20.06.2017 Views

African Petrochemicals May/June Edition 14_3 {2017}

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

IN THIS EDITION<br />

Engen lends support to Knynsa and Plett fire-fighters<br />

<strong>Edition</strong> <strong>14</strong>.3<br />

Sasol breaks ground on new Alkoxylation Production Facility in Nanjing, China <strong>May</strong> / <strong>June</strong> <strong>2017</strong>


INNOVATIVE SURFACTANTS ENHANCE FIREFIGHTING AND DUST SUPPRESSION<br />

Innovative surfactants developed by I-CAT<br />

boost the fire-extinguishing and dustsuppression<br />

capability and effectiveness of<br />

water. Known as iFire and iMist respectively,<br />

these new products are the end result of<br />

extensive research and development.<br />

The macromolecules function as an active<br />

surface agent to lower the surface tension<br />

of water and other liquids, Lourens Jansen<br />

van Rensburg, Marketing Director, explains.<br />

The properties of the liquid in question are<br />

effectively manipulated in order to reduce the<br />

magnetic charge of the constituent particles,<br />

thereby reducing the surface tension.<br />

“iFire is an ideal water-treatment agent to<br />

improve the wetting capability of water<br />

which, in turn, enhances its firefighting<br />

capability,” Jansen van Rensburg stresses. It<br />

also results in a dramatic reduction in the<br />

quantity of water used, thereby contributing<br />

to the conservation of this scarce resource.<br />

On the other hand, iMist results in water being<br />

adsorbed faster by substrates. This significantly<br />

improves the dust-suppression capabilities of<br />

water, as well as reducing the quantity of water<br />

needed for effective dust suppression.<br />

The application of wet dust suppression<br />

requires the formation of liquid films to<br />

increase the adhesion of dust particles by<br />

means of hydrogen bonding. The resultant<br />

large surface area adsorbs on the dust<br />

particles spontaneously and efficiently.<br />

Applications include iMist being used<br />

as an additive to dust mist systems, dust<br />

cannons and sprayers, and also for road-dust<br />

suppression.<br />

About I-CAT<br />

I-CAT is a leading environmental solutions<br />

company with a primary focus on supplying<br />

products and services that assist industrial<br />

and mining clients in various aspects of<br />

environmental compliance. The company is<br />

well positioned to assist all its clients’ needs<br />

in environmental management regarding;<br />

dust suppression solutions, water solutions,<br />

environmental management services, agroforestry<br />

products and fire solutions.<br />

I-CAT Contact<br />

Lourens Jansen van Rensburg<br />

Marketing Director<br />

Phone: 086 112 4228<br />

Email: info@i-cat.co.za<br />

Web: www.i-cat.co.za<br />

iFire is an ideal water-treatment agent to improve the wetting capability<br />

of water which, in turn, enhances its firefighting capability.<br />

iMist results in water being adsorbed faster by substrates. This<br />

significantly improves the dust-suppression capabilities of water, as well<br />

as reducing the quantity of water needed for effective dust suppression.<br />

Applications include iMist being used as an additive to dust mist<br />

systems, dust cannons and sprayers, and also for road-dust suppression.<br />

2


IN THIS EDITION<br />

Engen lends support to Knynsa and Plett fire-fighters<br />

<strong>Edition</strong> <strong>14</strong>.3<br />

Sasol breaks ground on new Alkoxylation Production Facility in Nanjing, China <strong>May</strong> / <strong>June</strong> <strong>2017</strong><br />

<strong>African</strong> <strong>Petrochemicals</strong> is published bi-monthly by Direct Publications cc<br />

<strong>Edition</strong> <strong>14</strong>.3 <strong>May</strong> / <strong>June</strong> <strong>2017</strong><br />

Direct Publications<br />

Publisher<br />

Richard Scott<br />

richard@africanpetrochemicals.co.za<br />

Accounts and Admin<br />

Ashni Padiachie<br />

accounts@africanpetrochemicals.co.za<br />

Graphic Designer<br />

Linda Graae<br />

production@africanpetrochemicals.co.za<br />

The views and opinions expressed in this<br />

magazine are those of the respective authors<br />

and do not necessarily express the views and<br />

opinions of Direct Publications cc. We do not<br />

endorse any of the products , services or<br />

expertise offered by any of our advertisers or<br />

contributors. No liability will be accepted for<br />

artwork supplied incorrectly or slight colour<br />

deviations. Editorial contributions relevant<br />

to any section of the magazine are more than<br />

welcome. Email submissions to<br />

production@africanpetrochemicals.co.za<br />

Direct Publications reserves the right to cut and<br />

alter editorials received for publication.<br />

Reproduction<br />

No part of this magazine may be reproduced<br />

without written permission from the editor or<br />

publisher.<br />

Subscription Service<br />

For address changes, subscriptions or missed<br />

issues, please call 011 083 5125 or<br />

email: accounts@africanpetrochemicals.co.za<br />

CONTENTS<br />

Innovative Surfactants enhance<br />

Firefighting and Dust Suppression...................2<br />

IIOT Fuels the Spirit of Innovation.....................4<br />

FRONT COVER STORY<br />

Higher Transmission Frequency means<br />

it’s time to econsider Radar for Level<br />

Measurement of Powders.....................................5<br />

Microcontroller Condition Monitoring<br />

System..........................................................................7<br />

Ai2SA Successfully Integrates Mitsubishi Q<br />

Series PLC to process automation UNIPRO 4<br />

Scale via PROFIBUS DP............................................8<br />

Gas Leak Detector Reduces Potential Utility<br />

Equipment damage due to Gas Leaks...........10<br />

PEPPERL+FUCHS Launches the first<br />

Incremental Rotary Encoders with Blue<br />

Emitter Leds.............................................................12<br />

Phoenix contact presents at SAIMC<br />

Rustenburg Branch 1st Tech Evening at<br />

Lasrust with talk about Industrial Wireless...<strong>14</strong><br />

2016 - STAFSJÖ VALVES Celebrate 350 years<br />

and are now stronger than ever.......................15<br />

OPTIWAVE 1010: New Radar Level<br />

Transmitter for Bypass Chambers and<br />

Magnetic Level Indicators...................................16<br />

SIEMENS’ Aeroderivative Gas Turbine<br />

Passed with the Highest Marks for LNG........17<br />

KIRA Valves and Engineering has grown<br />

– 4000sq²...................................................................18<br />

ENGEN lends support to Knynsa and<br />

Plett Fire-Fighters ..................................................19<br />

MORPHO South Africa* releases<br />

‘Toughest Ever’ Biometric Terminal for<br />

harsh conditions....................................................20<br />

Fire Detection and Prevention in Server<br />

Rooms.........................................................................22<br />

ARCA Anti Surge Valve Application in<br />

China’s Largest LNG Tanker.................................23<br />

OPTISONIC 8300: New Ultrasonic<br />

Flowmeter for Superheated Steam.................25<br />

ROCKWELL Automation introduces Stem<br />

Initiative to South Africa......................................26<br />

Nurturing High-Performing Teams.................27<br />

SASOL Breaks Ground on new<br />

Alkoxylation Production Facility in<br />

Nanjing, China ....................................................... 28<br />

EMERSON Helps Life Science Manufacturers<br />

Achieve Right-First-Time Production with<br />

Upgraded Manufacturing Execution<br />

Software....................................................................29<br />

SKF Participates in raids against Retailers<br />

of Counterfeit Bearings........................................30<br />

FXA42 - Run the Supply Chain of<br />

Tomorrow..................................................................31<br />

Visit <strong>African</strong> <strong>Petrochemicals</strong> online:<br />

www.africanpetrochemicals.co.za<br />

<strong>African</strong> <strong>Petrochemicals</strong> IOS App is now available<br />

for download on your iPhone!<br />

<strong>African</strong> <strong>Petrochemicals</strong><br />

Magazine<br />

<strong>African</strong><br />

Petrochemical Mag...<br />

Direct Publications t/a...<br />

+<br />

GET<br />

Magazine Overview<br />

All the latest industry related news on one page!<br />

3


IIOT FUELS THE SPIRIT OF INNOVATION<br />

Never has Endress+Hauser filed as many patents as it did last year<br />

Endress+Hauser honoured the company’s inventors at the annual Innovators’ Meeting in<br />

Merzhausen, Germany. More than 300 employees involved in patent applications over the last<br />

year attended this event.<br />

The number of patent applications by the<br />

Endress+Hauser Group continues to grow.<br />

The globally-active company submitted a<br />

record 273 patents in 2016. Around threefourths<br />

involve level, flow and analysis<br />

measurement technology, followed by digital<br />

communication and instrument diagnosis.<br />

The number of invention disclosures also<br />

reached an all-time high of 382. “We can be<br />

proud of our creative employees. The results<br />

point to our innovative strength,” says CEO<br />

Matthias Altendorf.<br />

The measurement and automation<br />

technology provider traditionally places a<br />

high value on research and development.<br />

This includes recognising the company’s<br />

inventors at the annual Endress+Hauser<br />

Innovators’ Meeting, which is dedicated to<br />

honouring new ideas and excellent patents.<br />

This year, more than 300 inventors gathered<br />

together on 31 March in Merzhausen,<br />

Germany, to socialise and share their<br />

knowledge.<br />

Industrial Internet of Things is gaining<br />

ground<br />

Endress+Hauser currently holds more than<br />

7,000 active property rights. Every invention<br />

disclosure is subject to an internal, multistep<br />

evaluation process before the patent is<br />

submitted, which takes typically four months.<br />

While the worldwide patent approval<br />

rate averages roughly around 50 percent,<br />

Endress+Hauser boasts a 63 percent rate in<br />

Europe, 70 percent in the US and as high as<br />

86 percent in China. The number of approved<br />

patents by Endress+Hauser rose 10 percent<br />

in all three of these global markets in 2016.<br />

These increases doesn’t just happen on<br />

its own, roughly about seven percent of<br />

Endress+Hauser’s net sales flows out of<br />

research and development. A key focus for<br />

Endress+Hauser is on the Industrial Internet<br />

of Things (IIoT). “Innovative products that<br />

offer our customers genuine added value,<br />

represent our best sales argument,” explains<br />

Dr Andreas <strong>May</strong>r, Corporate Director<br />

Marketing & Technology.<br />

Endress+Hauser already offers instruments<br />

that monitor their own status during<br />

processes, while making the sensor and<br />

process data available via Internet-based<br />

platforms. The seamless integration of<br />

instruments into the customer’s automation<br />

and IT systems permits on-going<br />

optimisation of maintenance cycles and<br />

process controls, among other things.<br />

Overseas focus<br />

Endress+Hauser has run its own patent<br />

department in the US since 2016 to protect<br />

analysis technology developed by the<br />

SpectraSensors (Houston, Texas) and Kaiser<br />

Optical Systems (Ann Arbor, Michigan)<br />

subsidiaries, as well as Endress+Hauser<br />

Conducta (Anaheim, California), from<br />

imitators. “One of our most important<br />

markets is in the US, where we have 850<br />

employees,” says Angelika Andres, Head of the<br />

Endress+Hauser patent department. “The 50<br />

patents we filed in the first year proved that<br />

the transatlantic move was the right decision.”<br />

Endress+Hauser honoured the company’s<br />

inventors at the annual Innovators’ Meeting<br />

in Merzhausen, Germany. More than 300<br />

employees involved in patent applications<br />

over the last year attended this event.<br />

Endress+Hauser (Pty) Ltd<br />

For further information:<br />

Su-Anne Willemse<br />

Tel: (011) 262 8080<br />

E-mail: suanne.willemse@za.endress.com<br />

Web: www.za.endress.com<br />

4


FRONT COVER STORY<br />

HIGHER TRANSMISSION FREQUENCY<br />

MEANS IT’S TIME TO RECONSIDER RADAR FOR<br />

LEVEL MEASUREMENT OF POWDERS<br />

by Gregory Tischler, Product Manager, VEGA Americas<br />

For years, radar sensors have had a bad<br />

reputation for powder level measurement.<br />

Frankly, radar earned that bad rap. While the<br />

technology has always worked brilliantly<br />

with coal, grains, and plastic pellets, it was<br />

never compatible with powders for a variety<br />

of reasons including size and chemical<br />

composition. Users who tried to make<br />

radar sensors work because they are lowmaintenance,<br />

long-lasting, and durable in<br />

difficult conditions ended up disappointed. If<br />

radar technology were a restaurant, powders<br />

users would drive by its parking lot without a<br />

second look. But now is the time for users to<br />

give radar another try.<br />

Modern sensors with 80 GHz transmission<br />

frequency have put radar technology back<br />

on the menu as it concerns measuring the<br />

level of powders. This paper will examine<br />

how increasing the frequency makes radar<br />

viable in powders applications, and discuss<br />

advantages radar has always had over other<br />

level technologies.<br />

Particle size is no longer a problem<br />

Radar sensors were always a good fit for<br />

measuring the level of plastic pellets, but<br />

there was a time in the not-too-distant past<br />

when radar level measurement was a nonstarter<br />

for fine powders.<br />

80 GHz radar sensors emit higher-energy, 3.5-<br />

4.0 mm microwaves that can detect particles<br />

smaller than one millimeter in diameter. The<br />

rake’s teeth are closer together, so contacting<br />

a lone fertilizer pellet is easier than ever.<br />

High-frequency radar sensors with large<br />

dynamic range (more on that to come) are<br />

now a proven level solution in plastic powder<br />

applications.<br />

As radar sensor transmission frequency has increased, wavelength has decreased, allowing for more accurate measurement of small particles.<br />

Any dielectric will do<br />

While available for years, large dynamic<br />

range came at a prohibitive cost. It made<br />

no financial sense for instrumentation<br />

manufacturers to double the cost of sensors<br />

to narrowly expand the application scope<br />

for users. That expanded scope is now easy<br />

to achieve at a reasonable price. The most<br />

sensitive radar sensors on the market have a<br />

dynamic range of 120 dB, five times greater<br />

than that of its 26 GHz predecessors. These<br />

sensors can measure virtually any product,<br />

no matter how low the dielectric constant.<br />

This is quite a paradigm shift; as dK value<br />

used to be the most important question<br />

when determine whether or not a radar<br />

sensor will work. Now, the dielectric value<br />

of a powder doesn’t determine if radar will<br />

work, but rather which radar will work.<br />

Non-contact instruments have longer<br />

service life<br />

Non-contact instruments, including radar<br />

and ultrasonic sensors, maximize user<br />

investment. They may be more expensive on<br />

the front end, but the initial cost is negated<br />

by reduced (and in most cases, eliminated)<br />

maintenance costs and a longer service life.<br />

With the ability to set and forget the level<br />

measurement, plant operators can allocate<br />

more resources to improving overall process<br />

efficiency. When buildup encroaches upon a<br />

radar antenna, its presence is neutralized in<br />

modern sensors that include software that<br />

filters out close-range signals. For longer<br />

sensor life and accuracy through buildup,<br />

there is no better investment than a noncontact<br />

level sensor.<br />

5


Even while coated with buildup, this 80 GHz radar sensor delivered accurate readings of hydrated lime.<br />

Radar is not disturbed by dust<br />

Radar sensors emit electromagnetic<br />

radio waves that are unaffected by dust.<br />

Unlike with sound waves, dust does not<br />

inhibit a radar signal’s transmission or its<br />

propagation. In fact, it has no effect on any<br />

radar sensor, regardless of transmission<br />

frequency. This is due to wavelength.<br />

The diameter of dust particles is in the<br />

0.5-to-1.0-micrometer range. 80 GHz radar<br />

sensors have the shortest wavelength on<br />

the market, and dust is about 1,000 times<br />

too small to affect these waves as they<br />

travel through the airspace. This means<br />

that inside an industrial plant, radar can<br />

accurately measure the level of bulk solids<br />

and powders when dust is rampant and/<br />

or during a filling cycle. This is a major<br />

advantage in automated processes.<br />

Conclusion<br />

Anyone who invested in a radar sensor to<br />

measure powder, only to have the sensor<br />

fail has every right to hesitate to try it<br />

again. But 80 GHz transmission frequency<br />

changes everything. These sensors have<br />

the wavelength to detect smaller particles<br />

and the dynamic range to measure weak<br />

signals from low-dielectric products. Plus,<br />

all of radar’s established strengths apply.<br />

Non-contact measurement extends a<br />

sensor’s life and the presence of dust has no<br />

bearing on measurement accuracy. It’s time<br />

to reconsider radar level measurement for<br />

powder storage and handling.<br />

Author bio<br />

Gregory Tischler is a Product Manager<br />

at VEGA Americas responsible for radar<br />

and guided wave radar sensors. He has<br />

almost 20 years of experience in the<br />

Industrial Automation industry, all with<br />

VEGA Americas. He is a voting member of<br />

the ASME-BPE Process Instrumentation<br />

subcommittee responsible for writing<br />

instrumentation standards for Bioprocessing<br />

Equipment, and he was also an active<br />

member of the MCAA committee that was<br />

responsible for shaping new FCC rules for<br />

Tank Level Probing Radars (Section 15.256)<br />

that was released at the beginning of 20<strong>14</strong>.<br />

Learn more about VEGA radar sensors at<br />

vega.com/radar.<br />

6


MICROCONTROLLER CONDITION<br />

MONITORING SYSTEM<br />

Monitran, locally represented by Instrotech, has on offer to industry<br />

their MTN/5000; a cost-effective and versatile microcontroller-based<br />

condition monitoring system, for application in vibration monitoring<br />

and logging of any sensor-based design, for example temperature,<br />

pressure, voltage/current/power.<br />

The MTN/5000 is housed<br />

in an extruded aluminium<br />

enclosure and features a<br />

9cm TFT touch screen with<br />

a high performance ARM<br />

Cortex-M3 processor. It has<br />

an easy-to-navigate menu<br />

that enables users to set<br />

data sampling periods up<br />

to 1million/second, ranges<br />

and accuracy levels plus<br />

vibration threshold (alarm) levels on a channel-by-channel basis or<br />

across all 12 channels. In addition, the system has 12 digital I/O channels<br />

that can be used for multiple alarms or a communication channel for<br />

integration with other systems.<br />

As an optional extra, the system can be fitted with Modbus TCP/IP, for<br />

networking purposes or to enable multiple MTN/5000s to operate<br />

together within a larger monitoring or control system.<br />

The MTN/5000 system is made to order and, in addition to specifying<br />

how many input channels the MTN/5000 should have, the user can<br />

request front panel customisation, such as asset numbering. The system<br />

requires an input voltage of 24V DC and the enclosure dimensions,<br />

including glands are 372 x 250 x 200mm.<br />

The MTN/5000 has a production lead time of 4-5 weeks, however this<br />

may be longer if optional extras are required.<br />

For more information and a full specification on Monitran’s MTN/5000<br />

contact Instrotech on 010 595 1831 or sales@instrotech.co.za.<br />

7


Ai2SA SUCCESSFULLY INTEGRATES MITSUBISHI Q SERIES PLC TO<br />

PROCESS AUTOMATION UNIPRO 4 SCALE VIA PROFIBUS DP<br />

Architects Integrating Industry (Ai2SA), specializing in “optimally managing and scoping<br />

industrial systems projects” was recently contracted by a client to integrate Process<br />

Automation UniPro 4 weighing units to a Mitsubishi Q-Series PLC. Ai2SA was called to site to<br />

commission units already installed however values received from the weighing unit to the<br />

Mitsubishi PLC were deemed to be “garbled”, presumably due to significant amount of byte<br />

and bit swapping. Client agreed with our proposal that off-site testing should be done (which<br />

is typically the company standard procedure which is to do UPFRONT clarification). This was<br />

however not possible as units were installed on site already and running production.<br />

Ai2SA proceeded to setup a complete test rig unit, kindly provided by Process Automation<br />

at their offices in order to be able to simulate the plant configuration. Mr. Ian Thornton,<br />

Research and Developer for Process Automation assisted to setup the test unit and with<br />

simulation of the values to the Mitsubishi PLC. A “driver” was successfully written to interpret<br />

the UniPro 4 weighing system to the Mitsubishi PLC via Profibus DP.<br />

The figures below depict the testing station and a snippet of the software registers depicting<br />

successful “conversion” of received values.<br />

While it is normal to assume<br />

that using “open” standards<br />

should work it is always<br />

recommended to make<br />

provision for pre-testing off<br />

site as it simply is a lot more<br />

cost effective and less time<br />

consuming overall. Ai2SA would<br />

like to thank the people from<br />

Process Automation, especially<br />

Mr. Thornton for excellent<br />

support. It is not often that<br />

one gets to work directly with<br />

the engineers who developed<br />

the products (or parts of it)<br />

and so it does not only make<br />

us proud to have such highly<br />

talented people locally in South<br />

Africa, it also makes sorting out<br />

problems much more easier and<br />

cost effective.<br />

Ai2SA<br />

Tel: +27(0) 12 348 6124<br />

Fax: +27(0) 86 685 5061<br />

Web: www.ai2sa.co.za<br />

Find us on Facebook,<br />

LinkedIn, Twitter and Google+<br />

8


9


GAS LEAK<br />

DETECTOR REDUCES<br />

POTENTIAL UTILITY<br />

EQUIPMENT<br />

DAMAGE DUE TO<br />

GAS LEAKS<br />

Combination infrared camera and SF 6 gas leak detector precisely pinpoints<br />

leaks as part of regular maintenance without taking equipment offline<br />

C<br />

M<br />

Y<br />

Identifying leaks of sulfur hexafluoride (SF 6 ),<br />

which is used as an electrical insulator in<br />

extremely high-voltage utilities applications,<br />

generally requires the purchase or rental<br />

of an expensive gas detector or hiring an<br />

outside consultant. The alternatives are<br />

shutting down equipment and using a<br />

sniffer, which after some time, can determine<br />

only the approximate area of the leak, or<br />

coating the entire equipment in soapy<br />

water and inspect, which is extremely time<br />

consuming and also requires the equipment<br />

to be powered down.<br />

Fluke, locally represented by Comtest, has<br />

the new Ti450 SF 6 gas leak detector that<br />

combines a high-quality infrared camera with<br />

an SF 6 leak detector that visually pinpoints<br />

the location of SF 6 leaks without shutting<br />

equipment down. The Ti450 SF 6 allows utility<br />

crews to include it as a normal part of their<br />

maintenance routine, allowing them to<br />

conduct both infrared and gas inspections<br />

whenever and wherever necessary. It<br />

eliminates the need to wait for special annual<br />

or bi-annual leak inspections — and the<br />

corresponding expensive equipment rentals<br />

or contractors — so maintenance work can<br />

be done as required, reducing potential<br />

equipment damage.<br />

“Leak detection in utility equipment<br />

has always been a disruptive operation<br />

that requires expensive equipment and<br />

equipment downtime,” said Brian Knight,<br />

Fluke Thermography Business Unit Manager.<br />

“The Fluke Ti450 SF 6 makes it incredibly<br />

convenient to make leak detection part<br />

of regular maintenance identifying the<br />

problems so leak corrections can be<br />

performed during a scheduled maintenance<br />

period.”<br />

The pistol-grip Ti450 SF 6 makes diagnoses<br />

of issues point-and-shoot convenient, even<br />

in hard to reach or high overhead locations.<br />

With the Ti450 SF 6 , technicians can monitor<br />

leaks more frequently allowing maintenance<br />

to be scheduled at a convenient time without<br />

unplanned downtime. The leak detector can<br />

also be used to quickly verify that the repair<br />

was fixed.<br />

The infrared camera includes the awardwinning<br />

LaserSharp® Auto Focus that delivers<br />

instant focus on a single target using a<br />

built-in laser distance meter to calculate and<br />

display the distance to the designated target<br />

with pinpoint accuracy. LaserSharp Auto<br />

Focus enables technicians to precisely target<br />

up to 100 feet away for infrared readings and<br />

SF 6 gas detection<br />

no matter how<br />

awkward the<br />

position of the<br />

target. This makes<br />

it safe to measure<br />

around high voltage<br />

areas and potentially<br />

dangerous areas. It also features Fluke IR-<br />

Fusion® technology, which combines both<br />

digital and infrared images in one for better<br />

clarity. By adjusting the blending of the<br />

image, technicians can easily detect then<br />

pinpoint the exact location of the SF 6 gas<br />

leak.<br />

The Ti450 SF 6 comes complete with 2x<br />

telephoto smart lens, tripod holder for<br />

mounting to any industry standard tripod,<br />

eye piece, cable, viewer, batteries and<br />

chargers, all in a hard shell carrying case. SF 6<br />

gas detection training tools, including a stepby-step<br />

instructional video, are also available.<br />

COMTEST<br />

For more information on the new Fluke<br />

Ti450 SF 6 gas leak detector, or for upcoming<br />

seminars, demos or to locate the nearest<br />

dealer, contact COMTEST on 010 595 1821 or<br />

sales@comtest.co.za<br />

CM<br />

MY<br />

CY<br />

CMY<br />

K<br />

10


OT-Morpho_advert_210x275_MorphoAccess Sigma Extr_print.pdf 1 16.06.<strong>2017</strong> 08:36:13<br />

MORPHOACCESS ® SIGMA<br />

EXTREME SERIES<br />

JOIN FORCES<br />

TO CREATE A WORLD LEADER<br />

IN DIGITAL SECURITY & IDENTIFICATION TECHNOLOGIES<br />

Access & Time fingerprint terminal<br />

for harsh operating conditions


PEPPERL+FUCHS LAUNCHES THE FIRST INCREMENTAL ROTARY ENCODERS WITH<br />

BLUE EMITTER LEDS<br />

The new BlueBeam technology for<br />

incremental rotary encoders with optical<br />

sensing is a spectacular innovation. Due to<br />

the increased efficiency in signal generation,<br />

Pepperl+Fuchs offers significantly better<br />

sensing capabilities with an improved signal<br />

quality. Compared to the classic standard<br />

infrared variants, this results in considerably<br />

higher system accuracy even at maximum<br />

rotational speeds. The new ENI58IL BlueBeam<br />

rotary encoders thus set a new market<br />

standard, offering performance characteristics<br />

that were previously only achievable in highperformance<br />

special solutions.<br />

Incremental rotary encoders form the<br />

bridge between mechanics and electronics.<br />

They record measured values for rotation,<br />

position, and angular speeds. This is achieved<br />

with a periodic signal that is proportional<br />

to the movement. The rotary encoder<br />

detects a defined number of pulses for<br />

each shaft revolution, resulting in a precise<br />

determination of the angular position.<br />

Measuring the cycle duration and the<br />

number of pulses per unit of time provides<br />

information on the speed of a movement. If<br />

the number of pulses from a reference point<br />

is measured, the numerical value represents<br />

a measure of the angle displaced and the<br />

distance covered around the path. Twochannel<br />

rotary encoders—with a phase shift<br />

of 90°—enable the downstream electronics<br />

to determine the direction of rotation of the<br />

shaft and thereby also enable bi-directional<br />

positioning tasks. Three-channel incremental<br />

rotary encoders provide a zero signal once<br />

per revolution. In the optical or photoelectric<br />

scanning, a rotating code disc with a radial<br />

grid is used as the measuring standard. The<br />

rotation of the code disc provides a periodic<br />

modulation of the light flux from an emitter<br />

LED. The intensity is detected by a sensor<br />

element and converted into electrical signals.<br />

In line with the current state of the art,<br />

infrared light is used here.<br />

The New Market Standard<br />

In the new ENI58IL incremental rotary<br />

encoders with BlueBeam technology,<br />

Pepperl+Fuchs is now using specially<br />

developed blue-light LEDs. “The blue<br />

light of the new emitter LED exhibits<br />

a decreased diffraction compared to a<br />

longer-wave infrared light of the same gap<br />

width and can therefore depict sharper<br />

images,”, explains Stefan Horvatic, Head of<br />

Product Management at Pepperl+Fuchs<br />

Drehgeber GmbH. Combined with modern<br />

sensing chips, which have finer and thinner<br />

structures, the penetration depth of the blue<br />

light into the chip is shorter or more energy<br />

rich. This increases the efficiency factor of<br />

the light source so significantly that the<br />

sensing chip can generate much sharper<br />

contours. The result is a higher resolution, a<br />

significantly improved signal amplitude, and<br />

considerably reduced edge jitter. “With the<br />

BlueBeam technology, we are reducing the<br />

tolerances of the phase position A to B to<br />

well below 10 %, for example,” adds Horvatic.<br />

This is more than double the signal quality<br />

compared to values that are otherwise<br />

common on the market and achievable with<br />

infrared technology. Horvatic goes on to also<br />

mention the significantly higher resolution<br />

that results from the more reliable scan rate.<br />

The scan rate for the digital signals of an<br />

incremental rotary encoder relates to the<br />

chronological sequence of the state, i.e., the<br />

edge change of logical 1 (high) and logical 0<br />

(low). For tolerances—including due to the<br />

previously mentioned jitter—it is becoming<br />

more and more difficult to implement pulse<br />

multiplications, especially at high speeds.<br />

Pulse multiplications are used to increase the<br />

number of pulses that can be evaluated by<br />

up to a factor of 4. The BlueBeam technology<br />

thus makes it possible to guarantee absolute<br />

accuracy with the new ENI58IL rotary<br />

encoders, even in the highest speed ranges<br />

of up to 12,000 rpm. The maximum output<br />

frequency of the ENI58IL is a remarkable 400<br />

kHz—up to 50 % higher than for standard<br />

rotary encoder variants.<br />

Production Ensures Accuracy<br />

The exceptionally high absolute accuracy<br />

of the ENI58IL is also helped by the<br />

implementation of tight manufacturing<br />

tolerances that is made possible by the<br />

BlueBeam technology. This is done in a<br />

specially equipped production line with a<br />

modern one-piece flow system. “Here, for<br />

example, each code disc is also precisely<br />

adjusted in an innovative production step,”<br />

emphasizes Horvatic.<br />

Each rotary encoder that leaves this<br />

production line has a robust design with<br />

interlocked bearing units. This enables<br />

permanently high bearing loads and<br />

prevents the ball bearings from being<br />

pressed out, thus ensuring reliable operation<br />

and an increased service life. Pepperl+Fuchs<br />

also ensures the utmost functional safety<br />

in relation to the interference resistance,<br />

i.e., the EMC protective circuit. A special<br />

protective circuit prevents damage caused<br />

by electromagnetic interference. “In global<br />

use, there are often requirements that<br />

go far beyond some of the CE minimum<br />

requirements. For this reason, we comply<br />

with a level that is up to four times that of<br />

standard tests, to ensure stable and reliable<br />

operation in unfavorable conditions,”<br />

promises Horvatic.<br />

In conjunction with the robustness,<br />

durability, and high functional safety of the<br />

ENI58IL, the enormous shock and vibration<br />

resistance is also noteworthy. It is however<br />

less a result of the special manufacturing,<br />

than it is a general advantage of BlueBeam<br />

technology: With blue light, the signals<br />

are more stable under high mechanical<br />

influences because the scanning can cope<br />

with more tolerances. The shock resistance<br />

(shock 300 g, 6 ms and vibration 30 g, 10 Hz<br />

12


... 2000 Hz) may look like it is just the market<br />

standard, but it is remarkable when you look<br />

at the high level of precision. The ENI58IL<br />

rotary encoders therefore contribute in every<br />

way to high process reliability, the prevention<br />

of machine downtimes, and to increased<br />

plant availability.<br />

Quick Availability from a Batch Size of 1<br />

One result of the modern one-piece flow<br />

manufacturing is the quick availability in a<br />

great diversity of versions with a complete<br />

portfolio of industry-standard rotary<br />

encoders. The ENI58IL series was developed<br />

with a new design and a modular product<br />

architecture. The standard housing is made<br />

of seawater-resistant aluminum with a<br />

diameter of 58 mm. Solid-shaft, hollow-shaft,<br />

and recessed hollow-shaft variants and a<br />

wide variety of flange types are available<br />

for international use. All shaft versions are<br />

available in three variants with clamping,<br />

synchro, or square flanges as well as with<br />

all common axial and radial connector<br />

plugs (M23, M12, or MS plug) or connection<br />

cables. A special feature of the ENI58IL is<br />

the universal current driver (5 - 30 V) in the<br />

form of a TTL/HTL combined interface. Every<br />

encoder variant can thus be adapted to the<br />

specific application.<br />

Due to the one-piece flow manufacturing,<br />

the complete product portfolio can be<br />

supplied from a quantity of just 1 within<br />

a very short period of time. With the<br />

product and interface diversity, virtually<br />

any application request can be achieved<br />

as a standard solution, up to the highest<br />

speed ranges. “Due to the high product<br />

diversity already in place, we are also able to<br />

implement customer-specific developments<br />

very quickly,” adds Horvatic.<br />

Summary<br />

The highly precise BlueBeam technology<br />

offers the highest signal quality of<br />

incremental rotary encoders available on<br />

today’s market. The resulting high level of<br />

accuracy and process reliability helps to<br />

reduce the tolerances in applications and<br />

to improve the efficiency factor. In a large<br />

number of applications, the efficiency is thus<br />

improved by an increased system output<br />

and the corresponding cost reduction. This<br />

is particularly true where the requirements<br />

placed on the dynamics increase. Typical<br />

fields of application for the new ENI58IL<br />

are motor feedback systems for induction<br />

motors. The BlueBeam rotary encoders with<br />

their high signal quality are the perfect<br />

solution here, even at the highest rotational<br />

speeds.<br />

The robustness of the BlueBeam rotary<br />

encoders, especially in relation to the<br />

interference of shock and vibration or<br />

EMC, is reflected especially in demanding<br />

applications such as in wind turbines. The<br />

innovative incremental rotary encoders are<br />

used here in slip-ring transmitters. Their<br />

task is to transfer control data for the pitch<br />

system. This includes data for the rotor speed<br />

and the position of the rotor blades, which<br />

are determined using these incremental<br />

rotary encoders. The information about<br />

which position the rotor blades are in is used<br />

by the control loop to dynamically turn the<br />

individual blade more into the wind or out<br />

of the wind. The speed of the rotor is thus<br />

influenced and kept at the optimal, rated<br />

speed. In these and similar applications, the<br />

new ENI58IL incremental rotary encoders<br />

from Pepperl+Fuchs are a decisive factor in<br />

significantly improving plant performance—<br />

and do so from the standard module system.<br />

13


m3⁄h<br />

l/h<br />

Mr. Derek Wetzlar, MD of Lasrust opening festivities and meeting<br />

PHOENIX CONTACT PRESENTS AT SAIMC<br />

RUSTENBURG BRANCH 1 ST TECH EVENING<br />

AT LASRUST WITH TALK ABOUT INDUSTRIAL<br />

WIRELESS<br />

Please find enclosed the 1 st branch newsletter for <strong>2017</strong> from SAIMC<br />

Rustenburg branch which is in the process of being re-established by the<br />

SAIMC Tshwane branch. On the eve of Wednesday the 24th of <strong>May</strong>, we<br />

had our inaugural meeting to launch the branch at the offices of Lasrust<br />

Enterprises.<br />

Mr. Jurie Weideman opened the meeting by way of a brief overview and<br />

introduction to SAIMC and its objectives which mainly relates to supporting<br />

our Control & Instrumentation profession. We were fortunate to have some<br />

very high-profile stakeholders / role players from local industry represented<br />

at the event.<br />

The technology presentation was presented by Mr. Patrick Rowland,<br />

Control Systems Business Unit Manager from Phoenix Contact South Africa.<br />

The topic for the talk was Industrial Wireless Communications and dealt<br />

with topics such as frequency hopping and spectrum usage. History of<br />

“industrial communications” was also discussed along with applications<br />

and considerations. Overall the presentation was very well received and it<br />

makes a lot more sense of what to consider when facing applications that<br />

require “wireless communications” of an industrial nature.<br />

fact<br />

Liquid flow measurement<br />

up to 600 °C or 490 bar<br />

OPTISONIC 4400 –<br />

technology driven by KROHNE<br />

• Ultrasonic flowmeter for<br />

high temperature and high pressure<br />

liquids, e. g. in vacuum distillation,<br />

visbreaking or coker unit<br />

• HT version: 45…+600 °C,<br />

DN25…1000<br />

• HP version: ≤490 bar, DN25…200<br />

• Flow range 0,5…20 m/s,<br />

bi-directional<br />

• Communication options<br />

with NAMUR NE 107 diagnostics<br />

m/s<br />

As is the norm for SAIMC meetings we enjoyed some nice food and<br />

refreshments and caught up on some “networking”. Thank you kindly for<br />

everyone who made it possible and attended, we look forward to assisting<br />

the branch in growing. If you are interested to attend / present kindly<br />

contact author. We are looking to still firm up a dedicated committee to run<br />

the branch locally so also please feel to volunteer.<br />

Please feel free to share with other prospective members / interested<br />

parties. Next visit to be scheduled.<br />

<strong>14</strong><br />

SAIMC<br />

Petrus Klopper<br />

SAIMC Tshwane Branch Committee (Vice Chairman, Secratary & Technology)<br />

and<br />

National Committee (Professional Service / Standards Sub-Committee)<br />

Cell: 082 559 7437<br />

E-mail: petrus.klopper@ai2sa.co.za<br />

Web: www.saimc.co.za<br />

KROHNE South Africa<br />

8 Bushbuck Close, Corporate Park South<br />

Randjiespark, Midrand, Tel.: +27 113<strong>14</strong>1391<br />

Fax: +27 113<strong>14</strong>1681, Clayton Duckworth,<br />

c.duckworth@krohne.com, www.za.krohne.com


2016 - STAFSJÖ VALVES CELEBRATE 350 YEARS AND ARE NOW<br />

STRONGER THAN EVER<br />

Innovation and local availability worldwide<br />

are Stafsjö’s strengths.<br />

Established already in 1666, Stafsjö is one of the oldest operating companies in Sweden. Production commenced with the manufacture of<br />

cannons for the Swedish armed forces and remained the core business activity for two centuries. In 1881, the production of valves started<br />

and in 1928 the first knife gate valve was launched for the paper and pulp industry in the region.<br />

In recent years, Stafsjö has invested over Euro 5 million in order to expand its production. Within four years the annual turnover should<br />

be Euro 20 million annually. This goal will be attained with new products, within new market sectors and in new countries, whilst<br />

simultaneously strengthening the position on existing markets with the existing range of products.<br />

Together with their customers, the Stafsjö team work to understand the demands placed, not only on today’s processes, but also those of<br />

tomorrow. By ensuring that Stafsjö valves are in stock around the globe Stafsjö operates as a fast and flexible supplier of high performance<br />

knife gate valves for complex processes in varying dimensions. Stafsjö is a well-known name amongst major players within paper and<br />

pulp, mining, power generation and water<br />

treatment. More than 1 million Stafsjö<br />

valves have been installed around the<br />

world and 86% of production is exported.<br />

Stafsjö has seen huge growth in the<br />

USA, Australia, South Africa and South<br />

East Asia, the latter primarily driven by<br />

Indonesia. An initiative made in the<br />

mining industry in Mexico has also been<br />

successful.<br />

Stafsjö have a product portfolio<br />

covering a broad range of knife gate<br />

valves. Stafsjö’s extensive experience of<br />

high performance shut-off valves with<br />

superior flow characteristics enables<br />

the development team to push this<br />

technology still further.<br />

Valve & Automation are the exclusive<br />

agents for Stafsjö valves.<br />

Valve & Automation<br />

For more information please contact:<br />

Ron Nel<br />

Tel: +27(0) 11 397 2833<br />

E-mail: sales@valve.co.za<br />

15


OPTIWAVE 1010: NEW RADAR LEVEL TRANSMITTER FOR BYPASS<br />

CHAMBERS AND MAGNETIC LEVEL INDICATORS<br />

• 2-wire FMCW radar level<br />

transmitter for bypass chambers<br />

and magnetic level indicators<br />

(MLI)<br />

• Continuous measurement of<br />

liquids, no minimum dielectric<br />

constant when used with a float<br />

OPTIWAVE 1010 FMCW radar level transmitter for<br />

bypass chambers and magnetic level indicators (MLI)<br />

• Direct and accurate<br />

measurement of level in bypass<br />

chamber<br />

• Dual process seal system for<br />

maximum safety and removal<br />

of converter under process<br />

conditions<br />

Duisburg, January 19, 2016: With OPTIWAVE<br />

1010, KROHNE introduces a new radar<br />

level transmitter for bypass chambers and<br />

magnetic level indicators . The 2-wire FMCW<br />

radar level transmitter is designed as a costeffective<br />

solution for the continuous level<br />

measurement of liquids in bypass applications<br />

in various industries, e.g. chemical, power,<br />

water and wastewater, or automotive.<br />

OPTIWAVE 1010 can be combined with the<br />

KROHNE BM 26 ADVANCED bypass chambers<br />

and magnetic level indicators (MLI), thereby<br />

adding a 4…20mA HART output to the<br />

mechanical devices. The combinations can<br />

be conveniently ordered as a whole, e.g.<br />

as BM 26 W1010 (OPTIWAVE 1010 welded<br />

to BM 26 ADVANCED). Alternatively, it can<br />

be welded on any bypass chamber with<br />

internal diameter 38…56 mm / 1.5…2.2”.<br />

Thus it is also an ideal solution for other<br />

MLI manufacturers to add a level radar<br />

measurement option to their product range.<br />

OPTIWAVE 1010 is competitively priced to<br />

replace reed chains, magnetostrictive and<br />

simple TDR transmitters that are typically<br />

used with bypass chambers or MLIs. In<br />

addition to a measuring accuracy of ± 5 mm /<br />

0.2”, the FMCW principle offers a much better<br />

overall accuracy in bypass applications: while<br />

reed chain and magnetostrictive principles<br />

are measuring the float position which<br />

depends on the product density, the FMCW<br />

radar directly measures the liquid surface.<br />

Application range for OPTIWAVE 1010<br />

includes almost any liquids with process<br />

temperatures ≤ +150°C / +302°F up to 40<br />

barg / 580 psig and measuring ranges up to<br />

8 m / 26.2 ft. With clean liquids of dielectric<br />

constant ε r ≥ 3 the device measures the<br />

surface directly, for ε r < 3, a float with target<br />

is used.<br />

OPTIWAVE 1010 features a dual process<br />

seal system that allows for removal of<br />

the converter under process conditions.<br />

The 2-wire loop-powered HART device<br />

is pre-configured in the factory and is<br />

delivered ready to use. Application-specific<br />

adjustments are possible via HART/ DD and<br />

DTM.<br />

About KROHNE: KROHNE is a full-service<br />

provider for process measuring technology<br />

for the measurement of flow, mass flow, level,<br />

pressure and temperature as well as analytical<br />

tasks. Founded in 1921 and headquartered<br />

in Duisburg, Germany, the company employs<br />

over 3,500 people all over the world and is<br />

present on all continents. KROHNE stands for<br />

innovation and maximum product quality<br />

and is one of the market leaders in industrial<br />

process measuring technology.<br />

KROHNE<br />

E-mail: C.Duckworth@KROHNE.com<br />

Web: www.za.krohne.com<br />

Tel: 011 3<strong>14</strong> 1391<br />

16


SIEMENS’ AERODERIVATIVE GAS TURBINE PASSED WITH THE HIGHEST MARKS FOR LNG<br />

It’s been said that turbomachinery is at the<br />

heart of every liquefied natural gas (LNG)<br />

plant, whether it’s large, mid-sized, or small.<br />

No matter what equipment is chosen, the<br />

ultimate goal is to optimize the economic<br />

return. The total expected lifecycle costs,<br />

including both operating expenses (OPEX)<br />

and capital expenditures (CAPEX), play a<br />

critical role when choosing turbomachinery<br />

for an LNG facility.<br />

Among the industrial gas turbines that the<br />

Dresser-Rand business offers is the SGT-A65<br />

TR (Industrial Trent 60) aeroderivative gas<br />

turbine. This turbine has been selected by<br />

several operators and developers for their<br />

LNG projects thanks to its high efficiency,<br />

light weight, and speed range variation<br />

available from the free power turbine.<br />

The SGT-A65 TR has established a new<br />

benchmark for power output, fuel economy,<br />

and cost savings. The turbine is highly<br />

flexible, offering high power and efficiency<br />

with minimal drop-off at part load and<br />

reduced speed conditions. It has proven<br />

itself in many different environments<br />

including desert, arctic, tropical, and coastal<br />

and in different applications. More than 100<br />

units have been sold with more than 1.1<br />

million equivalent operating hours (EOH).<br />

The fleet leader has accumulated more than<br />

110,000 EOHs.<br />

Last year Siemens and the Dresser-<br />

Rand business conducted a successful<br />

demonstration test of the SGT-A65 TR’s<br />

torque capability for mechanical drive<br />

applications. Breakaway and transient torque<br />

is vitally important in LNG projects, where<br />

it’s necessary to start the turbine driver while<br />

the compression train is fully pressurized.<br />

Single-shaft heavy-duty gas turbines were<br />

traditionally used in the past for these<br />

applications. They need starter-helper motors<br />

to produce the required breakaway torque at<br />

low speeds, and at the same time they also<br />

require decompression of the refrigerant<br />

loop to reduce the starting torque.<br />

It’s a complex process that can result in the<br />

loss of expensive refrigerant, environmental<br />

issues, and additional costs. On top of that,<br />

the starter-helper motors and support add<br />

complexity and costs to the overall project.<br />

With the torque capability now proven, these<br />

requirements can be mitigated, making<br />

the financial and technical aspects simpler<br />

for customers. Thanks to the three-shaft<br />

architecture of the SGT-A65 TR engine, the<br />

torque capability proved to be even better<br />

than expected. The tests show that there<br />

are no concerns about full pressure restart<br />

torque for the project.<br />

With the acquisitions of Dresser-Rand and<br />

Rolls Royce Energy’s gas turbine product line,<br />

Siemens has significantly boosted its resources<br />

and reputation as a global player in the oil<br />

and gas industry by expanding its product<br />

and services portfolio. Siemens’ design for<br />

LNG projects secures the best total cost of<br />

ownership and maximizes uptime to keep<br />

production flowing. With the largest service<br />

network in the industry, Siemens can help<br />

maximize uptime and operational reliability.<br />

And the company can optimally leverage the<br />

power of digitalization to provide customers<br />

with better decision-making capabilities by<br />

turning data into useful, real-time information.<br />

LNG customers can select the most suitable<br />

solution for their projects, whether they need<br />

applications for industrial or aeroderivative<br />

gas turbine-driven compression, or all-electric<br />

LNG and gas-to-power applications in remote<br />

areas. Siemens’ highly efficient products help<br />

reduce operating costs over the lifecycle of<br />

the equipment.<br />

Contact details<br />

Markus Kurz, Project Director<br />

Project Development Africa<br />

Siemens<br />

markus.mk.kurz@siemens.com<br />

Olamide Ogunduyile<br />

Aeroderivative Gas Turbines Sales Manager<br />

Sub Saharan Africa<br />

Siemens<br />

olamide.ogunduyile@siemens.com<br />

17


9


KIRA VALVES AND ENGINEERING HAS GROWN – 4000SQ²<br />

18<br />

The directors of Kira Valves and Engineering<br />

are now the proud owners of a new 4000sq²<br />

facility in Benrose. Kira Valves was born<br />

in 2005 in a 36sq² factory and have now<br />

progressed to a new facility. This has now<br />

allowed us to have more well defined<br />

sections for our Welding, Refurbishment,<br />

Machining, Sand blasting, Spray-painting,<br />

Training and Site equipment facilities .These<br />

facilities will help compliment and improve<br />

our current service levels.<br />

Kira Valves &<br />

Engineering a Black Woman Empowered<br />

& BBEEE Level 1 company supply marketleading<br />

services to the engineering industry.<br />

With a total of <strong>14</strong>5 years of experience we<br />

pride ourselves on our dedication to quality,<br />

excellent delivery and exceptional customer<br />

services. The company aligns itself to<br />

health & safety matters ensuring its’ service<br />

& product offerings are environmentally<br />

friendly. The markets served include mining,<br />

power generation, petro- chemical, food,<br />

pulp & paper, iron & steel and water works.<br />

We are suppliers to Sasol, Rand Water,<br />

Johannesburg Water, Eskom, Sappi, etc. Our<br />

highlight for 2016 has been a 91% score on<br />

an audit conducted by Eskom. This has led to<br />

us being approved as a LEVEL 1 supplier to<br />

Eskom. The following services are offered by<br />

Kira Valves<br />

Refurbishment<br />

Kira and Engineering are fully equipped to<br />

repair and refurbish most makes, types and<br />

sizes of valves using skills and experience<br />

attained over many years.<br />

Valves are re-assembled, pressure tested<br />

utilising amongst other test rigs, a 1000 bar<br />

pressure test unit. Valves up to 3 metres in<br />

size can be refurbished<br />

and individually certified.<br />

The client can save up to on average 40%<br />

against the cost of a new valve.<br />

Welding<br />

Welding procedures are carried out on a daily<br />

basis. Our capabilities extend to carbon steel,<br />

stainless steel, stellite, etc. These procedures<br />

are carried out using qualified procedures,<br />

processes and welders. The heat treatment<br />

furnace allows us to weld complicated<br />

materials. Dekra (NDT specialists) are used on<br />

a regular basis.<br />

Machining<br />

Kira Valves & Engineering offers CNC (turning<br />

and milling) and conventional machining<br />

services.<br />

CNC lathes are rapidly replacing the older<br />

production lathes to their ease of setting,<br />

operation, repeatability and accuracy.<br />

They are designed to use modern carbide<br />

tooling and fully use modern processes. The<br />

part may be designed and the tool paths<br />

programmed by the CAD/CAM process<br />

or manually by the programmer and the<br />

resulting file uploaded to the machine,<br />

and once set and trialled the machine will<br />

continue to turn out parts under the<br />

occasional supervision of an operator.<br />

“Kira Valves and Engineering has decided<br />

to purchase its first CNC lathe in order to<br />

keep up with the current technological<br />

demand”, says Krish Manichum<br />

Machining & Modifications<br />

Modifications on valves are conducted<br />

using procedures as defined by<br />

internationally recognised valve<br />

standards such as ASME B16.34, BS4504,<br />

etc. All modifications undergo precise<br />

testing before being dispatched. This<br />

involves pressure testing, NDT tests, etc.<br />

Our resources allow us to be market<br />

leaders in valve modifications. We<br />

pride ourselves in having modified<br />

valves for some of the biggest<br />

petroleum companies in South Africa.<br />

Site Work<br />

Our site work capabilities allow us<br />

to repair a range of valves on site.<br />

Our experienced team are capable<br />

of performing services in-situ or to<br />

remove valves to our machine shop<br />

for complete refurbishment works.<br />

Valve Trading<br />

Kira Valves and Engineering supplies a range<br />

of imported and locally manufactured valves<br />

which are either specialised products or<br />

commodity products.<br />

The markets served include Mining, Power<br />

generation, Petro-chemical, Food, Pulp and<br />

Paper, Iron and Steel and Water works. Our<br />

strategic partners, assists us in getting the<br />

best possible quality, delivery and price to<br />

the customer.<br />

For further information please contact:<br />

Kira Valves & Engineering<br />

Tel: 011 6<strong>14</strong> 0150<br />

011 6<strong>14</strong> 0024<br />

011 6<strong>14</strong> 0537<br />

Website: www.kiravalves.co.za


ENGEN LENDS SUPPORT TO KNYNSA<br />

AND PLETT FIRE-FIGHTERS<br />

In response to the devastation caused by fires in and around<br />

Knysna and Plettenburg Bay, Engen has joined hands with the<br />

community and hundreds of volunteers with a donation of R150<br />

000 worth of diesel as well as water, energy snacks and drinks for<br />

brave fire fighters from the Knysna and Plettenberg Bay Fire &<br />

Rescue services.<br />

Godfrey Vilakazi, Engen’s Retail Marketing Manager, says the<br />

company has also allocated drop-off points at its service stations in<br />

the region for donations of food, clothing and blankets.<br />

“This tragic event has touched the lives of so many people. We<br />

trust that our small contribution will play some part in helping<br />

to support the many fire fighters and volunteers as well as the<br />

community at large,” he adds.<br />

Always hit the best price.<br />

Pressure sensors for gauge<br />

and absolute pressure<br />

Site Name Physical Address Town<br />

George Eco Stop<br />

Witfontein & CJ<br />

Lawrence Str<br />

George<br />

Multi Motors 41 Knysnaweg George East<br />

Sedgefield 1 Stop<br />

Hartenbos Vulstasie<br />

N2 Highway<br />

Sedgefield<br />

1 Kaap de Goede<br />

Hoop<br />

Sedgefield<br />

Hartenbos<br />

Mossel Bay 1 Stop N2 Highway Mossel Bay<br />

Knysna Toyota Main Street Knysna<br />

Plettenberg Bay 1<br />

Stop<br />

Wavecrest<br />

Convenience Centre<br />

N2 Highway<br />

Da Gama Rd,<br />

Wavecrest, Jeffrey’s<br />

Bay, 6330<br />

Plettenberg Bay<br />

Jeffery’s Bav<br />

Cerabar<br />

PMP11 / PMP21<br />

Reliable, flexible and easy<br />

• High reproducibility and<br />

long-term stability<br />

• Customized measuring ranges<br />

(without additional price)<br />

• Flush-mounted process<br />

connection as option<br />

PMP11<br />

R3063*<br />

11–35 pcs.<br />

PMP21<br />

Cerabar PMP11 / PMP21<br />

Price/piece in R<br />

Version 1–3 4–10 11–35<br />

Cerabar PMP11, output: 4...20 mA R3293 R3162 R3063<br />

Cerabar PMP11, output: 0...10 V R3293 R3162 R3063<br />

Cerabar PMP21, non-ex area, M12 R4281 R4110 R3982<br />

Cerabar PMP21, Ex, M12 R5861 R5626 R5450<br />

*Refer to website for sales and supply conditions.<br />

Sherwoods<br />

Convenience Centre<br />

E33 Cape Rd,<br />

Hunters Retreat,<br />

Port Elizabeth<br />

Port Elizabeth<br />

For technical details and applications visit:<br />

www.za.endress.com/e-direct<br />

Linton Grange<br />

Convenience Centre<br />

Mount Pleasant<br />

543 Cape Rd,<br />

Linton, Grange<br />

1 John Ave, Charlo,<br />

Port Elizabeth<br />

Port Elizabeth<br />

Port Elizabeth<br />

Tel: 0861 363 737 (0861 endres)<br />

24 hr Helpline: 082 443 42<strong>14</strong><br />

Service Hotline:<br />

0861 347 378 (0861 ehserv)<br />

info@za.endress.com<br />

www.za.endress.com<br />

19


MORPHO SOUTH AFRICA* RELEASES ‘TOUGHEST EVER’ BIOMETRIC<br />

TERMINAL FOR HARSH CONDITIONS<br />

Designed to withstand the most demanding<br />

environments, the new MorphoAccess®<br />

SIGMA Extreme, a ruggedized biometric<br />

terminal for access control and time and<br />

attendance, is now available in the sub-<br />

Saharan <strong>African</strong> market.<br />

This latest addition to the award winning<br />

SIGMA family of readers is built to endure<br />

everything from dust, salt mist and rain, to<br />

attempted vandalism and accidental impacts<br />

- protected by strong polycarbonate plastics,<br />

thick tempered glass and meticulous sealing.<br />

Succeeding to the previous-generation<br />

Outdoor MorphoAccess 500 series, it<br />

capitalises on the latest waves of technology<br />

and advancements to give industrial users<br />

the most reliable and resilient biometric<br />

solutions. It features very responsive<br />

touchscreen controls and a biometric sensor<br />

that is certainly the largest single fingerprint<br />

sensor on the local market.<br />

“This new terminal is impervious to dust, rain and<br />

other elements. It is ideally suited for industrial<br />

environments, manufacturing plants, mines,<br />

construction sites, power plants and the like,”<br />

explains Nicolas Garcia, Morpho’s regional<br />

director of Sales for sub-Saharan Africa.<br />

Every aspect of the MA SIGMA Extreme is<br />

designed with the harshest conditions in<br />

mind. For instance, an ambient light sensor<br />

ensures ultra-bright touchscreen to improve<br />

usability when in direct sunlight and a<br />

powerful loudspeaker enables users to catch<br />

sound messages even in noisy environments.<br />

Nicolas Garcia says that the terminal also<br />

goes a long way to addressing issues of fraud<br />

at sites such as mines and construction sites:<br />

“Aside from our world-class, patented fake<br />

finger detection technology, the MA SIGMA<br />

Extreme also features face detection and<br />

picture logging, a ‘duress’ finger option, a timed<br />

anti-pass back feature, and the ability to hold<br />

lists of banned users.”<br />

Its 16 programmable function keys enable<br />

individuals to clock-in with different job<br />

codes. Storing logs of up to 1 million<br />

records, and integrating directly into holiday<br />

scheduling, this helps operations managers<br />

keep far closer manage their resources and<br />

project costs.<br />

Finally, at software level, the MA SIGMA<br />

Extreme boasts a flexible architecture with<br />

various software integrations possibilities,<br />

to ensure easy deployment and address<br />

multiple use case scenarios.<br />

Find out more about MorphoAccess® SIGMA<br />

Extreme series at www.morpho.com<br />

Oberthur Technologies (OT) and Safran<br />

Identity & Security (Morpho) are joining<br />

forces to create a world leader in digital<br />

security & identification technologies with<br />

the ambition to empower citizens and<br />

consumers alike to interact, pay, connect,<br />

commute, travel and even vote safely in ways<br />

that are now possible in a connected world.<br />

Last September, Safran announced that it<br />

had entered into exclusive negotiations with<br />

Advent International, the owner of Oberthur<br />

Technologies since 2011, to sell its identity<br />

and security activities and the transaction<br />

was finalized on 31st <strong>May</strong> <strong>2017</strong>.<br />

With a mix of complementary activities<br />

addressing the specific needs of five major<br />

industries (Financial services, Telecom,<br />

Identity, Security and IoT), OT-Morpho<br />

has an extensive global presence and a<br />

unique technological expertise (Biometrics,<br />

Authentication, Digital security, Data and<br />

video analytics).<br />

With close to €3 billion in revenues, OT-<br />

Morpho employs more than <strong>14</strong>,000 people<br />

worldwide, nearly 2,000 of whom work in the<br />

field of R&D.<br />

“We are truly excited about combining OT<br />

and Morpho, two highly complementary<br />

leading companies. This merger will bring<br />

something completely new to the market,<br />

with trusted identities at the core of our<br />

solutions. As our physical and digital, civil<br />

and commercial lifestyles converge, OT-<br />

Morpho stands precisely at that crossroads<br />

to leverage the best in digital security and<br />

identity technologies, including biometrics,<br />

to offer customized solutions to its clients,”<br />

declared Didier Lamouche, CEO of OT-<br />

Morpho.<br />

Temporarily designated by the name “OT-<br />

Morpho”, the company will unveil its new<br />

name in September of this year.<br />

For more information:<br />

www.morpho.com<br />

*Morpho South Africa is a subsidiary of Safran<br />

Identity & Security now called OT Morpho<br />

20<br />

29 <strong>June</strong> <strong>2017</strong><br />

Engineering, Procurement & Construction Expo<br />

EPCEPC EXPO<br />

To book a stand or visit FREE OF CHARGE,<br />

please visit www.africanpetrochemicals.co.za<br />

or email: accounts@africanpetrochemicals.co.za<br />

Leeuwkop Golf Club<br />

Cnr. Candican & Kipling Roads,<br />

Barbeque Downs, Kyalami<br />

10:00-17:00 - Free Entry<br />

Mystery Prize<br />

Give Away


21


FIRE DETECTION AND PREVENTION IN SERVER ROOMS<br />

The installation of proper fire detection and suppression systems is critical in hi-tech areas such as server rooms, in order to protect<br />

both costly equipment and valuable data in the event of any fire.<br />

22<br />

Fire detection in such a critical environment<br />

has to take into account myriad factors, from<br />

the actual value of the equipment and the<br />

data it contains, to the potential sources<br />

of ignition, which includes the presence of<br />

electricity. “More often than not it is the data<br />

and equipment you want to preserve,” ASP<br />

Fire CEO Michael van Niekerk points out.<br />

Here a gas fire-suppression system is the<br />

best option due to the sensitivity of the<br />

equipment. “Obviously, a sprinkler or watermist<br />

system is not really ideal due to the<br />

presence of electricity,” van Niekerk explains.<br />

“You want to ensure you are putting in a<br />

suppression medium that is not going to<br />

create more damage than the fire itself.”<br />

In terms of gas fire-suppression systems,<br />

there are two main options. The first is to<br />

flood the server room with an inert gas<br />

such as carbon dioxide, argonite (IG-55),<br />

comprising argon (50%) and nitrogen (50%),<br />

or Inergen, a mixture of nitrogen (52%),<br />

argon (40%), and carbon dioxide (8%).<br />

“These are high-pressure systems that flood<br />

the interior to a 60% concentration of the gas<br />

in question. The problem, of course, is that if<br />

you have human occupants still inside and<br />

they cannot escape quickly enough, they will<br />

succumb to asphyxiation,” van Niekerk warns.<br />

Therefore a key element of any fire-suppression<br />

system for a server-room environment is<br />

that, in the event of a system discharge, any<br />

occupants receive sufficient warning to effect<br />

an escape, with a corresponding delay in the<br />

actual activation of the system itself.<br />

Another issue that has to be taken into<br />

consideration is the potential damage that can<br />

be caused to such equipment itself by these<br />

high-pressure systems, which can operate at<br />

up to 300 bar. A related issue is damage due<br />

to thermal shock, as the equipment runs at<br />

a high temperature, and then cools down so<br />

rapidly it suffers damage in the presence of<br />

the much colder, high-pressure gas.<br />

Van Niekerk highlights that such highpressure<br />

systems are traditionally a third to<br />

double the price of low-pressure clean-gas<br />

systems. Here FM-200 is a popular option, a<br />

colourless, odourless gaseous halocarbon.<br />

These systems also operate at a much lower<br />

pressure of 20 to 25 bars. “Anything above<br />

50 bar is considered to be a high-pressure<br />

system, and you actually need to be certified<br />

by the Southern Africa Compressed Gases<br />

Association (SACGA) in order to be able to<br />

work on these systems.”<br />

FM-200 is deemed a ‘clean, safe’ gas as it<br />

leaves no residue. It is also much safer. “You<br />

can have a discharge in an occupied room,<br />

and still have five minutes to evacuate,<br />

without any ill-effects.” The main effect of<br />

the gas is that it reduces the oxygen level in<br />

the room to about 12%, from a normal 23%,<br />

which means it is too low for a fire to be<br />

sustained, while allowing humans to survive<br />

for 5 to minutes in the enclosure.<br />

“The other benefits are that no highpressure<br />

discharge is involved, the actual<br />

distribution of the gas in the room is far<br />

easier to achieve, and when connected<br />

with an electronic fire detection system,<br />

it eliminates false alarms,” van Niekerk<br />

elaborates.<br />

The challenge posed by server rooms<br />

is that they often feature sunken floor<br />

voids, or a roof void with a suspended<br />

ceiling, in order to accommodate cabling.<br />

“Those volumes also need to be filled with<br />

gas, or the required concentration will not<br />

be achieved. Therefore the volume of space<br />

in a server room can be much larger than<br />

anticipated, which means that more careful<br />

planning needs to be carried out.”<br />

One way to deal with this problem is to<br />

deploy an in-cabinet system instead,<br />

whereby the gas is simply discharged into<br />

a cabinet containing the server itself, as<br />

opposed to filling up the entire room. Here<br />

a common gas is Novec 1230, a low Global<br />

Warming Potential halon replacement.<br />

An alternative is Pyroshield, a mixture of<br />

nitrogen and argon. However, an in-cabinet<br />

system does not account for other potential<br />

ignition sources such as distribution boards<br />

or Uninterrupted Power Supply (UPS) units.<br />

“The size of the server room in question<br />

will determine the type of solution opted<br />

for. How much equipment does it contain?<br />

Then we need to look at related issues such<br />

as whether or not the walls of the server<br />

room are fire-resistant, in order to prevent<br />

propagation of any fire to the rest of the<br />

building,” van Niekerk stresses.<br />

ASP Fire is able to conduct a full fire-risk<br />

assessment in any server-room environment,<br />

in order to derive at the optimal fire<br />

detection and suppression solution. In terms<br />

of fire-detection equipment in server rooms,<br />

van Niekerk recommends a monthly service<br />

inspection, as the building maintenance<br />

team often does not have the time to carry<br />

this our properly.<br />

“We activate the detectors to ensure they<br />

are all in proper working order, as well as<br />

checking all components such as solenoids,<br />

so that the activation system is deemed<br />

100% operational,” van Niekerk concludes.<br />

About ASP Fire<br />

ASP Fire operates across the entire <strong>African</strong><br />

continent from its Gauteng base, providing<br />

professional, accredited fire risk management<br />

and support to its clients. ASP Fire designs,<br />

installs and maintains a full range of fire<br />

detection and suppression equipment suited<br />

to clients’ needs. ASP Fire provides a holistic,<br />

proactive and preventative fire solution<br />

based on integrated fire risk assessment,<br />

training and consulting, with the installation<br />

and maintenance of fire detection and<br />

suppression systems that meet SABS, NFPA,<br />

FPASA, FDIA and SAQCC standards.<br />

ASP Fire Contact<br />

Michael van Niekerk<br />

ASP Fire CEO<br />

Phone: +27 (0) 11 452 2169<br />

Fax: +27 (0) 86 505 1030<br />

E-mail: michael@aspfire.co.za<br />

Web: www.aspfire.co.za


ARCA ANTI SURGE VALVE APPLICATION IN<br />

CHINA’S LARGEST LNG TANKER<br />

China’s largest liquefied natural gas (LNG)<br />

tanker “Pan Asia” was launched in Hudong<br />

Zhonghua shipyard / Shanghai. The “Pan Asia”<br />

is the first tanker for Pan Union LNG project<br />

and, with a capacity of 174000<br />

m3, is expected to bring China<br />

1.5 million tons/year of clean<br />

energy. The “Pan Asia” integrates dual<br />

fuel electric propulsion technology<br />

and re-liquefaction plant being a first is a<br />

large LNG tanker.<br />

Arca Germany made a remarkable<br />

contribution to the re-liquefaction system<br />

on the LNG tanker by providing the necessary<br />

compressor anti-surge valves. Arca has<br />

supplied valves for compressor and anti-surge<br />

applications. Final testing will take place from<br />

January to March <strong>2017</strong> then it will start<br />

transporting LNG produced in Queensland<br />

in Australia destined for China.<br />

Serious surging can result in vane<br />

fatigue damage in a compressor, hence<br />

the installation of anti-surge valves to<br />

prevent this centrifugal compressor surge<br />

phenomenon. Arca anti-surge valves avoid<br />

surging by accurately adjusting the gas<br />

circulation or blow-off flow, effectively protecting the<br />

safety of the compressor unit. The anti-surge control<br />

valves with the multistage cage plug and the fixed<br />

noise reduction, ANSI class V metal sealing, perfect<br />

configuration of actuator accessories ensure that the<br />

compressor does not reach the surge point while<br />

ensuring that the downstream pipeline noise remains<br />

within a normal range.<br />

Arca Germany was founded nearly 100 years ago<br />

and is committed to energy, chemical, steel, food<br />

and pharmaceutical, providing high quality process<br />

control valves.<br />

Valve & Automation are the exclusive agents for ARCA.<br />

Valve & Automation<br />

For more information please contact:<br />

Ron Nel<br />

Tel: +27(0) 11 397 2833<br />

E-mail: sales@valve.co.za<br />

Suppliers of pumps and valves to the mining<br />

and industrial sectors for over 60 years.<br />

Stockists of Tianjin small<br />

submersible, vertical<br />

multi-stage and close<br />

coupled water pumps.<br />

Suppliers of the following:<br />

M+P Split Casing Pump<br />

Multi-stage Pump<br />

E.I.M.<br />

Viking Gear Pump<br />

Tel: 011 824 4810 Fax: 011 824 2770 Web: www.matherandplatt.com<br />

26 Nagington Road, Wadeville, <strong>14</strong>22, Gauteng<br />

mather&platt A5.indd 1<br />

2015/07/17 11:08 AM<br />

23


Mystery Prize<br />

Give Away<br />

EPC EXPO 29 <strong>June</strong> <strong>2017</strong><br />

Engineering, Procurement & Construction Expo<br />

To book a stand or visit FREE OF CHARGE,<br />

please visit www.africanpetrochemicals.co.za<br />

or email: accounts@africanpetrochemicals.co.za<br />

Leeuwkop Golf Club<br />

Cnr. Candican & Kipling Roads,<br />

Barbeque Downs, Kyalami<br />

10:00-17:00 - Free Entry<br />

Exhibitors:<br />

24<br />

and more....


OPTISONIC 8300: NEW ULTRASONIC FLOWMETER FOR SUPERHEATED STEAM<br />

• 2-beam ultrasonic flowmeter for high flow<br />

rates of superheated steam<br />

• 1 % measuring accuracy, high repeatability,<br />

and large dynamic measuring range<br />

• No parts to be maintained, no subsequent<br />

calibration for up to 20 years<br />

• Integrated flow computer for steam mass<br />

flow calculation<br />

With the OPTISONIC 8300, KROHNE<br />

presents a dedicated ultrasonic flowmeter<br />

for the measurement of superheated<br />

steam. The 2-beam flowmeter stands out<br />

with a measuring accuracy of 1 %, high<br />

repeatability, and a large dynamic measuring<br />

range. Typical applications include boiler and<br />

plant efficiency monitoring in (power) plants,<br />

energy balancing or inter-company steam<br />

billing.<br />

As downtime of steam pipes is very costly<br />

and must be avoided, OPTISONIC 8300<br />

was built for long term use: it features a<br />

full bore flow sensor without moving parts<br />

or obstructions, and an overall sturdy and<br />

robust construction with no cables or<br />

sensitive parts exposed. Therefore, it can<br />

uphold its measuring accuracy without<br />

maintenance or subsequent calibration for<br />

up to 20 years, while keeping operating costs<br />

at a minimum. If verification of the measuring<br />

accuracy should become necessary, it can be<br />

provided by using the flowmeter diagnostics,<br />

without removing the flowmeter. With<br />

nominal sizes ranging from DN 100...1000<br />

/ 4…40”, OPTISONIC 8300 is particularly<br />

suited to high flow rates. Pressure rating up<br />

to 200 bar / 3625 psi and temperature rating<br />

up to 540 °C / 1004 °F are available, higher<br />

requirements on request. With temperature<br />

and pressure sensors connected to the<br />

device, the integrated flow computer can<br />

calculate steam mass flow. OPTISONIC 8300<br />

adds to KROHNEs portfolio of ultrasonic<br />

process and custody transfer meters for<br />

liquids and gases, ranging from compressed<br />

air to liquid natural gas (LNG).<br />

OPTISONIC 8300 2-beam ultrasonic flowmeter for high flow rates of superheated steam<br />

KROHNE is a full-service provider for process<br />

measuring technology for the measurement<br />

of flow, mass flow, level, pressure and<br />

temperature as well as analytical tasks.<br />

Founded in 1921 and headquartered in<br />

Duisburg, Germany, the company employs<br />

over 3,500 people all over the world and is<br />

present on all continents. KROHNE stands for<br />

innovation and maximum product quality<br />

and is one of the market leaders in industrial<br />

process measuring technology.<br />

Contact<br />

Clayton Duckworth<br />

E-mail: C.Duckworth@KROHNE.com<br />

Web: www.za.krohne.com<br />

Tel: 011 3<strong>14</strong> 1391<br />

25


ROCKWELL AUTOMATION INTRODUCES STEM INITIATIVE TO SOUTH AFRICA<br />

Encouraging South <strong>African</strong> children to pursue careers in engineering and technology<br />

The Rockwell Automation Science, Technology, Engineering and<br />

Mathematics (STEM) initiative for senior schoolchildren made its<br />

South <strong>African</strong> debut in <strong>May</strong> this year. This STEM initiative aims<br />

for school-goers to “make the connection” and discover how<br />

knowledge from STEM subjects contributes to manufacturing<br />

products they frequently use.<br />

The intention of this initiative, held at Emperors Palace in<br />

Johannesburg’s East Rand, was to give STEM learners’ insight into<br />

real world technology and engineering applications. It is also a<br />

platform for them to discover how the subjects they choose at<br />

school will enable them to potentially select a career in either of<br />

these disciplines.<br />

Technologically astute! Christo Buys, Business Manager,<br />

Control Systems & Software, Rockwell Automation Sub-Saharan<br />

Africa, addresses learners from St Peter’s College and Hoërskool<br />

Eldoraigne at the introduction of Rockwell Automation’s STEM<br />

initiative in South Africa.<br />

Sixty students from two schools, St Peter’s College in<br />

Johannesburg and Hoërskool Eldoraigne in Centurion, were<br />

exposed to Rockwell Automation technologies and their<br />

applicability in various relatable industries. It was highlighted to<br />

the young delegates that everyday technologies used by most<br />

people (including students), such as smart phones and tablets, are<br />

used in industry similarly to the way we use them on a daily basis.<br />

“We also want learners to get a taste of the kind of work and roles<br />

which this industry offers, and what it would be like to work for a<br />

company like Rockwell Automation,” explains Kerry Meikle-Braes,<br />

HR Manager, Sub-Saharan Africa, Rockwell Automation.<br />

“We hope to create awareness and excitement of both the industry<br />

and our company among school-goers,” she says. “We also hope<br />

to convince some of them to enter into tertiary studies that may<br />

one day result in them working for Rockwell Automation, or in the<br />

technology space in which we operate.”<br />

The focus on STEM programmes is a Rockwell Automation global<br />

initiative for broad-based support to address the critical need to fill<br />

STEM jobs that drive innovation. Since 2006, the multinational has<br />

provided more than US$15-million to address this need.<br />

“Exposing students to a detailed insight of the practical<br />

application of STEM subjects to technology and engineering,<br />

and at an age young enough to influence their career choice, is a<br />

primary focus of this programme,” Meikle-Braes concludes. “This<br />

was Rockwell Automation Sub-Saharan Africa’s first STEM initiative<br />

and more will follow as we drive our global focus on STEM in the<br />

sub-continent. Importantly, in South Africa, we will also direct our<br />

efforts towards initiatives that encourage women in STEM jobs”.<br />

About Rockwell Automation<br />

Rockwell Automation Inc. (NYSE: ROK), the world’s largest<br />

company dedicated to industrial automation and information,<br />

makes its customers more productive and the world more<br />

sustainable. Headquartered in Milwaukee, Wis., Rockwell<br />

Automation employs approximately 22,000 people serving<br />

customers in more than 80 countries.<br />

26<br />

Enquiries:<br />

Kerry Meikle-Braes<br />

HR Manager<br />

Sub-Saharan Africa<br />

Rockwell Automation<br />

Tel: +27 (0)11 998 1000<br />

Email: kmeiklebraes@ra.rockwell.com<br />

Website: www.rockwellautomation.co.za


NURTURING HIGH-PERFORMING TEAMS<br />

Barry Elliott, Managing Director, Rockwell Automation Sub-Saharan Africa<br />

How can leaders develop and nurture high-performing teams in<br />

the workplace? Rockwell Automation Sub-Saharan Africa Managing<br />

Director Barry Elliott unpacks these requirements in this discussion on<br />

performance management and leadership.<br />

Our challenge as leaders is the creation of dynamic work<br />

environments where people are sufficiently engaged, stimulated and<br />

motivated.<br />

We rely on our employees to ensure the profitability of our enterprise.<br />

High-performing people make high-performing teams, which in turn<br />

constitute high-performing organisations. And while it’s true that<br />

each of us has to intrinsically motivate ourselves, as leaders we must<br />

create the environment that fosters motivation.<br />

This goes beyond ensuring more obvious aspects of the job, such as<br />

remuneration, work/life balance, physical workspace, team dynamics<br />

and so forth are healthy and in place; it involves questions of selfactualisation.<br />

We need to understand how we can help employees<br />

realise their professional and career objectives in line with the<br />

overall vision of the company. And in this regard, we’re constantly<br />

contending with an excessively noisy world, where shifting sociopolitical<br />

issues allied to the sluggish recovery of the global economy<br />

present tangible consequences in how we live.<br />

Part of it is about buy-in to a company vision. Questions about what<br />

the company’s purpose is, what it stands for, where it will be in years<br />

to come and how it is getting there, are important to the modern<br />

employee, millennial or not. They want to be able to translate a<br />

broader corporate vision within their own ideology, to understand<br />

and appreciate how they fit into the bigger picture.<br />

This is an ongoing dialogue of personal and company values, with<br />

open and honest communication between both the employee and<br />

the company being key. Employees need to be informed and involved<br />

in the activities and performance of the organisation, so that they not<br />

only understand where it is going and what its purpose is, but feel<br />

empowered to positively influence its outcome.<br />

Empowered employees are engaged employees. For some, being<br />

engaged is the outcome of working in an environment where there is<br />

potential for pursuing different avenues of career growth. For others,<br />

it is through challenging their technical abilities. The organisational<br />

environment and culture needs to accommodate the diversity of your<br />

employees’ aspirations and values.<br />

The true value of our workforce is in the unique skills and personalities<br />

of each employee at Rockwell Automation. Leveraging these qualities<br />

requires adaptable leadership, with a fluid approach to management<br />

that constantly deploys varying degrees of support and/or direction.<br />

Consider for example a dependable, high-performing employee.<br />

It’s easy to assume that they need very little guidance and support<br />

because they display such high competency levels. In fact, the<br />

opposite is true: high-performing people require more leadership<br />

attention. The key to managing these people is through encouraging<br />

constant personal and professional development. Top performer or<br />

not, no-one’s good at everything.<br />

It’s fulfilling and exciting as a leader to watch our employees grow.<br />

As managers we should be constantly assessing an individual’s<br />

potential to develop within the organisation, whether in a technical,<br />

professional or management capacity.<br />

Organisations getting the most from their employees are laying the<br />

groundwork for long-term business success. As leaders, our task is to<br />

foster environments where employees are engaged and their values<br />

and aspirations align with those of the company.<br />

About Rockwell Automation<br />

Rockwell Automation Inc. (NYSE: ROK), the world’s largest company<br />

dedicated to industrial automation and information, makes its<br />

customers more productive and the world more sustainable.<br />

Headquartered in Milwaukee, Wis., Rockwell Automation employs<br />

about 22,500 people serving customers in more than 80 countries.<br />

About Barry Elliott<br />

Barry Elliott is the Managing Director of Rockwell Automation Sub-<br />

Saharan Africa.<br />

Elliott joined Rockwell Automation in 2012. He previously headed<br />

business development for sub-Saharan Africa at AE&E Lentjes and<br />

Doosan Power Systems.<br />

Elliott has also held positions with AE&E Group as Sales<br />

Director for sub-Saharan Africa; sales and marketing head<br />

for Babcock Engineering; and 15 years’ service to Siemens,<br />

during which he was appointed as the General Manager<br />

of Mining and Metals and Managing Director in Tanzania.<br />

Elliott’s background is in Electrical Engineering, having studied at<br />

the Nelson Mandela Metropolitan University and Vaal University<br />

of Technology. He also has various management and executive<br />

development certificates from the UNISA School of Business<br />

Leadership and University of Strathclyde in Glasgow.<br />

Enquiries:<br />

Michelle Junius<br />

Field Marketing Specialist<br />

Sub-Saharan Africa<br />

Rockwell Automation<br />

Tel: 011 654 9700<br />

E-mail: mjunius@ra.rockwell.com<br />

Web: www.rockwellautomation.co.za<br />

27


SASOL BREAKS GROUND ON NEW ALKOXYLATION<br />

PRODUCTION FACILITY IN NANJING, CHINA<br />

Nanjing, China – Sasol Limited (JSE: SOL; NYSE: SSL), a leading<br />

integrated chemicals and energy company, formally began<br />

construction of its new alkoxylation plant in Nanjing, Jiangsu<br />

Province. Ushered in by a ground-breaking ceremony on <strong>June</strong> 8th at<br />

the Nanjing Chemical Industrial Park (NCIP), the new plant is expected<br />

to be fully operational in early 2019.<br />

The ceremony was presided by Fleetwood Grobler, Executive Vice<br />

President of Chemicals Business, Sasol, and attended by Miao<br />

Ruilin, the <strong>May</strong>or of Nanjing; Dolana Msimang, the South <strong>African</strong><br />

Ambassador to China; representatives from South <strong>African</strong> diplomatic<br />

missions in China and NCIP officials.<br />

The new production unit will modernise and expand Sasol’s current<br />

alkoxylation capacity, research and development facility and technical<br />

support capability in Nanjing. Through this strategic investment, Sasol<br />

will strengthen its position in China and better meet the growing<br />

demand for specialty chemicals in this important growth market.<br />

This project entails the construction of an alkoxylation plant with<br />

a capacity of approximately 150 kilo tons per annum (ktpa), with<br />

the option of using either branched or linear alcohols to meet<br />

differentiated customer requirements in applications, such as<br />

detergent, personal care, textiles and leather, metal working and<br />

lubrication, paper inks and coatings and the oil and gas recovery<br />

markets.<br />

“With China’s economy forecast to represent 40% of the world<br />

chemical demand by 2020 and its on-going shift towards high<br />

value and differentiated segments, China is an important market for<br />

Sasol,” said Fleetwood Grobler, Executive Vice President of Chemicals<br />

Business, Sasol. “The new production unit will more than double<br />

Sasol’s alkoxylation production capacity and Sasol’s state of the art<br />

technology offers our business partners significant benefits in terms<br />

of safety, reliability and flexibility.”<br />

The new site, to be located in NCIP, occupies about 35 acres<br />

representing a significant expansion of the existing footprint. Through<br />

this project, Sasol will be able to offer a range of diversified products<br />

to optimally serve this growing market by combining a unique<br />

portfolio of building blocks and extensive global experience. Sasol will<br />

continue to comply with the highest standards of environment, health<br />

and safety and is committed to a sustainable development in China.<br />

Sasol may, in this document, make certain statements that are not<br />

historical facts and relate to analyses and other information which<br />

are based on forecasts of future results and estimates of amounts<br />

not yet determinable. These statements may also relate to our future<br />

prospects, developments and business strategies. Examples of such<br />

forward-looking statements include, but are not limited to, statements<br />

regarding exchange rate fluctuations, volume growth, increases in<br />

market share, total shareholder return, executing our growth projects and<br />

cost reductions, including in connection with our Business Performance<br />

Enhancement Programme and Response Plan. Words such as “believe”,<br />

“anticipate”, “expect”, “intend”, “seek”, “will”, “plan”, “could”, “may”,<br />

“endeavour”, “target”, “forecast” and “project” and similar expressions<br />

are intended to identify such forward-looking statements, but are not<br />

the exclusive means of identifying such statements. By their very nature,<br />

forward-looking statements involve inherent risks and uncertainties, both<br />

general and specific, and there are risks that the predictions, forecasts,<br />

projections and other forward-looking statements will not be achieved. If<br />

one or more of these risks materialise, or should underlying assumptions<br />

prove incorrect, our actual results may differ materially from those<br />

anticipated. You should understand that a number of important factors<br />

could cause actual results to differ materially from the plans, objectives,<br />

expectations, estimates and intentions expressed in such forward-looking<br />

statements. These factors are discussed more fully in our most recent<br />

annual report on Form 20-F filed on 27 September 2016 and in other<br />

filings with the United States Securities and Exchange Commission.<br />

The list of factors discussed therein is not exhaustive; when relying on<br />

forward-looking statements to make investment decisions, you should<br />

carefully consider both these factors and other uncertainties and events.<br />

Forward-looking statements apply only as of the date on which they are<br />

made, and we do not undertake any obligation to update or revise any of<br />

them, whether as a result of new information, future events or otherwise.<br />

Please note: A billion is defined as one thousand million. All references<br />

to years refer to the financial year ended 30 <strong>June</strong>. Any reference to a<br />

calendar year is prefaced by the word “calendar”.<br />

Comprehensive additional information is available on our<br />

website: www.sasol.com<br />

28


EMERSON HELPS LIFE SCIENCE MANUFACTURERS<br />

ACHIEVE RIGHT-FIRST-TIME PRODUCTION WITH<br />

UPGRADED MANUFACTURING EXECUTION SOFTWARE<br />

“Emerson continues to solve life science industry needs with innovations<br />

such as the latest release of Syncade Workflow,” says John Nita, vice<br />

president sales and product management for life sciences. “We are<br />

committed to help manufacturers achieve their operational goals, and<br />

Workflow helps them achieve faster compliance and deliver quality<br />

medicines to patients sooner.”<br />

Enhancements to Syncade MES Workflow v4.9 application provide<br />

operators with an action-oriented, efficient, and secure environment for<br />

faster and more precise manufacturing recipe execution.<br />

Emerson Automation Solutions has released the Syncade manufacturing<br />

execution system (MES) Workflow version 4.9 application to help life<br />

science manufacturers reduce time to market and streamline batch<br />

records and compliance. Workflow version 4.9 includes a faster and more<br />

dynamic user environment including embedded step-by-step guidance<br />

that gives operators the tools needed to execute recipes accurately.<br />

New capabilities in Workflow provide operators with one-touch access<br />

to critical information such as equipment readiness and previews of<br />

upcoming recipe steps. In addition, operators can collaborate by logging<br />

questions or comments in the Workflow application.<br />

The new version makes regulatory compliance easier because Syncade<br />

Workflow v4.9 prevents operators from deviating from a validated<br />

process. Electronic signatures enable recipe compliance by tracking and<br />

documenting approved activities.<br />

The latest release adds a web-based application and offers flexible access<br />

via tablets and computers as well as faster data transfer and user-input<br />

response. In addition, because Workflow is a thin-client application,<br />

installation on workstations is eliminated and application maintenance<br />

is reduced.<br />

For more information on Syncade Workflow, visit emerson.com/Syncade<br />

About Emerson<br />

Emerson (NYSE: EMR), based in St. Louis, Missouri (USA), is a global leader<br />

in bringing technology and engineering together to provide innovative<br />

solutions for customers in industrial, commercial, and consumer markets<br />

around the world. Sales in fiscal 2015 were $22.3 billion. For more<br />

information, visit Emerson.com.<br />

Emerson<br />

Further information is available from:<br />

Rob Smith, Sales Manager, South & East Africa Emerson Automation<br />

Solutions<br />

Tel: 011 451 3700<br />

E-mail: Rob.Smith@emerson.com<br />

Web: www.Emerson.com<br />

“Exceeding Expectations”<br />

KIRA VALVES & ENGINEERING<br />

BBBEE Level 1 | ISO 9001:2008 |OHSAS 18001:2007<br />

• Valve Refurbishment<br />

• Site Work<br />

• Valve Trading<br />

• CNC & Conventional Engineering<br />

• Machining, Manufacturing & Modification<br />

• Fabrication & Strainers<br />

• Sandblasting & Spray Painting<br />

+27(011) 6<strong>14</strong> 0150/0024/0537 www.kiravalves.co.za info3@kiravalves.co.za<br />

29


SKF PARTICIPATES IN RAIDS AGAINST RETAILERS OF COUNTERFEIT BEARINGS<br />

Three simultaneous raids in China are the latest in efforts to combat the sale of counterfeit bearings<br />

SKF has participated in three simultaneous<br />

raids against retailers of counterfeit bearings<br />

in China. The raids, which were led by<br />

Chinese police, resulted in the seizure of<br />

counterfeit bearings which may otherwise<br />

have been sold to industrial customers and<br />

end-users.<br />

Tina Astrom, Director, Group Brand<br />

Protection, says: “Counterfeit products are<br />

often associated with luxury and consumer<br />

brands, but they are also a problem for<br />

industrial customers in almost all regions.<br />

Although the sale of counterfeit bearings is a<br />

problem in China, Chinese law enforcement<br />

is very proactive and supported by a legal<br />

framework that enables taking action against<br />

counterfeiters.”<br />

“Amongst the seized goods, there was<br />

a counterfeit large-size cylindrical roller<br />

bearing. The bearing had severe visible<br />

damage, suggesting that it had not been<br />

able to meet the performance needs of<br />

the machine in which it was installed.<br />

The damage was so severe, the failure<br />

of the counterfeit bearing would most<br />

likely have created substantial damage<br />

to its surrounding machinery, resulting<br />

in unplanned production downtime and<br />

financial implications for the end-user.”<br />

Every year, SKF’s brand protection team<br />

participates in more than 100 raids against<br />

retailers, distributors and manufacturers of<br />

counterfeit products, half of which take place<br />

in China.<br />

SKF is a leading global supplier of bearings,<br />

seals, mechatronics, lubrication systems, and<br />

services which include technical support,<br />

maintenance and reliability services,<br />

engineering consulting and training. SKF<br />

is represented in more than 130 countries<br />

and has around 17,000 distributor locations<br />

worldwide. Annual sales in 2015 were SEK 75<br />

997 million and the number of employees<br />

was 46 635. www.skf.com<br />

® SKF is a registered trademark of the SKF<br />

Group.<br />

BeyondZero is a trademark of the SKF<br />

Group.<br />

30


FXA42 - RUN THE SUPPLY<br />

CHAIN OF TOMORROW<br />

Internet of things for your<br />

inventory control<br />

If you want to make effective decisions,<br />

the availability of high-quality online and<br />

real-time data is essential. From simple<br />

monitoring and visualization of tanks and<br />

silos through to monitoring on a global scale:<br />

Our modular solutions for inventory control<br />

guarantee complete inventory visibility 24<br />

hours a day, 7 days a week, anywhere in<br />

the world. We help to reduce complexities<br />

in logistics and supply chains which are<br />

troubling a large number of companies from<br />

different industries.<br />

Benefits<br />

• Transparent decisions: Improve your<br />

material availability and make transparent<br />

business decisions thanks to completely<br />

scalable inventory monitoring solutions.<br />

• The right measurement device for<br />

any application: Being the expert for<br />

level measurement, we offer perfect fit<br />

instrumentation for your needs. Whatever<br />

you intend to measure, we have the right<br />

answer.<br />

• Increased productivity: Increase your<br />

productivity with complete inventory<br />

visibility 24/7. Our integration capabilities<br />

and inventory management software<br />

solutions enable the collaboration and<br />

business decisions among different<br />

stakeholders.<br />

• Reduction of logistics and storage costs:<br />

Easy performance in both components<br />

and your plant lead to savings in capital<br />

and operational expenditure phases of the<br />

plant life-cycle.<br />

• Services and engineering: Whatever your<br />

industry or wherever your location might<br />

be, our global service force of over 1000<br />

experts is strategically located worldwide<br />

ensuring active local presence to help you<br />

to reach your goals.<br />

From sensor to boardroom<br />

Inventory control architecture is quite simple:<br />

All you need is field devices, gateways<br />

and the right software package. And, of<br />

course, a partner on whom you can rely<br />

in the configuration of components and<br />

systems. With our portfolio of measurement<br />

instruments, gateways and software<br />

packages, we can customise a solution which<br />

perfectly fits your needs:<br />

Simple visualisation of silos and tanks<br />

It is typical for manufacturing companies that<br />

stock values are not measured and displayed<br />

consistently in real-time. As a result, the<br />

treatment of inventory data is largely manual<br />

leading to data errors as well as labour<br />

duplication. This often causes high stock<br />

levels, high inventory costs and decisions<br />

that are based on feelings, not on facts. Our<br />

solutions for inventory control guarantee<br />

simple monitoring and visualization of<br />

tanks and silos to solve the typical problems<br />

mentioned.<br />

Central inventory monitoring of multiple<br />

plants or sites<br />

Nowadays, businesses are pushing into new<br />

regions due to increasing needs to reduce costs<br />

and to extend into new business opportunities.<br />

If you can collect real-time inventory<br />

information across the world, you have the best<br />

chance of utilising existing material stocks and<br />

reducing locked-in inventory costs. Our local<br />

interfaces and SupplyCare provide you with<br />

the exact information in real time for profound<br />

decision making even throughout an enterprise.<br />

Vendor managed inventory<br />

The automated and efficient management<br />

of business processes must not be confined<br />

to the company alone. Collaborating with<br />

business partners, more efficient business<br />

models can evolve. One such model is<br />

Vendor Managed Inventory (VMI), where the<br />

supplier is responsible for the replenishment<br />

and delivery of material to customers.<br />

Fieldgate FXA42<br />

Fieldgate FXA42 is developed for remote<br />

monitoring of field devices<br />

with digital or 4 to 20mA<br />

interface regardless of<br />

location. It supports<br />

communication interfaces like<br />

WLAN, 3G as well as Modbus.<br />

With its integrated web server<br />

technology it can easily be<br />

configured online and measured values can<br />

be visualized online. FXA42 also offers data<br />

logging and alarm management functions.<br />

For more information, please visit: http://bit.ly/<br />

Endress_FXA42<br />

The SupplyCare Hosting (SCH30)<br />

The SupplyCare Hosting (SCH30) cloud-based<br />

inventory management platform supports<br />

users in collaborative demand planning,<br />

event-driven replenishment planning and<br />

scheduling as well as the reconciliation (in/out)<br />

and consolidation (totaling) of geographically<br />

distributed inventories. You can involve partners<br />

from all entities and even from different<br />

companies to make your supply chain smarter.<br />

SupplyCare Hosting runs on a redundant server<br />

infrastructure at Endress+Hauser and is available<br />

via web browser.<br />

For more information, please visit: http://bit.ly/<br />

Endress_Supply_Chain_management<br />

Alternatively, Supply chain management<br />

software SupplyCare Enterprise (SCH30B)<br />

inventory management platform can be<br />

installed directly onto your server<br />

For more information, please contact:<br />

Alwin Lutchman<br />

Business Driver - Inventory Management<br />

Solutions<br />

E-mail: alwin.lutchman@za.endress.com<br />

31


m 3 /h<br />

fact<br />

Liquid flow measurement<br />

up to 600 °C or 490 bar<br />

OPTISONIC 4400 –<br />

technology driven by KROHNE<br />

l/h<br />

m/s<br />

• Ultrasonic flowmeter for high temperature and high pressure liquids,<br />

e. g. in vacuum distillation, visbreaking or coker unit<br />

• HT version: 45…+600 °C, DN25…1000<br />

• HP version: ≤490 bar, DN25…200<br />

• Flow range 0,5…20 m/s, bi-directional<br />

• Communication options with NAMUR NE 107 diagnostics<br />

products solutions services<br />

KROHNE South Africa<br />

8 Bushbuck Close, Corporate Park South, Randjiespark, Midrand<br />

Tel.: +27 113<strong>14</strong>1391,Fax: +27 113<strong>14</strong>1681, Clayton Duckworth,<br />

c.duckworth@krohne.com, www.za.krohne.com


32

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!