Position Indicators Valve Positioners - Flowserve Corporation

Valve
Positioners
CONTROLS INC.
Position
Indicators

Apex 5000
HOW TO ORDER
MODEL
A5
INPUT
* Supplied as standard
CONTROLS INC.
3 - 15 PSIG
4 - 20mA (5100)
Nema 4, 4X
4 - 20mA (5200)
Nema 4, 4X,
7 FM
4 - 20mA (5400)
Intrinsically
Safe
FM
0
1
2
4
POS. INDICATOR
Flat *
Pharos
1
2
ISO 9001
GAUGES
None *
Gauges
S. Stl. Ggs
3
4
5
SPOOL VALVE
Low Flow
Hi Flow *
Max Flow
2
The Apex 5000 Pneumatic Positioner provides
accurate valve positioning with advanced features.
It may be used with 3-15 psi pneumatic control
signals, or fitted with one of three current-to-pressure
transducers for 4-20 mA signal input. The Apex is
available with many options including: limit switches,
position feedback transmitter, speed controls, and
our Pharos TM visual position indicator.
• Non-interactive Span Adjustment reduces
calibration time.
• Patented Adjustable Gain allows positioner
sensitivity adjustment without removing or
replacing components.
• Heavy duty aluminum construction for durability
and long life. Dichromate undercoat and polyester
powder top coat provide atmospheric corrosion
resistance.
• Captive Cover Screws permit calibration without
potential for losing screws.
• Optional Pharos TM Visual Position Indicator
provides fully adjustable, high contrast, fullangle
viewing of valve position.
• Field Upgradeable. The Apex 5000 is fieldupgradeable
to any of three electro-pneumatic
options without removing the cover. Switches
or a position transmitter are field installable by
replacing the shaft and adding modular "cards."
• Vibration Resistant. Low spool mass, outboard
spool bearings, and locking calibration adjustments
provide reliable operation under high vibration.
• Coupler-free NAMUR mounting option.
6
7
8
CAM
Linear *
Linear
30, 45, 60, 90
Characterized
Sqr, SqrRt, Lin
60 Degree
Special Cam/Shaft
Linear Actuators
A
B
C
D
L
OPTIONS
4 - 20mA Feedback
0 - 1K Ohm Feedback
0 - 10K Ohm Feedback
2 SPDT Mech. Sw's.
2 SPST Prox. Sw's.
2 SPDT Prox. Sw's.
High Temp./Viton
Epoxy Coated
Namur Shaft
Hex Cover Screws
Block/Bleed Module
Flow Control Module
F
G
H
K
M
N
P
R
T
V
X
Y

Apex 6000
The Apex 6000 Pneumatic Positioner provides similar
features and options as our Apex 5000. The housings
and covers are constructed from engineered resin
for superior corrosion resistance.
HOW TO ORDER
MODEL
A6
INPUT
* Supplied as standard
3 - 15 PSIG
4 - 20mA (6100)
Nema 4, 4X
0
1
POS. INDICATOR
Flat *
Pharos
1
2
GAUGES
None *
Gauges
S. Stl. Ggs
3
4
5
SPOOL VALVE
Low Flow
Hi Flow *
Max Flow
3
ACCORD MISSION:
Accord Controls will be recognized as the
service leader in our industry. We will focus on
fast, accurate, on time production and superior
customer service from application/quotation
through support after sale.
• Non-interactive Span Adjustment reduces calibration
time.
• Corrosion Resistant Materials. All exposed parts
are either stainless steel, or high strength engineered
resins to permit use in highly corrosive
environments.
• Captive Cover Screws permit calibration without
potential for losing screws.
• Optional Pharos TM Visual Position Indicator
provides fully adjustable, high contrast, full angle
viewing of valve position.
• Field Upgradeable. The Apex 6000 is fieldupgradeable
to an electro-pneumatic option
without removing the cover. Switches or a
position transmitter are field installable by
replacing the shaft and adding modular "cards."
• Vibration Resistant. Low spool mass, outboard
spool bearings, and locking calibration adjustments
provide reliable operation under high
vibration.
• Coupler-free NAMUR mounting option.
6
7
8
CAM
Linear *
Linear
30, 45, 60, 90
Characterized
Sqr, SqrRt, Lin
60 Degree
Special Cam/Shaft
Linear Actuators
A
B
C
D
L
OPTIONS
4 - 20mA Feedback
0 - 1K Ohm Feedback
0 - 10K Ohm Feedback
2 SPDT Mech. Sw's.
2 SPST Prox. Sw's.
2 SPDT Prox. Sw's.
Namur Shaft
Hex Cover Screws
Block/Bleed Module
Flow Control Module
F
G
H
K
M
N
T
V
X
Y
CONTROLS INC.

CONTROLS INC.
Apex Options
Flow Control
Module
Block/Bleed
Module 1/4 NPT Block
ISO 9001
4
All of the options shown below may be factory or field
installed in either Apex models.
Limit Switch Options:
Apex Limit Switch Options provide reliable indication
of full open and full closed positions. Features include
spring loaded quick-set cams and detachable terminal
block. Three switch configurations are available:
Type K
Type M
Type N
Position Transmitter:
(2) SPDT Mechanical Form C
(2) SPST Proximity Form A
(2) SPDT Proximity Form C
Apex Position Transmitter allows full stroke valve
position indication with 4-20 mA signal. Features
include LED indication of loop power and internal
zero and span adjustment.
Output Options:
Apex
M odular
P ositioning
S ystem
Block and Bleed Module - Blocks positioner output
and vents actuator for manual override.
Flow Control Module - Adjustable flow restriction
allows actuator speed adjustment.

Apex I/P Transducer Option
Apex I/P Transducers convert 4-20 mA input signals
into 3-15 psi pneumatic signals for the Apex
positioners. Any of these options may be factory
or field installed.
Apex 5100 I/P Module
Designed for NEMA 4 applications, this model features:
•
•
•
•
Automatic supply pressure and ambient
temperature compensation.
LED loop power indication.
Internal zero and span calibration.
Internal I/P filter/regulator.
5
ACCORD
PRODUCT PHILOSOPHY:
Accord's product offering is unique in our industry.
We have developed both positioner and
limit switch technology. This means we can
meet all of your valve automation control needs.
Our products are high quality and differentiated
providing superior value.
Apex 5200/5400 I/P Module
These options permit use in hazardous locations. The
5200 is FM approved explosion-proof and the 5400 is
FM approved intrinsically safe. Features include:
•
•
•
Automatic supply pressure and ambient
temperature compensation
Internal zero and span calibration
Internal I/P filter/regulator.
CONTROLS INC.

CONTROLS INC.
UltraSwitch AXL Series
ISO 9001
6
Our AXL Series rotary limit switch enclosure
provides visual and remote electrical indication
of valve position. Constructed of diecast
aluminum and powder coated, the AXL Series
provides explosion proof protection. It is available
with a wide range of limit switches and
position transmitters.
FEATURES:
• Large, red and green Pharos TM visual
indicator for wide angle viewing.
• Tool-free, spring loaded, quick set cams
provide 4 o adjustment.
• Pre-wired multipoint terminal strip.
• Dual potting wells.
• Dual 3/4" conduit entries.
• Captive, stainless steel cover screws.
•
•
Heavy duty aluminum construction for
durability and long life. Dichromate undercoat
and polyester powder top coat provide
atmospheric corrosion resistance.
Coupler-free NAMUR mounting option.

UltraSwitch APL Series
The APL Series offers similar features as the AXL series
with an engineered resin enclosure for chemical
resistance. It is designed for NEMA 4x applications,
featuring a unique labyrinth cover seal.
HOW TO ORDER (Select from each column)
SWITCHES
PREFIX 1
A -
When ordering,
begin all No.'s with
the prefix A
1 - (2) 15 amp SPDT
2 - (4) 15 amp SPDT
3 - (2) 15 AMP DPDT
4 - (2) Proximity SPST
5 - (2) Proximity SPDT
6 - (4) Proximity SPST
8 - (2) P & F Proximity NAMUR
A - (4) 15 amp SPDT with cams for 3-way
position control
U - (2) "Go" Proximity SPDT
Z - AS-i option
*for (2 or 4) heavy duty Phazer Proximity
switch options, see page 9
0 - (0) Empty
ANALOG OUTPUT
OPTIONAL PREFIX
N - NAMUR Shaft
E - Epoxy Coated
B - Namur/Epoxy
T - 4-20 mA Transmitter
A - Potentiometer 0 - 1K ohm
B - Potentiometer 0 - 5K ohm
C - Potentiometer 0 - 10K ohm
7
ACCORD SERVICES:
• Applications Assistance.
• In-factory and on-site training sessions.
• Custom-designed options to fit special
applications.
• Published technical reference manual.
• Emergency 48-hour factory repair/
return service.
ULTRASWITCH MODEL
XL - Aluminum
PL - Zytel
COVER
ASCO SOLENOID VALVES
3-WAY 4-WAY
A - EF8320G184 F - EF8345G3
B - EF8321G1 G - EF8342C1
C - EF8316G64 H - EF8344G72
E - EF8316G74 J - EF8344G74
K - EF83444G76
0 - None
1 - Flat
2 - Pharos
C - Pharos 90 o 3-way
D - Pharos 180 o 3-way
E - Pharos 180 o Block Center
POTTED LEADS
P - Potted Leads
Specify which conduit,
number of leads, length
and wire color
0 - None
CONTROLS INC.

CONTROLS INC.
UltraSwitch AGL Series
HOW TO ORDER (Select from each column)
PREFIX 1
A -
(Always
"A")
OPTIONAL PREFIX
N - NAMUR Shaft
E - Epoxy Coated
H - 1/4" H.H. Bolts
MODEL
GL
COVER
ISO 9001
1 - Flat Top
2 - Pharos Dome
SWITCHES
1 - (2) 15 amp SPDT Mech.
3 - (2) 10 amp DPDT Mech.
4 - (2) SPST Prox.
5 - (2) SPDT Prox.
8 - (2) P & F/Namur Prox.
* for (2) heavy duty Phazer Proximity
switch options, see page 9
0 - (0) Empty
8
Our AGL series switch enclosure is a more compact,
less expensive package with similar features as our
AXL series. It is designed to NEMA4 standards and
may be configured for sanitary applications.
• Pharos visual indicator.
• Quick set cams.
• Dual 1/2" conduit entries.
• Captive, stainless steel cover screws.
• Durable aluminum construction with internal
and external polyester powder coating.
• Coupler-free NAMUR mounting option.
Sanitary Applications
The AGL Series is available with white food-grade
epoxy coating and captive, stainless steel hexhead
cover screws. The housing features no
nooks or crannies to facilitate washdown.
ASCO VALVES
A - EF8320G184
B - EF8321G001
C - EF8316G064
F - EF8345H003
G - EF8342C001
0 - NONE
OPTIONS
3 - 3 Conduit
Entries

UltraSwitch Internal Switch Options
UltraSwitch
Mechanical
Switches
UltraSwitch
Proximity
Switches
Type 4
UltraSwitch Phazer II High Performance
Proximity Switches
Phazer II switches are hermetically and environmentally
sealed for severe service and long life. They are
available with LED indication to facilitate calibration
and trouble shooting.
Phazer II BRS Switches
(2) SPDT Mechanical Form C
15 amp @ 125 VAC,
1/2 amp @ 125VDC
(2) SPST Proximity Form A
0.35 amp @ 140 VAC,
1 amp @ 50 VDC
Specify Type 6 for(4)switches
Phaser II BRS switches feature bifurcated contacts for
both high and very low current (>8mA) applications.
They are also hermetically and environmentally
sealed for severe service and long life.
Type 1 Type 2 Type 3
9
(4) SPDT Mechanical Form C
15 amp @ 125 VAC,
1/2 amp @ 125VDC
Type 5
(2) SPDT Proximity Form C
1/4 amp @ 120 VAC,
1/4 amp @ 28 VDC
(2) SPDT Form C
3 amp @ 120 VAC,
2 amp @ 24 VDC
Specify Type H for (4)
switches
(2) DPDT Mechanical Form CC
15 amp @ 125 VAC
Type 8
(2) Solid State Pepperl & Fuchs
Proximity
Type P Phazer II Type L Phazer II LED
(2) SPST Form A
3 amp VAC, 1/2 amp VDC
Specify Type W for(4)switches
(2) SPDT Form C w/LED
1/2 amp @ 120 VAC,
0.3 amp@ 24 VDC
* Minimum current = 50 mA
Specify Type M for (4) switches
Type T Phazer II BRS Type X Phazer II BRS LED
(2) SPST Form A w/LED
1/2 amp @ 120 VAC,
0.3 amp @ 24 VDC
* Minimum current = 50mA
Specify Type Y for(4)switches
CONTROLS INC.

CONTROLS INC.
Mounting Kits
NAMUR MOUNTING KITS
Accord NAMUR Mounting Kits and NAMUR shaft
options permit direct coupling of our limit switches or
positioners to NAMUR actuators without a shaft
adapter. Our NAMUR shaft options include alignment
pins to ensure accurate fit between accessory and
actuator. The kits feature stainless steel construction
at an economical price.
To order Kits: Specify "NAMUR Kit" and actuator make, model and
size.
STEEL MOUNTING KITS
Accord also offers a full line of steel mounting kits for
any rotary actuator. These kits feature epoxy powder
coating for corrosion resistance.
To order: Consult factory.
ISO 9001
10
UNIVERSAL MOUNTING KITS
These non-metallic, adjustable mounting kits provide
corrosion protection for severe applications. They are
available for virtually all rotary actuators.
To order Kits: Specify part number XP2 for our Universal kit,
including (1) bracket with 1.5" center hole and (5) couplers with
flats for 8mm, 10mm, 14mm, 20mm and 28mm actuator shafts.
Actuator hardware not included.
For custom kits including machined coupler flats and actuator
hardware, consult factory.

CONTROLS INC.
Insofar as possible, every effort has been made to ensure that the
information contained herein was correct at the time of printing.
Products may differ as the result of the company policy of continuous
product improvement.
B00138a1 (AC-1)
01/03 © Flowserve Corporation, 2003
Printed in U.S.A.
ISO 9001
CONTROLS INC.
1350 North Mountain Springs Parkway
Springville, Utah 84663-3004
(801) 489-8611
Fax (801) 489-2591