October 2018
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OCTOBER <strong>2018</strong><br />
Perfectly Pitched<br />
Contractor’s Q’s<br />
Contract Talk<br />
GET YOUR FREE TICKETS!<br />
CONTRACTORSDAY.CO.UK<br />
FEATURES<br />
• ACCREDITATION PUSH: WHAT DOES<br />
ROOFCERT MEAN FOR YOU?<br />
• STANDARD BEARER: SHOULD<br />
ROOFING RULES BE SIMPLIFIED?<br />
• SAFE2TORCH: A MANUFACTURER &<br />
CONTRACTOR’S PERSPECTIVE<br />
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contractors operating in the residential,<br />
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• Innovation & Products – Source new products and materials from over 60<br />
leading manufacturers and suppliers to help you on your projects<br />
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Editor’s Comment<br />
MATT DOWNS<br />
EDITORIAL DIRECTOR<br />
MATTDOWNS@MEDIA-NOW.CO.UK<br />
07963 330774<br />
“Once RoofCERT is established and people see the value of it, the<br />
roofing operative will either have to go through it or choose not to<br />
be in the industry, because ultimately the aim of RoofCERT is to<br />
write it into Statute.”<br />
Strong words from Mike Wharton, Head of Business Development at the<br />
NFRC, in response to our question on how we get the message re:<br />
accreditation to those who aren’t interested in operating at a<br />
professional level, but it really hits home just how important and what<br />
sort of impact the NFRC and its stakeholders feel RoofCERT will have<br />
on the sector.<br />
COVER PIC:<br />
COURTESY OF ARCHIBALD<br />
MCCORQUODALE & SON<br />
An operative from award-winning roofing company Archibald McCorquodale &<br />
Son working on site. Colin McCorquodale answers our Contractor’s Q’s on p.30.<br />
FOLLOW US @TOTCONTRACTORUK<br />
SIGN UP FOR YOUR WEEKLY E-BLAST AT<br />
WWW.TOTAL-CONTRACTOR.CO.UK<br />
Granted it’s still early days for the new accreditation and the various<br />
groups are still working out some of the finer details – but make no<br />
mistake, the wheels are well and truly in motion and it is hoped that<br />
RoofCERT can do for roofing what Corgi / Gas Safe has done for<br />
plumbers in terms of professionalising the sector in the eyes of the<br />
end-user. Read our full interview with Mike on p.16, plus look out for<br />
the exclusive seminar on RoofCERT at Contractor’s Day on Nov 30th.<br />
Elsewhere in this issue, in his latest Perfectly Pitched column, John<br />
Mercer continues his look at what BS 5534 really means for the roofer<br />
with a focus on underlays (p.34); Marley Eternit provides roofers with<br />
some top tips for batten installation (p.38); we talk Safe2Torch with IKO<br />
(p.42) and contractor Adam Suffolk (p.46); and Simon Storer of the<br />
Insulation Manufacturers Association talks skills (p.62). So read on for<br />
all this and so much more...<br />
NEW<br />
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OCTOBER <strong>2018</strong> TC 3
Contents<br />
FROM THE COVER<br />
16 ACCREDITATION PUSH<br />
Total Contractor talks all things RoofCERT with<br />
Mike Wharton of the NFRC<br />
26 STANDARD BEARER<br />
We get a supplier’s view on whether standards<br />
and regs should be easier to understand<br />
42 SAFE2TORCH<br />
A manufacturer and a contractor give their<br />
thoughts on the Safe2Torch initiative<br />
CONTRACTOR’S DAY!<br />
Not long now until Twickenham Stadium opens<br />
its doors for Contractor’s Day! Register for<br />
your FREE tickets at www.contractorsday.co.uk<br />
28<br />
FEATURES<br />
28 AVOID THE WEATHER WOES<br />
Can using the right materials help you avoid the<br />
weather woes? Mark Parsons believes so...<br />
56<br />
40 Q&A: INVERTED ROOFS<br />
Rob Firman addresses contractors’ queries regarding<br />
inverted roofs and extruded polystyrene insulation<br />
48 A WINNING START<br />
We catch up with BMI Icopal Apprentice of the Year<br />
Kieran Forster to hear how his career is developing<br />
56 THE ISSUE OF INNOVATION<br />
We hear a lot about innovation, but what does it really<br />
mean? Brian Mack gives his view<br />
64 THE RIGHT RETROFIT<br />
A. Proctor Group talks through the different possibilities<br />
for retrofitting wall insulation<br />
74 DRONES AND ROOFING<br />
As Sion Roberts explains, it’s not a case of just buy and<br />
fly when it comes to UAVs and construction sites...<br />
4 TC OCTOBER <strong>2018</strong>
REGULARS<br />
20 CONTRACT TALK<br />
Richard Kendrick talks cash flow and explains<br />
how to keep things moving in the right direction<br />
22 AN INSPECTOR CALLS<br />
This month the Inspector focuses on heat<br />
welding single-ply membranes<br />
30 CONTRACTOR’S Q’S<br />
Colin McCorquodale answers our questions<br />
and explains why communication is key...<br />
INDUSTRY NEWS<br />
06 STEP INTO A VIRTUAL WORLD<br />
MSA Safety is bringing its Rooftop VR Experience to<br />
Contractor’s Day! Another reason to visit Twickenham!<br />
08 GOV’S HIGH-RISE RESPONSE<br />
The majority of responses to Government consultation favour a<br />
ban of the use of combustible materials on high-rise exteriors<br />
06<br />
68 TOTAL VEHICLES<br />
We look at the options for racking out your<br />
van; top tips for selling; plus vehicle hire<br />
SECTIONS<br />
WWW.TOTAL-CONTRACTOR.CO.UK<br />
28<br />
TOTAL<br />
ROOFING<br />
56 TOTAL<br />
CLADDING<br />
62 TOTAL<br />
INSULATION<br />
68<br />
OCTOBER <strong>2018</strong> TC 5
Industry News<br />
BTS’S FAB OPEN DAY!<br />
VIRTUAL REALITY AT CONTRACTOR’S DAY!<br />
The NFRC and Total Contractor are pleased to<br />
announce MSA Safety will be bringing its<br />
Rooftop Fall Protection Virtual Reality<br />
Experience to Contractor’s Day!<br />
Above: The Trumpff TruBend Center in action at BTS.<br />
BTS Facades & Fabrications held an Open<br />
Day at its state-of-the-art Newton Aycliffe<br />
HQ and factory on September 25th.<br />
The event was attended by over 120 of BTS’s<br />
customers and supply chain partners and<br />
included updates on BTS’s recent investment<br />
and plans for the future from MD Phil Atkinson<br />
and Company Secretary Marcia Atkinson, plus<br />
BTS’s Mark Kenney informed those assembled<br />
of the company’s developments within its<br />
product range including the Vantage Rainscreen<br />
Systems. Guest Speaker Gary Lumby, of Focus<br />
on Success, also gave an inspirational talk<br />
including advice and guidance from his time in<br />
business.<br />
The day also included the BTS Awards which<br />
saw Errigal Facades awarded for its Westfield<br />
White City project; Prater awarded for its<br />
Town Centre regeneration project in<br />
Bracknell; and Apex Facades awarded for its<br />
work at Kingston, London.<br />
Visitors were also treated to a factory tour<br />
which enabled them to see BTS’s range of<br />
presses and machinery in action, including<br />
the Trumpff TruBend Center 7030 – BTS’s<br />
most recent and significant investment –<br />
which Phil describes as a “game-changer”<br />
for both the company and its customers. The<br />
TruBend Center offers BTS a number of<br />
benefits including unrivalled precision<br />
automated bending; opportunities to develop<br />
its offering; and increased speed and<br />
efficiencies which enable BTS to offer quicker<br />
turnaround for customers.<br />
Visitors to MSA Safety’s stand at the UK’s only<br />
exhibition exclusively targeted at contractors<br />
operating in the roofing, cladding and insulation<br />
sectors, will be able to don a headset and enter a<br />
virtual world where they can experience MSA’s<br />
safety solutions in a representative context and in<br />
the very location where they will be used.<br />
Having stepped into the virtual world at the<br />
launch of this new VR experience, Matt Downs,<br />
Editorial Director at Total Contractor, who colaunched<br />
Contractor’s Day alongside the NFRC,<br />
explained: “This immersive experience really puts<br />
you in the situation and enables you to feel the<br />
very real dangers of working at height. Visitors to<br />
Contractor’s Day will be able climb up to a virtual<br />
reality rooftop using a controller to ‘clip on’ every<br />
step of the way to carry out their work. Once there<br />
they can assess the situation and carry out tasks,<br />
all the time feeling the immediate dangers of their<br />
environment which forces them to really think<br />
about what they are doing. The possibilities of<br />
this technology with regards to training in<br />
particular and the roofing sector in general are<br />
TIME TO FOCUS ON INSULATION’S BENEFITS<br />
The NIA says it is teaming up with the Energy<br />
Saving Trust, the independent national energy<br />
efficiency experts, and other advice agencies<br />
to promote the true benefits of insulation.<br />
The Association says that over the years, large<br />
subsidies and grants from energy companies and<br />
Government towards the cost of home insulation<br />
for both fuel poor households and those in ‘able<br />
to pay’ households has helped those suffering<br />
from fuel poverty, but it has also resulted in<br />
insulation being devalued with householders<br />
focusing on price and grants only, and not<br />
The teams from MSA with Render and Intel who helped develop<br />
MSA’s Rooftop VR Experience. Try it out at Contractor’s Day!<br />
endless, and this will be a great experience for<br />
visitors to Contractor’s Day.”<br />
A spokesperson for MSA Safety explained: “By<br />
enabling customers to literally experience the<br />
products for themselves, MSA can communicate<br />
the value of the products in seconds; decision<br />
makers can immediately empathise with the risks<br />
their workers face on a daily basis and the need<br />
for highly robust safety equipment, without them<br />
actually being exposed to the risk. The nuances of<br />
product detail can be grasped quickly and easily,<br />
all within an exciting, new and innovative format<br />
that prompts engaging discussion.”<br />
The MSA Safety VR experience is yet another great<br />
addition for visitors to Contractor’s Day, which<br />
takes place at Twickenham Stadium on 30th<br />
November <strong>2018</strong>. Find out more and register for<br />
your FREE tickets: www.contractorsday.co.uk.<br />
appreciating the true benefits of insulation.<br />
However, the NIA believes this will change as<br />
under the new £640m per year Energy Company<br />
Obligation 3 scheme – which is launched this<br />
Autumn – subsidies and grants will be<br />
restricted to vulnerable and fuel poor<br />
households only and not available to those in<br />
‘able to pay’ households. This, the Association<br />
says, provides a significant opportunity for the<br />
industry to build the value back into insulation<br />
by promoting the benefits of the different<br />
measures available.<br />
6 TC OCTOBER <strong>2018</strong>
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Industry News<br />
WEIGHTING GAME<br />
Younger roofers are being urged to make<br />
sure they don’t overload their vehicles<br />
and make their driving licence invalid.<br />
Experts from LeaseVan.co.uk say many<br />
younger van drivers may not be aware that<br />
their driving license limits them to driving<br />
vans which weigh less then 3,500kg when<br />
fully loaded – including the weight of the<br />
driver themselves.<br />
The rule only applies to motorists who passed<br />
their driving tests after 1st January 1997,<br />
and if they plan to exceed this weight they<br />
need to take an additional driving test.<br />
Now LeaseVan.co.uk are urging their<br />
customers to visit a local weighbridge and<br />
check their van’s fully loaded weight if they<br />
are unsure.<br />
Tim Alcock of LeaseVan.co.uk said: “Some<br />
younger van drivers may not realise the<br />
restrictions their driving licence places upon<br />
them. Most are aware that they can only<br />
drive vans with loads up to 3,500kg, but<br />
many believe as long as their van is less than<br />
that they are ok.<br />
“If you consider a van making deliveries<br />
could be loaded up with boxes weighing 70kg<br />
each, it would only take around 20 boxes plus<br />
the weight of the driver, to be reaching the<br />
permitted weight limit.<br />
“Another common mistake that less<br />
experienced drivers make is to fail to factor in<br />
their own body weight and that of any<br />
passengers.<br />
“The 3,500kg limit on their driving licence<br />
includes everything inside the van, including<br />
the driver, his lunch, any items in the cab,<br />
even the packet of mints on the dashboard.<br />
“If drivers are concerned they should visit<br />
their local weighbridge for peace of mind.”<br />
GOVERNMENT RESPONDS: THE NEXT STEP<br />
In response to the housing<br />
committee’s report, the Independent<br />
Review of Building Regulations and<br />
Fire Safety: Next Steps, the<br />
Government has revealed that whilst<br />
it’s still analysing responses to its<br />
consultation, the majority of those<br />
received so far have been in favour of a ban of<br />
combustible materials on high-rise exteriors.<br />
The government response stated: “Our<br />
consultation on banning the use of combustible<br />
materials in the external walls of high-rise<br />
buildings closed on 14 August <strong>2018</strong>. There were<br />
460 responses from a range of individuals and<br />
organisations. The Government is currently<br />
analysing the consultation responses. The<br />
majority of respondents agreed with the intention<br />
of the consultation and the Government will<br />
publish its response in the autumn.<br />
On the issue of the Government fully funding the<br />
replacement of any cladding on any existing<br />
NEW ROOF WINDOW GUIDE LAUNCHED<br />
NARM, the National Association of<br />
Rooflight Manufacturers, has<br />
published a new technical guide<br />
covering the installation of roof<br />
windows on pitched roofs as<br />
part of its ongoing commitment<br />
to support best practice in the<br />
design and installation of<br />
rooflights.<br />
NARM Technical Document<br />
NTD16 Roof window installation<br />
considerations for pitched roofs, has been<br />
produced by NARM member companies to help<br />
raise awareness of the typical installation and<br />
detailing pitfalls that roof window installers<br />
should be aware of before commencing<br />
installation.<br />
Most detailing for roof windows is not product<br />
buildings which had been permitted, but<br />
is subsequently banned as a<br />
consequence of the consultation, it<br />
stated: “The Government has already<br />
provided funding for remediation of<br />
cladding in the social sector. In the<br />
private sector more and more firms are<br />
doing the right thing and replacing cladding<br />
themselves without the costs falling to<br />
leaseholders.<br />
“The Government will consider what further steps<br />
may be appropriate as part of the detailed analysis<br />
of the consultation responses and the wider<br />
reforms proposed by the Independent Review.”<br />
The government also stated: “We have also been<br />
clear that we will not hesitate to go further than<br />
the Hackitt recommendations where we deem it<br />
necessary, as we have shown through our<br />
consultation on proposals to ban the use of<br />
combustible materials in the external wall<br />
construction of high-rise buildings.”<br />
NARM Technical Document NTD16<br />
Roof window installation considerations<br />
for pitched roofs<br />
<strong>2018</strong><br />
specific and the<br />
information contained in<br />
this guidance document is<br />
applicable to many roof<br />
window installations.<br />
This comprehensive new<br />
document contains detailed<br />
drawings with explanatory<br />
notes, for quick and easy access<br />
to a comprehensive range of<br />
topics including: sizing of<br />
structural openings; coursing; underlays; levelling<br />
and squareness flashings; insulation and vapour<br />
barriers.<br />
The new document NTD16 is a valuable<br />
resource for roofers and other construction<br />
professionals and can be downloaded at:<br />
www.narm.org.uk<br />
8 TC OCTOBER <strong>2018</strong>
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Industry News<br />
TRAINING PROVIDER<br />
JOINS NFRC<br />
Philip Fergusson and Jayne Fergusson of NCTS with<br />
Steve Reynolds of the NFRC.<br />
National Construction Training Services<br />
(NCTS) is the first independent training<br />
centre to become a member of the NFRC.<br />
The NFRC represents more than 70% of<br />
contractors, manufacturers and training<br />
providers involved in the industry. Known as<br />
the ‘voice’ of the roofing sector, it actively<br />
ensures its members uphold the highest<br />
standards of workmanship and business<br />
practice through a strict code of practice and<br />
vetting procedure. NCTS, training specialists<br />
in a range of roofing disciplines such as<br />
slating and tiling, lead, hard metals, liquid<br />
and bituminous waterproofing, gained its<br />
NFRC accreditation following an inspection of<br />
its first-class training facility in Hoddesdon,<br />
Hertfordshire. An assessment was also<br />
carried out at its offices in St Ives,<br />
Cambridgeshire. NFRC membership means<br />
contractors and the like will have access to<br />
NCTS’ range of industry-recognised courses<br />
designed to qualify, ‘up-skill’ and enhance the<br />
careers of roofers of all ages and abilities.<br />
Philip Fergusson, Managing Director at NCTS,<br />
said: “NFRC is the number one organisation<br />
for the roofing industry. Therefore, it’s a real<br />
honour to become the first independent<br />
training centre to be accepted as a member.<br />
It demonstrates the quality of training and<br />
service NCTS is able to provide. We look<br />
forward to a long and mutually beneficial<br />
association with NFRC.”<br />
CONTRACTOR’S DAY: TACKLING THE ISSUES<br />
With an in-depth seminar<br />
programme tackling the<br />
key issues affecting<br />
roofing and cladding<br />
contractors on site and<br />
as businesses, you won’t<br />
want to miss<br />
Contractor’s Day…<br />
From increased public<br />
scrutiny over quality and<br />
safety, to problems of attracting a new crop of<br />
talent, roofers and cladders face a variety of<br />
challenges in today’s market. That’s why<br />
Contractor’s Day couldn’t come at a better time.<br />
The event, which is the first ever to be solely aimed<br />
at contractors, takes place on 30th November<br />
<strong>2018</strong> at Twickenham stadium and is packed full of<br />
exhibitors including the country’s leading suppliers,<br />
manufacturers and Trade Associations.<br />
However, not only will visitors get up close to all<br />
the latest products and services, but they’ll also<br />
be able to see experts provide the latest<br />
information and advice on subjects and topics<br />
affecting contractors on site and in their<br />
businesses today.<br />
Two seminar theatres organised by the NFRC –<br />
the UK’s largest roofing and cladding Trade<br />
Association – will feature its own experts as well<br />
A Bristol-based construction company has<br />
been sentenced for carrying out unlicensed<br />
asbestos work.<br />
Bristol Magistrates’ Court heard how, during July<br />
2017, a project was undertaken to refurbish The<br />
Cherry Tree pub at Oldland Common, Bristol, into<br />
eight flats. T.W. Parker (Building & Groundworks)<br />
was commissioned to conduct the works.<br />
A survey of the site on 13 July found waste<br />
materials, including asbestos insulation board,<br />
Find out more about Contractor’s Day and register<br />
for your FREE tickets at www.contractorsday.co.uk.<br />
as those from across the<br />
industry, including SIG Roofing,<br />
BMI and IOSH. Topics include<br />
safety tips for working at<br />
height, using drones for roof<br />
surveys, asbestos awareness,<br />
business tips, the new<br />
RoofCERT accreditation and<br />
much more. There will also be<br />
a dedicated Skills Zone,<br />
sponsored by BMI, that will showcase the<br />
talents of young roofers.<br />
“We want this event to provide contractors with<br />
practical information to help them make their<br />
businesses as successful as possible, which is<br />
what the NFRC is dedicated to providing its<br />
members,” explained Amanda Brackey, Head of<br />
Marketing and Communications at the NFRC.<br />
Andy Dunn, Publishing Director of Total Contractor<br />
magazine who co-launched Contractor’s Day with<br />
the NFRC, explained: “Time is precious for<br />
contractors, and that’s why we’ve brought<br />
together so many of the leading manufacturers,<br />
suppliers and Trade Associations in one fantastic<br />
venue so visitors can see first-hand all the latest<br />
materials, systems and tools that can assist<br />
them on site, plus listen to and take part in<br />
discussions on the key issues affecting them on<br />
projects and as businesses.”<br />
FINED FOR UNLICENSED ASBESTOS WORK<br />
were left lying outside the building.<br />
Asbestos containing materials, which would require<br />
a licence to remove, were also found to be present<br />
amongst the debris and in the building structure.<br />
T.W. Parker (Building & Groundworks) of Hicks<br />
Common Road, Winterbourne pleaded guilty to<br />
breaching Section 5, 8(1) and 16 of the Control of<br />
Asbestos Regulations 2012. The company has<br />
been fined £7,000 and ordered to pay costs of<br />
£1,264.60.<br />
10 TC OCTOBER <strong>2018</strong>
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Industry News<br />
TRADITIONAL APPROACH FOR SKILLS<br />
Pupils from secondary schools in Glasgow,<br />
Stirling, Perth and Musselburgh took part in a<br />
two-day traditional building skills event held at<br />
the Scottish Parliament on 11th & 12th<br />
September.<br />
The hands-on, practical workshops provided 13 to<br />
15 year olds with the chance to discover more<br />
about traditional skills apprenticeships, and<br />
allowed them to have a go for themselves.<br />
They tried their hand at roof slating,<br />
stonemasonry, joinery and painting and<br />
decorating, expertly assisted by current Modern<br />
Apprentices in these trades.<br />
The event was sponsored by Gordon Lindhurst,<br />
MSP for Lothian. He said: “Traditional building<br />
skills demonstrations are hugely valuable in<br />
raising the profile of the vital skills needed to<br />
maintain our unique built heritage.<br />
“Having attended workshops elsewhere, I am<br />
delighted to welcome the Scottish Traditional<br />
Building Forum and the Construction Industry<br />
Training Board to the Scottish Parliament,<br />
alongside the apprentices who can show off their<br />
skills.<br />
“I hope that by raising the profile of these<br />
traditional building skills in this way, we can<br />
secure the long-term future of Edinburgh’s World<br />
Heritage Site and Scotland’s built environment<br />
more generally.”<br />
The event was organised by the Scottish<br />
Traditional Building Forum as part of Construction<br />
Scotland’s Inspiring Construction programme. It<br />
was supported by a range of partners including<br />
CITB, City of Glasgow College, West College<br />
Traditional Building demonstration, Scotland.<br />
Scotland, Dundee and Angus College, Edinburgh<br />
College and Developing the Young Workforce. The<br />
National Federation of Roofing Contractors<br />
supported the delivery of the roof slating<br />
demonstration.<br />
Ken Gillespie, Chair of Construction Scotland,<br />
said: “The construction industry currently employs<br />
233,600 people, but it’s estimated that 28% of<br />
that workforce will need replacing by 2027,<br />
creating at least 21,000 vacancies. Attracting<br />
more potential employees to our industry to<br />
address this imminent skills gap is one of<br />
Construction Scotland’s top priorities.<br />
FMB PRESIDENT SETS SIGHTS ON SKILLS<br />
Attracting more young people<br />
viewed as such. I want construction<br />
into the sector is top of the<br />
to be a career of choice for young<br />
agenda for Arthur McArdle, the<br />
people.”<br />
new National President of the<br />
McArdle continued: “Although the<br />
Federation of Master Builders<br />
FMB has spearheaded steps to make<br />
(FMB).<br />
apprenticeships more attractive to<br />
Arthur McArdle was elected National<br />
young people, including playing a<br />
President of the FMB, the UK’s Above: Arthur McArdle, FMB pivotal role in the sign off of two high<br />
National President.<br />
largest construction Trade<br />
quality apprenticeships in bricklaying<br />
Association, on 8th September at the<br />
and plastering in June this year, we<br />
FMB’s National AGM and Conference in<br />
still have further to go.<br />
Bournemouth.<br />
“The FMB is committed to working with the<br />
Arthur McArdle said: “I am extremely passionate Government to improve the quality and quantity<br />
about ensuring that we have enough skilled of apprenticeships.”<br />
workers to help build the nation out of the housing<br />
McArdle concluded: “As the FMB continues to<br />
crisis. The skills shortage the sector is facing is<br />
grow, I am extremely privileged to be part of the<br />
absolutely dire and the only way we can<br />
leadership of an organisation that stands for<br />
guarantee enough skilled construction workers in<br />
quality and professionalism in the building<br />
the future is by attracting more young people into<br />
industry.”<br />
the sector and training them to a high standard<br />
now. The construction industry is an extremely At the National Conference, Janet Etchells was<br />
rewarding sector to work in and it should be voted in as the first female National Vice President.<br />
FORCES INTO<br />
CONSTRUCTION<br />
North West Roof Training Group is<br />
exhibiting at the Forces into Construction<br />
event being held at Coleg Cambria,<br />
Connah’s Quay, on 10th <strong>October</strong>.<br />
All ranks and backgrounds of ex-service<br />
and soon to leave ex-service personnel will<br />
be meeting national and North West-based<br />
construction employers and hearing about<br />
the opportunities available to them in the<br />
North West.<br />
Sue Wharton of NW Roof Training Group<br />
explained: “Here’s an opportunity for us to<br />
reach out to this untapped source of labour.<br />
It’s forecast that here in the North West<br />
some 550 additional staff will be required<br />
within the next four years. Our own display<br />
will focus on training opportunities and<br />
career paths within the roofing industry, and<br />
exploring this market is critical to our<br />
efforts to support our members. “<br />
12 TC OCTOBER <strong>2018</strong>
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Industry News<br />
RISE IN NEW HOME<br />
REGISTRATIONS<br />
New figures from NHBC have revealed that<br />
more than 15,800 new homes were<br />
registered to be built in the UK in July, a<br />
35% increase on the same month last<br />
year.<br />
12,087 new homes were registered in the<br />
private sector in July <strong>2018</strong> (8,421 in 2017),<br />
with 3,782 registered in the affordable sector<br />
(3,362 in 2017).<br />
For the rolling quarter, between May and July,<br />
43,600 new homes were registered<br />
compared to 39,421 in 2017 – an increase of<br />
11%. During this period there were 31,264<br />
new homes registered in the private sector<br />
(28,056 in 2017: +11%) and 12,336 new<br />
homes registered in the affordable sector<br />
(11,365 in 2017: +9%).<br />
Over this period, London experienced an 86%<br />
increase in registrations, partly due to an<br />
increase in the number of large housing<br />
association and private rental sector<br />
developments registered in the capital.<br />
As the leading warranty and insurance<br />
provider for new homes in the UK, NHBC’s<br />
registration statistics are a lead indicator for<br />
the new homes market.<br />
Commenting on the July figures, NHBC Chief<br />
Executive Steve Wood said: “Following a slow<br />
start to the year due to the extreme weather,<br />
we have had promising new home figures in<br />
recent months with July seeing a real uplift.<br />
Over the last three months we have had<br />
growth in new home registrations in eight out<br />
of 12 UK regions, with London leading the<br />
way.<br />
“NHBC continues to support UK builders in<br />
delivering high quality new homes for the<br />
benefit of consumers.”<br />
NO TIME FOR BREAKS, TIME JUST VAN-ISHES<br />
Builders spend 2 ½ years driving their van Executive of the FMB, said: “This new research<br />
over the course of their working lives and dispels the myth that builders spend a big chunk<br />
almost one year trying to locate a particular of their time drinking tea. In reality, if builders are<br />
tool, according to new research by the<br />
downing their tools for any reason, it’s so they<br />
Federation of Master Builders (FMB).<br />
can chat to their customers and ensure they have<br />
happy clients. Less surprisingly, over the course<br />
The FMB asked thousands of builders across the<br />
of their working lives, your average builder will<br />
UK how many minutes they spend each day<br />
spend two and a half years driving their van and<br />
carrying out certain tasks. The figures reveal that<br />
two and a half years shopping for materials at<br />
over their career, an average builder will spend<br />
their local builders merchants. Of all the<br />
the equivalent of:<br />
activities that might typically fill a builder’s<br />
• 2 years and 9 months talking to clients; working day, making tea trails at the bottom of<br />
the list.”<br />
• 2 years and 6 months driving their van;<br />
Berry concluded: “Excellent communication with<br />
• 2 years and 6 months at the builders’<br />
clients is just one of the qualities that top class<br />
merchants;<br />
builders in the UK have. The FMB is launching the<br />
• 2 years and 1 month training or supervising Master Builder Awards 2019, which aims to seek<br />
junior colleagues or apprentices;<br />
out and celebrate the very best builders in our<br />
industry. Too often, the minority of dodgy builders<br />
• 1 year and 9 months eating lunch;<br />
give the whole industry a bad name. The Master<br />
• 11 months trying to locate a particular tool; Builder Awards are all about dispelling any<br />
misconceptions and showcasing the quality<br />
• 6 months making tea.<br />
builders who help home owners and clients<br />
Commenting on the research, Brian Berry, Chief realise their building ambitions.”<br />
SUPPLIER AWARD FOR MIDLAND LEAD<br />
Midland Lead has been selected as the h&b<br />
Group’s Supplier of the Year <strong>2018</strong>.<br />
The accolade, officially known as the ‘Peter Buttle<br />
Supplier of the Year award’, after the buying group’s<br />
founder, was announced at the h&b Group annual<br />
Activity Event at The Belfry earlier this month.<br />
After outshining other roofing and insulation<br />
Lynn Street, Midland Lead.<br />
suppliers in its own category, Midland Lead went<br />
a lot of positive changes for Midland Lead and the<br />
on to win the overall award, beating the five<br />
award is another indication that we are<br />
finalist suppliers nominated by their own select<br />
continuing to move in the right direction. We have<br />
expert product panels.<br />
a great sales team that drives the company<br />
Lynn Street, Midland Lead’s Sales and Marketing forward but sales contact is only a part of a much<br />
Manager, was at the conference to receive the larger package. We strive to show that the ability<br />
award. “I am hugely proud of this achievement to provide excellent customer service exists<br />
for our company. The last nine months have seen within us all at Midland Lead.”<br />
14 TC OCTOBER <strong>2018</strong>
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NFRC Technical Talk<br />
“THIS IS A STARTING POINT FOR<br />
PROFESSIONALISING THE INDUSTRY”<br />
As a sector dogged by stories of cowboys, suffering from outdated stereotypes and poor<br />
perception from those outside of the industry, RoofCERT could be the change that the<br />
roofing sector really needs. But what does it mean for you, the contractor, and how will such<br />
a wide-ranging and far-reaching accreditation scheme be implemented? We caught up with<br />
Mike Wharton, Head of Business Development at the NFRC, to discuss this and so much<br />
more about RoofCERT…<br />
Total Contractor: How is the RoofCERT<br />
accreditation progressing and what stage<br />
are you at?<br />
Mike Wharton: This is a highly collaborative<br />
programme, so the focus so far has been on<br />
getting the broadest range of stakeholders<br />
involved. We’ve now got a Leadership Committee<br />
made up of representatives from across the<br />
industry, including roofing contractors,<br />
suppliers, merchants, main<br />
contractors, our partners the<br />
CITB, the LABC and other<br />
agencies. This committee<br />
oversees the work being<br />
carried out by the three Activity<br />
Groups which include experts that<br />
we’ve similarly recruited from both<br />
inside and outside of the roofing industry.<br />
The Supply Chain Collaboration Group is ensuring<br />
that there is a pipeline of appropriate training<br />
available and assessing the best way to deliver it,<br />
either through assessment centres or on the<br />
ground. The Attraction Group is exploring suitable<br />
career paths for roofing and looking at ways to<br />
make RoofCERT attractive to industry, households<br />
and buyers of roofing services.<br />
The Accreditation and Standards Activity Group is<br />
essentially creating the accreditation itself and<br />
has made some great strides in setting out what<br />
it will look like. The group is focusing on a pointsbased<br />
system that captures an operative’s<br />
existing qualifications,<br />
acknowledges experience gained<br />
on site and includes a<br />
mandatory ‘basket’ of short<br />
duration courses, which<br />
everyone will need complete. The<br />
group is currently deciding how much<br />
weight each of these three elements carries<br />
towards accreditation.<br />
TC: The NFRC has launched<br />
the scheme alongside the<br />
CITB, do I have to be a<br />
member of the NFRC to<br />
become accredited?<br />
MW: No. It’s open to anyone in<br />
industry and the aim is to have<br />
5,000 roofers accredited by 2021.<br />
TC: What is actually involved in becoming<br />
accredited?<br />
MW: The starting point will be a ‘gated’<br />
knowledge test specific to each discipline, which<br />
everyone will take at the 100-plus secure test<br />
centres dotted around the UK. Passing this test<br />
will allow them to enter the system and provide<br />
evidence (or undertake as appropriate) the short<br />
duration courses on first aid, manual handling,<br />
working at height, fire safety and asbestos<br />
awareness, abrasive wheels and possibly another<br />
course on communication. We are also about to<br />
scope the registration and booking system.<br />
Left: Mike Wharton, Head of Business<br />
Development at the NFRC.<br />
TC: What, if any costs are<br />
involved?<br />
MW: For the first 5,000 contractors<br />
there is no cost at all. After that there<br />
will be a cost, which is to be decided.<br />
TC: Is the accreditation relevant to both<br />
new entrants and established roofers?<br />
MW: Only those that have been working in roofing<br />
for a minimum of three years will be eligible for<br />
RoofCERT. So, if you’re an apprentice, you will<br />
need to have reached the three-year point and<br />
achieved NVQ Level 2 before registering.<br />
TC: How do you feel being an accredited<br />
roofer will benefit a contractor’s<br />
business?<br />
MW: There has never been an accreditation<br />
scheme for roofing and so this is a starting point<br />
for professionalising the industry. We know that in<br />
general accreditation is important to consumers<br />
as a mark of trust, so if they insist on RoofCERT<br />
accreditation, then it’s clearly a benefit to those<br />
operatives and their firms. Similarly, in the<br />
commercial market, a roofing-specific<br />
accreditation we see as being insisted upon by<br />
main contractors, councils and other<br />
stakeholders, particularly in light of the tragic<br />
event of the Grenfell fire.<br />
16 TC OCTOBER <strong>2018</strong>
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NFRC Technical Talk<br />
TC: Will it be each individual within the<br />
company who is accredited or the<br />
company as a whole?<br />
MW: We already have the Competent Roofer<br />
scheme, the only government-authorised<br />
competency scheme for roofing which applies to<br />
companies. RoofCERT, on the other hand, is geared<br />
towards individual operatives so that they can take<br />
it with them if they were to change companies.<br />
TC: How will the accreditation scheme be<br />
policed and who by?<br />
MW: The start point is the initial secure ‘gateway’<br />
test, when the individual must present ID before<br />
submitting into the system relevant<br />
qualifications, which will be checked. There will<br />
be a refresher – be it knowledge-based or<br />
practical – taken every three years to maintain<br />
accreditation, which will include knowledge of<br />
British Standards. Training centres will also be<br />
accredited to deliver the scheme and could<br />
include commercial training providers, training<br />
groups and other interested parties. These will be<br />
audited on a schedule to be decided.<br />
TC: What impact do you think an<br />
accreditation scheme will have with regard<br />
to attracting school-leavers to the sector?<br />
MW: The Attraction Group will assess how the<br />
industry can attract a new generation and is<br />
looking at how other sectors approach the issue,<br />
because frankly construction hasn’t been<br />
successful. Clearly, we need to be better at<br />
making roofing an aspirational career choice so<br />
accreditation, which will help to establish a<br />
formal career path, may help with this.<br />
TC: How do you balance educating and<br />
raising standards of new entrants into the<br />
market and those who are more<br />
established – is there a different job to be<br />
done with both?<br />
MW: There is a slightly different job to be done<br />
because it is much easier to explain the<br />
importance and changing nature of standards to<br />
a new entrant than an experienced operative who<br />
may have completed their NVQ Level 2 30 years<br />
“Educating the consumer about the benefits of<br />
employing a skilled and safe roofing contractor<br />
over someone who will offer the lowest price,<br />
without any evidence of competence, is key to<br />
success”<br />
ago. The challenge is reaching those experienced<br />
workers and more importantly getting them to<br />
adopt the standards. The three-yearly refresher<br />
will help solve this issue.<br />
TC: How much is it about educating the<br />
public and building owners about what they<br />
should expect from roofing contractors, as<br />
it is about changing working practices of<br />
some of those within the market – clearly<br />
there is a large number of professional and<br />
skilled contractors already operating<br />
throughout the UK…<br />
MW: Educating the consumer about the benefits<br />
of employing a skilled and safe roofing contractor<br />
over someone who will offer the lowest price,<br />
without any evidence of competence, is key to<br />
success. We’re therefore undertaking a nationwide<br />
research project on consumer attitudes to<br />
understand how best to tackle the issue.<br />
TC: How do you get the message to roofers<br />
who may do “private work” in their spare<br />
time – cash in hand, perhaps not insured<br />
etc. which as we know goes on in most<br />
sectors of construction – will we ever be<br />
able to change that mentality or is it again<br />
about educating the homeowner /<br />
customer and ensuring they see the<br />
benefits in choosing a skilled and<br />
accredited roofer?<br />
MW: Once RoofCERT is established and people<br />
see the value of it, the roofing operative will either<br />
have to go through it or choose not to be in the<br />
industry, because ultimately the aim of RoofCERT<br />
is to eventually write it into Statute. There will<br />
always be a black market in every area of<br />
construction, unless VAT is dropped for home<br />
improvement – for example.<br />
TC: Do you feel the roofing industry is<br />
slowly changing the outdated perceptions<br />
the public and in some cases clients /<br />
building owners might have of it? Or are<br />
we still some way off?<br />
MW: The professional end of the industry is very<br />
serious about what they do and is passionate<br />
about correct installation methods and is<br />
passionate about removing the cowboy element.<br />
However, I think we’re some way off from changing<br />
perceptions and it’s another reason why RoofCERT<br />
is needed to both professionalise the whole of our<br />
industry and demonstrate that to our stakeholders.<br />
TC: Where would you expect to see<br />
RoofCERT by the end of this year?<br />
MW: We expect the design for the accreditation of<br />
key disciplines and the secure testing element<br />
will be agreed by the end of this year. The full<br />
launch of RoofCERT to operatives will be in 2019.<br />
TC: How has this type of initiative worked<br />
in other sectors – what benefits has it<br />
brought about in those markets?<br />
MW: The most well-known example is still the<br />
Corgi / Gas Safe scheme for plumbing, which had<br />
a hugely positive impact on that industry. If you<br />
ask the average person in the street today who<br />
they need to install a boiler, they’ll say a Corgi or<br />
Gas Safe-registered plumber. For glazing FENSA<br />
and CERTASS are well known among consumers<br />
who understand that they will need a building<br />
regulation certificate when they come to sell their<br />
homes. We aim for RoofCERT to be similar in<br />
terms of profile.<br />
Contact the NFRC<br />
020 7638 7663<br />
www.nfrc.co.uk<br />
@TheNFRC<br />
18 TC OCTOBER <strong>2018</strong>
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Contract Talk<br />
MANAGING YOUR CASH FLOW<br />
Cash flow is the lifeblood of any construction project, and it is crucial to manage it<br />
effectively. Here, Richard Kendrick, Marketing Manager at SIG Roofing, sheds some light on<br />
how to keep things moving in the right direction.<br />
It’s no secret that negative cash flow could<br />
cripple a business. No one is exempt from this<br />
fate, as recently seen in the demise of<br />
construction giant Carillion. However, it is smaller<br />
businesses that need to be especially careful<br />
when it comes to managing cash flow in order to<br />
stay afloat, let alone make a profit.<br />
Small and medium-sized enterprises (SMEs)<br />
comprise 99% of the 280,000 UK construction<br />
businesses. These businesses spend on average<br />
130 hours each year chasing payment, at an<br />
average cost of £1,500 per business. Resulting in<br />
£180m in debt interest charges and late payment,<br />
which is a primary or major factor in 20% of<br />
industry insolvencies.<br />
So, how can businesses avoid this fate and<br />
maintain a positive cash flow in spite of all the<br />
challenges.<br />
“Contractors and<br />
subcontractors can do<br />
some background<br />
research on a client<br />
before entering a<br />
contract”<br />
Background research<br />
Firstly, contractors and subcontractors can do<br />
some background research on a client before<br />
entering a contract.<br />
If the client has a history of failing to pay on time,<br />
querying invoices, or generally not co-operating, it<br />
is advisable not to embark on the project at all,<br />
as the money spent on labour and resources may<br />
not be made back. Asking other contractors for<br />
references is highly recommended.<br />
“As soon as an invoice<br />
becomes overdue,<br />
businesses should<br />
chase immediately”<br />
Cost forecasting<br />
Next up is the importance of thorough cost<br />
forecasting. A cash flow forecast allows roofers to<br />
estimate how much cash they will have at every<br />
stage of the project. From this, roofers will be<br />
able to establish the stage at which they need to<br />
be paid by clients before they have to pay out for<br />
materials and labour. It is crucial to monitor the<br />
forecast regularly as the project is ongoing in order<br />
to determine whether it is on track financially or if<br />
there are areas where costs could be cut.<br />
Correct payment at the right time<br />
Timely payment collections are fundamental to<br />
maintaining cash flow. Without receiving the<br />
correct payment at the right time as set out in the<br />
forecast, things can start to unravel when it<br />
comes to meeting payments required by<br />
suppliers. For this reason, knowing how to<br />
correctly invoice clients is crucial. Agreeing<br />
payment terms before work commences will<br />
avoid any confusion later down the line.<br />
On larger projects, contractors should invoice<br />
regularly as opposed to waiting until work has<br />
finished; asking to be paid weekly or monthly will<br />
keep things moving along nicely. As soon as an<br />
invoice becomes overdue, businesses should<br />
chase immediately. This doesn’t necessarily<br />
mean getting aggressive, but it serves as a<br />
reminder for the client.<br />
Collecting payments on time has been made<br />
easier with the introduction of electronic banking.<br />
Contractors should ensure they accept electronic<br />
payments so as to speed the whole process up as<br />
much as possible and to keep a one hundred per<br />
cent accurate record. With that being said,<br />
staying on top of the books and keeping an<br />
ongoing record of incomings and outgoings as<br />
they happen is highly advised to prevent any<br />
nasty surprises later down the line.<br />
Change is inevitable in the construction industry.<br />
Nothing will ever go exactly to plan, and the<br />
ability to effectively communicate these changes<br />
to a client sets a successful business apart from<br />
its struggling counterparts. It is crucial that<br />
changes are communicated to the client as early<br />
as possible and are well documented in writing<br />
for future reference. It is also advisable to check<br />
whether the client definitely has the funds to<br />
accommodate the change before taking the<br />
decision to implement it, however big or small.<br />
A clear way for businesses to prevent a cash<br />
shortage is by always keeping some aside. The<br />
most obvious way to do this is to enforce a policy<br />
of always drawing less than the profit made so<br />
that a balance builds up over time.<br />
Maintaining positive cash and running a<br />
profitable business is fundamentally down to<br />
preparation. Conducting the relevant research,<br />
carrying out a thorough and realistic cost<br />
forecast, monitoring and recording changes,<br />
putting the measures in place to ensure prompt<br />
payment, and communicating openly and<br />
consistently with clients will put a business in the<br />
very best position for success.<br />
Contact SIG Roofing<br />
0845 612 4304<br />
www.sigroofing.co.uk<br />
@SIGRoofing<br />
20 TC OCTOBER <strong>2018</strong>
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An Inspector Calls<br />
SINGLE-PLY ADVICE: WELDING WELL<br />
In our regular monthly column – ‘An Inspector calls’ – Total Contractor has teamed up with<br />
the experts at BMI Icopal to help you achieve roofing success and avoid the common pitfalls<br />
that can often cost you both time and money.<br />
This month, the Inspector tackles the hot<br />
topic of heat welding singly-ply<br />
membranes.<br />
As discussed in last month’s column, single-ply<br />
membranes are increasing in popularity but so<br />
too is their ill-founded 'notoriety'. This misplaced<br />
sentiment is mostly down to a lack of industry<br />
understanding and insufficient product<br />
awareness regarding installation.<br />
One of the main reasons for this is the alleged<br />
vulnerability to water ingress. Now this is most<br />
commonly a result of poor application, with<br />
typically the most common source of ingress<br />
originating from a poorly sealed lap. A number of<br />
reasons may have contributed towards this:<br />
incorrect welding temperature, the presence of<br />
dirt or contaminants on the seam, or even<br />
moisture retention within the product – a byproduct<br />
of poor material storage. All of these<br />
issues can be eliminated, however, with some<br />
basic product awareness.<br />
Above: Automatic welding machine in action.<br />
Above: A hand-held welding kit.<br />
“The truth is that<br />
different brands of PVC<br />
membrane will have<br />
their own required<br />
welding temperature<br />
and the same is true for<br />
TPO membranes”<br />
The most common issue we see is the incorrect<br />
welding temperature being used. This is mainly<br />
due to the widespread belief that every PVC<br />
membrane will weld at one set temperature<br />
whilst all TPOs will weld at another. The truth is<br />
that different brands of PVC membrane will have<br />
their own required welding temperature and the<br />
same is true for TPO membranes.<br />
Recommended temperature<br />
With this in mind, the best way to establish what<br />
the recommended temperature should be is to<br />
check with the manufacturer and read the<br />
Above, left and right: examples of poor welds. This can be<br />
caused by contaminated or dirty laps.<br />
“It is advised all the<br />
laps are cleaned prior<br />
to welding. This is<br />
particularly relevant<br />
when applying patch<br />
repairs to existing<br />
systems”<br />
product literature and installation manuals. Each<br />
manufacturer will have a different<br />
recommendation and for good reason. Different<br />
compositions, blends and stabilisers all<br />
contribute towards varying recommended<br />
temperatures, and these small adjustments can<br />
make a big difference. Much like baking a cake,<br />
we follow a recipe for a reason – the ingredients<br />
and ratios used can all influence the<br />
recommended temperature that is set for the<br />
oven.<br />
“A membrane’s<br />
receptiveness to<br />
welding can vary<br />
depending on the<br />
temperature the<br />
material has been<br />
stored at”<br />
Local environment<br />
You should also consider the temperature and<br />
conditions of the local environment. A<br />
membrane’s receptiveness to welding can vary<br />
depending on the temperature the material has<br />
been stored at. Furthermore, the first weld of the<br />
day will be different to the last, so ‘test welds’ are<br />
always recommended prior to installation. Test<br />
welds will get the equipment up to the optimal<br />
temperature and any small adjustments required<br />
can be made prior to full membrane application.<br />
Equipment<br />
Welding equipment can also vary as<br />
manufacturers may have different recommended<br />
temperatures for handheld welders and<br />
automatic welders. Manufacturers might also<br />
22 TC OCTOBER <strong>2018</strong>
“Another recipe for<br />
failure is contaminated<br />
and dirty laps. These<br />
prevent a secure weld”<br />
recommend different types of seam rollers, such<br />
as a silicone roller for PVCs and a PTFE / Teflonbased<br />
roller for TPOs. Each roller would apply a<br />
different level of pressure, which is better suited<br />
to each membrane type.<br />
Clean laps<br />
Another recipe for failure is contaminated and<br />
dirty laps. These prevent a secure weld so it is<br />
advised all the laps are cleaned prior to welding.<br />
This is particularly relevant when applying patch<br />
repairs to existing systems as the membrane<br />
already in-situ will have retained dust, dirt and<br />
possible contaminants during its life, which could<br />
compromise any future bond. It is therefore<br />
essential the areas due to be welded are cleaned<br />
with an appropriate agent (from that particular<br />
manufacturer) or cleaned with an approved<br />
alternative. Failure to do this usually means the<br />
contaminants will prevent a homogeneous weld<br />
and this could ‘pop open’ weeks later. Coming<br />
back to site to ‘repair the repair’ never looks good<br />
and would not instil the client or building owner<br />
with much confidence in your workmanship.<br />
Correct storage<br />
Lastly, returning to our theme of storage, if the<br />
single-ply membrane has been incorrectly stored<br />
i.e. left on the ground or exposed to the elements,<br />
it will retain moisture that is not visible to the<br />
naked eye. This moisture will compromise any<br />
weld in the product and again could cause the<br />
seam to ‘pop open’ weeks – sometimes months<br />
after installation. A lap that may have appeared<br />
secure following project completion could be the<br />
cause of a costly source of ingress, which is<br />
easily avoidable if materials are stored correctly<br />
in the first place.<br />
Important points to<br />
remember:<br />
• Always store your single ply<br />
membranes in a suitable place.<br />
• Consult the manufacturer for<br />
advice and best practice.<br />
• Use the recommended welding<br />
temperatures.<br />
• Use the recommend rollers<br />
(silicone / Teflon).<br />
• Clean the product prior to<br />
welding.<br />
• Test weld, test weld, test weld.<br />
Contact Icopal’s Technical Team<br />
0161 865 4444<br />
www.icopal.co.uk<br />
@Icopal_UK<br />
More than 140 years<br />
of waterproofing<br />
know-how<br />
As a world leader in the manufacture of roofing and waterproofing systems, BMI Icopal is working continuously to innovate and develop its role as the<br />
partner of choice for building projects of any size and type. Our extensive range of products include bitumen, single ply, liquid applied waterproofing,<br />
lightweight roof tile systems, structural waterproofing and scaffold sheeting. Add to that, over 140 years of knowledge and expertise, plus an industry<br />
leading level of warranty, there can be no other choice than BMI Icopal.<br />
www.bmigroup.com/uk<br />
Email: sales.admin@bmigroup.com<br />
OCTOBER <strong>2018</strong> TC 23
SPRA: Opinion<br />
HOW WILL CONSTRUCTION ADAPT<br />
FOLLOWING THE HACKITT REVIEW?<br />
By Dr Ronan Brunton, Technical Manager at SPRA.<br />
The publication earlier this year of the<br />
‘Independent Review of Building<br />
Regulations and Fire Safety: Final Report’<br />
by Dame Judith Hackitt (May <strong>2018</strong>),<br />
fundamentally points to a cultural change<br />
necessary in the UK construction industry. The<br />
construction process came under scrutiny in the<br />
review and parts were found to be sadly ‘not fit<br />
for purpose’. This perhaps renders the system as<br />
a whole in need of change.<br />
Among many important recommendations to<br />
industry to effect change, the issue of competent<br />
individuals assessing installed work to ensure<br />
compliance with design specification must be a<br />
priority. This follows for any trade, element or part<br />
of the building structure. In context, if the design<br />
specification complies with Building Regulations<br />
(which should require verification pre-build) then<br />
a competent person must be able to assess and<br />
verify that installation of that design has actually<br />
taken place. The competent person assessing on<br />
site must have the knowledge (through certifiable<br />
training), industry experience and be prepared to<br />
raise awareness if something is not right. The<br />
surrounding construction professionals must<br />
react positively at that point to ensure<br />
compliance. The competent person needs to have<br />
the design and specification information to hand<br />
at the point of assessment. Is this always the<br />
case? I’d say perhaps not.<br />
Specified products installed properly<br />
The competent person must be able to check and<br />
be sure that not only are the specified products<br />
present but that they are installed correctly. They<br />
must have that crucial knowledge – in some<br />
cases quite specific – of the product or system. It<br />
is likely and desirable that they will be assessing<br />
only the part of the building or system that their<br />
knowledge and experience relates<br />
to. Frequent ongoing assessment<br />
would ensure large, costly mistakes<br />
could be avoided or minimized. It<br />
must also follow, in the long run, that this<br />
approach has economic benefit by spotting issues<br />
quickly, during the build.<br />
Flat roofing’s approach<br />
In terms of flat roofing, the approach taken by the<br />
Single Ply Roofing Association (SPRA) is to ensure<br />
SPRA-registered contractors are trained and<br />
certified to install systems supplied by SPRA<br />
membrane manufacturers. All membrane<br />
manufacturers have BBA-certified systems and<br />
installing contractors are trained in these<br />
systems by the membrane manufacturers.<br />
Importantly, frequent site visits (number<br />
depending on project size and complexity) by the<br />
manufacturer’s technical team or appointed<br />
representative are made to advise on the quality<br />
of the installation, for each project. The<br />
manufacturer’s technical team are experienced,<br />
knowledgeable individuals who are capable of<br />
advising on issues concerning the installation of<br />
their membrane system for specific projects.<br />
Construction to follow<br />
There are opportunities for the construction industry<br />
at large to follow similar lines, with manufacturers<br />
visiting projects to assess how their products are<br />
being installed and impart good technical advice to<br />
contractors, ultimately improving the quality of<br />
installations and reputation of their products. The<br />
people who really know the product’s capabilities,<br />
including limitations, are the product<br />
manufacturers. Site involvement here is crucial in<br />
getting the installation quality right and<br />
developing an understanding for innovation of<br />
future products and systems.<br />
Left: Dr Ronan Brunton, SPRA Technical<br />
Manager.<br />
At SPRA, all members see the<br />
benefit of working closer together<br />
both at manufacturer and installing<br />
contractor level and our membrane manufacturers<br />
actively train SPRA contractors offsite and support<br />
them during installation on site. Furthermore,<br />
SPRA audits all members regarding their training<br />
records to ensure compliance.<br />
“Competent people<br />
should be seen as<br />
sources of knowledge<br />
encouraging cultural<br />
change”<br />
Assessed, added to and developed<br />
A commitment to training and verification with<br />
training records allowing individual skills to be<br />
assessed, added to and developed to the benefit<br />
of the individual, their organisation, and the<br />
resulting build quality of any project must be at<br />
the very core of the cultural change called for in<br />
the Hackitt review. On-site assessment should be<br />
part of the learning process also. If a skilled,<br />
competent person passes on advice or insists a<br />
correction is made during the build process, the<br />
individual should learn from that advice,<br />
improving their knowledge. The industry should<br />
also provide an on-site learning environment and<br />
competent people should be seen as sources of<br />
knowledge encouraging cultural change.<br />
Contact SPRA<br />
0845 154 7188<br />
www.spra.co.uk<br />
@singleply<br />
24 TC OCTOBER <strong>2018</strong>
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Roofing Rules<br />
SHOULD ROOFING RULES BE<br />
SIMPLER? A SUPPLIER’S VIEW...<br />
There are growing calls from across the roofing industry to make the rules and regulations<br />
that govern the quality of materials and the standards of installation easier to use and<br />
understand, as part of a wider drive to boost the industry’s perceived reputation and levels<br />
of professionalism. Duncan Winter, Flex-R’s Trading Director, has his say from a supplier’s<br />
perspective.<br />
Anything that can help to increase<br />
awareness of standards and regulations –<br />
and therefore enhance the reputation of<br />
the roofing industry – can only be a good thing at<br />
a time when we’re still smarting from the<br />
damning Which? Trusted Traders report earlier<br />
this year, which found that roofers were amongst<br />
the least trusted trades.<br />
There’s logic to the argument about looking at<br />
making the rules and regulations easier to<br />
understand because it should lead to greater<br />
industry engagement and adoption of standards<br />
so that everyone in the industry pulls in the same<br />
direction.<br />
“It should lead to<br />
greater industry<br />
engagement and<br />
adoption of standards<br />
so that everyone in the<br />
industry pulls in the<br />
same direction”<br />
Standing up for standards<br />
These standards are usually written by industry<br />
experts, and drafts of the standards are<br />
distributed widely as part of a consultation<br />
process until consensus is achieved and the<br />
standards are published.<br />
That’s exactly what’s going on at the moment<br />
with BS 6229 (Flat roofs with continuously<br />
supported flexible waterproof covering). The<br />
standard – which will eventually supersede BS<br />
6229:2003 – was drafted earlier this year, went<br />
out for public comment and is currently<br />
undergoing comment resolution. According to the<br />
BSI’s Standards Development website, the<br />
comment resolution is timetabled to be completed<br />
by the end of December.<br />
Who’s got time to read them?<br />
When the new BS 6229 is published, it’ll no doubt<br />
be heralded as another step forward for the<br />
industry by setting higher standards, but who will<br />
have time to read it? Us, certainly, but busy<br />
roofing contractors? almost certainly not.<br />
The people who write the standards could look at<br />
producing bite-sized versions, but I’m sure they’d<br />
feel like it was dumbing down a lot of hard work,<br />
so I can understand why they’ve never really<br />
gone down this route.<br />
“Rule makers’ loss is our gain”<br />
Don’t get me wrong, we’re not opposed to<br />
progress, but suppliers like us benefit from the<br />
system being the way it is for two key reasons.<br />
The first is the implementation of standards.<br />
When new rules, guidance and specifications<br />
come out, we work with our manufacturers to<br />
make sure the products are compliant. This is<br />
often a long and complicated process, but in<br />
short, we do all the hard work so that contractors<br />
don’t have to – thus giving them peace of mind<br />
that every product they purchase from us is up to<br />
the job in every sense of the phrase. After all,<br />
that’s what responsible suppliers do, right?<br />
Duncan Winter, Flex-R’s Trading Director.<br />
The second is that I’d argue that the rule makers<br />
miss a trick in not fanfaring each standard as it<br />
comes out. They could proactively explain the<br />
nuts and bolts of each standard and, more<br />
importantly, be clear about what any changes<br />
mean for roofing contractors. They could work<br />
closely with media like Total Contactor to spread<br />
these messages.<br />
Their radio silence gives us the opportunity to<br />
produce product guides and other information –<br />
often in bite-sized form – which we give out via<br />
merchants, at shows, online and at in-branch<br />
demonstration days so that roofing contractors can<br />
get the information they need quickly and easily.<br />
And having our marketing materials in the hands<br />
of contractors goes a long way to being front of<br />
mind as roofers are buying materials for their next<br />
roofing jobs.<br />
In the November issue, we bring you a<br />
contractor’s thoughts on this topic.<br />
Contact Flex-R<br />
01494 448792<br />
www.flex-r.co.uk<br />
@FlexR_UK<br />
26 TC OCTOBER <strong>2018</strong>
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CONCRETE BENEFITS, RAIN OR SHINE<br />
With winter fast approaching, now is the time for pitched roofing contractors to carefully<br />
consider ever-changing weather patterns. Mark Parsons, Technical Director at Russell Roof<br />
Tiles, offers his advice on how the industry can avoid weather woes through the right<br />
specification and roofing solution.<br />
<strong>2018</strong> has been a year of bi-polar weather,<br />
with violent storms and wet weather a<br />
regular occurrence in Spring, followed by<br />
record breaking Summer temperatures.<br />
Icy chills and heavy snow gripped the country in<br />
February and continued well into March, which<br />
proved to be some of the UK’s harshest weather<br />
to date. Various weather warnings and dangers to<br />
life were issued, and then Storm Hector hit the<br />
country in June alongside winds of up to 100mph.<br />
The summer months brought torrential<br />
downpours and gales, following the intense<br />
heatwave and record-breaking temperatures.<br />
No room for substandard roofing<br />
With the rise in extreme weather expected to<br />
continue throughout winter, there is no longer<br />
room for substandard pitched roofing. This is<br />
because strong winds have the ability to loosen<br />
roof edge details and ultimately disrupt the roof<br />
system and this leads to defects in roofs – such<br />
as leaks – which are often hard to pinpoint once<br />
the roof is complete.<br />
“Legislation has<br />
already taken into<br />
consideration the<br />
changing weather<br />
patterns”<br />
Legislation has already taken into consideration<br />
the changing weather patterns. For instance, the<br />
British Standard for Slating and Tiling BS 5534<br />
was revised to recognise the rise in extreme<br />
weather in the UK aligning the British standards<br />
with European standards. However, it is just as<br />
important that contractors also<br />
design-out potential issues by the<br />
correct specification and<br />
products used, ensuring the roof<br />
is as stable and watertight as<br />
possible.<br />
Contractors also need to consider that<br />
harsh weather can cause severe delays to<br />
projects as working at height can be dangerous,<br />
especially if there are strong winds.<br />
“With the rise in<br />
extreme weather<br />
expected to continue<br />
throughout winter,<br />
there is no longer room<br />
for substandard<br />
pitched roofing”<br />
Concrete tiles are often a popular solution as the<br />
product provides a quick, yet cost-effective<br />
solution when time is of the essence, as well as<br />
being sustainable. Thinner leading-edge tiles, in<br />
particular, are two thirds the thickness of a<br />
normal concrete tile, and this means the product<br />
is easier to handle and has an interlocking design<br />
that can be fixed quickly and efficiently. This<br />
helps to speed up the installation process before<br />
the weather delays the construction process any<br />
further.<br />
Therefore, it no surprise that concrete, which is<br />
also highly sustainable, now accounts for around<br />
60% of the roofing tile market and is still<br />
continuing to grow in popularity. Concrete tiles<br />
can also replicate many indigenous different<br />
regional materials, such as clay, slate or stone<br />
Left: Mark Parsons, Technical Director at<br />
Russell Roof Tiles.<br />
and have a very visuallypleasing<br />
appearance once<br />
installed.<br />
Once laid as part of a roof system,<br />
concrete roof tiles assist in controlling<br />
and retaining heat which keeps the inhabitants’<br />
environment stay stable and warm. As a result,<br />
I’d say concrete is pivotal in helping homes to be<br />
more energy efficient – something that is<br />
becoming more important to both inhabitants and<br />
contractors to help them reach housing and<br />
building standards set out by the Government.<br />
Robust and long-lasting<br />
By taking into consideration different weather<br />
patterns, trends and the location from the start of<br />
any project, contractors are in a stronger position<br />
to ensure roofs are robust and long-lasting<br />
despite the harsh weather conditions.<br />
As manufacturers, at Russell Roof Tiles we work<br />
closely with the contractor to ensure that they<br />
have the best fixing specification and that all<br />
the necessary factors have been taken into<br />
consideration, from changing weather overtime<br />
to how the location is affected by winds, rain<br />
and gusts. This allows us to offer the assurance<br />
of a guaranteed RussSpec – a 15-year<br />
guarantee incorporating our whole roof<br />
solutions.<br />
Contact Russell Roof Tiles<br />
01283 517070<br />
www.russellrooftiles.com<br />
@russellrooftile<br />
28 TC OCTOBER <strong>2018</strong>
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Image shows SIGA 39 used on Bridge House in Gloucestershire
Contractor’s Q’s<br />
‘PERSEVERANCE IS SOMETHING THAT<br />
YOU SHOULD HAVE IN ABUNDANCE’<br />
Archibald McCorquodale & Son is a fourth generation family-owned and managed roofing and<br />
building contracting company located on the southside of Glasgow. The company is currently<br />
owned by Colin McCorquodale, a Chartered Building Surveyor, and Gavin McCorquodale, a<br />
qualified roof slater. The award-winning roofing company was founded in 1911 by Archibald, the Great<br />
Grandfather of the current owners. Total Contractor caught up with Colin McCorquodale to put our<br />
questions to him about projects, the market and his experiences over the years...<br />
10<br />
questions for Colin McCorquodale:<br />
“It is fantastic to see a<br />
young person that we<br />
take on learn their<br />
trade and grow into a<br />
confident and<br />
competent<br />
tradesperson”<br />
TC: What was your path into roofing and<br />
to your current position?<br />
CM: Growing up, my father ran our family roofing<br />
business and I was always interested in one day<br />
doing the same. However, I trained and practised<br />
as a Chartered Building Surveyor before joining<br />
our family business some 24 years ago. This has<br />
allowed me to bring a different perspective to the<br />
company and also to better understand the needs<br />
of many of our customers, particularly in the<br />
commercial market.<br />
TC: If you had one piece of advice about<br />
starting a roofing business, what would it<br />
be?<br />
CM: Perseverance is something that you should<br />
have in abundance. The roofing industry is a very<br />
challenging environment and you will face many<br />
obstacles and set backs on a daily basis, with<br />
many of them being factors totally out of your<br />
control. However, our industry is rewarding. I<br />
would urge anyone starting a roofing company to<br />
join a Trade Association, such as NFRC, where<br />
you will gain a lot of information, contacts and<br />
will have an opportunity to be involved in shaping<br />
the industry.<br />
TC: Tell us about a current project you’re<br />
working on…<br />
CM: Typically our workload is very varied and at<br />
any one time we are likely to be working on<br />
traditional strip and reslate projects, minor roof<br />
repairs, roof alterations, industrial<br />
sheet roofing repairs or renewal.<br />
Currently we are involved in a<br />
strip and reslate of a traditional<br />
Glasgow tenemental property in a<br />
highly visible city location. The work<br />
itself is straightforward and very typical of<br />
this sort of project, however there are many<br />
challenges, particularly in terms of storage of<br />
materials, siting of welfare, removal of debris,<br />
traffic and pedestrian management as well as<br />
liaison with the building occupiers. This project<br />
highlights that as contractors we need many<br />
skills other than just technical knowledge of<br />
roofing to make a project work successfully.<br />
“Most projects have<br />
their difficulties and<br />
it’s the ease or<br />
otherwise with which<br />
these are sorted out<br />
that make certain jobs<br />
stand out”<br />
TC: You must have worked on some<br />
difficult projects over the years. Does one<br />
in particular stand out?<br />
CM: I think it’s fair to say that most projects have<br />
their difficulties and it’s the ease or otherwise<br />
with which these are sorted out that make certain<br />
Left: Colin McCorquodale, Owner, Archibald<br />
McCorquodale & Son.<br />
jobs stand out. In recent times<br />
our biggest difficulties have come<br />
from the weather, particularly the<br />
various versions of the “Beast from the<br />
East” at the start of this year which really slowed<br />
us down, and on reflection affected productivity<br />
and future planning more than we realised at the<br />
time.<br />
TC: What about difficult customers? Any<br />
situations that stand out that you can tell<br />
us about?!<br />
CM: Like all contractors we have our fair share of<br />
challenging – we don’t like the word difficult! –<br />
customers, particularly in the domestic sector<br />
where we need to appreciate our work represents<br />
a large investment for the homeowner, and<br />
generally we are an industry they approach with<br />
some trepidation that they have little knowledge<br />
of. In the commercial sphere difficulties often<br />
arise when clients, for various reasons, are<br />
unrealistic about either project duration or<br />
budgets.<br />
The rise of the internet has perhaps given us one<br />
of our more standout challenges; we were<br />
undertaking a fairly simple roofing scheme for a<br />
domestic customer who insisted on stopping us<br />
working what seemed like every 10 minutes so<br />
that they could validate what we were doing<br />
30 TC OCTOBER <strong>2018</strong>
We’ll bring your<br />
roof to life!<br />
SEE US AT<br />
We green<br />
rooftops for<br />
roofers - any<br />
size, any system,<br />
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www.gardensinthesky.co.uk<br />
For furt<br />
ther inf<br />
formation<br />
or a hire quotation call<br />
01858 410372<br />
OCTOBER <strong>2018</strong> TC 31
Contractor’s Q’s<br />
on the internet. Eventually, I am glad to say we<br />
did manage to persuade them that we knew<br />
better than their online browsing session, and we<br />
turned a very negative atmosphere at the start of<br />
the project into a successful job with a happy<br />
customer.<br />
TC: What’s the most frustrating thing<br />
about your job?<br />
CM: Living in the West of Scotland it goes without<br />
saying that the weather is usually frustrating! Apart<br />
from that we do get frustrated when we are asked<br />
to work to unrealistic deadlines. The effects of late<br />
payment, a trend we are seeing resurfacing, are<br />
“We do get frustrated<br />
when we are asked to<br />
work to unrealistic<br />
deadlines”<br />
always frustrating. I do get frustrated that as an<br />
industry we are viewed by the general public in a<br />
very negative light and while we are taking steps<br />
to address this, I feel we have a long way to go<br />
before the true skill level of roofers is recognised<br />
as widely as it should be.<br />
TC: And the most satisfying?<br />
CM: One of the most satisfying aspects of my<br />
work is our apprentice training programme. It is<br />
fantastic to see a young person that we take on,<br />
often as young as sixteen and frequently straight<br />
from school, learn their trade and grow into a<br />
confident and competent tradesperson. In that<br />
four years the change can be quite dramatic and<br />
highlights the benefits of a career in roofing.<br />
TC: What’s your most important tool as a<br />
roofing contractor, either in the office or<br />
on site?<br />
“One of the most<br />
important tools in our<br />
industry is the ability to<br />
be able to<br />
communicate clearly<br />
and effectively with a<br />
wide variety of people”<br />
CM: One of the most important tools in our<br />
industry is the ability to be able to communicate<br />
clearly and effectively with a wide variety of<br />
people who have varying degrees of<br />
understanding of the technical aspects of<br />
roofing.<br />
TC: What’s the best social media platform<br />
for you as a roofing contractor?<br />
CM: Twitter is easy to use and as it links to our<br />
website allows us to update on current activities;<br />
we do not use social media as much as perhaps<br />
we should.<br />
TC: How do you feel your sector’s shaping<br />
up in <strong>2018</strong>? Are there reasons to be<br />
positive?<br />
CM: In our sector – repair, maintenance,<br />
alteration and refurbishment – the market<br />
continues to be challenging with margins being<br />
squeezed by various factors. I feel that while<br />
we remain busy there is, however, very little<br />
long-term certainty and this would appear to be<br />
more prevalent in Scotland than the rest of the<br />
UK.<br />
There are, however, plenty of reasons to be<br />
positive, one of which is that, whilst market<br />
conditions are challenging as a company we<br />
continue to enjoy a buoyant enquiry level which<br />
suggests that we must be doing something<br />
right.<br />
Contact Archibold McCorquodale & Son<br />
0141 621 4307<br />
www.mccorquodaleltd.co.uk<br />
@mccorquodaleltd<br />
32 TC OCTOBER <strong>2018</strong>
SEE US AT
Perfectly Pitched<br />
DRAPED CRUSADERS: MAKE SURE<br />
YOU GET YOUR UNDERLAY RIGHT<br />
In his latest column, pitched roofing expert and consultant John Mercer – writing on behalf<br />
of Imerys Roof Tiles – looks at the issues around installing a waterproof underlay system.<br />
Continuing with our series explaining what<br />
BS 5534 means for the roofer, this month<br />
we look at underlays. BS 5534 stipulates<br />
that an underlay should a) provide a barrier to<br />
reduce the wind uplift load acting on the tiles, b)<br />
provide a secondary barrier to the ingress of<br />
wind-driven rain, snow and dust and c) transport<br />
any moisture that might be deposited onto the<br />
surface of the underlay to the roof drainage<br />
system. It must also provide temporary weather<br />
protection to a building before the installation of<br />
the roof tiles.<br />
In this article we will deal with requirements b)<br />
and c). In simple terms, the prerequisite of BS<br />
5534 is to construct a waterproof underlay<br />
layer; in practice, this may not be as<br />
straightforward as it first appears. The now<br />
widespread use of modern, breathable<br />
underlays has brought new challenges in<br />
installing a durable and weathertight underlay<br />
layer, particularly in cold roof construction<br />
where the underlay is draped unsupported over<br />
the rafters.<br />
The underlay drape allows any water that does find its way<br />
into the batten cavity to drain safely away to the gutters.<br />
The issues<br />
In traditional English cold roof<br />
construction, underlay is laid<br />
horizontally over the rafters, with<br />
a drape of up to 15mm between<br />
each rafter and tile battens nailed<br />
directly through the underlay into the<br />
rafters. The underlay drape allows any water that<br />
does find its way into the batten cavity to drain<br />
safely away to the gutters.<br />
“Laying traditional<br />
bituminous underlay<br />
across the rafters with<br />
a drape was easy; in<br />
fact, it was impossible<br />
to lay it without a drape<br />
because it sagged<br />
under its own weight”<br />
Bituminous underlay compresses where the<br />
battens are fixed over it and forms a watertight<br />
seal around the batten and nail hole. The<br />
combination of the drape and the sealed holes<br />
made for an effective watertight barrier. Laying<br />
traditional bituminous underlay across the rafters<br />
with a drape was easy; in fact, it was impossible<br />
to lay it without a drape because it sagged under<br />
its own weight – particularly in warm weather.<br />
However, the same cannot be said about modern,<br />
lightweight underlays. Even in slightly windy<br />
conditions, it can be difficult to lay a breathable<br />
underlay with a drape. Sometimes it needs<br />
someone to hold it down at each end and a third<br />
person to fix battens over it before it blows away!<br />
Left: John Mercer, Roofing Consultant.<br />
There is even evidence that<br />
some underlays may shrink<br />
slightly after a period in use.<br />
Whatever the reason, the result can be<br />
an underlay that is stretched tightly over the<br />
rafters without any drape whatsoever. Modern,<br />
lightweight underlays do not compress in the<br />
same way that bitumen underlays do and so do<br />
not form such an effective seal around the nail<br />
holes. Therefore, the combination of little or no<br />
underlay drape and unsealed nail holes can lead<br />
to a leaky roof.<br />
Detailing the general roof areas<br />
Having identified the two possible causes of<br />
leakage; i.e lack of underlay drape causing water<br />
to become trapped behind the battens combined<br />
with the inadequate sealing of nail holes, the goal<br />
is to overcome these issues as simply and<br />
effectively as possible.<br />
Dealing with the sealing of the nail holes first;<br />
A way to protect the nail tape is to install counterbattens<br />
over the nail tape, underlay and rafters, prior to installing the<br />
tiling battens.<br />
34 TC OCTOBER <strong>2018</strong>
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Perfectly Pitched<br />
if we take the premise that bitumen underlay<br />
self-seals around the nail holes, then the simple<br />
answer is to re-create that phenomenon. The way<br />
we do that is to fit bituminous nail tape between<br />
each batten and underlay over the rafter. Nail<br />
tape, as the name suggests, comes in the form of<br />
a continuous roll of self-adhesive tape.<br />
However, it is not practical to simply run nail tape<br />
continuously up the underlay over the rafters, as<br />
the roofer must stand on the rafters. Therefore, a<br />
way to protect the nail tape is to install<br />
counterbattens over the nail tape, underlay and<br />
rafters, prior to installing the tiling battens. That<br />
way, the nail tape can adhere to the<br />
counterbattens and underlay and will create a<br />
good seal around the nail holes.<br />
This brings us to the second issue; i.e. lack of<br />
underlay drape. Counter-battens not only protect<br />
the nail tape, they also obviate the need for the<br />
drape as they lift the tile battens clear of the<br />
underlay, providing an efficient path for water to<br />
run under the battens and towards the gutters. In<br />
this application, the counterbattens need only be<br />
10 to 15mm deep to satisfy the BS 5534<br />
requirement for a space between the underlay<br />
and tile battens to enable water drainage.<br />
Detailing junctions<br />
At the eaves, it is important to fully support the<br />
underlay to prevent it sagging behind the fascia<br />
which can lead to water ponding and eventual<br />
leakage. The use of proprietary underlay support<br />
trays is the ideal solution as these not only fully<br />
support the underlay to maintain a fall towards<br />
the gutter, they also provide a durable and UVresistant<br />
drip edge into the gutter.<br />
At abutments such as walls, chimneys and roof<br />
window upstands, it is important to turn the<br />
underlay up the abutment sufficiently and<br />
consider taping the underlay to the wall or<br />
upstand using a suitable durable adhesive tape.<br />
For penetrations through the underlay, such as<br />
pipes and ventilation terminals, cut the underlay<br />
in an ‘X’ and turn it up the pipe or terminal. Fit a<br />
diverter in the underlay directly above the<br />
penetration so that any water on the underlay is<br />
directed away from the penetration as it runs<br />
down the roof slope.<br />
Conclusions<br />
What every contractor wants is to do a job as<br />
efficiently and cost-effectively as possible, be<br />
paid and to not need to go back to rectify<br />
complaints. Following these simple<br />
recommendations will go a long way towards<br />
ensuring that each job is a success, first time.<br />
Contact Imerys Roof Tiles / John Mercer<br />
www.imerys-roof-tiles.com<br />
@imerys<br />
@johnmercer3<br />
Below: Imerys Beauvoise Slate installation.<br />
“What every contractor<br />
wants is to do a job as<br />
efficiently and costeffectively<br />
as possible”<br />
36 TC OCTOBER <strong>2018</strong>
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Marley Eternit. The roof system others look up to.
Technical Tips<br />
BATTENS: “THEY’RE CRUCIAL TO THE<br />
OVERALL SECURITY OF THE ROOF”<br />
Marley Eternit, manufacturer of the JB-Red batten, provides roofers with some top tips for<br />
batten installation.<br />
When you think of a secure pitched roof, battens aren’t always the first thing that comes to mind because they are hidden by the roof covering.<br />
However, they are actually crucial to the overall security of the roof, providing a reliable anchor that tiles or slates can be securely fixed to. Battens<br />
also play a part in ensuring the rigidity, durability and weather tightness of the finished roof. That’s why, whether you’re working on a new build or a<br />
refurbishment project, all battens need to be installed in accordance with BS 5534: 2014.<br />
Below are Marley Eternit’s top tips on storing, setting out and fixing battens to make sure your roof is compliant with the Standard:<br />
Preparation and storage<br />
1: Only ever use a roofing batten that is marked<br />
BS 5534 compliant – make sure you check the<br />
stamp on the batten yourself.<br />
2: Store battens and counter battens on<br />
sufficient bearers to prevent sagging or twisting.<br />
Protect them from water saturation when stored<br />
in bales or bundles horizontally.<br />
Batten length, size and spacing<br />
3: Before installing the battens, check you have<br />
the size and spacing right as this can have a<br />
direct influence on the weather tightness of the<br />
roof, as well as the finished appearance.<br />
4: The appropriate batten size will depend on the<br />
span of the rafters and type of roof covering you<br />
are using. BS 5534 includes a table of<br />
recommended minimum batten sizes (see below).<br />
For example, 25 x 50mm battens should be used<br />
for single-lap interlocking tiles when laid on<br />
rafters with a 600mm span.<br />
5: Battens should be fixed to rafters set at<br />
centres not more than 600mm apart. They should<br />
span at least three rafters and be at least 1.2m<br />
long.<br />
6: No more than one in four<br />
battens should be joined over<br />
one truss for gauges over<br />
200mm. For gauges less<br />
than 200mm, there can<br />
be a maximum of three<br />
consecutive joints in any<br />
twelve battens.<br />
Using a spread of batten lengths<br />
is a good way to achieve the above<br />
two requirements, as it results in staggered<br />
joints.<br />
Fixing<br />
7: When you’re ready to secure the battens to<br />
the rafters, ensure you’re using the right nails.<br />
BS 5534 states that the nails used to fix battens<br />
to rafters should usually have a diameter of at<br />
least 3.35mm. The nails should provide a<br />
minimum of 40mm penetration into the rafter, so<br />
a nail length of 65mm is generally<br />
recommended.<br />
8: Start at the lower edge of the roof, nailing the<br />
batten into place at the centre of the rafter. Joints<br />
should be directly over rafters, with the batten<br />
square cut, tightly butted and skewed nails.<br />
9: If a batten end is to be set in mortar, make<br />
sure an appropriate preservative treatment has<br />
been applied. This is not required when using a<br />
dry fix system.<br />
Wall fixing<br />
10: When fixing to a wall, fix<br />
specified battens to<br />
boarding / sheathing<br />
sarking in line with<br />
vertical supports, or to<br />
masonry wall as specified.<br />
Secure counter battens to<br />
masonry walls with improved<br />
nails or with plugs and screws.<br />
Other battens considerations<br />
11: When fixing dry verges to battens, under the<br />
new BS 8612 Standard they can no longer be<br />
installed with just a nail fixing into the end grain<br />
of the batten. Instead, mechanical engagement<br />
must be achieved when fixing a dry verge to the<br />
batten. Using a system with a batten end clip can<br />
make this easier.<br />
12: Counter battens: if you’re using a vapour<br />
permeable (breathable) membrane with a close<br />
fitting roof covering – such as shingles – then it<br />
needs to be counter battened to allow ventilation<br />
of the batten space. The position of the first<br />
batten should be the batten gauge plus half the<br />
thickness of the batten. The batten gauge<br />
thereafter is based on the pitch of the roof.<br />
Contact Marley Eternit<br />
01283 722 588<br />
www.marleyeternit.co.uk<br />
@MarleyEternit<br />
38 TC OCTOBER <strong>2018</strong>
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It’s blue It’s green It’s Permo® air<br />
It’s enough to turn our competitors green<br />
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Permo® air is a roofers’ favourite because of<br />
its exceptional level of breathability (look on<br />
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its strength, which means it doesn’t tear and<br />
doesn’t need support every few inches. Our<br />
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Inverted Roofs<br />
YOUR QUESTIONS ANSWERED<br />
Rob Firman, Technical and Specification Manager at Polyfoam XPS, addresses contractors’<br />
queries about inverted roofs and extruded polystyrene insulation.<br />
Why is a different lambda value used for<br />
an inverted roof calculation?<br />
In simple terms, the ‘declared’ lambda value<br />
refers to the thermal conductivity of the product<br />
when it leaves the factory.<br />
When laid over the waterproofing in an inverted<br />
roof, the insulation’s efficiency can be affected by<br />
rainwater draining between the boards. The<br />
declared lambda value is adjusted and the<br />
insulation assigned a ‘design lambda’ value,<br />
which is used in U-value calculations for inverted<br />
roofs.<br />
What is a water control layer?<br />
The cooling effect of moisture reaching the<br />
waterproofed roof deck affects a roof’s thermal<br />
performance, so a water control layer is laid over<br />
the insulation to reduce the amount of moisture<br />
that can enter the build-up.<br />
“The lower the<br />
drainage factor, the<br />
thinner the insulation<br />
required to achieve a<br />
particular U-value”<br />
Water control layers, such as Polyfoam Slimline<br />
Zero, are membranes resistant to rot and UV<br />
decay, and impermeable to liquid but permeable<br />
to water vapour. They allow a favourable drainage<br />
factor to be adopted in calculations. The lower the<br />
drainage factor, the thinner the insulation<br />
required to achieve a particular U-value.<br />
What coverings should be used above the<br />
insulation?<br />
As the insulation and water control layer are<br />
loose laid on an inverted roof rather than<br />
mechanically or adhesively fixed, a ballast is<br />
required to stop them being lost to<br />
the wind and prevent flotation<br />
after heavy rain.<br />
A variety of roof coverings can be<br />
used, including green roofs and<br />
timber decking. The following roof<br />
coverings, however, are accepted as achieving<br />
the necessary fire performance without the need<br />
for further testing, and therefore are most<br />
commonly specified and installed:<br />
• Loose laid gravel at least 50mm thick, or with<br />
a mass greater than 80 kg/m² (subject to<br />
maximum and minimum aggregate sizes).<br />
•A sand / cement screed at least 30mm thick.<br />
• Cast stone or mineral slabs at least 40mm<br />
thick.<br />
Why do I need to know the site location<br />
before requesting a U-value calculation?<br />
The average rate of rainfall during the heating<br />
season, based on location-specific data from the<br />
Met Office, is included in a U-value calculation. It<br />
is used to help calculate the amount of rainwater<br />
the insulation is likely to be exposed to and the<br />
effect it could have on performance.<br />
“There can be wide<br />
variations in rainfall in<br />
specific regions too –<br />
the average rainfall for<br />
Manchester is lower<br />
than the North West as<br />
a whole”<br />
For example, a building located in East Anglia is<br />
likely to be exposed to significantly less rainfall<br />
than one in Western Scotland. There can be wide<br />
Left: Rob Firman, Technical and<br />
Specification Manager at Polyfoam XPS.<br />
variations in rainfall in specific<br />
regions too – the average rainfall<br />
for Manchester is lower than the<br />
North West as a whole, showing the<br />
benefit of using location data to improve the<br />
accuracy of the U-value calculation.<br />
Why is drainage important?<br />
Building Regulations and British Standards<br />
require roofs to drain properly. If water is allowed<br />
to pond, the roof can be exposed to issues such<br />
as greater loads than it was designed to<br />
accommodate, accumulation of unsightly silt and<br />
algae, and freeze-thaw cycles that place stress<br />
on roof coverings.<br />
“For inverted roofs,<br />
drainage should be<br />
provided at both the<br />
water control layer and<br />
waterproofing levels”<br />
For inverted roofs, drainage should be provided<br />
at both the water control layer and<br />
waterproofing levels. Drainage outlets should<br />
be positioned at the low points of the roof, not<br />
just the roof edge. The low point on precast<br />
concrete decks, for example, is most likely at<br />
mid-span because of deflection due to the<br />
deck’s weight.<br />
Contact Polyfoam XPS<br />
01429 855100<br />
www.polyfoamxps.co.uk<br />
@RavathermUK<br />
40 TC OCTOBER <strong>2018</strong>
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OCTOBER <strong>2018</strong> TC 41
Safe2Torch<br />
“CONTRACTORS NEED NOT AVOID<br />
USING TORCH-ON PRODUCTS”<br />
Martin Fisher, Technical Manager at IKO, outlines safe working practices when using hot<br />
works to minimise the risk of roof fires.<br />
Following the heightened awareness of fires<br />
within buildings and on roofs, clients are<br />
becoming increasingly aware of the need to<br />
use materials with appropriate fire protection<br />
(covered under Part B of the Building<br />
Regulations). Questions are now being asked<br />
regarding whose responsibility it is to ensure<br />
buildings are safe and who should be<br />
accountable if things go wrong.<br />
The Construction, Design and Management<br />
Regulations (2015) state that: “The person who<br />
selects products for use in construction is a<br />
designer and must take account of health and<br />
safety issues arising from their use. If a product<br />
is purpose-built, the person who prepares the<br />
specification is a designer, and so are<br />
manufacturers if they develop a detailed design.”<br />
This means that anyone involved with writing a<br />
specification which includes hot works must at<br />
the very least assess and reduce the risk of fire,<br />
or design out the risk altogether. Ideally, this<br />
should be completed with a detailed report of the<br />
roof condition and a photographic record which<br />
should clearly highlight risk zones.<br />
Safe2Torch<br />
The National Federation of Roofing Contractors<br />
(NFRC) has launched its ‘Safe2Torch’ campaign,<br />
developed in partnership with its member<br />
manufacturers and contractors, to reduce the risk<br />
of roof fires. It also gives clients peace of mind<br />
that if they engage with a contractor who has<br />
signed up to the Safe2Torch campaign, their roof<br />
works will be planned and installed within the<br />
Safe2Torch guidance.<br />
“It is the application<br />
process – and in<br />
particular the<br />
applicator – that<br />
should be scrutinised<br />
to ensure compliance<br />
with Safe2Torch<br />
guidance”<br />
While the specification of materials and<br />
equipment is key to reducing the risk of roof fires,<br />
it is the application process – and in particular<br />
the applicator – that should be scrutinised to<br />
ensure compliance with Safe2Torch guidance.<br />
Anyone using torch-on methods must be trained<br />
to do so for health and safety purposes.<br />
42 TC OCTOBER <strong>2018</strong>
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Safe2Torch<br />
This not only includes the applicator, but<br />
supervisors or site managers where works are<br />
taking place. Guidance states that there is a need<br />
for all persons operating with and around torchon<br />
methods of application have a clear<br />
understanding of the risks involved and the<br />
control measure required.<br />
Handy checklist<br />
The NFRC has produced a handy checklist. If a<br />
fire risk has been identified, or equally if it cannot<br />
be ruled out, the work must default to a TorchSafe<br />
solution. The checklist includes items such as<br />
timber products; plastic fascias; soffits; a roof<br />
adjoining a pitched roof; cladding; thatched roof;<br />
window sills and frames; and existing weathering<br />
components with concealed flammable materials.<br />
A torch-free exclusion zone must also be created<br />
of at least 900mm from all areas deemed to be at<br />
risk, either due to containing combustible<br />
components or being adjacent to roof details<br />
where there is a risk of fire due to debris on the<br />
existing roof structure of other flammable<br />
hazards.<br />
Only once fire risks have been fully assessed and<br />
where necessary, mitigated, can hot works begin.<br />
When using a torch-on method, it is vital that<br />
propane cylinders are stored in the upright<br />
position at all times and placed in a lockable<br />
cage, away from the workplace, when not in use.<br />
Propane gas hoses should be orange in colour<br />
and of a suitable length for the project – using an<br />
industry approved, CE marked, hose is the best<br />
way to meet this requirement. If the hose is being<br />
used for heating bitumen, it must be armoured for<br />
additional protection against fire.<br />
Hoses should be thoroughly inspected before<br />
every use and be free from any tears, burns,<br />
“Hoses should be<br />
thoroughly inspected<br />
before every use and<br />
be free from any tears,<br />
burns, fraying or cuts”<br />
“Contractors need not<br />
avoid using torch-on<br />
products altogether,<br />
but they do need to<br />
take appropriate steps<br />
to ensure they are<br />
working safely”<br />
fraying or cuts. A damaged hose must be<br />
replaced before any hot works can begin.<br />
After the gas torch has been attached to the gas<br />
cylinder, you should check for any leakages using<br />
a detergent solution. If a leak is identified, the<br />
faulty component must be repaired or replaced<br />
before proceeding – do not attempt to fix any<br />
leaks using excessive force, sealing tape or<br />
similar jointing material. Furthermore, all gas<br />
torches should be fitted with a stand to ensure<br />
that the flame is directed away from the roof at<br />
all times.<br />
Where possible, try to use torches which selfignite<br />
and extinguish using an electronic system<br />
as these are both safer and more environmentally<br />
friendly than gas torches which rely on a pilot<br />
light. An appropriate fire extinguisher (water, drypowder,<br />
foam or CO ² ) with an in-date service<br />
record should also be within easy reach at all<br />
times.<br />
Drying out<br />
Following these steps should ensure a new or<br />
refurbished roof is installed safely. However, a<br />
significant amount of roof fires occur when newly<br />
installed roof decking is being dried out prior to<br />
the application of a waterproofing system. The<br />
most popular method of drying out a roof is still<br />
through using a gas torch – this means that the<br />
same care and precautions must be taken at this<br />
stage as with as any other. Where a fire risk has<br />
been identified, a gas torch should not be used<br />
within 900mm and a flame-free solution should<br />
be employed instead.<br />
Gas torches can be a very effective tool, but like<br />
any tool, they must be used safely. Following the<br />
NFRC’s ‘Safe2Torch’ guidance is an excellent way<br />
to eliminate the risk of roof fires as far as<br />
possible. Contractors need not avoid using torchon<br />
products altogether, but they do need to take<br />
appropriate steps to ensure they are working<br />
safely.<br />
See p.46 for a contractor’s perspective on<br />
Safe2Torch.<br />
Contact IKO<br />
01257 255 771<br />
www.ikogroup.co.uk<br />
@ikoplc<br />
44 TC OCTOBER <strong>2018</strong>
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Safe2Torch<br />
“STEP ONE FOR ME IS IT NEEDS TO BE<br />
MANDATORY”<br />
Adam Suffolk, Director at Adam Suffolk Flat Roofing, answers our questions and gives a<br />
contractor’s perspective on the Safe2Torch initiative...<br />
Has Safe2Torch been a positive move for<br />
the industry?<br />
Yes, I don’t believe you’ll come across anyone in<br />
the industry – contractor or client – who can’t<br />
see the benefit of this on paper. With insurances<br />
on the rise every year – and that’s if you can find<br />
one that deals with flame – safe working with a<br />
torch can only be a positive, so yes 100% a good<br />
thing which I’m all for.<br />
As a contractor, how are you finding<br />
Safe2Torch?<br />
At the minute very mixed. Although I believe it’s a<br />
good thing, I also believe Safe2Torch has a few<br />
problems. Problem one being currently it’s only a<br />
guideline; as it’s only a guideline and factoring in<br />
how slow the installation process is, the cost of a<br />
job following the guidelines increases massively<br />
so it becomes very easy to be undercut on price<br />
by a contractor who isn’t pricing on the same.<br />
Step one for me is it needs to be mandatory.<br />
What about training for Safe2Torch?<br />
That could be training full stop – training on this<br />
and just using the torch safely is, in my opinion,<br />
the biggest thing. I believe torch-on roofing is very<br />
safe with the right contractor installing your roof.<br />
The problem is, however, how many<br />
roofers out there are just blasting<br />
the torch around the roof without<br />
a care in the world? Far too<br />
many in my opinion. If there is a<br />
fire, it’s the company that’s left to<br />
pick up the pieces with the roofer just<br />
moving on to the next company.<br />
For Safe2Torch to work we need to change the<br />
mindset of people which can be very difficult to<br />
do. Hard consequences for the individual need to<br />
be in force. A lot of training is needed with regard<br />
to using the torch because still, time and time<br />
again, you see people leaving the torch lit on the<br />
roof then going down to the van for dinner and,<br />
yes, you hope people like this are few and far<br />
between, however it’s them who cause fires and<br />
give everyone a bad name.<br />
What about enforcement of Safe2Torch?<br />
Let’s say Safe2Torch is now mandatory, how does<br />
the manufacturer or company enforce this? That<br />
becomes very difficult. I have already seen<br />
contractors torching the ‘Safe2Torch’ felt due to<br />
speed. There’s also the issue of people still not<br />
wanting to wait for roofs to dry out in the morning<br />
Left: Adam Suffolk, Director at Adam Suffolk<br />
Flat Roofing. Below, examples of his work.<br />
so the gas and torch come back<br />
out. The industry has a vast<br />
amount of people who shouldn’t<br />
be let loose on roofs with a flame;<br />
it’s these people we need to remove<br />
from the industry if we want it to become<br />
safer. Safe2Torch is only any good if the criteria<br />
are followed, it’s getting everyone to follow it<br />
that’s the problem!<br />
How much of a problem is drying off a<br />
roof without a gas torch?<br />
It isn’t a problem as it can be done without a<br />
torch. Again though, it’s getting people to do it<br />
that way – with the weather and tools available<br />
for this it can be slow. When jobs are behind or<br />
fixers out there want to cut corners to earn more<br />
money, inevitably out comes the torch to save<br />
time. The hope for Safe2Torch on this is more and<br />
more follow, which will lead to more and more<br />
tools on the market for drying off, and with this,<br />
hopefully the price will come down.<br />
What about improvements to Safe2Torch?<br />
If I could think of just one, it would be at the<br />
survey stage; let’s make sure we identify all the<br />
risks then, for example, if there’s cladding on the<br />
roof we know what’s behind it right from the very<br />
start. Let’s have the manufacturer give out a<br />
Safe2Torch report with the spec for the job so all<br />
contractors can read and know exactly what’s<br />
what.<br />
Contact Adam Suffolk Flat Roofing<br />
0116 2103406<br />
www.adamsuffolkflatroofing.co.uk<br />
46 TC OCTOBER <strong>2018</strong>
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OCTOBER <strong>2018</strong> TC 47
Interview<br />
COMPETITIVE SPIRIT PRODUCES<br />
RESULTS FOR ROOFERS ON SITE<br />
Earlier this year Matt Downs, Editor of Total Contractor, took part in the two-day judging<br />
process that awarded Kieran Forster the title of BMI Icopal Apprentice of the Year <strong>2018</strong>.<br />
Now, after the excitement has died down, Matt visited Kieran to see what difference the<br />
award has made to him on both a professional and personal level.<br />
Kieran is employed by Hodgson Sayers,<br />
based in the North East of England. The<br />
day I caught up with him again, Kieran<br />
was one of the team putting a new roof on Our<br />
Lady, Queen of Peace Roman Catholic Primary<br />
School in Houghton-le-Spring.<br />
Upon meeting him it is apparent his confidence<br />
has enjoyed a boost from winning the BMI<br />
Apprentice of the Year competition. “It’s not that I<br />
was shy before, but now I push myself forward<br />
and I’m getting more responsibility at work,” he<br />
explained. “A month or so before the competition I<br />
would look around the site and need to be told<br />
what to do, whereas now I can see what needs<br />
doing.”<br />
Similarly, it’s clear he is more confident when he<br />
tries to complete new roofing tasks, such as<br />
detailing the felting around a skylight. “I like<br />
intricate details like these. I marked out all the<br />
“A month or so before<br />
the competition I would<br />
look around the site<br />
and need to be told<br />
what to do, whereas<br />
now I can see what<br />
needs doing”<br />
corners and then asked the lads if it was right<br />
and they said: ‘Crack on, you’ve got a good grasp<br />
of it’. It’s a good feeling when you can do these<br />
small details by yourself.”<br />
More than roofing skills<br />
The BMI-backed Apprentice of the Year<br />
competition was about far more than simply<br />
roofing skills: it involves presentation skills,<br />
customer service, fault finding and business<br />
planning. Presentation is an important skill and<br />
Below: Kieran Forster, Icopal Apprentice of the Year <strong>2018</strong>, with Glyn Neasham of Hodgson Sayers. Kieran plans to use his<br />
£1,000 prize to buy a top-end heat gun: “I need the heat gun because of the recent Safe2Torch guidance.”<br />
the competition has helped Kieran take it to the<br />
next level. “I used to be scared of speaking to<br />
large numbers of people that I didn’t know but the<br />
competition has really brought me on as we were<br />
coached and encouraged during the competition.”<br />
Kieran has already put those new presentation<br />
skills to good use, as recently he was one of<br />
Hodgson Sayers’ representatives at a careers fair<br />
held at the Metro Centre in Gateshead, talking to<br />
school leavers about the attractions of a future in<br />
construction. Glyn Neasham, Hodgson Sayers’<br />
Regulatory Affairs Manager, explained how well<br />
Kieran did: “Kieran was an absolute credit to<br />
himself, his family and the company.”<br />
“We got very good feedback from the careers fair.<br />
People said he was personable, cheerful and<br />
helpful. Entering the competition breeds<br />
confidence and that’s what we’re looking for.”<br />
Competitive spirit<br />
Glyn is a strong supporter of the BMI Apprentice<br />
of the Year competition with Hodgson Sayers<br />
having finalists for the last two years. He told us<br />
that Kieran would receive a bonus prize supplied<br />
by the Hodgson Sayers to add to the pile of<br />
goodies he got for winning the BMI Icopal<br />
Apprentice of the Year title! “Competitions such<br />
as this have the effect of producing competition<br />
within our group of apprentices and this improves<br />
achievement levels across the board.”<br />
Last year another Hodgson Sayers apprentice,<br />
David Crank, was shortlisted in the BMI Redland<br />
Apprentice of the Year competition. Since then<br />
David has gone on to win the regional final of the<br />
SkillBuild Competition in Slating and Tiling;<br />
48 TC OCTOBER <strong>2018</strong>
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Interview<br />
Above main pic: Kieran Forster talks the judges Gary Walpole, Mark Tornton and Matt Downs through the defects on the flat roofing rigs at this year’s BMI Aprentice of the Year Awards; Top right: The<br />
apprentices enjoyed a number of presentations geared towards boosting confidence and improving the way they present themselves; Kieran has taken these skills into his career with Hodgson Sayers.<br />
and just last week it was confirmed that he had<br />
qualified for the national SkillBuild final at the<br />
National Exhibition Centre, Birmingham, later this<br />
year.<br />
Confidence, quality and professionalism<br />
Kieran and David’s success has certainly rubbed<br />
off on the rest of the company’s apprentices with<br />
all of them saying that they will be entering every<br />
competition they can going forward.<br />
“You can see the other apprentices wondering<br />
‘why him and not me?; mix this with other<br />
benefits such as boosting morale and them<br />
feeling that they are a valued member of the team<br />
and the positives are quite measurable,”<br />
explained Glyn. “So we support them in every way<br />
that we can, incentivising them when they win<br />
because we’re trying to encourage confidence,<br />
quality and professionalism.”<br />
The aims of the BMI-backed competition and the<br />
vision for the apprentice programme at Hodgson<br />
Sayers are very similar. Glyn sees his role as<br />
developing tradesmen rather than just roofers, a<br />
process that starts by producing apprentices of<br />
the highest possible quality. When they attend<br />
Newcastle College, even small details are<br />
important, such as insisting that all apprentices,<br />
wear company-issue workwear and that it’s kept<br />
“Glyn wants to see the<br />
apprentices able to<br />
impress end-users and<br />
clients with their skills,<br />
attitude, on-site<br />
performance and<br />
quality”<br />
clean and smart. They are also encouraged to see<br />
themselves as a team and to act professionally at<br />
all times.<br />
Impressing end users and clients<br />
Just as the competitions look for aptitude in<br />
business planning and presentation rather than<br />
simply technical skills, Glyn wants to see the<br />
apprentices able to impress end-users and<br />
clients with their skills, attitude, on-site<br />
performance and quality; a good stable,<br />
professional, controlled approach is key to<br />
achieving this.<br />
Kieran himself has taken more than simply the<br />
£1,000 prize money from the competition, though<br />
he intends to spend that on a top-end heat gun.<br />
“I need the heat gun because of the recent<br />
Safe2Torch guidance which prohibits the use of<br />
open flames within 900mm of an upstand, and<br />
the better-quality heat guns are expensive, but it<br />
shows that I’m serious about my profession and I<br />
want the responsibility to do bigger, more<br />
prestigious jobs,” he explained.<br />
He has also helped form a WhatsApp group with<br />
his fellow Apprentice of the Year competitors to<br />
keep in touch as they progress through their<br />
training with their respective employers. “The<br />
group helps to keep me up-to-date with the<br />
different systems the other guys are working with,<br />
so it’s useful,” he added.<br />
Keen to add to his skills base, Kieran has also<br />
recently attended a training course in single ply<br />
sheeting, run by Newcastle College, which has<br />
developed several added value courses in<br />
partnership with Hodgson Sayers. It is clear that<br />
his winning the BMI Icopal Apprentice of the Year<br />
competition, together with the enhanced working<br />
and training environment he is involved in, is<br />
paying big dividends and helping secure a bright<br />
future.<br />
Contact BMI Icopal<br />
0161 865 4444<br />
www.icopal.co.uk<br />
@Icopal_UK<br />
50 TC OCTOBER <strong>2018</strong>
SEE US AT
Roofing Updates<br />
For further info on all these roofing updates and more, visit www.total-contractor.co.uk<br />
LONG-TERM BENEFITS WITH TA-30<br />
Langley Waterproofing Systems has launched TA-30, a premium addition to its range of flat roofing systems.<br />
The most durable system offered by Langley, TA-30 benefits from a 30-year independently insured guarantee and<br />
includes the support of an annual risk-free asset management maintenance reporting package for five years.<br />
Suitable for flat and sloped roofs on both new build and refurbishment projects, the new high-performance system<br />
provides a superior quality solution where long-term durability is an important requirement. All Langley RBM<br />
systems are BBA-certified for 40-year durability – reportedly the longest in the market for any system. For added<br />
Above: All Langley systems achieve BRoof(t4) fire<br />
peace of mind, a 5-year Langley maintenance reporting package is also included with TA-30. Langley’s own<br />
rating compliance.<br />
Technical Managers will inspect the installation on completion and continue each year for five years to ensure the<br />
roof remains in good condition, and should there be any interference it is captured early. Dean Wincott, Managing Director at Langley Waterproofing Systems,<br />
said: “The needs of customers are continually evolving and we have put innovation at the core of our business to ensure we deliver solutions that meet their<br />
requirements. TA-30 offers unrivalled performance, quality and durability – and the length of the insurance-backed guarantee and fire rating compliance<br />
delivers risk free peace of mind for the end customer.” www.langley.co.uk<br />
A VERY WARM SARNAFIL WELCOME<br />
Enviroply Roofing is the first Sarnafil Provisional Contractor to receive the company’s newly introduced<br />
Welcome Pack.<br />
Jon Morris, Sarnafil Technical Advisor for<br />
the North West, presents Enviroply Roofing<br />
with its Provisional Contractor Network<br />
Welcome Pack.<br />
Developed to ensure that all new Sarnafil contractors have all the information they need to support successful Sarnafil<br />
installations, the welcome pack has a wide variety of briefing material that can easily be shared with all employees.<br />
The Welcome Pack contents – available as a hard copy and on a USB stick – include all the latest brochures,<br />
guarantee checklists, agreements, technical advisory articles, training course details, the recently updated<br />
standard details, and the Sika Sarnafil contacts for support, when needed. http://gbr.sarnafil.sika.com<br />
GEAR UP FOR CHANGEABLE WEATHER<br />
Snickers Workwear continues to improve its working clothes with brand new weatherproof stretch Trousers and Jackets.<br />
With great fit and superb value for money, Snickers Workwear says they’ll be first choice for outside work that demands<br />
maximum comfort, mobility and protection.<br />
The new and extended range of AllroundWork and FlexiWork jackets include waterproof and Hi-Vis garments for both men<br />
and women to keep the wearer warm, dry and visible.<br />
Whatever the weather, Snickers Workwear can deliver a jacket to suit what you’re doing on site. www.snickersworkwear.co.uk<br />
NEW ADDITIONS FOR FREEFOAM<br />
Freefoam Building Products has announced two new members of its sales team.<br />
Steve Shaw is supporting Freefoam’s customers and developing new business in the South Wales, Bristol and<br />
Gloucestershire area and Kim Rolph joins Freefoam to work in the South East region of the UK.<br />
Above: Kim Rolph and Steve Shaw. Kim did a<br />
degree in psychology and has worked as an<br />
external support role at Knauf Insulation;<br />
Steve has 20+ years of experience in sales<br />
and 18+ years as a Manager and Buyer.<br />
Richard Jackson, National Sales Manager, said: “I’m looking forward to working with Steve and Kim. We’ve got a<br />
great mix of team members in our sales team – some who have come from more conventional backgrounds like<br />
Steve, and some like Kim who are fairly new to the industry and we value both.” www.freefoam.com<br />
52 TC OCTOBER <strong>2018</strong>
Complete Building<br />
Envelope Solutions<br />
featuring Kingspan RW<br />
Pitched Roof System<br />
Superior build<br />
speed<br />
Options for PV<br />
integration<br />
Precision extruded<br />
daylighting<br />
LPCB-approved membranelined<br />
insulated gutters<br />
Height safety and<br />
fall arrest systems<br />
Specialist support from<br />
Kingspan Technical Services<br />
Bespoke flashings and<br />
fabrications for design flexibility<br />
Kingspan’s own complete range<br />
of structural steel products<br />
Kingspan Insulated Panels RW Roof system is a factory-engineered<br />
single component system for very fast installation.<br />
The system comprises a complete range of structural steel products, high performance<br />
panels, insulated gutters, superior polycarbonate daylighting, height-safety systems<br />
and a bespoke range of corners and flashings. As a manufacturer of the complete roof<br />
system including all components, we’re with you all the way with services to help save<br />
time and maximise project value and performance.<br />
The system can be protected by the Kingspan Warranty.<br />
SEE US AT<br />
Kingspan Insulated Panels<br />
Greenfield Business Park No.2, Holywell, Flintshire CH8 7GJ<br />
Tel: +44 (0) 1352 716100 www.kingspanpanels.co.uk
Roofing Updates<br />
For further info on all these roofing updates and more, visit www.total-contractor.co.uk<br />
FULL SYSTEM SOLUTION<br />
To keep up with increasing demand, IKO Polymeric has expanded its existing Chesterfield headquarters<br />
with an energy-efficient warehouse, featuring a top class building envelope and daylight solution from<br />
both Kingspan Insulated Panels and Kingspan Light + Air.<br />
It was essential that the new building looked professional and worked within the aesthetic of the industrial site. A<br />
IKO, Kingspan, and Roofdec’s collaboration on IKO<br />
typical ‘box’ design was chosen and achieved with horizontally-laid Micro-Rib wall panels. The panels were Polymeric’s Chesterfield site achieved the<br />
completion of the envelope on time and on budget.<br />
selected in graduated custom shades of blue to create a welcoming façade that blends into the skyscape above.<br />
The walls were finished with bespoke fabrications such as Top Hats and Flashings to ensure a clean, professional finish. The building envelope was completed<br />
with a Topdek flat roof system, with a durable and UV-resistant IKO Armourplan membrane in a complementary Mid-Grey.<br />
Meanwhile, Kingspan Light + Air worked with the project team to create a lighting specification which maximised the natural daylight within the warehouse.<br />
To achieve this, Kingspan Day-Lite Vault rooflights were installed. The products are specially designed to integrate seamlessly with the Kingspan Topdek<br />
Membrane Roof system and this allowed a simple, fast-track installation programme. www.kingspanpanels.co.uk / www.kingspanlightandair.com<br />
PERFECT SEAL FOR ZOO ROOF<br />
Chester Zoo’s management team can rest assured that its diverse range of wild-life<br />
themed merchandise is safe and dry following a refurbishment of the shop roof using<br />
Firestone’s RubberGard EPDM roofing membrane.<br />
Designed to provide a service life in excess of 50 years and offering<br />
rapid installation with no hot works and no nuisance odours, the<br />
Firestone system was ideal for installation at the Zoo.<br />
The system was specified for a partial refurbishment of the roof to replace a roof covering that<br />
had reached the end of its service life. The simplicity of the system enabled strip out of the<br />
problematic area to allow the RubberGard EPDM membrane to be fully adhered to the newly<br />
installed plywood substrate, creating a neat waterproofing solution. www.firestonebpe.co.uk<br />
GUTTERFLOW: NEXT GENERATION FOR DESIGN CALCS<br />
CRM says Gutterflow has become the industry standard gutter calculation program since it first<br />
launched in March 2001.<br />
Above: For existing users of Gutterflow,<br />
upgrade packages will be available at a much<br />
reduced cost.<br />
However, the new version offers a number of benefits; calculation and spacing data are shown as tabs on the main<br />
page, saving messy switching between pages; entering uneven spaced data has become quicker and simpler,<br />
especially where some outlets are uneven, and others follow a set pattern; automated functions allow gutter depth,<br />
width and outlet size to be optimised at the touch of a button; and custom outlets can be programmed in, allowing<br />
proprietary outlets to be used within gutters if required to boost flows. Find out more at: www.crmrainwater.co.uk<br />
A HORIZONTAL APPROACH<br />
Easi-Dec says it has modified its Board-Walk mesh walkway solution to enable both vertical<br />
and horizonal installation, providing roofers, contractors and specifiers with a safety system<br />
that is useable in a wider variety of configurations.<br />
Easi-Dec’s Board-Walk mesh walkway: “Made of high<br />
grade aluminium, the structure is lightweight, easily<br />
transportable and can be used on roof pitches up to 30<br />
degrees”<br />
Particularly suited to fragile industrial roofs, Easi-Dec Board-Walk is a portable mesh walkway that<br />
provides a safer working position for roof maintenance. Running from the eaves to ridge, the system<br />
spreads the weight across the support battens, allowing the workers to confidently move along the<br />
full length of the system. Find out more at: www.easi-dec.co.uk<br />
54 TC OCTOBER <strong>2018</strong>
FREEFOAM’S UPDATES & ADDITIONS<br />
Freefoam has highlighted the updates and additions to its whole product range that have taken place over the last six months.<br />
The roofline range has had a boost with the addition of Anthracite Grey to the Round Rainwater system. With the continuing<br />
growth in grey across the window, door and roofline market, this new product means suppliers can now offer both the Deep and<br />
Round gutter options to customers. Perfect for new build and RMI.<br />
The phenomenal demand for cladding shows no signs of slowing. With Thais in mind, Freefoam added a beautiful subtle grey<br />
green shade to its 170mm Weatherboard range called Sage Green. Appealing to those who want to achieve a traditional<br />
‘heritage’ look but with the benefits of low maintenance PVC, this product adds additional colour choice, augmenting the existing cladding range, bringing<br />
the total number of colour options to an impressive eleven.<br />
Colin St John, Commercial Director, explained “Our focus is to help our customers win more business because their growth is our growth. This year our<br />
programme has led to the development of every part of our product portfolio – highlighting our continued commitment to our customers.”<br />
www.freefoam.com<br />
THINK ZINC RAINWATER SYSTEMS<br />
Rainclear Systems says its Quartz Zinc rainwater system can help contribute to green and sustainable building<br />
design and offer a differentiating architectural aesthetic.<br />
In addition to this, the leading stockist and online retailer of metal rainwater systems says that its zinc rainwater<br />
management system requires no specialist tools or training as the 3m gutter lengths and 1, 2 or 3m downpipe lengths make<br />
for swift installation, whilst the clever design features make installation simple. The system includes: Glue-in stop-ends;<br />
Gutter Union / Connector with EPDM rubber seal; Wraparound outlets; Downpipes and bends with swaged necks; and<br />
stainless steel nails and screws. Find out more at: www.rainclear.co.uk<br />
PLATINUM PLUS POINTS AT BAUDER<br />
Bauder says it has become the first to achieve the Investors in People (‘IIP’) Platinum<br />
Standard, the most sought after status in the National scheme, within the Construction of<br />
Buildings category.<br />
Above: The team at Bauder celebrate the Investors in<br />
People (‘IIP’) Platinum Standard award.<br />
Andrew Mackenzie, Bauder’s Managing Director, commented on the award: “This is a remarkable<br />
achievement for everybody in our company, we are truly delighted. We never forget that our<br />
continued success is reliant on our brilliant staff and I am so proud of the team here and everything<br />
they do.” www.bauder.co.uk<br />
BRETT MARTIN’S SUSTAINABLE LEAD<br />
Brett Martin has further committed to its sustainability programme with the procurement of a solar<br />
farm that is ‘hard wired’ directly into its main production plant.<br />
(L-R) Nick Boyle CEO Lightsource BP, Laurence<br />
Martin MD of Brett Martin, Geoff Stewart,<br />
Financial Director at Brett Martin.<br />
Geoff Stewart, Brett Martin Financial Director, said: “We are delighted with our latest renewable energy<br />
provision. It’s proof of our determination to ensure our production processes are as sustainable as possible.<br />
We have the highest regard for the quality of our environment; it’s very much part of our working culture.<br />
Sustainable initiatives such as this are critical to help us maintain our competitive edge in a global<br />
marketplace where over 50% of our sales are exported.” www.brettmartin.com<br />
OCTOBER <strong>2018</strong> TC 55
Technical Review<br />
“INNOVATE, DESIGN, TEST, REPEAT”<br />
Innovation is one of the most overly used buzz words, but what does it really mean? Brian<br />
Mack of EJOT UK gives his view…<br />
Almost daily we see new products hitting the<br />
market, yet they are not always what they<br />
seem. We are all familiar with the strap lines<br />
“new and improved”, “new range” and “now with<br />
added” or “reduced”, but are we seeing true<br />
improvements and is this true innovation?<br />
I’d say true innovation is driven by technical<br />
advancements and a need to increase<br />
performance reliability, or develop new materials<br />
and products to help tackle installation issues<br />
that can help meet new legislation and<br />
regulations. Yes, a good product developed 40<br />
years ago can still be relevant in today’s highly<br />
demanding construction industry; but if the<br />
product is reliant on the status quo of the materials<br />
and systems around it, then it may not be<br />
performing to 100% of its original design intent.<br />
Revolution and evolution<br />
For me, innovation is a mix of revolution and<br />
evolution driven by technology and creativity. The<br />
starting point is knowledge, experience and<br />
understanding.<br />
Knowledge: We need to know how existing<br />
products are performing with regards to all<br />
aspects that are required of the component; what<br />
has been selected and why and how is it<br />
installed? What’s actually being installed –<br />
what’s it fixing and to what substrate? How has it<br />
been manufactured and how does the engineering<br />
process behind this relate to the product’s<br />
technical performance? This can be crucial.<br />
As a manufacturer, even having knowledge of<br />
how the tooling is made and having the ability to<br />
craft your own tooling can be the difference<br />
between a product’s success and failure on site.<br />
Industry knowledge of existing, current and future<br />
trends and developments, and changing<br />
legislation are all strategic aspects in developing<br />
a knowledge database. Having manufacturing<br />
knowledge to ensure any new product can be<br />
successfully manufactured to meet its<br />
requirements in-situ is essential.<br />
Experience: We need the data from testing and<br />
experience from seeing the product in use so we<br />
can assess its benefits and limitations. This<br />
enables us to get a better understanding and to<br />
be able to adapt so that products can push the<br />
boundaries. Experience of how products are<br />
manufactured from raw materials, quality<br />
processors, testing and inspection, right through<br />
to the finished product are essential in making a<br />
feasible business plan for a new, innovative<br />
product.<br />
Understanding: We are in a far stronger position<br />
if we can understand how industry is developing<br />
and use this experience to predict and generate<br />
the products that will be needed in an everchanging<br />
construction industry. Again,<br />
understanding the manufacturing process and<br />
how these processes can be adapted and<br />
modified to ensure the product can be made is<br />
crucial. How will the product work as part of a<br />
complete system? We believe it is far more<br />
beneficial to design a product with the eye of a<br />
manufacturer – with all of our knowledge and<br />
experience – rather than the alternative of<br />
somebody just “having a go” to meet a<br />
customer’s request. A true manufacturer<br />
understands the needs of every aspect of a<br />
product, from specification to procurement;<br />
performance to installation technique and<br />
procedures; in service and life cycles, through to<br />
end of use sustainability and environmental<br />
credentials.<br />
Once we have our starting point we can develop a<br />
process of improvement, but improvements can<br />
be limiting and constraining. We have to have a<br />
different thought process: “there is always a<br />
better way.” We need to unclutter our minds;<br />
creativity comes from an open mind. The paper<br />
may start off blank but if surrounded by a desk of<br />
ideas, knowledge, experience and understanding,<br />
then this can be the catalyst for innovation.<br />
The R&D process can then begin: The R is<br />
normally for Research, but it’s also for<br />
Resources; the resource of knowledge, experience<br />
and understanding. The D is for Development but<br />
it’s also for Design, Diagnostics, Decisions and<br />
Discoveries. But R&D is definitely not for<br />
Replicate and Duplicate.<br />
A lightbulb moment can hit an individual but I’d<br />
say it takes an experienced R&D team to keep the<br />
light on, make it efficient, innovate the idea and<br />
bring it to production and market for the benefit of<br />
the end user.<br />
Testing, testing and testing<br />
We have to ensure that the innovative product<br />
enhances the application, adds value and<br />
performance, and conforms to its design criteria<br />
and function and does not just do the same as an<br />
existing product. No one wants a “Dragons’ Den”<br />
moment and to be told there’s a simpler solution<br />
already in existence that performs better than<br />
your new product. So not only good research and<br />
development is required but Testing, Testing and<br />
Testing is required. Real life trials and a process<br />
of ensuring that a unique, innovative solution<br />
offers quality, performance, and benefits to meet<br />
expectations on time, every time. I believe only a<br />
circular process of “Innovate, design, test,<br />
repeat” can do this.<br />
Contact EJOT UK<br />
01977 687 040<br />
www.ejot.co.uk<br />
@EJOTUK_Building<br />
56 TC OCTOBER <strong>2018</strong>
BTS Facades and Fabrications officially announce their<br />
investment in Trumpf automation at their recent open day.<br />
www.btsfabrications.co.uk Tel : (01388) 816883 enquiries@btsfabrications.co.uk
Fall Protection<br />
CHOOSING FALL PROTECTION<br />
Matthew Bailey, Inspection and Certification Manager from fall protection specialist HCL,<br />
explores a number of potentially life-saving products and procedures which are considered<br />
best practice.<br />
There are now more measures than ever to<br />
keep roofing contractors, or even general<br />
construction tradespeople safe when<br />
working at height.<br />
Below, I’ll look at some of the key considerations<br />
you should make when looking at the safety<br />
aspect of your project:<br />
Which system is right for you?<br />
Protection is one of the most important factors to<br />
consider when working at height. To minimise the<br />
consequences of a fall, a suitable fall protection<br />
system needs to be used.<br />
There are usually two fall protection systems to<br />
choose from – a fall arrest system and a fall<br />
restraint system; and there are benefits and<br />
considerations for each.<br />
While a fall arrest system’s job is to protect a<br />
worker should they fall, a fall restraint system<br />
should prevent them from falling in the first<br />
place.<br />
What is the benefit of a fall arrest<br />
system?<br />
Fall arrest systems are most commonly used in<br />
applications where workers need to access hard<br />
to reach areas which would otherwise be guarded<br />
by rails or other safety measures.<br />
The system’s aim is to allow maximum freedom<br />
of movement and so the likelihood of falling is<br />
very high. If a fall should occur, the fall arrest<br />
system will either allow for self-rescue or for the<br />
person to be rescued in the safest way.<br />
The success of these systems relies on the<br />
harnesses being worn correctly and the<br />
identification of a suitable anchorage point.<br />
What is the benefit of a fall restraint<br />
system?<br />
Arguably the most preferred method of fall<br />
protection, fall restraint systems prevent workers<br />
from reaching a specific fall hazard. Often<br />
described as “passive fall protection”, workers<br />
are protected from a fall without having to take<br />
many additional measures such as guard rails.<br />
However, in the case of the equipment being<br />
misused, there is still a chance of a fall<br />
happening. For this reason, it is recommended<br />
when fitting a fall restraint system it is tested to<br />
be able to hold fall arrest loads – this is to best<br />
protect the person using the equipment at height.<br />
Before using either of these systems, it is<br />
important to ensure adequate training is provided<br />
in order to equip those working at height with the<br />
skills required to use the systems effectively.<br />
What about training?<br />
Fall protection training, like that provided by HCL<br />
Safety, specialist sub-contractor in fall protection<br />
and part of MSA Safety, is designed to change<br />
perceptions and improve standards – something<br />
which is especially important when working at<br />
height where the risks can be very high. The right<br />
training can bridge the gap between basic health<br />
and safety training and ultimately saving either<br />
“While a fall arrest<br />
system’s job is to<br />
protect a worker should<br />
they fall, a fall restraint<br />
system should prevent<br />
them from falling in the<br />
first place”<br />
your own or a co-worker’s life.<br />
Time is critical in a fall arrest situation, and when<br />
time is of the essence, knowledge is key.<br />
Investing in tailored fall-protection training,<br />
empowers workers to perform their duties safe in<br />
the knowledge that they can not only prevent<br />
falls, but also respond appropriately if the worst<br />
does happen.<br />
And what if someone does fall?<br />
Falling from height is one of the largest causes of<br />
fatalities across the industry, and whilst most<br />
companies undertake a degree of risk<br />
assessment as due course, many still fail to<br />
implement a rescue plan.<br />
Did you know there is a legal obligation to have a<br />
full and comprehensive rescue plan in place<br />
when working at height? By law, a rescue plan<br />
needs to be put into place to facilitate a safe and<br />
quick rescue of a person who has fallen.<br />
A rescue plan should outline a primary and<br />
secondary key person who will take control of an<br />
emergency rescue operation, plus any rescue kit<br />
which will be on site to assist them.<br />
Contact HCL Safety<br />
0845 600 0086<br />
www.hclsafety.com<br />
@HCLsafety<br />
58 TC OCTOBER <strong>2018</strong>
SEE US AT<br />
PROTAN BLUEPROOF – A ROOF FOR THE FUTURE<br />
CAN YOU AFFORD TO LET<br />
YOUR ROOF BE JUST A ROOF?<br />
A roof represents exciting opportunities<br />
for architects and property developers.<br />
If you are on top of a tall building and looking out over the<br />
urban landscape, you will see a lot of unutilised space.<br />
Architects and property developers can no longer afford to<br />
use the roof just to keep the rain and snow out and protect<br />
your contents.<br />
Using the roof for other functions creates additional values.<br />
These values not only allow for increased profits, but also<br />
add value to society at large and for the people living in<br />
and around these buildings.<br />
The roof can be a place where people can spend recreational<br />
time, grow flowers and encourage wildlife. The roof can<br />
also be utilised to solve other tasks that could be profitable<br />
for the building project, such as generating electricity with<br />
solar panels or taking control of heavy rainfall.<br />
Protan has developed a unique BlueProof roofing solution<br />
to avoid creating dead space on top of a building, enabling<br />
use that space for water attenuation. That is both smart<br />
and sustainable. The BlueProof system works equally well<br />
for new buildings and refurbishment projects, and can be<br />
combined with recreational areas, eco-friendly features<br />
and energy production.<br />
Protan BlueProof – coming to a roof near you soon.<br />
Safe<br />
Sustainable<br />
Cost effective<br />
Space efficient<br />
protan.co.uk
Cladding Updates<br />
For further info on all these cladding updates and more, visit www.total-contractor.co.uk<br />
KINGSPAN FACADES LAUNCHED<br />
Kingspan Group has announced the launch of Kingspan Facades – a new business designed to make it easier for<br />
developers and contractors to create high-performance, compliant buildings that achieve their project’s<br />
aesthetic aims.<br />
Combining systems and expertise from across the Group, Kingspan Facades is a service-led business providing<br />
specifiers with a comprehensive portfolio of advanced building envelope systems suitable for a multitude of applications<br />
and architectural styles. This aesthetic offering is supported with four robust substructure solutions that encompass<br />
Kingspan’s advanced core insulations alongside options using more traditional materials.<br />
Kingspan Group has launched Kingspan<br />
Facades to assist contractors & developers.<br />
Mel Courtney, Managing Director of Kingspan Facades, explained the vision for the new business: “We’re noticing a real<br />
drive in the industry for more detailed and accessible technical guidance, particularly around facade systems. By offering solutions incorporating all of<br />
Kingspan Group’s facade products under a single business, we are in a unique position to provide the most appropriate solution. We offer a single source<br />
approach from the Steel Framing System, insulation, right through to the external facade – one point of contact for customers for the full through-wall system<br />
solution, reinforced by the technical support that Kingspan is renowned for.” www.kingspanfacades.co.uk<br />
NEW LIFE FOR BUNGALOW<br />
Water leaks are a distant memory for the owners of a bungalow on the Isle of Wight after Cembrit<br />
Plank was installed on the property.<br />
Above: Offering a 15-year warranty,<br />
Cembrit Plank is available in 15<br />
different colours.<br />
L J Teal Roofing Service was approached for a solution to fix a water ingress issue. Having heard about<br />
Cembrit Plank, the contractor was confident that this weatherboard could provide a good cladding solution for<br />
the customer. “We pitched the idea of installing a weatherboard cladding option to Mr and Mrs Morrison, and<br />
they agreed that it would be a good way forward,” said Liam Teal of L J Teal Roofing Service. “We supplied<br />
Cembrit Plank in Ivory via Roofstore and the project began in February <strong>2018</strong>.” www.cembrit.co.uk<br />
FIRM FOOTING FOR WINTER ON SITE<br />
With a focus on comfort and S3 safety, Solid Gear’s Falcon (shown left) and Apollo boots are<br />
probably the most robust boots you can get for the winter months.<br />
Above: the Falcon boot – There’s over 30<br />
boots and shoes in the Solid Gear Safety<br />
Footwear range.<br />
With durable uppers these heavy-duty boots will keep your feet dry and insulated so you can work<br />
comfortably in the roughest conditions on site. What’s more, the new oil and slip resistant Vibram soles<br />
deliver outstanding grip on snow and ice – even at low temperatures. The Apollo has a premium fullgrain<br />
impregnated leather upper, while the Falcon is a mix of full grain leather and a Cordura Rip Stop<br />
fabric. www.solidgearfootwear.com<br />
CEMBRIT DONATES MATERIALS<br />
Cembrit has donated its Patina fibre cement and HD cladding to a worthy project that has<br />
seen the North Kensington area around Grenfell Tower benefit from a new community centre.<br />
Cembrit donated materials to this worthy project<br />
near Grenfell Tower. Simon Mayes of Cembrit<br />
explained: “Exact colour match to the steel overlay<br />
was not possible, so we suggested using our HD<br />
board coated in colour matched paint.”<br />
Bay 20 is a new two-storey community space on St Marks Road, close to the Tower, which was built<br />
by an acclaimed DIY television show. The new multi-use community building provides facilities for<br />
local people, including a new café that will be used by the community for many years to come.<br />
Cembrit supplied 300m² of Cembrit Patina fibre cement cladding boards in granite (P020) and<br />
Cembrit HD in natural grey. www.cembrit.co.uk<br />
60 TC OCTOBER <strong>2018</strong>
Opinion<br />
MEETING THE DEMAND FOR SKILLS<br />
By Simon Storer, Chief Executive of the Insulation Manufacturers Association.<br />
The ever-widening skills shortage faced by<br />
the construction sector is driving up wages<br />
and having a significant impact on the<br />
government’s ambitious plan to build 300,000<br />
homes every year in England alone.<br />
But it is not just building targets that need to be<br />
met, there are also the hugely important carbon<br />
reduction targets and the need to ensure buildings<br />
are properly insulated with high quality products<br />
and installed correctly to allow them to perform.<br />
With the demand for tradespeople across all<br />
sectors of the construction industry outstripping<br />
supply, the skills shortage is a key constraint to<br />
the housebuilding industry severely impacting the<br />
quality of new buildings, the ability to build to<br />
budget and ensuring that all performance<br />
characteristics meet both design and regulatory<br />
requirements. How can the construction industry<br />
put in place measures that might put an end to<br />
the skills crisis?<br />
The contributing factors of the construction skills<br />
shortage are well documented; from an ageing<br />
workforce not being replaced, to a younger<br />
generation not seeing the industry as an<br />
attractive and viable option. Britain’s decision to<br />
leave the EU has only added to the industry-wide<br />
fear over the building skills shortage. Of the UK’s<br />
270,653 migrant construction force, about 45%<br />
are workers from EU countries. When or if the<br />
UK’s divorce from the continent is finalised, there<br />
is a real fear that many employees who have<br />
arrived from overseas will leave, taking their<br />
building skills and experience with them.<br />
Reaching out to students<br />
Inspiring the next generation to take-up a career<br />
in construction is fundamental to filling the<br />
current skills gap over the long-term. Changing<br />
the outdated and negative perceptions of the<br />
industry is part of this. The Construction Industry<br />
Training Board (CITB) recently asked a group of<br />
14 to 19-year-olds which careers interested<br />
them – construction only scored 4.2 out of 10.<br />
According to the survey, young people claimed<br />
that construction means ‘being outdoors and<br />
getting dirty’. Young people overlook the fact a<br />
career in construction is incredibly diverse and is<br />
an industry with cutting-edge technologies, such<br />
as robotics, digitisation and modular building<br />
techniques – key to attracting a tech savvy<br />
younger generation. Companies in the industry<br />
need to reach out and engage with students,<br />
parents and teachers to create a better image of<br />
construction, right through from manufacturing,<br />
engineered solutions to site management.<br />
The industry needs to expand its recruitment and<br />
attract more women and people from ethnic<br />
diversities, which are currently under-represented.<br />
Women represent just 13% of the workforce, a<br />
shocking statistic considering the skills shortage.<br />
A shift to inclusiveness<br />
A fundamental shift towards inclusiveness is<br />
necessary while a joined-up approach between<br />
industry, the government and education sector –<br />
beginning with young people at primary school and<br />
then throughout education – will pave the way<br />
towards a more inclusive and accessible industry.<br />
The government has launched a number of<br />
initiatives to help plug the skills gap and has set<br />
a new target of three million new apprentices by<br />
2020 across all sectors. A £34 million investment<br />
in construction training and an apprenticeship<br />
levy – estimated to raise £3 billion a year – might<br />
go some way to securing a skilled and stable<br />
workforce. Alternative educational models such<br />
as part-time degree apprenticeships will also<br />
widen the route into the industry.<br />
Modern methods of construction can also play a<br />
part in plugging the gap by reducing on-site<br />
labour whilst at the same time addressing the<br />
high demand for new buildings. The increased<br />
“The demand for<br />
construction has never<br />
been greater”<br />
use of off-site fabrication and systems such as<br />
structural insulated panels (SIPS), modular<br />
buildings and pre-engineered insulated roof<br />
systems – for example – can encourage greater<br />
efficiency and higher productivity within the<br />
sector, give a much needed boost to the UK<br />
housing supply capacity and ensure that the<br />
regulatory targets for energy efficiency are met or<br />
even exceeded. Rethinking the way we design,<br />
engineer and construct buildings will help deliver<br />
projects quicker, better and with a greater degree<br />
of precision.<br />
Schemes such as the Each Home Counts Quality<br />
Mark will go a long way to ensuring that<br />
insulation measures are properly installed by<br />
skilled tradespeople, and link this in with the<br />
Energy Company Obligation, this will ensure that<br />
consumers get the standards they expect and<br />
deserve.<br />
No easy solution<br />
When it comes to addressing the chronic skills<br />
shortage, there is no easy solution, but rather a<br />
broad range of measures which can relieve the<br />
pressure on construction companies trying to<br />
compete within their sectors. The built environment<br />
is evolving all the time and the demand for<br />
construction has never been greater which means<br />
addressing the skills’ gap is now more critical<br />
than ever. It is down to construction companies,<br />
the government and our educational system to<br />
play their part in closing the skills’ shortage gap.<br />
Contact Insulation Manufacturers Association<br />
0161 672 7387<br />
www.insulationmanufacturers.org.uk<br />
@IMA_Org<br />
62 TC OCTOBER <strong>2018</strong>
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Images .....................................................................1<br />
Length Diagram .........................................................4<br />
Pitch Diagram ............................................................5<br />
Area Diagram ............................................................6<br />
Notes Diagram...........................................................7<br />
Penetrations Diagram.................................................8<br />
Report Summary........................................................9<br />
MEASUREMENTS<br />
SEE US AT<br />
Total Roo f Area = 467.95 sq m<br />
Total Roof Facets =24<br />
Predominant Pitch = 45°<br />
Numb er of Storeys > 1<br />
Total Ridges/Hips = 84.43m<br />
Total Valleys<br />
= 17.07m<br />
Tota l Verges = 14.63m<br />
=111.86 m
How To:<br />
RETROFIT WALL INSULATION<br />
The technical team at A. Proctor Group discuss the different possibilities for retrofitting wall<br />
insulation and offer guidance on installing Spacetherm WL...<br />
The energy inefficiency of existing housing<br />
stock in the UK is a well-documented issue<br />
that continues to pose a challenge to<br />
today’s contractors, homeowners and residents.<br />
The Government’s response to the ‘Energy<br />
Company Obligation: ECO3, <strong>2018</strong> to 2022’<br />
consultation process sets out their strategy for<br />
tackling issues around the energy inefficiency of our<br />
buildings, and identifies retrofitted insulation as part<br />
of the solution: “One of the best long-term solutions<br />
to address fuel poverty is by dealing with the fabric<br />
of the property through insulation, as this increases<br />
comfort and reduces heating requirements.”<br />
External walls account for approximately 1/3 of<br />
the total heat loss of an inadequately insulated<br />
home. Choosing the right external wall insulation<br />
will depend on the type of wall the property has.<br />
Houses built in the UK before 1919 are likely to<br />
have solid external walls, while those built later<br />
usually incorporate cavity walls. One way to<br />
confirm this is to measure the thickness of your<br />
brick wall at an opening: if it is less than 260mm<br />
thick it is probably a solid wall, while greater than<br />
260mm usually indicates a cavity wall.<br />
There are many methods for insulating external<br />
walls, each with their own advantages and<br />
disadvantages.<br />
How to install Spacetherm Wall Liner<br />
Spacetherm Wall Liner (WL) is a 10mm aerogel insulation<br />
laminated to a 3mm MgO board that is used to insulate<br />
solid or cavity walls internally, taking up the minimum<br />
amount of internal space & allowing the walls to breathe.<br />
1. Spacetherm WL panels are fixed directly to the wall<br />
using Insta-stik foam. Mechanical fixings are not required.<br />
(See image 1)<br />
2. Starting from a bottom corner of<br />
the wall, gently press the panel<br />
against the wall, holding until<br />
sufficient contact. Continue<br />
installing panels in this manner,<br />
either staggered or in-line.<br />
3. At corners, Spacetherm WL<br />
Above: Image 1 Above: Image 2<br />
“There are many<br />
methods for insulating<br />
external walls, each<br />
with their own<br />
advantages and<br />
disadvantages”<br />
Cavity walls can have insulation blown in to fill<br />
the gap between the inner and outer leaves.<br />
Installers do this by drilling small holes at<br />
intervals around the outside of the building. They<br />
then blow the insulation into the cavity using<br />
special equipment, sealing the holes when they<br />
are finished.<br />
The benefits of blown cavity wall insulation are<br />
that the process is very clean, non-obtrusive and<br />
fast – an experienced installer can often<br />
complete the job on an average-sized house with<br />
easily accessible walls within two hours.<br />
However, cavity wall insulation that is poorly<br />
installed, is unsuitable for the wall type, or where<br />
wall defects are not also addressed can result in<br />
damp issues, mould and mildew growth, and<br />
even structural damage. It would be<br />
recommended to approach the NIA for approved<br />
installers in this case.<br />
panels should be installed in such a way that the<br />
insulation layer overlaps to prevent a cold bridge at the<br />
junction. (See image 2 and 3)<br />
4. Joints between panels are taped and filled with a<br />
gypsum-based jointing compound. Where the wall is<br />
noticeably uneven, a skim plaster finish can be used over<br />
the panels to level the surface. (See<br />
image 4)<br />
5. Apply a single coat of MgO board<br />
primer and allow to dry. Primed<br />
Spacetherm WL can accept all<br />
typical interior finishes including<br />
paint, wallpaper and tile.<br />
Above: Image 3 Above: Image 4 *This guidance is a summary only. Contact A.<br />
Proctor Group for complete installation advice<br />
External solid walls lose more heat than cavity<br />
walls and are generally more expensive to<br />
insulate. The cost savings of retrofitting insulation<br />
on a solid wall, however, will have a greater<br />
benefit to your heating bill.<br />
Solid walls can be insulated internally or<br />
externally. The internal method involves fixing<br />
insulation boards or panels directly onto the wall<br />
or by building a secondary stud frame against the<br />
wall then filling with an insulation material.<br />
Adding insulation internally is usually less<br />
expensive than external insulation, can be<br />
installed room-by-room to minimise disruption,<br />
and is less intensive i.e. no scaffolding is<br />
required. However, internal insulation will slightly<br />
reduce the floor area of the room it is installed in<br />
and may require a higher level of detailing, for<br />
example repositioning electrical outlets, radiators,<br />
skirting boards and window trim.<br />
Insulating externally involves fixing insulation<br />
material onto the outside walls of a building then<br />
covering with an appropriate external render or<br />
cladding. External insulation can be installed with<br />
minimum disruption to the household, does not<br />
reduce interior living space, and renews the<br />
external appearance of your building. In most<br />
cases, however, external insulation will be the<br />
most expensive option because it requires an<br />
intensive worksite – i.e. scaffolding – as well as<br />
potentially the need for planning permission,<br />
engineering analysis and remedial work to the<br />
external walls before insulation is installed.<br />
External insulation allows the homeowner to use<br />
the thermal mass of their solid wall but this is not<br />
suitable for all occupancy types.<br />
Contact A. Proctor Group<br />
01250 872 261<br />
www.proctorgroup.com<br />
@proctorgroup<br />
64 TC OCTOBER <strong>2018</strong>
CALL<br />
FOR<br />
ENTRIES<br />
Submissions are now being invited for the 2019<br />
UK Roofi ng Awards.<br />
With 16 categories to enter, there has never<br />
been a better opportunity to be recognised for<br />
outstanding workmanship.<br />
Deadline for submissions 26 th January 2019<br />
www.roofingawards.co.uk<br />
#roofingawards19<br />
Supported by industry<br />
Hosted by<br />
Headline Sponsor
Insulation Updates<br />
CREATING THE RIGHT IMPRESSION<br />
One of the largest-ever UK projects to be undertaken using StoTherm Classic M insulation and the<br />
Sto-Rotofix Plus fixing system has now been completed in Scotland.<br />
The Sto products have been used on the new Portobello High School which has been built adjacent to<br />
Portobello Park in Edinburgh.<br />
One of the largest-ever UK projects to be undertaken using<br />
StoTherm Classic M was chosen to provide high-level thermal performance for the new building. This EWI StoTherm Classic M insulation and the Sto-Rotofix Plus fixing<br />
system features expanded polystyrene insulation boards and non-cementitious rendering components system has been completed on the new Portobello High<br />
School in Edinburgh.<br />
offering impact resistance of 60 joules – up to 10 times greater than similar cementitious systems can<br />
provide. This is a particular benefit for this type of school project where the façade cladding may be subject to harsh treatment. Thoroughly proven in many<br />
different parts of the world, the StoTherm Classic M system was finished externally with a through-coloured StoSilco K silicone render finish to add extra<br />
protection and enhance the appearance. The Sto insulation was fixed to the substrate using the innovative Sto-Rotofix Plus fixing system. Ideal for use on<br />
different types of substrates, the Rotofix system uses a unique helical spiral fixing which allows the insulation boards to be mechanically fixed, quickly and<br />
reliably, and then easily adjusted so that a seamless façade can be created ready for rendering. It is stronger and quicker to install, and has better levelling<br />
capabilities and fewer components, than any comparable system. www.sto.co.uk<br />
A PERSONALISED EXPERIENCE<br />
ROCKWOOL UK’s new website is powered by AI and has been carefully designed to<br />
predict and adapt, providing you with a central resource for your insulation insights.<br />
The new ROCKWOOL website can predict and adapt to be<br />
completely relevant and helpful to you and your needs.<br />
This sophisticated, content-rich platform of information with powerful tools has been designed<br />
to support and deliver real value to everyone in construction. The in-built machine-learning of<br />
this website means that the more the site is used, the more the platform will be optimised to<br />
show highly relevant content and assets whether they are a homeowner, a specifier or a<br />
contractor. www.rockwool.co.uk<br />
A QUALITY MARK MEASURE<br />
If you’re fed up with reading tapes upside down, Fisco’s new ‘Mark-Right’ Tape is designed<br />
for right-handed craftsmen and women with a blade that reads from right to left.<br />
Above: Fisco’s new ‘Mark-Right’ Tape.<br />
So measuring and marking gets a whole lot easier and more accurate because you won’t have<br />
to read the tape measure upside down and use your left hand to hold the tape in position<br />
whilst marking. Available in 5m lengths, the blade is graduated in mm and inches, is accurate<br />
to EC Class II and housed in a tough ABS case with a positive action slide lock brake, belt clip<br />
and zeroing end hook. www.fisco.co.uk<br />
AMBITIOUS POLICIES REQUIRED TO MEET TARGETS<br />
Labour has announced a number of green policies in Jeremy Corbyn’s Party Conference speech.<br />
These include a commitment to set aside £12.8bn for subsidies to insulate homes in Labour's first term as well as a pledge to tighten the UK’s<br />
decarbonisation trajectory – reducing net carbon emissions by 60% by 2030 and to zero by 2050. In his speech, the Labour leader highlighted that<br />
these green polices would create 400,000 skilled jobs. Julie Hirigoyen, Chief Executive at UKGBC, responded saying: “UKGBC has long since called for<br />
energy efficiency to be made a national infrastructure priority, to ensure that the appropriate level of investment is allocated to the retrofitting of our<br />
existing homes. To achieve our current national carbon target of an 80% reduction in emissions by 2050, we will need to improve almost all of the UK’s 26<br />
million homes with energy efficiency retrofits. That means we need to retrofit more than 1.5 homes every minute between now and 2050!”<br />
66 TC OCTOBER <strong>2018</strong>
PREFA TRAINING<br />
PROGRAMME FOR<br />
PROFESSIONALS<br />
ALUMINIUM ROOF & FAÇADE SYSTEMS<br />
PREFA products must only be installed by trained craftsmen.<br />
We offer contractors a wide range of training opportunities, especially<br />
on traditional metal roofing techniques (standing seam & welting<br />
techniques). Due to the success of our training we decided to offer<br />
two different levels of training in the future so beginners and<br />
advanced roofers will be trained at their respective level.<br />
The practical training of participants is the main focus of all our<br />
workshops. The easy-to understand theoretical part of the course<br />
covers the main fundamentals of application technology and is<br />
complemented by a range of practical exercises.<br />
Speak to our staff directly about the next training courses or visit<br />
our website for more information.<br />
Chris Murphy<br />
Gregor Lang<br />
England & Wales<br />
Scotland & Ireland<br />
Tel.: +44 7387 106 319 Tel.: +44 7387 106 320<br />
Email: chris.murphy@prefa.com Email: gregor.lang@prefa.com<br />
office.uk@prefa.com<br />
www.prefa.com<br />
* The colour guarantee ensures that the painted surface is protected from chips and blistering under the terms specified in the guarantee certificate.<br />
You can find more information about the material and colour guarantee at www.prefa.com/guarantee<br />
WWW.PREFA.COM
Organising Your Van<br />
RACKING OUT YOUR VAN: ACCESS &<br />
ORGANISATION FOR YOUR TOOLS<br />
What’s the best option when racking out your van? Should you do it yourself, hire a<br />
professional or opt for a pre-manufactured option? We take a look at the various pros and<br />
cons of each option.<br />
No matter the trade you’re in, you’ll be<br />
buying a van that will no doubt need<br />
racking to utilise its internal space<br />
effectively. After all, just dumping tools and boxes<br />
inside will ensure one thing – you’ll never be able<br />
to find what you need quickly costing you<br />
valuable time on projects.<br />
The question is, do you do it yourself or do you<br />
hire in a professional? The costs of either option<br />
are not insubstantial and getting the choice wrong<br />
will only add to the expense. Apart from the cost<br />
of the materials required to complete the fit out,<br />
everything you put inside the van – including the<br />
racking – adds to the weight being transported<br />
with the resultant impact on fuel economy,<br />
performance and even the speed at which some<br />
vans are allowed to go.<br />
But there is another consideration. You need an<br />
efficient design for the racking so that shelves,<br />
cabinets, toolboxes and cupboards can both<br />
provide capacity and hold items securely so that<br />
they don’t fly around when the van is in motion.<br />
Using a professional installer<br />
Clearly time is money which means that while<br />
you’re paying a third-party professional to<br />
undertake the racking out, it’ll be done faster<br />
which means that it’ll be on the road earning all<br />
the sooner. Similarly, they’ll be able to layout and<br />
fit the racking at a time when it suits you –<br />
maybe while you’re on holiday. You’ve got to ask<br />
yourself – would you really want to fit out a van<br />
over a precious weekend or on an evening after<br />
you’ve been working all day?<br />
Apart from third parties, it’s also worth pointing<br />
out that a number of manufacturers offer racking<br />
as part of the manufacturing process.<br />
Renault, for example, have teamed up with<br />
Sortimo to offer the Ready4Work system that<br />
effectively means the van is fully fitted out before<br />
you pick up the keys.<br />
And some leasing companies will do the same.<br />
Leasewell states on its website that all vehicles<br />
supplied by them can be fitted out with anything<br />
68 TC OCTOBER <strong>2018</strong>
from a simple ply lining to a full-rack out<br />
including extra bulkheads, pipe tubes, ladder<br />
holders, slam locks and tow bars. Google<br />
‘professional van racking’ and other companies<br />
can be found.<br />
Remember that whatever you buy from a third<br />
party needs to be weight-efficient so that it’s not<br />
overly weighty in its own right and doesn’t<br />
encourage the transportation of items not needed.<br />
Most professional racking manufacturers will<br />
publish and print the weight capacities of the<br />
shelving, drawer and locker systems onto the<br />
racking.<br />
“Another issue with DIY<br />
racking is that it’s<br />
unlikely that you’ll be<br />
aware of the safety<br />
issues that relate to<br />
poorly fitted units”<br />
Doing it yourself<br />
DIY might, on the face of it, appear to be the most<br />
economical option but as with any projects, it will<br />
take longer than you expect – even if you know<br />
what you are doing. And of course, unless you’re<br />
working evenings and weekends the van will be<br />
off the road.<br />
Another issue with DIY racking is that it’s unlikely<br />
that you’ll be aware of the safety issues that<br />
relate to poorly fitted units, especially if they or<br />
their loads are not properly secured. A story in<br />
Fleet News, albeit from 2007, noted that the<br />
government’s Transport Road Laboratory found<br />
that badly installed racking systems can be<br />
lethal. In particular, a 200g screwdriver can hit a<br />
front seat occupant with a collision weight of 8kg<br />
in a 31mph crash, and that poorly secured loads<br />
can move forward at lethal speeds in an accident<br />
– if a driver has 100kgs of equipment or tools in<br />
the back of his van, that turns into a series of<br />
projectiles with a weight of almost four tonnes.<br />
An alternative when considering the DIY route is<br />
to buy a ready-made system. While they can be<br />
economical to acquire, they still need fitting and<br />
extreme care so that in affixing them holes aren’t<br />
drilled into key parts of the van that carry<br />
electrical wiring lines, braking systems or hold<br />
the fuel tank. Worksystem, for example, offers a<br />
range of products that can be selected according<br />
to van brand and model.<br />
But if you are determined to do it yourself, you<br />
need to consider the materials you’ll be using.<br />
Wood, for example, is good to work with but has<br />
its limitations. It can be heavy which eats into<br />
payload and can absorb oil, solvents or paints<br />
unless protected – which makes it unsightly and<br />
even heavier. And while wood allows heavy loads<br />
to be slid across a van floor, it splinters. Also,<br />
small items can get lost behind hard to remove<br />
wooden panels.<br />
Consider multiple-material solutions. When fitted<br />
to a van, wood is rarely removed so if you change<br />
vans you’ve got to start the fitout process all over<br />
again. But go modular with a ready-made system<br />
and you can move it between vans so it will last<br />
longer while costing you less in the long run.<br />
Do question whether every tool and item or<br />
product you possess actually needs to be<br />
onboard. Sure, there will be core items that are<br />
indispensable, but whatever you leave behind is<br />
not only probably more secure at home, but will<br />
also save on weight – and therefore fuel. If you<br />
do decide to take heavier items ensure that you<br />
spread the load along the sides and front to rear<br />
of the van to maintain stability.<br />
“Racking out a van is<br />
not a simple process –<br />
it requires thought<br />
and planning at the<br />
design stage”<br />
Before specifying<br />
Racking out a van is not a simple process – it<br />
requires thought and planning at the design<br />
stage. If it’s your own van you’ll know what you<br />
want and what works for you. But if you’re buying<br />
“While you’re paying a<br />
third-party<br />
professional to<br />
undertake the racking<br />
out, it’ll be done faster<br />
which means that it’ll<br />
be on the road earning<br />
all the sooner”<br />
a number of vans and fitting them out, it would be<br />
time well spent to speak to users to understand<br />
what they want out of a racking system so that<br />
you can design out any annoyances. Small things<br />
such as being unable to easily access nails,<br />
screws and other tiny items without having to<br />
move larger items first will irritate. Similarly,<br />
being able to grab heavier items without straining<br />
a back is helpful. This is where advice from the<br />
professional will be useful – their experience will<br />
be invaluable with hints and tips you may not<br />
have thought of.<br />
Stay secure<br />
Don’t lose sight of the fact that your van –<br />
especially one that is sign written or wrapped – is<br />
a magnet to criminals. Unless you’re working on a<br />
job where you can park close to the building being<br />
worked on, thought must be given to van security.<br />
In simple terms you must fit deadlocks to the<br />
doors and also acquire a van with a solid<br />
bulkhead between the cab and the load area. In<br />
the extreme you may want to tint windows with<br />
grills or fit an internal security cage to prevent<br />
theft via any side windows.<br />
Conclusion<br />
Get the planning right and a well racked out van<br />
will not only allow you to be more efficient but will<br />
also save on fuel as it’s lighter while being more<br />
secure.<br />
It may even allow the use of a small and lower<br />
cost van because product and equipment has<br />
been better distributed. As ever, take further<br />
advice if you’re unsure.<br />
OCTOBER <strong>2018</strong> TC 69
Selling Your Van<br />
TOP TIPS FOR SELLING YOUR VAN<br />
Chris Sykes, National Sales Manager, Moneybarn, offers his top tips and outlines the key<br />
considerations to make when selling your van.<br />
You may love your van, but sooner or later<br />
the time will come to sell it. When that day<br />
eventually arrives, there are a number of<br />
things worth thinking about to ensure you get the<br />
best deal.<br />
Here are our top tips for getting the best price for<br />
your old van, so you can put some extra towards<br />
that upgrade you have your eye on…<br />
Don’t underestimate<br />
First things first, you need to know how much<br />
your van is worth. You’ll need to know the<br />
following information to determine its value:<br />
• Make and model<br />
• Mileage<br />
• Year of manufacture<br />
• Valuable features i.e. low mileage, long wheel<br />
base and high roof.<br />
Be brutally honest about the van’s general<br />
condition. Any defects will impact the price, so<br />
account for those when valuing your vehicle.<br />
Look at online adverts for<br />
vehicles of a similar make,<br />
model and age to value<br />
your van. Online sites<br />
such as Regit can<br />
give you a guide<br />
price using just your<br />
registration and<br />
mileage.<br />
First impressions<br />
count<br />
A clean and well-presented van will be much<br />
more appealing to potential buyers than a dirty,<br />
neglected vehicle. Empty all rubbish and tools,<br />
then have your van valeted inside and out before<br />
photographing or showing your vehicle.<br />
Consider completing any small repairs you have<br />
been putting off – like scratches and small dents<br />
– as they could be used as a bartering tool and<br />
could end up costing you more than the price to<br />
fix them. Make sure you get a basic service; it<br />
won’t look good if the van doesn’t start for its test<br />
drive!<br />
It’s also useful to renew your MOT if it’s coming<br />
up.<br />
Showcase the quality<br />
Your van needs to stand out from similar ones<br />
available, so shout about any good features. For<br />
example, if your van has an abnormally low<br />
mileage or a high average MPG, let potential<br />
buyers know.<br />
Mention its service history and any work you or<br />
previous owners have had done. Buyers will<br />
always choose a van backed by paperwork – like<br />
receipts for work carried out and a full logbook –<br />
over those with just an MOT certificate and a<br />
missing or partially completed logbook.<br />
Take a clear photograph of the whole van,<br />
along with detailed pictures of the<br />
front, side, rear and interior.<br />
Always disclose and picture any<br />
damage in the advert, so the<br />
buyer knows exactly what they<br />
are buying.<br />
Be cautious – scams<br />
Not everyone out there is trustworthy<br />
and fraud is common for sellers as well as<br />
buyers.<br />
If someone emails you wanting to buy your van<br />
immediately – especially without seeing it – be<br />
cautious. This could be a scam to take money<br />
from your bank account once account details are<br />
shared, or an attempt to steal the vehicle.<br />
Another common scam to look out for is when<br />
someone contacts you claiming to have a buyer<br />
waiting. They will offer to ‘match’ you with the<br />
buyer for a finder’s fee, typically between £80<br />
and £100. Unfortunately, this person then<br />
disappears once you’ve transferred the money<br />
and you’re left out of pocket.<br />
Doing the deal<br />
Meet the potential buyer at your home address,<br />
and it can be a good idea to have a friend or<br />
family member with you for extra security.<br />
When the buyer comes to see the van, don’t allow<br />
them to test drive it unless they have a valid<br />
driving licence and insurance certificate. Your<br />
own insurance policy may allow another driver to<br />
use your vehicle, but always double-check and if<br />
not, make no exceptions.<br />
In terms of receiving payment, only hand over the<br />
keys when transferred funds are fully cleared into<br />
your account. Alternatively, ask to be paid in cash<br />
to ensure you have the funds before you hand<br />
over the van.<br />
You’ll need to notify your insurer and the DVLA of<br />
the sale immediately to get a refund for any road<br />
tax you've still got left to run. You should also give<br />
section 10 of the V5C to the new owner.<br />
Contact Moneybarn:<br />
https://www.moneybarn.com<br />
70 TC OCTOBER <strong>2018</strong>
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OCTOBER <strong>2018</strong> TC 71
Vehicle Hire: Opinion<br />
CAN FLEXIBLE FLEETS HELP WITH<br />
CASH FLOW FOR GROWTH?<br />
Stuart Russell, Commercial Vehicle Director at van hire specialist, Europcar, explains why he<br />
feels vehicle hire can help firms working in the construction sector manage cash flow.<br />
After a tough start to the year, thanks to the<br />
Beast from the East, the construction<br />
industry bounced back. According to the<br />
IHS Markit/CIPS UK Construction PMI, output for<br />
the sector reached a seven-month high in June.<br />
But the rapid upturn illustrates the real challenge<br />
facing businesses right across the sector. At<br />
times work is scarce and cash is limited, yet<br />
firms need to be ready for any upturn with the<br />
right people and equipment. One area that<br />
businesses working in the sector can tackle<br />
which can make a very real difference is fleet.<br />
Taking a flexible approach to operations is crucial<br />
to ride a wave of uncertainty. And transportation<br />
is one area where construction firms can adopt<br />
flexible strategies to take the pressure off cash<br />
flow and profits. With research commissioned by<br />
Europcar earlier this year suggesting that the<br />
current mood among UK businesses is one of<br />
cautious optimism and nearly two thirds (63.5%)<br />
reporting that market demand is the top factor<br />
affecting their success, flexibility is key.<br />
Europcar long-term commercial vehicle hire<br />
means firms can move away from contract hire or<br />
leasing, or even outright acquisition, to achieve<br />
real savings. A depreciating asset can be<br />
removed from the company’s books and turned<br />
into working capital. Plus fleet size can be scaled<br />
up or down as necessary – with no financial<br />
penalty – with the types of vehicles being used<br />
changed as market demand changes.<br />
Not sitting on the fence: case study<br />
Taking control of its finances was one of the<br />
reasons Borderland Fencing turned to Europcar<br />
UK. Like many small to medium-sized<br />
businesses – including those operating in the<br />
roofing sector – Borderland Fencing faces the<br />
challenge of keeping its operations moving<br />
without making long-term financial commitments<br />
that could tie up cash flow. It also needs to have<br />
the flexibility to adapt to customer demand at<br />
short notice and rental, rather than long-term<br />
leasing or ownership, offers Borderland Fencing<br />
just that.<br />
The firm took delivery of a fleet of ten drop side<br />
vans – all with Borderland Fencing branding – in<br />
a long-term rental contract with Europcar. And, as<br />
Rachel Hall of Borderland Fencing explained, this<br />
means they have all the advantages of an<br />
‘owned’ fleet, without any of the financial burden.<br />
“Europcar has an extensive commercial vehicle<br />
fleet giving us access to the right mix of vehicles<br />
for our business needs. Each van has been signwritten<br />
with our branding, not only promoting the<br />
business while we’re on the move, but giving our<br />
customers the confidence that we are a reliable<br />
firm. And Europcar’s competitive rates have<br />
enabled us to reduce our fleet costs, especially as<br />
we don’t have the financial burden of buying<br />
vehicles outright.<br />
“Importantly, we don’t have to worry about the<br />
cost of maintenance, or the impact on our service<br />
of vehicles being off the road. The young age of<br />
Europcar vans means reliability is high and, even<br />
if there is an issue, Europcar can provide a<br />
replacement vehicle quickly so that we can keep<br />
our business running to the high standard our<br />
customers expect.”<br />
With van and specialist vehicle hire available for<br />
as little as three days or as long as three years,<br />
businesses across the sector – including roofers<br />
– don’t have to worry about being locked into<br />
long-term agreements. Crucially, they can<br />
increase and decrease their fleet with no<br />
penalties, removing financial risk and helping<br />
these businesses respond to fluctuating demand.<br />
Taking control of its finances was one of the reasons why Borderland Fencing says it turned to Europcar’s long-tern vehicle hire.<br />
Contact Europcar: www.europcar.co.uk<br />
72 TC OCTOBER <strong>2018</strong>
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UAV Advice<br />
DRONES & ROOFING: IT’S NOT JUST<br />
A CASE OF BUYING AND FLYING<br />
By Sion Roberts, Managing Director at RUSTA.<br />
Since the end of 2013, Unmanned Aerial<br />
Vehicle (UAV) technology has become more<br />
prominent in the construction industry.<br />
Aided by continuous advancements in digital<br />
technology, this disruptive new area of aviation is<br />
having a ground-breaking effect in the industry<br />
and is becoming an essential part of modern-day<br />
surveying and monitoring.<br />
Having the use of a drone for a roofing or cladding<br />
project can save a considerable amount of time<br />
and money. Additionally, it can give a thorough<br />
report and obtain a vast amount of data using<br />
many different sensors – something which can be<br />
hard to achieve with the naked eye.<br />
Using a UAV as an alternative perspective also<br />
reduces the risk of injury by eliminating the need<br />
to put a human in a potentially precarious and<br />
dangerous environment. With health and safety<br />
being paramount in this day and age, drones can<br />
be an invaluable resource to have at your<br />
businesses’ disposal.<br />
Endless possibilities<br />
Many of those in the construction industry today<br />
use drones for a wide range of tasks including<br />
building surveys, site inspections, health and<br />
safety inductions, maintenance inspections,<br />
project progress reports, promotional<br />
photography, live feed, site logistics, laser<br />
scanning and thermal imaging recording; if known<br />
how to be operated properly, the possibilities are<br />
endless.<br />
Nurture your progression<br />
Roofers and cladders in particular can take<br />
advantage of these exciting technological<br />
exercises while on the job. One of my biggest<br />
pieces of advice for any new pilot is to nurture<br />
your progression. In other words, practise one<br />
task at a time. Whether you are<br />
surveying or carrying out an<br />
inspection, to truly hone your<br />
skills and become an efficient<br />
operator, take the time needed to<br />
perfect each task before moving onto<br />
the next.<br />
In the air and on the ground<br />
Also, remember to keep your drone<br />
a safe distance from any<br />
potential harm both in the<br />
air and on the ground, and<br />
always be aware of your<br />
own surroundings when<br />
piloting. Furthermore, to<br />
get the best results from<br />
any task, always have a<br />
carefully thought through plan<br />
prior to going airborne. This will<br />
mitigate the risk of damage to the drone which<br />
can save your company time and money.<br />
Into the deep blue yonder<br />
But while the cost of buying the flying equipment<br />
can be incredibly cost effective, with a basic<br />
model starting at around £1,000, it’s not a simple<br />
case of just buying the drone and throwing it into<br />
the deep blue yonder.<br />
For many businesses in the industry, the<br />
temptation is just to buy one online and go flying,<br />
but there is a lot more that an operator needs to<br />
be aware of before they can be adept at taking to<br />
the skies. Yes drones are incredibly easy to fly but<br />
if you are utilising one for commercial operations,<br />
or receiving anything valuable from its data, you<br />
will need a Permission for Commercial Operation<br />
(PfCO) from the Civil Aviation Authority (CAA).<br />
This is where we can help.<br />
Contact RUSTA<br />
08007747347<br />
www.rustauas.com<br />
@RUSTA_TRG<br />
Left: Sion Roberts, Managing Director at<br />
RUSTA.<br />
We provide the training courses<br />
an operator needs to attend<br />
before they can obtain a PfCO by<br />
the CAA. The courses we run last for<br />
two and a half days and cover a litany of<br />
topics to ensure participants thoroughly<br />
understand and adhere to the rules and<br />
regulations.<br />
Areas the training covers<br />
include demonstrating<br />
knowledge of regulations,<br />
safety issues, pre-flight<br />
processes and<br />
procedures, flight<br />
manoeuvres and<br />
emergency procedures.<br />
It is important to mention that the<br />
CAA has recently updated its rules and<br />
regulations, so it is vital that operators get the<br />
right qualifications prior to using this exciting new<br />
technology for commercial operations.<br />
As one of the original drone and UAV academies<br />
in the UK, we have trained an abundance of<br />
people in the construction industry over the last<br />
four years. Our instructors, who all have<br />
backgrounds in the Royal Air Force or Army Air<br />
Corps, use their thousands of hours of flying<br />
experience on both manned and unmanned<br />
platforms to ensure participants on our courses<br />
save money, stay safe and ultimately achieve<br />
better results than the legacy methods.<br />
74 TC OCTOBER <strong>2018</strong>
6 338<br />
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