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November 2019

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NOV <strong>2019</strong><br />

FEATURES<br />

• WINTER’S COMING: PLANNING<br />

FOR POOR CONDITIONS ON SITE<br />

• SECURE THE PERIMETER: ADVICE FOR<br />

TWICE FIXING TILES AT JUNCTIONS<br />

• HIGH ASPIRATIONS: HOW ONE<br />

ROOFER’S USING HIS NEW SKILLS<br />

TO REALLY MOVE FORWARD<br />

An Inspector Calls<br />

NFRC Tech Talk<br />

Business Talk<br />

>>> • LEAD & LEAD ALTERNATIVES • TOOLS OF THE FUTURE • ROOF OVERLAYS • >>>


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I<br />

V<br />

Editor’s Comment<br />

MATT DOWNS<br />

EDITORIAL DIRECTOR<br />

MATTDOWNS@MEDIA-NOW.CO.UK<br />

07963 330774<br />

As ever in Total Contractor magazine, we’ve got you covered on the<br />

business side of your job, as well as the practical, on-site<br />

considerations for projects.<br />

COVER PIC:<br />

BMI UK & IRELAND<br />

This month’s Marketing Talk column from SIG Roofing offers advice on<br />

attracting new business and moving customers from the ‘new client’ to<br />

‘retained client’ tray. Read Richard Kendrick’s tips for raising awareness,<br />

responding to the spark of interest, cementing the relationship and<br />

delivering what you’ve promised, on p20.<br />

Moving to the legal and financial side of business, the experts at law firm<br />

Womble Bond Dickinson have put together advice regarding the common<br />

causes of insolvency and how to protect your position against this all too<br />

common occurrence in construction (p22); plus, in our regular Business<br />

Talk feature, we ask the question “Is your vehicle a car or a van?”, and<br />

explain why the answer is not as straight forward as you might think – and<br />

can have big implications on your tax situation (p26).<br />

Moving to projects, this month Marley talk winter working (p28); we take a<br />

look at the updating of a historic leadwork project with Midland Lead (p30);<br />

John Mercer offers advice on how to twice-fix tiles at each roof junction<br />

(p34); Karl Sands of HS RoofClad explains why several factors need to be<br />

considered before opting to install a roof overlay (p48); whilst Bob<br />

Richardson outlines the key considerations when accessing and working on<br />

pitched roofs (p.50); plus the experts at Quantum Insulation talk<br />

Safe2Torch and reducing fire risk when installing flat roofs (p65).<br />

So read on for all this and so much more!<br />

FROM<br />

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We talk to Connor Pringle, a young roofer planning for his future in the sector,<br />

who says communicational skills are becoming increasingly important (p46).<br />

FOLLOW US @TOTCONTRACTORUK<br />

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NOVEMBER <strong>2019</strong> TC 3


Contents<br />

COVER FEATURES<br />

28 WINTER’S COMING<br />

Tom Woodhouse gives his top tips for working<br />

on site in winter weather, plus get your FREE<br />

Marley Snood to protect against the weather!<br />

34 SECURE THE PERIMETER<br />

BS 5534 says all perimeter tiles should be<br />

twice fixed; John Mercer offers his advice on<br />

how this can be achieved at each roof junction<br />

46 HIGH ASPIRATIONS<br />

Connor Pringle, Highly Commended in BMI’s<br />

awards, explains how he’s using the new skills<br />

acquired to really move ahead in his career<br />

28<br />

FEATURES<br />

16 THE BIG QUESTION<br />

What impact will the benefits of offsite construction<br />

have on onsite? Consultant John Mercer gives his view<br />

18 SAFETY CALLS<br />

Jackie Biswell says near misses and minor incidents<br />

must be recorded if we’re to really tackle safety on site<br />

22 INSOLVENCY: THE INS & OUTS<br />

With insolvency rates on the rise, we take a look at<br />

some of the warning signs and how to protect yourself<br />

48 THE ART OF THE OVERLAY<br />

Karl Sands outlines some of the key considerations<br />

when approaching a possible roof overlay project<br />

24<br />

58 PROJECT FOCUS: CLADDING<br />

We hear how Shackerley worked closely with the<br />

installer to achieve their goals at Burnley FC<br />

72 #TOOLSOFTHEFUTURE<br />

What do tradespeople want from the tools of the<br />

future? FEIN’s survey has the answers...<br />

4 TC NOVEMBER <strong>2019</strong>


REGULARS<br />

20 MARKETING TALK<br />

Richard Kendrick offers advice on how to keep<br />

the orders rolling in...<br />

24 AN INSPECTOR CALLS<br />

The Inspector unlocks the secret to ensuring<br />

interlocking tiles fit properly and look right<br />

50 NFRC TECH TALK<br />

Bob Richardson talks through how to work on<br />

pitched roofs safely<br />

65 QI COLUMN<br />

The experts at Quantum Insulation discuss<br />

reducing fire risk when installing flat roofs<br />

SECTIONS:<br />

TOTAL<br />

ROOFING<br />

28<br />

TOTAL<br />

CLADDING<br />

58<br />

INDUSTRY NEWS<br />

06 BATTEN LENGTH IS KEY TOPIC<br />

SR Timber were surprised to find the length of battens was<br />

the key talking point on their stand at Contractor’s Day<br />

14 BAUDER SUPPORTS SPRA<br />

Bauder says it is “delighted” to support SPRA as Headline<br />

Sponsor for 2020<br />

TOTAL<br />

INSULATION<br />

64<br />

06<br />

VEHICLES, TOOLS<br />

& WORKWEAR<br />

70<br />

NOVEMBER <strong>2019</strong> TC 5


Industry News<br />

TOUGH TOOL TALES<br />

More than three-quarters of Britain’s<br />

builders have been victims of tool theft,<br />

with some having lost more than £20,000<br />

worth of tools in the past ten years,<br />

according to new research by the<br />

Federation of Master Builders (FMB).<br />

Key results from the research reveal: More<br />

than three quarters (83%) of UK builders<br />

have had their tools stolen; More than one in<br />

three incidents involved theft from vans<br />

(38%) and theft from sites (34%); Of<br />

builders who had tools stolen in the past ten<br />

years (78%), the most common value of loss<br />

was £2,500. One in ten builders said that<br />

they had at least £10,000 worth of tools<br />

stolen, and 2% said they had at least<br />

£20,000; When asked how many working<br />

days builders had lost to tool theft over the<br />

past ten years, one in three builders (29%)<br />

said one to two working days and 16% said<br />

two to five working days. 7% of builders said<br />

they had lost five working days or more; Over<br />

a 40-year working life, a builder will typically<br />

lose £10,000 worth of tools and 6 working<br />

days to tool theft; Tool theft is taking its toll<br />

on builders’ mental health, causing 15% of<br />

builders to suffer from anxiety, one in ten<br />

builders (11%) to suffer from depression<br />

and some reported experiences of panic<br />

attacks and suicidal thoughts.<br />

Brian Berry, Chief Executive of the FMB, said:<br />

“Decisive action is needed to tackle tool<br />

theft. Eight in ten builders report that they<br />

have had tools stolen before. This is causing<br />

mental health issues amongst builders with<br />

reports of depression, anxiety, anger,<br />

frustration, stress and even suicidal<br />

thoughts. The Government needs to look into<br />

tool theft and consider the need for the<br />

introduction of tighter regulations around<br />

selling second-hand tools, and greater<br />

minimum fines for those convicted of tool<br />

theft.”<br />

BATTEN LENGTH IS BIG TALKING POINT<br />

The length of roofing batten was the main<br />

talking point for SR Timber at the recent<br />

Contractor’s Day exhibition, which was held at<br />

Manchester United Football Club’s Old<br />

Trafford ground in Manchester.<br />

Staff from the company – which is a leading<br />

importer of timber products and the UK’s largest<br />

importer of roofing batten, including its flagship<br />

Premium Gold – were geared up for<br />

conversations around issues such as quality,<br />

stock availability and cost of materials, as they<br />

have been key issues in <strong>2019</strong>, but it was the<br />

lengths of batten that kept cropping up.<br />

Trading Manager Richard Stone said that SR<br />

Timber spoke to both contractors and a merchant<br />

who came onto the stand keen to talk about the<br />

availability of mid-range lengths of batten, as<br />

opposed to the most popular one, which is 4.8m.<br />

“SR Timber is very supportive of the Contractor’s<br />

Day exhibition, as it is a great opportunity to bring<br />

all the different parts of the roofing industry<br />

together to meet, network and, of course, do<br />

business,“ said Richard. “And the exhibition at<br />

Old Trafford proved to be another great event<br />

where we had our finger on the pulse of the<br />

industry – and on the day, batten lengths were<br />

the hot topic.<br />

“Lengths of 4.8m are by far our bestseller, but it<br />

was interesting that there were people who<br />

wanted to talk about the availability of 3.6m,<br />

3.9m and 4.2m batten. The driver for this<br />

appeared to be that some businesses prefer<br />

smaller lengths because of both storage issues<br />

and restrictions on sites – particularly in built-up,<br />

congested areas.<br />

“One business that we spoke to had come from<br />

South London to the show in Manchester and said<br />

that 4.8m lengths are problematic because sites<br />

such as projects in built-up residential areas are<br />

always tight, so shorter lengths make such a<br />

difference to both delivery and installation.<br />

(L-R) Phil Shotton and Richard Stone of SR Timber fielded a<br />

number of questions regarding roofing battens at this year’s<br />

Contractor’s Day event, with batten length proving a key issue.<br />

“It was the same story for a merchant who said<br />

that they had a cramped yard and that although<br />

they carried 4.8m lengths, stocking shorter ones<br />

would free up valuable space.”<br />

Reflecting on the feedback from the show, and the<br />

orders that were confirmed, Trading Director<br />

Shaun Revill said that it was great to see roofing<br />

contractors and merchants taking more interest<br />

in mid-range batten lengths.<br />

“Contractor’s Day proved to be a productive show<br />

for SR Timber, and all the reports from the team<br />

suggest that there’s increasing receptiveness to<br />

different lengths of batten,” said Shaun.<br />

“We know that 4.8m is the most convenient<br />

length for roofing contractors – even though there<br />

can often be a fair amount of wastage – and this<br />

drives the market, but it’s interesting to see that<br />

other factors are coming into play and making<br />

other lengths more appealing.<br />

“As we are a leading importer of timber products,<br />

the show gave us credible feedback that we can<br />

factor into our business moving forward, so that<br />

we can meet the demands of both roofing<br />

contractors and merchants.”<br />

SR Timber offers its flagship Premium Gold roofing batten.<br />

6 TC NOVEMBER <strong>2019</strong>


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Industry News<br />

FLEX-R INCREASES SRIS AT ROOFING EVENT<br />

Flex-R took full advantage of exhibiting at the<br />

recent Contractor’s Day in Manchester to<br />

increase the amount of Specialist Registered<br />

Installers (SRIs) it has in the North of<br />

England.<br />

ROOFER WINS BIG<br />

The High Wycombe-based company – which is<br />

one of the UK’s largest suppliers of EPDM<br />

materials – opened a second depot in<br />

Huddersfield just over a year ago as part of bold<br />

expansion plans, and used the Contractor’s Day<br />

exhibition as a platform to promote the new<br />

depot, its products, its technical support and the<br />

service it can deliver from the Old Fieldhouse<br />

Lane site.<br />

Danny Cole, Flex-R’s National Sales Manager,<br />

said that the exhibition – which was held at<br />

Manchester United Football Club’s Old Trafford<br />

ground – proved very successful for the company,<br />

as it was able to engage with roofing contractors<br />

and spell out all the reasons why their businesses<br />

would benefit from becoming SRIs with a<br />

company that is able to offer dedicated support<br />

from its new Huddersfield depot.<br />

“Our new facility in Huddersfield has been a real<br />

step change for our business, and having the<br />

presence along the M62 corridor offers huge<br />

benefits to roofing contractors in the region,” said<br />

Danny.<br />

“From Huddersfield, we are able to do next-day –<br />

and even same-day – deliveries of our range of<br />

EPDM roofing membranes and liquid<br />

waterproofing systems to building sites right<br />

across the North of England. We also have the<br />

facilities to offer a range of training from<br />

Danny Cole, Flex-R’s National Sales Manager.<br />

Flex-R had a successful show at Contractor’s Day <strong>2019</strong>,<br />

increasing the amount of Specialist Registered Installers (SRIs)<br />

in the North of England.<br />

Huddersfield, which is a huge leap forward for us<br />

because previously, roofing contractors would<br />

have had to travel to our High Wycombe head<br />

office to go through our training on products such<br />

as RubberBond FleeceBack, LQD-R and the<br />

recently launched silicone liquid coating GE<br />

Enduris.”<br />

Danny added that the team on the stand at the<br />

exhibition said that the messages about the level<br />

of technical support that Flex-R offers, as well as<br />

the quality of the products that are on tap from<br />

Huddersfield, really hit home with visitors at the<br />

show. This, he said, was backed up by the fact<br />

that in just under 18 months and from a standing<br />

start, 45% of the company’s turnover now comes<br />

through its Huddersfield hub.<br />

“The success of the Huddersfield depot is far<br />

beyond what we expected when we opened it in<br />

spring 2018, and the fact that it accounts for<br />

nearly half of our trade after such a short space<br />

of time is a phenomenal achievement,” said<br />

Danny.<br />

“For a number of years, we recognised the<br />

potential and benefits of having a second depot<br />

in the North of England, and this has been<br />

justified because since we opened, it’s been like<br />

turning a tap on. We have become very busy, very<br />

quickly.<br />

“Being at Contractor’s Day was a great move for<br />

us, and we have been able to attract roofing<br />

contractors who are keen to become SRIs.”<br />

Darren McGhee (above), a third<br />

generation roofer from North Lanarkshire,<br />

is celebrating after being crowned<br />

Britain’s Top Tradesperson <strong>2019</strong>.<br />

Darren was presented with the award by<br />

Screwfix CEO, John Mewett, at Screwfix’s<br />

annual trade show Screwfix Live and<br />

walked away with £10,000 worth of tools,<br />

£5,000 tech bundle and £5,000 towards<br />

future training.<br />

Caroline Welsh, Director of Brand and<br />

Marketing at Screwfix, said: “Every year<br />

the judges and I are blown away by our<br />

tradespeople’s stories. When Darren<br />

came in the room his passion and<br />

commitment to his industry was<br />

contagious, but his customer care was<br />

outstanding. When he showed us his<br />

innovative MyRoofCare package, we<br />

knew he was about to change the roofing<br />

industry. This first of its kind product<br />

means that for a small monthly fee,<br />

homeowners can now have roof protection<br />

cover and no nasty surprises. Darren also<br />

went on to share how he trains his<br />

colleagues to ensure every customer gets<br />

the DMG Roofing experience.”<br />

Darren McGhee said: “I am absolutely<br />

delighted to win this competition! Just<br />

making it to the final was a massive<br />

achievement so to win is amazing. The<br />

prize will be hugely valuable in helping<br />

me to continue to grow MyRoofCare and<br />

help raise standards in the roofing<br />

industry. I want to thank Screwfix and the<br />

other judges for this great opportunity.”<br />

8 TC NOVEMBER <strong>2019</strong>


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Industry News<br />

NEXT PHASE OF SIG<br />

ROOFING REFURBS<br />

SIG Roofing has confirmed the next five<br />

branches to be refurbished as part of its<br />

exciting programme of investment in its<br />

UK branch network.<br />

The refurbishments will take place<br />

throughout October, with a total of 24<br />

branches set to be modernised by early<br />

2020. The supplier says updated branches<br />

will ensure roofers will benefit from more<br />

availability of leading products in store, such<br />

as everyday essentials, as well as improved<br />

services in branch.<br />

The branches benefiting from the next set of<br />

refurbishments are Stratford, Kings Langley,<br />

Hull, Rotherham and Derby. SIG Roofing says<br />

the refreshed design will offer an organised<br />

layout, allowing roofers to find what they<br />

need quickly and efficiently, enabling more<br />

time to be spent on the job.<br />

What’s more, SIG Roofing says branches will<br />

offer new and innovative products with the<br />

reassurance that products will be available<br />

when roofers need them, providing them with<br />

a more diverse offering. Also, to make the<br />

time in branch that bit more enjoyable, the<br />

supplier says there will be a dedicated space<br />

to serve refreshments to maximise comfort.<br />

Stuart Base, Marketing Director for SIG<br />

Roofing, commented: “Following the<br />

announcement last month of the launch of<br />

our branch refurbishment programme, we’re<br />

delighted to confirm the next five branches to<br />

be made over.<br />

“Alongside a refreshed aesthetic, the<br />

branches will also be offering a wide range of<br />

new, innovative products – something we’re<br />

sure will help us improve even further our<br />

offering to customers.”<br />

QUEEN’S SPEECH SAFETY ANNOUNCEMENT<br />

The construction sector has responded to the<br />

Queen’s speech which included plans to<br />

create higher safety standards in the wake of<br />

the Grenfell Tower disaster.<br />

Peter Johnson, Chairman of independent cladding<br />

supplier Vivalda Group, stated: “With just four<br />

words – ‘new building safety standards’ - which<br />

were hidden away at the end of the eighth<br />

paragraph of this year’s Queen’s Speech, we<br />

finally have confirmation that the construction<br />

industry is getting a new, independent safety<br />

regulator. And that new regulator will be there to<br />

force developers and landlords to comply with<br />

rigorous new safety standards.<br />

“Granted, it’s being hailed by many as the biggest<br />

reform of the sector in 40 years. While the details<br />

are yet to be confirmed, I understand that the<br />

new law will impose far stronger obligations on<br />

those responsible for the safety of high-rise<br />

buildings throughout design, construction and<br />

occupation.<br />

“As always, the devil is in the detail. While the<br />

new safety regime is very welcomed, there still<br />

remain practical challenges within the post-<br />

Grenfell cladding sector – specifically where the<br />

private sector is concerned. Back in May <strong>2019</strong>,<br />

the government set up a £200m fund to replace<br />

unsafe Grenfell Tower-style cladding on around<br />

170 private high-rise residential buildings across<br />

the UK. However, looking forward, how will<br />

landlords of presently ‘safe’ buildings be expected<br />

to meet the cost of refurbishment, should the new<br />

legislation raise the current safety bar?<br />

“We are concerned that there may be significant<br />

numbers of public and private high rise<br />

developments that are currently within safety<br />

limits, but may retrospectively be deemed unsafe<br />

if new tests reveal inadequacies in the existing<br />

safety regime.<br />

“The UK’s dysfunctional building safety culture<br />

was painfully exposed by the Grenfell Tower<br />

tragedy. I applaud the new laws to create a<br />

Above l-r: Peter Johnson, Chairman of Vivalda and Brian<br />

Berry, FMB Chief Executive.<br />

much-needed regulator, but we’re not out of the<br />

woods yet when it comes to healing the wounds<br />

created back in July 2017.<br />

“We need to maintain pressure on the<br />

government to create a solid legal framework<br />

for high rise building and ensure landlords and<br />

developers have the financial support to make<br />

the make the required safety improvements.”<br />

Meanwhile, the Federation of Master Builders<br />

made the point that new legislation regarding the<br />

implementation of building safety standards<br />

needs to be underpinned by a mandatory<br />

licensing scheme for all UK construction<br />

companies. Brian Berry, Chief Executive of the<br />

FMB, said: “The Queen’s announcement that the<br />

Government will bring forward new rigorous laws<br />

forcing compliance with building safety standards<br />

is an important and essential step in improving<br />

safety and confidence in our built environment.<br />

After the Grenfell fire tragedy it’s essential that<br />

we raise the bar in construction.<br />

“However, the Government must go further still<br />

and publicly consult on a mandatory licensing<br />

scheme for all UK construction companies. This<br />

would serve to remove from the industry any<br />

firm that ignores health and safety procedure<br />

and risks safety in and around the built<br />

environment. Licensing would also remove rogue<br />

traders that bring the image of builders into<br />

disrepute, whether they are operating in the<br />

private domestic sector or in the supply chain<br />

on a large commercial site. We now await<br />

further details on this bill and whether it will<br />

have the teeth it needs to improve the<br />

construction sector.”<br />

10 TC NOVEMBER <strong>2019</strong>


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Industry News<br />

ROOFERS’ EARNINGS<br />

SHOW GROWTH<br />

Earnings for freelance tradespeople in the<br />

construction sector dipped by 1.7% last<br />

month, according to latest figures<br />

released by Hudson Contract.<br />

Analysis of September payroll data for more<br />

than 2,200 construction companies in<br />

England and Wales revealed a weekly<br />

average of £889 for subcontractors.<br />

Underlying demand remains strong for<br />

tradespeople with average earnings 2.5%<br />

higher than the same month last year.<br />

Roofing contractors saw the strongest growth<br />

last month with average earnings rising by<br />

2.6% to £834 per week across England and<br />

Wales.<br />

They were followed by scaffolding and lifting<br />

contractors, up 1.4% to £851, and<br />

bricklaying contractors, up 1% to £787.<br />

Ian Anfield, Managing Director of Hudson<br />

Contract, said: “Beyond the national<br />

headlines about Brexit-related uncertainty in<br />

the construction sector, we see demand for<br />

housing remains high as does demand for<br />

highly skilled tradespeople.<br />

“The UK has a shortage of new homes and is<br />

way off government targets of 300,000 per<br />

year, managing 170,000 completions last<br />

year. This means self-employed specialists<br />

will continue to be able to command a<br />

premium for their valuable services.”<br />

COLLEGE PROVES #ITSOKAYTOTALK<br />

Leeds College of Building<br />

number of suicides in men under 45.<br />

celebrated the success of its<br />

Marking World Mental Health Day,<br />

partnership with Andy’s Man Club,<br />

the College promoted mental health<br />

the male suicide-prevention<br />

support for staff and students. The<br />

charity, on 10th October – World<br />

College signposts resources<br />

Mental Health Day.<br />

including beneficial wellbeing apps<br />

The Andy’s Man Club logo.<br />

Andy’s Man Club was launched by<br />

and technology, charity support<br />

Luke Ambler, a former International Rugby League groups, government initiatives, and information<br />

player, in 2016. Luke’s brother-in-law, Andy about counsellors, NHS services and mental<br />

Roberts, sadly died by suicide. Luke and his health nurses, and educational psychologists.<br />

family were left devastated by the news because<br />

Jubar Miah, Equality, Inclusion & Safeguarding<br />

there were no signs that Andy might be struggling<br />

Manager at Leeds College of Building, said: “I am<br />

with his mental health.<br />

extremely proud we support such an important<br />

It was in response to this tragic life event that initiative, which I have no doubt is saving many<br />

Luke launched ‘Andy’s Man Club’ in Halifax – a lives. Today, we’re showing our support of World<br />

safe space for men to open up to others in a Mental Health Day and Andy’s Man Club,<br />

similar situation. Today, there are 22 groups held providing a much-needed safe space for men to<br />

nationwide and Leeds College of Building became talk about the issues that are important to them.<br />

the first College in the UK to host a support group. This work is extremely valuable because it tackles<br />

Since opening 18 months ago, between 35-45 the stigma around mental health by saying<br />

men attend the College meet-up each week. #itsokaytotalk.”<br />

This year, the theme set by the World Federation Declan Storey, Facilitator of Leeds Andy’s Man<br />

for Mental Health for World Mental Health Day is Club, said: “Andy’s Man Club wanted to work<br />

suicide prevention. Suicide is the biggest killer of alongside the College for a number of important<br />

men under 45, and three-quarters of all suicides reasons. I am proud to be born in Leeds and love<br />

in the UK are men. Andy’s Man Club uses the the city. I also work in construction and studied at<br />

hashtag #itsokaytotalk to encourage men to talk the College for five years, so it is fantastic to give<br />

about their mental health issues rather than something back.”<br />

bottle them up. The ambition is halving the<br />

SILVER SERVICE FOR PRATER’S PEOPLE<br />

Prater has been awarded its second Investors and we are thrilled to be one of only a select<br />

in People Silver Standard, demonstrating its number of organisations to achieve this status.<br />

ongoing and continued commitment to<br />

Prater is committed to driving business<br />

realising the potential of its employees.<br />

performance through its biggest asset – our<br />

Gavin Hamblett, Managing Director at Prater, people. We want our employees to feel valued and<br />

commented: “We are delighted to have once inspired to work for us so that we attract, develop<br />

again received this important accolade. Achieving and retain quality, committed individuals. We<br />

this recognition from Investors in People is know that our clients, in turn will benefit from this<br />

testament to our continued dedication to the wellbeing<br />

and working environment of our employees have been reflected with this<br />

ethos, so we are proud that everyone’s efforts<br />

award.”<br />

12 TC NOVEMBER <strong>2019</strong>


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Industry News<br />

PAPERLESS PUSH IN<br />

CONSTRUCTION<br />

The construction sector is said to be<br />

embracing digital transformation, with a<br />

growing number of businesses<br />

abandoning paper-based processes in a<br />

bid to boost productivity.<br />

Leading construction consultancies<br />

Sustainable Construction Services and<br />

Waterman Group, timber frame<br />

manufacturing specialist Taylor Lane Timber<br />

Frame, precast concrete manufacturer,<br />

Treanor Pujol, and roofline, rainwater and<br />

cladding solutions provider DMD<br />

Installations are among the latest<br />

businesses to implement WorkMobile’s data<br />

capture app.<br />

The app replaces paper, helping to improve<br />

operational efficiencies and communication<br />

with field workers. It allows users to create<br />

digital forms relevant to the specific job in<br />

hand, such as site inspections, health and<br />

safety forms and timesheets. They can also<br />

use the app to capture all essential business<br />

data, including signatures, videos,<br />

photographs and GPS locations.<br />

Colin Yates, Chief Support officer at<br />

WorkMobile, said: “These latest client wins<br />

highlight how more and more businesses<br />

within the construction industry are<br />

beginning to look for ways to revolutionise<br />

how they operate, and we’re thrilled to be<br />

such a key player in this movement.”<br />

BAUDER PARTNERS WITH SPRA FOR 2020<br />

Bauder has announced that it will partner with speakers and a willingness to tackle difficult<br />

SPRA as Headline sponsor for 2020.<br />

subjects head-on, make the SPRA conference a<br />

real ‘must-attend’ event.”<br />

The manufacturer has secured lead sponsor for<br />

the SPRA events calendar and will add its support The SPRA Conference is complemented by the<br />

to the association’s mission for growth and prestigious SPRA Awards Dinner in the evening.<br />

sustainability in the single ply roofing sector of Presentation of the Awards is always an eagerly<br />

the construction industry.<br />

anticipated event where the very best in single ply<br />

projects and technical expertise is on show.<br />

Nigel Blacklock, Technical Director at Bauder,<br />

Cathie went on to say: “Our sponsors know that<br />

commented: “We are delighted to have this<br />

they play a valuable role in helping us bring this<br />

opportunity to show our support of SPRA as it<br />

level of quality event to the roofing industry. We<br />

correlates with Bauder’s growth strategy. This<br />

can’t do it without them and they value the<br />

sponsorship also provides us with the ideal outlet<br />

additional profile that sponsorship gives them.<br />

to continue to work with all the member<br />

It’s definitely a partnership and I look forward to<br />

manufacturers to maintain high standards for<br />

working with Bauder and all our other sponsors to<br />

manufacturing and installation, and to sustain<br />

making 2020 the best year yet.”<br />

SPRA’s influence for single ply roofing.”<br />

SPRA says there are still a range of sponsorship<br />

Cathie Clarke, SPRA CEO said: “2020 will see the<br />

opportunities available. Simply go to<br />

sixth SPRA Conference and 24th SPRA Golf Day.<br />

https://spra.co.uk/spra-sponsorship-2020/ and<br />

The Conference grows year on year and has<br />

complete the online form. Bookings for the<br />

gained a worthy reputation as a quality, national<br />

conference are open now<br />

conference, not just for the single ply industry, but<br />

https://spra.co.uk/events/spra-conference-andawards-dinner-2020/<br />

for the wider roofing sector as a whole. Quality<br />

.<br />

BUILDING TRUST WITH CONSUMERS<br />

TrustMark has announced “a new and exciting collaboration with such a reputable brand as<br />

partnership” with insurance provider,<br />

Churchill Expert.<br />

Churchill Expert.<br />

“Churchill’s recognition of our commitment to<br />

The collaboration will provide a suite of quality quality will help ensure our registered businesses<br />

insurance services for TrustMark’s registered are synonymous with high standards of<br />

businesses.<br />

workmanship which consumers can trust. For our<br />

members, this is a really exciting development as<br />

TrustMark, the only Government Endorsed Quality<br />

they will now have access to quality products that<br />

Scheme, and Churchill Expert will also work<br />

will benefit their business. We firmly believe that<br />

together to develop new and bespoke offerings.<br />

our relationship will continue to grow, which will<br />

Not only does the partnership support high ultimately deliver benefits to our tradespeople and<br />

quality trading standards, but it also provides their customers.”<br />

comfort to consumers knowing the tradespeople<br />

Rebecca Clapham, Head of UK Insurance<br />

they choose to work in their homes, have<br />

Business Solutions, added: “We’re excited to be<br />

appropriate cover.<br />

working with Trustmark, an organisation who<br />

Simon Ayers, Chief Executive Officer of TrustMark, cares just as much about the small business<br />

said: “We are proud to enter into this<br />

community as we do.”<br />

14 TC NOVEMBER <strong>2019</strong>


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The Big Question<br />

CAN ONSITE SURVIVE THE MANY<br />

PERCEIVED BENEFITS OF OFFSITE?<br />

We asked John Mercer, Pitched Roofing Consultant and regular Total Contractor<br />

contributor, if onsite construction can survive the many perceived benefits that offsite<br />

construction offers?<br />

There are several drivers that could propel<br />

the housing construction sector towards<br />

offsite construction; not least material<br />

shortages, skilled labour shortages and concerns<br />

about build quality.<br />

We only need to look back in history to<br />

understand what can happen when there is a<br />

housing shortage.<br />

For example, after the second World War, the<br />

government brought in the Housing (Temporary<br />

Accommodation) Act. The idea was to build<br />

500,000 prefabricated houses with a planned<br />

life of 10 years. Interestingly, some of these<br />

houses still survive today.<br />

There is, of course, deep-rooted resistance to<br />

prefabricated houses, not least from the public who<br />

associate previous attempts with problems such<br />

as structural failures of the concrete and steel, the<br />

presence of asbestos and the now old-fashioned<br />

appearance of many of the prefab houses.<br />

Below: John believes if anything will cause a shift towards<br />

offsite construction, it will be quality.<br />

“In my view, if<br />

anything will<br />

cause a shift<br />

towards offsite<br />

construction, it<br />

will be quality”<br />

Considering the potential drivers<br />

towards prefabrication;<br />

1: Material shortages: These are unfortunate<br />

and are really a symptom of a ‘boom and bust’<br />

construction economy. Any manufacturer of<br />

heavy-side building materials, such as bricks,<br />

blocks and roof tiles will tell you how difficult it<br />

is to regulate production to match demand.<br />

There is always a lag between supply and<br />

demand.<br />

2: Labour shortages: This is a long-term<br />

problem that does not appear to be improving and<br />

is more likely to get worse if foreign labour is<br />

discouraged from coming to the UK post-Brexit.<br />

John Mercer, Pitched Roofing Consultant.<br />

3 Quality issues: In my view, if<br />

anything will cause a shift<br />

towards offsite construction, it<br />

will be quality. One of the big<br />

problems with current construction<br />

methods is the huge gap that still exists in<br />

thermal and energy performance between ‘as<br />

designed’ and ‘as built’; i.e. the energy<br />

performance gap. Buildings account for over 40%<br />

of the UK’s energy consumption and carbon<br />

emissions, so when the government becomes<br />

serious about its commitment to eventual net<br />

zero carbon emissions, it will surely need to<br />

tackle construction.<br />

Under the current on-site construction model, the<br />

various trades responsible for each phase of the<br />

construction process simply do not work together;<br />

in fact, in many cases they can work against<br />

each other. This, of course, does not happen in a<br />

factory environment, where people without<br />

specialist skills can be taught to carry out each<br />

process. Equally, it is easier to mechanise more<br />

processes in a factory and replace people<br />

altogether. For offsite construction to work, new<br />

building materials may replace some traditional<br />

building products.<br />

In summary, I think we will see a continued –<br />

albeit gradual at first – shift towards offsite<br />

construction methods.<br />

Contact John Mercer<br />

www.johnmercerconsultant.co.uk<br />

@Johnmercer3<br />

16 TC NOVEMBER <strong>2019</strong>


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The Apex: Falls from Height<br />

DON’T LET SAFETY CALLS FALL FLAT<br />

New statistics have revealed that fatal injuries as a result of working at height have risen<br />

significantly in the last year. Jackie Biswell, from Apex Roofing, examines how we can<br />

ensure everyone stays safe on site.<br />

You would be forgiven for thinking parliament<br />

has only one thing on its mind right now.<br />

But last month a group of MPs deviated from the<br />

usual Brexit chat to demand the Government<br />

undertake a major review into something that’s<br />

close to our hearts – working at height.<br />

It is an unfortunate fact that falls have long been<br />

– and remain – a leading cause of death in the<br />

workplace.<br />

In fact, the Health and Safety Executive (HSE)<br />

revealed that a total of 147 workers were killed at<br />

work in 2018/19 – up from 141 the year before.<br />

Of those, 40 suffered a fatal injury after falling<br />

from height, making it the single biggest cause of<br />

workplace death.<br />

It’s little wonder, therefore, that the All-Party<br />

Parliamentary Group (APPG) has stepped in,<br />

insisting we explore what steps the government<br />

and industry might take to prevent such incidents<br />

in future.<br />

The current situation<br />

The primary legislation governing work at heights<br />

is the Health and Safety at Work Act 1974 which<br />

the HSE is responsible for enforcing, along with<br />

the Work at Heights Regulation 2005.<br />

One of the most notable aspects of the 2005<br />

regulations is the hierarchy of measures, which<br />

asks three essential questions to guide working<br />

practices; can work at height be avoided? Can<br />

you prevent a fall happening? Can you minimise<br />

the distance or consequence of a fall?<br />

Generally, the advice is to do as much work as<br />

possible from the ground, using extendable tools<br />

to remove the need to climb a ladder.<br />

If this is not possible, try to prevent a fall by using<br />

an existing place of work that is<br />

already safe – such as a nonfragile<br />

roof with a permanent<br />

perimeter guard rail or by using<br />

work equipment such as a<br />

harness.<br />

Practical examples to minimise injury<br />

from a fall might include safety nets, soft<br />

landing systems or rope access. These measures<br />

go some way to protecting people.<br />

However, as the report points out, there is still<br />

much to be done to drive better protection for the<br />

estimated 10 million UK employees involved in<br />

work at height each year.<br />

Making a mark<br />

The APPG report – Staying Alive: preventing<br />

serious injury and fatalities while working at<br />

height – highlights the inconsistency of recording<br />

health and safety breaches at work which could<br />

be used to highlight training gaps.<br />

For example, recording near-misses and minor<br />

incidents that do not result in more serious<br />

injuries is almost non-existent.<br />

This means an opportunity for greater<br />

understanding of why incidents happen is being<br />

missed and these are needed to help to change<br />

behaviours.<br />

On top of this, cultural change is needed to<br />

ensure workers feel able to disclose information<br />

confidentially without fear of repercussions.<br />

The APPG suggest the introduction of an<br />

enhanced reporting system through RIDDOR<br />

(which at a minimum records the scale of a fall,<br />

the method used and the circumstances of the<br />

fall).<br />

They also think appointing an independent body<br />

Left: Jackie Biswell, Apex Roofing.<br />

to allow confidential,<br />

enhanced and digital<br />

reporting of all near misses<br />

should be introduced.<br />

On top of this, the group wish to<br />

extend a system equivalent to<br />

Scotland’s Fatal Accident Inquiry process to the<br />

rest of the UK.<br />

Our position<br />

We need to stamp out complacency and bad<br />

habits, keep on top of training programmes for<br />

employees and supervise staff to guarantee<br />

correct processes are carried out.<br />

This ensures we also protect home and businessowners<br />

and other individuals who may be around<br />

while work is carried out.<br />

Organisations have a responsibility to create<br />

safer working practices for their own employees<br />

and to insist that third party contractors<br />

demonstrate the same level of commitment.<br />

We have a duty to protect our employees any way<br />

we can and prevent hundreds more families in<br />

the UK from losing a loved one.<br />

Currently, falls from height account for 18% of all<br />

workplace deaths, and a staggering 48% of all<br />

fatal injuries in the construction industry.<br />

We want the APPG, alongside government,<br />

colleagues, competitors and clients, to bring<br />

these fatality figures down to zero.<br />

Contact Apex Roofing<br />

01502 537129<br />

http://www.apexroofinguk.com<br />

@ApexAnglia<br />

18 TC NOVEMBER <strong>2019</strong>


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Marketing Talk<br />

FEEDING A HUNGRY SALES FUNNEL<br />

Building up any business is a challenge. Yes, it’s right to keep the existing customer<br />

satisfied, but for long-term sustainability it’s equally important to keep the orders rolling<br />

in. Below, Richard Kendrick, Marketing Manager for SIG Roofing, offers advice on<br />

feeding that hungry sales funnel.<br />

There are different ways to describe the<br />

stages a company has to go through to<br />

achieve a sale.<br />

Awareness, Interest, Decision, Action. Awareness,<br />

Engagement, Discovery, Purchase, Retention;<br />

These are just two examples.<br />

The language may change but the fundamentals<br />

are the same. The starting point is to raise<br />

awareness, making sure your business is as<br />

widely known as possible but in the right places.<br />

A catch-all, scatter-gun approach wastes time,<br />

resource and money. It has to be targeted at the<br />

sectors where you can deliver, where there is a<br />

demand for your services and, of course, where<br />

there is profit to be made.<br />

The next stage is responding to that spark of<br />

interest, exploring the prospect’s needs and<br />

building a case as to why you are the solution<br />

they are looking for.<br />

Then it’s about cementing the relationship,<br />

refining the detail and agreeing the deliverables.<br />

All the time you are working towards one<br />

objective, that of instilling sufficient confidence in<br />

the prospect that it’s easy for them to take the<br />

final decision and place the order.<br />

The last stage is implementation – delivering<br />

what you’ve promised, as a minimum. That way<br />

they will be satisfied and could be open to<br />

another order. Then you will have the pleasant<br />

task of moving them from the tray marked ‘new<br />

client’ to ‘retained client’.<br />

Help the customer say ‘yes’<br />

So that’s the process. How can you help them<br />

make that decision in your favour? There are a<br />

number of actions you can take, and<br />

a variety of persuaders you can<br />

call upon. The first is targeting<br />

correctly.<br />

Assuming you have been in business<br />

a while, you will have built-up a<br />

database. Based on past success, economic<br />

conditions, changes in technology and trends,<br />

cleanse your contact list.<br />

Work out where the opportunities lie and which to<br />

strike off. It might be worth revisiting some old<br />

enquiries, even six months or 12 months on.<br />

People can take a long time to come to a decision.<br />

If it’s a domestic property, it will represent a big<br />

investment for the homeowner.<br />

Or for a main contractor looking to sub-contract,<br />

they may have moved on to the next job and if<br />

they know you’re available and interested, it will<br />

put you back in the frame.<br />

One important task is to identify the right person.<br />

Is your previous contact still there? Or is it<br />

someone new? Are they aware of you? Also,<br />

speak to other companies you’re friendly with.<br />

Where do they see the market going? If you share<br />

your thoughts with them, they will share their<br />

insight with you.<br />

Tidy testimonials<br />

You’ve probably picked up some useful<br />

endorsements along the way. But do they still tie in<br />

to your target market? We’ve all seen those photos<br />

of a while ago where the fashions look dated.<br />

Testimonials can get tired too, especially if the<br />

images show a tiled roof from 20 years ago when<br />

today’s homes look different and roofing choices<br />

have moved on.<br />

Left: Richard Kendrick, SIG Roofing.<br />

All your marketing materials and<br />

channels need to be kept up to<br />

date. If the ‘customer stories’ on<br />

your site haven’t been added to in the<br />

past 12 months, or you’ve not been on<br />

Twitter regularly, it can give a poor impression.<br />

It’s really good practice to take photographs and ask<br />

for an endorsement after every job. It will keep your<br />

profile looking fresh and provide strong supporting<br />

evidence for when you make your next pitch.<br />

Of course, one of the best ways to grow your<br />

business is to win a client and then to keep them.<br />

An existing customer, if they’re happy, is likely to<br />

place a repeat order. If they’re a housebuilder or<br />

commercial developer they will be working on a<br />

range of projects. Do a good job on one site and it<br />

may open a door to another in their portfolio.<br />

They may operate a preferred contractor scheme<br />

and that could be your key to a sustainable<br />

future. Having been scrutinised and met their<br />

criteria you will no longer have to prove yourself,<br />

as long as you maintain the quality of service.<br />

You will also be able to cite that work, showing<br />

you are trusted by a significant player in the<br />

construction industry.<br />

So, along with the basics of responding quickly to<br />

enquiries and having the skills for the job, if you<br />

plan well, be strategic and put the time and focus<br />

in to developing a pipeline, the rewards will come.<br />

Contact SIG Roofing<br />

0845 612 4304<br />

www.sigroofing.co.uk<br />

@SIGRoofing<br />

20 TC NOVEMBER <strong>2019</strong>


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/marleyalutec @marleyalutec /company/marleyalutec


Legal Issues<br />

PROTECT AGAINST INSOLVENCY<br />

In the past five years, insolvency rates in the construction industry have increased more<br />

quickly than in other industries across the UK. In this article, Simon Lewis and Philippa<br />

Jones, of Womble Bond Dickinson, consider the common causes of construction<br />

insolvency, and how to protect your position if insolvency occurs.<br />

Reasons for construction insolvency<br />

In the construction industry there is usually a<br />

delay between work being performed and<br />

payment being received. Most contracts<br />

provide for stage payments in arrears, resulting in<br />

the supply chain carrying significant work in<br />

progress until it is paid. This lag in monetary<br />

recovery can result in businesses suffering cash<br />

flow issues because they have to wait up to 90<br />

days or more for invoices to be paid, or because<br />

in some cases (for various reasons) they may not<br />

be paid at all. Late payments and bad debts are<br />

the main triggers for insolvency.<br />

“Tenders are often<br />

decided on a price<br />

metric meaning the<br />

lowest price often wins<br />

the work. This can<br />

result in contractors<br />

performing work with<br />

minimal margins”<br />

Lack of profitability can also affect construction<br />

businesses of all sizes. The sector contributes<br />

approximately 7% of GDP meaning it is a large<br />

industry, and therefore a highly competitive<br />

industry. Tenders are often decided on a price<br />

metric meaning the lowest price often wins the<br />

work. This can result in contractors performing<br />

work with minimal margins. Any unexpected<br />

delays or increased costs in the works which the<br />

contractor has to bear (such as higher material<br />

costs, currency fluctuation risks and rising labour<br />

costs) can wipe the profit from the work. In light<br />

of the pressure to ensure a job is profitable,<br />

combined with any cash flow issues as<br />

mentioned above, disputes can emerge regarding<br />

payment and valuations – otherwise<br />

again the business can be at risk<br />

of insolvency.<br />

Finally, the domino effect reflects<br />

the impact which one party higher<br />

up the chain becoming insolvent<br />

can have on others, such as a main<br />

contractor on a subcontractor. The<br />

failure of one business can have<br />

repercussions for others in the<br />

chain who were reliant on the<br />

income from the project to fund<br />

their works.<br />

Warning signs of insolvency<br />

There are many early warning signs that an<br />

employer, contractor or subcontractor could be<br />

facing financial difficulties, which include:<br />

1. Cash flow issues<br />

2. Late/non-payment of supply chain<br />

invoices/employees' wages<br />

3. Attempts to negotiate changes in payment<br />

terms such as renegotiating credit limits<br />

4. Persistent rumours within the industry about<br />

their financial position<br />

5. Late filing of accounts or annual returns at<br />

Companies House<br />

6. Unsatisfied court judgements, County Court<br />

Judgements or High Court Writs being issued<br />

against them<br />

7. Creditors issuing winding up petitions<br />

8. Official announcements to shareholders/the<br />

market regarding financial performance<br />

9. Suspension of work without explanation or<br />

Left: Philippa Jones; Below: Simon Jones.<br />

surprising/uncommercial<br />

omissions from a project<br />

10. Personnel removed from the<br />

project unexpectedly.<br />

Protection methods in advance<br />

of insolvencies<br />

To reduce the risk of insolvency,<br />

parties should consider the<br />

following when negotiating<br />

contracts:<br />

1. Obtaining references / credit<br />

checks. Auditing the other party's<br />

financial status at the time of contract<br />

negotiation can be a good indicator of future<br />

performance.<br />

2. Pay when paid clauses. Generally these<br />

clauses are prohibited under the Act. However,<br />

there is an exception to the prohibition in the<br />

event of upstream insolvency, so that a paying<br />

party does not have to pay if its own payment is<br />

withheld due to insolvency. This requires specific<br />

drafting in the contract.<br />

3. Retention of title clauses. These can enable<br />

an unpaid party to get back goods/materials<br />

belonging to them prior to full payment being<br />

made. However, the clauses need to be properly<br />

drafted, and title to goods often passes to the<br />

buyer when the goods have been incorporated<br />

into the building / attached to the land even if the<br />

supplier is unpaid.<br />

4. Collateral warranties. These create a direct<br />

contractual relationship between the contractor’s,<br />

consultants or subcontractors and the employer –<br />

by which the consultant or subcontractor<br />

22 TC NOVEMBER <strong>2019</strong>


warrants to the employer that it has complied with<br />

its appointment / subcontract. This enables the<br />

employer to pursue them for defects despite not<br />

directly appointing them.<br />

5. Parent company guarantee (PCG). The<br />

contractor’s parent company can guarantee the<br />

performance of the contractor in the event of its<br />

insolvency. The PCG will make the parent<br />

company liable for any amounts due to the<br />

employer at any point in time if the contractor<br />

does not complete the works. The parent company<br />

may remain financially viable and hold additional<br />

assets. However the PCG will often only pay out<br />

on completion of the building works so that the<br />

value of the claim is easily quantifiable which<br />

may limit its use. A bond can also or alternatively<br />

be used to protect the employer.<br />

6. Third Party (Rights Against Insurers) Act<br />

2010. This legislation enables claimants to bring<br />

proceedings against the insurers of defaulting<br />

insolvent companies. This may assist an employer<br />

if latent defects arise after practical completion at a<br />

time when the contractor has become insolvent as<br />

the defects may be covered by the insurance policy.<br />

7. Suspension / termination clauses. Including<br />

a clause permitting suspension of performance or<br />

termination of the contract in the event of the<br />

other party's insolvency can protect a party, but<br />

care needs to be taken in the drafting to detail the<br />

parties’ rights and the effect of termination on the<br />

contract, and to ensure the definition of<br />

“insolvency” is sufficiently wide.<br />

8. Communication is key. As a creditor, any debtor<br />

must consider your interests when experiencing<br />

cash flow issues. Arranging agreements with<br />

debtors that spread payments can help avoid<br />

insolvency occurring. If insolvency occurs, parties<br />

can negotiate with Insolvency Practitioners to reach<br />

mutually agreeable solutions such as ensuring<br />

works are completed, and the site is secured.<br />

9. Records. Maintaining proper records<br />

demonstrating the losses arising out of the<br />

insolvency (such as recording what materials and<br />

equipment are on site, especially what has been<br />

paid for) can help safeguard a party’s interests if<br />

insolvency does occur.<br />

10. Dispute Resolution. Initiating an adjudication<br />

prior to the other party becoming insolvent can<br />

mean the difference between securing payment<br />

prior to the insolvency and ending up in the queue<br />

of unsecured creditors. Always consider formal<br />

dispute resolution options prior to impending<br />

insolvency as adjudication cannot be pursued<br />

against a company in liquidation / administration.<br />

Insolvency can affect all businesses regardless of<br />

turnover. If you would like advice on a<br />

construction insolvency issue, please contact a<br />

member of the Construction team at WBD.<br />

Contact Womble Bond Dickinson<br />

0345 415 0000<br />

www.womblebonddickinson.com<br />

@WBD_UK<br />

For fu<br />

rther inf ormation<br />

or a hire quotation call<br />

01858 410372<br />

NOVEMBER <strong>2019</strong> TC 23


An Inspector Calls<br />

A GOOD FIT: SECURING YOUR<br />

INTERLOCKING ROOF PROJECT<br />

In our regular monthly column – ‘An Inspector calls’ – Total Contractor has teamed up<br />

with the experts in pitched and flat roofing solutions at BMI UK & Ireland to help you<br />

avoid the common pitfalls that can often cost you both time and money, and ultimately<br />

help you achieve roofing success.<br />

This month the Inspector unlocks the<br />

secret of getting interlocking tiles to look<br />

good on your roofing project.<br />

When it comes to interlocking concrete roof tiles,<br />

you have to wonder how anyone can get it wrong.<br />

The nibs hang on the battens, the nail goes<br />

through the hole and each tile interlocks with the<br />

one next to it.<br />

It’s that simple – isn’t it? Unfortunately no, it’s not.<br />

Like many skilled trades, what appears to be<br />

simple is often far more complex than it seems and<br />

installing interlocking tiles falls into that camp.<br />

While the tile itself may be simple to understand,<br />

the roof is not. For starters, roofs are very rarely<br />

straight; the battens certainly won’t be and there<br />

is a very good chance that the designer did not<br />

come up with a roof that was purpose-made to<br />

accommodate the linear cover of the chosen tile.<br />

Striking out<br />

In all things roofing, as we’ve said many times in<br />

this column, failing to plan is planning to fail. And<br />

that is why it is so important that before any<br />

timber or a single tile is laid, you need to strike<br />

out the roof to guide the laying of the tiles.<br />

The chalk line is the roofer’s oldest friend here,<br />

as it places markings on the roof that allow us to<br />

ensure both battens and tiles are laid out to fit<br />

with the roof area and each other.<br />

Firstly, marking a chalk line for the battens<br />

highlights bends in the batten timber. After years<br />

and years of installing thousands and thousands<br />

of metres of graded timber, of every colour, one<br />

“Failing to plan is<br />

planning to fail – that is<br />

why it is so important<br />

that before any timber<br />

or a single tile is laid,<br />

you need to strike out<br />

the roof to guide the<br />

laying of the tiles”<br />

can only be convinced of one thing: there is no<br />

such thing as a straight batten. If one mistakenly<br />

trusts the timber and fails to strike those lines,<br />

the tile courses will inevitably resemble a banana<br />

rather than a straight line.<br />

Secondly, and with battens in place, one<br />

measures and strikes out the vertical lines down<br />

the roof. This is generally in 900mm centres to<br />

allow three tiles per column. Most large format<br />

concrete tiles have a linear cover of 300mm: that<br />

is to say, the tile width minus the interlock. By<br />

striking these lines, it is easier to keep an eye on<br />

where the tiles should be sitting in relation to the<br />

roof space and ensure they do not wander off<br />

along the batten.<br />

Each tile has around 3mm shunt. That means<br />

they can be moved together or apart 3mm<br />

without affecting the bond of the interlock. This<br />

shunt is necessary to make the tiles fit the roof<br />

space. Yet it can also be the enemy of best<br />

because if not watched, and each tile is out by<br />

3mm, by the time we get to the other end of the<br />

roof, it will be off by half-a-tile either way.<br />

Above: Interlocking tiles bunching.<br />

Striking vertical lines allows tiles that are too<br />

spread – or bunched, like those in the image –<br />

to be spotted immediately.<br />

Top tip<br />

Pay attention to the verge detail, especially if<br />

using a dry verge system. The batten overhang<br />

varies and can have a significant effect on the tile<br />

positioning. Generally, the tile should sit around<br />

5mm in from the end of the batten for a dry verge,<br />

but read the manufacturer’s instructions for their<br />

particular system: and do not deviate!<br />

So yes: interlocking tiles are simple, but the roof<br />

is not. When installing them, the work is in the<br />

preparation and cutting corners on the<br />

measurements and markings will result in<br />

nothing less than poorly fitted tiles.<br />

Contact BMI National Training Centre<br />

01285 863545<br />

www.bmigroup.com/uk<br />

@_Redland / @Icopal_UK<br />

24 TC NOVEMBER <strong>2019</strong>


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Business Talk<br />

IS YOUR VEHICLE A CAR OR A VAN?<br />

IT SHOULD BE EASY TO ANSWER...<br />

...but it’s not as straightforward as you might think, and it can have big implications on both<br />

the company’s and employees’ tax. We take a look at the problem of crew-cab panel vans.<br />

Crew-cab panel vans are proving very<br />

popular at the moment, with the flexibility<br />

to carry both goods and people thanks to<br />

the extra row of seats behind the driver. However,<br />

a recent case involving drinks firm Coca-Cola has<br />

thrown doubt on the tax treatment of these<br />

vehicles when employees are allowed to use them<br />

for personal as well as work purposes.<br />

Helen Thornley, Technical Officer at the ATT, says<br />

that those considering purchasing a crew-cab<br />

van which employees will be allowed to use<br />

privately, need to be aware of the potential tax<br />

risk that this case could cause. She says:<br />

“Getting it wrong could cost both you and your<br />

employees more in National Insurance<br />

contributions (NIC) and<br />

income tax than you expected.<br />

To further complicate matters,<br />

the Coca-Cola case is<br />

currently being appealed and<br />

until a final decision is<br />

reached, this is an area of<br />

uncertainty.” In other words,<br />

she says to tread carefully.<br />

The Coca-Cola case<br />

The origins of the case aren’t new: Back in 1997,<br />

Coca-Cola moved to supplying its mobile<br />

technicians with vans instead of estate cars. The<br />

vans at the heart of the case were three types of<br />

crew-cab vehicle – a series 1 or series 2 VW<br />

Kombi and a Vauxhall Vivaro.<br />

“All three vehicles look very similar from the<br />

outside,” says Thornley, “as they are based on a<br />

panel van design and marketed as commercial<br />

vehicles. Each vehicle had some form of<br />

additional seating and windows behind the driver<br />

and had been subject to further modifications<br />

after manufacture, such as the addition of<br />

racking, to suit Coca-Cola’s needs.”<br />

She continues: “All the<br />

vehicles had been treated by<br />

Coca-Cola as vans for<br />

benefit-in-kind purposes.<br />

HMRC disagreed and<br />

challenged this, arguing that<br />

all three types were, in fact,<br />

cars. This resulted in the<br />

“Those considering purchasing a crew-cab van, which employees will be allowed to use privately, need to be aware of the<br />

potential tax risk that this case could cause – Getting it wrong could cost both you and your employees more in National<br />

Insurance contributions (NIC) and income tax than you expected.”<br />

issue of demands for additional NIC and income<br />

tax from both Coca-Cola and their technicians.<br />

Coca-Cola and their technicians appealed and in<br />

March <strong>2019</strong>, an earlier tribunal ruling which<br />

decided that the two VW Kombis were cars and<br />

the Vauxhall Vivaro was a van was upheld by the<br />

Upper Tribunal.”<br />

“As any accountant will<br />

know, falling on the<br />

‘van’ side of the line is<br />

far more beneficial for<br />

both the employee and<br />

employer”<br />

Why does this matter?<br />

The case matters because the definition of a car<br />

or van makes a big difference to the tax treatment<br />

when the employee is allowed private use of the<br />

vehicle. As any accountant will know, falling on<br />

the ‘van’ side of the line is far more beneficial for<br />

both the employee and employer.<br />

The rules state that when an employee is<br />

provided with a car and they are allowed to use it<br />

privately, they must pay income tax on the value<br />

of the benefit in kind. This is calculated as a<br />

percentage of the list price of the car, including<br />

any accessories. The percentage used will<br />

depend on the CO2 emissions of the car and can<br />

be up to 37% of the list price. If private fuel is<br />

provided, the same percentage is applied to a set<br />

figure (£24,100 for <strong>2019</strong>/20) to calculate the<br />

benefit for the year. The employer must also pay<br />

Class 1A National Insurance contributions (NIC)<br />

on the value of the benefit-in-kind. This can<br />

clearly get expensive.<br />

26 TC NOVEMBER <strong>2019</strong>


But where a van is used privately, the benefit in<br />

kind is calculated based on a flat rate (£3,430 for<br />

<strong>2019</strong>/20) regardless of the cost of the van or its<br />

CO2 emissions. If any fuel is provided for private<br />

use, then the fuel benefit charge is also a flat<br />

rate, which is much lower than the car equivalent<br />

(£655 for <strong>2019</strong>/20).<br />

It’s worth noting that, as Thornley explains, “as<br />

well as a van having a lower benefit in kind<br />

charge than a car, it is possible for there to be no<br />

benefit in kind at all if the private use of the van<br />

is incidental or limited to ordinary commuting<br />

from home to work.” She says that this compares<br />

very favourably with the provision of a car where,<br />

even if the private use is insubstantial, a benefit<br />

in kind must always arise.<br />

The effect of the Coca-Cola case<br />

The Coca-Cola case has caused controversy<br />

because three vehicles which are superficially so<br />

similar have fallen either side of the car/van<br />

divide.<br />

For Thornley, what differences there are between<br />

the vehicles appear to centre around the seats to<br />

the rear of the driver. The Vivaro vehicle held to<br />

be a van left the assembly line as a panel van<br />

and was subsequently modified by Coca-Cola to<br />

add a second row of two seats behind the driver,<br />

together with a single window. The seats did not<br />

span the full width of the vehicle, leaving some<br />

storage space to the side. These extra seats could<br />

be removed, but only with tools.<br />

In comparison, both models of the Kombi vehicles<br />

held to be cars arrived from the manufacturer<br />

with a second row of seats already fitted: This<br />

“row spanned the full width of the vehicle, and<br />

there were windows on both sides. However, the<br />

whole row of seats could be removed without<br />

tools and it was a company requirement that the<br />

seats were removed during working hours.”<br />

In practice<br />

So, what does this mean for firms looking to<br />

acquire a crew-cab vehicle in the near future? It’s<br />

simple as far as Thornley is concerned. She<br />

“Whether a vehicle is a car or a van is not as<br />

straightforward as you might want to believe. But<br />

that’s the situation with much in tax law”<br />

makes it plain that they “should be aware of the<br />

case and take advice on the potential tax<br />

treatment of the vehicle before purchase… if a<br />

decision is taken that the vehicle is a van, and it<br />

is subsequently found to be a car, the tax<br />

implications could be significant.”<br />

The position is muddied by the fact that the case<br />

is under appeal and so the current decision by<br />

the Upper Tribunal cannot be taken as final and<br />

may be overturned.<br />

It doesn’t help that HMRC has not issued any new<br />

guidance as a result of the March <strong>2019</strong> Coca-Cola<br />

decision. Says Thornley: “The existing guidance<br />

[from HMRC] remains that it will consider a<br />

vehicle with side windows behind the driver and<br />

passenger doors to be unlikely to be a van.”<br />

But, according to Thornley, there’s more to<br />

choosing a vehicle than an employee’s benefit<br />

in kind position. She says that the type of<br />

vehicle also “affects the capital allowances<br />

available to the employer – the tax relief they<br />

can claim for the cost of the vehicle and the<br />

VAT recovery.” She outlines the principle that a<br />

vehicle that is classified as a car for benefit in<br />

kind purposes is likely to be considered a car<br />

for capital allowances purposes since the<br />

definitions are similar, although not identical.<br />

Again, being classed as a van is preferable for<br />

tax.<br />

And to further complicate matters, Thornley<br />

says that the definition of a van for VAT<br />

purposes is different, and a vehicle is not a car<br />

if it has a payload of more than one tonne – “it<br />

is possible for a vehicle to be a car for benefit in<br />

kind purposes because of the seats and a van<br />

for VAT purposes because of its payload.” For<br />

VAT recovery purposes it is preferable to be a<br />

van.<br />

Those with existing vans<br />

But just as the issue affects the acquisition of<br />

new vans, so it has implications for employers<br />

who have already provided crew-cab vehicles to<br />

their employees and have treated them as vans<br />

for benefit in kind purposes; they also need to<br />

keep the position under review.<br />

Thornley sums up the position: “Following the<br />

Coca-Cola ruling, employers should have<br />

reviewed the tax treatment of all crew-cab type<br />

panel vans provided to their employees before<br />

preparing P11D returns which reported the<br />

benefits in kind for 2018-19.” She adds: “Unless<br />

it was possible to distinguish their vehicles on the<br />

facts, some employers will have found<br />

themselves in the position that certain vehicles<br />

could no longer be considered a van and must be<br />

taxed as a car, significantly increasing the tax<br />

cost for both them and their employees.”<br />

Whatever happens when the case is ruled on at<br />

the appeal, employers will have to act. Thornley<br />

says that if the outcome of the Coca-Cola case<br />

changes, then employers may need to revisit their<br />

2018-19 P11D returns. But if the current decision<br />

is upheld, then employers will need to consider if<br />

they should amend returns for earlier years if they<br />

have treated a vehicle as a van that should have<br />

been considered a car. She warns, though, that<br />

employers “should always take advice before<br />

amending earlier years.”<br />

For the moment, her advice is that “provided that<br />

reasonable enquiries were made, and an<br />

informed decision was taken at the time, given<br />

the uncertainty, it is reasonable to wait until the<br />

case is final before making a decision about<br />

amending earlier returns.”<br />

So, until the case is final, whether a vehicle is a<br />

car or a van is not as straightforward as you<br />

might want to believe. But that’s the situation<br />

with much in tax law.<br />

NOVEMBER <strong>2019</strong> TC 27


Winter Work<br />

WINTER’S COMING: PROJECT PREP<br />

As Britain braces itself for another big freeze, Tom Woodhouse, Site Services Manager at<br />

Marley, gives his tops tips for roofing in winter.<br />

In 2018, the UK was battered with three snowstorms in just a matter of weeks throughout February<br />

and March, bringing parts of the country to a standstill with punishingly cold temperatures as low as<br />

-15 degrees. With forecasters warning of a colder than average winter this year with similar extreme<br />

weather events likely, contractors should take steps now to make sure they are prepared for freezing<br />

conditions when they arrive.<br />

As well as important safety precautions, there are other considerations to ensure the durability and<br />

security of pitched roofs in winter, such as choice of materials, storage and fixing. Below, we give some<br />

of our top tips for roofing in the winter:<br />

Get in the snood!<br />

To help you prepare for freezing temperatures,<br />

Marley is giving away 100 cosy snoods to keep<br />

your head and neck warm on site this winter!<br />

For your chance to get one, visit<br />

www.marley.co.uk/wintercampaign and fill<br />

in your details.<br />

1When it comes to working on roofs in<br />

winter, don’t take any risks. Monitor the<br />

weather forecast so you can anticipate and<br />

be prepared for poor weather conditions. Carry<br />

out a risk assessment every day to check that it<br />

is safe to work and that conditions haven’t<br />

changed. Pay particular attention to working at<br />

height platforms and do not work on roofs in icy<br />

conditions. Always consider safety when working<br />

at height as scaffolding and roofs can become<br />

slippery.<br />

2Always install roofs to the BS 5534:2014<br />

standard, as this was revised to help<br />

make roofs more secure against<br />

extreme weather. Get a new fixing specification<br />

for each project, as this will help to ensure the<br />

roof is as wind resistant as possible and will help<br />

to prevent call-backs. You can get a free fixing<br />

specification from our website<br />

www.marley.co.uk/specifying<br />

3Make sure that any clay tiles you use<br />

have passed all freeze/thaw test<br />

requirements. In the UK, clay tiles face a<br />

challenging environment because they have to go<br />

through many more freeze thaw cycles than those<br />

used in colder or warmer countries. That’s why<br />

EN 1304: the European Standard details robust<br />

test criteria to confirm freeze/thaw resistance.<br />

Clay roof tiles in the UK have to pass a minimum<br />

of 100 cycles to achieve CE marked status when<br />

tested in accordance with the frost test method<br />

detailed in BS EN 539-2: the European Standard<br />

test method for frost resistance.<br />

All of Marley’s clay tiles have been tested to meet<br />

these standards and carry the CE mark to<br />

demonstrate conformity. If you are using clay tiles<br />

manufactured outside of the UK, as a minimum<br />

they should match the standard BS EN 1304<br />

when tested to BS EN 539-2, otherwise they may<br />

not be durable enough for our changeable<br />

weather conditions.<br />

4Ensure roofing products are stored<br />

correctly. Many roofing products are<br />

delivered to site shrink-wrapped but for<br />

products that aren’t – like battens – make sure<br />

they are protected from the weather or store them<br />

in racks that have a roof. Battens should always<br />

be stored on bearers, spaced so that twisting and<br />

sagging is prevented and protected from water<br />

saturation.<br />

5Protect unfinished roofs. Avoid using wet<br />

battens where possible and get roofs<br />

covered in at the earliest opportunity to<br />

prevent moisture damage.<br />

6Use dry fix where possible. Mortar<br />

should be avoided in very cold conditions,<br />

so even though mortar bedding with<br />

mechanical fixings is allowed under BS 5534, it<br />

may be worth switching to full dry fix systems in<br />

the winter to enable roofing work to go ahead.<br />

Make sure that any dry fix systems you use that<br />

require BS 8612 compliance, meet the<br />

requirements or have BBA certification.<br />

If you are going to keep using mortar in the winter,<br />

the NHBC states that it should not be used below<br />

2°C, to resist frost damage and BS 8000 part 3<br />

says that mortar should not be mixed when the<br />

air temperature is at or below 3°C and falling, or<br />

below 1°C and rising.<br />

7Seal underlay laps. Always install<br />

membranes to BS 5534 requirements and<br />

seal the laps to prevent snow or water<br />

ingress. Our Breathable and Non-Breathable<br />

membranes come with integrated tape to seal the<br />

laps to prevent ballooning, without the need for<br />

additional tapes or the use of a dangerous fly<br />

batten.<br />

8Take steps to prevent condensation.<br />

Avoid using a breathable membrane as the<br />

only source of ventilation and ensure there<br />

is supplementary high and low level ventilation.<br />

To ensure there is adequate ventilation, you can<br />

get a free roof system specification from our<br />

technical team, or via our website.<br />

Contact Marley<br />

01283 722588<br />

www.marley.co.uk<br />

@MarleyLtd<br />

28 TC NOVEMBER <strong>2019</strong>


From vents and outlets to edge trims and cappings...<br />

Areco are the UK’s leading distributor of flat roofing accessories<br />

With over 50 years experience of manufacturing and<br />

distributing renowned brands such as Glasstrim,<br />

Nutrim, V-Trim and Rofycom, Areco has over 40,000<br />

metres of roof edge trim in stock for next day delivery.<br />

A full range of Roof Drains, Termination Bars, Breather<br />

Vents and Paving Supports mean we have the right<br />

product for your project.<br />

Areco also offer a bespoke metal fabrication service<br />

for flashings and wall cappings.<br />

www.areco.co.uk<br />

• technical knowledge and advice<br />

• nationwide express delivery<br />

• competitive rates<br />

tel: 01922 743553<br />

NEW WEBSITE NOW LIVE!<br />

t: 01922 743553 e: sales@areco.co.uk<br />

ARECO, Unit 2A Coppice Park, Coppice Lane, Aldridge, Walsall, West Midlands WS9 9AA


Project Focus: Leadwork<br />

TENEMENT PROJECT RISES LIKE A<br />

SALMON THANKS TO LEADWORK<br />

Restoration work, including leadwork from Midland Lead and Glenbuild, is almost complete<br />

on a historic building in the Gorbals that forms part of a city-wide urban regeneration project<br />

in Glasgow, to bring the area back to life.<br />

This landmark project in Glasgow is one of<br />

the last remaining Victorian tenement<br />

buildings in the area. The former British<br />

Linen Bank building was built in 1900 and is of<br />

significant architectural importance, and<br />

remained largely untouched during the changes<br />

to the Gorbals’ landscape in the 1960s.<br />

Midland Lead, the lead manufacturer that<br />

produces BBA and NHBC-approved lead, worked<br />

closely with Glenbuild to create specialist<br />

leadwork to ensure that the finishing touches<br />

would be as historically accurate as possible.<br />

Work to restore this Victorian fourstorey<br />

building has brought it back<br />

into the heart of the community by<br />

providing six apartments on the<br />

upper floors and space for a<br />

bar/restaurant on the lower floor.<br />

This represents one of the few<br />

remaining buildings designed by<br />

James Salmon Jr. of Salmon and<br />

Gillespie Architects, a<br />

contemporary of Mackintosh and<br />

celebrated Art Nouveau Glasgow<br />

style architect in the 19th Century.<br />

Specialist leadwork<br />

During the planning and design<br />

phases, period features have been<br />

sensitively restored using the<br />

original 19th century drawings,<br />

including details that were never<br />

recorded as having been included<br />

in the finished building. One feature<br />

includes the prominent cast of a<br />

salmon on a hopper, which<br />

Above: Midland Lead supplied<br />

BBA-approved lead sheet for<br />

the roofing and bell tower; One<br />

feature includes the prominent<br />

cast of a salmon on a hopper,<br />

which signatures the original<br />

architect James Salmon.<br />

signatures the original architect James Salmon.<br />

In addition to supplying BBA-approved lead sheet<br />

for the roofing and bell tower, Midland Lead<br />

supplied the sandcast lead for the hopper.<br />

Sandcasting this feature ensured that it looked<br />

exactly as it would if it was manufactured in 1900<br />

and is a prominent feature of the main building.<br />

George Gargan, Project Manager at Glenbuild,<br />

who played a major role in this project, said:<br />

“Being involved in the restoration of such a<br />

significant listed building has been both a<br />

privilege and a challenge. I have a real passion<br />

for restoring the historic features of a<br />

building and the Gorbals tenement is a<br />

rare example of James Salmon’s vision<br />

back in the late 19th century.<br />

“Working with Midland Lead has been<br />

fantastic, they share the same passion<br />

for heritage and restoration as I do. Their<br />

attention to detail is outstanding and it’s<br />

great to work with suppliers who care as<br />

much about the project as you do.”<br />

Lynn Street, Sales and Marketing<br />

Manager at Midland Lead, commented:<br />

“Midland Lead is no stranger to<br />

working on heritage projects and the<br />

Gorbals project was a great challenge.<br />

This project showcases what we do<br />

best – working with our customers to<br />

ensure that every detail is taken care<br />

of from the original brief to completion.<br />

All our products are BBA approved and<br />

therefore accepted by the NHBC for<br />

use on all house build projects<br />

including restorations.”<br />

Above left: Old pic of the former British Linen Bank;<br />

Right: artist’s impression of the refurbished building.<br />

At a glance: Former British Linen<br />

Bank building project<br />

• Category A-Listed built in 1900 for the<br />

British Linen Bank.<br />

• This is one of the last remaining tenement<br />

buildings within the historic Gorbals area in<br />

Glasgow.<br />

• BBA Approved code 4, 5, 6, 7 and 8 lead<br />

were used. NHBC approves the use of cast<br />

lead supplied by Midland Lead.<br />

• A bespoke sandcast lead hopper was<br />

created to better cope with water run-off and<br />

this incorporates dates and a decorative<br />

salmon feature.<br />

• The roof was re-slated using reclaimed<br />

Scottish Slate to ensure that every detail is<br />

as historically accurate as possible.<br />

• Restoration of the original and imposing<br />

lead-roofed bay window – incorporating the<br />

original Art Nouveau ironwork.<br />

Contact Midland Lead<br />

01283 224 555<br />

www.midlandlead.co.uk<br />

@MidlandLead<br />

30 TC NOVEMBER <strong>2019</strong>


Lead and Hard Metal<br />

courses run every month<br />

NCTS delivers professional and progressive<br />

course programmes to inspire and train<br />

Leadworkers and Hard Metal Workers.<br />

BOOK<br />

YOUR<br />

COURSE<br />

NOW<br />

Book now for the following courses and qualifi cations:<br />

• Basic Bossing and Welding<br />

• Basic Hard Metals<br />

• NVQ Level 2<br />

• NVQ Heritage Level 3<br />

• On-Site Assessment & Training (OSAT) for experienced<br />

Leadworkers and Hard Metals Workers<br />

• Estimating<br />

CITB-funded training for registered companies.<br />

How can I book?<br />

Booking is simple. You can book your course through the NCTS website www.ncts.org.uk or you can<br />

contact us directly on 01992 801914 or email training@ncts.org.uk.<br />

NCTS - Delivering Training across the Roofing Industry<br />

NOVEMBER <strong>2019</strong> TC 31


Flashings<br />

LEAD FLASHING & THE ALTERNATIVES<br />

The experts at Roof Giant outline the 6 things they feel you need to know about lead<br />

flashing and the alternative options...<br />

With over a hundred years of reliability and durability in the building sector, it’s no wonder that lead is and always will be the “go-to” material for any<br />

roofing tradesperson. But surging in popularity is something we just can’t ignore – the lead-free or lead flashing alternative. Typically made from<br />

rubber polymer or a bitumen and metal lattice composite, lead-free alternatives – like traditional lead – come in rolls that can be cut-to-size,<br />

manipulated and installed in a very similar way to standard flashing, whilst possessing an array of benefits that could be useful to your next project. But if you<br />

were hoping for a lead vs lead-free flashing face-off, you’re not going to get one... At Roof Giant, we believe that for every tried and tested traditional method,<br />

there should be an innovative alternative to suit the individual needs of every roofer and any project.<br />

So allow us to let you in on everything you need to know about lead flashing and its alternatives before you buy, including the advantages, disadvantages and<br />

a few key factors you need to consider...<br />

Easy to install<br />

Working with lead is a real<br />

craft, requiring the skill of<br />

a professional lead<br />

worker to dress and<br />

artfully mould complex<br />

shapes and curvatures<br />

to create a more<br />

elaborate roof, whereas<br />

lead-free flashing<br />

alternatives such as<br />

Manthorpe SmartFlash are by<br />

comparison very easy to install.<br />

Often, lead alternatives require little or no skilled<br />

labour and can be installed simply, efficiently and<br />

quickly with just a simple pair of scissors or a<br />

knife needed to complete the task at hand. Lead<br />

will still be necessary for properties that require a<br />

certain level of attention to detail, but for roofing<br />

jobs that value function over form, you could do a<br />

lot worse than a user-friendly lead-free<br />

alternative.<br />

Environmental friendly<br />

Which is more environmentally friendly - lead or<br />

lead-free? There's an argument to be made for<br />

both in the eco-friendly stakes. On the one hand,<br />

lead is one of the most prolifically recycled<br />

metals in the world, on the other, lead-free<br />

flashing is often made from highly sustainable<br />

materials like EPDM and other rubber polymers<br />

“We believe that for every tried and<br />

tested traditional method, there<br />

should be an innovative alternative<br />

to suit the individual needs of every<br />

roofer and any project”<br />

that can easily be<br />

reused, causing little<br />

environmental impact.<br />

Although you’re likely to<br />

experience eco-friendly benefits from<br />

whichever option you choose, the advantage of<br />

using lead-free flashing is that there’s no risk of<br />

any lead-contaminated rainwater runoff, unlike<br />

lead, where the water from your roof surface can<br />

become tainted upon contact.<br />

Low maintenance<br />

One of the crucial advantages of using lead-free<br />

alternatives is that, once installed, your roof<br />

flashing will require minimal short or long term<br />

maintenance.<br />

Although traditional lead remains THE most<br />

durable and hardwearing flashing material out<br />

there, it is susceptible to tarnishing as well as<br />

thermal expansion and contraction caused by<br />

fluctuating surrounding temperatures which can<br />

lead to warping, cracking and splitting over time.<br />

Lead-free options are designed not to curl or distort<br />

or visibly alter over time due to their unique<br />

composition, reducing the need for sporadic<br />

checks and inspections throughout the year.<br />

If you’re installing a roof with lead flashing and<br />

want to protect the finish, Patination Oil will help<br />

to keep your surfaces looking immaculate for<br />

longer whilst protecting against the formation of<br />

white carbonate deposits which can cause<br />

staining on surrounding roof materials. Also, look<br />

out for our full range of lead flashing, produced to<br />

BS EN 12588 and British Board of Agreement<br />

(BBA) – Certificate No: 86/1764 quality<br />

standards, which ensures your lead maintains a<br />

consistent thickness even as external<br />

temperatures change.<br />

32 TC NOVEMBER <strong>2019</strong>


Cost-effective<br />

Some of the real, tangible benefits<br />

of using lead-free roofing<br />

materials lie in their cost-saving<br />

qualities. If you’re looking for<br />

economy and performance, you’re<br />

going to get just that, however,<br />

don't expect too much from the<br />

visual side of things, which leads<br />

us onto our next point...<br />

Undesirable to thieves<br />

One of the most desirable factors<br />

associated with lead-free flashing is that it's<br />

highly undesirable to thieves. Due to the<br />

materials used, these roofing alternatives hold no<br />

scrappage value and will, therefore, have no<br />

interest for passing opportunists.<br />

Conversely, the undesirable thing about lead is<br />

that it is desirable to thieves, so roofers will be on<br />

the look out for flashing materials that can mimic<br />

lead as closely as possible. Leadfree<br />

Leadax roll is not only very<br />

pliable, it also dresses just like<br />

lead and looks very similar as<br />

well, making it a perfect choice for<br />

buildings that have become victim<br />

to repeat lead theft offences or<br />

need a good quality substitute<br />

without compromising too much<br />

on appearance.<br />

If you are worried about lead<br />

thieves tampering with your roof,<br />

we recommend purchasing the<br />

Ubbink ‘No Lead’ Sign as a simple form of<br />

deterrent.<br />

What about planning permission?<br />

Lead-free flashing possesses many benefits, but<br />

if you’re creating or maintaining a roof with<br />

aesthetic value, you may have to stick with lead<br />

due to planning reasons.<br />

For traditional or period properties, churches,<br />

cathedrals, and heritage structures, the<br />

conventional visual qualities and unique<br />

malleability of lead are essential for creating the<br />

smart, intricate and more elaborate mouldings<br />

required for roofs on classically-inspired buildings.<br />

For projects that are focussed more on<br />

practicality over pulchritude, lead-free<br />

alternatives will suit roofs that don’t need the<br />

same level of workmanship, where the flashing<br />

won’t be visible or, more probably, the purpose of<br />

the building is one that performs a function<br />

instead of facilitating a specific style.<br />

If in doubt about what materials you’re allowed to<br />

use on your roof, you can check with your local<br />

planning authority (LPA) online.<br />

Contact Roof Giant<br />

01858 455055<br />

www.roofgiant.com<br />

@RoofgiantLtd<br />

The Eurofast ® Adjustable Screw (EAS)<br />

combined with our tube washers, is the<br />

mechanical fastener for tapered insulation<br />

The EAS / tube washer combination offers full<br />

confidence in a correct fixation of the roofing<br />

system, by means of visible clamping of the roofing<br />

membrane.<br />

NOW AVAILABLE !<br />

SCAN FOR<br />

MORE INFORMATION<br />

www.eurofast-uk.com<br />

info@eurofast-uk.com | T +44 (0)771896 2129<br />

Eurofast ® is the trade name of Van Roij Fasteners Europe B.V.<br />

NOVEMBER <strong>2019</strong> TC 33


Perfectly Pitched<br />

A PRACTICAL GUIDE TO FIXING<br />

SINGLE LAP TILES AT PERIMETERS<br />

By John Mercer, Pitched Roofing Consultant writing on behalf of Edilians.<br />

BS 5534: British Standard Code of Practice<br />

for Slating and Tiling recommends that all<br />

perimeter tiles be twice fixed; that is tiles<br />

at verges, eaves, ridge, abutments and sides of<br />

hips and valleys. In practice, how can this be<br />

achieved? In this article, I will give some practical<br />

advice on how tiles can be twice fixed at each<br />

roof junction.<br />

Verge<br />

At a traditionally mortar bedded verge, single lap<br />

tiles can generally be nailed at the head with at<br />

least one nail and clipped at the tail. At the lefthand<br />

verge, the clip is usually a visible type that<br />

wraps over the side edge of each tile. Ideally, the<br />

same clip can be used at the right-hand verge<br />

also, though strictly speaking, a two-point fixing<br />

can be achieved using a standard tile clip; tile<br />

clips normally fit into the tile side interlock and so<br />

are hidden once installed. However, if tile clips<br />

are used, it is often questioned by surveyors who<br />

expect to see visible clips on both verges. In any<br />

case, because the verge tiles are more vulnerable<br />

to wind uplift, it is better to use verge clips on<br />

both left and right-hand verges to prevent<br />

possible rotation of the verge tiles.<br />

If using dry verge systems, check with the<br />

manufacturer that the dry verge units can be<br />

regarded as one of the two required fixings;<br />

generally, verge systems that comply with BS<br />

8612: British Standard for dry fix ridge and verge<br />

systems, are suitable.<br />

If using cloaked verge tiles, not all of these can<br />

be fixed at two points due to their traditional<br />

nature. In these cases, my advice is to screw-fix<br />

each cloaked verge tile through the top fixing hole<br />

and use a dab of a suitable roofing adhesive to<br />

secure the cloaked tile tails.<br />

“At all roof junctions,<br />

perimeter tiles should<br />

be twice nailed”<br />

Eaves<br />

Most single lap tiles can be twice fixed at eaves<br />

by nailing at the head and securing the tail with<br />

an eaves clip. Possibly the only exceptions to this<br />

rule are traditionally bedded clay pantiles.<br />

However, the scope of BS 5534 states that the<br />

recommendations contained in this Standard may<br />

not be appropriate for some traditional materials<br />

and old roofs.<br />

Ridge<br />

At ridges, single lap tiles can be nailed at the<br />

head and secured at the tail with a tile clip. Some<br />

regard dry ridge systems as another source of<br />

fixing for the top tile course, though in my view, it<br />

is better to nail and clip the tiles without any<br />

need to rely on the ridge system, just in case the<br />

ridge system does not have the uplift resistance<br />

strength to resist the combined wind loads on the<br />

ridges and top course tiles.<br />

Side abutment<br />

At side abutments, the lead or lead replacement<br />

cover flashing generally acts as the second fixing<br />

in combination with the tile head nail. Where a<br />

secret gutter – sometimes referred to as a<br />

continuous soaker – is used with flat interlocking<br />

tiles, the nail hole may miss the end of the tile<br />

battens, particularly where half tiles are used. In<br />

this case, it may be necessary to finish the tiling<br />

20 to 40mm away from the abutment wall and<br />

extend the cover flashing a similar amount over<br />

the tiling to ensure a minimum coverage of<br />

150mm.<br />

Above: Edilians Double HP20.<br />

Top abutments<br />

At top abutments, single lap tiles can be nailed at<br />

the head and secured at the tail with a tile clip.<br />

Although the top course tiles are covered by a<br />

lead or lead replacement flashing, it is still<br />

prudent to twice fix each tile rather than rely on<br />

the flashing as a fixing.<br />

Hip and valleys<br />

Where possible, tiles should be set out to avoid<br />

small cut pieces. To aid setting out and to ensure<br />

cut tiles are large enough to fix, Edilians provide<br />

tile-and-half width versions of some of their tiles –<br />

such as Beauvoise single lap plain tiles and<br />

Graphite single lap slates. Several popular Edilians<br />

tiles are double width; i.e. Artoise, Double HP20<br />

and Double Panne S, making the fixing of cut tiles<br />

at hips and valleys extremely easy. For small cut<br />

tile pieces, Edilians offer a special cut tile clip<br />

which provides an additional mechanical fixing<br />

where a nail or standard clip cannot be used.<br />

Just a final, note; the above advice does not<br />

apply to double lapped plain tile. At all roof<br />

junctions, perimeter tiles should be twice nailed.<br />

Where tiles are cut into hips and valleys, always<br />

use tile-and-half width tiles so that the cut tile is<br />

large enough to nail.<br />

Contact Edilians / John Mercer<br />

www.imerys-roof-tiles.com<br />

@imerys<br />

@johnmercer3<br />

34 TC NOVEMBER <strong>2019</strong>


Reliability...<br />

our strength<br />

When you need a reliable solution, you need a team behind you with experience,<br />

dedication and quality unrivalled in the delivery of industry leading products.<br />

At SR Timber, RELIABILITY means:<br />

n Consistent quality from our managed sawmill to the roof<br />

n ‘Full to size’ in all dimensions GOLD battens<br />

n Our ranges are certified and compliant to British Standards<br />

n Treatment with a waterbased, organic preservative, VACSOL Aqua (Vac-Vac)<br />

n 60 Year lifetime warranty against insect attack and wood rotting fungi<br />

(when installed above dpc level in buildings)<br />

With decades of experience, our team is more<br />

passionate than ever, offering you expertise,<br />

independent advice, experience and industry support.<br />

TIMBER SPECIALISTS<br />

TEL: 01623 446 800<br />

sales@sr-timber.co.uk<br />

www.sr-timber.co.uk


Pitched Roofing<br />

MODERN CONSTRUCTION METHODS<br />

WITH TRADITIONAL APPEARANCES<br />

Anil Sharma, Business Development Manager at Kingspan Insulated Panels, asks what if<br />

you could combine the benefits of an insulated panel roof with the familiarity and warmth of<br />

slate or tiles?<br />

Whether you are working on a new build<br />

or refurbishment project, getting the<br />

roof sorted is a top priority. In addition<br />

to protecting the structure and allowing internal<br />

works to continue whatever the weather, a<br />

properly installed, well-insulated roof is vital to<br />

creating an energy efficient building that meets<br />

regulations. Insulated panel systems are a<br />

popular solution for ticking all these boxes.<br />

However, their typically industrial appearance can<br />

look out of place on properties in residential<br />

areas, such as homes, schools and other<br />

commercial and public buildings. But what if you<br />

could combine the benefits of an insulated panel<br />

roof with the familiarity and warmth of slate or<br />

tiles?<br />

Combining approaches<br />

Panelised tile support systems offer the best of<br />

both worlds, providing a high-performance<br />

insulated panel roof finished with more traditional<br />

roofing materials. Like a typical insulated panel<br />

solution, the system comprises single<br />

components which incorporate a metal façade,<br />

insulation and weather sheet. These are quickly<br />

and easily fitted together with factory-engineered<br />

jointing and screwed directly to the purlins,<br />

reducing time working at height and creating a<br />

fully insulated and weathertight roof cover. With<br />

the roof structure completed, the process can<br />

then go one step further.<br />

The panel roof provides a strong and sturdy base<br />

for a tile fixing system. The latest innovations in<br />

these systems feature battens and link channels<br />

made from high quality treated steel. These are<br />

installed over the insulated panels with specially<br />

designed fixing screws, creating an interlocking<br />

Above, left: Kingspan Slate & Tile Support System is now available with the Nulok Roofing System – a simple yet durable fixing<br />

method for natural slate, ceramic tiles and even integrated solar PV panels. Right: The entire Kingspan Slate & Tile Support<br />

System with Nulok is covered by the Kingspan 25-Year System Warranty.<br />

grid. The link channels also play an important<br />

role in weatherproofing the roof, as excess<br />

rainwater simply flows into the channel and out<br />

onto the tile below, keeping the structure dry.<br />

The chosen exterior roofing materials can then be<br />

simply slotted into place and secured by stainless<br />

steel clips. These finishes can include natural<br />

slate or ceramic tiles, and even integrated solar<br />

PV panels which can further reduce and<br />

potentially eliminate a building’s energy demand.<br />

This simple, yet durable, fixing method is much<br />

less labour intensive than a traditional slate or<br />

tile installation and does not need to be done by a<br />

specialist slating contractor. In addition, the<br />

lightweight solution reduces both the depth of the<br />

roof build-up and material requirements, using<br />

50% less slates than traditional systems, helping<br />

to save further time and money. Before beginning<br />

the installation, it is important to check that the<br />

roof pitch is suitable for the slate or tile system<br />

being used.<br />

The staged installation approach facilitated by<br />

the tile support system also helps to reduce<br />

pressure on builds where the roof construction is<br />

interrupted by bad weather or unforeseen<br />

scheduling issues as, once the insulated panel<br />

roof is completed, the tiles or slates can be fitted<br />

further down the line. Additionally, entire<br />

solutions can be supplied with comprehensive<br />

warranties, covering both the structural and<br />

thermal performance for complete peace of<br />

mind.<br />

Pitched for success<br />

The pressure to deliver more buildings more<br />

quickly is nothing new for contractors.<br />

However, it can be a challenge to balance this<br />

with the increased focus on build quality and<br />

building performance, and not to mention the<br />

building users’ expectations. By combining<br />

modern construction methods and systems<br />

with more traditional finishes, contractors can<br />

deliver solutions that can help to meet these<br />

requirements whilst also making their jobs<br />

simpler.<br />

Contact Kingspan Insulated Panels<br />

01352 717 251<br />

www.kingspanpanels.co.uk<br />

@KingspanIP_UK<br />

36 TC NOVEMBER <strong>2019</strong>


New name,<br />

serious roofing heritage<br />

This 1919 advert in The Builder is a testimony to BMI Icopal’s flat<br />

roofing heritage, and we’re proud that we can look back even further to<br />

1849 when we manufactured our first tarred flax felt. Ever since we’ve<br />

been delivering innovative roofing and waterproofing systems. Now as<br />

BMI we continue this work by providing shelter, protection and peace of<br />

mind for architects, roofers, building and homeowners alike - through<br />

roofs that are designed to transform the way people live and work.<br />

bmigroup.com/uk<br />

Providing total roofing solutions


BMI Centenary Focus<br />

FURTHER PROGRESS THROUGH THE<br />

70S: BMI STARTS TO TAKE SHAPE<br />

This month sees BMI UK & Ireland celebrate – through its iconic BMI Redland brand –<br />

100 years of concrete tile manufacture, making it the oldest concrete tile maker in the<br />

UK. With celebrations due later this year, the company continues to look back on some<br />

of its milestones from over the decades: not just 1919, but from a heritage and pedigree<br />

dating back over 180 years.<br />

From the explosive boom and growth of the<br />

1960s, the 1970s were a period of<br />

consolidation for Redland, with a minor<br />

corporate shift marked in 1976 with a name<br />

change to Redland Roof Tiles, highlighting the<br />

specificity of its offer from the broader Redland<br />

Tiles moniker of 1946.<br />

Innovation in this decade was reflected in both<br />

service and product systems, both in 1978.<br />

First was the company’s REDIES computer-based<br />

roof estimating service. In an age when smart<br />

phones are more powerful than the on-board<br />

computing of the Apollo programme’s rockets, the<br />

importance of such a pioneering development on<br />

the roofing sector cannot be underestimated and<br />

heralded the future of online functionality,<br />

currently represented by the company’s<br />

SpecMaster and FixMaster systems.<br />

Second, 1978 was the year that saw the launch<br />

of the UK’s first dry ridge system. A natural and<br />

obvious counterpart to Redland’s dry verge<br />

system launched in 1966, dry<br />

ridge meant the company<br />

could offer specifiers,<br />

developers and contractors<br />

mechanically fixed systems<br />

across the whole roof.<br />

If the 1970s was a relatively<br />

fallow decade for Redland,<br />

this was matched to an<br />

extent by the 1980s – save<br />

for three exceptional<br />

milestones.<br />

1980s<br />

In 1981, the roofing industry’s first dedicated<br />

training centre was opened in South Cerney,<br />

Gloucestershire. Now in its fourth decade of<br />

operation, the BMI Academy – as the National<br />

Training Centre is now known – employs three<br />

full-time dedicated pitched and flat roofing<br />

trainers and delivers approximately 60 hours of<br />

training every week. Since opening, over 45,000<br />

delegates have been<br />

trained at the centre – with<br />

2,000 visitors being hosted<br />

in 2018 alone.<br />

1984 saw two developments<br />

– an acquisition and an<br />

opening – that truly centred<br />

Redland at the heart of UK tile<br />

manufacture. First, it acquired<br />

the Rosemary Brick & Tile<br />

Company. This meant the<br />

company extended its pedigree<br />

beyond 1919 back to 1837. It also meant that the<br />

UK’s most popular and durable clay tile became<br />

part of its portfolio. Yet if that wasn’t enough, the<br />

company made a huge stride this same year with<br />

the opening of its Rassau plant to manufacture<br />

Cambrian Slate – the UK’s first interlocking tile<br />

made from reconstituted waste slate.<br />

Comprising over 60% recycled Welsh slate,<br />

Cambrian is designed with a three-point fixing,<br />

making it secure on even the most exposed sites.<br />

Manufactured to be lightweight with a thin<br />

leading edge and surface patterning taken from<br />

impressions of real natural slates, and proven on<br />

pitches as low as 15°, Cambrian is suitable for a<br />

wide range of projects.<br />

1990s<br />

The 1990s were far more striking for the group in<br />

terms of highlights than the previous ten years.<br />

The decade started out with the launch of<br />

Far left: BMI Redland Cambrian installation; BMI Redland<br />

Nassau Plant; Above: Historic BMI artwork.<br />

38 TC NOVEMBER <strong>2019</strong>


BMI Centenary Focus<br />

Dovetail, a separate universal roofing<br />

components business, while Anderson, along with<br />

Callenders and Vulcanite, was acquired by Icopal<br />

to create a leading UK waterproofing business.<br />

The year was capped by the opening of a new<br />

wind tunnel, built at a cost of £2 million, in<br />

Horsham.<br />

This strong start was matched by back-to-back<br />

milestones in the following two years when, first,<br />

Cambrian Slate won the Queens Award for<br />

Technological Achievement and, second, the<br />

company acquired Steetley Brick & Tile –<br />

meaning UK brick stocks in 1993, when<br />

Steetley’s were added to Redland’s own, totalled<br />

a whopping 110,000,000! Three years later, the<br />

combined Redland / Steetley business was sold<br />

for £155m.<br />

Following on from where REDIES led, SpecMaster<br />

– an NBS-based roof specification service – and<br />

the DesignMaster CAD package were introduced<br />

in 1994.<br />

1996 saw the establishment, by Icopal, of the<br />

Intelligent Membrane Association (IMA), designed<br />

to improve flat roofing industry standards and<br />

give building owners and architects access to a<br />

network of high-quality roofing contractors. All<br />

members have a quality track record in roofing<br />

projects of all sizes and are committed to ongoing<br />

training. A not-for-profit organisation, the IMA’s<br />

members not only use products from across the<br />

BMI range, but also have exclusive access to<br />

systems that require the greatest installation skill<br />

and therefore carry Icopal’s most comprehensive<br />

guarantees.<br />

Whereas to 1997, the Redland story had been one<br />

of frequent strategic acquisitions, this year saw a<br />

role reversal with the company being acquired by<br />

Lafarge, who went on to acquire 100% of Braas<br />

– the German company Redland itself had<br />

invested in in 1954.<br />

Unbeknownst to many at the time, the Lafarge<br />

acquisition nearly resulted in the extinction of the<br />

BMI Redland Cambrian at Lochwinnoch Primary School.<br />

Redland name – the new parent taking a more<br />

corporate approach to branding. Yet that was<br />

something for the new Millennium.<br />

With the concrete tile centenary imminent,<br />

BMI – formed in 2017 following the coming<br />

together of Icopal and Monier Redland – will be<br />

concluding the story of its historic rise next<br />

month.<br />

Contact BMI National Training Centre<br />

01285 863545<br />

www.bmigroup.com/uk<br />

@_Redland / @Icopal_UK<br />

SELF-ADHESIVE VCL DELIVERS<br />

REAL TIME-SAVING BENEFITS<br />

Protect Membranes, UK producer of roofing<br />

and construction membranes, has<br />

introduced Protect VB200, a reflective air<br />

and vapour control layer with an integral selfsealing<br />

adhesive backing, designed for use in either<br />

a flat warm roof construction or on walls, floors and<br />

ceilings where bonding the membrane to the<br />

substrate would be beneficial. Protect VB200<br />

features a high purity foil surface on both the front<br />

and back of the membrane to provide thermal<br />

enhancement if used with an unventilated airspace.<br />

As a bitumen-free product, Protect VB200<br />

features a reinforcement grid for added stability,<br />

yet is lightweight for ease of installation and<br />

can be walked upon straight after<br />

installation on a flat roof. Cold applied<br />

without the requirement for heat,<br />

Protect VB200 does not need an<br />

additional primer in<br />

many instances,<br />

thereby providing<br />

time-saving and<br />

efficiency benefits.<br />

The product can be<br />

installed on a warm<br />

flat roof deck<br />

unrestricted<br />

throughout the UK and<br />

Ireland in wind uplift<br />

John Mellor, Protect<br />

zones 1-5 to BS 5534.<br />

Product Manager,<br />

commented: “Protect<br />

VB200 delivers many<br />

advantages over<br />

Above: Warm flat deck build up with trapezoid sheet structure using<br />

Protect VB200 as the vapour barrier.<br />

To request U-value<br />

calculations and for<br />

details of how Protect<br />

traditional bitumen-based membranes. With wide<br />

appeal across multiple applications, the high-tack<br />

self-adhesive used ensures an airtight system is<br />

achieved with excellent vapour resistance.”<br />

Available in 1.5m wide and 50m lengths for ease<br />

of handling, Protect VB200 is suitable to be used<br />

in high humidity and vapour loaded areas such<br />

as swimming pools, kitchens and bathrooms.<br />

products can be incorporated into flat roof, wall,<br />

floor or ceiling applications within new build<br />

commercial, residential or public sector builds,<br />

email technical@protectmembranes.com.contact<br />

or see details below:<br />

Contact Protect Membranes<br />

0161 905 5700<br />

www.protectmembranes.com<br />

40 TC NOVEMBER <strong>2019</strong>


Whatever your flat roofing requirement,<br />

you will be safe in the knowledge that a<br />

RubberBond FleeceBack installation will<br />

provide you with the highest quality,<br />

long term flat roofing solution.<br />

n Strength of FleeceBack Single Ply EPDM<br />

n Speed of Factory Applied Tape<br />

n Clean - No mixing of chemicals or liquids<br />

n Versatile - Install on new build or<br />

refurbishment projects<br />

n Smooth, slate grey finish<br />

n Simple application - No heat or welding<br />

Contact us for:<br />

Contractor training or to<br />

request your sample pack.<br />

Tel: 01494 448792<br />

Email: enq@flex-r.co.uk<br />

Flat Roofing Solutions


Safety at Height<br />

ABLE OPERATIVES: TRAINING IS KEY<br />

Roger Boulter, Training Manager for HCL, explains how when working at height, creating<br />

competent end users starts with quality training.<br />

Falls: still a real danger<br />

Almost all falls from height can be<br />

prevented, but they still remain the leading<br />

cause of workplace fatalities.<br />

A fall of 3.05m (10 ft) takes only 0.8 seconds.<br />

There’s virtually no time to react. The velocity<br />

reached on impact with the ground is 7.74m/s<br />

(17.3 mph).<br />

The most recent Health and Safety Executive<br />

(HSE) statistics show that in 2017 alone, falls<br />

accounted for 35 (28%) of all UK fatalities in the<br />

workplace. Fatalities are only part of the picture.<br />

Falls from height also contributed to 43,000 nonfatal<br />

accidents. Over 60% of deaths when<br />

working at height involve falls from ladders,<br />

scaffolds, working platforms and roof edges and<br />

through fragile roofs.<br />

It goes without saying that both competency and<br />

safety awareness are inextricably linked to these<br />

figures. Under health and safety legislation<br />

(Health & Safety at Work Act 1974) employers<br />

have a duty to provide suitable and sufficient<br />

information, instruction and training for their<br />

employees. Users of fall protection equipment<br />

who are well-trained and confident will be far<br />

less likely to inadvertently place themselves, or<br />

their colleagues, at risk.<br />

Clear protocols<br />

Since 2005, mandatory working at height<br />

regulations (including BS 8437:2005 and BS<br />

8454:2006) have set out clear protocols for<br />

organisations to help ensure competency when<br />

working at height. The standards cover<br />

provisioning appropriate best-practice training,<br />

keeping a register, user assessment and<br />

evaluation. It is no coincidence that, in the event<br />

of an investigation following any accident, the<br />

first documents to be scrutinised will be the<br />

record of competency training, and the risk<br />

assessments in place.<br />

Confidently safer<br />

The more prepared users are to deal with a<br />

potentially dangerous environment, the less likely<br />

they are to make poor judgements and increase<br />

the likelihood of injury. Just as manufacturers<br />

have clear expectations about how their systems<br />

should be used and maintained over time,<br />

employers have a responsibility to ensure<br />

operatives have the necessary safety awareness<br />

and training to use systems correctly. But quality<br />

training isn’t just about using the system; it must<br />

also cover safety awareness in the widest sense.<br />

As well as exploring the theory and practice<br />

behind safely working at height, training should<br />

also highlight the applicable legislation and the<br />

legal ramifications of non-compliance.<br />

The HCL Way: HCL provides both site-specific fall protection training courses and also workshops for<br />

operators needing to work across multiple sites. It is HCL’s aim for each attendee to enjoy the necessary<br />

‘hands-on’ practice and experience, which is why its Height Safety Training courses comprise groups of<br />

no more than six operatives. Each comprehensive session includes a detailed safety theory session<br />

which is subsequently put into practice on a building with several supervised exercises.<br />

Importantly, HCL training is delivered by qualified safety instructors meaning trainees leave with the<br />

widest possible awareness of managing risk and working safely. On completion of the course each<br />

user receives either a site-specific or a multi-site working at height competency certificate and ID<br />

card, which is valid for three years when refresher training is recommended.<br />

Theory and practice<br />

While interactive training is fundamental, it’s<br />

important to understand the theory behind working<br />

at height. The best training puts both safety and<br />

fall protection in context and focuses on small<br />

groups of people at a time – giving the opportunity<br />

to share learnings and get a full experience.<br />

Ultimately, a classroom session followed by<br />

practical training is what will give the best results.<br />

Wider benefits<br />

The benefits of adopting a rigorous approach<br />

quickly permeate across the workforce.<br />

Employees who are properly trained and prepared<br />

to apply the appropriate control measures to safe<br />

working at height are more likely to be engaged,<br />

diligent, efficient and ultimately loyal to their<br />

employer. If operatives feel at risk on a roof, they<br />

will inevitably become more stressed. By<br />

provisioning detailed training that equips workers<br />

with the skills and knowledge to deal confidently<br />

with any situation, companies can improve<br />

workforce wellbeing and build esprit de corps.<br />

The confidence has a further benefit. Operatives<br />

become empowered to raise potential issues they<br />

encounter and propose solutions to improve<br />

safety and working practices on-site.<br />

Knowledge is power; by choosing quality training<br />

to deliver a good competency level, operatives<br />

become aware of their own limitations and can<br />

avert situations that may place themselves or<br />

their colleagues at risk. Historic complacency and<br />

ignorance is eradicated, and workers can operate<br />

safely with a heightened sense of awareness.<br />

Contact HCL Safety<br />

0845 600 0086<br />

www.hclsafety.com<br />

@HCLSafety<br />

42 TC NOVEMBER <strong>2019</strong>


A NEW COMPOSITE<br />

CLADDING SYSTEM<br />

THAT’LL IMPROVE<br />

YOUR BOTTOM LINE<br />

coastline®<br />

LIGHTWEIGHT COMPOSITE CLADDING<br />

MINIMAL EXPANSION/CONTRACTION<br />

BBA CERTIFIED SYSTEM<br />

INDEPENDENTLY FIRE TESTED (UK 2018) TO BS EN 13501-1<br />

PATENT PENDING COMPOSITE MATERIAL<br />

Find out more about the new coastline ® lightweight<br />

composite cladding range. Call us on:<br />

0800 988 7318<br />

or visit: eurocell.co.uk/coastline


Project Focus<br />

A PERFECT FIT FOR THE AREA<br />

As one of the best preserved stone towns in the UK, Stamford, Lincolnshire, is<br />

understandably a desirable place to live. Seeking to meet the demand for new housing in<br />

the area, developer Morris Homes began work on Cecil Square, a brand-new luxury housing<br />

development comprising more than 40 three-to-five bedroomed houses. However, with<br />

properties in Stamford renowned for their traditional yet eye-catching use of Collyweston<br />

slate which is local to the area, Morris Homes had to ensure its new builds were in keeping<br />

with the local vernacular. Total Contractor hears more…<br />

It was this unique requirement that first led<br />

Morris Homes to contacting Forticrete – Chris<br />

Pollard, Area Sales Manager for Forticrete,<br />

takes up the story: “For any new build project,<br />

maintaining the aesthetics of the surrounding<br />

area is a primary consideration, but that’s<br />

particularly magnified in an area which is closely<br />

associated with an iconic building material. In<br />

this case, it was Stamford’s slate.<br />

“Speaking with the team at Morris Homes, they<br />

were looking for a product which would not only<br />

complement the vernacular of the town, but<br />

would be cost effective too. With these<br />

considerations in mind, Forticrete’s Hardrow<br />

offering was the perfect solution.<br />

“Designed to closely replicate the look of the slate<br />

so prevalent throughout Lincolnshire and the<br />

wider East Midlands, Hardrow is the result of a<br />

completely unique manufacturing process. The<br />

process sees the base slate produced via<br />

machine, but the hips and valleys<br />

of the tile are totally<br />

handmade – affording the<br />

product a rugged, textured<br />

finish, and meaning no<br />

two tiles are the same.<br />

This lends Hardrow slate<br />

perfectly to developments<br />

such as Cecil Square, which<br />

must be considerate of the<br />

prevailing aesthetics of the wider area.<br />

“The slate associated<br />

with Lincolnshire is<br />

both rare and difficult<br />

to mine”<br />

“Alongside the eye-catching finish, Hardrow Slate<br />

are also incredibly cost-effective. The slate<br />

associated with Lincolnshire is both rare and<br />

difficult to mine, putting an<br />

understandable premium on<br />

price. With Hardrow,<br />

developers in the East<br />

Midlands have at their<br />

disposal a slate which is<br />

both good looking and a<br />

fraction of the cost of the<br />

natural equivalent.”<br />

Nick Bee, Site Manager for Morris<br />

Homes’ Cecil Square development, added:<br />

“We’re absolutely delighted to have partnered<br />

with Forticrete for this high-value project. The<br />

slates they provided are not only visually<br />

appealing, they are also highly durable – a<br />

testament to Hardrow’s bespoke manufacturing<br />

process.<br />

“Stamford is a popular area for homeowners of<br />

all ages; from people looking to take advantage<br />

of the rolling countryside which surrounds the<br />

towns, to first time buyers commuting to towns<br />

and cities across the East Midlands. With such<br />

demand for new housing, it’s important for<br />

developers to provide properties which are not<br />

only premium quality, but also respectful of the<br />

vernacular of the area. With Forticrete, we’ve<br />

been able to achieve this in truly striking<br />

style!”<br />

Contact Forticrete<br />

01525 244900<br />

www.forticrete.co.uk<br />

@Forticrete<br />

44 TC NOVEMBER <strong>2019</strong>


Maximum Protection,<br />

Minimum Effort<br />

Kee®Cover range of rooflight protection is a modular and easy to install solution<br />

designed to cover rooflights and skylights on trapezoidal and standing seam roofs.<br />

The covers are designed to provide a robust effective solution without blocking out<br />

the light into the building.<br />

The range is component based, making it easier to transport to the roof and<br />

assemble on site. Standard mesh panels are supplied 2m long and 1m wide and<br />

sit onto the metal frame which is constructed from Kee Klamp®fittings. Extension<br />

panels are available for larger rooflights and skylights.<br />

Tel: 01293 529977<br />

Email: info@safesite.co.uk<br />

Guardrails / Mobile Man Anchor / Demarcation / Mobile Valley Frame<br />

Fragile Roof Access Solutions / Bespoke Access Platforms / Ladder Restraints<br />

Self Closing Gate / Life Line Systems<br />

www.safesite.co.uk


BMI Apprentice of the Year<br />

CONNOR PRINGLE: NEW SKILLS<br />

LEAD TO HIGH ASPIRATIONS<br />

Having your talents recognised in prestigious national awards is always a great career<br />

moment, and Connor Pringle is riding high, having been Highly Commended in the flat<br />

roofing category of the <strong>2019</strong> BMI Apprentice of the Year competition...<br />

As you might expect, Connor Pringle,<br />

apprentice at New Charter Building<br />

Company, is pretty chuffed about his<br />

performance at the BMI Apprentice of the Year<br />

<strong>2019</strong> competition. He was only a whisker away<br />

from clinching the title in the flat roofing category<br />

– so close, in fact, that he was an absolute shoein<br />

for a Highly Commended award from the<br />

judges.<br />

Inevitably, Connor is supremely upbeat about the<br />

experience and what it gave him: “Entering the<br />

competition and getting into the final 20 was<br />

great, and being that close to winning overall<br />

confirms I’ve found a trade that I’ve got a talent<br />

for,” he explained.<br />

Competing against the top apprentices in the<br />

country boosted his ambitions and confirmed that<br />

he has a future in roofing. “I’m more confident<br />

now, I know what I’m doing and I’ve got more<br />

faith in my own judgment, so if I spot a problem<br />

“It’s all well and good<br />

having the skills to lay<br />

a roof, but you need the<br />

ability to tell the<br />

customer about any<br />

issue, what the<br />

solution is and how to<br />

go on from there”<br />

of any sort I know that I’ll be right and I’ll know<br />

how to fix it,” he continued. “Taking part in the<br />

competition cemented the fact that I now know<br />

that I want to set up my own business one day<br />

and have a few vans on the go – maybe even<br />

become a household name!”<br />

Finding a trade was very important for Connor: it<br />

is why he left the Army despite having been set<br />

on a military career since being a boy. “I’d always<br />

wanted to go into the military, so I joined straight<br />

from school and I loved every second of it but<br />

then I realised that I’d have nothing to fall back<br />

on. Because I was less than 18 years old I was<br />

able to leave and go job-hunting,” he explained.<br />

So the plan was simply to find a job where he<br />

would be trained, qualify and then re-join the<br />

Army; The job he got was almost by chance.<br />

The New Charter Building Company (NCBC – part<br />

of the Jigsaw Homes Group) had a vacancy for an<br />

apprentice roofer and fitted Connor’s needs on<br />

several counts. It is based in Dukinfield in Greater<br />

Manchester and only a short distance from his<br />

home; it’s a large company with the resources to<br />

match. NCBC operates as a direct labour<br />

organisation providing services for the Jigsaw<br />

Homes Group, which owns more than 33,000<br />

homes in the North West and the East Midlands.<br />

For Connor, it was clear from the start that he<br />

had found something that he really enjoyed and<br />

that roofing was the trade for him.<br />

“I enjoy the graft and the variety – every roof’s<br />

different and you have to think about how you<br />

approach each one. Because I’m interested in the<br />

work, I picked up the skills quite quickly. It’s also<br />

an outdoor job which is important because I<br />

couldn’t cope with being stuck in an office,” he<br />

admitted. “Plus, you get to meet so many<br />

different people every day.”<br />

NCBC sent Connor to Bolton College as part of his<br />

training. Roofing tutor Luke O’Gorman soon spotted<br />

his potential and suggested that Connor should<br />

enter the BMI Apprentice of the Year competition.<br />

Images left and right: Connor Pringle on site.<br />

46 TC NOVEMBER <strong>2019</strong>


“I enjoy the graft and the variety – every roof’s<br />

different and you have to think about how you<br />

approach each one”<br />

“I didn’t think anything of it, so it was a surprise<br />

when Luke rang me to say that I’d been<br />

shortlisted,” Connor recounted, “though he did<br />

say he thought I’d have a good chance of<br />

winning.”<br />

Paul Fisher, Connor’s Manager and Contracts<br />

Manager for investment works was not surprised:<br />

“Connor’s pretty mature and good at his work so<br />

when the college rang up to ask if he could have<br />

two days off to compete I was pleased but not<br />

shocked.”<br />

But the important part of the Apprentice of the<br />

Year is that the competition is also an education<br />

in itself, as Connor found out. “It was really<br />

amazing,” he said, “You learnt so much and got<br />

such an insight into running a business. It’s all<br />

well and good having the skills to lay a roof, but<br />

you need the ability to tell the customer about<br />

any issue, what the solution is and how to go on<br />

from there.”<br />

And this is one of the reasons that Luke<br />

encourages his students to enter the competition:<br />

“We saw the difference in those who entered last<br />

year – they were more confident and they could<br />

present themselves that much better when they<br />

came back to college.”<br />

And Connor’s boss Paul has much the same<br />

impression: “He’s more confident in his abilities,<br />

his customer service skills have improved and<br />

he’s more the complete package,” he noted.<br />

In fact, Paul reckons that Connor could follow a<br />

Paul Fisher, Connor’s boss at New Charter Building Company.<br />

“He’s more confident in<br />

his abilities, his<br />

customer service<br />

skills have improved<br />

and he’s more the<br />

complete package”<br />

similar path to another colleague who did well in<br />

a previous competition and is now training to be<br />

a Site Manager. While Connor may follow that<br />

career path, the competition, which involved<br />

many of the skills required to run your own<br />

business, means he also has another direction in<br />

mind: “It might take five to 10 years but I really<br />

would like to set up my own business, starting in<br />

Greater Manchester and then branching out into<br />

the rest of Northern England,” he enthused.<br />

“The thing with roofs is that when people have a<br />

problem they don’t let it fester, they want it<br />

sorted, so it’s not like other trades where you<br />

might be brought in just to give a price. So, if you<br />

get a name for reliability and good workmanship,<br />

then I reckon you can do well and grow a<br />

business quickly.”<br />

And that goes to show that contestants in the<br />

BMI Apprentice of the Year competition will<br />

always come away with something far more<br />

valuable than the prizes, something you cannot<br />

put a price on: ambition.<br />

Contact BMI National Training Centre<br />

01285 863545<br />

www.bmigroup.com/uk<br />

@_Redland / @Icopal_UK<br />

NOVEMBER <strong>2019</strong> TC 47


Roofing Overlays<br />

THE ART OF THE OVERLAY: KEY<br />

CONSIDERATIONS FOR PROJECTS<br />

By Karl Sands, Roofing Director at HS RoofClad.<br />

Refurbishing an existing roofing structure<br />

can be both a costly and time-consuming<br />

process. A simple roof overlay is an<br />

alternative solution that can provide the desired<br />

outcome on both commercial and industrial<br />

properties. However, several factors need to be<br />

considered before opting to install a roof overlay<br />

including the size of the structure, as well as the<br />

expected longevity of the roof.<br />

A roof overlay offers the benefit of reducing costs<br />

when compared to full replacement works. The<br />

ability to install a roof overlay depends on the<br />

condition and characteristics of the current roof.<br />

A liquid plastic roof overlay will be suitable in<br />

most scenarios, providing the existing insulation<br />

and structure is in good condition.<br />

Core samples<br />

A responsible installer will analyse core samples<br />

of these roof elements to evaluate the feasibility<br />

of installing a roof overlay. The insulation must be<br />

dry and cannot allow excessive thermal<br />

transmittance in line with UK Building<br />

Regulations. If the insulation is<br />

damp, then replacement<br />

material must be<br />

installed prior to the<br />

consideration of a<br />

roof overlay.<br />

Prior to instructing<br />

any works,<br />

specialists at HS<br />

Roof Clad would<br />

recommend booking a<br />

condition survey to<br />

ascertain these factors as part<br />

of the consideration process.<br />

A crucial benefit of a roof overlay is that it can be<br />

installed on flat roof structures constructed using<br />

metal, cement or concrete. When installed by a<br />

professional service provider, the process is<br />

simple ensuring no down time as a result of<br />

working on the structure. The existing surface will<br />

be prepared and then primed using a spray<br />

applied primer. Following that, the primer will be<br />

treated to a layer of PU adhesive spray. The PU<br />

adhesive allows the new thermal insulation<br />

material to be installed securely on the roof.<br />

Finally, an adhesive membrane is added to create<br />

a quality and attractive finish.<br />

The HS RoofClad roof overlay solutions offer a<br />

number of bespoke aesthetic and practical<br />

benefits. The cold applied roofing system is<br />

suitable for warm roofs as well as inverted and<br />

green roof finishes.<br />

Roof overlays are seamless, durable and weather<br />

resistant, making them an ideal solution for<br />

exposed roof areas. This is achieved as a result<br />

of utilising a waterproofing membrane that can<br />

cure in a wide range of conditions. This is a<br />

particular benefit in the UK where installation can<br />

often take place in unpredictable<br />

weather conditions. Once<br />

installed, the overlay also<br />

improves the drainage<br />

of flat roof<br />

structures.<br />

Hot works on<br />

roofing structures<br />

can leave both<br />

operatives and<br />

property vulnerable to<br />

substantial risks, even<br />

when the works are<br />

completed in accordance to Health<br />

& Safety guidelines. A roof overlay negates the<br />

need for any hot works to be performed, therefore<br />

mitigating any associated risks. The roof overlay<br />

Top 5 considerations when working on<br />

an overlay project:<br />

• Is there a requirement for me to reduce<br />

operational downtime? What is the building I<br />

manage used for? Does it need to be<br />

operational 24/7?<br />

• Is the structure of the existing roof in good<br />

condition? What materials have been used to<br />

construct it?<br />

• Is the existing insulation dry and preventing<br />

excessive thermal transmittance? The<br />

structure must comply with Part L of building<br />

regulations – Conservation of fuel and power.<br />

• Have I booked a condition survey to<br />

ascertain the condition of the existing<br />

structure?<br />

• Have core samples of the existing roof<br />

structure been obtained?<br />

system also achieves high fire safety ratings<br />

when tested in accordance with BS476:Part<br />

3:2004 and EN1187: 2002: Test 4.<br />

In summary<br />

Roof overlays are a cost-effective solution that<br />

ensure no business downtime for the client. The<br />

system ensures that the existing roof structure is<br />

sealed from adverse weather conditions and<br />

protected from damage. The installation process<br />

mitigates work at height risks and potential<br />

damage to property as a result of a simple and<br />

safe process.<br />

Contact HS RoofClad<br />

020 3002 6865<br />

www.hsroofclad.com<br />

@HsRoofClad<br />

48 TC NOVEMBER <strong>2019</strong>


PROTAN BLUEPROOF – A ROOF FOR THE FUTURE<br />

CAN YOU AFFORD TO LET<br />

YOUR ROOF BE JUST A ROOF?<br />

A roof represents exciting opportunities<br />

for architects and property developers.<br />

If you are on top of a tall building and looking out over the<br />

urban landscape, you will see a lot of unutilised space.<br />

Architects and property developers can no longer afford to<br />

use the roof just to keep the rain and snow out and protect<br />

your contents.<br />

Using the roof for other functions creates additional values.<br />

These values not only allow for increased profits, but also<br />

add value to society at large and for the people living in<br />

and around these buildings.<br />

The roof can be a place where people can spend recreational<br />

time, grow flowers and encourage wildlife. The roof can<br />

also be utilised to solve other tasks that could be profitable<br />

for the building project, such as generating electricity with<br />

solar panels or taking control of heavy rainfall.<br />

Protan has developed a unique BlueProof roofing solution<br />

to avoid creating dead space on top of a building, enabling<br />

use that space for water attenuation. That is both smart<br />

and sustainable. The BlueProof system works equally well<br />

for new buildings and refurbishment projects, and can be<br />

combined with recreational areas, eco-friendly features<br />

and energy production.<br />

Protan BlueProof – coming to a roof near you soon.<br />

Safe<br />

Sustainable<br />

Cost effective<br />

Space efficient<br />

protan.co.uk


NFRC Tech Talk<br />

DON’T GET IN A FRAGILITY FIX<br />

Roof tiles are considered fragile roof coverings; with this in mind, Bob Richardson, NFRC’s<br />

Head of Technical, explains how to work on them safely, without causing damage.<br />

Before the 2014 revision of the British<br />

Standard BS 5534, operatives installing<br />

single lap roof tiles would leave a few tiles<br />

unfixed, then push them up so they could walk up<br />

the roof on the timber battens. This access option<br />

is now not available because the latest revision<br />

to the Standard recommends that, as a<br />

minimum, all tiles should be fixed with nails or<br />

clips.<br />

The NFRC has published guidance for its<br />

members, with some of the key points<br />

summarised here.<br />

Using perp lines<br />

During their installation, single lap roof tiles<br />

should be fixed from right to left with a ‘perp line’<br />

to ensure that the vertical start line of the roof<br />

coverings is straight, to account for any<br />

difference in length between the dimensions of<br />

the ridge and eaves during the installation.<br />

Ideally, perp lines should be struck after every<br />

third tile so that the horizontal shunt (play) in the<br />

tile sidelock can be utilised to keep the tiles<br />

running straight, which will ensure that any<br />

cutting is minimised and where cutting is<br />

required, all the cuts will be of equal size.<br />

However, note that there may be regional<br />

variations to setting out the perp line.<br />

Eaves vent system and underlay<br />

support tray<br />

If possible, these should be installed after the<br />

roof is loaded out to prevent damage caused by<br />

foot traffic during the loading process. If this isn’t<br />

possible, then the rafter roll should be installed<br />

prior to loading followed by the underlay support<br />

tray and over fascia vent after loading.<br />

Position of the operative on the roof<br />

The finished roof covering should be installed by<br />

the operative while kneeling or<br />

standing on the timber roof<br />

battens rather than on the<br />

completed newly installed<br />

tiles. The operative’s foot<br />

position should be where the<br />

horizontal roof batten attaches to<br />

the roof truss. At no point should the<br />

operative stand mid-span between roof<br />

trusses. Roof works should continue around the<br />

project working from right to left and any detailing<br />

should be completed as works progress (where<br />

reasonably practicable).<br />

Roof vents<br />

If the position of the roof vents is known, they<br />

should be installed at the same time as the roof<br />

coverings, since retrofitting them at a later date<br />

would require the removal of the finished roof<br />

tiles which may cause unnecessary damage to<br />

adjacent tiles and their fixings.<br />

Leadwork<br />

When installing any leadwork (or equivalent),<br />

soakers and flashings, all chases into masonry or<br />

brickwork should be cut and installed prior to the<br />

finished roof coverings being installed. This<br />

ensures that operatives are working off the timber<br />

battens with only the final dressing being<br />

undertaken once the finished roof has been<br />

completed.<br />

Dry fix ridge system<br />

Lay the rollable weathertight membrane centrally<br />

along the ridge batten (if required) and tack with<br />

a staple or underlay nail to the ridge batten. Once<br />

the membrane has been dressed and stuck to the<br />

profile of the roof tiles, then the ridge tiles should<br />

be installed as the works progress, with the<br />

operative working from the leading edge of the<br />

installation off the timber battens.<br />

Left: Bob Richardson, NFRC’s<br />

Head of Technical.<br />

Verge detailing<br />

This should be completed off a<br />

safe working platform, scaffold<br />

or ladder so that access onto<br />

the completed roof coverings is<br />

not required.<br />

Maintenance and repair<br />

Repairs should be carried out in a kneeling<br />

position or from crawling boards or roof ladders,<br />

suitably packed with a solid foam-type product<br />

(such as insulation board) or other compressible<br />

material. This spreads the load so as to avoid<br />

point contact on the tiles. Any access equipment<br />

utilised should be properly supported and<br />

anchored to prevent slippage or tipping.<br />

Stripping off old roofs<br />

Remember that tiling battens deteriorate with age<br />

and should not be used as footholds unless they<br />

have been inspected by a competent person who<br />

has confirmed that they are strong enough. If in<br />

doubt, they should be regarded as fragile.<br />

Windy conditions<br />

It is unsafe to work or handle materials in windy<br />

conditions. The HSE recommends that tiling work<br />

should cease if the mean wind speed reaches 23<br />

mph (gusting to 35 mph or over) and if handling<br />

rolls of underlay the limit reduces to 17 mph<br />

(gusting to 26 mph or over).<br />

This article is based on guidance for NFRC<br />

members, available in the members area of<br />

www.nfrc.co.uk<br />

Contact the NFRC<br />

020 7638 7663<br />

www.nfrc.co.uk<br />

@TheNFRC<br />

50 TC NOVEMBER <strong>2019</strong>


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Ladder Access<br />

KEY CONSIDERATIONS WHEN<br />

SPECIFYING LADDERS<br />

Tony Stevens, Technical Estimator at Bilco UK, outlines some of the key factors to consider<br />

when specifying ladders for accessing a roof area.<br />

Where is the ladder going to be used?<br />

If the ladder is required to gain access to the<br />

roof and to be mounted externally, it will<br />

require a safety cage and guard rail to enter<br />

the roof safely.<br />

What is the ladder going to be used with?<br />

You need to have a clear understanding of the<br />

type of access product the ladder is going to be<br />

used with.<br />

For a small hatch, such as the Bilco E-50TB,<br />

which has internal dimensions of 915mm x<br />

915mm, a fixed vertical ladder should be<br />

specified. A retractable ladder would not be<br />

recommended for the E-50TB as the ladder angle<br />

would hinder access when you get close to the<br />

hatch.<br />

Where frequent access to the roof area is<br />

required for maintenance personnel, tools and<br />

equipment, a companionway roof hatch, like the<br />

CS-50TB which is a larger elongated access<br />

hatch, is generally required. In this instance a<br />

companionway ladder or a retractable ladder can<br />

be specified (the maximum size for<br />

companionway would be 2440mm and 1500mm<br />

for retractable).<br />

The companionway ladder is a 75 degree angled,<br />

rigid ladder providing permanent access to the<br />

roof hatch.<br />

Retractable ladders are ideal for use in areas<br />

such as schools and hospitals, where the floor<br />

space must be kept clear. They can be mounted<br />

above a ceiling and be offered with additional<br />

vertical backboards with steps and a handrail.<br />

They can also be supplied with fire rating.<br />

Where access is required to the roof area via a<br />

smoke ventilator, like the Bilco ESW-50REM, a<br />

retractable ladder is not an option. The very<br />

nature of the mechanism of a retractable ladder<br />

would prevent the flow of smoke through the<br />

vent. It would therefore be counterproductive to<br />

use a retractable ladder with a smoke vent,<br />

although we have seen this specified on more<br />

than one occasion!<br />

The only recommended ladder for use with a<br />

smoke ventilator is a fixed vertical ladder, due to<br />

the small footprint of this type of ladder.<br />

Ladder Height<br />

Knowing the height of the floor to underside of<br />

roof access hatch that you wish to access may<br />

seem incredibly obvious, but you may be<br />

surprised by the number of ladders that are<br />

specified either too short or too long for the height<br />

required!<br />

Roof Void Height<br />

When specifying a retractable ladder it is<br />

essential that you know the height of the roof<br />

void – the space between the ceiling and the roof.<br />

This is to ensure the ladder box liner will fit inside<br />

the space once retracted.<br />

What happens if you get the<br />

specification wrong?<br />

If you specify a small hatch for use with either a<br />

companionway ladder or retractable ladder it will<br />

be difficult to access, so it will not be functional.<br />

If you specify a large length hatch, it will be<br />

difficult to access from a fixed vertical ladder. The<br />

worker will have to overstretch to open and close<br />

the hatch, putting themselves into an unsafe<br />

position.<br />

If you specify a retractable ladder with a smoke<br />

ventilator you will compromise the integrity of the<br />

“Always ensure you<br />

specify the right type<br />

of ladder and hatch<br />

that will provide the<br />

safest and easiest<br />

access to the roof<br />

area”<br />

smoke ventilator by blocking the flow of smoke.<br />

To conclude, specifying ladders might seem like a<br />

straightforward aspect of a building project but<br />

the health and safety and functionality<br />

implications are far reaching. Always ensure you<br />

specify the right type of ladder and hatch that will<br />

provide the safest and easiest access to the roof<br />

area.<br />

If you need some help with specifying the right<br />

ladder to use for roof access, please contact Tony<br />

– tony.stevens@access-360.co.uk.<br />

Contact Bilco UK<br />

01284 701696<br />

www.bilcouk.co.uk<br />

@bilcouk<br />

52 TC NOVEMBER <strong>2019</strong>


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Roofing Updates<br />

For further info on all these updates and more, visit www.total-contractor.co.uk<br />

EDEN: A TEMPTING OFFER<br />

Marley has launched a pantile with a traditional profile but incorporating modern fixing methods for quicker installation.<br />

The new Eden tile will transform pantile projects, giving architects and specifiers an authentic low pitch option when a traditional pantile<br />

is required for aesthetic or planning purposes. Marley says the Eden pantile combines a traditional appearance with time-saving<br />

features previously only seen on Marley’s Lincoln interlocking tile, including a specially designed SoloFix channel to make BS 5534’s two<br />

point fixing easier, a flat back on the rear of the tile so it doesn’t rock during installation and an enlarged nib for easier nailing.<br />

Above: Eden has a low<br />

minimum pitch of just<br />

22.5 degrees.<br />

Stuart Nicholson of Marley explained: “While modern clay interlocking tiles have become increasingly popular as a quicker way of achieving a<br />

rustic appearance, some architects and specifiers prefer the look of a traditional pantile and others are required to use them because of planning. However, until now<br />

there hasn’t been an easy way of fixing these to the latest British Standards, which now require pantiles to be twice fixed with nails and / or clips, as well as being<br />

used with a mechanically fixed ridge and hip. We wanted to help architects and specifiers, who design pantile roofs, by finding a simpler way for them to meet these<br />

modern fixing specifications without creating an overly engineered product and compromising on the authentic aesthetic required by some planning departments. As a<br />

result, we are rewriting the book on clay pantiles by launching Eden, a ground-breaking new pantile with a traditional profile but incorporating some subtle, innovative<br />

design improvements for quicker and easier installation.” www.marley.co.uk/edenpantile<br />

A ROOF WITH A VIEW<br />

Waterloo’s shining Whitehouse Apartments have recently been completed with state-of-theart<br />

Alumasc Derbigum roofing.<br />

Derbigum from Alumasc is a high-performance<br />

waterproofing membrane that carries a BBA certificate<br />

confirming its service life in excess of 40 years.<br />

Craig La-Thangue, Senior Contracts Manager at Acclaim Contracts, who installed the roof, explained: “Our<br />

project at the Whitehouse Apartments was very enjoyable to complete for many reasons, including the<br />

spectacular view, and of course working with Alumasc Derbigum membranes, as the high-quality product<br />

made the project run very smooth.” Alumasc Derbigum membranes are manufactured in accordance<br />

with ISO 9001:2015 and ISO 14001:2015. https://www.alumascroofing.co.uk/support/<br />

HEAVY 3 MAKES LIGHT WORK<br />

Completing the exceptional Arts and Crafts style at a large, private family home in Scotland’s<br />

Gleneagles, CUPA PIZARRAS’ thick Heavy 3 natural slate roofing has been specified and<br />

installed to provide a durable and lasting high quality finish across this impressive 680m²<br />

roof.<br />

The blue black Heavy 3 is supplied as a 300 x 200mm<br />

slate and was installed by roofing contractor John Carey.<br />

Designed to accentuate the traditional appearance of this stunning three-storey new build house, the<br />

diminishing course natural slate roof features a 50-degree pitch with each course getting<br />

progressively shorter in length towards the roof’s ridge. www.cupapizarras.com/uk<br />

DEMANDS MET BY LOTHIAN TILES<br />

Russell Roof Tiles has supported Cameron Homes with one of its largest developments.<br />

“Having built a strong relationship with Cameron Homes<br />

over the last three years, we were delighted to support the<br />

team once again on one of their larger developments by<br />

providing high quality, sustainable products.”<br />

The Lawnswood development, part of the £5m Branston Lock scheme, will provide 70 new four and<br />

five-bedroom detached homes. Work on the homes is expected to finish in 2021. Russell Roof Tiles<br />

supplied 150,000 of its pitched roof Lothian tiles in Slate Grey and Peat Brown. Lothian tiles form<br />

part of Russell Roof Tiles’ Natural Range of products – an expanding selection of thinner leadingedge<br />

interlocking concrete tiles that have the appearance of natural slate, stone and clay, whilst<br />

offering the long-lasting attributes of a concrete interlocking roof tile. www.russellrooftiles.com<br />

54 TC NOVEMBER <strong>2019</strong>


WHEN TIME IS OF THE ESSENCE...<br />

Marley Alutec is reducing delivery times from five working days to two working days for the company’s most<br />

popular product ranges.<br />

Effective immediately, the lead times for selected products in Marley Alutec’s Evolve, Traditional, Aligator, Tudor and<br />

Elite ranges have been reduced to two working days, subject to the order being placed before 12 noon*. The new lead<br />

times apply to Marley Alutec’s easy to install Evolve range of gutter systems in Heritage Black and Anthracite Grey<br />

(RAL7016) as well as a select number of popular sizes in the company’s cast iron alternative Traditional range in Half<br />

Round and Moulded Ogee profiles, and Marley Alutec’s snap-fit Aligator Classic gutter systems. Also available to order within two working days is the<br />

company’s Evolve, Aligator Classic, Tudor and Flush-fit downpipe ranges in addition to its new Elite roof outlet range.<br />

Kevin Stanley, Head of Operations and Customer Service at Marley Alutec, said: “We realise that tight time constraints on projects can often result in<br />

customers requiring products at short notice, and we want to be able to provide merchants and contractors with a high quality solution to meet their needs.<br />

Instead of having to miss project deadlines, we have invested in our stock and delivery times to make sure this is no longer an issue.”<br />

www.marleyalutec.co.uk *Subject to stock availability.<br />

NOTICE THE DIFFERENCE WITH BMI<br />

The BMI Redland Heathland Autumn concrete plain tile proved ideal for Aquinna Homes’<br />

eight-unit development at the Boatyard in Yarnton.<br />

Aquinna Homes used the Heathland Autumn concrete<br />

plain tile at the Boatyard development in Yarnton, as it<br />

combines 21st century modern material performance<br />

with the appearance of a weathered hand-made tile.<br />

Planning permission was granted as long as Aquinna Homes delivered houses that were in keeping<br />

with the local architecture, yet not uniform. David Chidlow of Aquinna Homes explained: “The<br />

planners made it clear that they didn’t want eight boxes and, with each house having to have a<br />

different look, we chose the Heathland tile because the colour choice is tried and trusted by us, and<br />

its sanded finish works well with the facing brick that we like to use.” www.bmigroup.com<br />

SELECTOR SET TO DELIVER DEALS<br />

Rooflights & Skylights has made it even easier to get the best deals and find the right product<br />

for the job with its new online rooflight and skylight product selector.<br />

Whatever the project or your experience, the new online tool breaks down the product selection<br />

process into simple stages to find the most suitable glass or polycarbonate solution. The tool walks<br />

you through your roof type, rooflight/skylight type, kerb and opening requirements, along with sizing,<br />

listing the recommended products for your application at the best trade prices, plus highlighting any<br />

special monthly promotions. www.rooflights-skylights.co.uk/rooflight-selector<br />

A KEE OPTION IN ROOF SAFETY<br />

Kee Safety offers the KeeGuard, a free-standing roof edge protection system that can keep<br />

workers on the roof safe without damaging the roof itself.<br />

Keeguard can also be used for retrofitting to older buildings<br />

as well as for new constructions.<br />

Suitable for use on concrete, asphalt, PVC membrane and felt roof surfaces, the flexible system can<br />

be used on almost any flat roof up to 10 degrees. The guardrail system is compatible with a range of<br />

rooftop configurations and is available for many different roof types, whether it is used where a<br />

restraining wall such as a parapet is in place, or where the rooftop is completely open around the<br />

perimeter. www.keesafety.co.uk<br />

NOVEMBER <strong>2019</strong> TC 55


Roofing Updates<br />

For further info on all these updates and more, visit www.total-contractor.co.uk<br />

A LASTING LEGACY FOR CHURCH<br />

As part of the roof refurbishment of St Mary’s Church based in Kettering, the original cast iron rainwater<br />

system had to be replaced, although it had lasted for more than 120 years.<br />

When considering a rainwater system for an historic building, there are several factors that need to be taken into<br />

consideration. Namely, which profiles would retain the aesthetics of the Church and its surroundings, the choice of<br />

materials to be used, budget available and importantly if the predicted rainfall intensity would mean a change in gutter<br />

sizing. Warkton Roofing were the appointed contractor and ARP’s local Account Manager, Nigel Hancock, met with Bob<br />

St Mary’s Church, Kettering, was built in 1893.<br />

Lockley, MD, on site to discuss the requirements of the new rainwater system and carry out a full site measure. With<br />

rainfall intensity and budget being key factors and due to the roof pitch and effective roof area, the chosen option was ARP’s Legacy No. 46 ogee gutter on the<br />

high-level roofs and Legacy plain half round gutter on the lower roofs with additional downpipes to aid the flow of rainwater from the roof. The Legacy gutters,<br />

Colonnade cast eared rainwater pipes and Carinus hoppers all imitate the Victorian style of the profiles being replaced. Aluminium was chosen instead of cast<br />

iron on this project for its low maintenance, lightweight, yet durable properties. By polyester powder coating the rainwater system in a heritage type RAL 9005<br />

Black Leatherette finish, it mimics the cast iron aesthetics and will not need repainting for at least 30 years. www.arp-ltd.com<br />

WHATEVER THE WEATHER...<br />

Thompson’s Emergency Roof Repair will immediately fill and bridge small gaps and holes, even in<br />

heavy rain.<br />

It flexes with the natural movement of the roof for a tough, long lasting, water-tight repair. It is<br />

perfect for small repairs on any kind of roof including felt, asphalt, slate and tiles. Thompson’s<br />

Emergency Roof Repair only requires one application to provide a long lasting repair and offers<br />

instant weather protection and can prevent damp penetrating the roof.<br />

www.thompsonsweatherproofing.co.uk<br />

NTU PRACTICES WHAT IT PREACHES<br />

Alumasc Derbigum Olivine roofing, which absorbs and neutralises CO on contact as it falls in<br />

²<br />

rainwater, has been used in the recent redesign and refurbishment of Nottingham Trent<br />

University’s (NTU) Clifton Campus Library, which now features over 1000m² of Olivine,<br />

providing a waterproof, BBA approved roofing solution.<br />

The installation of Alumasc’s carbon dioxide neutralising<br />

roofing, Derbigum Olivine, has helped NTU stay one of the<br />

UK’s most environmentally friendly universities.<br />

M & J Roofing installed the membranes after it was identified as the most appropriate waterproofing<br />

solution that would also offer the sought-after added environmental benefits for one of the UKs most<br />

environmentally friendly universities. www.alumascwms.co.uk<br />

A STEP IN THE RIGHT DIRECTION<br />

Russell Roof Tiles, based in Burton, put their best foot forward, walking 7,077 miles to raise<br />

an impressive £1,600 for the charity, Footprints Orphanage, in the Shimba Hills of Kenya..<br />

The money raised By Russell Roof Tiles for the Footprints<br />

Orphanage in Kenya is being directly match-funded by<br />

Russell Roof Tiles as part of its Pitching for Pennies scheme<br />

launched this year. This means that the total raised from the<br />

walking challenge will be taken to £3,000.<br />

MD Andrew Hayward came up with the idea of walking more than 17 million steps over a four-month<br />

period – the distance from Burton to the Footprints Orphanage. 14 volunteers including Footprints<br />

Orphanage volunteer John Dixon, nine Russell Roof Tiles’ employees and their wives and husband –<br />

Emma Young, Coral Hayward, Dawn McLoughlin and Jason Beaney – joined Andrew in his quest. They<br />

each completed on average 9,256 steps a day and 278,000 steps a month. www.russellrooftiles.com<br />

56 TC NOVEMBER <strong>2019</strong>


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Project Focus: Burnley FC<br />

CLADDING GOALS ACHIEVED<br />

Shackerley’s SureClad System helps Burnley FC meet its accessibility goals.<br />

Premier League football club, Burnley FC, has<br />

been playing home matches at its Turf Moor<br />

ground in the Lancashire town since 1883.<br />

As part of a move to ensure that all fans can<br />

access the ground safely on match days, the club<br />

has recently invested in a major improvement<br />

programme to create wheelchair accessible<br />

stands.<br />

Designed by Architects Wilson Owens Owens, the<br />

project has involved infill extensions to the<br />

existing ground at the north east and south east<br />

corners, ensuring that the stadium complies with<br />

the FA’s Accessible Stadium Guide (ASG)<br />

Regulations.<br />

The façades of the existing stadium are finished<br />

in the distinctive ‘claret and blue’ colours of<br />

Images: Shackerley’s SureClad system in natural black was<br />

installed by Aztec Roofing at Burnely FC.<br />

Burnley FC. Conversely, the design for the new<br />

elevations saw the club make a break from<br />

tradition and opt for a high-end and timeless<br />

natural black finish, using Shackerley’s SureClad<br />

Ceramic Granite ventilated façade system,<br />

installed by Aztec Industrial Roofing.<br />

Derek Wilson, from Wilson Owens Owens,<br />

commented: “By opting for Shackerley’s SureClad<br />

system in natural black we have been able to create<br />

contrast with the claret and blue colour palette of<br />

the existing façade, while ensuring that the new<br />

additions create a sense of drama and quality.<br />

“And because Shackerley’s Ceramic Granite is<br />

impervious, it will not discolour over time due to<br />

weathering or pollution and is resistant to UV<br />

light, graffiti and algae, so we can be confident<br />

the new extensions will continue to look great for<br />

years to come.”<br />

Detailing goals<br />

The SureClad Ceramic Granite panels were<br />

specified in a standard large format 1198 x<br />

598mm size and installed in a vertical<br />

orientation, creating a uniform appearance<br />

across the façade.<br />

Despite the relatively modest size of the façade<br />

areas, there was a significant amount of<br />

technically-challenging detailing.<br />

“The abutments with the existing façade look to<br />

be at right angles,” explained Frank Smith from<br />

Aztec Roofing, “but, in fact, they are – by design<br />

– a few millimetres from being true, so the end<br />

panels had to be slightly tapered. The tapering<br />

requirement was between three and seven<br />

millimetres, so the tolerances were extremely<br />

precise, but each of the tapered panels delivered<br />

to site by Shackerley was an exact fit.<br />

58 TC NOVEMBER <strong>2019</strong>


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Project Focus: Burnley FC<br />

Moreover, they were all delivered to site in the<br />

correct sequence marked with the numbers laid<br />

out on the plan we’d provided, which made<br />

identifying the right panel simple.”<br />

For selected panels, ventilation was required due<br />

to louvres behind the façade and this was<br />

achieved with precision drilling of small diameter<br />

holes in each panel. Once again, Shackerley’s<br />

investment in precision drilling equipment at their<br />

ISO 9001 accredited factory in Lancashire was<br />

critical in custom-fabricating these panels, which<br />

were perforated with 15-20mm diameter<br />

perforations spaced 20-30mm apart.<br />

Below: The SureClad Ceramic Granite panels were specified<br />

in a standard large format 1198 x 598mm size and installed<br />

in a vertical orientation, creating a uniform appearance<br />

across the façade.<br />

The design for the façade also included etching<br />

the name ‘The Longside’ on the north east corner<br />

stand and this was achieved with 44 customfabricated<br />

panels. Shackerley etched the required<br />

panels in-house, with each letter extending over<br />

two or more panels, and each of them was<br />

numbered to facilitate straight forward<br />

installation on site.<br />

Hybrid system<br />

Shackerley’s large format ceramic granite panels<br />

were specified for the new accessible stands at<br />

Burnley FC’s Turf Moor Stadium as part of<br />

Kingspan Facades’ Karrier Panel system. This<br />

innovative external envelope solution brings<br />

together Kingspan’s high performance structural<br />

insulating panels with the premium appearance<br />

and longevity of Shackerley’s fully-prefabricated<br />

ceramic granite cladding, and the installation<br />

benefits of Shackerley’s Queen’s Award-winning<br />

SureClad Access System.<br />

The combined Kingspan and Shackerley system<br />

enables rapid installation and allowed Aztec<br />

Roofing to make the building watertight with the<br />

installation of the structural panels prior to<br />

installation of the SureClad façade. The<br />

completed hybrid system also delivers excellent<br />

airtightness and low U-values post installation.<br />

Frank Smith added: “Shackerley’s SureClad<br />

Access System ensured that installing the<br />

ceramic granite panels was straightforward, even<br />

at the interface with the feature polycarbonate<br />

façade section and the interfaces with the<br />

existing building.<br />

“We were able to discuss the installation plan<br />

and production schedule with Shackerley,<br />

including the custom-modified panels, helping the<br />

project run smoothly.”<br />

Contact Shackerley<br />

01257 273114<br />

www.shackerley.com<br />

60 TC NOVEMBER <strong>2019</strong>


Our mission:<br />

“ To provide<br />

standards and<br />

guidance to our<br />

members, which<br />

raises confidence<br />

among businesses<br />

and householders,<br />

and promotes<br />

roofing as a skilled,<br />

professional<br />

sector within the<br />

wider construction<br />

industry.”<br />

Find out more<br />

www.nfrc.co.uk<br />

@TheNFRC


Cladding Updates<br />

For further info on all these updates and more, visit www.total-contractor.co.uk<br />

TOP FINISH FOR BRONZE FACADE<br />

Chesil Lodge, a £16 million Extra Care facility that provides contemporary-style homes for local<br />

residents of Winchester aged 55 and over, features bronze rainscreen cladding from Proteus Façades.<br />

The development, commissioned by Winchester City and Hampshire County Council, features striking<br />

Proteus’ HR TECU Bronze rainscreen panels on the upper levels and traditional Winchester red brick on<br />

other elements.<br />

Proteus HR TECU Bronze was specified because the material’s ochre, brown and red tones perfectly<br />

complement the brickwork colour to create an aesthetically pleasing yet unobtrusive façade.<br />

Chesil Lodge: Proteus Facades offers one of the widest ranges<br />

of TECU copper and copper alloys in the UK.<br />

Working alongside Main Contractor Galliford Try, Proteus Facades fabricated the panels which have a<br />

lightweight aluminium honeycomb core structurally bonded between two thin gauges of metal, with the outer veneer in this case being the specified TECU<br />

Bronze material. This rainscreen system minimises weight loadings on the underlying structure whilst helping the panels achieve near perfect optical flatness,<br />

strength and rigidity. The cladding panels were installed by MK Facades. www.proteusfacades.com<br />

OFFSITE BENEFITS WITH THRUBUILD<br />

Etex Building Performance has launched Thrubuild – a new load-bearing system from its EOS brand.<br />

Etex has launched its Thrubuild system to drive<br />

productivity and push the industry towards a<br />

systems-based approach.<br />

Thrubuild brings together elements from the company’s three lightweight construction brands, streamlining the<br />

procurement process for projects. It combines a load-bearing, light-gauge steel frame from EOS and external Weather<br />

Defence sheathing board and internal Frameboard from Siniat, while drawing on Promat’s expertise in passive fire<br />

protection. The single solution is manufactured offsite at Etex’s production facility in County Durham. The finished<br />

panels can then be delivered to site ready for installation and made watertight once windows are fitted, allowing<br />

internal works to start and boosting overall construction productivity. www.etexgroup.com<br />

PRATER SET TO DELIVER ENVELOPE<br />

Prater will deliver the full envelope package to two rail stations located at Luton Airport – a new Central<br />

Terminal and the redevelopment of the existing Luton Airport Parkway.<br />

Scheduled to open in 2021, Prater will provide<br />

the envelope package for the £225 million<br />

Luton DART (Direct Air-Rail Transit), part of the<br />

airport’s transformation programme to deliver<br />

a world-class passenger experience.<br />

Prater’s scope of works at Luton DART (Direct Air-Rail Transit) will include a feature metalwork package, parasol<br />

canopies, metal cladding, louvres and bespoke glazing. Key supply chain partners working on this project include<br />

Kawneer and Sika Sarnafil. “We’re thrilled to have been appointed for this project,” said Karl Moxon, Sales and<br />

Estimating Manager at Prater. “This new state-of-the-art DART will benefit airport passengers for years to<br />

come.” www.prater.co.uk<br />

SPANDREL PANEL LAUNCHED BY METALLINE<br />

Metalline has introduced a new non-combustible A1 rated spandrel panel that has been designed to fit into most curtain walling, structural<br />

glazing and unitised systems.<br />

This new panel allows architects and designers to specify with confidence a tested panel. Constructed from an A1 non-combustible material, Metalline’s new<br />

Spandrel panels have been independently tested at Efectis achieving a 60/60 rating to ensure they meet the very latest fire and safety regulations. Metalline’s<br />

range of aluminium spandrel panels, also known as Ultima spandrel panels are produced in a wide variety of colours and finishes. These include a full range of<br />

anodised colours as well as specialist PPC finishes that mimic portland stone and corten for example. We also offer a full range of PPC finishes. The range of<br />

finishes means these panels can be introduced without compromising the overall aesthetics of the building façade. www.metalline.co.uk<br />

62 TC NOVEMBER <strong>2019</strong>


Opinion<br />

INSTALLATION OF INSULATION IS KEY<br />

TO MEETING NET ZERO TARGETS<br />

By Simon Storer, Chief Executive of the IMA.<br />

In order to meet the government’s net zero<br />

carbon emissions target by 2050, the energy<br />

efficiency of our existing and new build homes<br />

has to be urgently addressed. Even though the<br />

insulation industry has been ready for some time,<br />

and there is supporting legislation, there is still<br />

some way to go in terms of assuring we are all<br />

prepared.<br />

An essential part of the building envelope,<br />

PIR/PUR insulation is the easiest and most costeffective<br />

way to save energy in homes and<br />

buildings, and will go some way to ensure<br />

Britain’s housing stock is ready for 2050.<br />

Stressing the importance of tackling the<br />

inefficiency of new and existing buildings, the<br />

Committee on Climate Change (CCC) report “Net<br />

Zero: The UK’s contribution to stopping global<br />

warming” makes a strong case for quality<br />

insulation. The UK must make homes and<br />

buildings more sustainable and off-set some of<br />

the increasing energy costs and climate change<br />

effects by this date.<br />

Furthermore, last month the<br />

government launched the<br />

Future Homes Standard<br />

consultation, which mandates<br />

the end of fossil fuel heating<br />

systems in new homes by 2025. Set to<br />

be implemented through Part L of the Building<br />

Regulations, which deals with energy, this<br />

additional legislation necessitates the adoption of<br />

low and zero carbon technologies and a ‘fabricfirst’<br />

approach to building.<br />

The role of PIR and PUR<br />

insulation in achieving energy<br />

efficient buildings, and<br />

therefore a sustainable future,<br />

must not be underplayed. By<br />

using a product with high thermal<br />

efficiency, such as PIR, it will make a difference<br />

between a building’s success or failure. The<br />

thermal performance of a building envelope<br />

makes a significant contribution to reducing the<br />

overall building energy usage – so tighter U-<br />

values in walls, floors and roofs will help to<br />

deliver the standards required.<br />

With lambda values as low as 0.021 W/mK, PIR<br />

insulation is available as boards, blocks, and<br />

composite panels, and PUR as spray and cavityinjected<br />

insulation. Performance can be achieved<br />

with less thickness than other commonly used<br />

insulation materials.<br />

A widely used product across Europe, PIR<br />

insulation demonstrates how designers can<br />

achieve the highest insulation values from the<br />

minimum thickness of material because of its<br />

exceptional insulating properties. It is why this<br />

insulation in particular has become increasingly<br />

popular in residential, commercial and<br />

refurbishment projects.<br />

Adopting a fabric first approach<br />

Competency in installation is vital because when<br />

a high performing product such as PIR/PUR is not<br />

installed correctly, the thermal performance and<br />

reduced thermal efficiency will not be maximised.<br />

All contractors need to make sure the levels of<br />

site supervision are to a good standard. By<br />

adhering to the manufacturer’s installation<br />

instructions, airtightness and cold bridging will<br />

not be jeopardised. Addressing these aspects of<br />

64 TC NOVEMBER <strong>2019</strong>


“All contractors need to make sure<br />

the levels of site supervision are to<br />

a good standard”<br />

construction means the thermal targets of Building Regulation and codes<br />

can be met and even exceeded, and those performance levels can be<br />

incorporated into the finished building’s performance targets.<br />

Installed to last, a fabric-first approach will enable specifiers to meet and<br />

even exceed regulatory performance criteria, whether it is for the largest<br />

public building or the smallest domestic extension. Furthermore, an energy<br />

efficient building can be improved further down the line with services,<br />

ventilation measures or the addition of renewable technologies.<br />

With insulation manufacturers at both individual company and trade body<br />

level committed to supporting the journey towards meeting our net zero<br />

climate change targets, it is crucial that good practice guides and practical<br />

advice are accessible to all stakeholders, and IMA is currently developing<br />

these to ensure quality installation in every application. This will help to<br />

ensure that when PIR/PUR materials are used, the theoretical performance<br />

will not be compromised on site.<br />

Key to the fabric-first approach, insulation such as high-performance PIR<br />

will make our buildings comfortable for occupants and sustainable for the<br />

planet. Not only will this approach help achieve the net-zero 2050 target –<br />

which the government has now enshrined in law – a fabric-first approach<br />

will comply with the energy performance requirements of Building<br />

Regulations and codes, making it an essential design solution across all<br />

types of buildings.<br />

Contact IMA<br />

0161 672 7387<br />

www.insulationmanufacturers.org.uk<br />

@IMA_Org<br />

NOVEMBER <strong>2019</strong> TC 65


Insulating Details<br />

TECH DESK REQUESTS: INSULATING<br />

WINDOW REVEALS<br />

The experts at A. Proctor Group outline the steps to take<br />

when insulating window reveals.<br />

What: Energy Efficiency<br />

One of the biggest boxes on any conversion or<br />

refurbishment project’s checklist is an<br />

improvement to the overall energy performance of<br />

the building.<br />

Efforts to help bring a project up to modern<br />

efficiency standards will almost certainly involve<br />

new thermal insulation. This will usually mean<br />

adding insulation to previously un-insulated<br />

areas of the building &/or the replacement of<br />

inefficient insulating materials with modern<br />

equivalents.<br />

Where: Window Reveals<br />

One area where improved insulation levels will<br />

have an instant effect on energy efficiency, as<br />

well as the internal comfort of residents, is at<br />

window reveals. This is particularly true in older<br />

buildings where the original windows may need to<br />

be retained.<br />

A combination of traditional construction<br />

methods and poor workmanship can mean<br />

sufficient levels of insulation were not included<br />

around the window frame at the time of<br />

construction. Gaps in the frame and areas of cold<br />

bridging contribute to making window openings<br />

cold, draughty and prone to the effects of<br />

condensation including mould and mildew<br />

growth. Poor-performing window reveals that are<br />

not remediated at the same time as the rest of<br />

the refurbishment will only serve to undermine<br />

other efforts to improve energy efficiency.<br />

While restrictive window openings and preserved<br />

historical features can make improving the<br />

insulation level in these areas a challenge, the<br />

percentage of total heat loss from buildings<br />

originating from gaps in the envelope including at<br />

window reveals is estimated to be 40%, so<br />

attention to detail will pay dividends in the long<br />

run.<br />

What: The right insulation product<br />

Insulation products that are designed for window<br />

reveals are generally more expensive because of<br />

their thermal performance – in order to fit in the<br />

tight spaces of window openings, not disturb<br />

decorative window features, and still meet<br />

modern U-value requirements, window reveal<br />

insulation must be as high-performing as<br />

possible in order to be as thin as possible.<br />

Contractors and home-owners can justify this<br />

investment by sourcing quality insulation<br />

products that are third-party tested and<br />

accredited. They can also find peace of mind by<br />

enlisting the help of qualified technical advisors<br />

who can troubleshoot design issues before<br />

construction even begins.<br />

Spacetherm WRB<br />

Spacetherm WRB (window reveal board) is a<br />

high-performance laminate specifically designed<br />

to be fixed or glued to the existing solid wall at<br />

the window reveals. Spacetherm WRB consists of<br />

Spacetherm aerogel insulation blanket bonded to<br />

plasterboard or magnesium oxide board, with or<br />

without plywood reinforcement depending on<br />

fixings. It is ideal for use in applications where<br />

low U-values are required but space is limited.<br />

Contact A. Proctor Group<br />

01250 872 261<br />

www.proctorgroup.com<br />

@proctorgroup<br />

66 TC NOVEMBER <strong>2019</strong>


octor<br />

the A Proctor Group Collection <strong>2019</strong><br />

the trendsetter<br />

Spacetherm<br />

®<br />

high performance aerogel insulation<br />

01250 872 261<br />

Proctor<br />

Group<br />

www.proctorgroup.com


Insulation Updates<br />

For further info on all these updates and more, visit www.total-contractor.co.uk<br />

SITE GROWTH FOR S AND B EPS<br />

S and B EPS, the North East insulation manufacturing firm, is set to double its manufacturing and storage<br />

capacity, having spent £4million on its factory expansion.<br />

S and B EPS has made a number of improvements to its business including the erection of two new warehouse units,<br />

investment in new machinery and the creation of a new, modern office facility; all on its new 10 acre site.<br />

Darren Smith, Managing Director of S and B EPS, said: “These are genuinely exciting times for us and we’re over the<br />

moon at how our expansion plans have taken shape. We outgrew the factory at our current site in Dudley some time ago, so when a<br />

large plot of land surrounding it came on the market, we knew that buying it would be a shrewd investment for us. The demand for high<br />

quality insulation products is growing rapidly in the UK, especially in the industrial and commercial flooring sector.” He continued:<br />

“From our original plant, we were able to produce 400,000m³ of EPS insulation. By constructing two new warehouses and investing in<br />

more modern machinery, over the forthcoming coming year we have scope to manufacture 1,000,000m³+; more than double the<br />

previous amount. We have the capacity to store the insulation blocks twice as high and with our operatives working shifts, this equates<br />

to a massive increase in our production and supply capabilities.” https://sandbeps.com<br />

SOUND ADVICE TO MEET DEMANDS<br />

Builders’ merchant Huws Gray referred Formby Point Construction to Knauf Insulation when it<br />

was specifying insulation for The Gables, an exclusive housing development in Crosby.<br />

The Gables project had multiple objectives including<br />

going beyond the thermal and acoustic requirements<br />

outlined in the building regulations.<br />

For the separating floor applications, Knauf Insulation recommended Earthwool OmniFit roll, a, noncombustible<br />

A1 Euroclass Reaction to Fire classification Glass Mineral Wool insulation that provides<br />

excellent thermal and acoustic performance. Knauf Insulation recommended Earthwool DriTherm 32<br />

Cavity Slab for the masonry cavity external walls, Earthwool Masonry Party Wall Slab for separating walls<br />

and Earthwool Loft Roll for the insulation of the loft. www.knaufinsulation.co.uk<br />

ROCKWOOL UK WINS AWARDS<br />

ROCKWOOL UK has won Bridgend Business of the Year <strong>2019</strong> and Manufacturing Business of the<br />

Year at the annual Bridgend Business Forum Awards gala.<br />

ROCKWOOL UK has created 115 new permanent jobs<br />

over the past year with the development of its new<br />

logistics centre at its Bridgend site.<br />

The awards come as ROCKWOOL UK celebrates 40 years of business in Wales this year. Darryl<br />

Matthews, Managing Director, said: “These awards are a celebration of the strong growth and<br />

exceptional business performance we have seen over the past few years. It is a testament to our<br />

hard-working staff and I would like to thank each and every one of them. I would also like to<br />

congratulate the commendable nominees and other award participants.”<br />

SLENTEX DELIVERS FOR TOWER PROJECT<br />

The A. Proctor Group’s Spacetherm SLENTEX A2 Aerogel Blanket has been chosen in the refurbishment of the<br />

Balfron Tower, 146 high-rise apartments in Poplar, East London.<br />

Architects Egret West chose SLENTEX<br />

to bring the fabric of the building up to<br />

modern-day standards in terms of fire,<br />

acoustic and thermal performance.<br />

The re-design is part of a development led by Studio Egret West. In their concept for the refurbishment Egret West has<br />

sought to bring the fabric of the building up to modern-day standards in terms of fire, acoustic and thermal performance.<br />

Alisan Dockerty, project architect at Egret West, explained: “We chose to apply Spacetherm SLENTEX A2 Aerogel Blanket, a<br />

high-performance insulation blanket with A2 fire rating, capable of achieving the BRE’s surface condensation analysis<br />

target temperatures of 16°C, whilst providing us with a minimum loss of space.” www.proctorgroup.com<br />

68 TC NOVEMBER <strong>2019</strong>


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First<br />

SPONSORED<br />

Impressions<br />

BY<br />

QUALITY WORK COUNTS, BUT FIRST<br />

IMPRESSIONS ARE STILL IMPORTANT<br />

Following the results of a homeowner survey by van expert Vanarama, Tom Roberts<br />

discusses the little points that can help make a good first impression...<br />

It’s been a tumultuous few months for<br />

tradespeople across the UK. Analysis of<br />

weekly earnings by Hudson Contract show just<br />

how much work has fluctuated. Earnings reached<br />

a three year high in December, before dropping<br />

significantly in the first half of the year. With<br />

competition fierce and work coming (as it does)<br />

in peaks and troughs, business owners need to<br />

do everything they can to win work on a more<br />

regular basis. One way to do this is to make a<br />

positive first impression when quoting for work.<br />

Vanarama recently surveyed homeowners about<br />

their decision-making processes when selecting a<br />

tradesperson and the results are clear – creating<br />

a positive first impression is vital for<br />

tradespeople to win a job over the competition.<br />

Although the quality of work still needs to speak<br />

volumes, even the most talented, or most<br />

accomplished tradesperson in the country could<br />

miss out on a job by making a bad first<br />

impression. And, in this regard, keeping up<br />

appearances is everything.<br />

Time is money…for everyone<br />

No one likes to be kept waiting, so it shouldn’t be<br />

a big surprise to know that one of the biggest pet<br />

peeves of homeowners looking for a tradesperson<br />

is punctuality. Almost all (97%), said that arriving<br />

on time would affect whether they would hire or<br />

recommend a tradesperson to friends or family.<br />

Predicting exactly how long every job will take is a<br />

difficult art, and one little thing that’s not going as<br />

planned can lead to a lengthy delay. With our roads<br />

seemingly busier than ever, it’s understandable<br />

that tradespeople are held up from time to time.<br />

But having the courtesy to update the customer<br />

on your estimated time of arrival only takes a<br />

minute or two and has a big impact.<br />

Ditch the old banger<br />

The first element crucial to creating a positive<br />

first impression is the vehicle you arrive in. Three<br />

quarters of homeowners said that the state of a<br />

tradesperson’s vehicle would influence their<br />

decision to hire them. Almost two thirds said that<br />

the condition of their business vehicle would<br />

impact their decision making – for example if it<br />

was dirty, had dents or scratches. The age of the<br />

vehicle is also important, with 54% saying an old<br />

vehicle in good condition would still make them<br />

question their confidence in the tradesperson.<br />

Digging deeper as to why the condition of a<br />

business vehicle is so important, 44% of<br />

homeowners said a vehicle that had clearly seen<br />

better days would make them question the<br />

tradesperson’s professionalism and quality of<br />

work. A similar proportion (43%) said it would<br />

make them worry that the tradesperson did not get<br />

enough custom to afford a better-quality vehicle.<br />

Giving your business vehicle a regular wash is a<br />

quick win to improving its condition and helps to<br />

create a more positive first impression, but it’s a<br />

short-term solution to the issues of age and<br />

ongoing appearance. Vehicle leasing is a prime<br />

solution for tradespeople – offering greater choice<br />

of commercial vehicles at the best prices, and at<br />

the end of the lease you can just hand it back to<br />

get a new one (if you opt for a Personal Contract<br />

Hire agreement). Simply put, leasing makes it<br />

more cost-effective to drive a brand-new vehicle<br />

and make a great impression on your customers!<br />

Branding matters<br />

While no one expects a tradesperson to be a<br />

branding expert, brand is still important when it<br />

comes to winning work. In fact, 70% of<br />

homeowners said a proper company logo on a<br />

“Tradespeople might<br />

not get a foot in the door<br />

and win work if they<br />

don’t make a positive<br />

first impression”<br />

vehicle is a factor in their decision making.<br />

Personal presentation is another key element of<br />

branding – 75% of those surveyed said that how a<br />

tradesperson is dressed when they visit the property<br />

to quote a job influences their confidence and<br />

decision making. While you can almost certainly<br />

leave the three-piece suit at home, the expectation<br />

is that you will be neat and tidy in appearance. Try<br />

keeping a change of clothes, or at least a spare shirt<br />

in the van that you can put on when quoting for jobs<br />

– it really could make all the difference.<br />

Final thoughts<br />

In the end there is no substitute for quality work<br />

– 93% of homeowners said that evidence of<br />

certified technical skills is very important when<br />

selecting a tradesperson and giving them<br />

confidence. I’m not saying it’s right, but<br />

tradespeople might not get a foot in the door and<br />

win work if they don’t make a positive first<br />

impression, regardless of the quality of their<br />

work. But, the good news is that a few small<br />

steps can go a long way to boosting that first<br />

impression and helping them win the work from<br />

the competition, securing yet another person<br />

who’ll recommend them to their friends and<br />

family down the line.<br />

Contact Vanarama<br />

01442 838 195<br />

www.vanarama.com<br />

@Vanarama<br />

70 TC NOVEMBER <strong>2019</strong>


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Tools<br />

SPONSORED BY<br />

of the Future<br />

WHAT DO TRADESPEOPLE WANT<br />

FROM THEIR #TOOLSOFTHEFUTURE?<br />

Following its survey of tradespeople, the experts at FEIN reveal what the tools of the future<br />

might look like...<br />

Tradespeople across the country have had<br />

their say on what features they want the<br />

power tools of the future to have.<br />

As part of power tool manufacturer FEIN’s<br />

#ToolsoftheFuture campaign, trades were asked<br />

which features they would like to see added to<br />

power tools in the coming years. Theft is still<br />

clearly the number one concern for tradespeople<br />

when it comes to power tools with almost 50% of<br />

suggestions regarding safeguarding tradespeople<br />

against tool theft. Passcodes, security kill<br />

switches and finger print recognition were<br />

suggested as key features which could help to<br />

deter opportunists and reduce the number of<br />

stolen tools.<br />

Elsewhere, increased connectivity and the use of<br />

AI were proposed to produce power tools which<br />

can read regular work patterns. This will ensure<br />

“While some trades<br />

want to see more<br />

technology introduced,<br />

it’s clear that they don’t<br />

want the quality and<br />

robustness of<br />

their tools to be<br />

compromised”<br />

The top ten features tradespeople want<br />

to see on their tools were:<br />

1. Laser level lines<br />

2. Finger print recognition<br />

3. Bluetooth connectivity alerting to theft<br />

4. Battery charge alert<br />

processes are smoother<br />

and more<br />

efficient with<br />

analytics feeding<br />

back instantly to<br />

prevent errors.<br />

While some trades<br />

want to see more<br />

technology<br />

introduced, it’s<br />

clear that they don’t<br />

want the quality and<br />

robustness of<br />

their tools to be compromised. An end to cheap<br />

materials and unnecessary apps was called for<br />

with a focus instead on creating durable tools<br />

that will last well into the future.<br />

Tradespeople also expect to see the advancement<br />

of cordless tools continue with some suggesting<br />

that site work will rely solely on battery<br />

technology in the future. Some people had simpler<br />

visions for the future of power tools, however,<br />

with one suggesting they’d be happy with a tool<br />

which you could easily fit back in the tool box it<br />

was supplied in.<br />

Andy Mills, national sales manager at FEIN, said:<br />

“With over 150 years’ experience of<br />

manufacturing power tools, FEIN has a proud<br />

5. Security kill switch<br />

6. Nationwide logging of serial numbers<br />

7. Work pattern analytics to improve efficiencies<br />

8. Universal batteries<br />

9. Built in extraction<br />

10. Noise reduction<br />

history of working<br />

closely with<br />

users to identify<br />

their wants and<br />

needs. This helps us<br />

to produce a wide<br />

range of quality<br />

products which<br />

enable processes<br />

to become more<br />

efficient and<br />

effective.<br />

“Our<br />

#ToolsoftheFuture campaign is another example<br />

of our desire to find out what users want from<br />

their power tools and we’d like to thank everyone<br />

who got involved. We received a fantastic mix of<br />

suggestions with some trades highlighting the<br />

need for more technology and others wanting a<br />

more stripped back tool that gets the job done. As<br />

a result, there is a requirement for power tool<br />

manufacturers such as FEIN to get the balance<br />

right.<br />

“FEIN power tools are known for their<br />

robustness and quality and it’s important that<br />

that isn’t compromised at any point. However,<br />

it’s also crucial to take into account the number<br />

of interesting features suggested when<br />

designing future tools to ensure connectivity,<br />

security and productivity are accounted for in<br />

future designs.”<br />

Contact FEIN<br />

01327 308730<br />

https://fein.com/en_uk/<br />

@FEIN_UK<br />

72 TC NOVEMBER <strong>2019</strong>


100,000 miles of blood vessels and 100 billion neurons enable your brain to make<br />

35,000 decisions every day. That’s 2,000 decisions per hour. One every two seconds.<br />

Five since you looked at this advert…<br />

Your head is your greatest asset and most valuable tool.<br />

Look after it with MSA head protection.<br />

Find out more at: www.msasafety.com/headprotection


Updates<br />

For further info on all these updates and more, visit www.total-contractor.co.uk<br />

ALLROUND PROTECTION<br />

You can count on comfort and protection throughout the autumn and winter with Snickers Workwear’s new<br />

AllroundWork Jackets for professional tradesmen and women.<br />

Stay dry, warm and comfortable by choosing from a selection of water-repellent jackets that will give you basic<br />

protection from light showers with great breathability to ventilate your body if you continue to be active on site for<br />

short periods.<br />

But if you need 100% protection from the rain for long periods on site, check out Snickers’ GORE-TEX jackets<br />

and trousers. These highly technical garments are extremely durable with a membrane that has over 1.4 billion<br />

pores per square cm. They’re 100% waterproof to keep you dry, windproof to keep you warm, and breathable<br />

to keep you comfortable all day long<br />

There’s a host of designs, styles and extensive size options so you can select the right jacket for you and<br />

your job. There are also a great range of Winter Vests and Bodywarmers, even a Body Mapping Micro Fleece<br />

– so you’ll be well looked after all day, every day. www.snickersworkwear.co.uk<br />

Snickers Workwear’s new AllroundWork Jackets<br />

NEW DURHAM SHOWROOM<br />

Workwear Express has officially opened the doors to a new, fully fitted customer showroom<br />

and outlet at its County Durham headquarters.<br />

Workwear Express is a leading supplier of personalised<br />

workwear, uniform and promotional clothing.<br />

The company has spent £150,000 to refit the new showroom and outlet store at the Belmont Industrial<br />

Estate site. Andrew Ward, MD of Workwear Express, said: “We are delighted to welcome customers to<br />

our specially-designed new showroom and outlet store. It is a great opportunity for businesses in the<br />

region to have this facility on their doorstep, with access to a wide variety of our products, high quality,<br />

customised options and a fast, efficient turnaround.” www.workwearexpress.com<br />

BRUSHING OFF THE COMPETITION<br />

Makita has launched its DHR182ZJ 18v Brushless Rotary Hammer LXT.<br />

Above: DHR182ZJ 18v Brushless Rotary Hammer LXT.<br />

www.makitauk.com<br />

Benefiting from a brushless motor and patented battery technology, the tool offers excellent run times and<br />

extended life. Powered by a single 18V lithium-ion battery, the new rotary hammer offers three operating<br />

modes – Rotary only (RO), Hammer only (HO) and Rotation with Hammer (RH) to suit a range of high<br />

performance demands. This heavy duty tool also comes with a variable speed trigger, constant speed<br />

control, and forward and reverse rotation. The DHR182ZJ also comes equipped with anti-vibration<br />

technology (AVTTM), an ergonomic soft grip and Makita’s new Auto-Start Wireless System (AWS).<br />

NO CORDS ATTACHED<br />

Powered by Makita’s Twin 18V LXT battery technology, the DHS782ZJ and DHS783ZJU are both<br />

high-power cordless circular saws that can be used across a range of tasks.<br />

Above: the DHS782ZJ circular saw.<br />

Makita’s DHS782ZJ and DHS783ZJU also utilise 190mm ‘EFFI-CUT’ saw blades – making them<br />

perfect for heavy-duty applications. The DHS782ZJ and DHS783ZJU are compatible with a Makita<br />

guide rail, without the need for an adapter, so there is minimal set-up required. Both machines<br />

include Makita’s Automatic Torque Drive Technology (ADT), which automatically adjusts the cutting<br />

speed of the machine according to the load conditions. www.makitauk.com<br />

74 TC NOVEMBER <strong>2019</strong>


...and it’s the same for your house!<br />

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