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AIB Q2 2017 Magalog

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SOLUTIONS TODAY, FOR TOMORROW’'S GLOBAL FOOD INDUSTRY<br />

<strong>Q2</strong>_<strong>2017</strong><br />

Food labeling services launches new webpage • Confidence builder:<br />

one loaf at a time• The team behind aib's kill step calculators<br />

revealed • what does industry need to know about fsma's new<br />

sanitary transport requirements • fsma compliance connection


If you visit our Food<br />

Labeling Services<br />

webpage, you might<br />

notice new icons,<br />

headlines, and content.<br />

If you haven’t seen the<br />

new page, here’s your<br />

first look:<br />

Food Labeling Services launches<br />

new webpage in the new year<br />

“We put special emphasis on devising a user experience that would make learning about and interacting with Food Labeling<br />

Services extremely easy,” Katie Mayes, Director of Marketing at <strong>AIB</strong> International said. “We integrated our payment gateway to<br />

process ordering a food label quickly, which in turn helps our team manage the best labeling solutions for our clients.”<br />

Some highlights of the new page include a redefined explanation of what solutions Labeling Services offers, improved<br />

navigation, and easier access to ordering print-ready labels. The new page is designed to be simple and focused. Mayes also<br />

said when working with the Labeling department it became clear the new icons represented areas of specialty, which are more<br />

prominent than the older design. The icons also serve as a button for users to receive more information.<br />

Nutrition<br />

Food Labeling<br />

Compliance Review<br />

Canadian Labeling Training Customer Service<br />

and Support<br />

In addition to the new design, the biggest difference between the new page and the old page is navigation ease. To help<br />

clients find information (and regulatory advice), a link directly to the Food First blog content can be found on the right hand<br />

side of the page. One click on this block will pull all content related to food labeling.<br />

“Our goal with the redesign is to better assist our clients in relating their needs directly to the services that we offer.” Elaine<br />

Meloan, Food Labeling Manager said. “By grouping the services using icons it helps to make the information more easily<br />

understood. Also, having links from our food labeling page to trainings and blog articles makes it easy for our clients to access<br />

all of our food labeling resources.”<br />

Check out how we can<br />

help you today! tiny.cc/q2p1<br />

Food Labeling Services, <strong>AIB</strong> International - 1<br />

Foundations: Labeling of FDA<br />

Regulated Foods<br />

April 4-5 - Chicago, IL<br />

Specializations: Advanced Labeling<br />

of FDA Regulated Foods<br />

May 2-3 - Chicago, IL


Confidence<br />

Builder<br />

One<br />

Loaf<br />

at a Time<br />

<strong>AIB</strong>’s BS&T class helped Dwight achieve<br />

greater success by teaching the functions<br />

of ingredients and the correct way to<br />

approach issues throughout the baking<br />

process.<br />

Functions of ingredients, one of the key<br />

topics of the BS&T program, focuses on<br />

the science behind baking with targeted<br />

information about core and secondary<br />

ingredients common to most baked<br />

goods.<br />

“After attending <strong>AIB</strong>, I now understand<br />

how ingredients impact the finished<br />

product, which makes everything so<br />

much more clear”, says Howse. “The<br />

course takeaways gave me a better<br />

understanding to help me achieve my<br />

career goals.”<br />

Above: Dwight Howse checks the viscosity of<br />

the dough coming from the pre-mixers. By feel,<br />

Howse will know if there is too much or too little<br />

flour in the formula thanks to his training.<br />

BS&T gave<br />

Dwight Howse<br />

the confidence<br />

and knowledge<br />

he needed for<br />

success.<br />

Dwight Howse, production supervisor for<br />

Bimbo Bakeries in Meridan, Mississippi<br />

serves Bimbo well each day thanks to<br />

<strong>AIB</strong> International’s Baking Science and<br />

Technology course. Dwight is a graduate<br />

of class 184.<br />

Bimbo Bakeries USA products are enjoyed<br />

by consumers across the globe each day.<br />

Bimbo Bakeries USA, owned by Grupo<br />

Bimbo, owns more than 22 well-known<br />

brands, including Sara Lee, Entenmann’s,<br />

Ball Park, and Mrs. Baird’s. This industry<br />

giant, operating more than 60 bakeries<br />

and employing 22,000 associates, is the<br />

only commercial bakery manufacturer to<br />

serve all 50 states.<br />

“Before going to <strong>AIB</strong> I was unsure if I<br />

would make it in the baking industry”,<br />

Howse reflects. “There are so many<br />

factors involved in making a loaf of<br />

bread. After attending and learning about<br />

the function of ingredients and how<br />

to balance formulas, I have a greater<br />

understanding of how to implement<br />

changes and achieve my goals.”<br />

BS&T attendees often arrive with an end<br />

goal of moving up in company leadership<br />

opportunities.<br />

“I am now the leading supervisor on our<br />

bakery’s continuous mix line. There is no<br />

one in our plant that knows continuous<br />

mix better than me,” he said. “The<br />

knowledge I gained at <strong>AIB</strong> helps me make<br />

changes and gives me the confidence that<br />

the changes I make will have the correct<br />

results.”<br />

Although Howse has been offered<br />

leadership positions in his company since<br />

he graduated from <strong>AIB</strong>, he said he wants<br />

to learn all the roles in the operation<br />

before moving up.<br />

“I have been asked about moving up, but<br />

I want to learn everything I can in different<br />

departments to have more knowledge and<br />

understanding of the bakery as a whole.<br />

I believe this will help me be a better<br />

production manager moving forward.<br />

With this added experience it will help in<br />

better decision making for the company<br />

and the associate.”<br />

To build your skills and confidence as a<br />

baking professional enroll in our 16-week<br />

Baking, Science and Technology program.<br />

Learn more at tiny.cc/q2p2<br />

Dwight Howse, <strong>AIB</strong> International - 2


<strong>2017</strong> US Seminar Calendar<br />

April May June<br />

Foundations: Labeling of FDA<br />

Regulated Foods<br />

Chicago, IL<br />

4-5<br />

Foundations: BakING Basics<br />

Phoenix, AZ<br />

6-7<br />

Certified Equipment Design<br />

for BISSC Certification<br />

Manhattan, KS<br />

11-12<br />

FSPCA Preventive Controls<br />

for Human Food<br />

Chicago, IL<br />

18-20<br />

Specializations: Tortillas<br />

Manhattan, KS<br />

18-21<br />

HACCP WORKSHOP<br />

Orlando, FL<br />

18-19<br />

Foundations: BakING Basics<br />

Orlando, FL<br />

20-21<br />

Specializations:<br />

Advanced Labeling<br />

of FDA Regulated<br />

Foods<br />

Chicago, IL<br />

2-3<br />

GMP/Sanitation<br />

Workshop<br />

Chicago, IL<br />

2-3<br />

Applications: Par<br />

BakING<br />

Manhattan, KS<br />

2-4<br />

FSMA: Pathway to<br />

Compliance<br />

Chicago, IL<br />

16-17<br />

Foundations: Ingredient<br />

Testing Techniques<br />

Manhattan, KS<br />

5-8<br />

Foundations: All About<br />

Baking<br />

Manhattan, KS<br />

12-16<br />

Food Defense Coordinator<br />

Chicago, IL<br />

13-14<br />

HACCP WORKSHOP<br />

Philadelphia, PA<br />

13-14<br />

FSPCA Preventive<br />

Controls for Human Food<br />

Philadelphia, PA<br />

20-22<br />

Foundations: Baking Basics<br />

Bridge the gaps your lack of baking experience creates.<br />

This 2-day introduction to baking is great for new employees,<br />

sales staff, equipment suppliers, purchasing agents, or<br />

maintenance technicians working in bakeries. Don’t let your<br />

lack of knowledge and experience derail your career!<br />

Calendar, <strong>AIB</strong> International - 3


Enroll today!<br />

tiny.cc/q2p4<br />

July August September<br />

Foundations: Batter<br />

Cakes<br />

Manhattan, KS<br />

24-28<br />

Foundations: Breads<br />

& Rolls<br />

Manhattan, KS<br />

24-28<br />

Specializations:<br />

Variety Breads &<br />

Rolls<br />

Manhattan, KS<br />

31-Aug 4<br />

HACCP Workshop<br />

Chicago, IL<br />

1-2<br />

Food Defense Coordinator<br />

Philadelphia, PA<br />

1-2<br />

Applications: Bread<br />

Troubleshooting<br />

Manhattan, KS<br />

7-11<br />

FSPCA Preventive<br />

Controls for Human Food<br />

Chicago, IL<br />

22-24<br />

Baking Science and<br />

Technology<br />

Manhattan, KS<br />

23-Dec 15 (16 weeks)<br />

Foundations: Labeling of FDA<br />

Regulated Foods<br />

Meet every detail of FDA’s new food label requirements!<br />

Are you concerned about your facility’s ability to comply with FDA’s<br />

new nutrition facts format ruling? Learn the basics of labeling in this<br />

information-packed seminar which has been fully updated with FDA’s<br />

new labeling regulations!<br />

FSMA: Pathway to<br />

Compliance<br />

Portland, OR<br />

12-13<br />

Applications: Cookie<br />

Troubleshooting<br />

Manhattan, KS<br />

18-22<br />

GMP/Sanitation<br />

Workshop<br />

Orlando, FL<br />

19-20<br />

Applications: Cracker<br />

Troubleshooting<br />

Manhattan, KS<br />

25-29<br />

Foundations: Labeling of<br />

FDA Regulated Foods<br />

Chicago, IL<br />

26-27<br />

Calendar, <strong>AIB</strong> International - 4


The Team Behind <strong>AIB</strong>'s<br />

Kill Step Calculators Revealed<br />

Since the development of the Baking<br />

Process Kill Step Calculators last year,<br />

more than 2,800 industry professionals<br />

have downloaded the seven productspecific<br />

calculators. That’s a $25,000<br />

savings on research and resources per<br />

product category for every facility that uses<br />

the calculators.<br />

With seven kill step calculators produced,<br />

Kantha Channaiah, <strong>AIB</strong> Director of<br />

Microbiology, said he couldn’t be more<br />

proud of his team.<br />

“We are thrilled to receive recognition<br />

and positive feedbacks from bakers<br />

from all corners,” Channaiah said. “The<br />

credit goes to <strong>AIB</strong>’s top management for<br />

continued support and our partners the<br />

American Bakers Association, Kansas<br />

State University, and the University of<br />

Georgia. I personally feel immense pride<br />

to be a part of this successful team.”<br />

Kill Step, <strong>AIB</strong> International - 5<br />

The project started with the implementation of<br />

FDA’s Food Safety Modernization Act (FSMA).<br />

Accordingly, each FDA-registered food<br />

manufacturing facility in the United States is<br />

required to demonstrate scientific documentary<br />

evidences of preventive controls ensuring<br />

control of potential foodborne pathogens.<br />

Since <strong>AIB</strong> International had conducted a series<br />

of scientific validation studies in the past, the<br />

kill step calculator project was born from this<br />

initial research.<br />

Commercial bakers can use these calculators<br />

to evaluate the lethality of a thermal process<br />

(baking) to destroy Salmonella in their<br />

products and demonstrate the effectiveness of<br />

the process to comply with FSMA’s preventive<br />

controls rule. The interactive calculators<br />

work by using oven time and temperature<br />

parameters to automatically determine<br />

the total process lethality (e.g., 5 log) for<br />

Salmonella. If the desired log reduction is<br />

achieved for the baking process and pathogen<br />

of concern, the generated report can be used<br />

as guidance and supporting documentation<br />

for FSMA’s validation and verification process.<br />

Recently, the FDA stated that the project<br />

was the only associated-sponsored<br />

and sector-wide approach that the<br />

agency has seen to date. The FDA has<br />

encouraged continued efforts in project<br />

expansion.<br />

“For the year <strong>2017</strong>, we<br />

plan to complete the kill<br />

step validation research<br />

involving cheesecake, bars,<br />

and fruit-filled pastries and<br />

release the respective Baking<br />

Process Kill Step Calculators<br />

in the later part of the year.”<br />

Channaiah said.<br />

Download Your Free Calculator<br />

Today! tiny.cc/q2p5


What does<br />

industry<br />

need to know<br />

about FSMA's<br />

new sanitary<br />

transport<br />

requirements?<br />

FSMA’s new Sanitary Transportation of<br />

Human and Animal Food requirements<br />

(Section 111) has significant impacts for<br />

manufacturers and carriers alike. While the<br />

risk of food product contamination during<br />

transport is low, there have been serious<br />

documented cases – as well as evidence<br />

of unsanitary practices – which warrant<br />

the formalization of existing best transport<br />

practices to lower the risk of contamination.<br />

As required, food manufacturers must define<br />

the sanitary transport requirements for their<br />

products in writing, including temperature<br />

control limits, and receive acknowledgement<br />

of these requirements from their carriers.<br />

In turn, carriers must ensure that their<br />

personnel, such as truck drivers, have been<br />

trained in food safety.<br />

Compliance to the final rule for sanitary<br />

transport begins as early as April <strong>2017</strong>.<br />

The final rule addresses the responsibilities<br />

of the parties involved in the transportation<br />

of food, namely shippers, loaders, carriers,<br />

and receivers, and how such responsibilities<br />

will be met and documented. It applies<br />

to both domestic and international<br />

transportation of food to the United States.<br />

Shelf-stable foods in completely sealed<br />

packaging are exempt, as well as noncovered<br />

businesses, certain foods which will<br />

not be transported for consumption in the<br />

U.S., and food located in facilities that are<br />

regulated by the USDA (meat, poultry, eggs).<br />

Key elements include:<br />

• Vehicles and transportation<br />

equipment: Requires design<br />

and sanitary maintenance of<br />

vehicles and transportation<br />

equipment to prevent food<br />

from becoming unsafe during<br />

transportation operations.<br />

• Transportation operations:<br />

Must be conducted under<br />

such conditions and controls<br />

necessary to prevent the<br />

food from becoming unsafe,<br />

such as temperature control,<br />

segregation of food from nonfood,<br />

cross-contact prevention,<br />

or other protective measures.<br />

• Information exchange:<br />

Written procedures and<br />

agreements between shipper,<br />

loader, carrier, and receiver<br />

to assure food safety during<br />

transportation operations.<br />

Procedures cover sanitary<br />

design and maintenance<br />

of transportation vehicles,<br />

specifications for cleaning/<br />

sanitizing of vehicles, prior<br />

cargos, cleaning of equipment,<br />

inspection of vehicles, and<br />

temperature control.<br />

• Training: Documented<br />

training of carrier personnel<br />

in sanitary transportation<br />

practices is maintained.<br />

• Records: Procedures and<br />

records related to vehicles<br />

and transportation equipment,<br />

transportation operations,<br />

information exchange, and<br />

training must be maintained<br />

for a period of 12 months.<br />

<strong>AIB</strong>’s New Sanitary<br />

Transport Audit<br />

Coming February <strong>2017</strong>!<br />

Make sure your shippers, carriers, and<br />

receivers are set to meet FSMA’s sanitary<br />

transport requirements when you schedule<br />

a Sanitary Transport Audit from <strong>AIB</strong>!<br />

info@aibonline.org<br />

FSMA’s sanitary transport requirements<br />

formalize current best transportation practices<br />

within the food industry. Shippers and carriers<br />

should review their written transportation<br />

programs and contracts to identify potential<br />

gaps and address them. A simple checklist<br />

based on the requirements of the rule<br />

would be an effective gap analysis. Shippers<br />

will benefit from including transportation<br />

activities in the facility’s hazard analysis<br />

and risk-based preventive control (HARPC)<br />

program, in order to identify preventive<br />

controls essential for food safety and develop<br />

appropriate management plans. These might<br />

include temperature control and sanitation<br />

requirements. Carriers will need to develop<br />

and maintain documented education and<br />

training for drivers.<br />

Shippers, carriers, and receivers should<br />

remember that their written transportation<br />

program and associated documentation is<br />

subject to review by the FDA under new FSMA<br />

rules. Good record control is an essential<br />

component of the sanitary transport rule.<br />

Sanitary Transport, <strong>AIB</strong> International - 6


<strong>AIB</strong><br />

1213 Bakers Way, PO Box 3999<br />

Manhattan, KS 66505-3999<br />

NON PROFIT ORG<br />

US POSTAGE PAID<br />

AMERICAN<br />

PRE-SORT INC<br />

FSMA Compliance Connection<br />

Resources. Training. Consulting.<br />

Connect With the FSMA Solutions You Need<br />

From the Partner You Trust<br />

Your reputation is on the line.<br />

Trusted brands trust <strong>AIB</strong> International<br />

for their FSMA compliance needs.<br />

The FDA’s Food Safety Modernization Act (FSMA) is the largest change in<br />

US food regulations since 1938. This Act significantly impacts the entire<br />

global food supply chain and compliance dates are quickly approaching.<br />

New regulations include preventive controls for food, produce safety,<br />

food defense, facility registration, and sanitary food transportation.<br />

tiny.cc/q2p7<br />

Follow <strong>AIB</strong>’s<br />

FoodFirst blog to<br />

keep updated on<br />

regulatory issues

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