C021_P001_ECP_HighBay_Only_2017_04_27
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“Trust and low-cost capital together are the<br />
THE<br />
ELEPHANT<br />
IN THE ROOM<br />
TRUST IS THE BARRIER<br />
most powerful combination for accelerating<br />
energy-efficiency adoption”<br />
“If data is the foundation of all decisions, then<br />
energy data must be the foundation of all<br />
energy decisions”<br />
MAKING THE INVISIBLE, VISIBLE<br />
Offices: Canada - Colombia - USA
Eagle Manufacturing<br />
<br />
Energy Conservation Proposal<br />
7100 Industrial Blvd, KY 41<strong>04</strong>2<br />
Project Summary<br />
Project Investment $ <strong>27</strong>7,628.45<br />
ROI (years) 4.05<br />
Energy Annual Revenue Savings $ 57,024.60<br />
Maintenance Annual Revenue Savings $ 11,548.03<br />
Energy & Maintenance Annual Revenue Savings $ 68,572.62<br />
Incentive Amount (not eligible / transmission client) $ 0.00<br />
* The above numbers are estimates based on client data collected<br />
* The project investment includes the receipt of projected incentives<br />
submitted to: Lloyd Moore<br />
submitted on: Thursday, April <strong>27</strong>, <strong>2017</strong><br />
submitted by: Bill Kenney
Investment Breakdown Summary<br />
Product Name<br />
# of<br />
Units<br />
Watts<br />
Color<br />
Temp<br />
Voltage Lens Finish<br />
Mount<br />
Type<br />
Wiring ACCY Fixt. Unit Cost Totals<br />
Airflex4C 20 110 5K 480 NL WH V BFC6 - $ 200.<strong>27</strong> $ 4,005.40<br />
Airflex4 335 135 5K 480 NL WH V BFC6 - $ 288.59 $ 96,677.65<br />
Airflex4C 218 160 5K 480 NL WH V BFC6 - $ 319.40 $ 69,629.20<br />
Airflex4C 40 240 5K 480 NL WH V BFC6 - $ 478.58 $ 19,143.20<br />
Total Equipment Cost 613 $ 189,455.45<br />
Installation and recycling - please refer to notes on this cost $ 88,173.00<br />
Utility Incentive - estimated and solely at the discretion of the utility company $ 0.00<br />
Total Project Cost - does not include applicable taxes $ <strong>27</strong>7,628.45<br />
Energy savings 6 days per week - for details on projected savings, please review the Cost and Saving Data section $ 57,024.60<br />
Maintenance savings - for details, see final page of this proposal $ 11,548.03<br />
Projected project energy and maintenance savings, 10 years $ 685,726.23<br />
Projected ROI - includes the estimated incentive 4.05
Project Approval & Payment Schedule<br />
$ 138,814.23 50% of project cost is required as a deposit for the equipment order<br />
$ 69,407.11 25% of project cost due upon delivery of all project lighting fixtures<br />
$ 69,407.11 25% due upon completion and approval of the project work by the client<br />
$ <strong>27</strong>7,628.45 Total project payment<br />
Approval Signature:<br />
Project PO#:<br />
Date:<br />
Applicable taxes to be added to each of the above payments<br />
Warranty Equipment<br />
1 Airflex4 driver 135w 12<br />
2 Airflex4 driver 160w 10<br />
3 Airflex4 driver 240w 4<br />
Units<br />
Note: our warranty equipment procedures are aimed at ensuring the timely replacement of a potentially defective driver or fixture. Very similar to the<br />
practice of keeping a small supply of extra fluorescent tubes or ballasts on hand for old technologies.
Manufacturing High Bay Lighting Cost & Savings Data<br />
Existing Fixture Data<br />
New Fixture Data<br />
Fixture<br />
Location<br />
Type<br />
Dim.<br />
Mtg.<br />
Form<br />
Fixt.<br />
Qty.<br />
Bulb<br />
Qty.<br />
Bulb<br />
Total<br />
Blst.<br />
Qty.<br />
Bulb<br />
W<br />
V<br />
Yrly.<br />
Hrs<br />
Est. kWh<br />
Annual<br />
New Fixture<br />
Fixt.<br />
Qty.<br />
W<br />
Est. kWh<br />
Annual<br />
Est. kWh<br />
Savings<br />
1 Mfg - C29 - C33 HBT5 2x4 Vhook 14 6 84 14 54 480 8,640 39,191.0 Airflex4 15 135 17,496.0 21,695.0<br />
2 Mfg - C33 - C38 HBT5 2x4 Vhook 15 6 90 15 54 480 8,640 41,990.4 Airflex4 20 110 19,008.0 22,982.4<br />
3 Mfg - C29 - C1 HBT5 2x4 Vhook 70 6 420 70 54 480 8,640 195,955.2 Airflex4 84 135 97,977.6 97,977.6<br />
4 Mfg - D29 - D1 HBT5 2x4 Vhook 79 6 474 79 54 480 8,640 221,149.4 Airflex4 26 135 30,326.4 190,823.0<br />
5 Mfg - E32 - E1 HBT5 2x4 Vhook 86 6 516 86 54 480 8,640 240,745.0 Airflex4 96 135 111,974.4 128,770.6<br />
6 Mfg - E,F, end HBT5 2x4 Vhook 18 6 108 18 54 480 8,640 50,388.5 Airflex4 18 135 20,995.2 29,393.3<br />
7 Mfg - lower back HBT5 2x4 Vhook 8 6 48 8 54 480 8,640 22,394.9 Airflex4 8 160 11,059.2 11,335.7<br />
8 Mfg - F32 - F1 HBT5 2x4 Vhook 86 6 516 86 54 480 8,640 240,745.0 Airflex4 96 135 111,974.4 128,770.6<br />
9 Mfg - G,H end HBT5 2x4 Vhook 18 6 108 18 54 480 8,640 50,388.5 Airflex4 18 160 24,883.2 25,505.3<br />
10 Mfg - G32 - 61 HBT5 2x4 Vhook 87 6 522 174 54 480 8,640 243,544.3 Airflex4 96 160 132,710.4 110,833.9<br />
11 Mfg - H32 - H1 HBT5 2x4 Vhook 86 6 516 172 54 480 8,640 240,745.0 Airflex4 96 160 132,710.4 108,034.6<br />
12 Mfg - I25- I5 HBT5 2x4 Vhook 40 6 240 78 54 480 8,640 111,974.4 Airflex4 40 240 82,944.0 29,030.4<br />
Totals n/a 607 72 3,642 818 n/a n/a 1,699,212 n/a 613 n/a 794,059 905,152.3<br />
Savings Energy Savings % 53.3% Client Rate for kWh $ 0.063 $ 57,024.60
Manufacturing High Bay Lighting Maintenance Calculations<br />
Item<br />
Interior<br />
Fixtures<br />
Exterior<br />
Fixtures<br />
Totals<br />
1 Total fixtures 607 0 607<br />
2 Total bulbs (0) & tubes (3,642) 3,642 0 3,642<br />
3 Tube & Bulb estimated hours of use 25,000 25,000 n/a<br />
4 Bulb replacement cost @ 0 times over 10 year LED warranty period $ 0.00 $ 0.00 0<br />
5 Tube replacement cost @ x 3.46 times over 10 year LED warranty period $ 59,856.<strong>27</strong> n/a 0<br />
6 Total bulb & tube replacement cost over 10 year LED warranty period $ 59,856.<strong>27</strong> $ 0.00 $ 59,856.<strong>27</strong><br />
7 Total ballast units 818 0 818<br />
8 Ballast life estimated hours of use 50,000 50,000 n/a<br />
9 Ballast replacements projected 818 0 818<br />
10 Ballast unit replacement cost $ 25.00 $ 85.00 n/a<br />
11 Ballast replacement cost over the 10 year LED driver warranty period $ 35,174.00 $ 0.00 $ 35,174.00<br />
12 Labour hours for re-lamps and re-ballast per fixture 0.50 0.50 n/a<br />
13 Labour cost for re-lamps and re-ballast @ $50.00 per hour per fixture $ 20,450.00 $ 0.00 $ 20,450.00<br />
14 LED projected light life hours 200,000 200,000 n/a<br />
15 LED driver projected life hours 100,000 100,000 n/a<br />
16 LED projected driver replacements during initial 10 year guarantee period 0 0 0<br />
17 Estimated current maintenance cost per fixture per year $ 19.02 $ 0.00 $ 19.02<br />
18 Projected maintenance savings during the 10 year LED product guarantee $ 115,480.<strong>27</strong> $ 0.00 $ 115,480.<strong>27</strong><br />
19 Projected annual maintenance savings $ 11,548.03<br />
Notes<br />
• All estimates are based on the 10 year warranty period. Substantially more maintenance and cost savings can be realized with a strategy for LED driver replacements.<br />
• We do not assign any energy usage for ballast in our energy calculations for existing lighting.
Warranties<br />
Our experience and research shows that LED fixtures are far more reliable than LED tube replacements. This is one reason why<br />
we do not sell the replacement tubes and focus 100% on fixtures and a permanent solution. Even though LED fixtures are<br />
much more reliable than tubes or bulbs, no manufacturer can address the reliability of all the components in an LED fixture<br />
system. The result, there will be light failures and we believe passionately, how they are handled will play a critical role in a<br />
client’s level of satisfaction.<br />
Empowered with this understanding that there will be failures, the question we believe that buyers should ask of their lighting<br />
specialist is; when one of your fixtures or bulbs fails, what is the resolution process, how much will it cost, and who is<br />
responsible for the required action? One of the Elephants in the room in our industry is associated with how warranty issues<br />
are handled.<br />
In order to create a customer focused solution, our team evaluated the value streams for fixtures and bulbs, two product families<br />
we handle in order to deliver a turn-key solution. Understanding the differences in the service flow process for fixtures or bulbs<br />
is necessary in order to eliminate system waste and deliver a superior lighting failure resolution response time. Let us explain . . .<br />
• LED Fixtures - As with all LED lighting manufacturers, in the event of a light failure, the purchaser is responsible for the<br />
return of the failed light back to the manufacturer or distributor by first removing the fixture and sending it back to the<br />
manufacturer. Upon receipt of a defective fixture, the manufacturer will conduct an inspection and make the decision to repair<br />
or replace the light. Once the new or repaired fixture is ready, it is shipped back to the purchaser. We believe this process to<br />
be full of waste that creates an unacceptable response time delay and places the vast majority of the process burden on a<br />
client.
Consider the following . . .<br />
• The driver is the heart and soul of the LED fixture. Most estimates suggest that over 98% of all LED fixture failures are<br />
attributed to the driver system. Does it make sense to send a complete fixture back to a manufacturer when the likely problem<br />
is the driver, a small component? The wasted resources, time and money from our perspective is unacceptable.<br />
• To address this industry system failure, when Abate conducts an LED lighting conversion program for a client, we provide<br />
additional drivers (1%) to be maintained at the client’s facility. In the event of a fixture failure, our client can take immediate<br />
action to get the light operating; unlike the standard process where a client can be left for weeks literally in the dark. For<br />
certain projects, we will provide a spare fixture(s). In the unlikely event of a fixture failure that isn’t caused by the driver, we<br />
work directly with our clients to ensure a timely problem resolution occurs.<br />
LED Bulbs - Abate Energy Group provides turn-key LED conversion projects. One need of most projects is the use of LED<br />
comparative bulbs that replace existing bulbs like BR20’s, G24’s, Par 30’s and so on. Our team works directly with our clients to<br />
ensure a local solution is in place to deal with bulb failures. <strong>Only</strong> a local service solution can best ensure our clients are properly<br />
serviced and satisfied.<br />
Regardless of what product is being sold, failures will occur. In the case of our industry, the standard process for handling the<br />
failures is not only an inconvenient truth, the process is in conflict with the environmental and energy efficiency message being<br />
touted. We believe that if the business leaders that are considering the conversion to LED energy efficient lighting take a close<br />
look, they too will come to the same conclusions our team has.