African Petrochemicals May/June Edition 14_3 {2017}
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
IN THIS EDITION<br />
Engen lends support to Knynsa and Plett fire-fighters<br />
<strong>Edition</strong> <strong>14</strong>.3<br />
Sasol breaks ground on new Alkoxylation Production Facility in Nanjing, China <strong>May</strong> / <strong>June</strong> <strong>2017</strong>
INNOVATIVE SURFACTANTS ENHANCE FIREFIGHTING AND DUST SUPPRESSION<br />
Innovative surfactants developed by I-CAT<br />
boost the fire-extinguishing and dustsuppression<br />
capability and effectiveness of<br />
water. Known as iFire and iMist respectively,<br />
these new products are the end result of<br />
extensive research and development.<br />
The macromolecules function as an active<br />
surface agent to lower the surface tension<br />
of water and other liquids, Lourens Jansen<br />
van Rensburg, Marketing Director, explains.<br />
The properties of the liquid in question are<br />
effectively manipulated in order to reduce the<br />
magnetic charge of the constituent particles,<br />
thereby reducing the surface tension.<br />
“iFire is an ideal water-treatment agent to<br />
improve the wetting capability of water<br />
which, in turn, enhances its firefighting<br />
capability,” Jansen van Rensburg stresses. It<br />
also results in a dramatic reduction in the<br />
quantity of water used, thereby contributing<br />
to the conservation of this scarce resource.<br />
On the other hand, iMist results in water being<br />
adsorbed faster by substrates. This significantly<br />
improves the dust-suppression capabilities of<br />
water, as well as reducing the quantity of water<br />
needed for effective dust suppression.<br />
The application of wet dust suppression<br />
requires the formation of liquid films to<br />
increase the adhesion of dust particles by<br />
means of hydrogen bonding. The resultant<br />
large surface area adsorbs on the dust<br />
particles spontaneously and efficiently.<br />
Applications include iMist being used<br />
as an additive to dust mist systems, dust<br />
cannons and sprayers, and also for road-dust<br />
suppression.<br />
About I-CAT<br />
I-CAT is a leading environmental solutions<br />
company with a primary focus on supplying<br />
products and services that assist industrial<br />
and mining clients in various aspects of<br />
environmental compliance. The company is<br />
well positioned to assist all its clients’ needs<br />
in environmental management regarding;<br />
dust suppression solutions, water solutions,<br />
environmental management services, agroforestry<br />
products and fire solutions.<br />
I-CAT Contact<br />
Lourens Jansen van Rensburg<br />
Marketing Director<br />
Phone: 086 112 4228<br />
Email: info@i-cat.co.za<br />
Web: www.i-cat.co.za<br />
iFire is an ideal water-treatment agent to improve the wetting capability<br />
of water which, in turn, enhances its firefighting capability.<br />
iMist results in water being adsorbed faster by substrates. This<br />
significantly improves the dust-suppression capabilities of water, as well<br />
as reducing the quantity of water needed for effective dust suppression.<br />
Applications include iMist being used as an additive to dust mist<br />
systems, dust cannons and sprayers, and also for road-dust suppression.<br />
2
IN THIS EDITION<br />
Engen lends support to Knynsa and Plett fire-fighters<br />
<strong>Edition</strong> <strong>14</strong>.3<br />
Sasol breaks ground on new Alkoxylation Production Facility in Nanjing, China <strong>May</strong> / <strong>June</strong> <strong>2017</strong><br />
<strong>African</strong> <strong>Petrochemicals</strong> is published bi-monthly by Direct Publications cc<br />
<strong>Edition</strong> <strong>14</strong>.3 <strong>May</strong> / <strong>June</strong> <strong>2017</strong><br />
Direct Publications<br />
Publisher<br />
Richard Scott<br />
richard@africanpetrochemicals.co.za<br />
Accounts and Admin<br />
Ashni Padiachie<br />
accounts@africanpetrochemicals.co.za<br />
Graphic Designer<br />
Linda Graae<br />
production@africanpetrochemicals.co.za<br />
The views and opinions expressed in this<br />
magazine are those of the respective authors<br />
and do not necessarily express the views and<br />
opinions of Direct Publications cc. We do not<br />
endorse any of the products , services or<br />
expertise offered by any of our advertisers or<br />
contributors. No liability will be accepted for<br />
artwork supplied incorrectly or slight colour<br />
deviations. Editorial contributions relevant<br />
to any section of the magazine are more than<br />
welcome. Email submissions to<br />
production@africanpetrochemicals.co.za<br />
Direct Publications reserves the right to cut and<br />
alter editorials received for publication.<br />
Reproduction<br />
No part of this magazine may be reproduced<br />
without written permission from the editor or<br />
publisher.<br />
Subscription Service<br />
For address changes, subscriptions or missed<br />
issues, please call 011 083 5125 or<br />
email: accounts@africanpetrochemicals.co.za<br />
CONTENTS<br />
Innovative Surfactants enhance<br />
Firefighting and Dust Suppression...................2<br />
IIOT Fuels the Spirit of Innovation.....................4<br />
FRONT COVER STORY<br />
Higher Transmission Frequency means<br />
it’s time to econsider Radar for Level<br />
Measurement of Powders.....................................5<br />
Microcontroller Condition Monitoring<br />
System..........................................................................7<br />
Ai2SA Successfully Integrates Mitsubishi Q<br />
Series PLC to process automation UNIPRO 4<br />
Scale via PROFIBUS DP............................................8<br />
Gas Leak Detector Reduces Potential Utility<br />
Equipment damage due to Gas Leaks...........10<br />
PEPPERL+FUCHS Launches the first<br />
Incremental Rotary Encoders with Blue<br />
Emitter Leds.............................................................12<br />
Phoenix contact presents at SAIMC<br />
Rustenburg Branch 1st Tech Evening at<br />
Lasrust with talk about Industrial Wireless...<strong>14</strong><br />
2016 - STAFSJÖ VALVES Celebrate 350 years<br />
and are now stronger than ever.......................15<br />
OPTIWAVE 1010: New Radar Level<br />
Transmitter for Bypass Chambers and<br />
Magnetic Level Indicators...................................16<br />
SIEMENS’ Aeroderivative Gas Turbine<br />
Passed with the Highest Marks for LNG........17<br />
KIRA Valves and Engineering has grown<br />
– 4000sq²...................................................................18<br />
ENGEN lends support to Knynsa and<br />
Plett Fire-Fighters ..................................................19<br />
MORPHO South Africa* releases<br />
‘Toughest Ever’ Biometric Terminal for<br />
harsh conditions....................................................20<br />
Fire Detection and Prevention in Server<br />
Rooms.........................................................................22<br />
ARCA Anti Surge Valve Application in<br />
China’s Largest LNG Tanker.................................23<br />
OPTISONIC 8300: New Ultrasonic<br />
Flowmeter for Superheated Steam.................25<br />
ROCKWELL Automation introduces Stem<br />
Initiative to South Africa......................................26<br />
Nurturing High-Performing Teams.................27<br />
SASOL Breaks Ground on new<br />
Alkoxylation Production Facility in<br />
Nanjing, China ....................................................... 28<br />
EMERSON Helps Life Science Manufacturers<br />
Achieve Right-First-Time Production with<br />
Upgraded Manufacturing Execution<br />
Software....................................................................29<br />
SKF Participates in raids against Retailers<br />
of Counterfeit Bearings........................................30<br />
FXA42 - Run the Supply Chain of<br />
Tomorrow..................................................................31<br />
Visit <strong>African</strong> <strong>Petrochemicals</strong> online:<br />
www.africanpetrochemicals.co.za<br />
<strong>African</strong> <strong>Petrochemicals</strong> IOS App is now available<br />
for download on your iPhone!<br />
<strong>African</strong> <strong>Petrochemicals</strong><br />
Magazine<br />
<strong>African</strong><br />
Petrochemical Mag...<br />
Direct Publications t/a...<br />
+<br />
GET<br />
Magazine Overview<br />
All the latest industry related news on one page!<br />
3
IIOT FUELS THE SPIRIT OF INNOVATION<br />
Never has Endress+Hauser filed as many patents as it did last year<br />
Endress+Hauser honoured the company’s inventors at the annual Innovators’ Meeting in<br />
Merzhausen, Germany. More than 300 employees involved in patent applications over the last<br />
year attended this event.<br />
The number of patent applications by the<br />
Endress+Hauser Group continues to grow.<br />
The globally-active company submitted a<br />
record 273 patents in 2016. Around threefourths<br />
involve level, flow and analysis<br />
measurement technology, followed by digital<br />
communication and instrument diagnosis.<br />
The number of invention disclosures also<br />
reached an all-time high of 382. “We can be<br />
proud of our creative employees. The results<br />
point to our innovative strength,” says CEO<br />
Matthias Altendorf.<br />
The measurement and automation<br />
technology provider traditionally places a<br />
high value on research and development.<br />
This includes recognising the company’s<br />
inventors at the annual Endress+Hauser<br />
Innovators’ Meeting, which is dedicated to<br />
honouring new ideas and excellent patents.<br />
This year, more than 300 inventors gathered<br />
together on 31 March in Merzhausen,<br />
Germany, to socialise and share their<br />
knowledge.<br />
Industrial Internet of Things is gaining<br />
ground<br />
Endress+Hauser currently holds more than<br />
7,000 active property rights. Every invention<br />
disclosure is subject to an internal, multistep<br />
evaluation process before the patent is<br />
submitted, which takes typically four months.<br />
While the worldwide patent approval<br />
rate averages roughly around 50 percent,<br />
Endress+Hauser boasts a 63 percent rate in<br />
Europe, 70 percent in the US and as high as<br />
86 percent in China. The number of approved<br />
patents by Endress+Hauser rose 10 percent<br />
in all three of these global markets in 2016.<br />
These increases doesn’t just happen on<br />
its own, roughly about seven percent of<br />
Endress+Hauser’s net sales flows out of<br />
research and development. A key focus for<br />
Endress+Hauser is on the Industrial Internet<br />
of Things (IIoT). “Innovative products that<br />
offer our customers genuine added value,<br />
represent our best sales argument,” explains<br />
Dr Andreas <strong>May</strong>r, Corporate Director<br />
Marketing & Technology.<br />
Endress+Hauser already offers instruments<br />
that monitor their own status during<br />
processes, while making the sensor and<br />
process data available via Internet-based<br />
platforms. The seamless integration of<br />
instruments into the customer’s automation<br />
and IT systems permits on-going<br />
optimisation of maintenance cycles and<br />
process controls, among other things.<br />
Overseas focus<br />
Endress+Hauser has run its own patent<br />
department in the US since 2016 to protect<br />
analysis technology developed by the<br />
SpectraSensors (Houston, Texas) and Kaiser<br />
Optical Systems (Ann Arbor, Michigan)<br />
subsidiaries, as well as Endress+Hauser<br />
Conducta (Anaheim, California), from<br />
imitators. “One of our most important<br />
markets is in the US, where we have 850<br />
employees,” says Angelika Andres, Head of the<br />
Endress+Hauser patent department. “The 50<br />
patents we filed in the first year proved that<br />
the transatlantic move was the right decision.”<br />
Endress+Hauser honoured the company’s<br />
inventors at the annual Innovators’ Meeting<br />
in Merzhausen, Germany. More than 300<br />
employees involved in patent applications<br />
over the last year attended this event.<br />
Endress+Hauser (Pty) Ltd<br />
For further information:<br />
Su-Anne Willemse<br />
Tel: (011) 262 8080<br />
E-mail: suanne.willemse@za.endress.com<br />
Web: www.za.endress.com<br />
4
FRONT COVER STORY<br />
HIGHER TRANSMISSION FREQUENCY<br />
MEANS IT’S TIME TO RECONSIDER RADAR FOR<br />
LEVEL MEASUREMENT OF POWDERS<br />
by Gregory Tischler, Product Manager, VEGA Americas<br />
For years, radar sensors have had a bad<br />
reputation for powder level measurement.<br />
Frankly, radar earned that bad rap. While the<br />
technology has always worked brilliantly<br />
with coal, grains, and plastic pellets, it was<br />
never compatible with powders for a variety<br />
of reasons including size and chemical<br />
composition. Users who tried to make<br />
radar sensors work because they are lowmaintenance,<br />
long-lasting, and durable in<br />
difficult conditions ended up disappointed. If<br />
radar technology were a restaurant, powders<br />
users would drive by its parking lot without a<br />
second look. But now is the time for users to<br />
give radar another try.<br />
Modern sensors with 80 GHz transmission<br />
frequency have put radar technology back<br />
on the menu as it concerns measuring the<br />
level of powders. This paper will examine<br />
how increasing the frequency makes radar<br />
viable in powders applications, and discuss<br />
advantages radar has always had over other<br />
level technologies.<br />
Particle size is no longer a problem<br />
Radar sensors were always a good fit for<br />
measuring the level of plastic pellets, but<br />
there was a time in the not-too-distant past<br />
when radar level measurement was a nonstarter<br />
for fine powders.<br />
80 GHz radar sensors emit higher-energy, 3.5-<br />
4.0 mm microwaves that can detect particles<br />
smaller than one millimeter in diameter. The<br />
rake’s teeth are closer together, so contacting<br />
a lone fertilizer pellet is easier than ever.<br />
High-frequency radar sensors with large<br />
dynamic range (more on that to come) are<br />
now a proven level solution in plastic powder<br />
applications.<br />
As radar sensor transmission frequency has increased, wavelength has decreased, allowing for more accurate measurement of small particles.<br />
Any dielectric will do<br />
While available for years, large dynamic<br />
range came at a prohibitive cost. It made<br />
no financial sense for instrumentation<br />
manufacturers to double the cost of sensors<br />
to narrowly expand the application scope<br />
for users. That expanded scope is now easy<br />
to achieve at a reasonable price. The most<br />
sensitive radar sensors on the market have a<br />
dynamic range of 120 dB, five times greater<br />
than that of its 26 GHz predecessors. These<br />
sensors can measure virtually any product,<br />
no matter how low the dielectric constant.<br />
This is quite a paradigm shift; as dK value<br />
used to be the most important question<br />
when determine whether or not a radar<br />
sensor will work. Now, the dielectric value<br />
of a powder doesn’t determine if radar will<br />
work, but rather which radar will work.<br />
Non-contact instruments have longer<br />
service life<br />
Non-contact instruments, including radar<br />
and ultrasonic sensors, maximize user<br />
investment. They may be more expensive on<br />
the front end, but the initial cost is negated<br />
by reduced (and in most cases, eliminated)<br />
maintenance costs and a longer service life.<br />
With the ability to set and forget the level<br />
measurement, plant operators can allocate<br />
more resources to improving overall process<br />
efficiency. When buildup encroaches upon a<br />
radar antenna, its presence is neutralized in<br />
modern sensors that include software that<br />
filters out close-range signals. For longer<br />
sensor life and accuracy through buildup,<br />
there is no better investment than a noncontact<br />
level sensor.<br />
5
Even while coated with buildup, this 80 GHz radar sensor delivered accurate readings of hydrated lime.<br />
Radar is not disturbed by dust<br />
Radar sensors emit electromagnetic<br />
radio waves that are unaffected by dust.<br />
Unlike with sound waves, dust does not<br />
inhibit a radar signal’s transmission or its<br />
propagation. In fact, it has no effect on any<br />
radar sensor, regardless of transmission<br />
frequency. This is due to wavelength.<br />
The diameter of dust particles is in the<br />
0.5-to-1.0-micrometer range. 80 GHz radar<br />
sensors have the shortest wavelength on<br />
the market, and dust is about 1,000 times<br />
too small to affect these waves as they<br />
travel through the airspace. This means<br />
that inside an industrial plant, radar can<br />
accurately measure the level of bulk solids<br />
and powders when dust is rampant and/<br />
or during a filling cycle. This is a major<br />
advantage in automated processes.<br />
Conclusion<br />
Anyone who invested in a radar sensor to<br />
measure powder, only to have the sensor<br />
fail has every right to hesitate to try it<br />
again. But 80 GHz transmission frequency<br />
changes everything. These sensors have<br />
the wavelength to detect smaller particles<br />
and the dynamic range to measure weak<br />
signals from low-dielectric products. Plus,<br />
all of radar’s established strengths apply.<br />
Non-contact measurement extends a<br />
sensor’s life and the presence of dust has no<br />
bearing on measurement accuracy. It’s time<br />
to reconsider radar level measurement for<br />
powder storage and handling.<br />
Author bio<br />
Gregory Tischler is a Product Manager<br />
at VEGA Americas responsible for radar<br />
and guided wave radar sensors. He has<br />
almost 20 years of experience in the<br />
Industrial Automation industry, all with<br />
VEGA Americas. He is a voting member of<br />
the ASME-BPE Process Instrumentation<br />
subcommittee responsible for writing<br />
instrumentation standards for Bioprocessing<br />
Equipment, and he was also an active<br />
member of the MCAA committee that was<br />
responsible for shaping new FCC rules for<br />
Tank Level Probing Radars (Section 15.256)<br />
that was released at the beginning of 20<strong>14</strong>.<br />
Learn more about VEGA radar sensors at<br />
vega.com/radar.<br />
6
MICROCONTROLLER CONDITION<br />
MONITORING SYSTEM<br />
Monitran, locally represented by Instrotech, has on offer to industry<br />
their MTN/5000; a cost-effective and versatile microcontroller-based<br />
condition monitoring system, for application in vibration monitoring<br />
and logging of any sensor-based design, for example temperature,<br />
pressure, voltage/current/power.<br />
The MTN/5000 is housed<br />
in an extruded aluminium<br />
enclosure and features a<br />
9cm TFT touch screen with<br />
a high performance ARM<br />
Cortex-M3 processor. It has<br />
an easy-to-navigate menu<br />
that enables users to set<br />
data sampling periods up<br />
to 1million/second, ranges<br />
and accuracy levels plus<br />
vibration threshold (alarm) levels on a channel-by-channel basis or<br />
across all 12 channels. In addition, the system has 12 digital I/O channels<br />
that can be used for multiple alarms or a communication channel for<br />
integration with other systems.<br />
As an optional extra, the system can be fitted with Modbus TCP/IP, for<br />
networking purposes or to enable multiple MTN/5000s to operate<br />
together within a larger monitoring or control system.<br />
The MTN/5000 system is made to order and, in addition to specifying<br />
how many input channels the MTN/5000 should have, the user can<br />
request front panel customisation, such as asset numbering. The system<br />
requires an input voltage of 24V DC and the enclosure dimensions,<br />
including glands are 372 x 250 x 200mm.<br />
The MTN/5000 has a production lead time of 4-5 weeks, however this<br />
may be longer if optional extras are required.<br />
For more information and a full specification on Monitran’s MTN/5000<br />
contact Instrotech on 010 595 1831 or sales@instrotech.co.za.<br />
7
Ai2SA SUCCESSFULLY INTEGRATES MITSUBISHI Q SERIES PLC TO<br />
PROCESS AUTOMATION UNIPRO 4 SCALE VIA PROFIBUS DP<br />
Architects Integrating Industry (Ai2SA), specializing in “optimally managing and scoping<br />
industrial systems projects” was recently contracted by a client to integrate Process<br />
Automation UniPro 4 weighing units to a Mitsubishi Q-Series PLC. Ai2SA was called to site to<br />
commission units already installed however values received from the weighing unit to the<br />
Mitsubishi PLC were deemed to be “garbled”, presumably due to significant amount of byte<br />
and bit swapping. Client agreed with our proposal that off-site testing should be done (which<br />
is typically the company standard procedure which is to do UPFRONT clarification). This was<br />
however not possible as units were installed on site already and running production.<br />
Ai2SA proceeded to setup a complete test rig unit, kindly provided by Process Automation<br />
at their offices in order to be able to simulate the plant configuration. Mr. Ian Thornton,<br />
Research and Developer for Process Automation assisted to setup the test unit and with<br />
simulation of the values to the Mitsubishi PLC. A “driver” was successfully written to interpret<br />
the UniPro 4 weighing system to the Mitsubishi PLC via Profibus DP.<br />
The figures below depict the testing station and a snippet of the software registers depicting<br />
successful “conversion” of received values.<br />
While it is normal to assume<br />
that using “open” standards<br />
should work it is always<br />
recommended to make<br />
provision for pre-testing off<br />
site as it simply is a lot more<br />
cost effective and less time<br />
consuming overall. Ai2SA would<br />
like to thank the people from<br />
Process Automation, especially<br />
Mr. Thornton for excellent<br />
support. It is not often that<br />
one gets to work directly with<br />
the engineers who developed<br />
the products (or parts of it)<br />
and so it does not only make<br />
us proud to have such highly<br />
talented people locally in South<br />
Africa, it also makes sorting out<br />
problems much more easier and<br />
cost effective.<br />
Ai2SA<br />
Tel: +27(0) 12 348 6124<br />
Fax: +27(0) 86 685 5061<br />
Web: www.ai2sa.co.za<br />
Find us on Facebook,<br />
LinkedIn, Twitter and Google+<br />
8
9
GAS LEAK<br />
DETECTOR REDUCES<br />
POTENTIAL UTILITY<br />
EQUIPMENT<br />
DAMAGE DUE TO<br />
GAS LEAKS<br />
Combination infrared camera and SF 6 gas leak detector precisely pinpoints<br />
leaks as part of regular maintenance without taking equipment offline<br />
C<br />
M<br />
Y<br />
Identifying leaks of sulfur hexafluoride (SF 6 ),<br />
which is used as an electrical insulator in<br />
extremely high-voltage utilities applications,<br />
generally requires the purchase or rental<br />
of an expensive gas detector or hiring an<br />
outside consultant. The alternatives are<br />
shutting down equipment and using a<br />
sniffer, which after some time, can determine<br />
only the approximate area of the leak, or<br />
coating the entire equipment in soapy<br />
water and inspect, which is extremely time<br />
consuming and also requires the equipment<br />
to be powered down.<br />
Fluke, locally represented by Comtest, has<br />
the new Ti450 SF 6 gas leak detector that<br />
combines a high-quality infrared camera with<br />
an SF 6 leak detector that visually pinpoints<br />
the location of SF 6 leaks without shutting<br />
equipment down. The Ti450 SF 6 allows utility<br />
crews to include it as a normal part of their<br />
maintenance routine, allowing them to<br />
conduct both infrared and gas inspections<br />
whenever and wherever necessary. It<br />
eliminates the need to wait for special annual<br />
or bi-annual leak inspections — and the<br />
corresponding expensive equipment rentals<br />
or contractors — so maintenance work can<br />
be done as required, reducing potential<br />
equipment damage.<br />
“Leak detection in utility equipment<br />
has always been a disruptive operation<br />
that requires expensive equipment and<br />
equipment downtime,” said Brian Knight,<br />
Fluke Thermography Business Unit Manager.<br />
“The Fluke Ti450 SF 6 makes it incredibly<br />
convenient to make leak detection part<br />
of regular maintenance identifying the<br />
problems so leak corrections can be<br />
performed during a scheduled maintenance<br />
period.”<br />
The pistol-grip Ti450 SF 6 makes diagnoses<br />
of issues point-and-shoot convenient, even<br />
in hard to reach or high overhead locations.<br />
With the Ti450 SF 6 , technicians can monitor<br />
leaks more frequently allowing maintenance<br />
to be scheduled at a convenient time without<br />
unplanned downtime. The leak detector can<br />
also be used to quickly verify that the repair<br />
was fixed.<br />
The infrared camera includes the awardwinning<br />
LaserSharp® Auto Focus that delivers<br />
instant focus on a single target using a<br />
built-in laser distance meter to calculate and<br />
display the distance to the designated target<br />
with pinpoint accuracy. LaserSharp Auto<br />
Focus enables technicians to precisely target<br />
up to 100 feet away for infrared readings and<br />
SF 6 gas detection<br />
no matter how<br />
awkward the<br />
position of the<br />
target. This makes<br />
it safe to measure<br />
around high voltage<br />
areas and potentially<br />
dangerous areas. It also features Fluke IR-<br />
Fusion® technology, which combines both<br />
digital and infrared images in one for better<br />
clarity. By adjusting the blending of the<br />
image, technicians can easily detect then<br />
pinpoint the exact location of the SF 6 gas<br />
leak.<br />
The Ti450 SF 6 comes complete with 2x<br />
telephoto smart lens, tripod holder for<br />
mounting to any industry standard tripod,<br />
eye piece, cable, viewer, batteries and<br />
chargers, all in a hard shell carrying case. SF 6<br />
gas detection training tools, including a stepby-step<br />
instructional video, are also available.<br />
COMTEST<br />
For more information on the new Fluke<br />
Ti450 SF 6 gas leak detector, or for upcoming<br />
seminars, demos or to locate the nearest<br />
dealer, contact COMTEST on 010 595 1821 or<br />
sales@comtest.co.za<br />
CM<br />
MY<br />
CY<br />
CMY<br />
K<br />
10
OT-Morpho_advert_210x275_MorphoAccess Sigma Extr_print.pdf 1 16.06.<strong>2017</strong> 08:36:13<br />
MORPHOACCESS ® SIGMA<br />
EXTREME SERIES<br />
JOIN FORCES<br />
TO CREATE A WORLD LEADER<br />
IN DIGITAL SECURITY & IDENTIFICATION TECHNOLOGIES<br />
Access & Time fingerprint terminal<br />
for harsh operating conditions
PEPPERL+FUCHS LAUNCHES THE FIRST INCREMENTAL ROTARY ENCODERS WITH<br />
BLUE EMITTER LEDS<br />
The new BlueBeam technology for<br />
incremental rotary encoders with optical<br />
sensing is a spectacular innovation. Due to<br />
the increased efficiency in signal generation,<br />
Pepperl+Fuchs offers significantly better<br />
sensing capabilities with an improved signal<br />
quality. Compared to the classic standard<br />
infrared variants, this results in considerably<br />
higher system accuracy even at maximum<br />
rotational speeds. The new ENI58IL BlueBeam<br />
rotary encoders thus set a new market<br />
standard, offering performance characteristics<br />
that were previously only achievable in highperformance<br />
special solutions.<br />
Incremental rotary encoders form the<br />
bridge between mechanics and electronics.<br />
They record measured values for rotation,<br />
position, and angular speeds. This is achieved<br />
with a periodic signal that is proportional<br />
to the movement. The rotary encoder<br />
detects a defined number of pulses for<br />
each shaft revolution, resulting in a precise<br />
determination of the angular position.<br />
Measuring the cycle duration and the<br />
number of pulses per unit of time provides<br />
information on the speed of a movement. If<br />
the number of pulses from a reference point<br />
is measured, the numerical value represents<br />
a measure of the angle displaced and the<br />
distance covered around the path. Twochannel<br />
rotary encoders—with a phase shift<br />
of 90°—enable the downstream electronics<br />
to determine the direction of rotation of the<br />
shaft and thereby also enable bi-directional<br />
positioning tasks. Three-channel incremental<br />
rotary encoders provide a zero signal once<br />
per revolution. In the optical or photoelectric<br />
scanning, a rotating code disc with a radial<br />
grid is used as the measuring standard. The<br />
rotation of the code disc provides a periodic<br />
modulation of the light flux from an emitter<br />
LED. The intensity is detected by a sensor<br />
element and converted into electrical signals.<br />
In line with the current state of the art,<br />
infrared light is used here.<br />
The New Market Standard<br />
In the new ENI58IL incremental rotary<br />
encoders with BlueBeam technology,<br />
Pepperl+Fuchs is now using specially<br />
developed blue-light LEDs. “The blue<br />
light of the new emitter LED exhibits<br />
a decreased diffraction compared to a<br />
longer-wave infrared light of the same gap<br />
width and can therefore depict sharper<br />
images,”, explains Stefan Horvatic, Head of<br />
Product Management at Pepperl+Fuchs<br />
Drehgeber GmbH. Combined with modern<br />
sensing chips, which have finer and thinner<br />
structures, the penetration depth of the blue<br />
light into the chip is shorter or more energy<br />
rich. This increases the efficiency factor of<br />
the light source so significantly that the<br />
sensing chip can generate much sharper<br />
contours. The result is a higher resolution, a<br />
significantly improved signal amplitude, and<br />
considerably reduced edge jitter. “With the<br />
BlueBeam technology, we are reducing the<br />
tolerances of the phase position A to B to<br />
well below 10 %, for example,” adds Horvatic.<br />
This is more than double the signal quality<br />
compared to values that are otherwise<br />
common on the market and achievable with<br />
infrared technology. Horvatic goes on to also<br />
mention the significantly higher resolution<br />
that results from the more reliable scan rate.<br />
The scan rate for the digital signals of an<br />
incremental rotary encoder relates to the<br />
chronological sequence of the state, i.e., the<br />
edge change of logical 1 (high) and logical 0<br />
(low). For tolerances—including due to the<br />
previously mentioned jitter—it is becoming<br />
more and more difficult to implement pulse<br />
multiplications, especially at high speeds.<br />
Pulse multiplications are used to increase the<br />
number of pulses that can be evaluated by<br />
up to a factor of 4. The BlueBeam technology<br />
thus makes it possible to guarantee absolute<br />
accuracy with the new ENI58IL rotary<br />
encoders, even in the highest speed ranges<br />
of up to 12,000 rpm. The maximum output<br />
frequency of the ENI58IL is a remarkable 400<br />
kHz—up to 50 % higher than for standard<br />
rotary encoder variants.<br />
Production Ensures Accuracy<br />
The exceptionally high absolute accuracy<br />
of the ENI58IL is also helped by the<br />
implementation of tight manufacturing<br />
tolerances that is made possible by the<br />
BlueBeam technology. This is done in a<br />
specially equipped production line with a<br />
modern one-piece flow system. “Here, for<br />
example, each code disc is also precisely<br />
adjusted in an innovative production step,”<br />
emphasizes Horvatic.<br />
Each rotary encoder that leaves this<br />
production line has a robust design with<br />
interlocked bearing units. This enables<br />
permanently high bearing loads and<br />
prevents the ball bearings from being<br />
pressed out, thus ensuring reliable operation<br />
and an increased service life. Pepperl+Fuchs<br />
also ensures the utmost functional safety<br />
in relation to the interference resistance,<br />
i.e., the EMC protective circuit. A special<br />
protective circuit prevents damage caused<br />
by electromagnetic interference. “In global<br />
use, there are often requirements that<br />
go far beyond some of the CE minimum<br />
requirements. For this reason, we comply<br />
with a level that is up to four times that of<br />
standard tests, to ensure stable and reliable<br />
operation in unfavorable conditions,”<br />
promises Horvatic.<br />
In conjunction with the robustness,<br />
durability, and high functional safety of the<br />
ENI58IL, the enormous shock and vibration<br />
resistance is also noteworthy. It is however<br />
less a result of the special manufacturing,<br />
than it is a general advantage of BlueBeam<br />
technology: With blue light, the signals<br />
are more stable under high mechanical<br />
influences because the scanning can cope<br />
with more tolerances. The shock resistance<br />
(shock 300 g, 6 ms and vibration 30 g, 10 Hz<br />
12
... 2000 Hz) may look like it is just the market<br />
standard, but it is remarkable when you look<br />
at the high level of precision. The ENI58IL<br />
rotary encoders therefore contribute in every<br />
way to high process reliability, the prevention<br />
of machine downtimes, and to increased<br />
plant availability.<br />
Quick Availability from a Batch Size of 1<br />
One result of the modern one-piece flow<br />
manufacturing is the quick availability in a<br />
great diversity of versions with a complete<br />
portfolio of industry-standard rotary<br />
encoders. The ENI58IL series was developed<br />
with a new design and a modular product<br />
architecture. The standard housing is made<br />
of seawater-resistant aluminum with a<br />
diameter of 58 mm. Solid-shaft, hollow-shaft,<br />
and recessed hollow-shaft variants and a<br />
wide variety of flange types are available<br />
for international use. All shaft versions are<br />
available in three variants with clamping,<br />
synchro, or square flanges as well as with<br />
all common axial and radial connector<br />
plugs (M23, M12, or MS plug) or connection<br />
cables. A special feature of the ENI58IL is<br />
the universal current driver (5 - 30 V) in the<br />
form of a TTL/HTL combined interface. Every<br />
encoder variant can thus be adapted to the<br />
specific application.<br />
Due to the one-piece flow manufacturing,<br />
the complete product portfolio can be<br />
supplied from a quantity of just 1 within<br />
a very short period of time. With the<br />
product and interface diversity, virtually<br />
any application request can be achieved<br />
as a standard solution, up to the highest<br />
speed ranges. “Due to the high product<br />
diversity already in place, we are also able to<br />
implement customer-specific developments<br />
very quickly,” adds Horvatic.<br />
Summary<br />
The highly precise BlueBeam technology<br />
offers the highest signal quality of<br />
incremental rotary encoders available on<br />
today’s market. The resulting high level of<br />
accuracy and process reliability helps to<br />
reduce the tolerances in applications and<br />
to improve the efficiency factor. In a large<br />
number of applications, the efficiency is thus<br />
improved by an increased system output<br />
and the corresponding cost reduction. This<br />
is particularly true where the requirements<br />
placed on the dynamics increase. Typical<br />
fields of application for the new ENI58IL<br />
are motor feedback systems for induction<br />
motors. The BlueBeam rotary encoders with<br />
their high signal quality are the perfect<br />
solution here, even at the highest rotational<br />
speeds.<br />
The robustness of the BlueBeam rotary<br />
encoders, especially in relation to the<br />
interference of shock and vibration or<br />
EMC, is reflected especially in demanding<br />
applications such as in wind turbines. The<br />
innovative incremental rotary encoders are<br />
used here in slip-ring transmitters. Their<br />
task is to transfer control data for the pitch<br />
system. This includes data for the rotor speed<br />
and the position of the rotor blades, which<br />
are determined using these incremental<br />
rotary encoders. The information about<br />
which position the rotor blades are in is used<br />
by the control loop to dynamically turn the<br />
individual blade more into the wind or out<br />
of the wind. The speed of the rotor is thus<br />
influenced and kept at the optimal, rated<br />
speed. In these and similar applications, the<br />
new ENI58IL incremental rotary encoders<br />
from Pepperl+Fuchs are a decisive factor in<br />
significantly improving plant performance—<br />
and do so from the standard module system.<br />
13
m3⁄h<br />
l/h<br />
Mr. Derek Wetzlar, MD of Lasrust opening festivities and meeting<br />
PHOENIX CONTACT PRESENTS AT SAIMC<br />
RUSTENBURG BRANCH 1 ST TECH EVENING<br />
AT LASRUST WITH TALK ABOUT INDUSTRIAL<br />
WIRELESS<br />
Please find enclosed the 1 st branch newsletter for <strong>2017</strong> from SAIMC<br />
Rustenburg branch which is in the process of being re-established by the<br />
SAIMC Tshwane branch. On the eve of Wednesday the 24th of <strong>May</strong>, we<br />
had our inaugural meeting to launch the branch at the offices of Lasrust<br />
Enterprises.<br />
Mr. Jurie Weideman opened the meeting by way of a brief overview and<br />
introduction to SAIMC and its objectives which mainly relates to supporting<br />
our Control & Instrumentation profession. We were fortunate to have some<br />
very high-profile stakeholders / role players from local industry represented<br />
at the event.<br />
The technology presentation was presented by Mr. Patrick Rowland,<br />
Control Systems Business Unit Manager from Phoenix Contact South Africa.<br />
The topic for the talk was Industrial Wireless Communications and dealt<br />
with topics such as frequency hopping and spectrum usage. History of<br />
“industrial communications” was also discussed along with applications<br />
and considerations. Overall the presentation was very well received and it<br />
makes a lot more sense of what to consider when facing applications that<br />
require “wireless communications” of an industrial nature.<br />
fact<br />
Liquid flow measurement<br />
up to 600 °C or 490 bar<br />
OPTISONIC 4400 –<br />
technology driven by KROHNE<br />
• Ultrasonic flowmeter for<br />
high temperature and high pressure<br />
liquids, e. g. in vacuum distillation,<br />
visbreaking or coker unit<br />
• HT version: 45…+600 °C,<br />
DN25…1000<br />
• HP version: ≤490 bar, DN25…200<br />
• Flow range 0,5…20 m/s,<br />
bi-directional<br />
• Communication options<br />
with NAMUR NE 107 diagnostics<br />
m/s<br />
As is the norm for SAIMC meetings we enjoyed some nice food and<br />
refreshments and caught up on some “networking”. Thank you kindly for<br />
everyone who made it possible and attended, we look forward to assisting<br />
the branch in growing. If you are interested to attend / present kindly<br />
contact author. We are looking to still firm up a dedicated committee to run<br />
the branch locally so also please feel to volunteer.<br />
Please feel free to share with other prospective members / interested<br />
parties. Next visit to be scheduled.<br />
<strong>14</strong><br />
SAIMC<br />
Petrus Klopper<br />
SAIMC Tshwane Branch Committee (Vice Chairman, Secratary & Technology)<br />
and<br />
National Committee (Professional Service / Standards Sub-Committee)<br />
Cell: 082 559 7437<br />
E-mail: petrus.klopper@ai2sa.co.za<br />
Web: www.saimc.co.za<br />
KROHNE South Africa<br />
8 Bushbuck Close, Corporate Park South<br />
Randjiespark, Midrand, Tel.: +27 113<strong>14</strong>1391<br />
Fax: +27 113<strong>14</strong>1681, Clayton Duckworth,<br />
c.duckworth@krohne.com, www.za.krohne.com
2016 - STAFSJÖ VALVES CELEBRATE 350 YEARS AND ARE NOW<br />
STRONGER THAN EVER<br />
Innovation and local availability worldwide<br />
are Stafsjö’s strengths.<br />
Established already in 1666, Stafsjö is one of the oldest operating companies in Sweden. Production commenced with the manufacture of<br />
cannons for the Swedish armed forces and remained the core business activity for two centuries. In 1881, the production of valves started<br />
and in 1928 the first knife gate valve was launched for the paper and pulp industry in the region.<br />
In recent years, Stafsjö has invested over Euro 5 million in order to expand its production. Within four years the annual turnover should<br />
be Euro 20 million annually. This goal will be attained with new products, within new market sectors and in new countries, whilst<br />
simultaneously strengthening the position on existing markets with the existing range of products.<br />
Together with their customers, the Stafsjö team work to understand the demands placed, not only on today’s processes, but also those of<br />
tomorrow. By ensuring that Stafsjö valves are in stock around the globe Stafsjö operates as a fast and flexible supplier of high performance<br />
knife gate valves for complex processes in varying dimensions. Stafsjö is a well-known name amongst major players within paper and<br />
pulp, mining, power generation and water<br />
treatment. More than 1 million Stafsjö<br />
valves have been installed around the<br />
world and 86% of production is exported.<br />
Stafsjö has seen huge growth in the<br />
USA, Australia, South Africa and South<br />
East Asia, the latter primarily driven by<br />
Indonesia. An initiative made in the<br />
mining industry in Mexico has also been<br />
successful.<br />
Stafsjö have a product portfolio<br />
covering a broad range of knife gate<br />
valves. Stafsjö’s extensive experience of<br />
high performance shut-off valves with<br />
superior flow characteristics enables<br />
the development team to push this<br />
technology still further.<br />
Valve & Automation are the exclusive<br />
agents for Stafsjö valves.<br />
Valve & Automation<br />
For more information please contact:<br />
Ron Nel<br />
Tel: +27(0) 11 397 2833<br />
E-mail: sales@valve.co.za<br />
15
OPTIWAVE 1010: NEW RADAR LEVEL TRANSMITTER FOR BYPASS<br />
CHAMBERS AND MAGNETIC LEVEL INDICATORS<br />
• 2-wire FMCW radar level<br />
transmitter for bypass chambers<br />
and magnetic level indicators<br />
(MLI)<br />
• Continuous measurement of<br />
liquids, no minimum dielectric<br />
constant when used with a float<br />
OPTIWAVE 1010 FMCW radar level transmitter for<br />
bypass chambers and magnetic level indicators (MLI)<br />
• Direct and accurate<br />
measurement of level in bypass<br />
chamber<br />
• Dual process seal system for<br />
maximum safety and removal<br />
of converter under process<br />
conditions<br />
Duisburg, January 19, 2016: With OPTIWAVE<br />
1010, KROHNE introduces a new radar<br />
level transmitter for bypass chambers and<br />
magnetic level indicators . The 2-wire FMCW<br />
radar level transmitter is designed as a costeffective<br />
solution for the continuous level<br />
measurement of liquids in bypass applications<br />
in various industries, e.g. chemical, power,<br />
water and wastewater, or automotive.<br />
OPTIWAVE 1010 can be combined with the<br />
KROHNE BM 26 ADVANCED bypass chambers<br />
and magnetic level indicators (MLI), thereby<br />
adding a 4…20mA HART output to the<br />
mechanical devices. The combinations can<br />
be conveniently ordered as a whole, e.g.<br />
as BM 26 W1010 (OPTIWAVE 1010 welded<br />
to BM 26 ADVANCED). Alternatively, it can<br />
be welded on any bypass chamber with<br />
internal diameter 38…56 mm / 1.5…2.2”.<br />
Thus it is also an ideal solution for other<br />
MLI manufacturers to add a level radar<br />
measurement option to their product range.<br />
OPTIWAVE 1010 is competitively priced to<br />
replace reed chains, magnetostrictive and<br />
simple TDR transmitters that are typically<br />
used with bypass chambers or MLIs. In<br />
addition to a measuring accuracy of ± 5 mm /<br />
0.2”, the FMCW principle offers a much better<br />
overall accuracy in bypass applications: while<br />
reed chain and magnetostrictive principles<br />
are measuring the float position which<br />
depends on the product density, the FMCW<br />
radar directly measures the liquid surface.<br />
Application range for OPTIWAVE 1010<br />
includes almost any liquids with process<br />
temperatures ≤ +150°C / +302°F up to 40<br />
barg / 580 psig and measuring ranges up to<br />
8 m / 26.2 ft. With clean liquids of dielectric<br />
constant ε r ≥ 3 the device measures the<br />
surface directly, for ε r < 3, a float with target<br />
is used.<br />
OPTIWAVE 1010 features a dual process<br />
seal system that allows for removal of<br />
the converter under process conditions.<br />
The 2-wire loop-powered HART device<br />
is pre-configured in the factory and is<br />
delivered ready to use. Application-specific<br />
adjustments are possible via HART/ DD and<br />
DTM.<br />
About KROHNE: KROHNE is a full-service<br />
provider for process measuring technology<br />
for the measurement of flow, mass flow, level,<br />
pressure and temperature as well as analytical<br />
tasks. Founded in 1921 and headquartered<br />
in Duisburg, Germany, the company employs<br />
over 3,500 people all over the world and is<br />
present on all continents. KROHNE stands for<br />
innovation and maximum product quality<br />
and is one of the market leaders in industrial<br />
process measuring technology.<br />
KROHNE<br />
E-mail: C.Duckworth@KROHNE.com<br />
Web: www.za.krohne.com<br />
Tel: 011 3<strong>14</strong> 1391<br />
16
SIEMENS’ AERODERIVATIVE GAS TURBINE PASSED WITH THE HIGHEST MARKS FOR LNG<br />
It’s been said that turbomachinery is at the<br />
heart of every liquefied natural gas (LNG)<br />
plant, whether it’s large, mid-sized, or small.<br />
No matter what equipment is chosen, the<br />
ultimate goal is to optimize the economic<br />
return. The total expected lifecycle costs,<br />
including both operating expenses (OPEX)<br />
and capital expenditures (CAPEX), play a<br />
critical role when choosing turbomachinery<br />
for an LNG facility.<br />
Among the industrial gas turbines that the<br />
Dresser-Rand business offers is the SGT-A65<br />
TR (Industrial Trent 60) aeroderivative gas<br />
turbine. This turbine has been selected by<br />
several operators and developers for their<br />
LNG projects thanks to its high efficiency,<br />
light weight, and speed range variation<br />
available from the free power turbine.<br />
The SGT-A65 TR has established a new<br />
benchmark for power output, fuel economy,<br />
and cost savings. The turbine is highly<br />
flexible, offering high power and efficiency<br />
with minimal drop-off at part load and<br />
reduced speed conditions. It has proven<br />
itself in many different environments<br />
including desert, arctic, tropical, and coastal<br />
and in different applications. More than 100<br />
units have been sold with more than 1.1<br />
million equivalent operating hours (EOH).<br />
The fleet leader has accumulated more than<br />
110,000 EOHs.<br />
Last year Siemens and the Dresser-<br />
Rand business conducted a successful<br />
demonstration test of the SGT-A65 TR’s<br />
torque capability for mechanical drive<br />
applications. Breakaway and transient torque<br />
is vitally important in LNG projects, where<br />
it’s necessary to start the turbine driver while<br />
the compression train is fully pressurized.<br />
Single-shaft heavy-duty gas turbines were<br />
traditionally used in the past for these<br />
applications. They need starter-helper motors<br />
to produce the required breakaway torque at<br />
low speeds, and at the same time they also<br />
require decompression of the refrigerant<br />
loop to reduce the starting torque.<br />
It’s a complex process that can result in the<br />
loss of expensive refrigerant, environmental<br />
issues, and additional costs. On top of that,<br />
the starter-helper motors and support add<br />
complexity and costs to the overall project.<br />
With the torque capability now proven, these<br />
requirements can be mitigated, making<br />
the financial and technical aspects simpler<br />
for customers. Thanks to the three-shaft<br />
architecture of the SGT-A65 TR engine, the<br />
torque capability proved to be even better<br />
than expected. The tests show that there<br />
are no concerns about full pressure restart<br />
torque for the project.<br />
With the acquisitions of Dresser-Rand and<br />
Rolls Royce Energy’s gas turbine product line,<br />
Siemens has significantly boosted its resources<br />
and reputation as a global player in the oil<br />
and gas industry by expanding its product<br />
and services portfolio. Siemens’ design for<br />
LNG projects secures the best total cost of<br />
ownership and maximizes uptime to keep<br />
production flowing. With the largest service<br />
network in the industry, Siemens can help<br />
maximize uptime and operational reliability.<br />
And the company can optimally leverage the<br />
power of digitalization to provide customers<br />
with better decision-making capabilities by<br />
turning data into useful, real-time information.<br />
LNG customers can select the most suitable<br />
solution for their projects, whether they need<br />
applications for industrial or aeroderivative<br />
gas turbine-driven compression, or all-electric<br />
LNG and gas-to-power applications in remote<br />
areas. Siemens’ highly efficient products help<br />
reduce operating costs over the lifecycle of<br />
the equipment.<br />
Contact details<br />
Markus Kurz, Project Director<br />
Project Development Africa<br />
Siemens<br />
markus.mk.kurz@siemens.com<br />
Olamide Ogunduyile<br />
Aeroderivative Gas Turbines Sales Manager<br />
Sub Saharan Africa<br />
Siemens<br />
olamide.ogunduyile@siemens.com<br />
17
9
KIRA VALVES AND ENGINEERING HAS GROWN – 4000SQ²<br />
18<br />
The directors of Kira Valves and Engineering<br />
are now the proud owners of a new 4000sq²<br />
facility in Benrose. Kira Valves was born<br />
in 2005 in a 36sq² factory and have now<br />
progressed to a new facility. This has now<br />
allowed us to have more well defined<br />
sections for our Welding, Refurbishment,<br />
Machining, Sand blasting, Spray-painting,<br />
Training and Site equipment facilities .These<br />
facilities will help compliment and improve<br />
our current service levels.<br />
Kira Valves &<br />
Engineering a Black Woman Empowered<br />
& BBEEE Level 1 company supply marketleading<br />
services to the engineering industry.<br />
With a total of <strong>14</strong>5 years of experience we<br />
pride ourselves on our dedication to quality,<br />
excellent delivery and exceptional customer<br />
services. The company aligns itself to<br />
health & safety matters ensuring its’ service<br />
& product offerings are environmentally<br />
friendly. The markets served include mining,<br />
power generation, petro- chemical, food,<br />
pulp & paper, iron & steel and water works.<br />
We are suppliers to Sasol, Rand Water,<br />
Johannesburg Water, Eskom, Sappi, etc. Our<br />
highlight for 2016 has been a 91% score on<br />
an audit conducted by Eskom. This has led to<br />
us being approved as a LEVEL 1 supplier to<br />
Eskom. The following services are offered by<br />
Kira Valves<br />
Refurbishment<br />
Kira and Engineering are fully equipped to<br />
repair and refurbish most makes, types and<br />
sizes of valves using skills and experience<br />
attained over many years.<br />
Valves are re-assembled, pressure tested<br />
utilising amongst other test rigs, a 1000 bar<br />
pressure test unit. Valves up to 3 metres in<br />
size can be refurbished<br />
and individually certified.<br />
The client can save up to on average 40%<br />
against the cost of a new valve.<br />
Welding<br />
Welding procedures are carried out on a daily<br />
basis. Our capabilities extend to carbon steel,<br />
stainless steel, stellite, etc. These procedures<br />
are carried out using qualified procedures,<br />
processes and welders. The heat treatment<br />
furnace allows us to weld complicated<br />
materials. Dekra (NDT specialists) are used on<br />
a regular basis.<br />
Machining<br />
Kira Valves & Engineering offers CNC (turning<br />
and milling) and conventional machining<br />
services.<br />
CNC lathes are rapidly replacing the older<br />
production lathes to their ease of setting,<br />
operation, repeatability and accuracy.<br />
They are designed to use modern carbide<br />
tooling and fully use modern processes. The<br />
part may be designed and the tool paths<br />
programmed by the CAD/CAM process<br />
or manually by the programmer and the<br />
resulting file uploaded to the machine,<br />
and once set and trialled the machine will<br />
continue to turn out parts under the<br />
occasional supervision of an operator.<br />
“Kira Valves and Engineering has decided<br />
to purchase its first CNC lathe in order to<br />
keep up with the current technological<br />
demand”, says Krish Manichum<br />
Machining & Modifications<br />
Modifications on valves are conducted<br />
using procedures as defined by<br />
internationally recognised valve<br />
standards such as ASME B16.34, BS4504,<br />
etc. All modifications undergo precise<br />
testing before being dispatched. This<br />
involves pressure testing, NDT tests, etc.<br />
Our resources allow us to be market<br />
leaders in valve modifications. We<br />
pride ourselves in having modified<br />
valves for some of the biggest<br />
petroleum companies in South Africa.<br />
Site Work<br />
Our site work capabilities allow us<br />
to repair a range of valves on site.<br />
Our experienced team are capable<br />
of performing services in-situ or to<br />
remove valves to our machine shop<br />
for complete refurbishment works.<br />
Valve Trading<br />
Kira Valves and Engineering supplies a range<br />
of imported and locally manufactured valves<br />
which are either specialised products or<br />
commodity products.<br />
The markets served include Mining, Power<br />
generation, Petro-chemical, Food, Pulp and<br />
Paper, Iron and Steel and Water works. Our<br />
strategic partners, assists us in getting the<br />
best possible quality, delivery and price to<br />
the customer.<br />
For further information please contact:<br />
Kira Valves & Engineering<br />
Tel: 011 6<strong>14</strong> 0150<br />
011 6<strong>14</strong> 0024<br />
011 6<strong>14</strong> 0537<br />
Website: www.kiravalves.co.za
ENGEN LENDS SUPPORT TO KNYNSA<br />
AND PLETT FIRE-FIGHTERS<br />
In response to the devastation caused by fires in and around<br />
Knysna and Plettenburg Bay, Engen has joined hands with the<br />
community and hundreds of volunteers with a donation of R150<br />
000 worth of diesel as well as water, energy snacks and drinks for<br />
brave fire fighters from the Knysna and Plettenberg Bay Fire &<br />
Rescue services.<br />
Godfrey Vilakazi, Engen’s Retail Marketing Manager, says the<br />
company has also allocated drop-off points at its service stations in<br />
the region for donations of food, clothing and blankets.<br />
“This tragic event has touched the lives of so many people. We<br />
trust that our small contribution will play some part in helping<br />
to support the many fire fighters and volunteers as well as the<br />
community at large,” he adds.<br />
Always hit the best price.<br />
Pressure sensors for gauge<br />
and absolute pressure<br />
Site Name Physical Address Town<br />
George Eco Stop<br />
Witfontein & CJ<br />
Lawrence Str<br />
George<br />
Multi Motors 41 Knysnaweg George East<br />
Sedgefield 1 Stop<br />
Hartenbos Vulstasie<br />
N2 Highway<br />
Sedgefield<br />
1 Kaap de Goede<br />
Hoop<br />
Sedgefield<br />
Hartenbos<br />
Mossel Bay 1 Stop N2 Highway Mossel Bay<br />
Knysna Toyota Main Street Knysna<br />
Plettenberg Bay 1<br />
Stop<br />
Wavecrest<br />
Convenience Centre<br />
N2 Highway<br />
Da Gama Rd,<br />
Wavecrest, Jeffrey’s<br />
Bay, 6330<br />
Plettenberg Bay<br />
Jeffery’s Bav<br />
Cerabar<br />
PMP11 / PMP21<br />
Reliable, flexible and easy<br />
• High reproducibility and<br />
long-term stability<br />
• Customized measuring ranges<br />
(without additional price)<br />
• Flush-mounted process<br />
connection as option<br />
PMP11<br />
R3063*<br />
11–35 pcs.<br />
PMP21<br />
Cerabar PMP11 / PMP21<br />
Price/piece in R<br />
Version 1–3 4–10 11–35<br />
Cerabar PMP11, output: 4...20 mA R3293 R3162 R3063<br />
Cerabar PMP11, output: 0...10 V R3293 R3162 R3063<br />
Cerabar PMP21, non-ex area, M12 R4281 R4110 R3982<br />
Cerabar PMP21, Ex, M12 R5861 R5626 R5450<br />
*Refer to website for sales and supply conditions.<br />
Sherwoods<br />
Convenience Centre<br />
E33 Cape Rd,<br />
Hunters Retreat,<br />
Port Elizabeth<br />
Port Elizabeth<br />
For technical details and applications visit:<br />
www.za.endress.com/e-direct<br />
Linton Grange<br />
Convenience Centre<br />
Mount Pleasant<br />
543 Cape Rd,<br />
Linton, Grange<br />
1 John Ave, Charlo,<br />
Port Elizabeth<br />
Port Elizabeth<br />
Port Elizabeth<br />
Tel: 0861 363 737 (0861 endres)<br />
24 hr Helpline: 082 443 42<strong>14</strong><br />
Service Hotline:<br />
0861 347 378 (0861 ehserv)<br />
info@za.endress.com<br />
www.za.endress.com<br />
19
MORPHO SOUTH AFRICA* RELEASES ‘TOUGHEST EVER’ BIOMETRIC<br />
TERMINAL FOR HARSH CONDITIONS<br />
Designed to withstand the most demanding<br />
environments, the new MorphoAccess®<br />
SIGMA Extreme, a ruggedized biometric<br />
terminal for access control and time and<br />
attendance, is now available in the sub-<br />
Saharan <strong>African</strong> market.<br />
This latest addition to the award winning<br />
SIGMA family of readers is built to endure<br />
everything from dust, salt mist and rain, to<br />
attempted vandalism and accidental impacts<br />
- protected by strong polycarbonate plastics,<br />
thick tempered glass and meticulous sealing.<br />
Succeeding to the previous-generation<br />
Outdoor MorphoAccess 500 series, it<br />
capitalises on the latest waves of technology<br />
and advancements to give industrial users<br />
the most reliable and resilient biometric<br />
solutions. It features very responsive<br />
touchscreen controls and a biometric sensor<br />
that is certainly the largest single fingerprint<br />
sensor on the local market.<br />
“This new terminal is impervious to dust, rain and<br />
other elements. It is ideally suited for industrial<br />
environments, manufacturing plants, mines,<br />
construction sites, power plants and the like,”<br />
explains Nicolas Garcia, Morpho’s regional<br />
director of Sales for sub-Saharan Africa.<br />
Every aspect of the MA SIGMA Extreme is<br />
designed with the harshest conditions in<br />
mind. For instance, an ambient light sensor<br />
ensures ultra-bright touchscreen to improve<br />
usability when in direct sunlight and a<br />
powerful loudspeaker enables users to catch<br />
sound messages even in noisy environments.<br />
Nicolas Garcia says that the terminal also<br />
goes a long way to addressing issues of fraud<br />
at sites such as mines and construction sites:<br />
“Aside from our world-class, patented fake<br />
finger detection technology, the MA SIGMA<br />
Extreme also features face detection and<br />
picture logging, a ‘duress’ finger option, a timed<br />
anti-pass back feature, and the ability to hold<br />
lists of banned users.”<br />
Its 16 programmable function keys enable<br />
individuals to clock-in with different job<br />
codes. Storing logs of up to 1 million<br />
records, and integrating directly into holiday<br />
scheduling, this helps operations managers<br />
keep far closer manage their resources and<br />
project costs.<br />
Finally, at software level, the MA SIGMA<br />
Extreme boasts a flexible architecture with<br />
various software integrations possibilities,<br />
to ensure easy deployment and address<br />
multiple use case scenarios.<br />
Find out more about MorphoAccess® SIGMA<br />
Extreme series at www.morpho.com<br />
Oberthur Technologies (OT) and Safran<br />
Identity & Security (Morpho) are joining<br />
forces to create a world leader in digital<br />
security & identification technologies with<br />
the ambition to empower citizens and<br />
consumers alike to interact, pay, connect,<br />
commute, travel and even vote safely in ways<br />
that are now possible in a connected world.<br />
Last September, Safran announced that it<br />
had entered into exclusive negotiations with<br />
Advent International, the owner of Oberthur<br />
Technologies since 2011, to sell its identity<br />
and security activities and the transaction<br />
was finalized on 31st <strong>May</strong> <strong>2017</strong>.<br />
With a mix of complementary activities<br />
addressing the specific needs of five major<br />
industries (Financial services, Telecom,<br />
Identity, Security and IoT), OT-Morpho<br />
has an extensive global presence and a<br />
unique technological expertise (Biometrics,<br />
Authentication, Digital security, Data and<br />
video analytics).<br />
With close to €3 billion in revenues, OT-<br />
Morpho employs more than <strong>14</strong>,000 people<br />
worldwide, nearly 2,000 of whom work in the<br />
field of R&D.<br />
“We are truly excited about combining OT<br />
and Morpho, two highly complementary<br />
leading companies. This merger will bring<br />
something completely new to the market,<br />
with trusted identities at the core of our<br />
solutions. As our physical and digital, civil<br />
and commercial lifestyles converge, OT-<br />
Morpho stands precisely at that crossroads<br />
to leverage the best in digital security and<br />
identity technologies, including biometrics,<br />
to offer customized solutions to its clients,”<br />
declared Didier Lamouche, CEO of OT-<br />
Morpho.<br />
Temporarily designated by the name “OT-<br />
Morpho”, the company will unveil its new<br />
name in September of this year.<br />
For more information:<br />
www.morpho.com<br />
*Morpho South Africa is a subsidiary of Safran<br />
Identity & Security now called OT Morpho<br />
20<br />
29 <strong>June</strong> <strong>2017</strong><br />
Engineering, Procurement & Construction Expo<br />
EPCEPC EXPO<br />
To book a stand or visit FREE OF CHARGE,<br />
please visit www.africanpetrochemicals.co.za<br />
or email: accounts@africanpetrochemicals.co.za<br />
Leeuwkop Golf Club<br />
Cnr. Candican & Kipling Roads,<br />
Barbeque Downs, Kyalami<br />
10:00-17:00 - Free Entry<br />
Mystery Prize<br />
Give Away
21
FIRE DETECTION AND PREVENTION IN SERVER ROOMS<br />
The installation of proper fire detection and suppression systems is critical in hi-tech areas such as server rooms, in order to protect<br />
both costly equipment and valuable data in the event of any fire.<br />
22<br />
Fire detection in such a critical environment<br />
has to take into account myriad factors, from<br />
the actual value of the equipment and the<br />
data it contains, to the potential sources<br />
of ignition, which includes the presence of<br />
electricity. “More often than not it is the data<br />
and equipment you want to preserve,” ASP<br />
Fire CEO Michael van Niekerk points out.<br />
Here a gas fire-suppression system is the<br />
best option due to the sensitivity of the<br />
equipment. “Obviously, a sprinkler or watermist<br />
system is not really ideal due to the<br />
presence of electricity,” van Niekerk explains.<br />
“You want to ensure you are putting in a<br />
suppression medium that is not going to<br />
create more damage than the fire itself.”<br />
In terms of gas fire-suppression systems,<br />
there are two main options. The first is to<br />
flood the server room with an inert gas<br />
such as carbon dioxide, argonite (IG-55),<br />
comprising argon (50%) and nitrogen (50%),<br />
or Inergen, a mixture of nitrogen (52%),<br />
argon (40%), and carbon dioxide (8%).<br />
“These are high-pressure systems that flood<br />
the interior to a 60% concentration of the gas<br />
in question. The problem, of course, is that if<br />
you have human occupants still inside and<br />
they cannot escape quickly enough, they will<br />
succumb to asphyxiation,” van Niekerk warns.<br />
Therefore a key element of any fire-suppression<br />
system for a server-room environment is<br />
that, in the event of a system discharge, any<br />
occupants receive sufficient warning to effect<br />
an escape, with a corresponding delay in the<br />
actual activation of the system itself.<br />
Another issue that has to be taken into<br />
consideration is the potential damage that can<br />
be caused to such equipment itself by these<br />
high-pressure systems, which can operate at<br />
up to 300 bar. A related issue is damage due<br />
to thermal shock, as the equipment runs at<br />
a high temperature, and then cools down so<br />
rapidly it suffers damage in the presence of<br />
the much colder, high-pressure gas.<br />
Van Niekerk highlights that such highpressure<br />
systems are traditionally a third to<br />
double the price of low-pressure clean-gas<br />
systems. Here FM-200 is a popular option, a<br />
colourless, odourless gaseous halocarbon.<br />
These systems also operate at a much lower<br />
pressure of 20 to 25 bars. “Anything above<br />
50 bar is considered to be a high-pressure<br />
system, and you actually need to be certified<br />
by the Southern Africa Compressed Gases<br />
Association (SACGA) in order to be able to<br />
work on these systems.”<br />
FM-200 is deemed a ‘clean, safe’ gas as it<br />
leaves no residue. It is also much safer. “You<br />
can have a discharge in an occupied room,<br />
and still have five minutes to evacuate,<br />
without any ill-effects.” The main effect of<br />
the gas is that it reduces the oxygen level in<br />
the room to about 12%, from a normal 23%,<br />
which means it is too low for a fire to be<br />
sustained, while allowing humans to survive<br />
for 5 to minutes in the enclosure.<br />
“The other benefits are that no highpressure<br />
discharge is involved, the actual<br />
distribution of the gas in the room is far<br />
easier to achieve, and when connected<br />
with an electronic fire detection system,<br />
it eliminates false alarms,” van Niekerk<br />
elaborates.<br />
The challenge posed by server rooms<br />
is that they often feature sunken floor<br />
voids, or a roof void with a suspended<br />
ceiling, in order to accommodate cabling.<br />
“Those volumes also need to be filled with<br />
gas, or the required concentration will not<br />
be achieved. Therefore the volume of space<br />
in a server room can be much larger than<br />
anticipated, which means that more careful<br />
planning needs to be carried out.”<br />
One way to deal with this problem is to<br />
deploy an in-cabinet system instead,<br />
whereby the gas is simply discharged into<br />
a cabinet containing the server itself, as<br />
opposed to filling up the entire room. Here<br />
a common gas is Novec 1230, a low Global<br />
Warming Potential halon replacement.<br />
An alternative is Pyroshield, a mixture of<br />
nitrogen and argon. However, an in-cabinet<br />
system does not account for other potential<br />
ignition sources such as distribution boards<br />
or Uninterrupted Power Supply (UPS) units.<br />
“The size of the server room in question<br />
will determine the type of solution opted<br />
for. How much equipment does it contain?<br />
Then we need to look at related issues such<br />
as whether or not the walls of the server<br />
room are fire-resistant, in order to prevent<br />
propagation of any fire to the rest of the<br />
building,” van Niekerk stresses.<br />
ASP Fire is able to conduct a full fire-risk<br />
assessment in any server-room environment,<br />
in order to derive at the optimal fire<br />
detection and suppression solution. In terms<br />
of fire-detection equipment in server rooms,<br />
van Niekerk recommends a monthly service<br />
inspection, as the building maintenance<br />
team often does not have the time to carry<br />
this our properly.<br />
“We activate the detectors to ensure they<br />
are all in proper working order, as well as<br />
checking all components such as solenoids,<br />
so that the activation system is deemed<br />
100% operational,” van Niekerk concludes.<br />
About ASP Fire<br />
ASP Fire operates across the entire <strong>African</strong><br />
continent from its Gauteng base, providing<br />
professional, accredited fire risk management<br />
and support to its clients. ASP Fire designs,<br />
installs and maintains a full range of fire<br />
detection and suppression equipment suited<br />
to clients’ needs. ASP Fire provides a holistic,<br />
proactive and preventative fire solution<br />
based on integrated fire risk assessment,<br />
training and consulting, with the installation<br />
and maintenance of fire detection and<br />
suppression systems that meet SABS, NFPA,<br />
FPASA, FDIA and SAQCC standards.<br />
ASP Fire Contact<br />
Michael van Niekerk<br />
ASP Fire CEO<br />
Phone: +27 (0) 11 452 2169<br />
Fax: +27 (0) 86 505 1030<br />
E-mail: michael@aspfire.co.za<br />
Web: www.aspfire.co.za
ARCA ANTI SURGE VALVE APPLICATION IN<br />
CHINA’S LARGEST LNG TANKER<br />
China’s largest liquefied natural gas (LNG)<br />
tanker “Pan Asia” was launched in Hudong<br />
Zhonghua shipyard / Shanghai. The “Pan Asia”<br />
is the first tanker for Pan Union LNG project<br />
and, with a capacity of 174000<br />
m3, is expected to bring China<br />
1.5 million tons/year of clean<br />
energy. The “Pan Asia” integrates dual<br />
fuel electric propulsion technology<br />
and re-liquefaction plant being a first is a<br />
large LNG tanker.<br />
Arca Germany made a remarkable<br />
contribution to the re-liquefaction system<br />
on the LNG tanker by providing the necessary<br />
compressor anti-surge valves. Arca has<br />
supplied valves for compressor and anti-surge<br />
applications. Final testing will take place from<br />
January to March <strong>2017</strong> then it will start<br />
transporting LNG produced in Queensland<br />
in Australia destined for China.<br />
Serious surging can result in vane<br />
fatigue damage in a compressor, hence<br />
the installation of anti-surge valves to<br />
prevent this centrifugal compressor surge<br />
phenomenon. Arca anti-surge valves avoid<br />
surging by accurately adjusting the gas<br />
circulation or blow-off flow, effectively protecting the<br />
safety of the compressor unit. The anti-surge control<br />
valves with the multistage cage plug and the fixed<br />
noise reduction, ANSI class V metal sealing, perfect<br />
configuration of actuator accessories ensure that the<br />
compressor does not reach the surge point while<br />
ensuring that the downstream pipeline noise remains<br />
within a normal range.<br />
Arca Germany was founded nearly 100 years ago<br />
and is committed to energy, chemical, steel, food<br />
and pharmaceutical, providing high quality process<br />
control valves.<br />
Valve & Automation are the exclusive agents for ARCA.<br />
Valve & Automation<br />
For more information please contact:<br />
Ron Nel<br />
Tel: +27(0) 11 397 2833<br />
E-mail: sales@valve.co.za<br />
Suppliers of pumps and valves to the mining<br />
and industrial sectors for over 60 years.<br />
Stockists of Tianjin small<br />
submersible, vertical<br />
multi-stage and close<br />
coupled water pumps.<br />
Suppliers of the following:<br />
M+P Split Casing Pump<br />
Multi-stage Pump<br />
E.I.M.<br />
Viking Gear Pump<br />
Tel: 011 824 4810 Fax: 011 824 2770 Web: www.matherandplatt.com<br />
26 Nagington Road, Wadeville, <strong>14</strong>22, Gauteng<br />
mather&platt A5.indd 1<br />
2015/07/17 11:08 AM<br />
23
Mystery Prize<br />
Give Away<br />
EPC EXPO 29 <strong>June</strong> <strong>2017</strong><br />
Engineering, Procurement & Construction Expo<br />
To book a stand or visit FREE OF CHARGE,<br />
please visit www.africanpetrochemicals.co.za<br />
or email: accounts@africanpetrochemicals.co.za<br />
Leeuwkop Golf Club<br />
Cnr. Candican & Kipling Roads,<br />
Barbeque Downs, Kyalami<br />
10:00-17:00 - Free Entry<br />
Exhibitors:<br />
24<br />
and more....
OPTISONIC 8300: NEW ULTRASONIC FLOWMETER FOR SUPERHEATED STEAM<br />
• 2-beam ultrasonic flowmeter for high flow<br />
rates of superheated steam<br />
• 1 % measuring accuracy, high repeatability,<br />
and large dynamic measuring range<br />
• No parts to be maintained, no subsequent<br />
calibration for up to 20 years<br />
• Integrated flow computer for steam mass<br />
flow calculation<br />
With the OPTISONIC 8300, KROHNE<br />
presents a dedicated ultrasonic flowmeter<br />
for the measurement of superheated<br />
steam. The 2-beam flowmeter stands out<br />
with a measuring accuracy of 1 %, high<br />
repeatability, and a large dynamic measuring<br />
range. Typical applications include boiler and<br />
plant efficiency monitoring in (power) plants,<br />
energy balancing or inter-company steam<br />
billing.<br />
As downtime of steam pipes is very costly<br />
and must be avoided, OPTISONIC 8300<br />
was built for long term use: it features a<br />
full bore flow sensor without moving parts<br />
or obstructions, and an overall sturdy and<br />
robust construction with no cables or<br />
sensitive parts exposed. Therefore, it can<br />
uphold its measuring accuracy without<br />
maintenance or subsequent calibration for<br />
up to 20 years, while keeping operating costs<br />
at a minimum. If verification of the measuring<br />
accuracy should become necessary, it can be<br />
provided by using the flowmeter diagnostics,<br />
without removing the flowmeter. With<br />
nominal sizes ranging from DN 100...1000<br />
/ 4…40”, OPTISONIC 8300 is particularly<br />
suited to high flow rates. Pressure rating up<br />
to 200 bar / 3625 psi and temperature rating<br />
up to 540 °C / 1004 °F are available, higher<br />
requirements on request. With temperature<br />
and pressure sensors connected to the<br />
device, the integrated flow computer can<br />
calculate steam mass flow. OPTISONIC 8300<br />
adds to KROHNEs portfolio of ultrasonic<br />
process and custody transfer meters for<br />
liquids and gases, ranging from compressed<br />
air to liquid natural gas (LNG).<br />
OPTISONIC 8300 2-beam ultrasonic flowmeter for high flow rates of superheated steam<br />
KROHNE is a full-service provider for process<br />
measuring technology for the measurement<br />
of flow, mass flow, level, pressure and<br />
temperature as well as analytical tasks.<br />
Founded in 1921 and headquartered in<br />
Duisburg, Germany, the company employs<br />
over 3,500 people all over the world and is<br />
present on all continents. KROHNE stands for<br />
innovation and maximum product quality<br />
and is one of the market leaders in industrial<br />
process measuring technology.<br />
Contact<br />
Clayton Duckworth<br />
E-mail: C.Duckworth@KROHNE.com<br />
Web: www.za.krohne.com<br />
Tel: 011 3<strong>14</strong> 1391<br />
25
ROCKWELL AUTOMATION INTRODUCES STEM INITIATIVE TO SOUTH AFRICA<br />
Encouraging South <strong>African</strong> children to pursue careers in engineering and technology<br />
The Rockwell Automation Science, Technology, Engineering and<br />
Mathematics (STEM) initiative for senior schoolchildren made its<br />
South <strong>African</strong> debut in <strong>May</strong> this year. This STEM initiative aims<br />
for school-goers to “make the connection” and discover how<br />
knowledge from STEM subjects contributes to manufacturing<br />
products they frequently use.<br />
The intention of this initiative, held at Emperors Palace in<br />
Johannesburg’s East Rand, was to give STEM learners’ insight into<br />
real world technology and engineering applications. It is also a<br />
platform for them to discover how the subjects they choose at<br />
school will enable them to potentially select a career in either of<br />
these disciplines.<br />
Technologically astute! Christo Buys, Business Manager,<br />
Control Systems & Software, Rockwell Automation Sub-Saharan<br />
Africa, addresses learners from St Peter’s College and Hoërskool<br />
Eldoraigne at the introduction of Rockwell Automation’s STEM<br />
initiative in South Africa.<br />
Sixty students from two schools, St Peter’s College in<br />
Johannesburg and Hoërskool Eldoraigne in Centurion, were<br />
exposed to Rockwell Automation technologies and their<br />
applicability in various relatable industries. It was highlighted to<br />
the young delegates that everyday technologies used by most<br />
people (including students), such as smart phones and tablets, are<br />
used in industry similarly to the way we use them on a daily basis.<br />
“We also want learners to get a taste of the kind of work and roles<br />
which this industry offers, and what it would be like to work for a<br />
company like Rockwell Automation,” explains Kerry Meikle-Braes,<br />
HR Manager, Sub-Saharan Africa, Rockwell Automation.<br />
“We hope to create awareness and excitement of both the industry<br />
and our company among school-goers,” she says. “We also hope<br />
to convince some of them to enter into tertiary studies that may<br />
one day result in them working for Rockwell Automation, or in the<br />
technology space in which we operate.”<br />
The focus on STEM programmes is a Rockwell Automation global<br />
initiative for broad-based support to address the critical need to fill<br />
STEM jobs that drive innovation. Since 2006, the multinational has<br />
provided more than US$15-million to address this need.<br />
“Exposing students to a detailed insight of the practical<br />
application of STEM subjects to technology and engineering,<br />
and at an age young enough to influence their career choice, is a<br />
primary focus of this programme,” Meikle-Braes concludes. “This<br />
was Rockwell Automation Sub-Saharan Africa’s first STEM initiative<br />
and more will follow as we drive our global focus on STEM in the<br />
sub-continent. Importantly, in South Africa, we will also direct our<br />
efforts towards initiatives that encourage women in STEM jobs”.<br />
About Rockwell Automation<br />
Rockwell Automation Inc. (NYSE: ROK), the world’s largest<br />
company dedicated to industrial automation and information,<br />
makes its customers more productive and the world more<br />
sustainable. Headquartered in Milwaukee, Wis., Rockwell<br />
Automation employs approximately 22,000 people serving<br />
customers in more than 80 countries.<br />
26<br />
Enquiries:<br />
Kerry Meikle-Braes<br />
HR Manager<br />
Sub-Saharan Africa<br />
Rockwell Automation<br />
Tel: +27 (0)11 998 1000<br />
Email: kmeiklebraes@ra.rockwell.com<br />
Website: www.rockwellautomation.co.za
NURTURING HIGH-PERFORMING TEAMS<br />
Barry Elliott, Managing Director, Rockwell Automation Sub-Saharan Africa<br />
How can leaders develop and nurture high-performing teams in<br />
the workplace? Rockwell Automation Sub-Saharan Africa Managing<br />
Director Barry Elliott unpacks these requirements in this discussion on<br />
performance management and leadership.<br />
Our challenge as leaders is the creation of dynamic work<br />
environments where people are sufficiently engaged, stimulated and<br />
motivated.<br />
We rely on our employees to ensure the profitability of our enterprise.<br />
High-performing people make high-performing teams, which in turn<br />
constitute high-performing organisations. And while it’s true that<br />
each of us has to intrinsically motivate ourselves, as leaders we must<br />
create the environment that fosters motivation.<br />
This goes beyond ensuring more obvious aspects of the job, such as<br />
remuneration, work/life balance, physical workspace, team dynamics<br />
and so forth are healthy and in place; it involves questions of selfactualisation.<br />
We need to understand how we can help employees<br />
realise their professional and career objectives in line with the<br />
overall vision of the company. And in this regard, we’re constantly<br />
contending with an excessively noisy world, where shifting sociopolitical<br />
issues allied to the sluggish recovery of the global economy<br />
present tangible consequences in how we live.<br />
Part of it is about buy-in to a company vision. Questions about what<br />
the company’s purpose is, what it stands for, where it will be in years<br />
to come and how it is getting there, are important to the modern<br />
employee, millennial or not. They want to be able to translate a<br />
broader corporate vision within their own ideology, to understand<br />
and appreciate how they fit into the bigger picture.<br />
This is an ongoing dialogue of personal and company values, with<br />
open and honest communication between both the employee and<br />
the company being key. Employees need to be informed and involved<br />
in the activities and performance of the organisation, so that they not<br />
only understand where it is going and what its purpose is, but feel<br />
empowered to positively influence its outcome.<br />
Empowered employees are engaged employees. For some, being<br />
engaged is the outcome of working in an environment where there is<br />
potential for pursuing different avenues of career growth. For others,<br />
it is through challenging their technical abilities. The organisational<br />
environment and culture needs to accommodate the diversity of your<br />
employees’ aspirations and values.<br />
The true value of our workforce is in the unique skills and personalities<br />
of each employee at Rockwell Automation. Leveraging these qualities<br />
requires adaptable leadership, with a fluid approach to management<br />
that constantly deploys varying degrees of support and/or direction.<br />
Consider for example a dependable, high-performing employee.<br />
It’s easy to assume that they need very little guidance and support<br />
because they display such high competency levels. In fact, the<br />
opposite is true: high-performing people require more leadership<br />
attention. The key to managing these people is through encouraging<br />
constant personal and professional development. Top performer or<br />
not, no-one’s good at everything.<br />
It’s fulfilling and exciting as a leader to watch our employees grow.<br />
As managers we should be constantly assessing an individual’s<br />
potential to develop within the organisation, whether in a technical,<br />
professional or management capacity.<br />
Organisations getting the most from their employees are laying the<br />
groundwork for long-term business success. As leaders, our task is to<br />
foster environments where employees are engaged and their values<br />
and aspirations align with those of the company.<br />
About Rockwell Automation<br />
Rockwell Automation Inc. (NYSE: ROK), the world’s largest company<br />
dedicated to industrial automation and information, makes its<br />
customers more productive and the world more sustainable.<br />
Headquartered in Milwaukee, Wis., Rockwell Automation employs<br />
about 22,500 people serving customers in more than 80 countries.<br />
About Barry Elliott<br />
Barry Elliott is the Managing Director of Rockwell Automation Sub-<br />
Saharan Africa.<br />
Elliott joined Rockwell Automation in 2012. He previously headed<br />
business development for sub-Saharan Africa at AE&E Lentjes and<br />
Doosan Power Systems.<br />
Elliott has also held positions with AE&E Group as Sales<br />
Director for sub-Saharan Africa; sales and marketing head<br />
for Babcock Engineering; and 15 years’ service to Siemens,<br />
during which he was appointed as the General Manager<br />
of Mining and Metals and Managing Director in Tanzania.<br />
Elliott’s background is in Electrical Engineering, having studied at<br />
the Nelson Mandela Metropolitan University and Vaal University<br />
of Technology. He also has various management and executive<br />
development certificates from the UNISA School of Business<br />
Leadership and University of Strathclyde in Glasgow.<br />
Enquiries:<br />
Michelle Junius<br />
Field Marketing Specialist<br />
Sub-Saharan Africa<br />
Rockwell Automation<br />
Tel: 011 654 9700<br />
E-mail: mjunius@ra.rockwell.com<br />
Web: www.rockwellautomation.co.za<br />
27
SASOL BREAKS GROUND ON NEW ALKOXYLATION<br />
PRODUCTION FACILITY IN NANJING, CHINA<br />
Nanjing, China – Sasol Limited (JSE: SOL; NYSE: SSL), a leading<br />
integrated chemicals and energy company, formally began<br />
construction of its new alkoxylation plant in Nanjing, Jiangsu<br />
Province. Ushered in by a ground-breaking ceremony on <strong>June</strong> 8th at<br />
the Nanjing Chemical Industrial Park (NCIP), the new plant is expected<br />
to be fully operational in early 2019.<br />
The ceremony was presided by Fleetwood Grobler, Executive Vice<br />
President of Chemicals Business, Sasol, and attended by Miao<br />
Ruilin, the <strong>May</strong>or of Nanjing; Dolana Msimang, the South <strong>African</strong><br />
Ambassador to China; representatives from South <strong>African</strong> diplomatic<br />
missions in China and NCIP officials.<br />
The new production unit will modernise and expand Sasol’s current<br />
alkoxylation capacity, research and development facility and technical<br />
support capability in Nanjing. Through this strategic investment, Sasol<br />
will strengthen its position in China and better meet the growing<br />
demand for specialty chemicals in this important growth market.<br />
This project entails the construction of an alkoxylation plant with<br />
a capacity of approximately 150 kilo tons per annum (ktpa), with<br />
the option of using either branched or linear alcohols to meet<br />
differentiated customer requirements in applications, such as<br />
detergent, personal care, textiles and leather, metal working and<br />
lubrication, paper inks and coatings and the oil and gas recovery<br />
markets.<br />
“With China’s economy forecast to represent 40% of the world<br />
chemical demand by 2020 and its on-going shift towards high<br />
value and differentiated segments, China is an important market for<br />
Sasol,” said Fleetwood Grobler, Executive Vice President of Chemicals<br />
Business, Sasol. “The new production unit will more than double<br />
Sasol’s alkoxylation production capacity and Sasol’s state of the art<br />
technology offers our business partners significant benefits in terms<br />
of safety, reliability and flexibility.”<br />
The new site, to be located in NCIP, occupies about 35 acres<br />
representing a significant expansion of the existing footprint. Through<br />
this project, Sasol will be able to offer a range of diversified products<br />
to optimally serve this growing market by combining a unique<br />
portfolio of building blocks and extensive global experience. Sasol will<br />
continue to comply with the highest standards of environment, health<br />
and safety and is committed to a sustainable development in China.<br />
Sasol may, in this document, make certain statements that are not<br />
historical facts and relate to analyses and other information which<br />
are based on forecasts of future results and estimates of amounts<br />
not yet determinable. These statements may also relate to our future<br />
prospects, developments and business strategies. Examples of such<br />
forward-looking statements include, but are not limited to, statements<br />
regarding exchange rate fluctuations, volume growth, increases in<br />
market share, total shareholder return, executing our growth projects and<br />
cost reductions, including in connection with our Business Performance<br />
Enhancement Programme and Response Plan. Words such as “believe”,<br />
“anticipate”, “expect”, “intend”, “seek”, “will”, “plan”, “could”, “may”,<br />
“endeavour”, “target”, “forecast” and “project” and similar expressions<br />
are intended to identify such forward-looking statements, but are not<br />
the exclusive means of identifying such statements. By their very nature,<br />
forward-looking statements involve inherent risks and uncertainties, both<br />
general and specific, and there are risks that the predictions, forecasts,<br />
projections and other forward-looking statements will not be achieved. If<br />
one or more of these risks materialise, or should underlying assumptions<br />
prove incorrect, our actual results may differ materially from those<br />
anticipated. You should understand that a number of important factors<br />
could cause actual results to differ materially from the plans, objectives,<br />
expectations, estimates and intentions expressed in such forward-looking<br />
statements. These factors are discussed more fully in our most recent<br />
annual report on Form 20-F filed on 27 September 2016 and in other<br />
filings with the United States Securities and Exchange Commission.<br />
The list of factors discussed therein is not exhaustive; when relying on<br />
forward-looking statements to make investment decisions, you should<br />
carefully consider both these factors and other uncertainties and events.<br />
Forward-looking statements apply only as of the date on which they are<br />
made, and we do not undertake any obligation to update or revise any of<br />
them, whether as a result of new information, future events or otherwise.<br />
Please note: A billion is defined as one thousand million. All references<br />
to years refer to the financial year ended 30 <strong>June</strong>. Any reference to a<br />
calendar year is prefaced by the word “calendar”.<br />
Comprehensive additional information is available on our<br />
website: www.sasol.com<br />
28
EMERSON HELPS LIFE SCIENCE MANUFACTURERS<br />
ACHIEVE RIGHT-FIRST-TIME PRODUCTION WITH<br />
UPGRADED MANUFACTURING EXECUTION SOFTWARE<br />
“Emerson continues to solve life science industry needs with innovations<br />
such as the latest release of Syncade Workflow,” says John Nita, vice<br />
president sales and product management for life sciences. “We are<br />
committed to help manufacturers achieve their operational goals, and<br />
Workflow helps them achieve faster compliance and deliver quality<br />
medicines to patients sooner.”<br />
Enhancements to Syncade MES Workflow v4.9 application provide<br />
operators with an action-oriented, efficient, and secure environment for<br />
faster and more precise manufacturing recipe execution.<br />
Emerson Automation Solutions has released the Syncade manufacturing<br />
execution system (MES) Workflow version 4.9 application to help life<br />
science manufacturers reduce time to market and streamline batch<br />
records and compliance. Workflow version 4.9 includes a faster and more<br />
dynamic user environment including embedded step-by-step guidance<br />
that gives operators the tools needed to execute recipes accurately.<br />
New capabilities in Workflow provide operators with one-touch access<br />
to critical information such as equipment readiness and previews of<br />
upcoming recipe steps. In addition, operators can collaborate by logging<br />
questions or comments in the Workflow application.<br />
The new version makes regulatory compliance easier because Syncade<br />
Workflow v4.9 prevents operators from deviating from a validated<br />
process. Electronic signatures enable recipe compliance by tracking and<br />
documenting approved activities.<br />
The latest release adds a web-based application and offers flexible access<br />
via tablets and computers as well as faster data transfer and user-input<br />
response. In addition, because Workflow is a thin-client application,<br />
installation on workstations is eliminated and application maintenance<br />
is reduced.<br />
For more information on Syncade Workflow, visit emerson.com/Syncade<br />
About Emerson<br />
Emerson (NYSE: EMR), based in St. Louis, Missouri (USA), is a global leader<br />
in bringing technology and engineering together to provide innovative<br />
solutions for customers in industrial, commercial, and consumer markets<br />
around the world. Sales in fiscal 2015 were $22.3 billion. For more<br />
information, visit Emerson.com.<br />
Emerson<br />
Further information is available from:<br />
Rob Smith, Sales Manager, South & East Africa Emerson Automation<br />
Solutions<br />
Tel: 011 451 3700<br />
E-mail: Rob.Smith@emerson.com<br />
Web: www.Emerson.com<br />
“Exceeding Expectations”<br />
KIRA VALVES & ENGINEERING<br />
BBBEE Level 1 | ISO 9001:2008 |OHSAS 18001:2007<br />
• Valve Refurbishment<br />
• Site Work<br />
• Valve Trading<br />
• CNC & Conventional Engineering<br />
• Machining, Manufacturing & Modification<br />
• Fabrication & Strainers<br />
• Sandblasting & Spray Painting<br />
+27(011) 6<strong>14</strong> 0150/0024/0537 www.kiravalves.co.za info3@kiravalves.co.za<br />
29
SKF PARTICIPATES IN RAIDS AGAINST RETAILERS OF COUNTERFEIT BEARINGS<br />
Three simultaneous raids in China are the latest in efforts to combat the sale of counterfeit bearings<br />
SKF has participated in three simultaneous<br />
raids against retailers of counterfeit bearings<br />
in China. The raids, which were led by<br />
Chinese police, resulted in the seizure of<br />
counterfeit bearings which may otherwise<br />
have been sold to industrial customers and<br />
end-users.<br />
Tina Astrom, Director, Group Brand<br />
Protection, says: “Counterfeit products are<br />
often associated with luxury and consumer<br />
brands, but they are also a problem for<br />
industrial customers in almost all regions.<br />
Although the sale of counterfeit bearings is a<br />
problem in China, Chinese law enforcement<br />
is very proactive and supported by a legal<br />
framework that enables taking action against<br />
counterfeiters.”<br />
“Amongst the seized goods, there was<br />
a counterfeit large-size cylindrical roller<br />
bearing. The bearing had severe visible<br />
damage, suggesting that it had not been<br />
able to meet the performance needs of<br />
the machine in which it was installed.<br />
The damage was so severe, the failure<br />
of the counterfeit bearing would most<br />
likely have created substantial damage<br />
to its surrounding machinery, resulting<br />
in unplanned production downtime and<br />
financial implications for the end-user.”<br />
Every year, SKF’s brand protection team<br />
participates in more than 100 raids against<br />
retailers, distributors and manufacturers of<br />
counterfeit products, half of which take place<br />
in China.<br />
SKF is a leading global supplier of bearings,<br />
seals, mechatronics, lubrication systems, and<br />
services which include technical support,<br />
maintenance and reliability services,<br />
engineering consulting and training. SKF<br />
is represented in more than 130 countries<br />
and has around 17,000 distributor locations<br />
worldwide. Annual sales in 2015 were SEK 75<br />
997 million and the number of employees<br />
was 46 635. www.skf.com<br />
® SKF is a registered trademark of the SKF<br />
Group.<br />
BeyondZero is a trademark of the SKF<br />
Group.<br />
30
FXA42 - RUN THE SUPPLY<br />
CHAIN OF TOMORROW<br />
Internet of things for your<br />
inventory control<br />
If you want to make effective decisions,<br />
the availability of high-quality online and<br />
real-time data is essential. From simple<br />
monitoring and visualization of tanks and<br />
silos through to monitoring on a global scale:<br />
Our modular solutions for inventory control<br />
guarantee complete inventory visibility 24<br />
hours a day, 7 days a week, anywhere in<br />
the world. We help to reduce complexities<br />
in logistics and supply chains which are<br />
troubling a large number of companies from<br />
different industries.<br />
Benefits<br />
• Transparent decisions: Improve your<br />
material availability and make transparent<br />
business decisions thanks to completely<br />
scalable inventory monitoring solutions.<br />
• The right measurement device for<br />
any application: Being the expert for<br />
level measurement, we offer perfect fit<br />
instrumentation for your needs. Whatever<br />
you intend to measure, we have the right<br />
answer.<br />
• Increased productivity: Increase your<br />
productivity with complete inventory<br />
visibility 24/7. Our integration capabilities<br />
and inventory management software<br />
solutions enable the collaboration and<br />
business decisions among different<br />
stakeholders.<br />
• Reduction of logistics and storage costs:<br />
Easy performance in both components<br />
and your plant lead to savings in capital<br />
and operational expenditure phases of the<br />
plant life-cycle.<br />
• Services and engineering: Whatever your<br />
industry or wherever your location might<br />
be, our global service force of over 1000<br />
experts is strategically located worldwide<br />
ensuring active local presence to help you<br />
to reach your goals.<br />
From sensor to boardroom<br />
Inventory control architecture is quite simple:<br />
All you need is field devices, gateways<br />
and the right software package. And, of<br />
course, a partner on whom you can rely<br />
in the configuration of components and<br />
systems. With our portfolio of measurement<br />
instruments, gateways and software<br />
packages, we can customise a solution which<br />
perfectly fits your needs:<br />
Simple visualisation of silos and tanks<br />
It is typical for manufacturing companies that<br />
stock values are not measured and displayed<br />
consistently in real-time. As a result, the<br />
treatment of inventory data is largely manual<br />
leading to data errors as well as labour<br />
duplication. This often causes high stock<br />
levels, high inventory costs and decisions<br />
that are based on feelings, not on facts. Our<br />
solutions for inventory control guarantee<br />
simple monitoring and visualization of<br />
tanks and silos to solve the typical problems<br />
mentioned.<br />
Central inventory monitoring of multiple<br />
plants or sites<br />
Nowadays, businesses are pushing into new<br />
regions due to increasing needs to reduce costs<br />
and to extend into new business opportunities.<br />
If you can collect real-time inventory<br />
information across the world, you have the best<br />
chance of utilising existing material stocks and<br />
reducing locked-in inventory costs. Our local<br />
interfaces and SupplyCare provide you with<br />
the exact information in real time for profound<br />
decision making even throughout an enterprise.<br />
Vendor managed inventory<br />
The automated and efficient management<br />
of business processes must not be confined<br />
to the company alone. Collaborating with<br />
business partners, more efficient business<br />
models can evolve. One such model is<br />
Vendor Managed Inventory (VMI), where the<br />
supplier is responsible for the replenishment<br />
and delivery of material to customers.<br />
Fieldgate FXA42<br />
Fieldgate FXA42 is developed for remote<br />
monitoring of field devices<br />
with digital or 4 to 20mA<br />
interface regardless of<br />
location. It supports<br />
communication interfaces like<br />
WLAN, 3G as well as Modbus.<br />
With its integrated web server<br />
technology it can easily be<br />
configured online and measured values can<br />
be visualized online. FXA42 also offers data<br />
logging and alarm management functions.<br />
For more information, please visit: http://bit.ly/<br />
Endress_FXA42<br />
The SupplyCare Hosting (SCH30)<br />
The SupplyCare Hosting (SCH30) cloud-based<br />
inventory management platform supports<br />
users in collaborative demand planning,<br />
event-driven replenishment planning and<br />
scheduling as well as the reconciliation (in/out)<br />
and consolidation (totaling) of geographically<br />
distributed inventories. You can involve partners<br />
from all entities and even from different<br />
companies to make your supply chain smarter.<br />
SupplyCare Hosting runs on a redundant server<br />
infrastructure at Endress+Hauser and is available<br />
via web browser.<br />
For more information, please visit: http://bit.ly/<br />
Endress_Supply_Chain_management<br />
Alternatively, Supply chain management<br />
software SupplyCare Enterprise (SCH30B)<br />
inventory management platform can be<br />
installed directly onto your server<br />
For more information, please contact:<br />
Alwin Lutchman<br />
Business Driver - Inventory Management<br />
Solutions<br />
E-mail: alwin.lutchman@za.endress.com<br />
31
m 3 /h<br />
fact<br />
Liquid flow measurement<br />
up to 600 °C or 490 bar<br />
OPTISONIC 4400 –<br />
technology driven by KROHNE<br />
l/h<br />
m/s<br />
• Ultrasonic flowmeter for high temperature and high pressure liquids,<br />
e. g. in vacuum distillation, visbreaking or coker unit<br />
• HT version: 45…+600 °C, DN25…1000<br />
• HP version: ≤490 bar, DN25…200<br />
• Flow range 0,5…20 m/s, bi-directional<br />
• Communication options with NAMUR NE 107 diagnostics<br />
products solutions services<br />
KROHNE South Africa<br />
8 Bushbuck Close, Corporate Park South, Randjiespark, Midrand<br />
Tel.: +27 113<strong>14</strong>1391,Fax: +27 113<strong>14</strong>1681, Clayton Duckworth,<br />
c.duckworth@krohne.com, www.za.krohne.com
32