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marine engineers messenger vol 3 issue 55

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ABS-LED RESEARCH IDENTIFIES KEY EAL EVALUATION REQUIREMENTS<br />

ABS, in partnership with Vickers Oil and Imperial College<br />

London, has completed a joint study on the use of<br />

environmentally acceptable lubricants (EALs) on stern<br />

tube bearings. The study evaluated EAL properties<br />

relative to mineral oil-based lubricants and concluded oil<br />

viscosity is the primary property in selecting an EAL.<br />

“Interest in EAL performance has grown following an<br />

increase in the number of new build stern tube bearing<br />

failures in 2014,” said Derek Novak, ABS Senior VP of<br />

Global Engineering and Technology.<br />

“Working closely with our project partners in an<br />

extensive study of EAL properties, we found oil viscosity<br />

is the main determinant in choosing the optimal EAL for<br />

normally operating stern tube bearing installations.”<br />

Primarily driven by US EPA requirements put in place<br />

in 2013, EALs were intended to replace mineral oil<br />

lubricants in marine vessels. During this joint project,<br />

ABS and its partners identified, through<br />

experimental research, key<br />

characteristics of EALs compared to<br />

mineral oil lubricants:<br />

■ Viscosity of EALs is more stable than<br />

that of mineral oils, with respect to<br />

changes in temperature<br />

■ EALs demonstrated relatively lower<br />

pressure-viscosity coefficients than<br />

mineral oils, indicating EALs may form<br />

thinner oil films, potentially<br />

insufficient to protect surfaces from<br />

wear under edge loading conditions<br />

■ Using EALs with higher pressureviscosity<br />

coefficients, compared to<br />

other EALs of the same viscosity, may<br />

provide some safety margin in shaftalignment<br />

sensitive installations<br />

■ EALs may offer less margin in shaft<br />

misalignment conditions, therefore<br />

particular attention should be taken<br />

for correct shaft alignment<br />

■ Using EALs with higher viscosity,<br />

compared to a mineral oil of lower<br />

viscosity, may provide additional<br />

tolerance for edge loading wear.<br />

“The results of this study offer<br />

important insights into both viscosity<br />

selection and the more specialized area of<br />

pressure-viscosity coefficient behaviour,<br />

where no universally-adopted<br />

measurement standard exists,” said<br />

Vickers Oil Technical Director, Chris<br />

Wholley.<br />

“By tackling this issue together with<br />

ABS and Imperial College London, we<br />

were able to develop a deeper<br />

understanding of lubricant behaviour in a<br />

journal bearing, operating both normally<br />

and under edge loading conditions, which<br />

will help us to give the best advice to<br />

owners and operators wishing to reduce the adverse<br />

effects of shaft misalignment, and inform our product<br />

development process.”<br />

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