Special tools for customer applications 2019

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Cylinder crankcase Bearing width Gang milling cutter / Teeth = 5 per milling cutter Face run-out and milling cutters adjustable to each other µm 455 adjustable z = 5 378 adjustable z = 5 355 adjustable z = 5 281 adjustable z = 5 260 adjustable z = 5 185 adjustable z = 5 7.8 Ø 158 bearing bearing Requirements Milling of the bearing width Face run-out and milling cutters adjustable to each other Solution Gang milling cutter / Teeth = 5 per milling cutter Cutting data Material (DIN) GD-AlSi9 Cutting grade PCD / K10 Cutting speed m/min 500 Feed rate per tooth mm 0.07 Cutting depth mm -5 Result Quick and easy changing of the inserts Excellent surface finish PCD inserts usable on both sides Customer benefits Reduced non-productive times Half of the costs thanks to double-used PCD inserts 26
Cylinder crankcase Bearing width 160 adjustable z = 5 90 adjustable z = 5 0 27
Page 1 and 2: Special tools for customer applicat
Page 3 and 4: Introduction A reliable partner HOL
Page 5 and 6: Contents 60 Pumps Oil pump, injecti
Page 7 and 8: Adjustment systems Radial screw adj
Page 9 and 10: Adjustment systems SMART SETTING MO
Page 11 and 12: Cylinder head Pre-machining HPC rou
Page 13 and 14: Cylinder head Fire face HPC bar cut
Page 15 and 16: Cylinder head Bearing passage Ø 58
Page 17 and 18: Cylinder head Axial grooving Reamin
Page 19 and 20: Cylinder head Spring seat Form coun
Page 21 and 22: Cylinder head Spark plug bore Multi
Page 23 and 24: Cylinder head Induction port Induct
Page 25: Cylinder crankcase Pre-machining HP
Page 29 and 30: Cylinder crankcase Milling thrust b
Page 31 and 32: Cylinder crankcase Profile milling
Page 33 and 34: Cylinder crankcase Connecting bore
Page 35 and 36: Cylinder crankcase Balance shaft bo
Page 37 and 38: Cylinder crankcase Crankshaft bore
Page 39 and 40: Cylinder crankcase Cylinder bore Bo
Page 41 and 42: Motor block Milling of clearance cu
Page 43 and 44: Cylinder crankcase Cylinder liner A
Page 45 and 46: Cylinder crankcase Crankshaft beari
Page 47 and 48: Gearbox components Valve body HPC g
Page 49 and 50: Gearbox case Pre-machining Stepped
Page 51 and 52: Gearbox case Machining of a connect
Page 53 and 54: Gearbox case Bearing seats Fine bor
Page 55 and 56: Gearshift housing Fine boring tools
Page 57 and 58: Electric motor Pre-machining stator
Page 59 and 60: Electric motor Finish-machining sta
Page 61 and 62: Oil pump Pump cavity Multi-step fin
Page 63 and 64: Oil pump Pump cavity Operation 3: f
Page 65 and 66: Injection pump Multi-step fine bori
Page 67 and 68: Injection pump Flange machining µm
Page 69 and 70: Injection pump Sealing surface, har
Page 71 and 72: Oil pump Rotor clearance Fine borin
Page 73 and 74: Stainless steel pump Multi-step fin
Page 75 and 76: Starter housing Milling and overtur
Page 77 and 78:
Camshaft Drive slot µm Ø 160 0.6
Page 79 and 80:
Frame Special face milling cutter /
Page 81 and 82:
Axle carrier Gang milling cutter La
Page 83 and 84:
Drive flange Combination tool for t
Page 85 and 86:
Balance shaft housing Circular mill
Page 87 and 88:
Brake caliper Ø 35 adjustable z =
Page 89 and 90:
Gearbox case Circular milling cutte
Page 91 and 92:
Connecting rod Automatically adjust
Page 93 and 94:
Guide bushing Fine boring, chamferi
Page 95 and 96:
Gearbox case for hand drills Drilli
Page 97 and 98:
Hydraulic industry Connection holes
Page 99 and 100:
Bearing bracket Housing Stepped fin
Page 101 and 102:
Rotor shaft Rotor for turbine Side
Page 103 and 104:
Hydraulic industry Guide rail Milli
Page 105 and 106:
Housing Boring tool Drilling and co
Page 107 and 108:
Ultrasonic water meter Pre- and fin
Page 109 and 110:
Turbocharger housing V-contour Inte
Page 111 and 112:
Turbocharger housing Finish-machini
Page 113 and 114:
Turbocharger housing Pre-machining
Page 115 and 116:
Turbocharger housing Pre-machining
Page 117 and 118:
Turbocharger housing V-contour Inte
Page 119 and 120:
Fuel manifold Axial grooving tool /
Page 121 and 122:
Aircraft components Drilling and co
Page 123 and 124:
Ø 20 h6 WM Ø 23.9 ±0.1 adjustabl
Page 125 and 126:
Turning tools Profil shaft Grooving
Page 127 and 128:
Turning tools Shaft Holder for skiv
Page 129 and 130:
Enquiry form for HPC special millin
Page 131 and 132:
Our innovative tooling systems are
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Special tools for customer applications 2019

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