July 2018
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JULY <strong>2018</strong><br />
Asbestos Advice<br />
Asbestos Advice<br />
Contractor’s Q’s<br />
Tapered Talk<br />
FEATURES<br />
• GROWING PAINS?<br />
TOP TIPS FOR GREEN ROOFS<br />
• UPSTAND & DELIVER:<br />
GET YOUR UPSTANDS RIGHT<br />
• ACE SERVICE:<br />
ROOFING ON COURT NO. 1<br />
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Editor’s Comment<br />
MATT DOWNS<br />
EDITORIAL DIRECTOR<br />
MATTDOWNS@MEDIA-NOW.CO.UK<br />
COVER PIC:<br />
COURTESY OF RADMAT<br />
A busy month at Total Contractor culminated in helping to judge<br />
the flat roofing element of the BMI Apprentice of the Year Awards.<br />
The two-day event, which now sees an overall winner from both the<br />
Redland Pitched Roofing and Icopal Flat Roofing finalists, puts<br />
apprentices from across the UK through a number of assessments<br />
which takes them way out of their comfort zone by focussing not just<br />
on the practical side of roofing, but also the soft skills – interacting<br />
with customers and presenting themselves professionally. You can read<br />
about the winners on p.06, but as Kieran Forster, Icopal Apprentice of<br />
the Year for <strong>2018</strong>, told me: “Just being here has shown me I can push<br />
myself more – it’s opened up my eyes to what I need to do and what is<br />
out there.” It’s clear all the apprentices left with new skills and<br />
confidence which will help them in their careers. Look out for the full<br />
review of the event in the August issue of Total Contractor.<br />
Elsewhere in this issue, our new column from John Mercer looks at<br />
unintended consequences of improving roofing standards (p.20); Andy<br />
Rowlands talks difficult customers and tells us the most frustrating<br />
thing about being a roofer in Contractor’s Q’s (p.28); and as the NFRC<br />
responds to claims in Which? magazine that roofers rank very low in<br />
the public’s trust of trades (p.12), Jackie Biswell talks accreditation in<br />
her column on p.68. As Jackie explains: “We believe professional<br />
accreditation will not only improve career prospects but also increases<br />
technical credibility for the employer, which ultimately brings benefits<br />
to the customer,” and you can’t argue with that...<br />
Enjoy the issue,<br />
NEW<br />
A PRIC<br />
C£C£OMP£GET £AY£DA£O£T£D£ARISO £PA ON<br />
£T<br />
Matt<br />
LOW PRICE<br />
Above: A contractor working on a green roof installation: See p.42 for Mark<br />
Harris of GRO’s advice on getting your green roof installation correct first time.<br />
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JULY <strong>2018</strong> TC 3
Contents<br />
FROM THE COVER<br />
36 ON THE UP<br />
Stephen Cleminson explains how to overcome<br />
upstand issues<br />
42 GREEN-LIT PROJECT<br />
Mark Harris talks through his key<br />
considerations for installing green roofs<br />
50 STANDING OVATION<br />
Will the new retractable roof on Court No. 1 be<br />
needed at this year’s Wimbledon?<br />
FREE: VAN’S BEST FRIEND!<br />
Enjoy your FREE RUFUS van air freshener<br />
courtesy of Whitesales!<br />
48<br />
FEATURES<br />
20 PERFECTLY PITCHED<br />
In a new, regular column, John Mercer looks at the<br />
unforeseen consequences of improving standards<br />
28<br />
28 CONTRACTOR’S Q’S<br />
Andy Rowlands is the first roofing contractor to answer<br />
Total Contractor’s questions in this new feature<br />
40 PIPE DREAMS<br />
How to prevent the performance of the roof you’re<br />
working on being compromised by a pipe penetration<br />
54 CULTURAL SHIFT<br />
What do the findings of “Building a Safer Future”<br />
mean for roofing and construction?<br />
62 TALE OF THE TAPERED<br />
James Wilkinson outlines the key points to ensure the<br />
insulation aspect of your flat roof project runs smoothly<br />
72 TOTAL RECALL<br />
Simon Smith looks at a bugbear of every roofer – being<br />
called back to site to fix problems that aren’t theirs<br />
4 TC JULY <strong>2018</strong>
REGULARS<br />
14 CONTRACT TALK<br />
Tax, VAT and sole traders: honestly, it doesn’t<br />
always have to be so taxing!<br />
16 AN INSPECTOR CALLS<br />
This month our Inspector bursts a few myths<br />
about blistering<br />
18 NFRC TECH TALK<br />
Gary Walpole explains what to do if you<br />
encounter asbestos on site<br />
INDUSTRY NEWS<br />
06 APPRENTICES SHINE<br />
BMI’s Apprentices of the Year were crowned following<br />
two-days of tough competition<br />
12 PUBLIC FEAR ROGUE ROOFERS<br />
NFRC responds to claims by Which? that the public trust<br />
in roofers is extremely low<br />
06<br />
70 TOTAL VEHICLES<br />
How do you use your ‘company van’? It will<br />
have a big impact on the tax you should pay<br />
SECTIONS<br />
WWW.TOTAL-CONTRACTOR.CO.UK<br />
20<br />
TOTAL<br />
ROOFING<br />
54 TOTAL<br />
CLADDING<br />
62 TOTAL<br />
INSULATION<br />
42<br />
JULY <strong>2018</strong> TC 5
Industry News<br />
A BRIGHT FUTURE<br />
FOR ROOFING<br />
Above: Kieran Forster (l) and Jay Webster receive their<br />
prizes from Andy Dennis, MD UK & Ireland at BMI Group.<br />
BMI has crowned both its Icopal flat roofing<br />
and Redland pitched roofing Apprentices of<br />
the Year for <strong>2018</strong>.<br />
After two-days of tough competition and<br />
informative presentations from a number of<br />
experts, Kieran Forster of Newcastle College<br />
and Hodgson Sayers was crowned Icopal<br />
Apprentice of the Year, with Jay Webster of<br />
Leeds College of Building and Yorkshire<br />
Heritage Roofing winning the Redland<br />
Apprentice of the Year.<br />
Both Kieran and Jay were awarded their<br />
respective trophies, certificates, goody bags<br />
including tools and other gifts from sponsors<br />
– plus their cheques for £1,000 – at a grand<br />
awards ceremony at Cricklade House, on the<br />
edge of the Cotswolds.<br />
Joe Burgess of ERRTG and Waveney District<br />
Council, and Tom Thompson of South West<br />
Region Training Group and A.L. King were<br />
both Highly Commended in the flat roofing<br />
and pitched roofing events respectively.<br />
When presenting the awards, Andy Dennis,<br />
Managing Director UK & Ireland at BMI<br />
Group, explained: “We received well over 100<br />
applicants for <strong>2018</strong>’s event so all the<br />
finalists have done brilliantly to get here.<br />
Every one of the finalists has done things that<br />
have taken them out of their comfort zone.<br />
We’d like to thank all the colleges for their<br />
support as well as our sponsors.”<br />
Look out for more on the Apprentice of the<br />
Year in upcoming issues of Total Contractor<br />
MORE BIG NAMES AT CONTRACTOR’S DAY<br />
Contractor’s Day, the new conference and<br />
exhibition for roofing and cladding<br />
contractors – which takes place at<br />
Twickenham Stadium on 30th November – is<br />
going from strength to strength following the<br />
recent announcement that Marley Eternit will<br />
be one of the Event Supporters and BMI Group<br />
will be sponsoring the Skills Zone. This is in<br />
addition to a number of exciting new<br />
exhibitors who have signed up for the event.<br />
Andy Dunn, Publishing Director of Total Contractor<br />
magazine, who co-launched Contractor’s Day<br />
alongside the NFRC, explained that having Marley<br />
Eternit as an Event Supporter and the BMI Group<br />
as Skills Zone sponsor shows Contractor’s Day is<br />
making its mark in the sector, and the knowledge,<br />
expertise and product range of these companies<br />
will really add to the visitor experience.<br />
Andy explained: “We’ve been blown away by the<br />
response to Contractor’s Day; the event has really<br />
caught the imagination of the roofing and<br />
cladding sector and being able to announce both<br />
Marley Eternit as an Event Supporter and BMI<br />
Group as Skills Zone sponsor again highlights the<br />
calibre of exhibitor visitors can expect to see at<br />
Contractor’s Day.”<br />
The organisers explained that in addition to the<br />
already comprehensive list of manufacturers and<br />
RoofCert is the four-year programme that the<br />
NFRC is managing in partnership with the CITB to<br />
develop an accreditation programme.<br />
The NFRC explains on its website that whether it<br />
be the need to improve the quality and safety of<br />
our buildings or attracting a new generation of<br />
workers with new skills, roofing is facing some<br />
fundamental challenges and is under more public<br />
scrutiny than ever before. The NFRC states that<br />
despite the great work that many roofing<br />
contractors deliver day in and day out, there are<br />
BMI Group and Marley Eternit – leading players in the roofing<br />
sector – will be at Twickenham for Contractor’s Day!<br />
suppliers of materials, systems and accessories<br />
exhibiting at Contractor’s Day, new additions<br />
include ROCKWOOL, Imerys, Yeoman Rainguard,<br />
Cromar Building Products, Eagle Insulations, the<br />
Institute of Roofing, Pump House, EagleView,<br />
Britannia Paints, Ultraflex, Hambleside Danelaw,<br />
Bilco UK, Polyroof, Res-Tec, Associated Lead Mills<br />
and NCTS.<br />
Andy Dunn continued: “With four months until the<br />
doors open at Twickenham Stadium, Contractor’s<br />
Day is really starting to take shape. The Skills Zone<br />
will be a real attraction and hub of activity for<br />
visitors alongside our two seminar theatres, and of<br />
course all the exhibitors will help make<br />
Contractor’s Day an event not to be missed.”<br />
He concluded: “We’d like to thank the many<br />
companies who will be exhibiting and supporting<br />
Contractor’s Day for their support, and we look<br />
forward to welcoming visitors to Twickenham<br />
Stadium for what will be a real celebration of all<br />
things roofing and cladding.”<br />
www.contractorsday.co.uk<br />
BENEFITS OF ACCREDITATION ARE A ‘CERT’<br />
many more unskilled and inexperienced people<br />
that can simply set themselves up in business,<br />
ruining everyone else’s reputation in the process.<br />
The NFRC concludes that accreditation will solve<br />
this reputational issue and more. The association<br />
says that not only will it certify to the wider world<br />
that a contractor has the competency to carry out<br />
work, but the path towards formal accreditation will<br />
naturally improve skills and provide a clearer career<br />
path, ultimately helping to professionalise roofing.<br />
(Public Trust is an issue for roofers p.12)<br />
6 TC JULY <strong>2018</strong>
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Industry News<br />
TRIPLE AWARD WIN!<br />
Staff at SIG Design & Technology are<br />
celebrating after scooping a hat-trick of<br />
awards at the Single Ply Roofing Association<br />
(SPRA) Awards Dinner on June 20th.<br />
SIG won the category of Best Refurbishment<br />
for its work on an ‘exceptional and unique<br />
heritage project requiring outstanding<br />
workmanship’; refurbishing the Ogee Dome at<br />
an iconic Bristol landmark, the former<br />
General Hospital.<br />
Meanwhile, SIG’s expertise at the Lymington<br />
Shores residential development in Hampshire,<br />
earned two more awards – a win for Best<br />
Safe Working, and a highly commended in the<br />
Best New Construction category.<br />
Mike Crook, Trading Director at SIG Design &<br />
Technology, commented: “We’re delighted to<br />
carry off a hat-trick of awards at the <strong>2018</strong><br />
SPRA Conference Awards Dinner. We’re also<br />
thrilled to share in this success with our<br />
DATAC accredited contractors; Roofworx and<br />
Flat Roofing Membranes, who worked with us<br />
on The General Hospital, Bristol and<br />
Lymington Shores respectively. We work<br />
closely in formal partnerships with our<br />
accredited contractors to help them win<br />
business and to ensure flat roofing<br />
installations are completed to the highest<br />
quality in accordance with technical<br />
standards.”<br />
Above, top: Lymington Shores; Above: The General<br />
10,500 ROOF TILES USED FOR SCULPTURE<br />
Condron Concrete Works, a leading supplier of<br />
building materials based in Tullamore, Co.<br />
Offaly, was recently chosen to supply 10,500<br />
roof tiles for a sculpture in the Serpentine<br />
Gallery, Kensington Gardens.<br />
“As a company, we pride ourselves on being<br />
innovative and moving with the times, but we<br />
knew when we won the contract that this was<br />
going to be something special,” explained John<br />
Condron, CEO at Condron Concrete Works.<br />
“The line between art and functionality is<br />
becoming increasingly blurred and especially<br />
when you look at roof tiles which are largely<br />
utilitarian. It’s not often you see this type of<br />
product being incorporated into a sculpture of this<br />
magnitude but there’s a big feel-good factor<br />
associated with that,” continued Condron.<br />
Frida Escobedo, the Mexican Architect who<br />
designed the Sculpture, requested 10,500 rooftiles<br />
with four holes to be embedded in each<br />
piece. The finished Pavilion, composed of a lattice<br />
of concrete roof tiles is designed to diffuse the<br />
view out into Hyde park and produce a vibrant<br />
mix of greens and blues from within.<br />
CUPA GROUP (CUPA) has acquired the<br />
remaining share capital in Burton Roofing<br />
Merchants Ltd, one of the largest independent<br />
distributors of roofing materials in the UK, from<br />
the Estate of Peter Burton, meaning it now owns<br />
100% of the company.<br />
CUPA first invested in Burton Roofing in 2008 and<br />
since then the company has grown significantly.<br />
Burton Roofing’s recent acquisition of Brian Gow<br />
Roofing Warehouse, a distributor specialising in<br />
roofing materials, will further consolidate its<br />
position in the UK market, adding three new<br />
distribution warehouses in South East England<br />
and will reportedly bring a combined total<br />
turnover of approximately 60 million pounds.<br />
Condron Concrete Works supplied 10,500 roof tiles for a<br />
sculpture in the Serpentine Gallery, Kensington Gardens.<br />
“The Serpentine Sculpture certainly raised a few<br />
eyebrows among the design team because it<br />
meant producing a roof tile with four specific<br />
holes placed in them”, explained John O’Rourke,<br />
project manager at Condron Concrete Works.<br />
“We are tremendously proud to be involved with<br />
the Serpentine Sculpture because it’s exciting,<br />
it’s different and it gives people the opportunity to<br />
see our products being displayed in a whole new<br />
light. No pun intended, this really does cement<br />
relationships for everyone doing business in the<br />
UK and this is a big win for Condron Concrete<br />
Works”, concluded John Condron.<br />
Read more on this project at:<br />
www.total-contractor.co.uk<br />
BURTON ROOFING ACQUIRED BY CUPA<br />
The CEO of CUPA GROUP, Javier Fernández,<br />
said: "With the addition of Brian Gow, Burton<br />
Roofing will significantly expand its local<br />
presence in South East England, consolidating<br />
its position as one of the UK’s largest<br />
independent specialist distributors of roofing<br />
materials. Led by Paul Hattee, the company will<br />
operate 13 distribution centres across the UK,<br />
making it an attractive partner for the<br />
construction industry.<br />
“Our continued investment in Burton Roofing, also<br />
demonstrates CUPA’s confidence in the long-term<br />
prospects of the UK’s roofing materials market<br />
and CUPA’s firm commitment to<br />
internationalisation and growth.”<br />
8 TC JULY <strong>2018</strong>
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Industry News<br />
ADVICE IS AVAILABLE<br />
FOR RE-ROOFING<br />
As standards in roofing continue to evolve<br />
every day, Russell Roof Tiles is advising<br />
contractors and developers to get the best<br />
advice possible before starting re-roofing<br />
projects.<br />
Mark Parsons, Technical Director at Russell<br />
Roof Tiles, said: “Weather patterns,<br />
legislation and energy efficient requirements<br />
are changing and evolving all the time, and<br />
as roof tile manufacturers it is our role to<br />
stay ahead of these changes and advise our<br />
customers on the best course of action for<br />
re-roofing projects.”<br />
One of Russell’s most recent re-roofing<br />
projects saw the team work closely with<br />
Ashfield District Council to supply its<br />
Highland roof tiles in cottage red as part of a<br />
£30m five-year housing scheme. Russells<br />
was able to provide the necessary advice to<br />
ensure that all legislation was met and the<br />
tiles and accessories ensured consistency<br />
and longevity for the tenant, whilst<br />
minimising future life time costs of the roof<br />
once installed.<br />
Mark added: “While the Ashfield District<br />
Council project was a great success, not<br />
everyone is aware that they also have access<br />
to this type of advice. It is important to know<br />
that anything from the weight of the tile to<br />
choosing the right sustainable accessories<br />
need to be taken into consideration before<br />
modifying any roof structure.<br />
“We always recommend speaking to a roofing<br />
expert as they will be able to advise on any<br />
regulations that need to be adhered to. By<br />
doing so, this will see less problems further<br />
down the line and as legislation continues to<br />
evolve, this will become more important than<br />
ever for re-roofing projects.”<br />
MAC AWARDS SHINE A LIGHT ON SECTOR<br />
The mastic asphalt industry’s most impressive<br />
projects and professionals were recognised at<br />
the Mastic Asphalt Council’s (MAC) <strong>2018</strong> Awards<br />
hosted at London’s Royal Horseguards Hotel.<br />
Over 140 key players from the sector attended the<br />
event which is sponsored by Alltype Specialist<br />
Roofing Supplies, Academy Consulting and Sky<br />
Gardens. The awards present the ideal<br />
opportunity for the Mastic Asphalt Council to<br />
honour top projects and professionals across the<br />
mastic asphalt industry.<br />
The winner of the John Blowers Award for <strong>2018</strong><br />
was Mick Elliott of IKO PLC. Mick started his<br />
career as a Laboratory Technician and has played<br />
a valuable role in the development and<br />
production of polymer modified mastic asphalt.<br />
He became a member of IKO Technical Services in<br />
2000 and is well known throughout the industry<br />
for promoting the qualities and benefits of mastic<br />
asphalt, and for offering excellent advice and<br />
service to contractors, specifiers and clients.<br />
The Challenge Trophy Award was made to BCC<br />
Asphalt for the Church of St. Mary and All Saints<br />
project. This award recognises the most<br />
impressive project across the year carried out in<br />
the most challenging conditions. The application<br />
of mastic asphalt was carried out at a<br />
problematic working height in very difficult<br />
The Wales National Roof Training Group has<br />
launched a new Heritage Roofing Skills course<br />
which will see successful participants achieve<br />
an NVQ Diploma Level 3 in Roof Slating and<br />
Tiling, awarded by NOCN.<br />
The 30-day course is delivered by UK Roofing<br />
Awards winners and heritage roofing experts<br />
Andy Rowlands and Richard Jordan, and<br />
develops skills and experience working with<br />
heritage roofing materials including clay tiling,<br />
natural random-sized slating, and stone slating<br />
The John Blowers Award, which commemorates MAC’s longserving<br />
director and secretary John Blowers went to Mick Elliott.<br />
weather conditions. The building was kept<br />
watertight as works progressed and different<br />
contours and curves of gutters were expertly<br />
matched using mastic asphalt.<br />
The final award of the event was the highly<br />
sought after Project of the Year Award which was<br />
awarded to Sussex Asphalte for the St Paul’s<br />
Cathedral project in London. Mastic asphalt was<br />
first laid in 1906 on the Stone Gallery that circles<br />
the Cathedral dome and it provided a remarkable<br />
111 years’ weatherproof protection before it<br />
required refurbishment last year. Sussex Asphalte<br />
secured the contract to replace the asphalt<br />
around the Cathedral dome and completed the<br />
refurbishment of this historic building with<br />
excellent attention to detail and workmanship<br />
throughout, with neat upstands, arrises and<br />
splays. Scaffolding and hoists were used to<br />
overcome restricted working conditions and a<br />
gutter template was expertly formed to ensure the<br />
correct width of application.<br />
HONE YOUR HERITAGE ROOFING SKILLS<br />
including historic valley details.<br />
Funding is also available for companies registered<br />
with CITB and candidates will be expected to<br />
attend a 30-day programme over a 12 month<br />
period in various locations throughout the UK.<br />
If you or a member of your team is interested in<br />
taking part in the course, please contact Lesley<br />
Hughes (AIoR) at Lesley.hughes@wnrtg.co.uk or<br />
tel: 07817 641984.<br />
10 TC JULY <strong>2018</strong>
Handrails:- EasyGuard<br />
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*CurveyGuard – an aesthetically pleasing curved rail.<br />
*EasyGuard – raked or straight legs dependant on<br />
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Trip hazard reduction – long thin base-plates with<br />
Counterweights used on un-secured ends only. Placed at 2m<br />
centres maximum to enable use for leading edge protection.<br />
Galvanised or powder coated finish. Protective mats 5mm<br />
bonded to the base plates.<br />
Standards – Exceeds Class A EN13374- Class A; For<br />
leading edge protection HSE/SR 15, September 1988.<br />
Nationwide delivery or contract installation. – Free material<br />
quantifying service – info@safetyworksandsolutions.co.uk<br />
Ladders:- Easy Fit<br />
Compliant to both BS/EN 5395 and 14122 –<br />
To comply with the standards for<br />
permanent ladders all mild steel then hot<br />
dipped galvanised to BS/EN 1461.<br />
All typical ladders bespoke – email<br />
info@safetyworksandsolutions.co.uk for a<br />
survey check sheet.<br />
Easy Fit, all ladder components are Easy<br />
to assembly; in manageable parts Easy to<br />
handle and install.<br />
Rest Platforms and ladders with special<br />
fixing requirements; solutions provided by<br />
Safetyworks in house.<br />
(All components for British Standard<br />
compliant ladders require steel components<br />
with timber and aluminium recommended<br />
for temporary use only)<br />
HANDRAILS<br />
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Tel: 01487 841400<br />
www.safetyworksandsolutions.co.uk
Industry News<br />
NFRC RESPONDS AS SURVEY RATES ROOFERS LOW IN TRUST TABLE<br />
The National Federation of Roofing Contractors<br />
(NFRC) is urging homeowners to employ<br />
affiliated roofers after research found the sector<br />
was plagued by fear of rogue traders.<br />
The NFRC spoke out after a Which? survey of<br />
householders found only half thought roofers were<br />
trustworthy.<br />
Poor workmanship and “being taken for a ride”<br />
were labelled top concerns with 46% worried they<br />
would get “ripped off”.<br />
Plumbers, carpenters and electricians were<br />
considered the most trustworthy with builders<br />
joining roofers at the bottom of the table.<br />
James Talman, CEO from the NFRC, said: “Roofers<br />
without the correct qualifications, proficiencies<br />
and dedication to quality and care do a disservice<br />
to the many true professionals within our industry.<br />
Finding roofers who have the necessary skills and<br />
expertise to carry out work safely and according to<br />
best practice has long been an issue in our industry<br />
and one we have been working hard to resolve.”<br />
In November 2017, NFRC launched an industrywide<br />
accreditation to protect and support the<br />
growth of the sector now and in the future.<br />
This accreditation is the result of collaboration<br />
between the NFRC and the Construction Industry<br />
Training Board (CITB) and aims to improve<br />
efficiency, upskill the workforce and encourage<br />
the use of new technology.<br />
NFRC also runs the Competent Roofer scheme, a<br />
government-authorised scheme which allows<br />
roofers to self-certify roof refurbishment work as<br />
compliant with Building Regulations in England<br />
and Wales.<br />
The NFRC is urging homeowners to use affiliated roofers.<br />
James continued: “Our advice to anyone searching<br />
for a roofer would be to avoid relying on review<br />
sites and don’t get sucked into saving the pennies<br />
with an unaffiliated individual.<br />
“Instead search for roofers linked to trade<br />
federations like ours. Our members are subject to<br />
rigorous checks of their work, technical<br />
competency, skills and training.<br />
“Through this membership requirement they can<br />
clearly demonstrate their experience and technical<br />
knowledge to carry out the work, and they come<br />
with a seal of approval which is much greater<br />
than an anonymous review online.”<br />
GRASS ROOT GAINS THANKS TO DANOSA<br />
BBA FOR SIGNATURE<br />
DANOSA recently presented Ratton Rangers,<br />
an under 9’s grass roots football team, with<br />
a brand new kit for their recent tour to<br />
Spain to take part in the annual Barcelona<br />
Football Festival. DANOSA were keen to get<br />
involved by supporting the team, believing<br />
strongly in lending local causes the support<br />
they need.<br />
Steve Downey, DANOSA’s Commercial Director,<br />
said “Ratton Rangers held a winter tournament to<br />
raise funds for their planned summer trip to<br />
Spain to compete in the Barcelona Football<br />
Festival, but were short of funds to provide a new<br />
kit for the trip. We’re thrilled that we’ve been able<br />
to contribute to the success of the team and were<br />
delighted to hear of their success in Spain,<br />
competing against teams throughout Europe –<br />
even more remarkable given the boys played an<br />
age group up and finished as quarter finalists<br />
before bowing out of the competition. We’d also<br />
like to wish them the best of luck throughout the<br />
summer at the various tournaments they have<br />
Ratton Rangers were presented with a brand new kit from<br />
the team at DANOSA. The kit was given its first outing at the<br />
annual Barcelona Football Festival where the youngsters<br />
reached the quarter finals despite playing in an age group<br />
above them.<br />
planned up and down the country. Now, I’m<br />
probably biased, but I think the kit looks<br />
fantastic!”<br />
Ratton’s team manager, added: “Since receiving<br />
the sponsorship from DANOSA there’s been a<br />
renewed interest in the boys and their eyecatching<br />
new kit has certainly given the boys a<br />
morale boost. We were delighted to be able to<br />
enter the tournament season with such great<br />
support, and we can’t thank DANOSA enough for<br />
their generosity.”<br />
SIG’s SIGnature 25 roof waterproofing<br />
system has been awarded the BBA (British<br />
Board of Agrément) certification.<br />
The quality accreditation is for SIG’s<br />
own range of Torch-On roofing<br />
bituminous membranes. These comprise<br />
polymer-modified bitumen<br />
waterproofing membranes, insulation<br />
boards and a vapour control layer (VCL)<br />
for use on flat and pitched roofs with<br />
limited access.<br />
Suitable for warm or cold roofs, the<br />
SIGnature Torch-On range is available in<br />
three underlay options, with the potential<br />
for either 20 or 25 year warranties.<br />
SIGnature 25 was used at Layfield School.<br />
12 TC JULY <strong>2018</strong>
Delivering training excellence<br />
to the roofing industry<br />
20% discount<br />
on training<br />
courses<br />
in <strong>July</strong> and<br />
August only*<br />
National Construction Training Services is<br />
committed to providing an outstanding level<br />
of training across all roofing disciplines.<br />
Contact us to see the courses that<br />
are running for the rest of <strong>2018</strong><br />
We train all roofing disciplines, Slating, Tiling,<br />
Lead, Hard Metals, Liquid and Bituminous<br />
Waterproofing.<br />
Working with roofing federations, training<br />
groups, manufacturers and employers from<br />
across the industry , we can offer a variety<br />
of training courses designed to fit with your<br />
needs, no matter your level of skill.<br />
Book your place now!<br />
l Lead welding and bossing courses<br />
l Slate & Tiling training on our<br />
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l Hard Metal courses for Zinc Copper<br />
Aluminium and Stainless Steel<br />
l NVQ Level 2 apprenticeships for Slate &<br />
Tiling and Lead and Hard Metals<br />
l Next NVQ intake is September <strong>2018</strong><br />
For more information on apprenticeship training contact:<br />
training@ncts.org.uk<br />
National Construction Training Services<br />
www.ncts.org g.uk<br />
@NCTS_2017<br />
01480 501011<br />
NCTS<br />
*This offer applies only to weeks commencing 23r<br />
eeks commencing 23rd <strong>July</strong><br />
until week commencing 3rd September <strong>2018</strong>.<br />
JULY <strong>2018</strong> TC 13
Contract Talk<br />
HMRC AND YOU: IT DOESN’T<br />
ALWAYS NEED TO BE TAXING<br />
In our latest instalment of Contract Talk, Janine Brady, Marketing Manager at SIG Roofing,<br />
offers some initial points to consider when it comes to tax and VAT for those considering<br />
being a sole trader.<br />
So, you’ve chosen roofing as your career<br />
and decided to be your own boss. You’ve<br />
got the business plan, the skills, the tools,<br />
and the customer connections – but it’s not just<br />
the relationship with your customers you have to<br />
consider. There’s also your responsibilities to Her<br />
Majesty’s Revenue & Customs.<br />
So many questions; just how much tax will I have<br />
to pay? When and how will I have to pay it? Can I<br />
claim expenses? What about VAT? To be fair, it is<br />
a little complicated, however, put some time<br />
aside to look into it and all will become clear.<br />
It might seem obvious but the best place to go for<br />
information is the HMRC itself, or rather its<br />
website, which you can access via www.gov.uk.<br />
As well as providing the detail on tax and VAT in<br />
bite-sized pieces, HMRC also offers helpful,<br />
interactive web-based video conferences that are<br />
free to access. You can join them ‘live’, even post<br />
a question, or log onto YouTube for video-based<br />
tips. There’s also a telephone helpline should the<br />
online support not be your cup of tea.<br />
But before we talk about tax, here’s one piece of<br />
advice – find yourself a reliable accountant or tax<br />
adviser. Ask trusted colleagues who they use, or<br />
speak to family and friends and find out who they<br />
would recommend.<br />
As well as sorting out your annual tax return, a<br />
good accountant will be happy to answer any<br />
additional questions you might have. For all the<br />
hassle it takes away it’s worthwhile and relatively<br />
inexpensive.<br />
Let’s talk tax<br />
As a sole trader, you will need to fill in a Self-<br />
Assessment form every year, either a paper one<br />
or online – watch out for the differing deadlines,<br />
however if you have an accountant they can help<br />
you with this.<br />
The Income Tax band you fall in and therefore the<br />
amount of tax you pay will depend on your profit,<br />
not your total income. HMRC will calculate what<br />
you owe based on the figures you supply in the<br />
Self-Assessment form.<br />
“The Income Tax band<br />
you fall in and<br />
therefore the amount<br />
of tax you pay will<br />
depend on your profit,<br />
not your total income”<br />
The good news is you can set some of your<br />
outgoings against your income to bring down your<br />
taxable profit. This includes such things as the<br />
use of your home as an office, internet and<br />
mobile phone costs.<br />
If, for example, your turnover is £40,000 and your<br />
expenses are £10,000, you only pay tax on £30,000.<br />
It’s also important to keep separate business<br />
and private bank accounts. Don’t be tempted to<br />
‘borrow’ from one to pay the other, because<br />
when it comes to paying your tax bill you might<br />
find the money’s not there. Many banks offer 12<br />
months or more free business banking to help<br />
you get started.<br />
Don’t forget; as a sole trader you usually also pay<br />
two types of National Insurance (NI) – Class 2<br />
and 4 – which qualify you for benefits including<br />
the State Pension. Class 2 is a set weekly rate –<br />
currently £2.95, while Class 4 is a sliding scale<br />
linked to profit. Most sole traders pay NI through<br />
Self-Assessment along with their Income Tax.<br />
VAT’s all folks<br />
Finally, VAT. To register and pay it, or not? If your<br />
annual turnover is £85,000 or over you will have<br />
to register regardless – but if less than that it’s<br />
your choice.<br />
The main benefit of being VAT registered is that<br />
some people and businesses consider you to be<br />
more professional. Having that VAT number on<br />
your invoices gives the impression that your<br />
business is more established, something that<br />
customers like to see.<br />
The standard VAT rate is, of course, 20% and you<br />
will always charge customers this amount.<br />
However, when it comes to you paying VAT to the<br />
HMRC, they offer you the choice of doing so under<br />
something called the Flat Rate scheme – which is<br />
a ‘simplified’ way of calculating your VAT.<br />
As a roofer, the Flat Rate you would pay can vary<br />
considerably depending on whether you are<br />
supplying labour-only or labour and materials, so<br />
it’s important to check.<br />
A downside of being VAT registered is filling in a<br />
quarterly VAT return, however it’s not that difficult<br />
or time-consuming and HMRC will send you a<br />
reminder one month in advance.<br />
There are other ways to set yourself up in<br />
business – such as a limited company and we’ll<br />
look at that in a future issue.<br />
Contact SIG Roofing<br />
0845 612 4304<br />
www.sigroofing.co.uk<br />
@SIGRoofing<br />
14 TC JULY <strong>2018</strong>
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An Inspector Calls<br />
DON’T LET BLISTERS BE THE<br />
ACHILLES’ HEEL OF YOUR PROJECT<br />
In ‘An Inspector Calls’, our regular monthly column, Total Contractor has teamed up with the<br />
experts at Icopal to help you achieve roofing success and avoid the common pitfalls that can<br />
often cost you both time and money.<br />
This month the Inspector bursts a few<br />
myths about blistering.<br />
It won’t come as a great surprise that there are<br />
many reasons why a waterproofing membrane<br />
may blister. However, what is surprising is that<br />
most contractors and building owners<br />
automatically assume it to be a product failure or<br />
an inherent defect in the product itself. Sadly that<br />
is rarely the case; blisters are most commonly a<br />
consequence of poor or incorrect application, and<br />
in the majority of instances, of insufficient<br />
preparation by the installing contractor.<br />
Let’s have a look at why blistering occurs and<br />
what steps can be taken to prevent it from<br />
happening in the first place. A few simple do's<br />
and don’ts are all it takes to significantly reduce<br />
this often-misunderstood ‘phenomenon’ in the<br />
industry.<br />
Presence of moisture or excessive heat<br />
Most blisters are the result of the presence of<br />
moisture and / or excessive heat at the point of<br />
membrane application. If the moisture gets<br />
trapped underneath the membrane, it is highly<br />
likely that this will be the birthplace of your<br />
blister(s). If the surface retains any moisture, the<br />
bitumen or adhesive used to bond the membrane,<br />
will not make contact with the underlying<br />
substrate, leaving a tiny pocket of surface area<br />
that could encourage blistering.<br />
Throughout the seasonal changes and prolonged<br />
exposure to UV, this pocket of moisture will<br />
expand and contract until it reaches a size many<br />
would find unsightly, and may well spoil an<br />
Above: Blisters on a flat roof installation.<br />
otherwise fantastic looking roof with a number of<br />
blemishes and imperfections. If this occurs in a<br />
number of locations, the client may be left with a<br />
roof which resembles a rocky road instead or<br />
even a patchwork quilt following the likely repair<br />
needed.<br />
Restricted movement<br />
Another well-documented reason for blistering is<br />
down to the specification of multiple fully-bonded<br />
layers. These layers restrict the movement of<br />
trapped moisture and if a number of<br />
them are applied on top of each<br />
other, blisters are likely to<br />
form between each and<br />
every fully-bonded layer,<br />
particularly if moisture or<br />
gas is trapped between them.<br />
The solution is to install a<br />
partially-bonded layer, such as our<br />
“Whilst most blisters<br />
are widely considered<br />
aesthetic issues only,<br />
those that are in close<br />
proximity to membrane<br />
side and head laps will<br />
be of concern”<br />
Total Torch Vapour Dispersion Layer, which<br />
prevents this from happening as it allows trapped<br />
moisture to navigate freely between the<br />
membrane stripes, preventing moisture build-up<br />
in isolated locations.<br />
Blister position<br />
Whilst most blisters are widely considered<br />
aesthetic issues only, those that are in close<br />
proximity to membrane side and head laps will<br />
be of concern. The pressure from those<br />
blisters can breach the lap creating<br />
a potential point of entry for<br />
water ingress, which could<br />
become an immediate<br />
headache for the contractor<br />
and client.<br />
Preparation<br />
You may recall from May’s article<br />
on deck preparation that getting<br />
“Some moisture will not be visible to the naked<br />
eye so extreme care should be taken as the<br />
responsibility of providing a suitable substrate<br />
lies solely with the installing contractor”<br />
16 TC JULY <strong>2018</strong>
“If the moisture gets<br />
trapped underneath<br />
the membrane, it is<br />
highly likely that this<br />
will be the birthplace of<br />
your blister(s)”<br />
everything prepared is arguably the biggest<br />
influence on success. This is also the critical<br />
stage if we are to make blisters a 'thing of the<br />
past' too. To prevent blistering we advise that all<br />
decks are fully dried before the membrane is<br />
applied, and care is taken when a contractor<br />
tries to dry a roof unnaturally with a gas torch.<br />
Some moisture will not be visible to the naked eye<br />
so extreme care should be taken as the<br />
responsibility of providing a suitable substrate lies<br />
solely with the installing contractor.<br />
Best practice also dictates that the substrate<br />
receiving the membrane is primed with the<br />
How to ensure your roof project doesn’t blister:<br />
Do:<br />
•Clean and prime the roof, ensuring the<br />
prepared surface is fully dry and free<br />
from contaminants.<br />
•Use partially bonded layers where<br />
appropriate.<br />
•Use roll-bars to distribute even weight<br />
and apply pressure across the<br />
membrane on application.<br />
•Consult the manufacturer for advice.<br />
appropriate primer.<br />
As mentioned in May’s article, primers are<br />
developed by manufacturers to provide the<br />
strongest bond possible for their products and to<br />
prepare new and existing surfaces for the<br />
membrane.<br />
These primers will therefore give you the best<br />
Don’t:<br />
•Apply products on wet or damp<br />
surfaces.<br />
•Use multiple layers of fully-bonded<br />
membranes.<br />
•Rely solely on gas torches to dry the<br />
roof (also heed advice on combustible<br />
substrates here!)<br />
•Ignore free technical advice.<br />
opportunity for success and help reduce latent<br />
defects (such as blisters) from occurring in the<br />
future.<br />
Contact Icopal’s Technical Team<br />
0161 865 4444<br />
www.icopal.co.uk<br />
@Icopal_UK<br />
For further inf<br />
formation<br />
or a hire quotation call<br />
01858 410372<br />
JULY <strong>2018</strong> TC 17
NFRC Tech Talk<br />
ASBESTOS: MAKE SURE YOU KNOW<br />
ALL THE FACTS BEFORE YOU START<br />
By Gary Walpole, NFRC Technical Officer.<br />
The Health and Safety Executive (HSE) says<br />
that any building constructed or refurbished<br />
before 2000 may contain asbestos, which<br />
means that roofing contractors carrying out<br />
refurbishments are likely to come into contact<br />
with asbestos at some point. And that poses a<br />
real health hazard.<br />
The Institution of Occupational Safety and Health<br />
(IOSH) says that 5,000 workers a year die from<br />
lung cancer caused by asbestos. Other asbestosrelated<br />
diseases, which can take up to 40 years to<br />
fully develop, include asbestosis, mesothelioma<br />
and pleural plaques.<br />
Early warning signs can include a persistent<br />
cough, breathlessness, an ache in the chest or<br />
shoulder or coughing up phlegm with traces of<br />
blood.<br />
Asbestos can be found in pretty much all areas of<br />
a building, including bitumen felts, mastics,<br />
sealants, putties and adhesives, floor tiles and<br />
gaskets, spray coatings and lagging. Asbestos can<br />
also be present in insulating boards, yarns,<br />
millboard and papers, fibre cement and textured<br />
coatings and paints.<br />
Yet despite being on the front line, a recent survey<br />
of 500 construction workers carried out by IOSH<br />
found that a third had never checked the asbestos<br />
register before starting work, and one in five said<br />
they would not know what to do if they<br />
encountered asbestos. This is why IOSH has<br />
Above: The NFRC is supporting the IOSH asbestos<br />
awareness campaign.<br />
launched an asbestos awareness campaign as<br />
part of its wider No Time to Lose campaign, to<br />
explain the causes of occupational cancer and<br />
help businesses take action.<br />
You can find the details of the campaign, which<br />
the NFRC is supporting, below.<br />
So, what should you do if you encounter asbestos on a project?<br />
1. Before carrying out work<br />
Always make sure that your employer has<br />
an asbestos management plan detailing<br />
how asbestos will be managed if found.<br />
This plan should include an asbestos risk<br />
register that has the latest information<br />
about the presence and condition of<br />
asbestos in the building.<br />
You should also be given training on how<br />
to work safely around materials<br />
containing asbestos but should never be<br />
asked to work in an area that might<br />
disturb the asbestos.<br />
2. What to do if you think you’ve<br />
disturbed asbestos<br />
Asbestos removal and the cleaning up of<br />
dust should only ever be carried out by<br />
specialist contractors.<br />
1. Stop work immediately.<br />
2. Evacuate everyone from the area and<br />
prevent others from entering.<br />
3. Do not remove equipment or materials.<br />
4. Close, seal or lock off the area.<br />
5. Put up warning signs.<br />
6. Report it to your employer.<br />
To find out more, visit www.notimetolose.org.uk and<br />
www.hse.gov.uk/asbestos/managing/ The HSE has<br />
also developed an app called beware-asbestos.info<br />
offering practical advice to contractors.<br />
Contact the NFRC<br />
020 7638 7663<br />
www.nfrc.co.uk<br />
@TheNFRC<br />
18 TC JULY <strong>2018</strong>
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PITCHED ROOFING<br />
FLAT FLAT FLAT ROOFING<br />
INDUSTRIAL ROOFING
Perfectly Pitched<br />
UNINTENDED CONSEQUENCES OF<br />
ROOF GUIDANCE PROGRESSION<br />
In a new, regular column from John Mercer (pic) – writing on behalf of Imerys Roof Tiles –<br />
the pitched roofing expert and consultant looks at some of the unintended consequences of<br />
improving roof design and installation practices.<br />
Pitched roof slating and tiling practices have<br />
improved immeasurably in recent years.<br />
However, with each improvement there<br />
can sometimes be an unintended or unforeseen<br />
consequence. In this article, I will highlight some<br />
of these and – keeping with my policy of never<br />
writing a negative piece – I will endeavour to<br />
suggest ways to avoid some of these<br />
consequences.<br />
Modern lightweight ‘breathable’ underlays<br />
One of the biggest changes to UK pitch roofing<br />
has been the introduction of air and vapour<br />
permeable underlays, commonly referred to as<br />
breathable underlays, though it must be said,<br />
there are many differences between these<br />
products. These have been essential in enabling<br />
roof designs to control excess water vapour that<br />
can otherwise build up in roof structures due to<br />
ever increasing insulation requirements.<br />
However, it has not been straightforward in<br />
changing from the traditional bituminous<br />
underlays to the modern lightweight breathable<br />
underlays. Apart from confusion over design and<br />
the relationships between ceiling construction,<br />
traditional roof ventilation and breathable<br />
underlays, installation problems associated with<br />
these underlays have led to a big increase in<br />
complaints of leaking roofs. Remember, the<br />
underlay must be installed as a waterproof layer<br />
as required in BS 5534.<br />
In traditional ‘English’ cold roof<br />
construction, the underlay is laid<br />
directly over the rafters. This<br />
was fine for traditional<br />
bituminous underlays as they are<br />
heavy and will sag or drape naturally<br />
between the rafters. The underlay drape is<br />
important because it creates a gap between the<br />
underlay and tile battens to allow any water that<br />
gets into the batten cavity to drain away safely to<br />
the gutters. Another feature of bituminous<br />
underlay is its ability to ‘self-seal’ around nail<br />
penetrations and to compress where the tile<br />
battens are fixed through it into the rafters.<br />
Bituminous underlays are therefore watertight<br />
due to the drape and the sealed nail holes.<br />
It can be more difficult to install breathable<br />
underlays with a drape between rafters; for<br />
example, even in a slight breeze the roofers need<br />
to hold the underlay down tight whilst battens are<br />
fixed to restrain it. This can result in the underlay<br />
being installed with no drape whatsoever. Any<br />
water entering the batten cavity will then become<br />
trapped behind the battens. Because breathable<br />
underlay does not compress around the tile<br />
battens or self-seal around nail holes, this water<br />
can find its way through the nail penetrations and<br />
into the roof structure.<br />
Of course, there are many roofs installed using<br />
breathable underlays without problems, but if it is<br />
“If it is difficult to lay the underlay with a drape,<br />
then one option is to install counterbattens over<br />
the underlay, fixed into the rafters”<br />
difficult to lay the underlay with a<br />
drape, then one option is to<br />
install counterbattens over the<br />
underlay, fixed into the rafters.<br />
These only need to be deep<br />
enough to allow water to pass<br />
underneath and, to ensure a watertight seal<br />
around nail penetrations, nail tape can be<br />
installed under the counterbattens.<br />
“Roofers should plan<br />
their work to eliminate,<br />
or at least minimise,<br />
access over laid tiles”<br />
All tiles fixed<br />
The requirement introduced in the 2014 version<br />
of BS 5534 to mechanically fix all tiles means<br />
that roofers are no longer able to lay some tiles<br />
unfixed and then push them up so they can walk<br />
on the battens. Roof tiles and slates are not<br />
designed to be walked on without adequate<br />
protection and it is not particularly safe either. So,<br />
it’s a great step in ensuring roofs tiles are<br />
properly fixed to resist wind loads, but it comes<br />
with consequences for the way in which roofs are<br />
installed.<br />
Unfortunately, it is not practical for<br />
manufacturers to design roof tiles that can truly<br />
be walked on. For one thing, the tiles would be too<br />
heavy for the roof and no doubt be far too expensive<br />
and, in any case, for safety reasons, roofers should<br />
not walk on tiles and slates without there being<br />
some form of access system to both protect the<br />
tiles or slates and to prevent slips and falls.<br />
20 TC JULY <strong>2018</strong>
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It therefore falls to us collectively, as an industry,<br />
to develop better ways of working on the roof.<br />
Roofers should plan their work to eliminate, or at<br />
least minimise, access over laid tiles and use<br />
crawling boards and roof ladders where<br />
necessary. Architects could consider the<br />
limitations in working practices of roofing<br />
contractors when they are designing the roof<br />
shape; for example, it is difficult – if not<br />
impossible – to install a hip system without<br />
standing on laid roof tiles and it is not possible to<br />
use roof ladders at a hip. Of course we don’t want<br />
to end up with uninteresting roofs so perhaps<br />
access could be designed into the roof; for<br />
example, walkways and steps to be used not only<br />
by the installation roofers but also for future<br />
maintenance access.<br />
Stronger mortar mixes<br />
The recommended mortar mixes in BS 5534 for<br />
use with ridge and hip tiles have long been of<br />
sufficient strength to resist wind uplift. However, I<br />
think it is safe to say that, in practice, many sites<br />
simply used bricklayer’s mortar which is<br />
Below: Imerys Double Panne S in Red.<br />
“It could be argued that<br />
the need for strong<br />
mortar mixes has<br />
already been<br />
superseded by the BS<br />
5534 requirement to<br />
mechanically fix all<br />
ridge and hip tiles”<br />
considerably weaker, as it is required for masonry<br />
construction. The greater awareness of the latest<br />
revisions to BS 5534, due to great industry PR,<br />
has led to contractors now routinely using the<br />
correct mortar mixes. But now roof tile<br />
manufacturers have seen an increase in<br />
complaints of ridge and hip tiles ‘cracking’ in<br />
some way. Generally this is not due to any defect<br />
in the ridge or hip tiles, but to very slight<br />
movement or settlement of the building structure.<br />
Remember that buildings will always be subject<br />
to drying and temperature movement and mortar<br />
is not a flexible material that can accommodate<br />
any such movement. Consequently, the stronger<br />
mortar ridge and hip bedding damages the ridge<br />
and hip tiles rather than simply becoming<br />
detached from the tiles, as it had done in the<br />
past. In fact, it could be argued that the need for<br />
strong mortar mixes has already been superseded<br />
by the BS 5534 requirement to mechanically fix<br />
all ridge and hip tiles; a measure introduced to<br />
ensure ridge and hip tiles stay securely fixed even<br />
when the mortar bond breaks down due to<br />
structural movement.<br />
Of course, the use of dry ridge and hip systems<br />
has increased rapidly since the introduction of the<br />
BS 5534 requirement to mechanically fix all ridge<br />
and hips. As well as all the advantages that dry<br />
fix brings, it also accommodates any slight<br />
structural movements and thus eliminates this<br />
risk of damage to the ridge and hip tiles.<br />
These are just a few examples of how<br />
improvements to installation Standards or<br />
products create new challenges and so cause us<br />
to rethink roof design.<br />
Contact Imerys Roof Tiles<br />
www.imerys-roof-tiles.com<br />
@imerys<br />
@johnmercer3<br />
22 TC JULY <strong>2018</strong>
Complete Building<br />
Envelope Solutions<br />
featuring Kingspan RW<br />
Pitched Roof System<br />
Superior build<br />
speed<br />
Options for PV<br />
integration<br />
Precision extruded<br />
daylighting<br />
LPCB-approved membranelined<br />
insulated gutters<br />
Height safety and<br />
fall arrest systems<br />
Specialist support from<br />
Kingspan Technical Services<br />
Bespoke flashings and<br />
fabrications for design flexibility<br />
Kingspan’s own complete range<br />
of structural steel products<br />
Kingspan Insulated Panels RW Roof system is a factory-engineered single<br />
component system for very fast installation.<br />
The system comprises a complete range of structural steel products, high performance panels,<br />
insulated gutters, superior polycarbonate daylighting, height-safety systems and a bespoke<br />
range of corners and flashings. As a manufacturer of the complete roof system including all<br />
components, we’re with you all the way with services to help save time and maximise project<br />
value and performance.<br />
The system can be protected by the Kingspan Warranty.<br />
Kingspan Insulated Panels<br />
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QUICK,<br />
COST EFFECTIVE<br />
ROOF REPORTS<br />
A CLEARER<br />
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YOUR BUSINESS<br />
When tendering for roofing contracts, accurate<br />
aerial measurement can be the difference between<br />
profit and loss. With EagleView, you can have<br />
complete confidence in the measurements you base<br />
your tender on.<br />
By combining multi-angle aerial images with<br />
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pitch and length measurements. Colour coding<br />
distinguishes every detail, from ridges, hips and<br />
valleys to verges, eaves and flashings.<br />
Premium Report<br />
06/09/2017<br />
123 Main St., Tadworth, A1B2 C3D Report: 12345678<br />
TABLE OF CONTENTS<br />
Fast report turnaround saves you time. High<br />
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To see more, visit eagleview.co.uk<br />
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Images .....................................................................1<br />
Length Diagram .........................................................4<br />
Pitch Diagram ............................................................5<br />
Area Diagram ............................................................6<br />
Notes Diagram...........................................................7<br />
Penetrations Diagram.................................................8<br />
Report Summary........................................................9<br />
MEASUREMENTS<br />
SEE US AT<br />
Total Roo f Area = 467.95 sq m<br />
Total Roof Facets =24<br />
Predominant Pitch = 45°<br />
Numb er of Storeys > 1<br />
Total Ridges/Hips = 84.43m<br />
Total Valleys<br />
= 17.07m<br />
Tota l Verges = 14.63m<br />
=111.86 m
M25<br />
M25<br />
Measurements provided by www.eagleview.com<br />
www.eagleview.com/Guarantee.aspx<br />
© 2008-2017 Eagle View Technologies, Inc. and Pictometry International Corp. – All Rights Reserved – Covered by one or more of U.S. Patent Nos. 8,078,436; 8,145,578; 8,170,840; 8,209,152; 8,515,125; 8,825,454; 9,135,737; 8,670,961;<br />
9,514,568; 8,818,770; 8,542,880; 9,244,589; 9,329,749. Other Patents Pending.<br />
Premium Report<br />
06/09/2017<br />
Report:<br />
TABLE OF CONTENTS<br />
Images .....................................................................1<br />
Length Diagram .........................................................4<br />
Pitch Diagram ............................................................5<br />
Area Diagram ............................................................6<br />
Notes Diagram...........................................................7<br />
Penetrations Diagram.................................................8<br />
Report Summary........................................................9<br />
MEASUREMENTS<br />
Total Roof Area =467.95 sq m<br />
Total Roof Facets =24<br />
Predominant Pitch =45°<br />
Number of Storeys >1<br />
Total Ridges/Hips =84.43 m<br />
Total Valleys =17.07 m<br />
Total Verges =14.63 m<br />
Total Eaves =111.86 m<br />
In this 3D model, facets appear as semi-transparent to reveal overhangs.<br />
Total Penetrations =14<br />
Total Penetrations Perimeter = 34.75 m<br />
Total Penetrations Area = 9.48 sq m<br />
321 King St.<br />
London, A1 B2C<br />
555-555-5555<br />
Measurements provided bywww.eagleview.com<br />
www.eagleview.com/Guarantee.aspx<br />
Technologies, Inc. and Pictometry International Corp. – All Rights Reserved – Covered by one or more of<br />
U.S. Patent Nos. 8,078,436; 8,145,578; 8,170,840; 8,209,152; 8,515,125; 8,825,454; 9,135,737; 8,670,961;<br />
9,514,568; 8,818,770; 8,542,880; 9,244,589; 9,329,749. Other Patents Pending.<br />
EAGLEVIEW IN FOCUS<br />
The hi-res imagery that’s<br />
re-engineering roofing<br />
By Kay Rose FIoR National Sales Director, EagleView.<br />
If you’re a roofing professional, imagine<br />
how much easier your job would be if<br />
you had a full overview of the roof even<br />
before visiting the site.<br />
Imagine if – with just a few clicks of<br />
your mouse – you could order a full roof<br />
measurement report that includes high-resolution<br />
images and precise dimensions<br />
of all the areas. Imagine being able to<br />
order materials without the worry of<br />
over- or under-ordering – no need to do<br />
a “guesstimate and<br />
add some” to cover<br />
yourself.<br />
EagleView ® makes<br />
all of this a reality.<br />
Established in the<br />
US in 2008 and<br />
launched in the UK<br />
in November 2017,<br />
the world’s first-ever<br />
remote aerial roof<br />
LONDON<br />
measurement service<br />
COVERAGE<br />
MAP<br />
creates 3D models that<br />
deliver highly accurate<br />
and detailed roof<br />
measurements.<br />
Proven<br />
technology<br />
PREMIUM ROOF REPORT PREPARATION<br />
HIGH RESOLUTION<br />
At its core lies the<br />
patented Pictometry ®<br />
technology which<br />
produces high-resolution<br />
imagery<br />
showing the fronts and sides of<br />
buildings. Pictometry imagery<br />
provides oblique perspectives<br />
from 40 to 45-degree angles as<br />
well as an overhead view.<br />
These images are then stored<br />
and, when an EagleView<br />
roofing report is requested,<br />
advanced algorithms and data<br />
analytics are used to translate<br />
them into a highly accurate<br />
model of the property in<br />
question. These models then<br />
enable detailed structural<br />
measurements to be derived –<br />
including eaves, flashing, hips,<br />
verges, ridges and valleys. The reports are<br />
produced quickly – in a matter of hours –<br />
and available in a variety of file formats.<br />
TOTAL LINE LENGTHS<br />
Ridges 30.48 m<br />
Hips 53.95 m<br />
Valleys 17.07 m<br />
Verges 14.63 m<br />
Reducing risk, saving time<br />
Conducting a manual roof survey involves<br />
time travelling to and from the site,<br />
getting safe access to the roof and taking<br />
measurements, and then further time to create<br />
precise dimensional drawings. By replacing<br />
this manual approach with an EagleView<br />
PremiumReport , that time is freed up for<br />
managing active contracts and pursuing new<br />
leads. And, not only does an EagleView<br />
11.1m<br />
4.6m<br />
8.6m<br />
8.6m<br />
4.6m<br />
2.8m<br />
1.8m<br />
1.8m<br />
1.8m<br />
5.5m<br />
3.2m<br />
5.5m<br />
3.4m<br />
5.3m<br />
5.9m<br />
2.8m<br />
8.2m<br />
3.9m<br />
2.8m<br />
1.8m<br />
3.1m<br />
6.2m<br />
6.6m<br />
3.0m<br />
6.6m<br />
6.2m<br />
9.8m<br />
7.1m<br />
6.3m<br />
1.0m<br />
3.8m<br />
7.1m<br />
4.9m<br />
6.2m<br />
5.6m<br />
7.0m<br />
6.2m<br />
18.6m<br />
4.9m<br />
5.0m<br />
2.0m<br />
MATERIALS CALCULATION<br />
10.1m<br />
ROOF DIAGRAMS<br />
Premium Report<br />
06/09/2017<br />
123 Main St., Tadworth, A1B2 C3D Report: 12345678<br />
In this 3D model, facets appear as semi-transparent to reveal overhangs.<br />
PREPARED FOR<br />
Contact:<br />
Company:<br />
Exteriors Company<br />
Address:<br />
321 King St.<br />
London, A1 B2C<br />
Phone: 555-555-5555<br />
TABLE OF CONTENTS<br />
PremiumReport accelerate workflow, its<br />
accuracy greatly reduces the risk of costly<br />
material miscalculations.<br />
Wider impact<br />
Images .....................................................................1<br />
Length Diagram .........................................................4<br />
Pitch Diagram ............................................................5<br />
REPORT PREPARATION IN PROGRESS<br />
Area Diagram ............................................................6<br />
Notes Diagram...........................................................7<br />
Penetrations Diagram.................................................8<br />
Report Summary........................................................9<br />
TOTAL LINE LENGTHS<br />
Eaves 111.86<br />
MEASUREMENTS<br />
Total Roof Area =467.95 sq m<br />
Flashing 14.63 m<br />
Total Roof Facets =24<br />
Predominant Pitch =45°<br />
Step flash 26.21 m<br />
Number of Storeys >1<br />
Total Ridges/Hips =84.43 m<br />
Parapets 38.10 m<br />
Total Valleys =17.07 m<br />
Total Verges =14.63 m<br />
Total Eaves =111.86 m<br />
Total Penetrations =14<br />
Total Penetrations Perimeter = 34.75 m<br />
Total Penetrations Area = 9.48 sq m<br />
In the few years since EagleView was first<br />
established in the US, it has become the<br />
industry standard in aerial roof measurements.<br />
Roofing contractors throughout North<br />
America have quickly caught on to the<br />
resource and safety benefits,<br />
and increased number of<br />
contracts they win by using<br />
EagleView PremiumReports.<br />
Insurance companies and<br />
adjusters across the US have<br />
also embraced EagleView<br />
PremiumReports. In fact,<br />
following the wildfires that<br />
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during December 2017,<br />
EagleView captured and<br />
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County so quickly that its<br />
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were able to start viewing<br />
and responding to areas<br />
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First in the UK<br />
The EagleView<br />
PremiumReport is a ground-breaking<br />
new offering, and there’s nothing else<br />
like it in the UK. It’s currently available<br />
for sites across London (within the<br />
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cities are following close behind. It’s<br />
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adopters that will gain a competitive<br />
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To find out more about EagleView<br />
Premium Reports go to eagleview.co.uk<br />
or call 0800 069 8405.<br />
CERTIFIED ACCURATE
Clay Interlocking Tiles<br />
KEY Q’S: INTERLOCKING INSIGHT<br />
Tom Woodhouse, Site Services Manager at Marley Eternit, answers some common<br />
installation queries.<br />
Labour shortages and cost pressures mean that large format clay interlocking tiles are becoming<br />
increasingly popular as contractors look for a quicker, more cost-effective way of getting a<br />
traditional clay look. Below I’ll answer some of the common installation questions our technical<br />
department receive.<br />
5<br />
key installation questions:<br />
“Due to the corner cuts,<br />
traditional pantiles<br />
have no batten gauge<br />
variance. Therefore a<br />
random sample of tiles<br />
needs to be laid out”<br />
Q: I’m using a breathable membrane with<br />
clay interlocking tiles. Do I need any other<br />
ventilation?<br />
A: Yes, because there is a small amount of air<br />
openness with interlocking tiles there is a myth<br />
that you don’t need additional ventilation if you<br />
are using a breathable underlay. However, this is<br />
not the case. For the purposes of BS 5250, all<br />
variables in the roof build-up, including the<br />
external covering such as standard interlocking<br />
tiles, must be considered. As such, roofs will<br />
almost always require supplementary low and<br />
high level ventilation at the eaves and ridge.<br />
Q: What size battens do I need to use?<br />
A: For all of our clay interlocking tiles, we<br />
recommend the following batten sizes:<br />
38 x 25mm for rafters / supports not exceeding<br />
450mm centres.<br />
50 x 25mm for rafters / supports not exceeding<br />
600mm centres.<br />
Q: Using so many clips is taking too much<br />
time, how can I get round it?<br />
A: The revised BS 5534 means there will be a<br />
degree of clipping required on all single lap roofs.<br />
However, it is possible to knock around 30% of<br />
roof clipping time by using a combined one piece<br />
clip and nail, such as SoloFix. The fact you<br />
haven’t got to have two bags of clips and nails<br />
open means it is much less fiddly.<br />
Above: Marley Eternit’s Lincoln Rustic Red.<br />
Q: Can I use the tiles at a low pitch?<br />
A: It depends on the type of clay interlocking tile<br />
you are using. Many have special weatherproofing<br />
features that allow them to be used at a lower<br />
pitch than their traditional equivalents but this<br />
will vary, so you need to check the<br />
manufacturer’s instructions.<br />
If you need a clay tile for a low pitch extension,<br />
then our Melodie interlocking pantile can be used<br />
down to a very low pitch of just 12.5 degrees. We<br />
also offer two other low pitch clay interlocking<br />
tiles, the Lincoln pantile and the Maxima double<br />
roman tile, which can both be used down to a<br />
minimum pitch of 17.5 degrees.<br />
Q: Do I still need to lay out interlocking<br />
pantiles to determine batten gauge?<br />
A: No, this is where some of the time saving<br />
comes from. Due to the corner cuts, traditional<br />
pantiles have no batten gauge variance.<br />
Therefore a random sample of tiles needs to be<br />
laid out on the ground to determine batten gauge<br />
and that’s why some roofers don’t like using<br />
traditional pantiles.<br />
In contrast, our Melodie pantile has a flexible gauge<br />
and the Lincoln pantile has a fully open gauge. This<br />
means they can be adjusted on the roof, providing<br />
flexibility and requiring less precise installation,<br />
without the need for complicated measuring and<br />
setting out. The more open the gauge, the easier it<br />
is to install, so this is something to check when you<br />
are buying interlocking pantiles.<br />
Total Contractor readers can submit their own<br />
questions for the Marley Technical Team, simply<br />
send your queries to mattdowns@medianow.co.uk<br />
or tweet @MarleyEternit /<br />
@TotContractorUK.<br />
Contact Marley Eternit<br />
01283 722588<br />
www.marleyeternit.co.uk<br />
@MarleyEternit<br />
26 TC JULY <strong>2018</strong>
PLANUM<br />
CLAY ROOF TILES MADE FOR EXCELLENCE<br />
Specially designed for low pitch roofs down to 10º<br />
Double interlocking flat clay roof tile for perfect waterproofing.<br />
Large format - just 11 tiles per m2. Quick and easy installation.<br />
Slate aesthetic and with great curb appeal.<br />
100 year guarantee<br />
* Please contact our Technical Dept for for guidance<br />
T: T: 01277 841555 E: sales@stoneleaftiles.co.uk www.stoneleaftiles.co.uk
Contractor’s Q’s<br />
“WE NEED AN INCENTIVE TO TRAIN”<br />
Despite claiming not to have chosen a career in roofing, more than 30 years on Andy Rowlands<br />
continues to enjoy a successful career in the roofing industry both on site and as a tutor. He<br />
established Rowlands Roofing in 1992 and is responsible for probably the most recognisable roof<br />
of 2017, Quintain House (see right), which won both UK and International Awards last year!<br />
10<br />
Questions for Andy Rowlands:<br />
Award-winning roofs by<br />
Rowlands Roofing; left:<br />
Quintain House and<br />
above: Llwyn Celyn.<br />
TC: What was your path into construction<br />
and your current position?<br />
AR: I, like many others in the trade, primarily did<br />
not choose roofing as a career. I originally left<br />
school to become an apprentice technician and<br />
when that did not work out I went to work with a<br />
friend whose family owned a roofing business<br />
and I liked the job. I eventually set up Rowlands<br />
Roofing in 1992, but away from site I deliver Roof<br />
Slating and Tiling Training and NVQ Assessment<br />
in Wales; I am also the NFRC board member for<br />
South Wales and South West, Chair of the<br />
Institute of Roofing for South Wales – and this is<br />
just the shortened version of my commitments!<br />
TC: What’s your one piece of advice for<br />
starting a roofing business?<br />
AR: My approach has always been to treat every<br />
roof as if it were my own and to do the best I can. A<br />
new contract may be an opportunity to make some<br />
money but should also be seen as opportunity to<br />
enhance your reputation. Always remember what<br />
Warren Buffet said: “It takes 20 years to build a<br />
reputation but 5 minutes to ruin one.”<br />
TC: Tell us about the current project<br />
you’re working on…<br />
AR: At the moment we are waiting for starts on a<br />
few large projects but an interesting one we are<br />
on is Ewenny Priory near Bridgend. It’s only one<br />
elevation to be done at present with standard<br />
sized Welsh Slates and the associated leadwork,<br />
so nothing remarkable but an interesting building<br />
in a different part of the UK.<br />
TC: Over the years, does one project in<br />
particular stand out?<br />
AR: Quintain House for which we became the first<br />
UK company to win an International Award for<br />
Pitched Roofing at the IFD Awards in Vienna. It<br />
was challenging from the start as I was not on<br />
the original tender list and had to talk the client<br />
and architect into letting me do the job in the first<br />
place. The roof obviously has the ‘wow’ factor<br />
and I could probably retire now if I had £1 for<br />
every time I have explained how we did it! A good<br />
roofer is a good problem solver and as we worked<br />
on and off the project for a period of 12 months I<br />
had plenty of time to plan and devise ways of<br />
getting over any technically awkward details,<br />
ultimately producing a finish with which we were<br />
suitably proud.<br />
TC: What about difficult customers?<br />
AR: Customers nowadays are generally better<br />
informed as they have access to information and<br />
specification on-line, but there’s nothing worse<br />
than having to prove a point to a customer who<br />
turns up as a roofing expert having spent 10<br />
minutes studying the internet – although it can<br />
make for some interesting conversations!<br />
TC: What’s the most frustrating thing<br />
about your job?<br />
AR: For me, the most frustrating thing is the lack<br />
of reward for training. By that I mean you can be<br />
the most qualified and capable roofer in the<br />
country but still lose a job to someone who has no<br />
skills or qualifications because they are cheaper<br />
on price. I get to meet many roofers within my<br />
role as Trainer and Assessor, and not one of them<br />
has been adverse to improving their knowledge<br />
and skills given the chance, but there needs to<br />
be an incentive to train. Hopefully the new NFRC<br />
Accreditation initiative will help to address this.<br />
TC: And the most satisfying?<br />
AR: The most satisfying aspect for me as a roofer<br />
has always been the ability to climb down the<br />
ladder at the end of the day, look at the roof and<br />
say “I did that”. I’m sure I’m not the only roofer<br />
out there who has bored their family senseless<br />
with the “I did that roof” talk on a Sunday drive!<br />
TC: What’s your most important tool<br />
either in the office or on site?<br />
AR: I would be lost without my Macbook and iphone<br />
nowadays. They really allow you to maximise time<br />
in your working day – I’m just not sure how we<br />
managed before we had this technology.<br />
TC: Best social media platform for you?<br />
AR: I’m afraid Twitter is the only social media<br />
platform I am conversant – I like the fact that it<br />
offers short bursts of information.<br />
TC: How do you feel your sector’s shaping<br />
up in <strong>2018</strong>? Any reasons to be positive?<br />
AR: Things are really busy for us this year and<br />
hopefully off the back of us winning the UK<br />
Heritage Roof of the Year Award it will get even<br />
better. I am involved in the roll-out of the Heritage<br />
Level 3 Applied Skills Programme where we hope<br />
to raise the standard of Heritage Roofing across<br />
the UK, and I obviously hope the NFRC Roofing<br />
Accreditation scheme gets the support from the<br />
roofing industry it deserves so we really can have<br />
a trade we are proud to be associated with.<br />
@aprowlands<br />
28 TC JULY <strong>2018</strong>
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same great service.<br />
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Fastener Tech<br />
PLACING FASTENER PERFORMANCE<br />
IN PERSPECTIVE<br />
In the latest instalment of his series of articles looking at the key issues concerning fixings<br />
for roofing and cladding projects, Brian Mack, Technical Business Development Manager at<br />
EJOT UK, explains why performance is crucial when it comes to choosing your fasteners.<br />
Performance; it’s something you consider on<br />
many levels when looking to change your<br />
car; fuel consumption, acceleration, engine<br />
size, torque and emissions. If it’s a company car<br />
you consider the tax rating and how it compares<br />
with colleagues’ vehicles. For a private car, maybe<br />
looks versus suitability for the teenage taxi run. All<br />
this just from thinking about performance.<br />
From a fastener specification perspective,<br />
performance is not always given the same due<br />
diligence. Price and availability are often first on<br />
the agenda, but certainly should not be the last!<br />
Like choosing a car, many aspects and<br />
performance figures need to be considered.<br />
Calling upon the manufacturer’s expertise in<br />
navigating the product portfolio and performance<br />
criteria is a beneficial exercise. That means it is<br />
our job as product originators to create a rapport<br />
and understanding of what the customer needs,<br />
and more importantly the connection to facilitate<br />
the application.<br />
Consider performance<br />
It’s forgivable to think that a cladding fastener,<br />
for example, can be chosen without considering<br />
performance. After all, it’s not securing a car’s<br />
transmission, neither is it a safety-critical anchor<br />
bolt securing heavy machinery or a steel beam.<br />
However, fastener performance should not be<br />
brushed under the carpet. Whether you are<br />
installing a profiled sheet for an entrance canopy<br />
or the sophisticated sarcophagus cladding<br />
covering Chernobyl’s renowned reactor building,<br />
understanding performance in application is vital.<br />
Tapping in to experience of these sectors and<br />
more can deliver unquestioned technical support<br />
to the specifier and the end user.<br />
Fastener – component –<br />
substrate<br />
Performance starts with the<br />
basics; which fastener will<br />
install the component to the<br />
substrate? Then we consider<br />
drilling or tapping capacity,<br />
speed of installation and suitability<br />
for the materials being fixed. Aesthetics,<br />
colour matching and long-term protection and<br />
seal against the elements are all equally<br />
important aspects of selection.<br />
Longevity<br />
The physical and metallurgical aspects and longterm<br />
performance need to also be considered.<br />
This means we consider pull-out from the<br />
structure, pull-over of the component being<br />
secured, shear performance, and components<br />
acting with and against each other. We look at<br />
corrosion and corrosion protection of the fastener<br />
Products undergo rigorous pull-out testing at the EJOT<br />
Applitec Centre.<br />
Left: Colorfast heads are subjected to 40 year<br />
performance testing, calibrated to<br />
realtime data.<br />
and the connection and<br />
bimetallic / galvanic reaction<br />
with dissimilar metals.<br />
Atmospheric conditions from<br />
within and outside the building<br />
and understanding how these<br />
chemicals react with different metals is also<br />
a critical aspect in fastener selection.<br />
Adapting to changes<br />
Experience and knowledge is the key alongside a<br />
scientific and technological approach in<br />
understanding and adapting this knowledge to the<br />
changes to materials and construction<br />
techniques. Construction never stands still and<br />
materials are continuously evolving which makes<br />
it even more crucial to select the product to meet<br />
the design performance of the application.<br />
It’s not just how it looks<br />
Sounds complicated? Just think in terms of<br />
choosing a car; it’s not just how it looks. Fasteners<br />
need to perform and work in the environmental<br />
conditions of the building’s location. They need to<br />
be compatible with the application and perform<br />
during their lifetime – not just on day one.<br />
Take on board the manufacturer’s advice and<br />
performance figures. We may not offer a cup<br />
holder but we offer fasteners that drive with<br />
performance at the heart of a quality connection.<br />
Contact EJOT UK<br />
01977 687 040<br />
www.ejot.co.uk<br />
@EJOTUK_Building<br />
30 TC JULY <strong>2018</strong>
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The UK’s leading distributer of<br />
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Specifications<br />
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Associated Lead Mills Ltd & ALM HM are the UK’s<br />
Associated leading distributor Lead Mills of Ltd Rolled & ALM Lead HM Sheet are the and UK’s ancillary<br />
leading products, distributor and the of largest Rolled Lead Hard Sheet Metal and ancillary<br />
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supplier to the UK building industry.<br />
For Hard Metals, ALM HM hold extensive stocks of various<br />
materials from all leading European manufacturers including<br />
For Hard Metals, ALM HM hold extensive stocks of various<br />
VMZINC, Rheinzink, KME Copper, Aperam Stainless Steel,<br />
materials from all leading European manufacturers including<br />
Falzonal, Aluminium and Lindab Seamline PLX. We also stock<br />
VMZINC, Rheinzink, KME Copper, Aperam Stainless Steel,<br />
matching rainwater systems. All ready to deliver on our own<br />
Falzonal, Aluminium and Lindab Seamline PLX. We also stock<br />
FORS accredited transport.<br />
matching rainwater systems. All ready to deliver on our own<br />
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Further to the rolled lead and hard metals, ALM also supply all<br />
associated roofing and cladding products including Nvelope and<br />
Further to the rolled lead and hard metals, ALM also supply all<br />
Kladfix rail and support systems, Warmfast fixing clips, Warmfast<br />
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Kingspan TR26, Metdeck, Foamglas Readyboard, Ecotherm<br />
breather membranes, Linitherm PAL OSB, Linitherm PGV FLEX,<br />
insulations, Freund tools, Jouanel and other machinery, Express<br />
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and Perkeo Soldering Equipment, solder sticks, flux, cleaning<br />
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EPDM Membranes<br />
THE SHAPE OF THINGS TO COME...<br />
John McMullan, Commercial Manager at Firestone Building Products, discusses the<br />
installation of the company’s GeoGard EPDM Membrane at the New USA Embassy<br />
Building in London – but it’s not on the roof…<br />
Described as a crystalline “sugar cube” and a “modernist museum”, the $1 billion New London<br />
Embassy (NLE) has the accolade of being the most expensive embassy building ever built.<br />
Adjacent to the impressive, high specification building is an extensive pond, which both<br />
enhances the public realm around the embassy and provides a defensive border in the form of a moat.<br />
The pond was designed by the project’s American architect Kieran Timberlake. The firm also specified<br />
the use of Firestone’s GeoGard 1.5mm EPDM lining membrane, which involved some unique and<br />
complex installation challenges for construction and civil engineering contractor, PJ Carey.<br />
7<br />
project issues and facts:<br />
1. The 6,000m² pond is a pretty unusual 2. The straight edges of the pond feature a 5m<br />
shape. At first glance it’s a straightforward semi-<br />
high retaining wall bordering a walkway around<br />
circle, but on closer inspection there’s a dog’s leg<br />
bend at 90 degrees creating a waterfall at a right<br />
angle to the main wall, followed by a further 90<br />
degree bend before the pond continues along a<br />
parallel route. The flexible GeoGard EPDM<br />
membrane provided the ideal solution for lining<br />
the contours of this combination of curves and<br />
angles, with Firestone’s QuickSeam tape used to<br />
seal all joints in the membrane. Despite being<br />
just 1.5mm thick, the system enables elongation<br />
of up to 300%, minimising the risk of tearing and<br />
also provides excellent puncture resistance.<br />
the building perimeter. These walls create an<br />
impactful 5m drop for a feature waterfall, which<br />
is fed by pipework that takes water from the<br />
curved wall to the rear of the building. The EPDM<br />
membrane had to be installed up the vertical<br />
surfaces of these 5m walls and the installation<br />
team roller-applied Firestone Bonding Adhesive to<br />
the prepared concrete surfaces before applying<br />
the GeoGard EPDM membrane directly onto the<br />
substrate.<br />
3.<br />
Above: Laying of the GeoGard EPDM membrane in the main pond area.<br />
The pond installation team had to prepare<br />
6,000 penetrations for the cladding system which<br />
The $1 billion New London Embassy (NLE) has the accolade<br />
of being the most expensive embassy building ever built.<br />
was used to conceal the concrete substrate along<br />
the straight edge of the pond. The PJ Carey team<br />
worked closely with the cladding specialist,<br />
marking the penetration locations on a grid, prior<br />
to installation of the first fix. With the first fix<br />
bracket in place, each penetration was sealed<br />
using Firestone’s QuickSeam FormFlash and the<br />
penetrations were checked by Firestone’s<br />
technical team, using compressed air to verify the<br />
seal. The second element of the bracket could<br />
then be installed in preparation for installation of<br />
the cladding panels.<br />
4.<br />
The EPDM membrane installation required a<br />
complex variety of details and penetrations and<br />
Firestone’s technical team trained the installation<br />
crew and visited the project several times to<br />
troubleshoot on specific detailing challenges.<br />
5.<br />
The tricky detailing involved in the EPDM<br />
membrane installation included 44 ornamental<br />
32 TC JULY <strong>2018</strong>
scuppers that act as an overflow to manage the<br />
water level in the pond; outlets where the water is<br />
supplied into the pond from the building’s mains<br />
and rainwater harvesting systems; 15 drainage<br />
outlets of various sizes around the pond’s internal<br />
perimeter; various steps and corner details and a<br />
twin dwarf wall around the curved edge.<br />
Firestone’s QuickSeam FormFlash – an uncured<br />
EPDM membrane factory-laminated to<br />
QuickSeam tape – was used to help form all<br />
“The contractor’s team lapped the GeoGard<br />
EPDM membrane over coving that was installed<br />
around the perimeter of the pond basin, bringing<br />
it down from the vertical surface and adhering<br />
it to the coving”<br />
these details on site.<br />
6.<br />
To create the base of the pond, PJ Carey<br />
compacted the excavated surface and laid a<br />
50mm layer of bedding sand, followed by a<br />
geotextile layer and finally the GeoGard EPDM<br />
membrane. The contractor’s team lapped the<br />
GeoGard EPDM membrane over coving that was<br />
installed around the perimeter of the pond basin,<br />
bringing it down from the vertical surface and<br />
adhering it to the coving. The GeoGard EPDM was<br />
also lapped up the coving and a third layer of<br />
GeoGard EPDM was applied over the 500mm lap<br />
to create a very robust seal.<br />
7.<br />
Thanks to the size and complexity of the<br />
pond, the project took more than eighteen months<br />
to complete!<br />
Left: Installation of field flashings around penetrations in the Firestone GeoGard EPDM membrane. Right: Installation of the<br />
GeoGard EPDM membrane in the planter areas of the pond.<br />
Contact Firestone<br />
01606 552026<br />
www.firestonebpe.co.uk<br />
@FirestonebpUK<br />
Our mission:<br />
“To provide standards and<br />
guidance to our members,<br />
<br />
businesses and householders,<br />
<br />
skilled, professional sector<br />
<br />
industry.”<br />
Find out more at nfrc.co.uk<br />
@TheNFRC<br />
JULY <strong>2018</strong> TC 33
Fixings & Fasteners<br />
KEY QUESTIONS FOR YOUR SUPPLIER<br />
By Jason Wood, Contracts Director at Fixing Point.<br />
Building a constructive relationship with your fixings and fasteners supplier is crucial to the<br />
overall success of a project. Contractors should always seek advice from their supplier on<br />
technical performance specifications. Understanding the intended application of products is<br />
essential to this process, so the appropriate information should be provided. Below, i’ve outlined some<br />
key questions to ensure your project runs as smoothly as possible.<br />
“It’s important to<br />
understand how much<br />
force a fixing can<br />
withstand and its<br />
resistance to corrosive<br />
elements”<br />
Q: What type of fixing should be used for a<br />
build up into a particular substrate?<br />
When working with a particular substrate it’s crucial<br />
that the correct fixings are used for the individual<br />
application, as these are the key components that<br />
secure the structure for its lifespan.<br />
For example, in most building structures a roof<br />
will be more affected by wind uplifts than a wall,<br />
so roof fixings would normally require a larger<br />
washer than wall fixings.<br />
The ultimate pull out grade of a particular fixing<br />
will also change depending on the final thickness<br />
or type of material it is going into – such as thin<br />
or thick steel – so providing all the information<br />
about the building materials and construction to<br />
your supplier is vital.<br />
Q: What is the best fixing for drilling into a<br />
particular thickness of material?<br />
Specifying the thickness of your material is<br />
critical to ensuring the correct fixing is chosen.<br />
For example, will you be using light (1.2mm-<br />
4mm) or heavy steel (5+mm)?<br />
It is important to provide all the information about<br />
the building materials you intend to use to your<br />
supplier so appropriate recommendations can be<br />
made.<br />
Q: What type of fixing will provide the best<br />
protection from increased weather<br />
exposure?<br />
Using the incorrect fixing could not only cause<br />
damage to the building; it could pose a serious<br />
risk to health and safety.<br />
Considering the environment of a building is vital<br />
when selecting the appropriate fixings and<br />
fasteners for construction as the local and<br />
immediate surroundings will influence any<br />
recommendations.<br />
For example, coastal and high wind locations<br />
have a higher risk of structural damage and<br />
corrosion exposure compared to other areas.<br />
Therefore, it’s important to understand how much<br />
force a fixing can withstand and its resistance to<br />
corrosive elements.<br />
Q: What type of warranty and guarantees<br />
should I expect with fixings?<br />
The warranty and guarantee of fixings and<br />
fasteners can vary significantly from product to<br />
product and purchasers must decide whether a<br />
fastener life expectancy is suitable for their<br />
particular application.<br />
However, it’s important to note that if products are<br />
not used as recommended or in an unsuitable<br />
environment, any guarantee may be rendered void.<br />
Because of this, it’s important that contractors<br />
work closely with their suppliers to select the<br />
right product for their environment and get the<br />
most out of their warranty.<br />
At Fixing Point, we also offer life expectancy<br />
statements that are tailored to the specifics of a<br />
project. If you’re working on a particularly complex<br />
project, this should be discussed with your<br />
supplier so you can fully understand your options.<br />
Q: What benefits does a stainless steel<br />
fixing have over a carbon steel fixing?<br />
Stainless steel is much more durable than carbon<br />
and can ensure the overall stability of a structure<br />
is maintained over time.<br />
As carbon is much cheaper than stainless steel,<br />
it can be tempting for contractors to opt for this<br />
solution, but cutting costs can negatively impact<br />
the long-term quality of a structure’s fixings.<br />
Stainless steel has a significantly longer<br />
guarantee than carbon steel and is therefore<br />
more beneficial for ensuring a project’s longevity.<br />
Guarantees are produced on a job to job basis<br />
ensuring the corrosive factors of a particular<br />
environment are taken into account.<br />
Q. Are you able to advise on the correct<br />
fixings and procedures during the<br />
construction phase of a project?<br />
Ensuring you have support from your supplier for<br />
the duration of a project is essential to resolving<br />
any on-site application problems.<br />
Maintaining regular contact and updating them<br />
with information on the materials you are using at<br />
each stage will mean they can offer you<br />
appropriate advice throughout.<br />
Your supplier should also be able to advise on the<br />
performance of a fixing, such as pull out values,<br />
tensile and shear strengths. Specific<br />
requirements should then be discussed with your<br />
structural engineer.<br />
Contact Fixing Point<br />
01242 265100<br />
www.fixingpoint.com<br />
@FixingPoint<br />
34 TC JULY <strong>2018</strong>
Focus...<br />
on results<br />
When you need a reliable solution, you need a team behind you with<br />
experience, dedication and quality unrivalled in the delivery of industry<br />
leading products. At SR Timber we FOCUS on:<br />
n Product quality and distribution<br />
n Sustainability, Certification and British Standards<br />
n Continued investment and ranges<br />
With decades of experience, our team is more<br />
passionate than ever, offering you expertise,<br />
independent advice, experience and industry support.<br />
TEL: 01623 446 800<br />
sales@sr-timber.co.uk<br />
www.sr-timber.co.uk
Upstands<br />
DEALING WITH UPSTAND ISSUES<br />
Stephen Cleminson, SIG Design & Technology’s Technical Director, highlights best<br />
practice for upstand design.<br />
Acommon question our team is asked is:<br />
“What should the upstand be on a flat<br />
roof?” followed by, “What if I haven’t got<br />
150mm?” This article is about why upstands exist<br />
and how you can avoid asking the second<br />
question.<br />
Why do we need flat roof upstands?<br />
The requirement for flat roof upstands is set out<br />
in the British Standard BS 6229:2003 Flat roofs<br />
with continuously supported coverings<br />
(https://www.thenbs.com/PublicationIndex/docu<br />
ments/details?Pub=BSI&DocID=263160)<br />
See section 7, p12. This requires that:<br />
“The design of drainage falls should ensure that<br />
the continuity of the waterproof covering is<br />
maintained for a vertical height of 150mm above<br />
the finished roof level at all abutments, door<br />
openings and parapets.”<br />
Rainwater can collect to quite a depth on a roof<br />
during heavy storms. An upstand, be it against a<br />
parapet, penetration or facade,<br />
ensures that the<br />
waterproofing does its<br />
job and that exposed<br />
brickwork, external<br />
cladding or other<br />
building elements are<br />
not flooded or saturated.<br />
How to deal with level<br />
thresholds and exceptions<br />
to the 150mm rule<br />
The SPRA Design Guide 2016<br />
(http://www.spra.co.uk/wp-<br />
content/uploads/2017/06/2-S01-<br />
16DesignGuide.pdf) describes an exception<br />
regarding balconies and terrace access. See p29,<br />
Access to Balcony or Terrace:<br />
The requirement of a 150mm waterproofing<br />
upstand is fundamental to reliable detailing.<br />
However, working with building insurers and the<br />
residential sector, SPRA is aware of the<br />
requirement for unimpeded access to balconies<br />
and roof-level terraces in many designs. In this<br />
situation only, the requirement has been<br />
reduced to 75mm at the opening, provided that<br />
the following conditions are met:<br />
• Rapid removal of rainwater across the width<br />
of the opening, by including a proprietary<br />
Left: This shows a great example of<br />
how NOT to do an upstand to a<br />
penetration, with a plastic bag<br />
and sticky tape.<br />
drainage channel in<br />
front of the threshold.<br />
• The waterproof<br />
membrane extends<br />
150mm height in the door<br />
reveal and roof / abutment wall<br />
adjacent.<br />
• The waterproof membrane flashing extends<br />
fully below the door frame bottom rail and is<br />
sealed to it.<br />
• A horizontal gap of minimum 10mm is<br />
maintained between frame front edge and<br />
drainage channel.<br />
Four possible ways to deal with<br />
upstand issues<br />
1. Consider localised drop gutters. However, if you<br />
eat into the insulation to achieve this, you may<br />
create a cold spot with condensation issues, or<br />
you might not achieve the required U-values in<br />
some areas. There is also more detailing and<br />
changes of direction to consider regarding the<br />
installation.<br />
2. It may be possible to change the insulation<br />
Left: This shows the upstand work at Arnold Hill Academy in Nottingham; Middle: This shows a strong 150mm pipe detail<br />
upstand; Right: This is a great example of a tall upstand – whilst 150mm is a minimum, there is no maximum height.<br />
36 TC JULY <strong>2018</strong>
SEE US AT
Upstands<br />
type to one with a better U-value (for example,<br />
changing tissue-faced to foil-faced) for a better<br />
performing insulant. But you do need to be aware<br />
of the knock-on effects. For example, say you<br />
decide to use a bonded membrane – which<br />
traditionally uses tissue faced insulation, then<br />
changing to a foil faced insulation may necessitate<br />
a change to a mechanically fixed membrane.<br />
3. Consider an under and over insulation solution;<br />
to move part of your insulation to below the Vapour<br />
Control Layer, where possible. But you do need to<br />
be careful and ensure a full U-value and interstitial<br />
condensation risk analysis is undertaken to confirm<br />
that moving some insulation below the VCL to gain<br />
height above the membrane will not create a<br />
condensation problem. Make sure you do the sums<br />
so not to actually make the situation worse with<br />
your solution!<br />
Above left: Example detail, 150mm upstand to brickwork with chased joint - single ply. Above right: Example detail: 150mm<br />
upstand to cladded abutment – single ply. Both details: IKO/SIG Design & Technology.<br />
across the parapet. By going continuously over<br />
the parapet and into a drip, the upstand is<br />
effectively only acting as a rain-check.<br />
These examples show you need an all-round<br />
knowledge of roof design to know what can be done<br />
with layers and levels and products to help you<br />
achieve compliance in any particular situation.<br />
“You need an all-round<br />
knowledge of roof<br />
design to know what<br />
can be done with layers<br />
and levels & products”<br />
4. It may be possible to convert the upstand into<br />
a rain-check. You could take the waterproofing up<br />
75mm, right across the cavity and have a drip<br />
Remember, this standardised approach may not be<br />
suitable for your project. Our experts can help you<br />
with design advice – feel free to consult us.<br />
Contact SIG Design & Technology<br />
0844 443 4778<br />
www.singleply.co.uk/perfectroof/<br />
@SIGDesignTech<br />
THE LIGHT FANTASTIC...<br />
At the President Kennedy Academy in Coventry, an 85m² application of Marvault, a<br />
continuous vault rooflight system from Brett Martin Daylight Systems, has helped to<br />
deliver exceptional levels of diffused daylight into communal areas of the school.<br />
Built as part of the Priority School Building<br />
Programme and replacing a 1960’s school<br />
building, the new three-storey secondary<br />
school in Holbrooks has a floor area of more than<br />
11,000m² and serves approximately 1,600<br />
students. With the academy’s central areas<br />
requiring a natural light source to optimise<br />
internal environment conditions, the Marvault<br />
system provided the optimum combination of<br />
high light transmission and UV protection, whilst<br />
having a positive impact on students’ wellbeing.<br />
Glazed in triple skin opal polycarbonate and<br />
featuring trickle vents in the kerb, the eight vaults<br />
were installed by Advanced Roofing & Cladding.<br />
Offering ease of installation, the rooflight system<br />
laps together to form rooflights runs, which at the<br />
academy enabled runs of more than 21 metres in<br />
length and spanning 1.5 metres. The economic,<br />
simple-to-fit, barrel vault system complemented<br />
the new facility’s high quality external aesthetic<br />
whilst helping to reduce energy demands.<br />
Manufactured with an aluminium frame and<br />
powder coated in a semi-gloss white colour to<br />
meet the client’s requirements, the fully thermally<br />
broken skylight system was fabricated and<br />
precision-engineered at Brett Martin’s factory in<br />
Coventry, before being assembled and installed<br />
on site by the specialist contractor.<br />
With a maximum span of 9 metres and no<br />
restriction on length, the versatile Marvault<br />
rooflights are suitable for use on flat, curved, low<br />
pitch and standard pitch roofs making them ideal<br />
for a range of applications from leisure, sporting<br />
facilities and commercial buildings through, to<br />
education and health centres.<br />
Advanced Roofing & Cladding<br />
installed Brett Martin’s<br />
Marvault system at the<br />
President Kennedy Academy.<br />
Contact Brett Martin Daylight Systems<br />
024 7660 2022<br />
www.brettmartin.com<br />
@BMDaylight<br />
38 TC JULY <strong>2018</strong>
SEE US AT<br />
LINCOLN CLAY PANTILE.<br />
TRADITIONAL FEEL.<br />
INNOVATIVE FIT.<br />
The Lincoln clay pantile features fl exible open gauge<br />
technology with a new fl at batten locator.<br />
Shaped with an elegant s-curve design and thin leading<br />
edge, the clay pantile is engineered for pitches as low<br />
as 17.5°, for fast and simple fi tting across a variety<br />
of installations.<br />
And of course, Lincoln clay pantiles fully comply with<br />
BS 5534 and NHBC Standards.<br />
Discover more smart thinking (and order free samples) at<br />
marleyeternit.co.uk/lincoln<br />
Or call us on 01283 722588<br />
Marley Eternit. The roof system others look up to.
How To:<br />
WATERPROOF A PIPE PENETRATION<br />
By Stuart Hicks of Kemper System.<br />
The performance of any roof can be compromised by a pipe penetration. If it is not waterproofed<br />
effectively it can cause leaks, damage to the building and unnecessary costs. One of the most<br />
effective ways to waterproof a pipe penetration is using a fleece reinforced liquid applied system.<br />
Durable and tear resistant, these systems can accommodate awkward roof details such as penetrations<br />
without the need for additional mechanical fixings. For contractors considering using a liquid<br />
waterproofing system for this application, here’s a guide to what’s involved.<br />
“Use a brush or nylon<br />
roller to ensure all air<br />
bubbles and creases<br />
have been removed”<br />
Step 1:<br />
Cut a piece of<br />
fleece to wrap<br />
the pipe using the<br />
correct<br />
1<br />
dimensions. The<br />
length should be the<br />
circumference of the pipe plus 50mm. The height<br />
should be a minimum of 150mm plus 50mm,<br />
which needs to be cut into fins to suit the<br />
circumference.<br />
Step 2:<br />
Wrap the pipe<br />
with the first<br />
piece of fleece to<br />
give a visible 50mm<br />
2<br />
vertical overlap and<br />
making sure each “fin” is at right angles to the<br />
pipe.<br />
Step 3:<br />
Cut a square<br />
piece of fleece for<br />
the collar and<br />
round off the<br />
3 (a)<br />
corners. The collar<br />
should be the diameter of the<br />
pipe plus 250mm.<br />
Place the fleece<br />
centrally over the<br />
top of the pipe.<br />
Draw a circle<br />
3 (b)<br />
using the inside of<br />
the pipe and then<br />
cut out. This<br />
ensures the hole<br />
for the pipe is<br />
3 (c)<br />
approximately 10mm<br />
less than the diameter of<br />
the pipe. Place the collar over the pipe to ensure<br />
a snug fit.<br />
Step 4:<br />
To ensure a neat<br />
appearance,<br />
mask the pipe<br />
above the<br />
4<br />
application area and<br />
the surrounding deck, and then<br />
remove the fleece.<br />
Step 5:<br />
Dip the fleece<br />
wrap in the resin<br />
to completely<br />
saturate and then<br />
5<br />
place in position. Apply<br />
resin to the substrate around<br />
the pipe.<br />
Step 6:<br />
Dip the collar in the resin to completely saturate<br />
and place in position by sliding down over the<br />
pipe and fleece wrap.<br />
Use a brush or nylon roller to ensure all air<br />
bubbles and creases have been removed.<br />
6<br />
Remove all of the masking tape to present a neat,<br />
professional job.<br />
To ensure the installation is a success, it is also<br />
vital that contractors get advice and / or training<br />
from the manufacturer of the liquid waterproofing<br />
system before applying it.<br />
“The performance of<br />
any roof can be<br />
compromised by a pipe<br />
penetration. If it is not<br />
waterproofed<br />
effectively, it can cause<br />
leaks, damage to the<br />
building and<br />
unnecessary costs”<br />
Contact Kemper System<br />
01925 445532<br />
www.kempersystem.co.uk<br />
@KemperSystemUK<br />
40 TC JULY <strong>2018</strong>
Green Roofs<br />
INSTALLATION ADVICE TO ENSURE<br />
YOUR PROJECT RUNS SMOOTHLY<br />
Mark Harris, Chairman of the Green Roof Organisation (GRO), talks through some of the<br />
key challenges when installing a green roof system.<br />
Since the Green Roof Organisation formed over ten years ago, the green roof market has diversified<br />
significantly both in the design of the green roof system options and the methods of procurement.<br />
Today, a wide variety of different plant types are regularly specified within biodiverse roof<br />
systems and green roofing packages are installed by either roofing contractors, specialist green roof<br />
contractors or specialist landscaping contractors.<br />
“The need for cranage<br />
should be discussed<br />
early with the main<br />
contractor”<br />
However, the fundamental rules of installation practice and the installation challenges remain the same<br />
whether the green roof system is of an Extensive or Biodiverse nature.<br />
7<br />
key considerations to make when installing a green roof:<br />
Design & Specification<br />
Pay close attention to this, whilst ‘green roof’ is a<br />
generic term, it covers a myriad of options<br />
especially when it comes to plant species<br />
requirements. This is particularly true of London<br />
where the London Plan informs the local<br />
environmental requirements and ecologists<br />
regularly require specific plant mixes to replicate<br />
the original flora at a specific site. With the new<br />
Mayors of Manchester, Birmingham, Sheffield and<br />
other Cities being given the same planning<br />
powers as the Mayor of London, the industry<br />
expects to see the demand for specific local<br />
planting schemes to increase across the UK<br />
dramatically over the next ten years.<br />
Another key item is the height of the<br />
waterproofing at upstands and penetrations,<br />
which must extend 150mm above the finished<br />
green roof height – not the waterproofing height.<br />
Lifting<br />
Main contractors always want the crane down as<br />
soon as possible, but green roofs require bulky,<br />
heavy materials to be lifted to roof level for<br />
distribution. The need for cranage should be<br />
discussed early with the main contractor, and the<br />
point should be made that installing the green<br />
Above: Green roofs at the Scottish Parliament building at Holyrood, Edinburgh.<br />
roof is the equivalent to installing a concrete<br />
deck, and therefore the installation process<br />
shouldn’t be considered as part of the relatively<br />
light weight roof waterproofing system.<br />
Drainage boards<br />
These are designed to be installed one way up<br />
only; make sure the installation team know which<br />
way a specific board should be laid – some are<br />
flat sheets and others come on rolls.<br />
The team should know whether the drainage<br />
boards are butt jointed or overlapped at the sides<br />
and ends. The drainage boards should also run<br />
edge to edge of the roof to ensure correct<br />
drainage.<br />
Growing medium / substrate<br />
This typically comes in bags weighing from 20kg<br />
to 1.25 tonnes, with a 1.25 tonne bag typically<br />
covering circa 20m² at 50mm depth: so, there<br />
will be plenty of them to lift to cover a 300m² roof<br />
area. With wildflower systems typically requiring<br />
120mm – 150mm substrate depth the coverage<br />
will reduce significantly.<br />
When installing the team need to know what depth<br />
to install at and what settlement to allow,<br />
42 TC JULY <strong>2018</strong>
Go Further with SupaLite<br />
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manufacture more<br />
than just roofs?<br />
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hours with amazing thermal properties. Our LANTERNS are the<br />
most stylish available, and our VERANDAS are proving to be a<br />
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U-Value<br />
as low as<br />
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SupaLite Tiled Roofs<br />
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Modular<br />
Design<br />
Lanterns<br />
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Every SupaLite product<br />
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Green Roofs<br />
typically between 10% and<br />
20% depending on<br />
product. As all<br />
specifications will be<br />
for a finished settled<br />
depth, enough<br />
material needs to be<br />
allowed and installed<br />
to meet this requirement<br />
post settlement.<br />
Once installed the substrate<br />
should be irrigated to saturation prior<br />
to the installation of the planting.<br />
Plant installation<br />
This will vary depending on whether the<br />
specification is for a pre-grown blanket, pregrown<br />
plug plants or seeds. Pre-grown blankets<br />
should be installed within a maximum of 36 hours<br />
of delivery – sooner if the weather is warm – as<br />
they will start to ‘cook’<br />
whilst rolled up<br />
destroying plant life.<br />
Plugs should be<br />
installed into the<br />
substrate at the<br />
m² quantity<br />
specified and in<br />
the mix percentage<br />
required by the<br />
specification. Seeds<br />
should be mixed with sand at<br />
the weight specified and hand cast<br />
across the roof.<br />
Once installed the planting should be thoroughly<br />
irrigated to aid establishment. Typically between<br />
April and October temporary irrigation will be<br />
required for 6 to 8 weeks, but warmer spells or<br />
unusually warm weather outside of these<br />
months may increase the irrigation requirement.<br />
“Pre-grown blankets<br />
should be installed<br />
within a maximum of<br />
36 hours of delivery –<br />
sooner if the weather is<br />
warm”<br />
Gravel margins<br />
Typically, 20/40mm rounded ballast is specified<br />
at perimeters and penetrations. This serves three<br />
key purposes: fire breaks, erosion control and<br />
vegetation breaks. The GRO Code provides<br />
guidance on suitable widths for these as will the<br />
specification.<br />
Rainwater outlets<br />
These should be accessible for future ongoing<br />
annual maintenance, typically by an inspection<br />
chamber that should be the same depth as the<br />
green roofing system.<br />
“Typically, 20/40mm rounded ballast is specified<br />
at perimeters and penetrations. This serves<br />
three key purposes: fire breaks, erosion control<br />
and vegetation breaks”<br />
Contact the Green Roof Organisation<br />
020 7638 7663<br />
www.nfrc.co.uk/green-roof-installations<br />
Top and left: the fundamental rules of installation practice<br />
and the installation challenges remain the same whether the<br />
green roof system is of an Extensive or Biodiverse nature.<br />
Below: Image courtesy of Mike Cottage, The Urban Greening<br />
Company.<br />
44 TC JULY <strong>2018</strong>
Innovative upgrade & refurbishment solutions for profiled fibre cement or metal roofs & cladding<br />
SEE US AT<br />
Fragile roofs are only unsafe<br />
if you walk on them.<br />
Replace rooflights and sheets from below with Fixsafe.<br />
Figures published by the Health & Safety Executive show that falls through fragile roof<br />
materials caused over one quarter of fatal accidents in the construction industry.<br />
Fixsafe addresses the problem and is playing a major role in reducing this statistic.<br />
Fixsafe allows sheets to be replaced from below, eliminating the need to access fragile<br />
roofs and thereby greatly increasing site safety. By removing the requirement for costly<br />
safety netting, roof staging or external scaffolding, on-site time is reduced and access<br />
equipment costs are minimised.<br />
Replacing rooflights from below is an HSE recommended method and complies with<br />
Regulation 9 of the Work At Height Regulations 2005. Protect your roofers and yourself and<br />
your team by repairing or replacing rooflights and roof sheets with Fixsafe.<br />
We also offer: • Insulated rooflights for energy-saving upgrades and refurbishment<br />
• Lightweight over-roofing for cost-effective roof refurb with minimal disruption.<br />
For details, please call us on 01543 687300 or visit www.filon.co.uk<br />
Filon Fixsafe allows replacement rooflights<br />
or roof sheets to be installed from below,<br />
avoiding the need to access fragile roofs<br />
Filon Products Ltd, Unit 3 Ring Road, Zone 2, Burntwood Business Park, Burntwood, Staffs WS7 3JQ
Roof Windows<br />
WEATHERTIGHT INSTALLATIONS<br />
It is vital that the roof window you choose is installed correctly to ensure a weathertight<br />
roof, so here Lee Griffiths (pic), Technical Sales Manager GBI at Dakea, looks at what<br />
contractors need to consider.<br />
Filling the gap<br />
If an un-insulated gap is left between the window<br />
and the rafters, it can be difficult and costly for<br />
homeowners to keep a comfortable temperature<br />
in the home, as water and air can pass through<br />
and make rooms cold and damp. Due to the small<br />
space between the window and the rafters, it can<br />
be time consuming and difficult for installers to<br />
create a fully watertight and insulated fit. The<br />
solution is to use an Insulating Foam Collar (IFC).<br />
A rebated foam profile manufactured to fit the<br />
window frame, the IFC offers superior insulation,<br />
a watertight seal and has the advantage of<br />
reducing installation time to approximately three<br />
minutes per window. An IFC is included as<br />
standard with our Ultima windows.<br />
Membrane materials<br />
When installing a window, it is essential to repair<br />
the roofing membrane to restrict air and water<br />
ingress. An installer knows this process requires<br />
a high level of accuracy to ensure a water and<br />
airtight seal. To help with this, when cutting a<br />
hole in the original membrane for the window,<br />
installers shouldn’t cut back to the rafters and<br />
battens – but instead leave enough to be able<br />
staple it back to the woodwork in order to prevent<br />
water ingress. The membrane must also be used<br />
to form a gutter system that has a sufficient fall<br />
in it to catch water and direct it away from the<br />
opening in the roof and prevent costly interior<br />
damage.<br />
For added security, an Underfelt Foil Collar can be<br />
used. The single piece of stretchable fabric<br />
removes any need for cutting and joining<br />
membrane material directly around the window.<br />
Simply slide this underneath the battens and fix<br />
securely for a water and airtight barrier in a quick<br />
15-minute process.<br />
Once the frame is installed but<br />
before it is securely fixed in<br />
place, the sash should be fitted<br />
back into the frame to check the<br />
alignment. A slightly misaligned<br />
sash or frame fit will let water and air<br />
in. For the frame, if the gap down the side<br />
between the sash and frame is wider at the top<br />
than the bottom, an adjustment can be made by<br />
carefully applying pressure to the outer edge of<br />
the frame with a crowbar to square up the<br />
window.<br />
In addition, when the window is open inspect the<br />
bottom between the sash and the frame – this<br />
should be even the whole way across. If it’s not,<br />
use a wedge to lift the exterior bracket on the<br />
opposite side to where the opening is wider. This<br />
will bring it back into alignment.<br />
“Water ingress can<br />
happen if there is<br />
space left where the<br />
tiles ‘kick’ as they pass<br />
over the flashings”<br />
Tight tiling and flashing<br />
When replacing the tiles, they need to pass over<br />
the flashings to ensure the water runs away from<br />
the window. Water ingress can happen if there is<br />
space left where the tiles ‘kick’ as they pass over<br />
the flashings. ‘Kicking’ can be minimised by<br />
removing tile nibs if necessary and tiles can be<br />
fitted closer to the flashings by fixing them to the<br />
battens with screws.<br />
It is also recommended to slit the foam right<br />
above each tile to avoid the gap between the<br />
foam and tile junctions. It’s likely that tiles will<br />
also need to be cut to ensure a<br />
perfect fit – when cutting, be<br />
mindful that the gap is within<br />
the recommended tolerances<br />
(30-60mm on the sides, 60-150 on<br />
the top).<br />
A tried and tested product<br />
Choosing a product that has been thoroughly<br />
tested will provide peace of mind. The UK sees an<br />
average of 133 days of rain or snow per year and<br />
the British weather is becoming more<br />
unpredictable, with severe storms previously<br />
considered to be a 1 in 100 year event now<br />
occurring much more frequently. An example of<br />
this is Storm Ophelia in October 2017 during<br />
which winds of up to 97mph were recorded.<br />
Ensuring the chosen window has been designed<br />
to withstand these conditions is vital. For<br />
example, our Ultima window has been tested for<br />
wind speeds of up to 104 mph (the equivalent of<br />
a Category 1 hurricane) and 600 litres of water<br />
falling in just one hour – the same as a year’s<br />
rainfall per square metre in London.<br />
Flying debris is also a risk during a storm so an<br />
impact resistant outer pane and laminated inner<br />
pane will reduce the chance of damage and<br />
improve safety. For further peace of mind, seek a<br />
window where manufacturers can provide a<br />
warranty – such as a lifetime warranty against hail.<br />
The seal between the roof and window is vital to<br />
avoid issues for the homeowner. Carefully installing<br />
a high quality roof window will protect the property<br />
from even the most severe British weather.<br />
Contact Dakea<br />
0203 598 1165<br />
www.dakea.com<br />
@Dakea _UK<br />
46 TC JULY <strong>2018</strong>
SEE US AT<br />
IT DOESN’T JUST LET OUT SMOKE<br />
That hatch with the ladder running up to it? Yes, it’s a Bilco smoke vent.<br />
Now, you may know it as one of the best smoke vents on the market (CE-marked,<br />
self-actuating in less than a minute, excellent thermal properties, and so on).<br />
But simply add a fixed ladder with the optional LadderUp® Safety Post, and you also<br />
have a safe exit out onto the roof.<br />
So the next time you specify a smoke vent, make sure it’s a Bilco.<br />
As both a smoke vent and an access hatch, you get two solutions for the price of one.<br />
To find out more, call us on 01284 701696 or visit www.bilcouk.co.uk<br />
incorporating<br />
SAFE ACCESS ALL AREAS<br />
WORLD CLASS FLOOR ACCESS COVERS<br />
Bilco UK and Howe Green are part of the ERA Group
Rainwater Systems<br />
TOP TIPS FOR INSTALLING PITCHED<br />
ROOF DRAINAGE PRODUCTS<br />
Tony Wereszczynski, Technical Director at Marley Alutec, gives his top tips for problem<br />
free selection and installation of eaves drainage systems.<br />
Calculate for a rainy day<br />
It is crucial to ensure the capacity of the gutter<br />
meets the requirement for the building. The flow<br />
rate of the gutter varies depending on the profile,<br />
size and fall at which the gutter is fitted.<br />
In order to ensure the correct system is chosen,<br />
the calculation of the roof area predicted rainfall<br />
intensity must be established at the design stage.<br />
Reference should be made to BS EN 12056-3:<br />
2000 which provides detailed information on<br />
rainfall throughout the UK, by geographical<br />
location and frequency of occurrence. The<br />
guidance given in the standard recommends that<br />
eaves gutters are sized to ensure the calculated<br />
peak run-off does not exceed 90% of the gutter<br />
capacity.<br />
However, the increasingly unpredictable nature of<br />
the UK weather must also be taken into account,<br />
as heavy rainfall and extreme weather events are<br />
occurring more frequently. Therefore, it is<br />
considered best practice to factor in additional<br />
capacity when designing a roof drainage system<br />
to ensure it can cope with higher levels of rainfall.<br />
Joint durability<br />
With a lifespan of 50 years or more and minimal<br />
maintenance throughout their lifespan, aluminium<br />
rainwater systems provide a long lasting, durable<br />
alternative to PVC or cast iron. However, ensuring<br />
a secure connection between each component is<br />
crucial. Joint sealing must not<br />
be carried out in wet weather,<br />
or in temperatures below<br />
5°C (due to frost, ice or<br />
condensation on the<br />
surface) or above 40°C (as<br />
the sealant may not cure<br />
correctly under these conditions).<br />
Joint surfaces must also be completely clean<br />
and dry. Some dirt and grease may be difficult to<br />
see – use a clean cloth and solvent cleaner to<br />
remove all traces.<br />
The perfect fix<br />
To ensure long-term durability, it is also crucial to<br />
ensure that the fixing components used are<br />
capable of providing the necessary support. They<br />
must be non-corrosive and of a compatible<br />
material to ensure that no electrolytic corrosion<br />
occurs. Only the recommended austenitic<br />
stainless steel screws must be used to fix the<br />
gutters, whether direct, fascia or rafter bracket<br />
fixed.<br />
Make sure the system manufacturer’s<br />
recommended fixings are used at all times.<br />
Plain sailing for refurbishments<br />
When replacing existing systems, fascias and<br />
soffits are often also replaced to accommodate<br />
the new gutters. Unlike UPVC soffits and fascia<br />
systems, composite aluminium soffit and fascias<br />
can be fixed over timber fascias as long as they<br />
are sound and rot free.<br />
Composite aluminium products such as our Evoke<br />
range, for example, can be installed directly onto<br />
the building and will support the weight of gutters<br />
without the requirement of backing boards.<br />
Extremely light and strong, they<br />
can be adapted on site with<br />
basic carpenter tools to<br />
create bespoke designs<br />
including large overhangs<br />
and curved rooflines. This<br />
also means that modifications<br />
can be made during installation,<br />
avoiding costly delays.<br />
Reach new heights<br />
Installing gutters involves working at height,<br />
which means work must be compliant with Work<br />
at Height Regulations 2005. As part of the<br />
regulations, the work must be properly planned<br />
and organised, risks assessed and appropriate<br />
work equipment such as scaffolding or raised<br />
platforms must be selected and used.<br />
When working with heavier gutters such as cast<br />
iron, which are typically upwards of 10kg per<br />
1.8m length, the installation can often be a two<br />
person job, increasing the risks of working at<br />
height.<br />
Aluminium gutters are a lightweight alternative.<br />
Approximately 65% lighter than cast iron they<br />
can be installed just as easily as PVC systems,<br />
with no specialist tools or skills required. This<br />
makes them much easier to manage on site,<br />
though of course, Work at Height Regulations<br />
2005 and other health and safety protocols<br />
should always be observed.<br />
Contact Marley Alutec<br />
01234 359438<br />
www.marleyalutec.co.uk<br />
@marleyalutec<br />
48 TC JULY <strong>2018</strong>
FREE<br />
Site Survey &<br />
Quotation Service<br />
enquiries@kempersystem.co.uk<br />
KEMPEROL ®<br />
Liquid Waterproofing<br />
Long term protection for flat roofs,<br />
buildings and critical structures<br />
Warm roofs, inverted roofs, green roofs,<br />
podium decks, walkways, balconies,<br />
terraces, car parks...<br />
• No hot works<br />
• Sustainable<br />
• Solvent-free<br />
• Odourless<br />
Whatever your<br />
requirements, we have<br />
a certified and proven<br />
solution to meet your<br />
needs.<br />
Contact us to discuss<br />
your next project.<br />
KEMPER SYSTEM<br />
Tel: 01925 445532<br />
enquiries@kempersystem.co.uk<br />
www.kempersystem.co.uk<br />
Kemperol Liquid Waterproofing
Project Focus<br />
STANDING OVATION!<br />
Total Contractor hears about BEMO’s role in the roof<br />
development for Wimbledon’s famous Court No.1.<br />
As a trusted supply chain partner of Prater,<br />
BEMO has played an integral part in the<br />
roof development on No.1 Court at The All<br />
England Lawn Tennis Club (AELTC) in Wimbledon.<br />
Such a high profile project required a collaborative<br />
approach from everyone involved in order to meet<br />
the client’s brief – from the design phase, to the<br />
creation of a complex programme structure, right<br />
through to the level of quality delivered onsite –<br />
and BEMO continues to work closely with Prater to<br />
ensure a successful completion.<br />
Due to the need for the AELTC in Wimbledon to be<br />
accessible every year for the celebrated tennis<br />
Championships, it was decided that the project<br />
would be divided into three separate phases.<br />
Phase two of the project is nearing its conclusion,<br />
in time for the <strong>2018</strong> Championships, with trades<br />
returning to site in August to begin the final phase.<br />
BEMO’s scope of works on the project comprises<br />
both the engineering and the supply of a standing<br />
seam roof system. For the Outer Roof, the design<br />
involved a fully tapered scheme with roof sheets<br />
reaching up to 17 metres in length. For the Inner<br />
Roof, the design involved a combination of<br />
parallel and tapered panels to accommodate the<br />
complex geometry.<br />
Bespoke Solution<br />
This complex roof design required detailed<br />
analysis of the structural and surface models<br />
generated by KSS Architects and Thornton<br />
Tomasetti Cladding Consultants.<br />
The steel structure provided a facetted surface,<br />
while the design intent required a smooth external<br />
roof surface. In order to overcome the varying<br />
distances between the structure and external<br />
surface, the BEMO-Flex system was specified,<br />
which provides a mass-customised sub-structure.<br />
The installation of the BEMO-Flex system required<br />
Prater to install the decking panels and lower<br />
section of BEMO-Flex before the BEMO team then<br />
surveyed the position of the installed modules to<br />
ensure complete accuracy and to eliminate<br />
steelwork tolerances. The data taken from the<br />
survey was entered into the Rhino model and the<br />
second part of the BEMO-Flex module was then<br />
designed to match up to the modelled roof surface.<br />
Through CNC manufacturing processes, the<br />
BEMO-Flex modules were fabricated in<br />
accordance with the model and delivered to site<br />
within a matter of days to allow continuous<br />
installation. This process ensured that the halters<br />
were in the desired position to take the standing<br />
seam panels, which had been produced well in<br />
advance of construction.<br />
The newly engineered BEMO-Flex system<br />
provided a customised sub-structure between the<br />
decking and standing seam surfaces, allowing the<br />
varying distances and angles required to be<br />
accommodated.<br />
Let it rain<br />
A key element of the No.1 Court project is the<br />
addition of the retractable roof – providing the<br />
AELTC with another space where play doesn’t<br />
have to be affected by the weather. With the<br />
inclusion of a moving roof element, the steel<br />
structure had to be designed to move when the<br />
retractable roof is opened and closed.<br />
It was crucial that the design ensured that the<br />
standing seam roof could accommodate such<br />
movement. Both BEMO and Prater were involved<br />
in a number of design meetings in advance of<br />
work beginning onsite, to eliminate the risk of<br />
problems arising and changes being required<br />
within the construction stage of the project.<br />
Just in time<br />
Working on a restrictive site with minimal storage<br />
Prater and BEMO worked closely together on the new<br />
retractable roof at Wimbledon’s famous Court No. 1.<br />
space, the logistics of materials arriving on site<br />
can often prove challenging. To overcome this,<br />
BEMO worked closely with both Prater and Sir<br />
Robert McAlpine to ensure a detailed programme<br />
was created to suit the site. Materials had to be<br />
delivered in a ‘just in time’ fashion, with nothing<br />
arriving more than three days in advance of its<br />
installation.<br />
The success of this approach rested on<br />
punctuality, constant communication and<br />
adherence to set procedures.<br />
Due to the combination of a restrictive site and a<br />
complex design brief, BEMO and Prater worked<br />
together to construct two offsite mock-ups prior to<br />
work starting onsite. Not only did this improve the<br />
understanding of the complexities of the system,<br />
as well as its installation process and how long<br />
that would take, but it also allowed the architect<br />
and AELTC representative to view the proposal.<br />
Having seen the proposal in a physical form,<br />
AELTC were able to approve the product – both its<br />
design and, equally as important, its colour.<br />
Working on such an iconic building, the team had<br />
to include the famous Wimbledon green within<br />
the design for site consistency, ensuring that the<br />
new roof system blended harmoniously into the<br />
existing structure.<br />
Contact BEMO<br />
www.bemoprojectengineeringuk.co.uk<br />
@BEMOsystems<br />
50 TC JULY <strong>2018</strong>
SEE US AT
Roofing Updates<br />
ART DECO GEM’S ROOF REPAIRED<br />
The roof of an occupied 1930s art deco municipal office building, situated in the busy town centre of<br />
Blackpool, Lancashire, required urgent repair.<br />
The building was experiencing standing water on a largely zero falls roof with only four drainage outlets,<br />
meaning water had started to leak into the occupied offices below. Kemper System’s Stratex Warm Roof<br />
system using its Kemperol V210 was specified for the 1,200m² roof area – offering exceptional<br />
performance and supplied as a complete integrated system of matched components.<br />
For further info on all these roofing updates and more, visit www.total-contractor.co.uk<br />
The Kemperol V210 is a polyester-based resin, applied wet-on-wet that forms a permanently elastic, This project has been shortlisted for the Liquid Roofing and<br />
Waterproofing Awards due to the complexity of the roof.<br />
seamless, yet highly durable waterproofing membrane. The roof was extremely complex with detailing<br />
around air-conditioning units, raised steelwork and cable trays in close proximity. Contractors also removed and replaced eight rooflights and boxed-in others<br />
that were no longer required. All existing steel work on the roof was treated and encapsulated with plywood and waterproofed with Kemperol to ensure<br />
additional life span. Stuart Hicks at Kemper System added: “Despite the challenges faced by Castle Contractors, the project was completed ahead of schedule<br />
thanks to the quick and easy application of the Stratex Warm Roof system and our Kemperol V210 liquid waterproofing system.” www.kempersystem.co.uk<br />
WIDE SOFFIT IS WOODGRAINED<br />
Freefoam Building Products has announced the addition of four woodgrain finishes to its<br />
Wide 605mm Soffit Range.<br />
The wide General Purpose Board is becoming a popular choice on many contemporary house<br />
styles, and has been added to the range as part of Freefoam’s continuing support of our<br />
customers servicing the Housebuilder.<br />
Available in a choice of Rosewood, Light Oak, Black Ash and Anthracite Grey the woodgrain finish<br />
allows for a fully coordinated roofline. www.freefoam.com<br />
CPD MEETS MODERN DEMANDS<br />
Sika Sarnafil has launched a new RIBA accredited Continual Professional Development (CPD)<br />
seminar, ‘Selecting Flat Roofing System to Meet Modern Demands’, for those wanting to<br />
specify high performance flat roofing that meets the most up-to-date legislative requirements.<br />
Visit: https://gbr.sarnafil.sika.com/en/newbuilds/contact/request-a-cpd.html<br />
to attend a seminar<br />
Richard Lawton, Regional Sales Manager – South, Sika Sarnafil, said: “Attending this CPD aids the<br />
decision-making process when choosing the perfect roof for a project. Just one hour spent provides<br />
peace of mind, as attendees can expect to leave the seminar feeling confident in selecting and<br />
specifying the right flat roofing system, while meeting the appropriate standards and regulations.”<br />
SLATES BRING FOSSILS TO LIFE<br />
Cembrit Glendyne natural slate has brought the home of fossils to life, by adding<br />
distinctive style, character, and impressive performance to The Etches Collection museum<br />
roof in Kimmeridge.<br />
Glendyne slates were used at The Etches Collection museum and<br />
are tested to BS EN European standard, BS EN 12326-1:2014.<br />
Janie Price, from Kennedy O’Callaghan Architects, commented: “Glendyne slates, together with<br />
Haysom Purbeck Stone, have successfully blended the museum into the surrounding traditional<br />
cottages. The slates allow the design to fit the traditional vernacular whilst its detailing is<br />
contemporary.” www.cembrit.co.uk<br />
52 TC JULY <strong>2018</strong>
DRESSED FOR SUMMER SUCCESS<br />
The onset of summer and warmer weather calls for a change of focus on what you choose to wear on site.<br />
From keeping warm and dry in winter, warmer weather brings with it a need for professional craftsmen and women to<br />
be cool and dry - to maintain well-being and working efficiency.<br />
That’s why Snickers’ new working clothes for the summer use 37.5 fabric technology which is really good at ‘wicking’<br />
moisture away from the body and keeping you dry.<br />
In the Snickers Workwear FLEXIWork, LITEWork and RUFFWork product families, there’s new shirts, shorts and work<br />
trousers that are super-light and quick-drying with advanced ventilation to keep you cool in the heat.<br />
They’ve all got superb, body-mapping designs for an amazing fit, outstanding functionality and long-lasting comfort –<br />
all day, every day.<br />
Checkout the website and download a digital catalogue at www.snickersworkwear.co.uk<br />
SAFETY IS KEE FOR TWININGS<br />
A combination of safety products from Kee Systems have been installed at the Twinings<br />
facility in Andover to provide a first-class edge protection solution for staff members<br />
accessing the rooftop.<br />
Kee safety systems have been independently tested & CE<br />
approved to BS EN 14122-4.<br />
Having reviewed the site and the requirements, Kee Systems supplied and installed 320m of<br />
KeeGuard systems to provide roof edge protection, four access platforms for safe access, eight<br />
Kee Gates, 50m of Kee Klamp tubular fittings to offer a railing system, and five access ladders<br />
to provide for safe access while working at height. www.keesystems.com<br />
FLUSH FIT AT HOSPITAL PROJECT<br />
Alumasc Rainwater, part of Alumasc Water Management Solutions (AWMS), was specified<br />
as part of phase one of a £48m project to redevelop the Royal Edinburgh Hospital.<br />
The Royal Edinburgh Hospital includes 185 mental health bedrooms<br />
and accommodates an adult acute mental health inpatient service.<br />
Alumasc’s aluminium Guardian security downpipes were the perfect match for this<br />
contemporary building. The range is purposely designed for high security environments and<br />
benefits from a sharp aesthetic look. The downpipe profiles are fitted flush to the wall with<br />
concealed bracketry and jointing that makes them vandal resistant and anti-climb.<br />
www.alumascrainwater.co.uk<br />
GUIDE REVEALS HIDDEN FIRE RISKS<br />
Icopal, a BMI Group company, has produced a six-page guide that explains the fire risks<br />
of flat roofing and how to mitigate them. Recent years have seen a string of serious fires<br />
which have occurred because roofing contractors weren’t aware of flammable elements<br />
on the roof.<br />
TorchSafe Detailing, Guidance Document for Reinforced Bitumen Waterproofing sets out when<br />
roofing membranes can be torch applied, and when they can’t. It also underlines the<br />
responsibilities of all those involved to ensure that a roof installation is safe. www.icopal.co.uk<br />
JULY <strong>2018</strong> TC 53
Hackitt Comment<br />
“INDUSTRY MUST START LIVING THE<br />
CULTURAL SHIFT THAT IS REQUIRED”<br />
So says the Hackitt Review; Roy Weghorst, Head of<br />
Regulatory Affairs – Fire, at Kingspan, gives his thoughts...<br />
In the March issue of Total Contractor, we<br />
looked at Dame Judith Hackitt’s Interim Report<br />
on the Independent Review of the Building<br />
Regulations and Fire Safety. Now that the final<br />
report has been published, we can see that what<br />
is being called for is what Dame Judith describes<br />
as “A radical overhaul to futureproof the system”.<br />
The review, “Building a Safer Future”, highlights<br />
the many failings that led to the Grenfell Tower<br />
tragedy last June and proposes a revolutionary<br />
approach looking at the entire process involved in<br />
the construction, refurbishment and maintenance<br />
of our buildings. It considers every aspect that<br />
could affect the safety and performance of a<br />
building throughout its whole life cycle, including<br />
quality of build and what happens once it is<br />
occupied, not just how it is designed or the<br />
materials it is made of.<br />
Crucially, the report emphasises the need to stop<br />
thinking in ‘silos’ and to think in terms of systems<br />
– from the integration between the different<br />
elements of each individual building, to who is<br />
responsible for the checks and balances and the<br />
‘golden thread’ of information that will ensure the<br />
continuation of its safety over its lifetime. It also<br />
recognises that prescriptive rules are not the<br />
answer to such a complex issue, particularly in<br />
an environment where materials and technology<br />
are evolving rapidly.<br />
To make sure that the system is indeed<br />
‘futureproof’, the new proposed framework is<br />
therefore outcomes-based, and must be delivered<br />
as a package – “an integrated systemic change<br />
not a shopping list of changes which can be<br />
picked out on a selective basis”. The terms<br />
‘outcomes’, ‘performance’ or ‘risk’ based<br />
approach are used throughout the report. What<br />
this means is that the regulations should focus<br />
on making it clear what the industry needs to<br />
achieve, rather than telling it how it must<br />
achieve it.<br />
There are lots of reasons to have an outcomesbased<br />
approach. It leaves room for innovation<br />
and consideration of other needs, such as energy<br />
efficiency. It recognises that what works well for<br />
one type of construction may be unsuitable for<br />
another. More importantly, it leads to the level of<br />
thought and responsibility that is needed<br />
throughout the whole supply chain to deliver truly<br />
safe buildings.<br />
Overview<br />
The recommendations are focused on multioccupancy<br />
higher risk residential buildings<br />
(HRRBs) that are ten storeys or more in height,<br />
but it is noted that the new framework would also<br />
benefit a wider range of buildings.<br />
A new regulatory framework is set out, together<br />
with clearly defined dutyholder roles, and a new<br />
Joint Competent Authority (JCA) to make sure that<br />
it is followed. The JCA would involve Local<br />
Authority Building Standards, fire and rescue<br />
authorities and the Health and Safety Executive.<br />
The framework is designed to simplify the<br />
requirements and at the same time make them<br />
more robust. It provides better oversight, clear<br />
lines of responsibility, incentives for good practice<br />
and real sanctions for poor practice. It also<br />
involves the most important people – those who<br />
will be living in the building – and provides them<br />
with greater reassurance and an effective way to<br />
raise any issues.<br />
There are nine key areas for reform that are<br />
Recommendation 5.1a: The construction sector and fire<br />
safety sector should demonstrate more effective leadership<br />
in relation to developing a responsible approach to delivering<br />
building safety and integrity.<br />
highlighted in the executive summary of the<br />
report and expanded upon in the ten chapters<br />
that follow.<br />
Outline of the recommendations:<br />
1. The Framework<br />
• New regulatory framework for HRRBs<br />
• New Joint Competent Authority (JCA)<br />
• Mandatory incident reporting mechanism for<br />
dutyholders.<br />
2. Improve the focus on building safety<br />
during design, construction and<br />
refurbishment<br />
• Rigorous and demanding dutyholder roles and<br />
responsibilities<br />
• Series of gateway points to strengthen<br />
regulatory oversight<br />
• Stronger change control process<br />
54 TC JULY <strong>2018</strong>
Note : Plywood Stoped Short<br />
To Ensure Linearlight Flex<br />
Can Be Slotted Through<br />
3mm Aluminium<br />
18 Plywood<br />
Wraped in Vasqueen DPC<br />
T-Section<br />
16mm Bar<br />
M10 Round<br />
Head Socket<br />
Screw BZP<br />
TITLE<br />
DESCRIPTION<br />
Is<br />
Noteest<br />
loaded weight = 1250kg (All loading weights and structural calculations to be checked by others)<br />
est weight of planter = 150kg<br />
Coordination With External Lighting<br />
To Be Reviewed With Phoenix<br />
Corners To Be Welded And Dressed<br />
Farrin<br />
Unless oth<br />
specified dim<br />
are in mill<br />
angles<br />
decimal dim<br />
± 2m<br />
Cappings - Copings - Fascias<br />
Soffits – Flashings - Bullnose<br />
Free Site Surveyed Measures<br />
01223 440044 info@lasermetals.co.uk www.lasermetals.co.uk
Hackitt Comment<br />
• Single, more streamlined regulatory route to<br />
oversee building standards<br />
• Rigorous enforcement powers<br />
changes after occupation<br />
• To be used by dutyholders to demonstrate the<br />
safety of the building throughout its life cycle.<br />
3. Improve the focus on building safety<br />
during occupation<br />
• Clear and identifiable dutyholder<br />
• Requirement for dutyholder to present a safety<br />
case to the JCA<br />
• Clearer rights and obligations for residents<br />
• Regulator (JCA) for the whole of the building in<br />
relation to fire and structural safety in occupation<br />
4. Giving residents a voice<br />
• Greater transparency of information on building<br />
safety<br />
• Involvement in decision making through<br />
resident associations / panels<br />
• No risk, independent route for residents to<br />
raise concerns<br />
5. Improved levels of competence<br />
• Overarching body to provide oversight of<br />
competence requirements<br />
• Industry led technical guidance with continuing<br />
Recommendation 4.1a: The dutyholder for a HRRB should<br />
have a statutory duty to proactively provide residents with a<br />
set of information that supports residents to understand the<br />
layers of protection in place to keep their building safe.<br />
oversight from government prescribed<br />
organisation<br />
• Simpler yet more comprehensive regulations<br />
and guidance<br />
6. More robust and transparent<br />
construction products regime<br />
• More effective testing regime with clearer<br />
labelling and product traceability<br />
• Periodic review process of test methods and<br />
range of standards<br />
• More effective market surveillance system<br />
7. Creating a golden thread of information<br />
• Digital records for new HRRBs, to include<br />
8. Tackling poor procurement practices<br />
• Make sure that high safety, low risk options are<br />
prioritised<br />
• Consideration of full life cycle cost<br />
9. Ensuring continuous improvement and<br />
best practice learning through<br />
membership of an international body.<br />
“‘A race to the bottom’<br />
that has too often<br />
become the hallmark<br />
of our industry in<br />
recent years”<br />
A common sense approach<br />
What the Hackitt Review has revealed and<br />
addressed are the underlying issues that allowed<br />
an inappropriate system to be installed, together<br />
with the poor processes and lack of care that<br />
compounded the effects and led to such a tragic<br />
loss of life – a “race to the bottom” that has too<br />
often become the hallmark of our industry in<br />
recent years.<br />
The debate will no doubt continue for many more<br />
months as we move towards actual regulatory<br />
change, “…in the meantime” Dame Judith writes<br />
“industry must start living the cultural shift that<br />
is required”. In much the same way as the<br />
familiar Construction (Design and Management)<br />
Regulations drove a cultural change that<br />
dramatically improved health and safety on site,<br />
the proposals outlined in “Building a Safer<br />
Future” should result in buildings that are safer,<br />
higher performing and better for all, throughout<br />
their whole life.<br />
Recommendation 7.1a: A clearer, more transparent and more effective specification and testing regime of construction<br />
products must be developed. This should include products as they are put together as part of a system.<br />
Contact Kingspan Insulated Panels:<br />
01352 717 251<br />
www.kingspanpanels.co.uk<br />
@KingspanIP_UK<br />
56 TC JULY <strong>2018</strong>
How To:<br />
ADDRESS AIR LEAKAGE<br />
By The A. Proctor Group.<br />
The Problem: About half of all heat loss in homes is due to air leakage. While adding more<br />
insulation should in theory improve the thermal performance of a building, the benefits of thicker<br />
insulation may not be fully realised if the structure’s airtightness is not also addressed. Tests<br />
confirm that air leakage can reduce the effectiveness of insulation by up to 70% because cracks, gaps<br />
and holes in the building envelope allows air to bypass thermal insulation. Energy efficient heating<br />
systems will also be rendered less effective if warmed air simply escapes through a draughty structure<br />
and cold air is allowed to flow in.<br />
Wraptite was used at the Portsmouth One project.<br />
Our Solution: One way to address this issue is to<br />
install Wraptite, which is a self-adhering solution<br />
that provides airtightness, vapour permeability<br />
and water resistance to the building envelope<br />
quickly and easily. One of its key benefits is that<br />
Wraptite is installed externally which saves on<br />
material and labour costs due to its fast<br />
installation and simple detailing method<br />
compared to internal air barriers. Providing<br />
exterior protection to your project earlier in the<br />
construction process means work on the inside<br />
can also begin sooner. Wraptite Membrane and<br />
the range of Wraptite Accessories are robust<br />
materials that will permanently adhere to almost<br />
any substrate. This makes Wraptite a flexible and<br />
simple solution for achieving airtightness on both<br />
on-site and off-site projects.<br />
A step-by-step guide to installing Wraptite:<br />
1. Wraptite Membrane can<br />
be installed<br />
horizontally – 2-person<br />
method (see right) or<br />
vertically – 1-person<br />
method (see right, below)<br />
a) Pre-cut the membrane<br />
to the required length<br />
then re-roll with the<br />
release paper facing<br />
outwards.<br />
b) Starting in a corner and using a chalk line for<br />
guidance, peel back the release paper and apply<br />
the adhesive surface to the prepared substrate.<br />
c) Using a hand roller or stiff brush, smooth out<br />
any air bubbles, releasing the air by starting from<br />
the middle and working your way towards the<br />
edges.<br />
2. Wraptite Tape, Corners and Liquid Flashing can<br />
be used for sealing gaps between rigid insulation<br />
panels, and detailing around penetrations,<br />
windows and doors.<br />
a) Tape should be pre-cut before removing the<br />
release liner and the adhesive side handled as<br />
little as possible. Split Liner options are available<br />
for Wraptite Tape to make this easier (see below).<br />
b) Fill gaps around door and window frames with<br />
Wraptite Liquid Flashing and allow to cure (see<br />
below), then finish with Wraptite Corners and<br />
Tape (top, next column).<br />
c) Gaps around wall penetrations that are greater<br />
than 6mm are prefilled with<br />
Wraptite Liquid<br />
Flashing and<br />
allowed to cure<br />
(see right), then,<br />
after the Wraptite<br />
Membrane has been<br />
installed, a second layer of<br />
Liquid Flashing is<br />
applied to seal<br />
between the<br />
membrane and the<br />
penetration<br />
(see right).<br />
*The guidance provided here<br />
has been summarised. Please consult The A. Proctor Group<br />
website for complete installation advice.<br />
Contact The A. Proctor Group<br />
01250 872 261<br />
www.proctorgroup.com<br />
@proctorgroup<br />
Left and above: finish with<br />
Wraptite Corners and Tape.<br />
“Wraptite is installed<br />
externally which saves<br />
on material and labour<br />
costs”<br />
58 TC JULY <strong>2018</strong>
YEARS
Cladding Updates<br />
For further info on all these cladding updates and more, visit www.total-contractor.co.uk<br />
WRAPTITE TAKES CARE OF BUSINESS<br />
The impressive performance of Wraptite Tape, which provides a vapour permeable air barrier has been<br />
successfully used on a new care home in the historic city of Edinburgh.<br />
The Queensferry Care Home project comprises 60 en-suite bedrooms for the elderly with associated facilities and<br />
parking, on behalf of client Barchester Healthcare. The design and build partner is Yeoman McAllister architects in<br />
conjunction with main contractor McLaughlin and Harvey.<br />
Wraptite Tape was selected by specialist construction company Veitchi Group who carried out the installation of the<br />
steel structure for the new building. Metsec Metframe, a pre panelised lightweight steel structure was built off-site and pre-clad with rigid insulation board.<br />
Wraptite Tape was installed as a superior solution to seal the joints on the rigid insulation board within the steel frame.<br />
Colin Kennedy, Managing Director of Veitchi Interiors, commented: “We have specified Wraptite Tape on our project because it has proven to be vastly superior<br />
in performance and its ease of application compared to traditional aluminium coated Butyl adhesive tapes, used to seal joints, openings and penetrations.”<br />
www.proctorgroup.com/air-barriers<br />
COMPLEMENTING COLOURS<br />
Freefoam Building Products has showcased Dark Grey Fascia at a new Morris Homes<br />
site in Leicester.<br />
The Glebelands Park development features a collection<br />
of detached and semi-detached 3, 4 and 5 bedroom<br />
properties.<br />
Morris Homes selected Dark Grey fascia to perfectly complement the grey window frames,<br />
juliet balconies and garage doors to achieve a coordinated, contemporary look. Phil Shaw,<br />
Procurement Manager, said: “We’re often driven by planning guidelines and pride ourselves on<br />
being able to offer Local Authorities a ‘non-standard’ look that will enhance the local area. One<br />
of the ways we achieve this is by using colour instead of white.” www.freefoam.com<br />
PRATER SET TO DELIVER<br />
Prater is to deliver an extensive scope of works for 100 Liverpool Street – a mixed<br />
development scheme adjacent to Liverpool Street Station.<br />
Prater has been appointed to the high profile project and has worked alongside main contractor Sir<br />
Robert McAlpine to design the roofing and cladding package. Prater will also be responsible for the<br />
installation of Kingspan composite cladding to the high-level lift cores as well as a hot melt roofing<br />
package utilising Radmat PermaQuick with a mixture of Radmat Protherm G and Quantum<br />
insulations. www.prater.co.uk<br />
A CLEAR PASS FOR STUDENT PROJECT<br />
The superior performance benefits of the Wraptite external air barrier system from A. Proctor Group have been<br />
highlighted in a new flagship project to deliver student accommodation in the centre of Portsmouth.<br />
The Wraptite external air<br />
barrier system was used<br />
at Portsmouth One.<br />
ECE Westworks were appointed to design a new 23 storey, 576 bed student accommodation scheme, Portsmouth One, on behalf of<br />
Crown Student Living with main contractor Osborne. Facades contractor Fabrite engaged Facade Materials Specialist InOpera<br />
Facades to provide guidance and design the support structure behind the rainscreen cladding. Providing detailed assessments in<br />
accordance with BS EN 10211 and BRE 443 Conventions for U-values, InOpera were able to model the performance benefits<br />
offered by the total through wall cladding system incorporating the Wraptite air barrier. www.proctorgroup.com<br />
60 TC JULY <strong>2018</strong>
SEE US AT<br />
Protective<br />
casing<br />
Wraptite ®<br />
Wraptite, a strong robust external air barrier designed to keep buildings airtight<br />
and dry. Easy to install, it combines the best properties of a vapour permeable<br />
membrane and an airtight membrane in one affordable, self-adhering product.<br />
Ladybird - Their bright colouring is used as a defence mechanism and<br />
their antennae and eyes can be drawn back into the pronotum:<br />
a protective casing.<br />
Get in touch to find out more about Wraptite<br />
☎ 01250 872 261 ✉ contact@proctorgroup.com<br />
14/5153<br />
www.proctorgroup.com<br />
Group
Tapered Projects<br />
A GUIDE TO TAPERED INSULATION<br />
By James Wilkinson (pic), Design Team Leader at Gradient.<br />
Tapered insulation is essential for adequate<br />
falls provision in new and existing flat roof<br />
installations. It helps prevent issues such<br />
as ponding which if left untreated, could<br />
undermine the roof’s long-term performance and<br />
cause damage to the building it was designed to<br />
protect. A quality flat roof installation depends on<br />
correct specification and expert application of<br />
materials including the insulation. The following<br />
guide will hopefully ensure your flat roofing<br />
project’s smooth success.<br />
Good positioning<br />
As insulation designers and manufacturers, we<br />
need to know the extent of tapered insulation<br />
required and proposed drainage positions in order to<br />
design the most effective tapered scheme. Without<br />
this, you could be opening yourself up to a<br />
magnitude of revisions which in turn causes delays.<br />
Know the value<br />
In order to achieve the thermal requirements, we<br />
need to be aware of the U-value the roof has to<br />
achieve. Often, projects are submitted without<br />
this vital detail. For reference, 2013 Part L<br />
Building Regulations for England state a newbuild<br />
domestic flat roof should achieve a U-value<br />
of 0.11; flat roof extensions and refurbishments<br />
should achieve 0.18. For non-domestic new<br />
buildings, flat roofs should achieve a U-value of<br />
0.14. For non-domestic flat roof extensions and<br />
refurbishments a U-value of 0.18 is required.<br />
Match fit<br />
A J42 specification should contain the roof’s<br />
waterproofing details. This will dictate which<br />
materials will form the tapered insulation<br />
scheme. As part of its extensive insulation range,<br />
Gradient manufactures panels compatible with<br />
various waterproofing systems including torchon,<br />
adhered single ply and mechanically-fixed<br />
applications. It’s a case of ‘horses for courses’<br />
and ensuring the right<br />
waterproofing system is<br />
specified with the correct<br />
insulation.<br />
No compromise<br />
Low roof details such as<br />
balconies, terraces, windows and<br />
doors can affect the falls proposed and the<br />
thermal performance that can be achieved. These<br />
features will require waterproofing, therefore it’s<br />
important to know if the roof contains any height<br />
restrictions. Even low levels of parapet height can<br />
be overcome using Gradient’s ultra-thin VIPs<br />
(vacuum insulated panels). Compromising the<br />
amount of height required for detailing the<br />
waterproofing to avoid exceeding any height<br />
restriction isn’t advisable as this will negate the<br />
watertightness.<br />
Access pointers<br />
Doing your homework on the roof installation site<br />
will also pay dividends. It could help with the<br />
project‘s cost effectiveness, if, for example,<br />
there’s access for an articulated lorry to bring<br />
materials to site. One large vehicle is more<br />
practical, cheaper and time efficient than<br />
arranging three smaller ones to carry out the<br />
same job.<br />
What’s in store?<br />
As well as being mindful of a site’s vehicular<br />
access, it’s important to know how much storage<br />
space it possesses. For example, a building with<br />
a 10,000m² roof probably won’t have room on<br />
site to store the equivalent amount of material.<br />
Materials stored without protection on site are<br />
likely to be damaged if left at the mercy of the<br />
elements. Therefore, if storage space is limited<br />
the roof’s installation can be planned in stages to<br />
eliminate stockpiling issues.<br />
See a specialist<br />
Engaging with a proven flat roof<br />
insulation specialist is<br />
essential to a successful<br />
build. At Gradient, our<br />
surveyors are not only available<br />
throughout a project to offer all<br />
manner of help including site visits,<br />
their expertise is on offer pre and postinstallation.<br />
For instance, if a client is unsure of<br />
what their roofing requirements are, our team can<br />
provide options relating to cost, U-value<br />
calculations and also arrange for a condensation<br />
risk assessment to be carried out. We believe this<br />
service offers clients total peace of mind that,<br />
however challenging the project, they have<br />
Gradient’s technical team’s experience and<br />
know-how at their disposal at all times.<br />
Special bond<br />
Roofing insulation specialists who manufacture<br />
factory-bonded, single-layer panel systems can<br />
also aid a project’s success. Our single-layer<br />
boarding can be bonded to a thickness of<br />
530mm. This solitary system not only saves onsite<br />
installation times, the tighter bond<br />
guarantees the insulation’s quality as it doesn’t<br />
comprise a number of multi-width boards.<br />
As with any building project, good planning is key.<br />
However, no architect, contractor or roof installer<br />
is immune to oversight, regardless of experience.<br />
Hopefully the above guidance will serve as a<br />
useful reference point for those embarking on<br />
their next roofing project. For a headline<br />
installation, it’s always good to check the small<br />
print first.<br />
Contact Gradient<br />
01543 678777<br />
www.gradientuk.com<br />
@Gradient_UK<br />
62 TC JULY <strong>2018</strong>
QUALITY<br />
YOU CAN TRUST<br />
The Weightanka® mobile man anchor provides<br />
the complete solution for short term safety and<br />
low frequency operations and is designed for<br />
use on roofs with up to a 5° pitch.<br />
The system conforms to EN 795 Class, is quick<br />
and easy to assemble and weighs just 250kg.<br />
By using smaller components and with no single<br />
item weighing more than 25kg, Weightanka®<br />
is easy to lift and carry to and from the point<br />
of use. Suitable for use on all roof surfaces,<br />
Weightanka® provides fall protection for a single<br />
worker and fall restraint for two people when<br />
working at least 500mm away from a fall hazard.<br />
Features and Benefits:<br />
• Short term safety for low frequency work<br />
• Does not penetrate the roof membrane<br />
• Suitable for use on various roof types<br />
• Can be used on roofs up to 5° pitch<br />
• Compact design for ease of transportation<br />
• Quick and easy to assemble<br />
• Complies with current regulations,<br />
including BS EN 795.<br />
www.safesite.co.uk<br />
Tel: 01293 529977<br />
Email: info@safesite.co.uk
External Wall Insulation<br />
TEN REASONS TO USE EWI<br />
By Ben Warren, Managing Director at Baumit.<br />
Clearly, external wall insulation (EWI) has many positives; however, the fruits of these benefits are<br />
often overshadowed by EWI’s myths and misconceptions. To remove any grey areas, here are my<br />
ten reasons why EWI is a thermal and financial necessity, offering safety, comfort and efficiency<br />
for your project...<br />
“Effective and efficient<br />
EWI installations<br />
ensure safety is not<br />
compromised”<br />
1. The commercial argument<br />
EWI can provide cost-effective solutions for<br />
people who need to save on space. For instance,<br />
if a room is 5m2, a decent level of internal wall<br />
insulation would require a minimum build-up of<br />
15cm. This would cause a 6% reduction in floor<br />
area, which might not seem a huge amount, but<br />
could equate to a significant loss in residential<br />
buildings containing several properties. Loss of<br />
floor space equals loss of income for the landlord,<br />
therefore in these cases there’s a commercial<br />
argument for choosing external wall insulation.<br />
2. Prevent condensation<br />
EWI removes the dew-point – the temperature<br />
below which water droplets condense from the<br />
inside of a building to prevent condensation<br />
forming. Baumit openSystem provides an<br />
example of an EWI system that liberates moisture<br />
and retains airtightness. Its perforated Expanded<br />
Polystyrene (EPS) façade insulation boards<br />
ensure high vapour permeability, resulting in the<br />
release rather than the entrapment of water<br />
vapour.<br />
3. Colour flexibility<br />
EWI installations have to be aesthetically pleasing<br />
as well as practical. In light of recent colour<br />
technology, we have developed an entire<br />
spectrum of colour palettes to meet design needs.<br />
Plus, all colours are completely resilient to all<br />
weather conditions, meaning your exterior will be<br />
striking and efficient in equal measure.<br />
4. Weather protection<br />
EWI installations offer considerable protection for<br />
the building, with topcoats designed to make<br />
external walls completely resilient to both hot and<br />
inclement weather conditions. Our EWI systems,<br />
including ‘Cool pigments’ render topcoats and<br />
façade paints, act as a building’s shield. Both<br />
dark and light paints contain specific colour<br />
technologies which can cool a building in the<br />
summer, protecting it from exhaustive heat<br />
exposure.<br />
5. Longevity<br />
EWI installations are a huge investment, therefore<br />
it is important to find a solution that will<br />
guarantee longevity. I like to say EWI is like<br />
cruising in a beautiful car on a high-road without<br />
any interruption. Whilst boilers can break and<br />
leave you without heating, EWI is in it for the<br />
long-haul.<br />
6. Wellbeing for inhabitants<br />
Buildings are to be lived in and occupied by<br />
people, so comfort is a natural priority. Effective<br />
and efficient EWI installations ensure safety is<br />
not compromised. EWI installations usually<br />
constitute several components including; an<br />
insulation layer made up of mineral wool, primer<br />
to waterproof the system, a glass fibre to anchor<br />
the primer and finally a render finish. When<br />
combined, I believe all of these components<br />
provide the perfect solution to keep inhabitants<br />
happy and healthy.<br />
7. Optimum heat retention<br />
To prevent the loss of heat, EWI works in two<br />
ways. Firstly, it is designed to conduct heat so<br />
that it is locked into a building. Secondly, the<br />
majority of EWI systems contain slabs which use<br />
thousands of tiny air pockets to entrap the heat.<br />
Should any excess moisture arise, Baumit’s<br />
openSystem is designed to release moisture,<br />
preventing the development of any dreaded<br />
damp.<br />
8. Quick installation<br />
EWI is a perfect solution for older buildings<br />
without cavity walls, as the insulation can simply<br />
be injected in the free space. Many modern<br />
properties are built with cavity walls. However,<br />
more specialist treatment is often required for<br />
certain exteriors. Although installation times are<br />
relative to a building’s size, EWI systems can be<br />
applied speedily within five-to-seven days,<br />
minimising the disruption to inhabitants.<br />
9. Energy saving<br />
EWI installations can save energy costs due to<br />
supreme ability to optimise heat retention. EWI<br />
technology is designed to offer thermal energyefficiency,<br />
locking in heat as opposed to releasing<br />
it. Investing in a tighter, high-performing EWI<br />
system will reduce an occupier’s heating costs –<br />
a real win-win situation.<br />
10. Versatility<br />
Taking all of these points into consideration, I<br />
believe EWI is a versatile, efficient and costeffective<br />
system for any building, no matter the<br />
scope. Offering both practical and design<br />
versatility, EWI improves the aesthetics on the<br />
outside and the building’s thermal performance,<br />
ensuring a building delivers both in terms of the<br />
external appearance and the internal safety for its<br />
occupants.<br />
Contact Baumit<br />
01622 710763<br />
www.baumit.co.uk<br />
@BaumitUKLtd<br />
64 TC JULY <strong>2018</strong>
We’re opening new doors<br />
Easy-Trim are a vertically integrated company at the forefront of innovation, with a forward<br />
thinking attitude and solid business strategy we are well on track for continued growth within<br />
the rapid moving industry that is roofing and construction.<br />
We are investing heavily to into the future of Easy-Trim, most recently work began on the expansion of our premises, doubling our<br />
existing space and increasing our manufacturing capabilities. More exciting additions include new Mercedes Actros Big Space<br />
vehicles which have now joined our delivery fleet. Our recent acquisitions, including the addition of Easy-Trim Roto windows to our<br />
portfolio, expansion and continued growth is extremely positive in an ever competitive industry.<br />
Easy-Trim...the future of British Manufacturing<br />
t 0845 034 6008 f 0845 034 6010<br />
12B Metcalf Drive, Altham Industrial Estate, Altham, Lancashire, BB5 5TU, Great Britain
Insulation Updates<br />
CLT CPD LAUNCHED<br />
Ecological Building Systems has developed a new CPD presentation aimed at highlighting the<br />
benefits of using CLT (cross-laminated timber) and woodfibre insulation in unison to maximise the<br />
performance of CLT schemes.<br />
Showcasing case studies of timber-based construction projects in the UK including The Woodland Trust’s<br />
headquarters in Grantham, The Steiner School in Frome and the headquarters of furniture company Vitsoe<br />
(pic). The CPD demonstrates to architects, specifiers and contractors that CLT is a viable alternative to<br />
concrete, masonry or steel on a huge variety of construction projects. It discusses the ease and speed of Vitsœ, Royal Leamington Spa ©Dirk Lindner<br />
build, thermal performance, fire resistance and sustainability benefits of using CLT and woodfibre insulation in combination.<br />
Fintan Wallace from Ecological Building Systems said: “CLT has been proven as a durable, environmentally-sound and cost effective construction material suitable<br />
for the delivery of rapid and economically prudent projects across a wide range of sectors, from private homes and residential tower blocks, to offices and schools.<br />
“This CPD aims to share our experience of optimising the performance and flexibility of CLT by demonstrating how it fits with our range of environmentally<br />
appropriate and effective range of insulation and air tightness solutions.” www.ecologicalbuildingsystems.com<br />
TIME WASTED CLEANING UP BEFORE WORKING<br />
Research by Heat Insulation, a company offering grant-backed home insulation, suggests that the majority of tradespeople are wasting more than 30<br />
minutes every day making their work area in customer homes accessible by effectively tidying up; and this is all before commencing work.<br />
Ricky Swann, Managing Director of Heat Insulation, conducted the survey as he often hears from fellow tradesmen how annoyed they are at effectively<br />
wasting their time doing cleaning work. He had this to say: “I’ve personally fallen victim to it a few times and I decided to start a little side project to<br />
understand how much time is wasted by tradespeople who I work with across the country for their opinion. We can all appreciate that we are sometimes<br />
performing emergency work or going into a space that isn’t often visited, such as the loft, but that shouldn’t really be an excuse. Homeowners could save<br />
money by preparing a workspace beforehand.”<br />
SALES STRENGTHENED<br />
RAVATHERM UK has strengthened its sales team with the appointment of a new Business<br />
Development Manager for the West.<br />
Philip Hodges joins from distributor SIG and brings more than 30 years’ experience of the<br />
construction industry to the POLYFOAM XPS insulation manufacturer. Speaking about his<br />
appointment, Philip said: “This is an exciting opportunity to boost both the profile of<br />
RAVATHERM UK and POLYFOAM XPS in a region where we see significant opportunities to grow<br />
the business.” www.ravatherm.co.uk<br />
BBA SHOWS TESTING FACILITY CAPABILITIES<br />
Business leaders from Crest Nicholson and the NHBC were given an insight into the rigorous and highly technical construction products testing<br />
carried out by the British Board of Agrément (BBA) during a visit to its test facility in Watford, Hertfordshire.<br />
The visit gave both organisations a deeper insight in to how UKAS-accredited BBA tests products and systems for safety and quality before they are<br />
certified. Housebuilder Crest Nicholson, which is completing the new-build housing development Lancaster Grange in nearby Bricket Wood, was the first<br />
commercial contractor to be invited for a tour of the BBA’s hi-spec test facility. Crest Nicholson is currently installing insulation systems in the Lancaster<br />
Grange properties so showed particular interest in the BBA’s ETAG 004 hygrothermal chamber, which applies heat/rain and heat/cold cycling procedures<br />
to ensure thermal insulation materials are safe and fit-for-purpose.<br />
66 TC JULY <strong>2018</strong>
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The Apex<br />
ACCREDITATION’S WHAT WE NEED<br />
Everyone from planners and regulators, to architects, contractors, roofers and builders<br />
knows the importance of implementing a robust quality assurance system. Here, to mark<br />
World Accreditation Day, Jackie Biswell, Managing Director of Apex Roofing, looks at how a<br />
roofing accreditation could deliver confidence of best practice in the sector.<br />
Sir Frances Bacon is famously credited for<br />
the proverb ‘knowledge is power’ – a<br />
statement that highlights the importance<br />
of learning and developing new skills to stay<br />
ahead of the competition.<br />
It can also be applied to the importance of<br />
working with experienced individuals – those who<br />
have been rigorously assessed on their<br />
capabilities, commitment and knowledge.<br />
This is why it is so important for the roofing<br />
industry to have an accreditation; a formal<br />
recognition by an authoritative body of the<br />
competence to work to specified standards.<br />
“Nearly every aspect of<br />
the construction<br />
process can be<br />
accredited and all of<br />
the key stakeholders<br />
can benefit”<br />
Why it works<br />
Nearly every aspect of the construction process<br />
can be accredited and all of the key stakeholders<br />
can benefit.<br />
Accreditation gives companies confidence that<br />
products and raw materials are safe and meet<br />
specifications.<br />
For manufacturers, accreditation helps limit<br />
product failure.<br />
The owners and operators of buildings can help to<br />
discharge their legal duties by using accredited<br />
companies to monitor the safety of the built<br />
environment.<br />
Consumers benefit too, as accreditation helps<br />
boost confidence in the safety of buildings and<br />
infrastructure.<br />
In short, having some kind of certification ensures<br />
safer, cleaner and smarter construction by<br />
helping to control risk, demonstrate compliance<br />
and provide quality assurance.<br />
It also helps drive efficiency and the adoption of<br />
best practices, reducing costs and easing the<br />
financial pressures for everyone concerned.<br />
What’s on the horizon<br />
We are not the only company who is championing<br />
this concept for our industry.<br />
In fact, on a much wider platform, the National<br />
Federation of Roofing Contractors (NFRC) and<br />
the Construction Industry Training Board (CITB)<br />
have collaborated to put together such an<br />
accreditation for our sector which aims to<br />
improve efficiency, upskill the workforce,<br />
encourage the use of new technology and attract<br />
new talent.<br />
The latter is particularly relevant in today’s<br />
climate where a lost generation of construction<br />
specialists is causing a vast skills gap in all<br />
areas of the building sector.<br />
After all, when the recession hit, construction<br />
contracted by 16.5% in just three years and more<br />
than 350,000 tradesmen and women lost their<br />
jobs.<br />
In response, the industry cut back on training and<br />
stopped offering apprenticeships.<br />
Jackie Biswell, Apex Roofing<br />
And then things started to improve.<br />
The sector began to recover, the Government<br />
introduced plans for new housing, the Help to Buy<br />
scheme was launched and mortgages were easier<br />
to come by.<br />
Suddenly there was plenty of work – but nobody<br />
to do it.<br />
Getting young people into the sector<br />
The shortage of new blood entering the industry is<br />
coupled with its poor perception. “Builder” and<br />
“roofer” are the only professions to routinely have<br />
the word “cowboy” attached to them – an<br />
affront to the thousands of capable, committed,<br />
talented people delivering complex building<br />
projects in the UK and around the World.<br />
But painful as it may be to have to defend the<br />
stereotypes, we must address them if we are to<br />
make UK construction sector a fit career<br />
destination for today’s talent.<br />
We need to be doing more to encourage women<br />
into the industry. More to showcase the vast<br />
range of career options available; more to<br />
modernize; and more to build skills for the future.<br />
And to do this – particularly in the roofing sector<br />
68 TC JULY <strong>2018</strong>
“We believe professional<br />
accreditation will not only improve<br />
career prospects but also increases<br />
technical credibility for the<br />
employer, which ultimately brings<br />
benefits to the customer”<br />
– contractors have to have the support they need to operate efficiently and<br />
confidently as recognised professionals.<br />
This will be managed through the accreditation process.<br />
As Mark Noonan, Industry Relations Director of the CITB points out, working<br />
in partnership will “ensure that employers and clients benefit from an<br />
accredited workforce” and that “the scheme benefits would be supported<br />
across all specialist federations, professional training providers and other<br />
relevant stakeholders.”<br />
This is backed up by Jon Vanstone, Chair of the Competent Person Forum and<br />
Trade Association Forum who will direct the programme of delivery for the<br />
accreditation.<br />
He said: “With engagement across the board it could change the perception<br />
of a career in roofing and encourage more people into the sector.<br />
“It could also mean that we are not just actively recruiting but we are<br />
recruiting individuals who know what they are doing.”<br />
Taking the first steps<br />
Apex Roofing hopes to be one of the first companies to follow the<br />
accreditation scheme which sets out to create 5,000 accredited roofers in a<br />
four-year period.<br />
We believe professional accreditation will not only improve career prospects<br />
but also increases technical credibility for the employer, which ultimately<br />
brings benefits to the customer.<br />
All our roofing clients can be confident that the work delivered is of the<br />
highest quality and that work is completed ethically and sustainably.<br />
We believe with this in place, knowledge is most certainly power.<br />
F or everyone settling for nothing but the<br />
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HG 2620 E<br />
• 2300 W / 50 – 700 °C / 150 – 500 l/min<br />
• Brushless motor: 10,000 h<br />
• Air pressure: 4,000 Pa for more power<br />
• Suitable for construction site use<br />
• LCD information display<br />
• 4 user-selectable programmes<br />
• Easy to operate by joystick<br />
• Heater and power cord easy to change<br />
• Including fine dust filter<br />
www.steinel-professional.de<br />
However, this knowledge needs to be continually developed, built on and shared.<br />
And accreditation will place this at the forefront – helping us future-proof our<br />
industry with a new generation of roofers.<br />
Contact Apex Roofing<br />
01502 537129<br />
www.apexroofinguk.com<br />
@ApexAnglia<br />
JULY <strong>2018</strong> TC 69
Company Van Tax<br />
HOW TO AVOID TAXING TIMES FOR<br />
YOU AND YOUR ‘COMPANY VAN’<br />
How often do you use your company van and for what purpose? It will have a big impact on<br />
the tax you – should – be paying. In our regular vehicles focus, we take a look at some of<br />
the different scenarios to look out for regarding company van tax.<br />
So, you have a ‘company’ van. You clearly<br />
use it for work and business purposes<br />
and it’s also on your drive at home. But<br />
there’s a question that’s going to bother HMRC<br />
more than it’s going bother you until it’s too<br />
late – should you pay tax on the company van?<br />
The answer is more than likely… yes.<br />
What is a van?<br />
For HMRC’s purposes, a van is defined as “a<br />
vehicle of a construction primarily suited for the<br />
conveyance of goods or burden of any description<br />
(not including people)” with a design weight<br />
(when in normal use and travelling on a road<br />
loaded) not exceeding 3,500 kilograms. A double<br />
cab pickup may be classified as a car or a van<br />
depending on its VAT classification while<br />
(mini)buses etc. are not vans because they are<br />
primarily designed to carry people.<br />
The law is blunt<br />
As the law is written, you are liable to pay tax on<br />
all “significant” private usage of a van – in other<br />
words, for journeys that you make for your own<br />
private benefit including regular shopping trips,<br />
for holidays, the distance to get to and from the<br />
likes of IKEA, or just general social activity.<br />
While physically there’s nothing stopping you<br />
making the trips – assuming the van is taxed,<br />
MOT’d and insured – unless tax is declared and<br />
paid, HMRC is going to take a very dim view of<br />
the matter should it find out.<br />
By definition, you do not have to pay tax on any<br />
journeys which are considered to be “insignificant<br />
private use” – that is, the odd or very rare trip<br />
which is not regular (such as journeys that are<br />
brief and very occasional).<br />
These might be a trip to the tip a couple of times<br />
a year; making daily, but short, detours to get a<br />
paper and lunch on the way to work; or stopping<br />
off at the doctor on the way home.<br />
Infrequent as they are, HMRC does conduct<br />
regular audits on firms nationwide to check on<br />
private usage of vehicles. And so, if this happens,<br />
70 TC JULY <strong>2018</strong>
how will you prove a trip in the company van was<br />
insignificant? Sadly, it’s going to boil down to<br />
what appears in the taxman’s manual and what<br />
your company can prove – your personal<br />
situation or perspective is unlikely to be taken<br />
into account.<br />
As for how HMRC undertakes its compliance<br />
checks, they’re mostly down to common sense.<br />
Tax inspectors have been known to check vehicle<br />
registration numbers they find in supermarket car<br />
parks – especially at night, on weekends and<br />
bank holidays. From there it’s just a question of a<br />
simple search of the DVLA computer to see who<br />
owns and is the registered keeper of the van. The<br />
next stage in the discovery process means<br />
checking the HMRC computer to confirm the<br />
owner or keeper is a company and whether or not<br />
any company van benefits have been declared on<br />
employees’ P11Ds. If not, HMRC will then<br />
conduct an Employer Compliance Audit – and<br />
that’s where the problems start.<br />
Taking steps to protect your position<br />
Not unsurprisingly, HMRC’s taxmen will want you<br />
to prove that your company van is not being used<br />
for significant private use. They’ll also want to<br />
see that the company has put in place measures<br />
to prevent significant private use unless that<br />
private use has been declared (and tax paid).<br />
This might mean checking company policies,<br />
seeing if employees are made to sign off on<br />
policies while noting down business mileage and<br />
so on.<br />
Indeed, it’s for these reasons that you may have<br />
been told – despite that it looks like you’re being<br />
spied upon – to note down every journey made in<br />
the van, because by doing this both you and the<br />
company will avoid any tax tied to the use of<br />
company vans or company fuel. Similarly, it’s<br />
also the reason why you may be told to pay for<br />
private use of fuel.<br />
While ordinary commuting from home to a job is<br />
allowable, it’s still important to be accurate with<br />
record keeping. We’re all busy but estimating<br />
journey distances can get you and the company<br />
into trouble with fines.<br />
As to what to put into a mileage log, it needs to<br />
record the van, driver, date, start and end of the<br />
journey, stops made, start and end of daily<br />
mileage – and importantly – the number of<br />
business miles covered.<br />
Van policy<br />
The company van policy is very important. It’s an<br />
employer’s ‘get out of jail free’ card. It should be<br />
a clear and well written document that outlines<br />
permitted uses of the van and specifically what<br />
private use is allowed. The company needs to<br />
keep the document updated and you should have<br />
been given it to read before taking a van out. You<br />
may have been asked to sign a document noting<br />
that you’ve read the policy. Don’t ignore it – if the<br />
company can show that it’s done what is required<br />
of it it’ll be you that’ll be left holding the tax baby.<br />
Tax to be paid<br />
To the nitty gritty of the tax regime. If there is<br />
private use you – no matter if you’re an employee<br />
or director of the company – will have to pay<br />
income tax on the company van. There is an<br />
additional tax charge where fuel is provided for<br />
private use. On top of that, the company providing<br />
the benefit pays Class 1A national insurance<br />
contributions at 13.8% on the value of the benefit<br />
and must tell HMRC of the benefit via a form<br />
P11D.<br />
As to how much you’ll pay, the tax charge is your<br />
rate of tax multiplied by the benefit that HMRC<br />
sets for the year in question.<br />
For the tax year 2017/18 the van benefit was<br />
£3,230 while the van fuel benefit was £610. This<br />
means anyone on a 20% tax rate would have<br />
paid £646 tax for private use of the van and an<br />
additional £122 for private use of company fuel.<br />
The rates for the current tax year – <strong>2018</strong>/19 –<br />
are £3,350 for the van benefit and £633 for the<br />
private use of company fuel. Again, a 20% rate<br />
tax payer will pay £670 for using the van and<br />
£126.60 for using company fuel.<br />
“HMRC does conduct<br />
regular audits on firms<br />
nationwide to check on<br />
private usage of<br />
vehicles – how will you<br />
prove a trip in the<br />
company van was<br />
insignificant?”<br />
The company, as we’ve seen earlier, will have to<br />
pay Class 1A national insurance contributions at<br />
13.8% on the £3,983 value of the benefits –<br />
you’ll recall the £3,350 for the van and £633 for<br />
the fuel – a total of £549.65. However, it can set<br />
this charge against its tax bill.<br />
Zero emission vans<br />
For the eco-friendly company, there are tax<br />
savings for using zero emission vans. However,<br />
the government is losing too much revenue on<br />
this and so is gently phasing the discounted vans<br />
benefit charge out between now and the 2022/23<br />
tax year.<br />
The tax charge to be paid was 20% of the normal<br />
rate of tax on the van between the 2015/16 and<br />
2017/18 tax years. It’s now 40% of the standard<br />
charge for <strong>2018</strong>/19 but will rise to 60% in<br />
2019/20, 80% in 2020/21, 90% in 2021/22 and<br />
will be the full 100% of the standard tax charge<br />
from 2022/23.<br />
VAT and vans (and other<br />
commercial vehicles)<br />
Lastly, VAT is an unpleasant extra for most. But<br />
luckily, VAT on the purchase price may be<br />
reclaimed by a VAT registered business. However,<br />
when the van is later sold VAT must be charged<br />
on its sale. There is also VAT due on private use<br />
of company fuel. But that is a whole other story.<br />
Company Van Tax Calculator:<br />
https://www.commercialfleet.org/tools/van/vantax-calculator<br />
Government website (search for “vans”): gov.uk<br />
JULY <strong>2018</strong> TC 71
Bracknell’s View<br />
COLD CALLS: CALLBACKS TO SITE<br />
In the latest instalment of his contractor column, Simon Smith, of Bracknell Roofing, looks<br />
at the bugbear of roofing contractors: having to return to site to fix leaks and other problems<br />
which, in most cases, are nothing to do with the roofer’s workmanship...<br />
The cost of incorrectly allocated defect<br />
notifications on our business each year has<br />
a double whammy effect financially and in<br />
wasted time. The general perception seems to be<br />
if there’s a leak from above or a problem is<br />
reported at roof level, then it must be down to the<br />
roofer. This recurring theme continues regardless<br />
of how many times roofing contractors<br />
demonstrate otherwise. So why is this?<br />
Misinformation<br />
In my opinion, the internet and social media have<br />
a lot to answer for. These days the consumer is<br />
surrounded by online opportunities to ‘research’ a<br />
topic and there’s no shortage of would-be experts<br />
out there peddling their often inaccurate,<br />
subjective, self-opinionated ‘wares’ for the world<br />
to access. Misinformation like this can adversely<br />
affect the consumer’s approach to a complaint<br />
and their expected outcomes from it.<br />
Non-issues blown out of proportion<br />
Social media is like a digital grapevine. We’ve<br />
come across cases where a consumer is unhappy<br />
with their builder and subsequently broadcasts<br />
negative messages on social media to other<br />
residents, who then start to question things about<br />
their own property, causing a snowball effect.<br />
Consequently builders and sub-contractors like us<br />
end up dealing with non-issues blown out of all<br />
proportion, sometimes at financial or relationship<br />
cost, or on occasion both.<br />
Typical recall ‘issues’<br />
The knock-on effect for sub-contractors like us<br />
working for quality builders is disproportionate<br />
and consumer complaints are often not fully<br />
validated before allocation to us. So, what typical<br />
recall issues do we encounter?<br />
We are sometimes called out to issues which<br />
should have been allocated to other contractors<br />
such as joiners, plumbers and follow-on trades<br />
like solar PV fitters and aerial installers. Whilst far<br />
from an exhaustive list, issues include: broken<br />
roof tiles or slates; dislodged dry-verge starters;<br />
damage by other trades dealing with their own<br />
defect recalls, bathroom extractors not connected<br />
to vents and badly maintained roof drainage<br />
systems. But there are other factors such as out<br />
of sequence working and products.<br />
Less haste<br />
Builders are sometimes keen to get the roof on as<br />
quickly as possible – to get it dry so that other<br />
trades can start on the internal works – but, in<br />
some cases, it can mean that vital preceding<br />
works like roofline, brick work and joinery work<br />
are not always ready, and the resultant effect can<br />
compromise roof installation. Some modern<br />
construction methods such as timber frame and<br />
SIP panel systems can also have a similar effect.<br />
Delivery problems<br />
Manufacturers and suppliers failing to deliver key<br />
components like ridge block-ends and vent tiles<br />
with the roof tiles causes re-visits and increased<br />
margin for error, sometimes resulting in products<br />
not being entirely fitted to the letter of the<br />
manufacturer’s instructions. Issues like excessive<br />
breakage of roof tiles during installation has a<br />
similar effect. Also, some system components<br />
such as dry verge starters could be better in<br />
terms of design and robustness.<br />
Whys and wherefores overlooked<br />
Moving the clock forward a few years, if a<br />
consumer encounters a related issue with their<br />
roof, often the whys and wherefores get<br />
overlooked and the focus zones in on who is<br />
responsible for repairing or footing the bill, so it is<br />
imperative we get it right today both in terms of<br />
the work we do and when we do it.<br />
A contentious point<br />
A bone of contention on recalls is where building<br />
maintenance companies are used to investigate<br />
alleged defects. This is a contentious point but in<br />
my opinion there can be a basic conflict of<br />
interest here because it’s in their commercial<br />
interest to find faults – as both a revenue<br />
generator and to make themselves look good in<br />
the eyes of their clients. This is compounded by<br />
the fact that, in my opinion, they are not always<br />
necessarily qualified to accurately fault-find on<br />
roofs. These types of situations can cause a strain<br />
in client relationships<br />
That said, where the NHBC is concerned, the<br />
interaction with them on site during original<br />
installation is increasingly proactive and<br />
ultimately helpful to all parties.<br />
Health and safety<br />
A footnote to the fact that we get called out to fix<br />
problems is the perception that we can always<br />
make quick running repairs, often by popping up a<br />
ladder. This is absolutely not the case. We have<br />
very robust health and safety practices in place to<br />
ensure the safety of all of our roofers and the<br />
public at all times. Quick-fix, short-duration works<br />
present additional risks that we should be<br />
avoiding, rather than encouraging.<br />
Contact Bracknell Roofing<br />
08705 626800<br />
www.bracknellroofing.com<br />
@BracknellUK<br />
72 TC JULY <strong>2018</strong>
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