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Special tools for customer applications 2019

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Guide bushing<br />

Fine boring, chamfering and circular milling tool<br />

Teeth = 8 / Teeth eff. = 1 per Ø (fine boring) / Teeth = 8 / eff. 2 per Ø (milling)<br />

Middle part exchangeable <strong>for</strong> different types of components<br />

All inserts adjustable<br />

µm<br />

1 x 45° adjustable<br />

HSK 63-A<br />

µm<br />

Operation 1<br />

Fine boring and chamfering<br />

Ø 42.3 adjustable<br />

Ø 41.9 -0.05 adjustable<br />

Ø 31.7 adjustable<br />

Operation 2<br />

Circular milling<br />

0.7 x 45° adjustable<br />

115 adjustable<br />

139<br />

10.4 ±0.05<br />

adjustable<br />

13.7 ±0.1<br />

Ø 33.7 adjustable<br />

Requirements<br />

Combination tool <strong>for</strong> fine boring, chamfering and milling<br />

Solution<br />

Fine boring, chamfering and circular milling tool / Teeth = 8 / Teeth eff. = 1 je Ø (fine boring) / Teeth = 8 / Teeth eff. = 2 je Ø (milling)<br />

Middle part exchangeable <strong>for</strong> different types of components<br />

All inserts adjustable<br />

Cutting data<br />

Material (DIN) GD-AlSi9Cu3<br />

Cutting grade<br />

PCD<br />

Cutting speed m/min (Ø 31.7) 750 (Ø 42.3) 1000<br />

Feed rate per tooth mm (milling) 0.065 0.13<br />

Cutting depth mm 2 - 3<br />

Result<br />

Short machining time<br />

High dimensional accuracy<br />

Customer benefits<br />

Low costs per component<br />

Reduced non-productive times<br />

93

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