engosyn - Grothe Rohstoffe GmbH & Co. KG
engosyn - Grothe Rohstoffe GmbH & Co. KG
engosyn - Grothe Rohstoffe GmbH & Co. KG
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iMpRiNT<br />
photos: peter Hübbe; www.peterhuebbe.com // Text: Thomas Soltau · Design: Sven Grot; www.B-99.de<br />
print: Druck Center Drake + Huber, Bad Oeynhausen, Germany<br />
The <strong>Co</strong>mpany<br />
Perfection in ceramic surfaces<br />
<strong>Grothe</strong> <strong>Rohstoffe</strong> has been Europe’s leading supplier of engobes and your reliable partner for 40 years. Set up as a<br />
trading company in 1946, <strong>Grothe</strong> <strong>Rohstoffe</strong> is now being managed by the third generation of the <strong>Grothe</strong> family.<br />
We develop and manufacture special engobes (ENGOSYN®), glazes and melting colours (GRONAT®) and special<br />
tarnishing colours (REDOX®) for industrial ceramics. The product range is completed by the trade products manganese<br />
oxide (MANGRONAT), iron oxides and chromite.<br />
We satisfY eVerY reQuirement<br />
As experts, we supply individual solutions for every sphere. At its Bückeburg development laboratory, the company<br />
develops and manufactures top-quality products tailored to our customers’ requirements – however, specific the<br />
requirement, we can satisfy it.<br />
Your satisfaction is WHat motiVates us<br />
The success of <strong>Grothe</strong> <strong>Rohstoffe</strong> is based on extraordinary service and the highest standards of quality. Our team<br />
satisfies customer requirements to the best of its ability, with speed and innovation. The quality laboratory guarantees<br />
that our products always reach customers in a consistent quality. State-of-the-art equipment is used for ceramic<br />
inspection processes.<br />
coLours from BÜcKeBurG for fiVe continents<br />
Our colours for a more beautiful world: our dense network of agencies abroad enables us to supply the most remote<br />
places from our location in Bückeburg (in Central North Germany). The company owns some 20,000 formulations<br />
and the 45 employees at <strong>Grothe</strong> <strong>Rohstoffe</strong> produce around 10,000 t of ceramic colours a year. Sustainability plays a<br />
significant role in our production processes. Successful business is increasingly being defined by whether it handles<br />
resources economically and efficiently, so responsible<br />
behaviour is one of our fundamental principles.<br />
We would be pleased to advise you personally, so do<br />
contact us at any time. For more information about<br />
<strong>Grothe</strong> <strong>Rohstoffe</strong>, visit www.grothe.net<br />
2 | 3<br />
Managing Director, Dipl.-Ing. (FH) Uwe <strong>Grothe</strong>
the quality of a product is no coincidence, it<br />
is always the result of committed action.<br />
Our company’s performance is embodied in<br />
the quality of our staff who focus entirely<br />
Product Development<br />
40 Years of exPertise for BriLLiant coLours<br />
individuality and variety mean high sales of ceramic products - and consequently success in the market. Essential cornerstones<br />
in this process are top quality products with a long service life. Our company can now fall back on over<br />
4 decades of experience in ceramic colours and surfaces. Some 90 per cent of the frits we use are in-house developments.<br />
Our employees also have many years’ experience of the way in which ceramic body composition, firing temperature,<br />
dwell time, settlement behaviour, firing atmosphere and other production parameters affect the colour and<br />
surface of your ceramic products.<br />
exPerts in customized Products<br />
As a result, you have an enormous amount of expert knowledge at your disposal. We are there for you when you need<br />
to find new trends and variations for your products – we develop and accompany the product all the way from the<br />
concept through to readiness for serial production.<br />
a reLiaBLe Partner for our customers<br />
You likewise benefit from the experience of our employees in implementing the ideas of your sales and marketing<br />
departments, however detailed. Our team of developers will collaborate with you on site to realize highly individual<br />
specifications and ideas to give your products a unique character.<br />
on customer satisfaction. Staff in the lab regularly analyse fresh trial results from<br />
Always state of the art – our product ranges are subject<br />
to continuous development<br />
4 | 5<br />
our kilns
only control of every little detail enables<br />
you to be precise. in our test lab, we work<br />
on achieving the best every day:<br />
because quality always breeds success.<br />
Quality Assurance<br />
Guarantors of QuaLitY<br />
Our experienced employees use state-of-the-art production and testing methods to guarantee top quality. This applies<br />
equally to production, sales and technical advice. We give top priority to quality assurance, so quality management is a<br />
particular focus for <strong>Grothe</strong> <strong>Rohstoffe</strong>.<br />
The company has developed some 20,000 formulations over the decades, always of consistently high quality.<br />
care at eVerY Production staGe<br />
We prepare, approve and record every production step without exception using quality assurance measures. Our<br />
quality assurance department has 6 members of staff and adapts continuously to the latest technical standards. As well<br />
as employing ceramic inspection processes, we use the latest equipment for routine inspections. For special tests (such<br />
as heating microscope tests or CTE measurements, for example) we work in close collaboration with respected testing<br />
institutes.<br />
strict insPection Processes for comPLiance WitH tHe most<br />
strinGent reQuirements<br />
To ensure that results are always correct, we participate regularly in inter-laboratory tests and have imposed strict,<br />
regular inspection processes from a quality assurance manual we compiled in-house. Before being released for<br />
production, every batch of raw materials is subjected to a standardized inspection process based on quality agreements<br />
with our suppliers. Results and samples taken are archived long term. Every batch without exception is examined<br />
during the production process to enable top quality to be delivered on time.<br />
Only these comprehensive material tests and constant monitoring of process parameters enable us to ensure the<br />
high quality of our products.<br />
Every quality and every order is subject to intensive<br />
inspection prior to despatch<br />
6 | 7<br />
High-tech quality assurance: X-ray fluorescence analysis<br />
ensures consistent high quality
»our lead-free and environmentally compatible engobes<br />
come in a limitless selection of colours. We implement<br />
whatever you want on a customized, premium-quality<br />
basis. for colours which retain their brilliance for ever.«<br />
Sonja Sommer<br />
ENGOSYN ® SPECIAL ENGOBES<br />
Premium-QuaLitY Perfection<br />
<strong>Grothe</strong> <strong>Rohstoffe</strong> is an established supplier of ceramic pigments all over<br />
the world. For three generations now, this traditional company has stood<br />
for innovation, premium quality and a flexible response to customer<br />
requirements. Our laboratories develop ENGOSYN® special engobes to<br />
the serial production stage and our headquarters in Bückeburg, Germany,<br />
have produced some 10,000 formulations. ENGOSYN® is an environmentally-friendly<br />
special engobe for almost every ceramic body, firing<br />
curve and kiln type in industrial ceramics.<br />
stronG PiGments – LonG Protection<br />
Engobes are pigmented finely-ground powdered clays which are applied<br />
to clay. These powders can be applied by centrifuging, spraying, dipping,<br />
pouring, brushing or even by dry application. We develop all pigments in<br />
line with your individual production parameters and requirements. On<br />
the next few pages, we present a selection of pigments and other options<br />
for customizing the finish of your different ceramic surfaces.<br />
8 | 9
enGosYn ® ENGOBES WITH A MATT FINISH<br />
HiGH in QuaLitY and Kind to<br />
tHe enVironment<br />
ENGOSYN® special engobes are environmentally friendly and made of<br />
high-quality raw materials for use in roofing tile, brick, clinker and floor<br />
tile factories. They are suitable for firing temperatures between 850 °C<br />
and 1250 °C.<br />
Whatever colour you would like, we develop every shade to suit your<br />
ideas. On an individual basis, quickly – and, of course, in premium quality.<br />
The gloss finish of ENGOSYN® special engobes ranges from matt<br />
to brilliant to satin - depending on your specifications and production<br />
conditions.<br />
Our special engobes are frost-resistant on a ceramic body if the body itself<br />
also has this property.<br />
This benefit results from the fact that special engobes can still breathe<br />
naturally after firing, even with a satin finish. Yet another plus point is<br />
that special engobes are also suitable for fast firing. They can be mixed<br />
together and also applied one on top of the other. With ENGOSYN®,<br />
your creativity has no limits – just try it!<br />
ENGOSYN ® -P: HiGH strenGtH for<br />
PaVinG cLinKers and fLoor tiLes<br />
ENGOSYN®-p is used in paving clinkers and floor tiles. This is because<br />
this special engobe has characteristics such as high abrasion resistance<br />
– and can thus cope with the harshest conditions. ENGOSYN®-p is<br />
absolutely resistant to heavy mechanical load, extreme weather conditions<br />
and UV radiation.<br />
10 | 11
enGosYn ® ENGOBES WITH A SATIN FINISH<br />
ENGOSYN ® -V:<br />
Premium QuaLitY for facinG cLinKers<br />
ENGOSYN®-V engobes have beneficial properties in applications for<br />
facing clinkers. These products are made specifically to suit relatively long<br />
kiln times and allow highly innovative products to be achieved.<br />
ENGOSYN ® -S: seaLs eVerYtHinG –<br />
GiVes eVerYtHinG nuances<br />
ENGOSYN®-S acts as a ceramic body sealant. Engobes applied to the<br />
ceramic body stop water penetrating it once it has been fired. Another<br />
application for ENGOSYN®-S is to provide subtle nuances in colour with<br />
a minimal application weight. This allows a wide range of product shades<br />
to be manufactured, especially in facing clinkers and tiles.<br />
ENGOSYN ® -T: oPtimum surfaces<br />
ENGOSYN®-T has proved to be the perfect engobe to prevent adhesion<br />
during firing. it is used to keep ceramic bodies in the kiln separate from<br />
adhering material. This prevents the end-product from being spoiled by<br />
adhesion points. The outcome: optimum surfaces.<br />
All engobes are supplied in the form of a powdered finished product<br />
or a “ready to use” slurry. They are easy to use because there is no need<br />
to add viscosity regulators or stabilizers. Powdered engobes are simply<br />
mixed with water and are then easy to use. Slurries can be used as soon<br />
as they arrive.<br />
12 | 13
enGosYn ® ENGOBES WITH A HIGH-GLOSS FINISH enGosYn ® ENGOBES WITH A METALLIC GLOSS<br />
14 | 15<br />
Best coLour dePtH<br />
and LuminositY<br />
ENGOSYN®-M metal-effect engobes<br />
are environmentally-friendly special<br />
engobes in a variety of colours made<br />
of high-quality raw materials in combination<br />
with a unique metal effect.<br />
The great depth of colour, high luminosity<br />
and amazing colour changes<br />
dependent on light incidence make<br />
these engobes especially attractive.<br />
ENGOSYN®-M metal-effect engobes<br />
are outstandingly suited to finishing<br />
the surfaces of roofing tiles, facade<br />
panels, wall tiles, floor tiles, clinkers<br />
and hand-shaped bricks. These unique<br />
engobes can be used at temperatures<br />
between 960 °C and 1150 °C.
»our glazes satisfy the most discerning requirements.<br />
they combine a high-grade appearance with timeless<br />
elegance, whilst their gloss gives them impact.«<br />
David Halas<br />
GRONAT ® GLAZES & MELTING COLOURS<br />
Gronat GLazes<br />
GRONAT® glazes are finely-ground, free of harmful substances and<br />
thus kind to the environment. The products are used in roofing tiles and<br />
clinkers - and equally in floor tiles and decorative ceramics. GRONAT®<br />
glazes can be applied by centrifuging, spraying, pouring or dipping.<br />
Application by brush, as in decorative ceramics, is also a possibility.<br />
GLazes to maKe You feeL Good<br />
GRONAT® glazes are suitable for firing temperatures from 950 °C in<br />
conventional kilns, but also for fast firing. The upper firing temperature<br />
limit is 1200 °C. The degree of gloss of GRONAT® glazes is individually<br />
adjustable depending on firing temperature and the composition of<br />
the glaze. High-gloss surfaces are just as realizable as satin or matt-effect<br />
glazes. We quickly produce premium-quality pigment designs to suit any<br />
customer requirement.<br />
All glazes, both gloss and matt finish, are supplied in the form of a<br />
powdered finished product or a “ready to use” slurry. They are easy to<br />
use because there is no need to add viscosity regulators or stabilizers.<br />
Powdered glazes are simply mixed with water and are then easy to use.<br />
Slurries can be used as soon as they arrive.<br />
16 | 17
Gronat ® HIGH-GLOSS GLAZES<br />
GLoss Perfection<br />
All our glazes share a gleaming beauty<br />
and a brilliant language of shape. The<br />
high-grade glazed surfaces have an<br />
immediate impact, draw the eye and<br />
satisfy the most exacting demands.<br />
Flexibility in our response to customer<br />
requirements is as important<br />
to us as sustainability, and our glazes<br />
likewise meet the most discerning<br />
requirements.<br />
Gronat ® MATT GLAZES<br />
18 | 19<br />
unLimited<br />
matt GLazes<br />
if you want a matt glaze, you know<br />
perfectly well why. The soft surface<br />
structure has a high-grade elegance<br />
and a perfect feel. Glossy surfaces are<br />
not permitted in every construction<br />
zone, and this is where matt glazes can<br />
be an alternative. <strong>Co</strong>mpared to highgloss<br />
glazes, matt glazes blend unobtrusively<br />
into their surroundings. As a<br />
result, there is no dazzle (reflection) as<br />
there is with high-gloss surfaces. The<br />
high-grade appearance of matt glazes<br />
also adds a timeless elegance.
Gronat ® MELTING COLOURS<br />
surfaces of manY sHades WitH meLtinG coLours<br />
Do you like individual bricks with a special surface? Then take a look at the GRONAT®-S and GRONAT®-ES ranges<br />
of melting colours.<br />
These melting colours promote both changing colour effects and a variety of surface textures on bricks. This creates<br />
unique effects which are particularly useful in creating rustic-looking, rough surfaces on facing bricks. GRONAT®-S<br />
melting colours are fine-grained grades with a particle size of up to approx. 1.5 mm. GRONAT®-ES products are<br />
relatively coarse-grained products with a particle size of approx. 5 mm. They create special rustic effects as they cause<br />
holes to form in the brick. it is possible to mix GRONAT®-S and GRONAT®-ES melting colours, and include sand,<br />
to achieve completely unique effects. <strong>Co</strong>mbinations involving our GRONAT® glazes, ENGOSYN® special engobes<br />
and REDOX ® tarnishing colours increase creative opportunities still further.<br />
Application methods: Scattered and compacted<br />
GRONAT®-S and GRONAT®-ES melting colours are supplied only as powders as they can only be processed in<br />
this form. Both GRONAT® glazes and GRONAT®-S and GRONAT®-ES melting colours should be stored in dry<br />
conditions away from frost.<br />
20 | 21
»the unique all-rounders, redox ® tarnishing colours<br />
achieve special clinker effects. We are doing all we can<br />
to improve this premium quality still further.«<br />
Claudia Günther<br />
REDOX ® TARNISHING COLOURS<br />
redox ® – a success storY<br />
The REDOX® success story began in Bückeburg four decades ago. in<br />
1972, the head of the family firm, Martin <strong>Grothe</strong>, managed to produce<br />
a tarnishing colour which he registered under the name REDOX®. A<br />
great many experiments in a tiny laboratory were required to achieve this<br />
success, but production was able to start shortly afterwards. Mixing may<br />
originally have been performed in a small washing-up bowl in the cellar,<br />
but nowadays, four different-sized high-performance mixers work on the<br />
production of REDOX®.<br />
HiGH-Grade aLL-rounder<br />
REDOX® tarnishing colours improve a great many surfaces. They make<br />
roofing tiles, clinkers, floor tiles and stove tiles as unique as a fingerprint.<br />
in contrast to engobes or glazes, however, their different composition and<br />
individual impact make them a completely independent type of product.<br />
effects WitH redox ®<br />
REDOX®: our tarnishing colours bond permanently to the ceramic body<br />
and penetrate it deeply following ceramic firing.<br />
The mix is what makes it: REDOX® colours can be mixed together and<br />
can be applied one on top of another - to achieve special colour effects.<br />
innumerable firing colours: REDOX® grades can be fired in both<br />
reducing and oxidizing atmospheres. <strong>Co</strong>mpletely different firing colours<br />
are obtained under these differing firing conditions.<br />
Many combinations: REDOX® tarnishing colours can also be combined<br />
to outstanding effect with GRONAT® glazes and ENGOSYN® special<br />
engobes.<br />
22 | 23
edox ® TARNISHING COLOURS<br />
»REDOX ® IS A SPECIAL PRODUCT: THE<br />
TARNISHING COLOUR IS OF PREMIUM QUALITY<br />
AND CONjURES UP FANTASTIC EFFECTS ON<br />
ANY CLINkER OR BRICk<br />
naturaL coLours for Life<br />
Surprise yourself: REDOX® generates interesting pigment interactions<br />
after firing if some of it is applied thickly and some thinly.<br />
Dry scattering through a fine sieve (0.5 mm) also leads to astounding<br />
results. All tarnishing colours are developed exclusively in line with<br />
individual customer requirements.<br />
QuicK to Process<br />
REDOX® grades are available for an enormous variety of kiln types<br />
and firing curves. They can be used at temperatures between 980 °C<br />
and 1320 °C.<br />
REDOX® tarnishing colours are supplied exclusively in powdered form.<br />
Once water has been added, the suspension can be centrifuged, sprayed,<br />
poured, dipped or brushed. The powder should be stored in dry conditions<br />
away from frost.<br />
CERAMiC RAW MATERiALS<br />
24 | 25
CERAMIC RAW MATERIALS<br />
trust our exPerience –<br />
effectiVe PiGmentinG<br />
We have never forgotten our roots: since our company was set up in 1946,<br />
we have become established as one of the most successful suppliers of<br />
ceramic raw materials in the brick and tile industry.<br />
Our company‘s continuous growth is driven by its demand for premium<br />
quality combined with passion. We stand for state-of-the-art development<br />
of innovative, long-lasting products. Our customers trust us and<br />
our pigmenting raw materials in the three product groups Mangronat<br />
manganese oxides, iron oxides and chromite.<br />
eVerYtHinG BroWn: manGronat manGanese<br />
Beautiful effects are achieved by adding MANGRONAT manganese<br />
oxide to the ceramic body. MANGRONAT manganese oxides are highly<br />
effective and highly pure manganese oxide powders. The extremely fine<br />
powdered form of our manganese oxides ensures optimum consistent<br />
pigmentation of ceramic products. The nuances of colour and thus the<br />
individuality of every product extend from light brown to blackishbrown.<br />
The range of colours can be expanded further by firing conditions<br />
– it is possible to fire under both oxidizing or reducing conditions.<br />
eVerYtHinG red: iron oxides<br />
Our company supplies highly effective iron oxide powders for the<br />
consistent pigmenting of ceramic bodies. Our iron oxides are supplied in<br />
fine powder form and thus pigment with the full power of an iron oxide.<br />
Obviously, this makes everything red.<br />
eVerYtHinG GreY: cHromite<br />
Chromite is likewise outstandingly suitable for the consistent pigmenting<br />
of ceramic bodies. A combination of chromite and extremely low-iron<br />
clays results in the widest possible range of different grey tones.<br />
www.grothe.net
GERMANY<br />
<strong>Grothe</strong> Rohstoff e <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong><br />
Kreuzbreite 16 · DE-31675 Bückeburg<br />
p +49 5722 9513 0 · F +49 5722 9513 60<br />
info@grothe.net<br />
www.grothe.net<br />
GREECE<br />
Exelixis · Alexis Nemtsoglou<br />
5A, Kleopatras street · GR-166 71 Vouliagmeni · Athen<br />
p +30 210 896 4866, +30 694 465 5007<br />
F +30 210 896 4866<br />
info@exelixis-agencies.gr<br />
FRANCE<br />
<strong>Grothe</strong> Rohstoff e <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong><br />
Mr. poirier<br />
5, rue de Francois Mitterand · FR-87570 Rilhac Rancon<br />
p +49 172 580 9513<br />
ap@grothe.net<br />
BENELUX<br />
Technisch Bureau Hazewinkel bv<br />
De Holtplaats 4 · NL-7064 HZ Silvolde<br />
p +31 315 346228<br />
F +31 315 346278<br />
hazewinkel@wxs.nl<br />
SPAIN<br />
Foerschler S. L.<br />
C/ pirineos 25 · Edifi cio 2 · Ofi cina<br />
ES-28040 Madrid, Spanien<br />
p +34 914 591 877<br />
info@foerschler.net<br />
TURKEY<br />
Elbasi Keramik <strong>Co</strong>nsulting<br />
Mr. Turan Elbasi<br />
Bassermannweg 1B · DE-12207 Berlin<br />
p +49 30 81 00 14 47 · F +49 30 81 00 14 48<br />
turanelbasi@mac.com<br />
GREAT BRITAIN<br />
Shire Minerals & Machinery · Mr. Chris Hallas<br />
Crigglestone · Wakefi eld<br />
West Yorkshire · GB-WF4 3HZ<br />
p +44 1924 258509 · F +44 1924 258509<br />
chrishallas@aol.com<br />
PORTUGAL<br />
Metaglobal LDA · Joaquim Ferreira · Ricardo Moreira<br />
Largo José João Farinha Júnior, No. 6-1B<br />
pT-1600-302 Lisbon<br />
p +351 217 158 553 · F +351 217 164 022<br />
geral@metaglobal.pt<br />
AUSTRALIA<br />
Fired Clay Technologies pty. Ltd.<br />
Mr. David Goodman<br />
4 Watton St · Quakers Hill, AU-NSW 2763<br />
p +61 2 9626 3936 · F +61 2 9837 6703<br />
davidgoodman@iprimus.com.au