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Crimea TITAN. New developments for the new advancement: Special TiO2 Grades for Coatings, Plastics and Décor Paper from New Plant (ASEFAPI. XXV Congreso Técnico Barcelona, 7 de Noviembre de 2013).

NEW DEVELOPMENTS FOR THE NEW ADVANCEMENT: SPECIAL TIO2 GRADES FOR COATINGS, PLASTICS AND DECOR PAPER FROM NEW PLANT CRIMEA TITAN / EMSA TECNOLOGÍA QUÍMICA, S.A.U. Sr. Andriy Gonchar, Head of R&D Department Crimea Titan Sr. David Roldán, Coatings and Construction Country Manager EMSA Tecnología Química S.A.U - https://servireach.com/files/2113/8366/5682/SERVIREACH_ASEFAPI_2013.pdf

NEW DEVELOPMENTS FOR THE
NEW ADVANCEMENT: SPECIAL
TIO2 GRADES FOR COATINGS,
PLASTICS AND DECOR PAPER
FROM NEW PLANT
CRIMEA TITAN / EMSA
TECNOLOGÍA QUÍMICA, S.A.U.
Sr. Andriy Gonchar, Head of R&D
Department Crimea Titan
Sr. David Roldán, Coatings and
Construction Country Manager EMSA
Tecnología Química S.A.U - https://servireach.com/files/2113/8366/5682/SERVIREACH_ASEFAPI_2013.pdf

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CRIMEA <strong>TITAN</strong><br />

<strong>Crimea</strong> Titan.<br />

<strong>New</strong> Developments <strong>for</strong> <strong>the</strong> <strong>New</strong><br />

Advancement: <strong>Special</strong> TiO 2 <strong>Gra<strong>de</strong>s</strong><br />

<strong>for</strong> <strong>Coatings</strong>, <strong>Plastics</strong> <strong>and</strong> <strong>Décor</strong><br />

<strong>Paper</strong> <strong>from</strong> <strong>New</strong> <strong>Plant</strong><br />

Andriy Gonchar, Head of R&D Department


CRIMEA <strong>TITAN</strong><br />

In 2006 R&D Department of <strong>Crimea</strong> Titan has started<br />

intensive researches <strong>for</strong> <strong>de</strong>velopment of <strong>the</strong> <strong>new</strong> premium<br />

gra<strong>de</strong>s of titanium dioxi<strong>de</strong> <strong>for</strong> different applications:<br />

- Paints <strong>and</strong> <strong>Coatings</strong><br />

- <strong>Plastics</strong><br />

- Laminate <strong>Paper</strong><br />

In 2012 year project was launched <strong>for</strong> building of <strong>the</strong> <strong>new</strong><br />

plant <strong>for</strong> titanium dioxi<strong>de</strong> manufacturing in Armyansk,<br />

<strong>Crimea</strong>, Ukraine.<br />

Approximate period of project works <strong>and</strong> building is 2012-<br />

2015<br />

<strong>New</strong> plant capacity will be 120 000 MT per year<br />

2


CRIMEA <strong>TITAN</strong><br />

Geographical location of <strong>the</strong> <strong>new</strong> TiO 2 plant<br />

CRIMEA <strong>TITAN</strong><br />

Ukraine,<br />

AR <strong>Crimea</strong>,<br />

Armyansk


CRIMEA <strong>TITAN</strong><br />

Geographical location of <strong>the</strong> <strong>new</strong> TiO 2 plant<br />

Place <strong>for</strong> construction of<br />

<strong>the</strong> <strong>new</strong> plant <strong>for</strong> TiO 2<br />

manufacturing<br />

4


CRIMEA <strong>TITAN</strong><br />

Old buildings be<strong>for</strong>e <strong>the</strong> construction of a <strong>new</strong> TiO 2 plant<br />

5


CRIMEA <strong>TITAN</strong><br />

Old buildings be<strong>for</strong>e <strong>the</strong> construction of a <strong>new</strong> TiO 2 plant<br />

6


CRIMEA <strong>TITAN</strong><br />

April <strong>2013</strong>: tear-down of <strong>the</strong> old buildings be<strong>for</strong>e <strong>the</strong> construction of a <strong>new</strong> TiO 2 plant<br />

7


CRIMEA <strong>TITAN</strong><br />

April <strong>2013</strong>: tear-down of <strong>the</strong> old buildings be<strong>for</strong>e <strong>the</strong> construction of a <strong>new</strong> TiO 2 plant<br />

8


CRIMEA <strong>TITAN</strong><br />

April <strong>2013</strong>: tear-down of <strong>the</strong> old buildings be<strong>for</strong>e <strong>the</strong> construction of a <strong>new</strong> TiO 2 plant<br />

9


CRIMEA <strong>TITAN</strong><br />

May <strong>2013</strong>: tear-down of <strong>the</strong> old buildings be<strong>for</strong>e <strong>the</strong> construction of a <strong>new</strong> TiO 2 plant<br />

10


CRIMEA <strong>TITAN</strong><br />

May <strong>2013</strong>: tear-down of <strong>the</strong> old buildings be<strong>for</strong>e <strong>the</strong> construction of a <strong>new</strong> TiO 2 plant<br />

11


CRIMEA <strong>TITAN</strong><br />

<strong>New</strong> TiO 2 plant according to <strong>the</strong> Basic Design<br />

12


CRIMEA <strong>TITAN</strong><br />

<strong>New</strong> TiO 2 plant according to <strong>the</strong> Basic Design<br />

13


CRIMEA <strong>TITAN</strong><br />

<strong>New</strong> TiO 2 plant according to <strong>the</strong> Basic Design<br />

14


CRIMEA <strong>TITAN</strong><br />

The <strong>new</strong> titanium dioxi<strong>de</strong> plant is:<br />

• High environmental st<strong>and</strong>ards<br />

• High-effective energy consumption<br />

• Manufacturing of high quality TiO 2 gra<strong>de</strong>s<br />

<strong>for</strong> different specific applications<br />

15


CRIMEA <strong>TITAN</strong><br />

What are <strong>the</strong> products of <strong>the</strong> <strong>new</strong> TiO 2 plant?<br />

Four<br />

<strong>Gra<strong>de</strong>s</strong><br />

<strong>for</strong> Paints<br />

<strong>and</strong><br />

<strong>Coatings</strong><br />

Three<br />

<strong>Gra<strong>de</strong>s</strong><br />

<strong>for</strong><br />

<strong>Plastics</strong><br />

One<br />

Gra<strong>de</strong> <strong>for</strong><br />

<strong>Décor</strong><br />

<strong>Paper</strong><br />

16


CRIMEA <strong>TITAN</strong><br />

Four <strong>New</strong> TiO 2 <strong>Gra<strong>de</strong>s</strong><br />

<strong>for</strong><br />

Paints <strong>and</strong> <strong>Coatings</strong>.<br />

17


CRIMEA <strong>TITAN</strong><br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong>s <strong>for</strong> PAINTS <strong>and</strong> COATINGS<br />

TIOXIDE TR92<br />

<strong>Crimea</strong> TiOx-295<br />

KRONOS 2315<br />

PRETIOX RGZW<br />

TIOXIDE TR81<br />

TIONA 595<br />

PROPERTIES<br />

•Easy Dispersibility<br />

•High Opacity<br />

•Good Initial Gloss<br />

•Good Gloss Retention<br />

•High Durability<br />

APPLICATION<br />

•Automotive finishes <strong>and</strong> refinishes<br />

•Coil <strong>Coatings</strong><br />

•Pow<strong>de</strong>r coatings<br />

•Marine <strong>Coatings</strong><br />

TRONOX R-KB-6<br />

TRONOX CR-828<br />

18


CRIMEA <strong>TITAN</strong><br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong>s <strong>for</strong> PAINTS <strong>and</strong> COATINGS<br />

<strong>Crimea</strong> TiOx-295<br />

TiO 2<br />

Content<br />

Inorganic coating<br />

Organic treatment<br />

93-95% typical<br />

Alumina, Zirconia<br />

present<br />

Loss at 105 o C


CRIMEA <strong>TITAN</strong><br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong>s <strong>for</strong> PAINTS <strong>and</strong> COATINGS<br />

DuPont TS-6200<br />

<strong>Crimea</strong> TiOx-225<br />

TIONA 696<br />

DuPont R960<br />

TIONA RCL-6<br />

TIONA RCL-9<br />

TIONA 596<br />

PROPERTIES<br />

•Dispersibility<br />

•High Opacity<br />

•Good Gloss Retention<br />

•Superior Durability<br />

APPLICATION<br />

•Exterior <strong>Coatings</strong><br />

•Automotive Finishes <strong>and</strong> Refinishes<br />

•Coil <strong>Coatings</strong><br />

•Pow<strong>de</strong>r <strong>Coatings</strong><br />

•Marine <strong>Coatings</strong><br />

•Aerospace <strong>Coatings</strong><br />

KRONOS 2160<br />

KRONOS 2360<br />

TRONOX CR-880<br />

TRONOX CR-826<br />

20


CRIMEA <strong>TITAN</strong><br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong>s <strong>for</strong> PAINTS <strong>and</strong> COATINGS<br />

<strong>Crimea</strong> TiOx-225<br />

TiO 2<br />

Content<br />

Inorganic coating<br />

Organic treatment<br />

91-93% typical<br />

Alumina, Silica<br />

present<br />

Loss at 105 o C


CRIMEA <strong>TITAN</strong><br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong>s <strong>for</strong> PAINTS <strong>and</strong> COATINGS<br />

Kemira RDI<br />

<strong>Crimea</strong> TiOx-275<br />

KRONOS 2020<br />

Kemira RODI<br />

Tiona 568<br />

DuPont R900<br />

PRETIOX RGU<br />

PROPERTIES<br />

•Excellent Dispersibility<br />

•High Opacity<br />

•High Gloss<br />

•Low Oil Absorption<br />

•Low conductivity<br />

APPLICATION<br />

•Electro<strong>de</strong>position paints<br />

•Automotive (Primers)<br />

•Can <strong>Coatings</strong><br />

•Coil <strong>Coatings</strong><br />

•Water-borne <strong>and</strong> Solvent-borne<br />

Industrial <strong>and</strong> Decorative <strong>Coatings</strong><br />

•Wood Paints<br />

•Rubber<br />

•<strong>Plastics</strong> (usable)<br />

•Can use in Printing Inks<br />

Sachtleben R210<br />

TRONOX CR-800<br />

TRONOX R-KB-3<br />

TIOXIDE R-TC-90<br />

22


CRIMEA <strong>TITAN</strong><br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong>s <strong>for</strong> PAINTS <strong>and</strong> COATINGS<br />

<strong>Crimea</strong> TiOx-275<br />

TiO 2 Content<br />

Inorganic coating<br />

Organic treatment<br />

94-96% typical<br />

Alumina<br />

present<br />

Loss at 105oC


CRIMEA <strong>TITAN</strong><br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong>s <strong>for</strong> PAINTS <strong>and</strong> COATINGS<br />

Kemira RDI-S<br />

<strong>Crimea</strong> TiOx-275S<br />

KRONOS 2063<br />

Ishihara R630<br />

PRETIOX RX-I<br />

PROPERTIES<br />

•Super Dispersibility<br />

•High Opacity<br />

•Excellent High Gloss<br />

•Low Oil Absorption<br />

•Blue un<strong>de</strong>rtone<br />

APPLICATION<br />

•Printing Inks<br />

•Can <strong>Coatings</strong><br />

•Coil <strong>Coatings</strong><br />

•Wood Paints<br />

•Water-born or solvent-born coatings<br />

with very high gloss<br />

KRONOS 2090<br />

TRONOX R-FD-I<br />

TIOXIDE TR52<br />

24


CRIMEA <strong>TITAN</strong><br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong>s <strong>for</strong> PAINTS <strong>and</strong> COATINGS<br />

<strong>Crimea</strong> TiOx-275S<br />

TiO 2 Content<br />

Inorganic coating<br />

Organic treatment<br />

94-96% typical<br />

Alumina<br />

present<br />

Loss at 105oC


CRIMEA <strong>TITAN</strong><br />

Three <strong>New</strong> TiO 2 <strong>Gra<strong>de</strong>s</strong><br />

<strong>for</strong> <strong>Plastics</strong><br />

26


CRIMEA <strong>TITAN</strong><br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong>s <strong>for</strong> PLASTICS<br />

DuPont R104<br />

KRONOS 2230<br />

KRONOS 2500<br />

TIOXIDE TR-23<br />

TIOXIDE R-FC5<br />

TIOXIDE TR28<br />

TIOXIDE TR38<br />

<strong>Crimea</strong> TiOx-106<br />

PROPERTIES<br />

•Outst<strong>and</strong>ing Dispersion <strong>and</strong><br />

Processing<br />

•High Hydrophobic feature<br />

•No Migration of Organic Compound<br />

•Lacing Resistance<br />

•High Opacity<br />

•Blue Tint Tone <strong>and</strong> High Brightness<br />

APPLICATION<br />

•Polyolefin Masterbatch<br />

•Flexible PVC (interior)<br />

•High Temperature Cast Films<br />

•Thin Films<br />

TIONA 125<br />

TIONA 188<br />

TRONOX R-FK-2<br />

TRONOX CR-470<br />

TRONOX 834<br />

TRONOX 8400<br />

27


CRIMEA <strong>TITAN</strong><br />

<strong>Crimea</strong> TiOx-106<br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong>s <strong>for</strong> PLASTICS<br />

TiO 2<br />

Content<br />

Inorganic coating<br />

Organic treatment<br />

97-98% typical<br />

Alumina<br />

present<br />

Loss at 105 o C


CRIMEA <strong>TITAN</strong><br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong>s <strong>for</strong> PLASTICS<br />

KRONOS 2211<br />

<strong>Crimea</strong> TiOx-276<br />

TIONA RL-91<br />

KRONOS 2225<br />

KRONOS 2233<br />

KRONOS 2450<br />

PROPERTIES<br />

•Excellent Dispersion <strong>and</strong><br />

processibility<br />

•High Hydrophobic feature<br />

•No Migration of Organic Compound<br />

•High Opacity<br />

•Blue Tint Tone <strong>and</strong> High Brightness<br />

APPLICATION<br />

•Polyolefin Masterbatch<br />

•Polyethylene<br />

•Polypropylene<br />

•PVC (Interior)<br />

•PVC (Exterior, Chalking)<br />

•PVC Pipe<br />

TIONA 90<br />

KEMIRA 405<br />

DuPont R350<br />

29


CRIMEA <strong>TITAN</strong><br />

<strong>Crimea</strong> TiOx-276<br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong>s <strong>for</strong> PLASTICS<br />

TiO 2<br />

Content<br />

Inorganic coating<br />

Organic treatment<br />

95-96% typical<br />

Alumina<br />

present<br />

Loss at 105 o C


CRIMEA <strong>TITAN</strong><br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong>s <strong>for</strong> PLASTICS<br />

TRONOX R-FK-3<br />

TRONOX 435<br />

KRONOS 2220<br />

KRONOS 2222<br />

<strong>Crimea</strong> TiOx-226<br />

PROPERTIES<br />

•Easily Incorporated in Vinyl <strong>and</strong><br />

Polyolefins<br />

•Minimized Hygroscopic Property<br />

•Excellent Color Retention<br />

•No Migration of Organic Compound<br />

•High Durability<br />

•Good Chalk Resistance<br />

•Effective UV Screen<br />

APPLICATION<br />

•PVC (Exterior, Nonchalking)<br />

•Agricultural Films<br />

•Outdoor Furniture<br />

•PVC Plastisol<br />

TIONA 168<br />

TIOXIDE R-TC30<br />

DuPont R105<br />

31


CRIMEA <strong>TITAN</strong><br />

<strong>Crimea</strong> TiOx-226<br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong>s <strong>for</strong> PLASTICS<br />

TiO 2<br />

Content<br />

Inorganic coating<br />

Organic treatment<br />

91-93% typical<br />

Alumina, Silica<br />

present<br />

Loss at 105 o C


CRIMEA <strong>TITAN</strong><br />

One <strong>New</strong> TiO 2 Gra<strong>de</strong><br />

<strong>for</strong> <strong>Décor</strong> <strong>Paper</strong><br />

33


CRIMEA <strong>TITAN</strong><br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong> <strong>for</strong> <strong>Décor</strong> PAPER<br />

KRONOS 2081<br />

<strong>Crimea</strong> TiOx-350<br />

TRONOX 820<br />

KRONOS 2800<br />

KRONOS 2087<br />

PROPERTIES<br />

•Outst<strong>and</strong>ing Greying Resistance<br />

to <strong>Paper</strong> Laminate<br />

•Good Yellowing Resistance to High<br />

<strong>and</strong> Low Pressure Laminate<br />

•Excellent Opacity<br />

•Dispersed readily in Water<br />

Crenox R-PL-2<br />

Sachtleben R610L<br />

KRONOS 2084<br />

TIONA RCL-722<br />

APPLICATION<br />

•High <strong>and</strong> Low Pressure<br />

Laminate<br />

•Printing Inks <strong>for</strong> <strong>Décor</strong> <strong>Paper</strong><br />

•Melamine moulding pow<strong>de</strong>rs<br />

DuPont R796+<br />

DuPont R794<br />

34


CRIMEA <strong>TITAN</strong><br />

<strong>Crimea</strong> TiOx-350<br />

<strong>New</strong> <strong>TiO2</strong> gra<strong>de</strong> <strong>for</strong> <strong>Décor</strong> PAPER<br />

TiO 2<br />

Content<br />

Inorganic coating<br />

Organic treatment<br />

87-90% typical<br />

Aluminium Compounds<br />

none<br />

Loss at 105 o C


CRIMEA <strong>TITAN</strong><br />

What is planned capacity of manufacturing of<br />

different TiO 2 gra<strong>de</strong>s?<br />

Four<br />

<strong>Gra<strong>de</strong>s</strong><br />

<strong>for</strong> Paints<br />

<strong>and</strong><br />

<strong>Coatings</strong><br />

Three<br />

<strong>Gra<strong>de</strong>s</strong><br />

<strong>for</strong><br />

<strong>Plastics</strong><br />

One<br />

Gra<strong>de</strong> <strong>for</strong><br />

<strong>Décor</strong><br />

<strong>Paper</strong><br />

40 000 MT<br />

per year<br />

40 000 MT<br />

per year<br />

40 000 MT<br />

per year<br />

36


CRIMEA <strong>TITAN</strong><br />

THANK YOU<br />

FOR YOUR ATTENTION!


CRIMEA <strong>TITAN</strong><br />

For all fu<strong>the</strong>r questions of supply on Spanish market please get in<br />

touch with our exclusive distributor in Spain – company<br />

EMSA TECNOLOGIA QUIMICA SAU<br />

Headquarters<br />

Av. Diagonal, 662-664 <strong>Plant</strong>a 2ª Módulo B 08028 <strong>Barcelona</strong><br />

Tel. +34 934 701 196 Fax. +34 933 718 428<br />

emsaquimica@emsaquimica.com · www.emsaquimica.com<br />

<strong>Crimea</strong> Titan, PJSC<br />

info@titanexport.com<br />

www.titanexport.com

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