Crimea TiOx-350. New Titanium Dioxide Grade Having High Lightfastness for Use in Decor Paper. Industrial Production Prospects
Andriy Gonchar, Head of R&D Department of Crimea Titan (April, 2013)
Andriy Gonchar, Head of R&D Department of Crimea Titan (April, 2013)
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<strong>Crimea</strong> <strong>TiOx</strong>-350<br />
<strong>New</strong> <strong>Titanium</strong> <strong>Dioxide</strong> <strong>Grade</strong><br />
<strong>Hav<strong>in</strong>g</strong> <strong>High</strong> <strong>Lightfastness</strong> <strong>for</strong><br />
<strong>Use</strong> <strong>in</strong> <strong>Decor</strong> <strong>Paper</strong><br />
<strong>Industrial</strong> <strong>Production</strong> <strong>Prospects</strong><br />
<strong>Crimea</strong> Titan and XXXXX Company Meet<strong>in</strong>g<br />
Andriy Gonchar, Head of R&D Department of <strong>Crimea</strong> Titan<br />
Kyiv, April 2013
A Brief History of Development<br />
• Summer 2006 was the beg<strong>in</strong>n<strong>in</strong>g of<br />
cooperation between worldwide producer<br />
of décor paper XXXXX Company and<br />
producer of TiO 2 <strong>Crimea</strong> Titan <strong>in</strong> field of<br />
development of the new titanium dioxide<br />
grade hav<strong>in</strong>g high lightfastness <strong>for</strong> use <strong>in</strong><br />
Décor paper production<br />
• Autumn 2007 was the time of release of<br />
the first versions of prototype of <strong>Crimea</strong><br />
<strong>TiOx</strong>-350 <strong>in</strong> <strong>Crimea</strong> Titan R&D laboratory
A Brief History of Development<br />
• In autumn 2007 XXXXX Company carried<br />
out test<strong>in</strong>g of the first samples of prototype<br />
of <strong>Crimea</strong> <strong>TiOx</strong>-350 (Sample of Series<br />
1/Version 3): yellow t<strong>in</strong>t was reduced,<br />
brightness was enhanced, lightfastness<br />
was not reached (rat<strong>in</strong>g of 4-5 on a Blue<br />
Wool Scale)
A Brief History of Development<br />
• In spr<strong>in</strong>g 2008 XXXXX Company carried<br />
out test<strong>in</strong>g of the samples of prototype of<br />
<strong>Crimea</strong> <strong>TiOx</strong>-350 (Samples of Series<br />
1/Version 4, 9.0, 9.1): yellow t<strong>in</strong>t was<br />
reduced, brightness was enhanced,<br />
lightfastness was not reached (rat<strong>in</strong>g of 4<br />
on Blue Wool Scale)
A Brief History of Development<br />
• In autumn 2008 XXXXX Company carried out<br />
test<strong>in</strong>g of the samples of prototype of <strong>Crimea</strong><br />
<strong>TiOx</strong>-350 (Samples of Series 1/Version 11, 12):<br />
yellow t<strong>in</strong>t was reduced, brightness was<br />
enhanced, lightfastness was not reached (rat<strong>in</strong>g<br />
of less than 3 on Blue Wool Scale, with respect<br />
to previous samples more than 4 times worse)<br />
• <strong>Hav<strong>in</strong>g</strong> received these results and considered<br />
data received <strong>in</strong> the course of research work <strong>in</strong><br />
2006-2008, <strong>Crimea</strong> Titan R&D Dept. drastically<br />
reconsidered the concept of development of<br />
<strong>Crimea</strong> <strong>TiOx</strong>-350 grade
A Brief History of Development<br />
<strong>TiOx</strong>-220<br />
Irradiated<br />
part<br />
Covered<br />
part<br />
<strong>TiOx</strong>-350/Series<br />
1/Version 11<br />
<strong>TiOx</strong>-350/Series<br />
1/Version 12<br />
Irradiated<br />
part<br />
Covered<br />
part<br />
Irradiated<br />
part
A Brief History of Development<br />
• 2009 year -1 st quarter 2010 – Carry<strong>in</strong>g out<br />
fundamental research work to improve<br />
lightfastness of titanium dioxide: hundreds<br />
of tests were done, 35 versions of<br />
propotype of <strong>TiOx</strong>-350 grade were<br />
developed (Series 1/Versions from 13 up<br />
to 47+), the research work <strong>for</strong> alternative<br />
approaches was done (Series 2 and<br />
Series 3)
A Brief History of Development
A Brief History of Development<br />
• In April 2010 XXXXX Company carried out<br />
test<strong>in</strong>g of the samples of prototype of<br />
<strong>Crimea</strong> <strong>TiOx</strong>-350 (Samples of Series<br />
1/Versions 44+, 47+): the lightfastness<br />
rat<strong>in</strong>g of 5 on Blue Wool Scale was<br />
achieved, when standard <strong>TiOx</strong>-220 sample<br />
showed rat<strong>in</strong>g of 4-5
A Brief History of Development<br />
• From May 2010 till April 2011 – further<br />
course of fundamental research work to<br />
improve lightfastness of titanium dioxide:<br />
hundreds of tests were done, 31 versions<br />
of propotype of <strong>TiOx</strong>-350 grade were<br />
developed (Series 1/Versions 48 and 49+,<br />
Series 2/Versions 1 to 29)
A Brief History of Development<br />
• In June 2011 XXXXX Company carried out<br />
test<strong>in</strong>g of the samples of prototype of <strong>Crimea</strong><br />
<strong>TiOx</strong>-350 (Samples of Series 1/Versions 49+,<br />
Series2/Version 23+): the lightfastness rat<strong>in</strong>g of<br />
6-7 and 7 on Blue Wool Scale was achieved,<br />
that fully answers the purpose to get<br />
lightfastness rat<strong>in</strong>g of more than 6). Besides the<br />
samples had <strong>in</strong>creased brightness and reduced<br />
yellowness <strong>in</strong> comparison with standard <strong>TiOx</strong>-<br />
220 grade
A Brief History of Development<br />
• Dur<strong>in</strong>g July – December 2011 <strong>Crimea</strong> Titan did a repeated release of lab<br />
prototypes of <strong>TiOx</strong>-350 (Samples of Series 1/Versions 49+, Series2/Version<br />
23+), and also release of sample of Series 3/Version 150+.<br />
• In February 2012 XXXXX Company carried out test<strong>in</strong>g of the samples of<br />
prototype of <strong>Crimea</strong> <strong>TiOx</strong>-350 (Samples of Series 1/Versions 49+,<br />
Series2/Version 23+, Series 3/Version 150+):<br />
– For the samples of Series 1/Versions 49+, Series2/Version 23+, the lightfastness<br />
rat<strong>in</strong>g of about 7 on Blue Wool Scale was achieved that repeated previous result<br />
(<strong>in</strong> June, 2011).<br />
– The sample of Series 3/Version 150+ didn’t achieve the lightfastness rat<strong>in</strong>g of 6<br />
on Blue Wool Scale however had higher brightness and lower yellowness
Further Steps <strong>for</strong> <strong>Crimea</strong> <strong>TiOx</strong>-350<br />
Development<br />
1. Here is the further course of development by <strong>Crimea</strong> Titan<br />
R&D team of the technologies used <strong>for</strong> mak<strong>in</strong>g of the<br />
samples of Series 1/49+ and Series 2/23+:<br />
• Increas<strong>in</strong>g of brightness L*, decreas<strong>in</strong>g of yellowness b*<br />
• Increas<strong>in</strong>g of lightfastness from rat<strong>in</strong>g of 6-7 to rat<strong>in</strong>g of 7<br />
• Estimation of possibilities to <strong>in</strong>crease heat stability<br />
2. Preparation of lab samples by <strong>Crimea</strong> Titan and send<strong>in</strong>g<br />
them <strong>for</strong> test<strong>in</strong>g <strong>in</strong> XXXXX Company <strong>in</strong> the second half of<br />
December 2013<br />
3. Carry<strong>in</strong>g out of test<strong>in</strong>g of the received samples by XXXXX<br />
Company <strong>in</strong> January-March 2014<br />
4. The further actions <strong>in</strong> accordance with the test results <strong>for</strong> the<br />
samples (approval of the technology or carry<strong>in</strong>g out additional<br />
research) are scheduled <strong>for</strong> April 2014.
Further Steps <strong>for</strong> commercial<br />
<strong>in</strong>troduction of <strong>Crimea</strong> <strong>TiOx</strong>-350<br />
• The design<strong>in</strong>g of PFD <strong>for</strong> the production of <strong>Crimea</strong><br />
<strong>TiOx</strong>-350 grade <strong>in</strong> new plant Titan-3 has been<br />
scheduled <strong>for</strong> the period from July 2012 till May<br />
2014<br />
• The construction of Titan-3 plant (site preparation,<br />
foundations, construction / <strong>in</strong>stallation activities etc.)<br />
has been scheduled <strong>for</strong> April 2013 – December<br />
2015<br />
• The commission<strong>in</strong>g of Titan-3 plant, adjustment of<br />
the process to optimal operational conditions and<br />
release of <strong>Crimea</strong> <strong>TiOx</strong>-350 product have been<br />
scheduled <strong>for</strong> 2016
Thank you<br />
<strong>for</strong> your attention