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TIMARIS - stangl.de

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<strong>TIMARIS</strong><br />

PVD Cluster Tool for<br />

Magnetic Storage &<br />

Semiconductor Wafer<br />

Production


02<br />

4<br />

<strong>TIMARIS</strong><br />

Deposition of Ultra-thin Metallic and Insulating Film Stacks down to a<br />

Thickness of one Nanometer and below with very Precise Material<br />

Thickness and High Uniformity Specifications<br />

<strong>TIMARIS</strong><br />

Multi-Catho<strong>de</strong> Deposition<br />

Platform for Various<br />

Semiconductor and<br />

Magnetic Storage<br />

Applications


<strong>TIMARIS</strong><br />

SINGULUS TECHNOLOGIES, foun<strong>de</strong>d in 1996,<br />

continues to expand its activities in the segments<br />

Semiconductor, Solar and Optical Disc.<br />

SINGULUS is a renowned manufacturer of<br />

advanced thin-film <strong>de</strong>position equipment<br />

for MRAM, thin-film head, sensor and other<br />

semiconductor applications. It is the trusted<br />

partner in the respective industry and extends<br />

its lea<strong>de</strong>rship in the thin-film <strong>de</strong>position<br />

technology for semiconductor applications.<br />

SINGULUS has already established and<br />

qualified the second generation of the <strong>TIMARIS</strong><br />

PVD Cluster Tool platform in the market and<br />

is offering a complete portfolio of process<br />

modules for different applications.<br />

As of today, seven different process modules<br />

are available to configure a <strong>TIMARIS</strong> system<br />

according to customer needs. These modules<br />

inclu<strong>de</strong> the Multi-Target-Module (MTM),<br />

Oxidation-Process-Module (OPM), Pre-Clean-<br />

Module (PCM), Combi-Process-Module (CPM),<br />

Flexible-Target-Module (FTM) and Static-PVD-<br />

Module (sPVD-M) as well as the ROTARIS<br />

sputtering system for special R&D applications.<br />

The <strong>TIMARIS</strong> PVD modules (MTM, FTM,<br />

sPVD-M) incorporate the full scope of sputtering<br />

techniques as: DC magnetron sputtering, pulsed<br />

DC magnetron sputtering and RF magnetron<br />

sputtering as well as combinations of these<br />

mo<strong>de</strong>s are selectable by recipe.<br />

Thin-Film Heads (TFH)<br />

> High Moment Material (Writer Material)<br />

> TMR (Rea<strong>de</strong>r Material)<br />

> GMR (Rea<strong>de</strong>r Material)<br />

> Deposition of seed and gap layers<br />

Semiconductor<br />

> MRAM<br />

> Sensors<br />

> High-k dielectrics<br />

> Metal gates<br />

> Phase-change material <strong>de</strong>position<br />

> SAW/BAW film <strong>de</strong>position<br />

> In-circuit Inductors<br />

03<br />

All <strong>TIMARIS</strong> applications require the <strong>de</strong>position<br />

of ultra-thin metallic and insulating film stacks<br />

down to a thickness of one nanometer and below<br />

with very precise material thickness and high<br />

uniformity specifications.<br />

The MTM is the key component of the <strong>TIMARIS</strong><br />

platform; it incorporates the Linear Dynamic<br />

Deposition (LDD, US patent US 7,799,179 B2)<br />

technology in combination with ten sputter<br />

targets in one vacuum chamber.<br />

The FTM module uses Linear Dynamic<br />

Deposition in combination with up to four<br />

catho<strong>de</strong>s. The LDD technology is especially<br />

<strong>de</strong>signed for <strong>de</strong>position of ultra-thin films,<br />

magnetic films, high-quality metallic, conductive<br />

and insulating films and is the key to <strong>de</strong>liver<br />

world class material uniformity across large<br />

wafer sizes, combined with an exceptional<br />

precise control of ultra-thin layer thickness<br />

down to 1 % of a nanometer.


04<br />

6<br />

<strong>TIMARIS</strong><br />

Multi-Catho<strong>de</strong> Deposition Platform for Various<br />

Semiconductor and Magnetic Storage Applications<br />

1 Multi Target Module<br />

Top: Target drum with 10 rectangular catho<strong>de</strong>s;<br />

drum <strong>de</strong>sign ensures easy maintenance;<br />

Bottom: Main part of the chamber containing<br />

LDD equipment<br />

2 Oxidation Module<br />

Low energy remote atomic plasma oxidation;<br />

natural oxidation; soft energy surface treatment<br />

3 PreClean Module<br />

(PreClean, surface treatment)<br />

1<br />

4 Transport Module<br />

(UHV wafer handler)<br />

5 Load Port<br />

(according to customer specification)<br />

2<br />

3<br />

4<br />

5


<strong>TIMARIS</strong><br />

Ultra-high<br />

vacuum <strong>de</strong>sign<br />

High throughput<br />

(e.g. MRAM)<br />

High effective<br />

up-time<br />

Base pressure < 5*10 -9 Torr<br />

(<strong>de</strong>position chamber)<br />

Up to 18 Wafer/h<br />

(see page 11)<br />

Maintenance friendly <strong>de</strong>sign<br />

7 05<br />

Reliability Solid and well engineered <strong>de</strong>sign,<br />

no fast moving parts


06<br />

8<br />

Linear Dynamic Deposition (LDD)<br />

Deposition Technique:<br />

Linear PVD Magnetron and Linear Movement of Wafer<br />

LDD<br />

> Short target-substrate distance:<br />

> Best coating effi ciency<br />

> Low cost of ownership<br />

> Thickness adjusted by wafer speed:<br />

> Precise thickness control & repeatability<br />

> Ultra thin-fi lm < 0.1 nm;<br />

smallest thickness step: < 0.01 nm<br />

> Special LDD capabilities:<br />

> Deposition of thickness wedges<br />

> Preparation of concentration gradients<br />

> Multi-directional coating:<br />

> Smooth fi lms and interfaces<br />

> Stationary Aligning Magnetic Field (AMF):<br />

> Magnetic pre-alignment of easy axis<br />

direction<br />

> Leakage fi eld of catho<strong>de</strong> parallel to wafer<br />

travel direction:<br />

> I<strong>de</strong>al symmetry for magnetic fi lm<br />

applications<br />

> Robust and reliable <strong>de</strong>sign


Multiple film stack <strong>de</strong>position, without the<br />

need to break ultra-high vacuum, is one of<br />

the key advantages of the MTM process<br />

module. Additional features such as wafer<br />

heating for hot substrate <strong>de</strong>position or a<br />

collinear Aligning Magnetic Field (AMF) can<br />

be activated to align the magnetic easy axis<br />

during <strong>de</strong>position of ferromagnetic films.<br />

The Linear Dynamic Deposition (LDD)<br />

technology enables the capability to <strong>de</strong>posit<br />

wedge films with a different film thickness<br />

across the wafer and to <strong>de</strong>posit alloy films<br />

9 07 07<br />

Multi-Target-Module<br />

Multi-Target-Module with 10 DC/RF Catho<strong>de</strong>s<br />

with adjustable concentration gradients across<br />

one wafer. Both features allow a very cost<br />

effective <strong>de</strong>velopment of film stacks and<br />

accelerate the <strong>de</strong>vices <strong>de</strong>velopment.<br />

The LDD technology is the key to <strong>de</strong>livering<br />

world class material uniformity across large<br />

wafers and exceptional precise control of ultra<br />

thin layer thickness down to 1 % of a nanometer.<br />

Details:<br />

> DC/RF magnetron<br />

> All sputter <strong>de</strong>position mo<strong>de</strong>s<br />

selectable by recipe for all 10 catho<strong>de</strong>s<br />

> LDD technology<br />

> RF bias option<br />

> Ultra-high vacuum technology, base<br />

pressure < 5*10 -9 Torr<br />

> Wafer heating and cooling


08<br />

10<br />

Flexible-Target-Module<br />

Flexible-Target-Module with 4 DC/RF Catho<strong>de</strong>s<br />

FTM<br />

The Flexible-Target-Module (FTM) incorporates<br />

Linear Dynamic Deposition (LDD) technology<br />

in combination with up to four sputter targets<br />

in one vacuum chamber.<br />

The FTM incorporates the same functionalities<br />

like the Multi-Target-Module (MTM) such as the<br />

substrate heating, the Aligning Magnetic Field<br />

and the capability to <strong>de</strong>posit wedge films with<br />

a different film thickness across the wafer<br />

and to <strong>de</strong>posit alloy films with adjustable<br />

concentration gradients across one wafer.<br />

The only difference of the FTM is the number<br />

of targets. Details:<br />

> DC/RF magnetron<br />

> All sputter <strong>de</strong>position mo<strong>de</strong>s selectable<br />

by recipe for all 4 catho<strong>de</strong>s<br />

> LDD technology<br />

> RF bias option<br />

> Ultra-high vacuum technology,<br />

base pressure < 5*10 -9 Torr<br />

> Wafer heating and cooling


Oxidation-Process-Module (OPM)<br />

Oxidation of Ultra-thin Metallic Films into Insulating Films<br />

The Oxidation-Process-Module (OPM) is<br />

required to oxidize ultra-thin metallic films<br />

into insulating films of very high quality.<br />

Such films are required in Tunnel Magneto<br />

Resistance layer stacks as tunneling barriers.<br />

The barrier material of choice is nowadays<br />

MgO, but Al2O3 and other materials have been<br />

consi<strong>de</strong>red. The oxidation can be performed<br />

by using a remote plasma provi<strong>de</strong>d by a ECWR<br />

plasma source. This source generates oxygen<br />

ions and radicals of very low adjustable energy.<br />

Alternatively, the oxidation can be performed<br />

by the so-called natural oxidation by exposing<br />

the metal film to pure oxygen of low pressure<br />

(10 Torr down to 0.1 m Torr). The module<br />

geometry (large plasma source, rotational<br />

symmetric pump system) ensures a high<br />

uniformity of the oxidation. Other applications<br />

for the OM are surface treatment of wafers by<br />

different activated gases (e.g. N 2 ). Details:<br />

> Low energy remote plasma oxidation<br />

> Natural oxidation<br />

> Surface treatment by low energetic ions<br />

> Variable distance between substrate<br />

and ion source<br />

> Ultra-high vacuum technology,<br />

base pressure < 1*10 -8 Torr<br />

09<br />

OPM


10<br />

Pre-Clean-Module (PCM)<br />

Cleaning of Wafer prior to Deposition<br />

PCM<br />

The Pre-Clean-Module (PCM) is used to<br />

clean the wafer prior to <strong>de</strong>position. This is a<br />

standard technique employing sputter etch<br />

technology by applying RF power to the wafer.<br />

Typically, the process removes residual water<br />

and other molecules and native oxi<strong>de</strong>s by<br />

adjusting the etching process parameters.<br />

Optionally, this module can also be equipped<br />

with an ECWR plasma source. This additional<br />

plasma source provi<strong>de</strong>s a more flexible<br />

etching process (higher etch rates, lower<br />

etching energies). The module geometry<br />

(large plasma source, rotational symmetric<br />

pump system) ensures a high uniformity of<br />

the etching.<br />

Details:<br />

> Wafer cleaning, removal of native<br />

oxi<strong>de</strong>s by sputter etch<br />

> ECWR plasma source as option<br />

> Variable distance between substrate<br />

and ion source<br />

> Ultra-high vacuum technology,<br />

base pressure < 1*10 -8 Torr


11<br />

Combi-Process-Module (CPM)<br />

Oxidation and Pre-clean in one Module<br />

CPM<br />

The Combi-Process-Module (CPM) comprises<br />

both technologies of oxidation and pre-clean<br />

in one module. This is a cost-efficient option,<br />

since only one module for two process steps<br />

is required. It is mainly envisaged for R&D<br />

purposes, where a high throughput is of less<br />

importance. The process performance is<br />

i<strong>de</strong>ntical with the Oxidation-Module and the<br />

Pre-Clean-Module.<br />

Details:<br />

> Low energy remote plasma oxidation<br />

> Natural oxidation<br />

> Surface treatment by low energetic ions<br />

> Wafer cleaning, removal of native oxi<strong>de</strong>s<br />

by sputter etch<br />

> Variable distance between substrate<br />

and ion source<br />

> Ultra-high vacuum technology, base<br />

pressure < 1*10 -8 Torr


12<br />

Static-PVD-Module (sPVD-M)<br />

High Rate Sputter Deposition of Metallic and<br />

Non-conducting Materials<br />

sPVD-M<br />

The Static-PVD-Module (sPVD-M) comprises<br />

a standard magnetron catho<strong>de</strong> with optimized<br />

target utilization for high rate sputter <strong>de</strong>position<br />

of metallic and non-conducting materials for<br />

multiple applications. DC magnetron as<br />

well as RF magnetron sputter mo<strong>de</strong>s are<br />

selectable through a recipe menu. The module<br />

is envisaged to be used for <strong>de</strong>position of films<br />

with high <strong>de</strong>position rate that do not require the<br />

extremely high uniformity that can be achieved<br />

by the LDD technology.<br />

Details:<br />

> DC and RF sputter <strong>de</strong>position selectable<br />

by recipe<br />

> Variable distance between substrate<br />

and sputter target<br />

> Ultra-high vacuum technology, base<br />

pressure < 1*10 -8 Torr


ROTARIS Sputtering System<br />

Modular Vacuum Deposition System for Applied Research<br />

in Semiconductor Industry and other Areas<br />

The ROTARIS system is a modular platform for<br />

fast, precise and fully automated vacuum thin-<br />

film <strong>de</strong>position. ROTARIS is part of the <strong>TIMARIS</strong><br />

platform and a bridge system for 200 mm and<br />

300 mm wafer. ROTARIS allows up to 12 PVD<br />

catho<strong>de</strong>s with a target diameter of 100 mm.<br />

It specializes in high quality coatings in the<br />

ultra-high vacuum range up to < 10 -8 Torr.<br />

Applications:<br />

> Material evaluation due to co-sputter<br />

> Low initial costs on targets – COO<br />

> Flexible process confi guration<br />

> Small footprint<br />

Features:<br />

13<br />

RSM<br />

> Rotating-Substrate-Module<br />

> 300 mm and 200 mm wafer<br />

> Part of the modular <strong>TIMARIS</strong> platform<br />

> Up to 12 PVD catho<strong>de</strong>s, target Ø 100 mm<br />

> Co-sputtering<br />

> DC/ RF sputtering<br />

> Process fl exibility > Ion source<br />

> Base pressure < 10 -8 Torr<br />

> In-situ Aligning Magnetic Field (option)<br />

> Wafer heating (option)


Headquarters<br />

<<br />

Subsidiaries<br />

Offices<br />

SINGULUS TECHNOLOGIES AG<br />

Hanauer Landstrasse 103<br />

D - 63796 Kahl, Germany<br />

Tel. +49 6188 440-0<br />

Fax +49 6188 440-110<br />

sales@singulus.<strong>de</strong><br />

www.singulus.<strong>de</strong><br />

<<br />

China<br />

SINGULUS MANUFACTURING<br />

GUANGZHOU LTD.<br />

Tel. +86-20-34885010<br />

frank@singulus.com.cn<br />

France<br />

SINGULUS TECHNOLOGIES<br />

FRANCE S.A.R.L.<br />

Tel. +33 3 893111-29<br />

singulus@club-internet.fr<br />

Germany<br />

SINGULUS STANGL<br />

SOLAR GMBH<br />

Tel. +49 8141 3600-0<br />

<strong>stangl</strong>@singulus.<strong>de</strong><br />

Great Britain<br />

SINGULUS TECHNOLOGIES<br />

UK LTD.<br />

Tel. +44 1793 7842-00<br />

brian.walsh@singulusuk.com<br />

Italy<br />

SINGULUS TECHNOLOGIES<br />

ITALIA S.R.L.<br />

Tel. +39 071 79303-12<br />

info@singulus.it<br />

Latin America<br />

SINGULUS TECHNOLOGIES<br />

LATIN AMERICA LTDA.<br />

Tel. +55 1121 6524-10<br />

rodolfo.mignone@singulus.com.br<br />

Netherlands<br />

SINGULUS TECHNOLOGIES AG<br />

Branch Office<br />

SINGULUS MASTERING<br />

Tel. +31 40 7501-400<br />

mastering@singulus.<strong>de</strong><br />

Singapore<br />

SINGULUS TECHNOLOGIES<br />

ASIA PACIFIC PTE LTD.<br />

Tel. +65 674 119-12<br />

sales@singulus.com.sg<br />

Spain<br />

SINGULUS TECHNOLOGIES<br />

IBERICA S.L.<br />

Tel. +34 936 7500-25<br />

singulus@singulusib.com<br />

Taiwan<br />

SINGULUS TECHNOLOGIES<br />

TAIWAN LTD.<br />

Tel. +886 2 2748-3366<br />

sales@singulus.com.tw<br />

United States and Canada<br />

SINGULUS TECHNOLOGIES INC.<br />

Tel. +1 860 68380-00<br />

sales@singulus.com<br />

10/2012 MetaCom - Printed in Germany - Technical alterations reserved

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