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surface pretreatment by phosphate conversion coatings – a review

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160 T.S.N. Sankara Narayanan<br />

Fig. 13. Infrared spectra of α-hopeite and phosphophyllite<br />

in the region 4000<strong>–</strong>1400 cm -1 (Reprinted<br />

from Spectrochimica Acta Part A, Vol. 57, O.<br />

Pawlig, V. Schellenschlager, H.D. Lutz and R.<br />

Trettin, Vibrational analysis of iron and zinc <strong>phosphate</strong><br />

<strong>conversion</strong> coating constituents, pp. 581-590<br />

(2001) with permission from Elsevier Science).<br />

monitored. QCIS is also used to measure the change<br />

in viscoelasticity of zinc <strong>phosphate</strong> <strong>coatings</strong>, which<br />

decreases with increase in phosphating time and<br />

the concentration of sodium nitrite [330].<br />

The utility of GDOES in the analysis of <strong>phosphate</strong><br />

<strong>coatings</strong> has been attempted <strong>by</strong> several authors<br />

[331-334] and <strong>phosphate</strong> <strong>coatings</strong> deposited<br />

on cold-rolled, hot-dipped galvanized, galvanneled,<br />

electrogalvanized and Zn-Ni or Zn-Fe electroalloycoated<br />

sheets were characterized. It has been reported<br />

[331] that the profiles of the elemental distribution<br />

throughout the film thickness can be obtained<br />

with high sensitivity. GDOES provides more detailed<br />

information on the constituent elements, depth, di-<br />

Fig. 14. Infrared spectra of α-hopeite and phosphophyllite<br />

in the region 1200<strong>–</strong>100 cm -1 (Reprinted<br />

from Spectrochimica Acta Part A, Vol. 57, O.<br />

Pawlig, V. Schellenschlager, H.D. Lutz and R.<br />

Trettin, Vibrational analysis of iron and zinc <strong>phosphate</strong><br />

<strong>conversion</strong> coating constituents, pp. 581-590<br />

(2001) with permission from Elsevier Science).<br />

rection and the crystal growth process than conventional<br />

chemical and X-ray methods. Quantification<br />

of the results has also been attempted in the<br />

case of GDOES based on the integrated intensity<br />

of the constituent elements. Maeda et al. [331] have<br />

suggested the possibility of utilizing this method for<br />

quantitative determination, after establishing a linear<br />

relationship between integrated intensity and<br />

coating thickness of phosphorus and nickel.<br />

GDOES is considered to be the most appropriate<br />

method for depth profiling thick <strong>phosphate</strong> <strong>coatings</strong><br />

[335]. GDOES due to its higher detection sensitivity<br />

compared to XPS, confirms the adsorption of<br />

titanium <strong>phosphate</strong> on zinc coated steel [328].

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