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TECHNICAL INFORMATION<br />

WIRE SIZING<br />

REQUIRED INFORMATION<br />

Actual one-way length of wire between the controllers and the power source or the controllers and valves<br />

Allowable voltage loss along the wire circuit<br />

Accumulative current flowing through the wire section being sized in amperes<br />

RESISTANCE IS CALCULATED USING THIS FORMULA:<br />

R = 1000 x AVL<br />

2L x I<br />

R = Maximum Allowable Resistance of wire in ohms per 1,000'<br />

AV L = Allowable voltage loss<br />

L = Wire length (one way)<br />

I = Inrush current<br />

AVL for controller power wire sizing is calculated by subtracting the minimum operating voltage required by the controller from the minimum<br />

available voltage at the power source.<br />

AVL for valve wire sizing is calculated by subtracting minimum solenoid operating voltage from controller output voltage.<br />

This number will vary depending on the manufacturer and in some cases with line pressure.<br />

VALVE WIRE SIZING EXAMPLE<br />

Given: The distance from the controller to the valve is 1,800'. The controller output is 24 V. The valve has a minimum operating voltage of<br />

20 V and an inrush current of 370 mA (0.37 A).<br />

R = 1,000 x 4<br />

2 (1,800) x 0.37<br />

R = 4,000<br />

1,332<br />

TECHNICAL<br />

R = 3.00 ohms/1,000 ft.<br />

So, wire resistance cannot exceed 3.00 ohms per 1,000'. Now go to table #1 and select the proper wire size. Since 18 gauge wire has more<br />

resistance than 3.00 ohms per 1,000', choose 14 gauge wire.<br />

Table 2 is a quick reference and is set up to provide maximum wire runs given the information at the bottom of the table.<br />

TABLE 1 - RESISTANCE OF COPPER WIRE<br />

Wire Size<br />

(AWG)<br />

Resistance at 20° C (68° F)<br />

(ohms per 1,000')<br />

18 6.39<br />

16 4.02<br />

14 2.52<br />

12 1.59<br />

10 1<br />

8 0.63<br />

6 0.4<br />

4 0.25<br />

TABLE 2- VALVE WIRE SIZING<br />

Ground Wire<br />

Control Wire<br />

18 16 14 12 10 8 6<br />

18 850 1040 1210 1350 1460 1540 1590<br />

16 1040 1340 1650 1920 2150 2330 2440<br />

14 1210 1650 2150 2630 3080 3450 3700<br />

12 1350 1920 2630 3390 4170 4880 5400<br />

10 1460 2150 3080 4170 5400 6670 7690<br />

8 1540 2330 3450 4880 6670 8700 10530<br />

6 1590 2440 3700 5400 7690 10530 13330<br />

Notes:<br />

Maximum one-way distance in feet between controller and valve heavy-duty solenoid: 24 VAC, 350 mA<br />

inrush current, 190 mA holding current, 60 Hz; 370 mA inrush current, 210 mA holding current, 50 Hz.<br />

168

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