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Crimea TiOx-350. New Titanium Dioxide Grade Having High Lightfastness for Use in Decor Paper. Industrial Production Prospects

Andriy Gonchar, Head of R&D Department of Crimea Titan (April, 2013)

Andriy Gonchar, Head of R&D Department of Crimea Titan (April, 2013)

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<strong>Crimea</strong> <strong>TiOx</strong>-350<br />

<strong>New</strong> <strong>Titanium</strong> <strong>Dioxide</strong> <strong>Grade</strong><br />

<strong>Hav<strong>in</strong>g</strong> <strong>High</strong> <strong>Lightfastness</strong> <strong>for</strong><br />

<strong>Use</strong> <strong>in</strong> <strong>Decor</strong> <strong>Paper</strong><br />

<strong>Industrial</strong> <strong>Production</strong> <strong>Prospects</strong><br />

<strong>Crimea</strong> Titan and XXXXX Company Meet<strong>in</strong>g<br />

Andriy Gonchar, Head of R&D Department of <strong>Crimea</strong> Titan<br />

Kyiv, April 2013


A Brief History of Development<br />

• Summer 2006 was the beg<strong>in</strong>n<strong>in</strong>g of<br />

cooperation between worldwide producer<br />

of décor paper XXXXX Company and<br />

producer of TiO 2 <strong>Crimea</strong> Titan <strong>in</strong> field of<br />

development of the new titanium dioxide<br />

grade hav<strong>in</strong>g high lightfastness <strong>for</strong> use <strong>in</strong><br />

Décor paper production<br />

• Autumn 2007 was the time of release of<br />

the first versions of prototype of <strong>Crimea</strong><br />

<strong>TiOx</strong>-350 <strong>in</strong> <strong>Crimea</strong> Titan R&D laboratory


A Brief History of Development<br />

• In autumn 2007 XXXXX Company carried<br />

out test<strong>in</strong>g of the first samples of prototype<br />

of <strong>Crimea</strong> <strong>TiOx</strong>-350 (Sample of Series<br />

1/Version 3): yellow t<strong>in</strong>t was reduced,<br />

brightness was enhanced, lightfastness<br />

was not reached (rat<strong>in</strong>g of 4-5 on a Blue<br />

Wool Scale)


A Brief History of Development<br />

• In spr<strong>in</strong>g 2008 XXXXX Company carried<br />

out test<strong>in</strong>g of the samples of prototype of<br />

<strong>Crimea</strong> <strong>TiOx</strong>-350 (Samples of Series<br />

1/Version 4, 9.0, 9.1): yellow t<strong>in</strong>t was<br />

reduced, brightness was enhanced,<br />

lightfastness was not reached (rat<strong>in</strong>g of 4<br />

on Blue Wool Scale)


A Brief History of Development<br />

• In autumn 2008 XXXXX Company carried out<br />

test<strong>in</strong>g of the samples of prototype of <strong>Crimea</strong><br />

<strong>TiOx</strong>-350 (Samples of Series 1/Version 11, 12):<br />

yellow t<strong>in</strong>t was reduced, brightness was<br />

enhanced, lightfastness was not reached (rat<strong>in</strong>g<br />

of less than 3 on Blue Wool Scale, with respect<br />

to previous samples more than 4 times worse)<br />

• <strong>Hav<strong>in</strong>g</strong> received these results and considered<br />

data received <strong>in</strong> the course of research work <strong>in</strong><br />

2006-2008, <strong>Crimea</strong> Titan R&D Dept. drastically<br />

reconsidered the concept of development of<br />

<strong>Crimea</strong> <strong>TiOx</strong>-350 grade


A Brief History of Development<br />

<strong>TiOx</strong>-220<br />

Irradiated<br />

part<br />

Covered<br />

part<br />

<strong>TiOx</strong>-350/Series<br />

1/Version 11<br />

<strong>TiOx</strong>-350/Series<br />

1/Version 12<br />

Irradiated<br />

part<br />

Covered<br />

part<br />

Irradiated<br />

part


A Brief History of Development<br />

• 2009 year -1 st quarter 2010 – Carry<strong>in</strong>g out<br />

fundamental research work to improve<br />

lightfastness of titanium dioxide: hundreds<br />

of tests were done, 35 versions of<br />

propotype of <strong>TiOx</strong>-350 grade were<br />

developed (Series 1/Versions from 13 up<br />

to 47+), the research work <strong>for</strong> alternative<br />

approaches was done (Series 2 and<br />

Series 3)


A Brief History of Development


A Brief History of Development<br />

• In April 2010 XXXXX Company carried out<br />

test<strong>in</strong>g of the samples of prototype of<br />

<strong>Crimea</strong> <strong>TiOx</strong>-350 (Samples of Series<br />

1/Versions 44+, 47+): the lightfastness<br />

rat<strong>in</strong>g of 5 on Blue Wool Scale was<br />

achieved, when standard <strong>TiOx</strong>-220 sample<br />

showed rat<strong>in</strong>g of 4-5


A Brief History of Development<br />

• From May 2010 till April 2011 – further<br />

course of fundamental research work to<br />

improve lightfastness of titanium dioxide:<br />

hundreds of tests were done, 31 versions<br />

of propotype of <strong>TiOx</strong>-350 grade were<br />

developed (Series 1/Versions 48 and 49+,<br />

Series 2/Versions 1 to 29)


A Brief History of Development<br />

• In June 2011 XXXXX Company carried out<br />

test<strong>in</strong>g of the samples of prototype of <strong>Crimea</strong><br />

<strong>TiOx</strong>-350 (Samples of Series 1/Versions 49+,<br />

Series2/Version 23+): the lightfastness rat<strong>in</strong>g of<br />

6-7 and 7 on Blue Wool Scale was achieved,<br />

that fully answers the purpose to get<br />

lightfastness rat<strong>in</strong>g of more than 6). Besides the<br />

samples had <strong>in</strong>creased brightness and reduced<br />

yellowness <strong>in</strong> comparison with standard <strong>TiOx</strong>-<br />

220 grade


A Brief History of Development<br />

• Dur<strong>in</strong>g July – December 2011 <strong>Crimea</strong> Titan did a repeated release of lab<br />

prototypes of <strong>TiOx</strong>-350 (Samples of Series 1/Versions 49+, Series2/Version<br />

23+), and also release of sample of Series 3/Version 150+.<br />

• In February 2012 XXXXX Company carried out test<strong>in</strong>g of the samples of<br />

prototype of <strong>Crimea</strong> <strong>TiOx</strong>-350 (Samples of Series 1/Versions 49+,<br />

Series2/Version 23+, Series 3/Version 150+):<br />

– For the samples of Series 1/Versions 49+, Series2/Version 23+, the lightfastness<br />

rat<strong>in</strong>g of about 7 on Blue Wool Scale was achieved that repeated previous result<br />

(<strong>in</strong> June, 2011).<br />

– The sample of Series 3/Version 150+ didn’t achieve the lightfastness rat<strong>in</strong>g of 6<br />

on Blue Wool Scale however had higher brightness and lower yellowness


Further Steps <strong>for</strong> <strong>Crimea</strong> <strong>TiOx</strong>-350<br />

Development<br />

1. Here is the further course of development by <strong>Crimea</strong> Titan<br />

R&D team of the technologies used <strong>for</strong> mak<strong>in</strong>g of the<br />

samples of Series 1/49+ and Series 2/23+:<br />

• Increas<strong>in</strong>g of brightness L*, decreas<strong>in</strong>g of yellowness b*<br />

• Increas<strong>in</strong>g of lightfastness from rat<strong>in</strong>g of 6-7 to rat<strong>in</strong>g of 7<br />

• Estimation of possibilities to <strong>in</strong>crease heat stability<br />

2. Preparation of lab samples by <strong>Crimea</strong> Titan and send<strong>in</strong>g<br />

them <strong>for</strong> test<strong>in</strong>g <strong>in</strong> XXXXX Company <strong>in</strong> the second half of<br />

December 2013<br />

3. Carry<strong>in</strong>g out of test<strong>in</strong>g of the received samples by XXXXX<br />

Company <strong>in</strong> January-March 2014<br />

4. The further actions <strong>in</strong> accordance with the test results <strong>for</strong> the<br />

samples (approval of the technology or carry<strong>in</strong>g out additional<br />

research) are scheduled <strong>for</strong> April 2014.


Further Steps <strong>for</strong> commercial<br />

<strong>in</strong>troduction of <strong>Crimea</strong> <strong>TiOx</strong>-350<br />

• The design<strong>in</strong>g of PFD <strong>for</strong> the production of <strong>Crimea</strong><br />

<strong>TiOx</strong>-350 grade <strong>in</strong> new plant Titan-3 has been<br />

scheduled <strong>for</strong> the period from July 2012 till May<br />

2014<br />

• The construction of Titan-3 plant (site preparation,<br />

foundations, construction / <strong>in</strong>stallation activities etc.)<br />

has been scheduled <strong>for</strong> April 2013 – December<br />

2015<br />

• The commission<strong>in</strong>g of Titan-3 plant, adjustment of<br />

the process to optimal operational conditions and<br />

release of <strong>Crimea</strong> <strong>TiOx</strong>-350 product have been<br />

scheduled <strong>for</strong> 2016


Thank you<br />

<strong>for</strong> your attention

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