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engosyn - Grothe Rohstoffe GmbH & Co. KG

engosyn - Grothe Rohstoffe GmbH & Co. KG

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iMpRiNT<br />

photos: peter Hübbe; www.peterhuebbe.com // Text: Thomas Soltau · Design: Sven Grot; www.B-99.de<br />

print: Druck Center Drake + Huber, Bad Oeynhausen, Germany<br />

The <strong>Co</strong>mpany<br />

Perfection in ceramic surfaces<br />

<strong>Grothe</strong> <strong>Rohstoffe</strong> has been Europe’s leading supplier of engobes and your reliable partner for 40 years. Set up as a<br />

trading company in 1946, <strong>Grothe</strong> <strong>Rohstoffe</strong> is now being managed by the third generation of the <strong>Grothe</strong> family.<br />

We develop and manufacture special engobes (ENGOSYN®), glazes and melting colours (GRONAT®) and special<br />

tarnishing colours (REDOX®) for industrial ceramics. The product range is completed by the trade products manganese<br />

oxide (MANGRONAT), iron oxides and chromite.<br />

We satisfY eVerY reQuirement<br />

As experts, we supply individual solutions for every sphere. At its Bückeburg development laboratory, the company<br />

develops and manufactures top-quality products tailored to our customers’ requirements – however, specific the<br />

requirement, we can satisfy it.<br />

Your satisfaction is WHat motiVates us<br />

The success of <strong>Grothe</strong> <strong>Rohstoffe</strong> is based on extraordinary service and the highest standards of quality. Our team<br />

satisfies customer requirements to the best of its ability, with speed and innovation. The quality laboratory guarantees<br />

that our products always reach customers in a consistent quality. State-of-the-art equipment is used for ceramic<br />

inspection processes.<br />

coLours from BÜcKeBurG for fiVe continents<br />

Our colours for a more beautiful world: our dense network of agencies abroad enables us to supply the most remote<br />

places from our location in Bückeburg (in Central North Germany). The company owns some 20,000 formulations<br />

and the 45 employees at <strong>Grothe</strong> <strong>Rohstoffe</strong> produce around 10,000 t of ceramic colours a year. Sustainability plays a<br />

significant role in our production processes. Successful business is increasingly being defined by whether it handles<br />

resources economically and efficiently, so responsible<br />

behaviour is one of our fundamental principles.<br />

We would be pleased to advise you personally, so do<br />

contact us at any time. For more information about<br />

<strong>Grothe</strong> <strong>Rohstoffe</strong>, visit www.grothe.net<br />

2 | 3<br />

Managing Director, Dipl.-Ing. (FH) Uwe <strong>Grothe</strong>


the quality of a product is no coincidence, it<br />

is always the result of committed action.<br />

Our company’s performance is embodied in<br />

the quality of our staff who focus entirely<br />

Product Development<br />

40 Years of exPertise for BriLLiant coLours<br />

individuality and variety mean high sales of ceramic products - and consequently success in the market. Essential cornerstones<br />

in this process are top quality products with a long service life. Our company can now fall back on over<br />

4 decades of experience in ceramic colours and surfaces. Some 90 per cent of the frits we use are in-house developments.<br />

Our employees also have many years’ experience of the way in which ceramic body composition, firing temperature,<br />

dwell time, settlement behaviour, firing atmosphere and other production parameters affect the colour and<br />

surface of your ceramic products.<br />

exPerts in customized Products<br />

As a result, you have an enormous amount of expert knowledge at your disposal. We are there for you when you need<br />

to find new trends and variations for your products – we develop and accompany the product all the way from the<br />

concept through to readiness for serial production.<br />

a reLiaBLe Partner for our customers<br />

You likewise benefit from the experience of our employees in implementing the ideas of your sales and marketing<br />

departments, however detailed. Our team of developers will collaborate with you on site to realize highly individual<br />

specifications and ideas to give your products a unique character.<br />

on customer satisfaction. Staff in the lab regularly analyse fresh trial results from<br />

Always state of the art – our product ranges are subject<br />

to continuous development<br />

4 | 5<br />

our kilns


only control of every little detail enables<br />

you to be precise. in our test lab, we work<br />

on achieving the best every day:<br />

because quality always breeds success.<br />

Quality Assurance<br />

Guarantors of QuaLitY<br />

Our experienced employees use state-of-the-art production and testing methods to guarantee top quality. This applies<br />

equally to production, sales and technical advice. We give top priority to quality assurance, so quality management is a<br />

particular focus for <strong>Grothe</strong> <strong>Rohstoffe</strong>.<br />

The company has developed some 20,000 formulations over the decades, always of consistently high quality.<br />

care at eVerY Production staGe<br />

We prepare, approve and record every production step without exception using quality assurance measures. Our<br />

quality assurance department has 6 members of staff and adapts continuously to the latest technical standards. As well<br />

as employing ceramic inspection processes, we use the latest equipment for routine inspections. For special tests (such<br />

as heating microscope tests or CTE measurements, for example) we work in close collaboration with respected testing<br />

institutes.<br />

strict insPection Processes for comPLiance WitH tHe most<br />

strinGent reQuirements<br />

To ensure that results are always correct, we participate regularly in inter-laboratory tests and have imposed strict,<br />

regular inspection processes from a quality assurance manual we compiled in-house. Before being released for<br />

production, every batch of raw materials is subjected to a standardized inspection process based on quality agreements<br />

with our suppliers. Results and samples taken are archived long term. Every batch without exception is examined<br />

during the production process to enable top quality to be delivered on time.<br />

Only these comprehensive material tests and constant monitoring of process parameters enable us to ensure the<br />

high quality of our products.<br />

Every quality and every order is subject to intensive<br />

inspection prior to despatch<br />

6 | 7<br />

High-tech quality assurance: X-ray fluorescence analysis<br />

ensures consistent high quality


»our lead-free and environmentally compatible engobes<br />

come in a limitless selection of colours. We implement<br />

whatever you want on a customized, premium-quality<br />

basis. for colours which retain their brilliance for ever.«<br />

Sonja Sommer<br />

ENGOSYN ® SPECIAL ENGOBES<br />

Premium-QuaLitY Perfection<br />

<strong>Grothe</strong> <strong>Rohstoffe</strong> is an established supplier of ceramic pigments all over<br />

the world. For three generations now, this traditional company has stood<br />

for innovation, premium quality and a flexible response to customer<br />

requirements. Our laboratories develop ENGOSYN® special engobes to<br />

the serial production stage and our headquarters in Bückeburg, Germany,<br />

have produced some 10,000 formulations. ENGOSYN® is an environmentally-friendly<br />

special engobe for almost every ceramic body, firing<br />

curve and kiln type in industrial ceramics.<br />

stronG PiGments – LonG Protection<br />

Engobes are pigmented finely-ground powdered clays which are applied<br />

to clay. These powders can be applied by centrifuging, spraying, dipping,<br />

pouring, brushing or even by dry application. We develop all pigments in<br />

line with your individual production parameters and requirements. On<br />

the next few pages, we present a selection of pigments and other options<br />

for customizing the finish of your different ceramic surfaces.<br />

8 | 9


enGosYn ® ENGOBES WITH A MATT FINISH<br />

HiGH in QuaLitY and Kind to<br />

tHe enVironment<br />

ENGOSYN® special engobes are environmentally friendly and made of<br />

high-quality raw materials for use in roofing tile, brick, clinker and floor<br />

tile factories. They are suitable for firing temperatures between 850 °C<br />

and 1250 °C.<br />

Whatever colour you would like, we develop every shade to suit your<br />

ideas. On an individual basis, quickly – and, of course, in premium quality.<br />

The gloss finish of ENGOSYN® special engobes ranges from matt<br />

to brilliant to satin - depending on your specifications and production<br />

conditions.<br />

Our special engobes are frost-resistant on a ceramic body if the body itself<br />

also has this property.<br />

This benefit results from the fact that special engobes can still breathe<br />

naturally after firing, even with a satin finish. Yet another plus point is<br />

that special engobes are also suitable for fast firing. They can be mixed<br />

together and also applied one on top of the other. With ENGOSYN®,<br />

your creativity has no limits – just try it!<br />

ENGOSYN ® -P: HiGH strenGtH for<br />

PaVinG cLinKers and fLoor tiLes<br />

ENGOSYN®-p is used in paving clinkers and floor tiles. This is because<br />

this special engobe has characteristics such as high abrasion resistance<br />

– and can thus cope with the harshest conditions. ENGOSYN®-p is<br />

absolutely resistant to heavy mechanical load, extreme weather conditions<br />

and UV radiation.<br />

10 | 11


enGosYn ® ENGOBES WITH A SATIN FINISH<br />

ENGOSYN ® -V:<br />

Premium QuaLitY for facinG cLinKers<br />

ENGOSYN®-V engobes have beneficial properties in applications for<br />

facing clinkers. These products are made specifically to suit relatively long<br />

kiln times and allow highly innovative products to be achieved.<br />

ENGOSYN ® -S: seaLs eVerYtHinG –<br />

GiVes eVerYtHinG nuances<br />

ENGOSYN®-S acts as a ceramic body sealant. Engobes applied to the<br />

ceramic body stop water penetrating it once it has been fired. Another<br />

application for ENGOSYN®-S is to provide subtle nuances in colour with<br />

a minimal application weight. This allows a wide range of product shades<br />

to be manufactured, especially in facing clinkers and tiles.<br />

ENGOSYN ® -T: oPtimum surfaces<br />

ENGOSYN®-T has proved to be the perfect engobe to prevent adhesion<br />

during firing. it is used to keep ceramic bodies in the kiln separate from<br />

adhering material. This prevents the end-product from being spoiled by<br />

adhesion points. The outcome: optimum surfaces.<br />

All engobes are supplied in the form of a powdered finished product<br />

or a “ready to use” slurry. They are easy to use because there is no need<br />

to add viscosity regulators or stabilizers. Powdered engobes are simply<br />

mixed with water and are then easy to use. Slurries can be used as soon<br />

as they arrive.<br />

12 | 13


enGosYn ® ENGOBES WITH A HIGH-GLOSS FINISH enGosYn ® ENGOBES WITH A METALLIC GLOSS<br />

14 | 15<br />

Best coLour dePtH<br />

and LuminositY<br />

ENGOSYN®-M metal-effect engobes<br />

are environmentally-friendly special<br />

engobes in a variety of colours made<br />

of high-quality raw materials in combination<br />

with a unique metal effect.<br />

The great depth of colour, high luminosity<br />

and amazing colour changes<br />

dependent on light incidence make<br />

these engobes especially attractive.<br />

ENGOSYN®-M metal-effect engobes<br />

are outstandingly suited to finishing<br />

the surfaces of roofing tiles, facade<br />

panels, wall tiles, floor tiles, clinkers<br />

and hand-shaped bricks. These unique<br />

engobes can be used at temperatures<br />

between 960 °C and 1150 °C.


»our glazes satisfy the most discerning requirements.<br />

they combine a high-grade appearance with timeless<br />

elegance, whilst their gloss gives them impact.«<br />

David Halas<br />

GRONAT ® GLAZES & MELTING COLOURS<br />

Gronat GLazes<br />

GRONAT® glazes are finely-ground, free of harmful substances and<br />

thus kind to the environment. The products are used in roofing tiles and<br />

clinkers - and equally in floor tiles and decorative ceramics. GRONAT®<br />

glazes can be applied by centrifuging, spraying, pouring or dipping.<br />

Application by brush, as in decorative ceramics, is also a possibility.<br />

GLazes to maKe You feeL Good<br />

GRONAT® glazes are suitable for firing temperatures from 950 °C in<br />

conventional kilns, but also for fast firing. The upper firing temperature<br />

limit is 1200 °C. The degree of gloss of GRONAT® glazes is individually<br />

adjustable depending on firing temperature and the composition of<br />

the glaze. High-gloss surfaces are just as realizable as satin or matt-effect<br />

glazes. We quickly produce premium-quality pigment designs to suit any<br />

customer requirement.<br />

All glazes, both gloss and matt finish, are supplied in the form of a<br />

powdered finished product or a “ready to use” slurry. They are easy to<br />

use because there is no need to add viscosity regulators or stabilizers.<br />

Powdered glazes are simply mixed with water and are then easy to use.<br />

Slurries can be used as soon as they arrive.<br />

16 | 17


Gronat ® HIGH-GLOSS GLAZES<br />

GLoss Perfection<br />

All our glazes share a gleaming beauty<br />

and a brilliant language of shape. The<br />

high-grade glazed surfaces have an<br />

immediate impact, draw the eye and<br />

satisfy the most exacting demands.<br />

Flexibility in our response to customer<br />

requirements is as important<br />

to us as sustainability, and our glazes<br />

likewise meet the most discerning<br />

requirements.<br />

Gronat ® MATT GLAZES<br />

18 | 19<br />

unLimited<br />

matt GLazes<br />

if you want a matt glaze, you know<br />

perfectly well why. The soft surface<br />

structure has a high-grade elegance<br />

and a perfect feel. Glossy surfaces are<br />

not permitted in every construction<br />

zone, and this is where matt glazes can<br />

be an alternative. <strong>Co</strong>mpared to highgloss<br />

glazes, matt glazes blend unobtrusively<br />

into their surroundings. As a<br />

result, there is no dazzle (reflection) as<br />

there is with high-gloss surfaces. The<br />

high-grade appearance of matt glazes<br />

also adds a timeless elegance.


Gronat ® MELTING COLOURS<br />

surfaces of manY sHades WitH meLtinG coLours<br />

Do you like individual bricks with a special surface? Then take a look at the GRONAT®-S and GRONAT®-ES ranges<br />

of melting colours.<br />

These melting colours promote both changing colour effects and a variety of surface textures on bricks. This creates<br />

unique effects which are particularly useful in creating rustic-looking, rough surfaces on facing bricks. GRONAT®-S<br />

melting colours are fine-grained grades with a particle size of up to approx. 1.5 mm. GRONAT®-ES products are<br />

relatively coarse-grained products with a particle size of approx. 5 mm. They create special rustic effects as they cause<br />

holes to form in the brick. it is possible to mix GRONAT®-S and GRONAT®-ES melting colours, and include sand,<br />

to achieve completely unique effects. <strong>Co</strong>mbinations involving our GRONAT® glazes, ENGOSYN® special engobes<br />

and REDOX ® tarnishing colours increase creative opportunities still further.<br />

Application methods: Scattered and compacted<br />

GRONAT®-S and GRONAT®-ES melting colours are supplied only as powders as they can only be processed in<br />

this form. Both GRONAT® glazes and GRONAT®-S and GRONAT®-ES melting colours should be stored in dry<br />

conditions away from frost.<br />

20 | 21


»the unique all-rounders, redox ® tarnishing colours<br />

achieve special clinker effects. We are doing all we can<br />

to improve this premium quality still further.«<br />

Claudia Günther<br />

REDOX ® TARNISHING COLOURS<br />

redox ® – a success storY<br />

The REDOX® success story began in Bückeburg four decades ago. in<br />

1972, the head of the family firm, Martin <strong>Grothe</strong>, managed to produce<br />

a tarnishing colour which he registered under the name REDOX®. A<br />

great many experiments in a tiny laboratory were required to achieve this<br />

success, but production was able to start shortly afterwards. Mixing may<br />

originally have been performed in a small washing-up bowl in the cellar,<br />

but nowadays, four different-sized high-performance mixers work on the<br />

production of REDOX®.<br />

HiGH-Grade aLL-rounder<br />

REDOX® tarnishing colours improve a great many surfaces. They make<br />

roofing tiles, clinkers, floor tiles and stove tiles as unique as a fingerprint.<br />

in contrast to engobes or glazes, however, their different composition and<br />

individual impact make them a completely independent type of product.<br />

effects WitH redox ®<br />

REDOX®: our tarnishing colours bond permanently to the ceramic body<br />

and penetrate it deeply following ceramic firing.<br />

The mix is what makes it: REDOX® colours can be mixed together and<br />

can be applied one on top of another - to achieve special colour effects.<br />

innumerable firing colours: REDOX® grades can be fired in both<br />

reducing and oxidizing atmospheres. <strong>Co</strong>mpletely different firing colours<br />

are obtained under these differing firing conditions.<br />

Many combinations: REDOX® tarnishing colours can also be combined<br />

to outstanding effect with GRONAT® glazes and ENGOSYN® special<br />

engobes.<br />

22 | 23


edox ® TARNISHING COLOURS<br />

»REDOX ® IS A SPECIAL PRODUCT: THE<br />

TARNISHING COLOUR IS OF PREMIUM QUALITY<br />

AND CONjURES UP FANTASTIC EFFECTS ON<br />

ANY CLINkER OR BRICk<br />

naturaL coLours for Life<br />

Surprise yourself: REDOX® generates interesting pigment interactions<br />

after firing if some of it is applied thickly and some thinly.<br />

Dry scattering through a fine sieve (0.5 mm) also leads to astounding<br />

results. All tarnishing colours are developed exclusively in line with<br />

individual customer requirements.<br />

QuicK to Process<br />

REDOX® grades are available for an enormous variety of kiln types<br />

and firing curves. They can be used at temperatures between 980 °C<br />

and 1320 °C.<br />

REDOX® tarnishing colours are supplied exclusively in powdered form.<br />

Once water has been added, the suspension can be centrifuged, sprayed,<br />

poured, dipped or brushed. The powder should be stored in dry conditions<br />

away from frost.<br />

CERAMiC RAW MATERiALS<br />

24 | 25


CERAMIC RAW MATERIALS<br />

trust our exPerience –<br />

effectiVe PiGmentinG<br />

We have never forgotten our roots: since our company was set up in 1946,<br />

we have become established as one of the most successful suppliers of<br />

ceramic raw materials in the brick and tile industry.<br />

Our company‘s continuous growth is driven by its demand for premium<br />

quality combined with passion. We stand for state-of-the-art development<br />

of innovative, long-lasting products. Our customers trust us and<br />

our pigmenting raw materials in the three product groups Mangronat<br />

manganese oxides, iron oxides and chromite.<br />

eVerYtHinG BroWn: manGronat manGanese<br />

Beautiful effects are achieved by adding MANGRONAT manganese<br />

oxide to the ceramic body. MANGRONAT manganese oxides are highly<br />

effective and highly pure manganese oxide powders. The extremely fine<br />

powdered form of our manganese oxides ensures optimum consistent<br />

pigmentation of ceramic products. The nuances of colour and thus the<br />

individuality of every product extend from light brown to blackishbrown.<br />

The range of colours can be expanded further by firing conditions<br />

– it is possible to fire under both oxidizing or reducing conditions.<br />

eVerYtHinG red: iron oxides<br />

Our company supplies highly effective iron oxide powders for the<br />

consistent pigmenting of ceramic bodies. Our iron oxides are supplied in<br />

fine powder form and thus pigment with the full power of an iron oxide.<br />

Obviously, this makes everything red.<br />

eVerYtHinG GreY: cHromite<br />

Chromite is likewise outstandingly suitable for the consistent pigmenting<br />

of ceramic bodies. A combination of chromite and extremely low-iron<br />

clays results in the widest possible range of different grey tones.<br />

www.grothe.net


GERMANY<br />

<strong>Grothe</strong> Rohstoff e <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong><br />

Kreuzbreite 16 · DE-31675 Bückeburg<br />

p +49 5722 9513 0 · F +49 5722 9513 60<br />

info@grothe.net<br />

www.grothe.net<br />

GREECE<br />

Exelixis · Alexis Nemtsoglou<br />

5A, Kleopatras street · GR-166 71 Vouliagmeni · Athen<br />

p +30 210 896 4866, +30 694 465 5007<br />

F +30 210 896 4866<br />

info@exelixis-agencies.gr<br />

FRANCE<br />

<strong>Grothe</strong> Rohstoff e <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong><br />

Mr. poirier<br />

5, rue de Francois Mitterand · FR-87570 Rilhac Rancon<br />

p +49 172 580 9513<br />

ap@grothe.net<br />

BENELUX<br />

Technisch Bureau Hazewinkel bv<br />

De Holtplaats 4 · NL-7064 HZ Silvolde<br />

p +31 315 346228<br />

F +31 315 346278<br />

hazewinkel@wxs.nl<br />

SPAIN<br />

Foerschler S. L.<br />

C/ pirineos 25 · Edifi cio 2 · Ofi cina<br />

ES-28040 Madrid, Spanien<br />

p +34 914 591 877<br />

info@foerschler.net<br />

TURKEY<br />

Elbasi Keramik <strong>Co</strong>nsulting<br />

Mr. Turan Elbasi<br />

Bassermannweg 1B · DE-12207 Berlin<br />

p +49 30 81 00 14 47 · F +49 30 81 00 14 48<br />

turanelbasi@mac.com<br />

GREAT BRITAIN<br />

Shire Minerals & Machinery · Mr. Chris Hallas<br />

Crigglestone · Wakefi eld<br />

West Yorkshire · GB-WF4 3HZ<br />

p +44 1924 258509 · F +44 1924 258509<br />

chrishallas@aol.com<br />

PORTUGAL<br />

Metaglobal LDA · Joaquim Ferreira · Ricardo Moreira<br />

Largo José João Farinha Júnior, No. 6-1B<br />

pT-1600-302 Lisbon<br />

p +351 217 158 553 · F +351 217 164 022<br />

geral@metaglobal.pt<br />

AUSTRALIA<br />

Fired Clay Technologies pty. Ltd.<br />

Mr. David Goodman<br />

4 Watton St · Quakers Hill, AU-NSW 2763<br />

p +61 2 9626 3936 · F +61 2 9837 6703<br />

davidgoodman@iprimus.com.au

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