxide, calcium hydroxide, and others<br />

Anaerobic adhesive, anaerobic sealant, and others<br />

M<br />

V<br />

Single Unit Type<br />

Specific Product<br />

Precautions Made to Order Model Selection Unit Type<br />

46


Series <strong>IDG</strong>A/<strong>IDG</strong><br />

Specific Product Precautions 3<br />

Be sure to read before handling. Refer to back cover for Safety Instructions and “Handling<br />

Precautions for SMC Products” (M-E03-3) for Air Preparation Equipm<strong>en</strong>t Precautions.<br />

Operating Environm<strong>en</strong>t<br />

Caution<br />

1. Do not use at temperatures (fluid or ambi<strong>en</strong>t temperatures)<br />

higher than the prescribed operating conditions.<br />

Resin is used in the membrane module, and it can be<br />

damaged by operation at high temperatures. Especially wh<strong>en</strong><br />

installed immediately after a recipro<strong>cat</strong>ing type air compressor,<br />

confirm that the fluid temperature does not exceed the range<br />

of operating conditions during use.<br />

2. Keep the inlet air temperature lower than the ambi<strong>en</strong>t<br />

temperature.<br />

If the membrane air dryer body is cooled by the surrounding<br />

air, water drops may accumulate inside and reduce its<br />

dehumidifi<strong>cat</strong>ion capacity.<br />

Warning<br />

Caution<br />

Maint<strong>en</strong>ance<br />

1. Do not remove the parts or piping wh<strong>en</strong> in a pressurised<br />

state.<br />

Never remove them while under pressure, as this could cause<br />

dangerous situations.<br />

1. Check the dehumidifi<strong>cat</strong>ion function with the dew<br />

point indi<strong>cat</strong>or.<br />

Observe the colour of the dew point indi<strong>cat</strong>or to confirm<br />

whether the membrane air dryer is functioning normally.<br />

[Wh<strong>en</strong> dew point indi<strong>cat</strong>or colour is blue: Functioning normally]<br />

[Wh<strong>en</strong> dew point indi<strong>cat</strong>or colour is pink: Dew point<br />

temperature is high. (Outlet air is humid.) Note: Atmospheric<br />

pressure dew point approximately –10°C minimum]<br />

Performance state Colour of the dew point indi<strong>cat</strong>or<br />

Note<br />

Initial state<br />

Normal operating<br />

Decrease in<br />

performance<br />

White/Pink<br />

Blue<br />

White/Pink<br />

Brown/Black<br />

There are both white and pink grains.<br />

Air flow rate etc. can be outside of the specifi<strong>cat</strong>ions.<br />

Contained oils can lower the performance.<br />

If humid air flowing in turns the colour pink, and th<strong>en</strong> if dry air<br />

<strong>en</strong>ters, the colour turns back to blue.<br />

It takes about 1 hour from the start of air flow for the dew point<br />

indi<strong>cat</strong>or colour to change.<br />

2. Dew point indi<strong>cat</strong>or replacem<strong>en</strong>t period<br />

The absorb<strong>en</strong>t is used in the dew point indi<strong>cat</strong>or. It absorbs<br />

the gasified oil in the compressed air and/or the gaseous<br />

elem<strong>en</strong>ts other than the air, and th<strong>en</strong> may turn brown.<br />

Wh<strong>en</strong> it turned brown, replace the dew point indi<strong>cat</strong>or.<br />

Besides, in the ev<strong>en</strong>t of replacing them periodically, carry out<br />

after two-year operation as a guideline. (For the part number<br />

of the dew point indi<strong>cat</strong>or, refer to pages 10 and 11.)<br />

Caution<br />

Maint<strong>en</strong>ance<br />

3. Elem<strong>en</strong>t replacem<strong>en</strong>t period<br />

Refer to the following guide wh<strong>en</strong> replacing the elem<strong>en</strong>ts in<br />

the mist separator and in the micro mist separator, or micro<br />

mist separator with prefilter that are installed on the inlet side<br />

of the membrane air dryer.<br />

1) Wh<strong>en</strong> two years have passed since installation.<br />

2) Wh<strong>en</strong> the unit’s pressure drop reaches 0.2 MPa, ev<strong>en</strong> before<br />

the two year period is reached.<br />

3) Wh<strong>en</strong> the red portion of the elem<strong>en</strong>t service indi<strong>cat</strong>or reaches<br />

the upper limit. (With micro mist separator with pre-filter)<br />

[<strong>IDG</strong>60M to <strong>IDG</strong>100M, <strong>IDG</strong>60HM to <strong>IDG</strong>100HM, <strong>IDG</strong>60V to<br />

<strong>IDG</strong>100V, <strong>IDG</strong>60HV to <strong>IDG</strong>100HV] Note)<br />

Note) For other models as well, they are available with the<br />

elem<strong>en</strong>t service indi<strong>cat</strong>or under made-to-order. Refer<br />

to pages 33 and 34.<br />

4. Membrane module replacem<strong>en</strong>t period<br />

Replace the membrane module wh<strong>en</strong> the colour of the dew<br />

point indi<strong>cat</strong>or turns white or pink.<br />

As a guideline, unit should be replaced after approximately 10 years<br />

of use (10 hours/day operation). Replace it wh<strong>en</strong> the colour of the<br />

dew point indi<strong>cat</strong>or turns white or pink, ev<strong>en</strong> if it is within the period.<br />

5. Tight<strong>en</strong>ing torque for installing the membrane module<br />

and the case (for <strong>IDG</strong>5, 10, 20, 5H, 10H, 20H)<br />

Use caution not to tight<strong>en</strong> excessively.<br />

It may result in a breakdown of membrane module, case and<br />

mounting screws or insuffici<strong>en</strong>t sealing.<br />

(Check the tight<strong>en</strong>ing torque range in the Operation Manual.)<br />

6. Installing a pressure gauge<br />

A pressure gauge should be installed on the inlet and outlet<br />

sides of the membrane air dryer (unit) for the maint<strong>en</strong>ance<br />

and inspection purposes.<br />

Metrology (Measurem<strong>en</strong>t) Law<br />

Caution<br />

1. SMC products are not int<strong>en</strong>ded for use as instrum<strong>en</strong>ts<br />

for legal metrology.<br />

Measurem<strong>en</strong>t instrum<strong>en</strong>ts that SMC manufactures or sells<br />

have not be<strong>en</strong> qualified by type approval tests relevant to the<br />

metrology (measurem<strong>en</strong>t) laws of each country.<br />

Therefore, SMC products cannot be used for business or<br />

certifi<strong>cat</strong>ion ordained by the metrology (measurem<strong>en</strong>t) laws of<br />

each country.<br />

47


48


Safety Instructions<br />

Caution:<br />

Warning:<br />

Danger :<br />

Caution indi<strong>cat</strong>es a hazard with a low level of risk<br />

which, if not avoided, could result in minor or<br />

moderate injury.<br />

Warning indi<strong>cat</strong>es a hazard with a medium level of<br />

risk which, if not avoided, could result in death or<br />

serious injury.<br />

Danger indi<strong>cat</strong>es a hazard with a high level of risk<br />

which, if not avoided, will result in death or serious<br />

injury.<br />

These safety instructions are int<strong>en</strong>ded to prev<strong>en</strong>t hazardous situations and/or<br />

equipm<strong>en</strong>t damage. These instructions indi<strong>cat</strong>e the level of pot<strong>en</strong>tial hazard with<br />

the labels of “Caution,” “Warning” or “Danger.” They are all important notes for<br />

safety and must be followed in addition to International Standards (ISO/IEC) ∗1) ,<br />

and other safety regulations.<br />

∗1) ISO 4414: Pneumatic fluid power – G<strong>en</strong>eral rules relating to systems.<br />

ISO 4413: Hydraulic fluid power – G<strong>en</strong>eral rules relating to systems.<br />

IEC 60204-1: Safety of machinery – Electrical equipm<strong>en</strong>t of machines.<br />

(Part 1: G<strong>en</strong>eral requirem<strong>en</strong>ts)<br />

ISO 10218-1: Manipulating industrial robots - Safety.<br />

etc.<br />

Warning<br />

1. The compatibility of the product is the responsibility of the<br />

person who designs the equipm<strong>en</strong>t or decides its specifi<strong>cat</strong>ions.<br />

Since the product specified here is used under various operating conditions, its<br />

compatibility with specific equipm<strong>en</strong>t must be decided by the person who designs<br />

the equipm<strong>en</strong>t or decides its specifi<strong>cat</strong>ions based on necessary analysis and test<br />

results. The expected performance and safety assurance of the equipm<strong>en</strong>t will be<br />

the responsibility of the person who has determined its compatibility with the<br />

product. This person should also continuously review all specifi<strong>cat</strong>ions of the<br />

product referring to its latest <strong>cat</strong>alogue information, with a view to giving due<br />

consideration to any possibility of equipm<strong>en</strong>t failure wh<strong>en</strong> configuring the<br />

equipm<strong>en</strong>t.<br />

2. Only personnel with appropriate training should operate<br />

machinery and equipm<strong>en</strong>t.<br />

The product specified here may become unsafe if handled incorrectly. The<br />

assembly, operation and maint<strong>en</strong>ance of machines or equipm<strong>en</strong>t including our<br />

products must be performed by an operator who is appropriately trained and<br />

experi<strong>en</strong>ced.<br />

3. Do . not service or attempt to remove product and<br />

machinery/equipm<strong>en</strong>t until safety is confirmed.<br />

1. The inspection and maint<strong>en</strong>ance of machinery/equipm<strong>en</strong>t should only be<br />

performed after measures to prev<strong>en</strong>t falling or runaway of the driv<strong>en</strong> objects<br />

have be<strong>en</strong> confirmed.<br />

2. Wh<strong>en</strong> the product is to be removed, confirm that the safety measures as<br />

m<strong>en</strong>tioned above are implem<strong>en</strong>ted and the power from any appropriate source<br />

is cut, and read and understand the specific product precautions of all relevant<br />

products carefully.<br />

3. Before machinery/equipm<strong>en</strong>t is restarted, take measures to prev<strong>en</strong>t<br />

unexpected operation and malfunction.<br />

4. Contact SMC beforehand and take special consideration of safety<br />

measures if the product is to be used in any of the following<br />

conditions.<br />

1. Conditions and <strong>en</strong>vironm<strong>en</strong>ts outside of the giv<strong>en</strong> specifi<strong>cat</strong>ions, or use<br />

outdoors or in a place exposed to direct sunlight.<br />

2. Installation on equipm<strong>en</strong>t in conjunction with atomic <strong>en</strong>ergy, railways, air<br />

navigation, space, shipping, vehicles, military, medical treatm<strong>en</strong>t, combustion<br />

and recreation, or equipm<strong>en</strong>t in contact with food and beverages, emerg<strong>en</strong>cy<br />

stop circuits, clutch and brake circuits in press appli<strong>cat</strong>ions, safety equipm<strong>en</strong>t<br />

or other appli<strong>cat</strong>ions unsuitable for the standard specifi<strong>cat</strong>ions described in the<br />

product <strong>cat</strong>alogue.<br />

3. An appli<strong>cat</strong>ion which could have negative effects on people, property, or<br />

animals requiring special safety analysis.<br />

4. Use in an interlock circuit, which requires the provision of double interlock for<br />

possible failure by using a mechanical protective function, and periodical<br />

checks to confirm proper operation.<br />

Caution<br />

1. The product is provided for use in manufacturing industries.<br />

The product herein described is basically provided for peaceful use in<br />

manufacturing industries.<br />

If considering using the product in other industries, consult SMC beforehand and<br />

exchange specifi<strong>cat</strong>ions or a contract if necessary.<br />

If anything is unclear, contact your nearest sales branch.<br />

Limited warranty and Disclaimer/<br />

Compliance Requirem<strong>en</strong>ts<br />

The product used is subject to the following “Limited warranty and Disclaimer”<br />

and “Compliance Requirem<strong>en</strong>ts”.<br />

Read and accept them before using the product.<br />

Limited warranty and Disclaimer<br />

1. The warranty period of the product is 1 year in service or 1.5 years after<br />

the product is delivered. ∗2)<br />

Also, the product may have specified durability, running distance or<br />

replacem<strong>en</strong>t parts. Please consult your nearest sales branch.<br />

2. For any failure or damage reported within the warranty period which is clearly our<br />

responsibility, a replacem<strong>en</strong>t product or necessary parts will be provided.<br />

This limited warranty applies only to our product indep<strong>en</strong>d<strong>en</strong>tly, and not to any<br />

other damage incurred due to the failure of the product.<br />

3. Prior to using SMC products, please read and understand the warranty terms<br />

and disclaimers noted in the specified <strong>cat</strong>alogue for the particular products.<br />

∗2) Vacuum pads are excluded from this 1 year warranty.<br />

A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.<br />

Also, ev<strong>en</strong> within the warranty period, the wear of a product due to the use of the vacuum pad<br />

or failure due to the deterioration of rubber material are not covered by the limited warranty.<br />

Compliance Requirem<strong>en</strong>ts<br />

1. The use of SMC products with production equipm<strong>en</strong>t for the manufacture of<br />

weapons of mass destruction (WMD) or any other weapon is strictly prohibited.<br />

2. The exports of SMC products or technology from one country to another are<br />

governed by the relevant security laws and regulations of the countries involved<br />

in the transaction. Prior to the shipm<strong>en</strong>t of a SMC product to another country,<br />

assure that all local rules governing that export are known and followed.<br />

Safety Instructions<br />

Be sure to read “Handling Precautions for SMC Products” (M-E03-3) before using.<br />

SMC Corporation (Europe)<br />

Austria +43 (0)2262622800 www.smc.at office@smc.at<br />

Belgium +32 (0)33551464 www.smcpneumatics.be info@smcpneumatics.be<br />

Bulgaria +359 (0)2807670 www.smc.bg office@smc.bg<br />

Croatia +385 (0)13707288 www.smc.hr office@smc.hr<br />

Czech Republic +420 541424611 www.smc.cz office@smc.cz<br />

D<strong>en</strong>mark +45 70252900 www.smcdk.com smc@smcdk.com<br />

Estonia +372 6510370 www.smcpneumatics.ee smc@smcpneumatics.ee<br />

Finland +358 207513513 www.smc.fi smcfi@smc.fi<br />

France +33 (0)164761000 www.smc-france.fr promotion@smc-france.fr<br />

Germany +49 (0)61034020 www.smc-pneumatik.de info@smc-pneumatik.de<br />

Greece +30 210 2717265 www.smchellas.gr sales@smchellas.gr<br />

Hungary +36 23511390 www.smc.hu office@smc.hu<br />

Ireland +353 (0)14039000 www.smcpneumatics.ie sales@smcpneumatics.ie<br />

Italy +39 0292711 www.smcitalia.it mailbox@smcitalia.it<br />

Latvia +371 67817700 www.smclv.lv info@smclv.lv<br />

Lithuania +370 5 2308118 www.smclt.lt info@smclt.lt<br />

Netherlands +31 (0)205318888 www.smcpneumatics.nl info@smcpneumatics.nl<br />

Norway +47 67129020 www.smc-norge.no post@smc-norge.no<br />

Poland +48 (0)222119616 www.smc.pl office@smc.pl<br />

Portugal +351 226166570 www.smc.eu postpt@smc.smces.es<br />

Romania +40 213205111 www.smcromania.ro smcromania@smcromania.ro<br />

Russia +7 8127185445 www.smc-pneumatik.ru info@smc-pneumatik.ru<br />

Slovakia +421 (0)413213212 www.smc.sk office@smc.sk<br />

Slov<strong>en</strong>ia +386 (0)73885412 www.smc.si office@smc.si<br />

Spain +34 902184100 www.smc.eu post@smc.smces.es<br />

Swed<strong>en</strong> +46 (0)86031200 www.smc.nu post@smc.nu<br />

Switzerland +41 (0)523963131 www.smc.ch info@smc.ch<br />

Turkey +90 212 489 0 440 www.smcpnomatik.com.tr info@smcpnomatik.com.tr<br />

UK +44 (0)845 121 5122 www.smcpneumatics.co.uk sales@smcpneumatics.co.uk<br />

SMC CORPORATION Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN Phone: 03-5207-8249 FAX: 03-5298-5362<br />

1st printing SU printing SU 00 Printed in Spain<br />

Specifi<strong>cat</strong>ions are subject to change without prior notice and any obligation on the part of the manufacturer.

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!