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September 2019

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NFRC Tech Talk<br />

SAFE2TORCH FOCUS: LPG CYLINDERS<br />

Gary Walpole, NFRC’s Health, Safety and Environment Officer, explains some of the main<br />

points that installers need to consider when carrying out hot works according to Safe2Torch<br />

principles. In part one, he focuses on handling and storing LPG cylinders.<br />

In July 2017, the NFRC launched its Safe2Torch guidance for specifiers of waterproofing systems to recognise fire risks at the design phase and replace<br />

these details with a torch-free alternative. We wanted to encourage the specifier to consider the whole process from design and planning through to<br />

the installation of the actual work. The next stage of the Safe2Torch campaign is to support the contractors working with gas torches by providing them<br />

with a Safe2Torch training module, which is supported by the Safe2Torch Safe System of Work and a pictorial checklist. This is available from<br />

www.nfrc.co.uk/safe2torch. So, what are the main points that contractors involved in hot works need to consider in order to ensure safety? Below are<br />

some key points from the Safe System of Work.<br />

Handling LPG cylinders<br />

When moving or handling LPG cylinders, it is<br />

important to bear in mind the following:<br />

1. Plan the lift: an LPG cylinder should always<br />

be upright when lifted to the place of work.<br />

2. Lift properly: always use the proper lifting<br />

technique when moving LPG cylinders.<br />

3. Know your limits: be aware of your personal<br />

lifting limits.<br />

4. Wear gloves: use suitable gloves to ensure<br />

you have a firm grip when LPG cylinders are wet<br />

and slippery.<br />

5. Never roll: never roll LPG cylinders on their<br />

side, throw them or drop them.<br />

6. Use the correct trolley: move LPG cylinders<br />

with a purpose-made trolley that has a chain<br />

attached to secure the cylinder.<br />

7. Never lift by the bottle cap – do not use the<br />

LPG bottle cap, valve or shroud to lift the cylinder.<br />

8. Test the ‘empty’ cylinder: it may still contain<br />

LPG; rock it to feel the movement of the liquid.<br />

9. Never open valve of an unconnected<br />

cylinder: do not open the valve of an<br />

unconnected LPG cylinder as there is still likely to<br />

be some LPG left inside (even on cylinders that<br />

appear empty)<br />

“Never search for leaks<br />

with a naked flame”<br />

Storing LPG cylinders<br />

It is important that LPG cylinders are stored in the<br />

upright position and removed from the workplace<br />

when not in use, and cylinders should be stored<br />

in a lockable gas cage when not in use.<br />

1. Keep upright: store and use the LPG cylinder<br />

in an upright position.<br />

2. Keep well ventilated: store LPG cylinders in<br />

well ventilated places.<br />

3. Keep away from heat: ensure LPG cylinders<br />

are stored away from heat and ignition sources.<br />

4. Keep Propane outside: avoid storing Propane<br />

LPG cylinders indoors.<br />

5. Keep away from access points: ensure LPG<br />

cylinders are stored outdoors, away from building<br />

entry/exit points.<br />

6. Isolate from other material: keep LPG<br />

cylinders away from any corrosive, toxic or<br />

oxidant material.<br />

Using LPG cylinders<br />

The greatest hazard when working with LPG is<br />

that when mixed with air, it can burn or explode if<br />

there is a source of ignition. LPG containers are<br />

liable to explode if they are involved in a fire.<br />

1. Treat with care: when using an LPG cylinder,<br />

you should always treat it with care, keep it<br />

upright and read the instructions and labels<br />

provided.<br />

2. Return empty cylinders: ensure you return<br />

the LPG cylinder when it’s empty or not in use for<br />

long periods.<br />

3. Keep clean: remember to keep your LPG<br />

appliances clean and have them serviced<br />

regularly.<br />

4. Avoid heat: do not subject the LPG cylinder to<br />

heat as this could increase the pressure inside<br />

and exceed the safe limit. This applies to empty<br />

cylinders as it does to full ones.<br />

5. Do not disconnect the regulator: do not try to<br />

disconnect or unscrew a regulator from any<br />

cylinder if the flame doesn’t go out.<br />

6. Use your senses: leaks may be identified by<br />

smell, noise or an approved leak detection<br />

solution or leak detector.<br />

Contact the NFRC<br />

020 7638 7663<br />

www.nfrc.co.uk<br />

@TheNFRC<br />

26 TC SEPTEMBER <strong>2019</strong>

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