Formalised performance specifications for rainscreen cladding
Formalised performance specifications for rainscreen cladding
Formalised performance specifications for rainscreen cladding
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CIMclad<br />
Computer-Integrated Manufacture of Cladding Systems<br />
<strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong><br />
<strong>rainscreen</strong> <strong>cladding</strong><br />
Document Type: Deliverable<br />
Status: Final<br />
Reference: Report 4 (Work Package 2)<br />
Version: 1.2<br />
Date: 24 July 2001<br />
ISBN: 1-897911-20-3<br />
File: c:\data\cimclad\reports\report 4\final report 4.doc<br />
Primary Author: Loughborough University<br />
Authors: Emeka Agbasi<br />
Chimay Anumba<br />
Alistair Gibb<br />
Abdulla Kalian<br />
Alastair Watson<br />
EPSRC/DETR LINK project GR/N12770<br />
The CIMclad project is funded under the Innovative Manufacturing Initiative: Meeting Clients’ Needs<br />
Through Standardisation. In addition to the two academic partners, the project involves a significant number<br />
of partners whose input to this report is gratefully acknowledged as are input from other sources. For more<br />
details visit the project web site: http://www.cae.civil.leeds.ac.uk/current/cimclad<br />
Department of Civil and Building Engineering<br />
Loughborough University, Loughborough LE11 3TU<br />
Tel: +44 (0) 1509 222615<br />
Email: c.j.anumba@lboro.ac.uk<br />
CAE Group, Department of Civil Engineering<br />
University of Leeds, Leeds LS2 9JT<br />
Tel: +44 (0) 113 2332282<br />
Email: a.s.watson@leeds.ac.uk
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
CONTENTS<br />
1.0 Introduction 3<br />
2.0 Rainscreen <strong>cladding</strong> 3<br />
3.0 Entity-based Rainscreen <strong>cladding</strong> <strong>specifications</strong> 4<br />
3.1 Background 4<br />
3.2 Per<strong>for</strong>mance-related specification clauses 5<br />
3.3 Entity type and requirement based specification 7<br />
References 31<br />
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1.0 Introduction<br />
The CIMclad project is investigating the feasibility of improving the efficiency and competitiveness of the<br />
<strong>cladding</strong> sector through the development of a standardisation framework <strong>for</strong> computer-integrated design<br />
and manufacture of <strong>cladding</strong> systems. This is the fourth report of the CIMclad series, which structures<br />
relevant coherent <strong>rainscreen</strong> <strong>cladding</strong> specification identified in Report 3 - Review of Specifications on<br />
Rainscreen Cladding.<br />
It is recognised that there is no generally accepted standard specification <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong>. Some<br />
designers/specifiers have developed their own in-house specification in a generic <strong>for</strong>mat but tailored to<br />
meet the requirements of a specific <strong>rainscreen</strong> <strong>cladding</strong> project. In-house standards have often been a<br />
mixture of existing standard and specification clauses on <strong>rainscreen</strong> <strong>cladding</strong> such as Standard <strong>for</strong> Walls<br />
with Ventilated Rainscreens (CWCT 1998) and Section H92-Rainscreen Cladding (NBS 2000)<br />
respectively, and experience. The two documents make references to relevant sections of Building<br />
Regulations, British Standards, and other guidance documents.<br />
The CWCT standard and NBS specification are widely used as guidance documents <strong>for</strong> writing<br />
<strong>per<strong>for</strong>mance</strong> specification and other requirements <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong> in the UK, and both are publicly<br />
available. The two documents are similar with respect to <strong>per<strong>for</strong>mance</strong> requirements. The CWCT standard<br />
sets out a framework <strong>for</strong> the specification of a <strong>rainscreen</strong> and establishes specific requirements <strong>for</strong> its<br />
<strong>per<strong>for</strong>mance</strong>. The NBS specification could be partly regarded as an interpretation of the <strong>per<strong>for</strong>mance</strong><br />
requirements in the CWCT standard in terms of specification clauses. It invokes clauses given in the<br />
CWCT Standard <strong>for</strong> Walls with Ventilated Rainscreens and other CWCT documents such as Guide to<br />
Good Practice <strong>for</strong> Facades [CWCT 1996]. Thus, this report largely focuses on the NBS specification<br />
clauses.<br />
Section 2 presents a working definition of <strong>rainscreen</strong> <strong>cladding</strong> in the context of this work including its key<br />
features. The structure of Section 3 on entity-based <strong>rainscreen</strong> <strong>cladding</strong> specification is guided by the<br />
<strong>rainscreen</strong> <strong>cladding</strong> product model requirements specification developed in work package (WP) 3.<br />
Per<strong>for</strong>mance and other requirements of the product model entities are extracted from the NBS specification<br />
and structured <strong>for</strong> computer implementation.<br />
2.0 Rainscreen <strong>cladding</strong><br />
In the context of the CIMclad project, <strong>rainscreen</strong> <strong>cladding</strong> is defined as a layered <strong>cladding</strong> system<br />
comprising of:<br />
• A visible outer skin (or “<strong>rainscreen</strong>”) that also <strong>for</strong>ms the primary rain barrier. This layer sheds<br />
the majority of water down its surfaces, but does not prevent the passage of air into the air gap.<br />
• An air gap that prevents water ingress into the building. This provides ventilation and,<br />
depending on the design and dimensions of the <strong>rainscreen</strong> and air gap, may be intended to provide<br />
pressure equalisation across the outer skin.<br />
• A backing wall that <strong>for</strong>ms an effective air barrier and frequently includes an insulating layer.<br />
Typically the supporting system to the outer skin is fixed to the backing wall.<br />
A more concise definition is:<br />
“Rainscreen <strong>cladding</strong> is a layered <strong>cladding</strong> system typically comprising an outer skin which incorporates<br />
air gaps but <strong>for</strong>ms the primary rain barrier, a ventilated air gap that prevents water ingress, and an<br />
effectively impermeable backing wall”.<br />
Figure 1 shows the key features of a <strong>rainscreen</strong> <strong>cladding</strong>.<br />
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Figure 1: Simplified illustration of <strong>rainscreen</strong> <strong>cladding</strong> [CWCT 1998]<br />
3.0 Entity-based Rainscreen <strong>cladding</strong> <strong>specifications</strong><br />
3.1 Background<br />
The product model developed in WP 3 <strong>for</strong>mally structures the context and requirements related <strong>rainscreen</strong><br />
<strong>cladding</strong> in<strong>for</strong>mation. The role of the <strong>rainscreen</strong> <strong>cladding</strong> product model is to capture the requirements<br />
against which the <strong>rainscreen</strong> scheme design was developed, and to transfer all this in<strong>for</strong>mation into the full<br />
design stage. The model is entity-based; each entity holds a cluster of in<strong>for</strong>mation that defines its<br />
characteristics including relationships with other entities. The model employs the concept of defining<br />
types-of things (such as tolerance, <strong>rainscreen</strong> <strong>cladding</strong>, backing wall <strong>per<strong>for</strong>mance</strong>) associated with each<br />
entity. Each type-of is itself defined by one or more properties or requirements. Property relates to what<br />
is proposed (<strong>for</strong> the <strong>cladding</strong>) or what exists / will exist while requirement relates to what is required (from<br />
the <strong>cladding</strong>). Each property or requirement refers to a governing clause in a specified document, and may<br />
include required values as appropriate. A requirement <strong>for</strong> the <strong>rainscreen</strong> <strong>cladding</strong> product model is likely<br />
to be drawn from a generic <strong>cladding</strong> specification document such as the CWCT and NBS standards or<br />
from a more particular specification document. However, a property is likely to be taken from a <strong>cladding</strong><br />
manufacturer/installer specification document or from a structural specification document.<br />
As indicated in Section 1.0, the CWCT standard and NBS specification on <strong>rainscreen</strong> <strong>cladding</strong> are widely<br />
used as guidance documents in the UK. The NBS <strong>per<strong>for</strong>mance</strong> specification is derived from the CWCT<br />
Standard, thus the <strong>per<strong>for</strong>mance</strong> criteria <strong>for</strong> the two documents are similar. The route to specifying <strong>for</strong> a<br />
generic <strong>rainscreen</strong> <strong>cladding</strong> based on the two documents is illustrated in Figure 2.<br />
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"Architect"<br />
CWCT test methods<br />
CWCT CWCT testing<br />
CWCT specification<br />
NBS specification<br />
Generic<br />
Specifications<br />
Tender Documents<br />
<strong>for</strong> a “generic <strong>rainscreen</strong>” with:<br />
- the outline layout<br />
- a basic specification (typically making references to<br />
external <strong>specifications</strong>)<br />
- specific <strong>per<strong>for</strong>mance</strong> requirements<br />
(the level of detail can differ widely)<br />
Contractor Proposal<br />
Contract<br />
Contractors Specification<br />
Typically based on external <strong>specifications</strong><br />
with more specific quantitative statements.<br />
For an existing System<br />
- may have a System Certificate<br />
- may be supporting Project Certificates<br />
For an ad-hoc Solution<br />
- may be supporting Project Certificates<br />
Project Certificate Testing House<br />
System Certificate<br />
Arrow =“makes reference to”<br />
may relate to an installation<br />
test, a factory test (or both)<br />
Testing Method Statement<br />
Figure 2: A typical specification route <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
Rainscreen Contractor<br />
3.2 Per<strong>for</strong>mance-related specification clauses<br />
The <strong>per<strong>for</strong>mance</strong> of a building such as its weather tightness (air and moisture penetration resistance,<br />
condensation) relies on the envelope to act as a barrier to environmental elements in order to provide the<br />
required <strong>per<strong>for</strong>mance</strong>. Other <strong>per<strong>for</strong>mance</strong> aspects include: thermal and fire resistance; movement (due to<br />
load, moisture and temperature) and tolerance; structural stability and loading; durability (service life<br />
design); and others (noise, acoustics, corrosion, infestation) including appearance and fit. A summary of<br />
the equivalent <strong>per<strong>for</strong>mance</strong> clauses in the CWCT standard and NBS specification is given in Table 1 while<br />
Table 2 summarises tests <strong>for</strong> checking compliance. Commentary on the <strong>per<strong>for</strong>mance</strong> clauses vis-à-vis<br />
CWCT standard and NBS specification document is given in Report 3.<br />
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Table 1 Summary of <strong>per<strong>for</strong>mance</strong>-related specification clauses<br />
Per<strong>for</strong>mance requirement / criteria<br />
Standard & Clause No.<br />
CWCT* NBS H92<br />
Applied loads 2.5<br />
2.7<br />
2.9<br />
Weather tightness 2.13<br />
2.15<br />
July 2001 Page 6 of 6<br />
320<br />
330<br />
335<br />
340<br />
390<br />
400<br />
410<br />
420<br />
Cavity ventilation 2.14<br />
Deflection 2.6 350<br />
Movement 2.10<br />
2.11<br />
2.12<br />
380<br />
Thermal <strong>per<strong>for</strong>mance</strong> 2.16 430<br />
Condensation 2.17 440<br />
450<br />
Acoustic and noise <strong>per<strong>for</strong>mance</strong> 2.18<br />
460<br />
2.19<br />
465<br />
470<br />
Fire <strong>per<strong>for</strong>mance</strong> 2.20 480<br />
485<br />
490<br />
Fixings and bracketry 2.3<br />
Tolerances 370<br />
Testing<br />
* Standard <strong>for</strong> Walls with Ventilated Rainscreen<br />
See Table 2 See Table 2<br />
As noted in Report 3, a number of CWCT standard <strong>per<strong>for</strong>mance</strong> criteria clauses are not qualified in the<br />
NBS document. They include:<br />
2.7 Wind resistance – safety<br />
2.11 Accommodation of thermal movement<br />
2.12 Accommodation of moisture movement<br />
2.14 Cavity ventilation<br />
2.18 Noise<br />
2.21 Electrical continuity and earth bonding<br />
2.22 Bimetallic corrosion<br />
2.23 Infestation
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
Table 2 Summary of tests and relevant clauses<br />
Test CWCT Standard <strong>for</strong> testing<br />
ventilated <strong>rainscreen</strong>s clauses<br />
Standard tests<br />
H92 NBS<br />
clauses<br />
Air permeability tests (in situ) 3.3 and 3.3.2 585<br />
Air permeability tests (in situ), include test pressure and<br />
allowable leakage<br />
3.3, 3.3.2 and 3.3.3 590<br />
Air permeability tests include test pressure, and allowable<br />
leakage. The different conditions are:<br />
Relevant clauses<br />
595<br />
• Over<strong>cladding</strong> a new or existing backing wall with a<br />
proprietary <strong>rainscreen</strong> system utilising a drained and<br />
ventilated cavity<br />
3.3 and 3.3.1<br />
• Over<strong>cladding</strong> a new or existing backing wall with a 3.3, 3.3.1, and 3.3.3<br />
proprietary<br />
equalisation<br />
<strong>rainscreen</strong> system utilising pressure<br />
• Over<strong>cladding</strong> a new backing with a bespoke <strong>rainscreen</strong><br />
system utilising a drained and ventilated cavity<br />
3.3 and 3.3.1<br />
• Over<strong>cladding</strong> a new backing with a bespoke <strong>rainscreen</strong><br />
system utilising pressure equalisation<br />
3.3, 3.3.1 and 3.3.3<br />
• An integral system utilising pressure equalisation<br />
3.3.1 and 3.3.3<br />
Weather tightness / water penetration tests, large specimen 3.4 610<br />
Weather tightness / water penetration tests, small specimen 3.4 615<br />
Wind loading test, large specimen – air barrier 3.5.1 620<br />
Wind loading test - <strong>rainscreen</strong> 3.5.2 625<br />
Fatigue loading test, small specimen - <strong>rainscreen</strong> 3.6 630<br />
Discretionary tests<br />
Building movement / racking test, large specimen 3.10.1 635<br />
Thermal cycling regime, large specimen 3.10.2 640<br />
Sparge bar test, large specimen 3.10.3 645<br />
Hosepipe test, large specimen 3.10.4 650<br />
Ultimate strength test 3.11 655<br />
Additional tests<br />
Soft impact test<br />
Hard impact test<br />
Weathering test<br />
Thermal <strong>per<strong>for</strong>mance</strong> test<br />
Fire testing<br />
Destructive testing of fixings to determine the ultimate<br />
load<br />
3.12.1<br />
660/661<br />
3.12.1<br />
3.12.2<br />
3.12.4<br />
3.12.5<br />
2.3.2.2 670<br />
Site fixing test 2.3.3 672<br />
Site sparge test 3.10.3 680<br />
Site hosepipe test 3.10.4 685<br />
3.3 Entity type and requirement based specification<br />
This section presents the <strong>for</strong>mal structure of the entity types and requirements specification clauses<br />
suitable <strong>for</strong> computer implementation in an Access database. It extracts from a specification document<br />
requirement related specification clauses <strong>for</strong> the different entity types shown on the product model. The<br />
requirement is described in text (clause text), and the clause number, document name and aspect are also<br />
included in the tabular specification <strong>for</strong>mat. The example that follows uses NBS specification document<br />
and excludes detailed explanatory notes relating to each requirement clause, which can be found in NBS<br />
Section H92 document.<br />
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RequirementID Type Aspect Document Title Clause Number Clause Text Value<br />
NBS Section H92 370 - Design <strong>rainscreen</strong> wall:<br />
- To ensure position and alignment of all parts and features as<br />
shown on the referenced drawings listed in Type(s) of <strong>rainscreen</strong><br />
<strong>cladding</strong> clause(s).<br />
- To accommodate deviations in the primary support structure.<br />
- Maximum permitted component and installation tolerances:<br />
1. Permitted deviation of overall panel width +2.0mm -2.0mm<br />
2. Permitted deviation in panel length<br />
For panels up to 2400mm +2.0mm -2.0mm<br />
For panels over 2400mm +3.0mm -3.0mm<br />
3. Maximum permitted deviation in length<br />
of two opposite sides of panel +2.0mm -2.0mm<br />
4. Squareness of panels:<br />
When the longest of two adjacent sides of the panel is taken as the<br />
base line, the deviation of the shorter side measured from a<br />
perpendicular to the baseline at any point along the baseline not to<br />
exceed +2.0mm -2.0mm<br />
5. Flatness:<br />
Deviation under a 1.0m straight edge<br />
placed anywhere on a flat surface not<br />
to exceed 3.0mm<br />
6. Alignment of joints between adjacent<br />
panels: deviation of panel corner from<br />
protected lines of edges of adjacent<br />
panels not to exceed 2.0mm<br />
7. Alignment of faces to adjacent panels:<br />
Deviation of panel edge under a 1.0m<br />
straight edge placed across adjacent<br />
panel not to exceed 1.0mm<br />
1 Tolerance Appearance and<br />
Fit<br />
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GENERAL<br />
- Comply with CWCT as ‘Standard <strong>for</strong> walls with ventilated<br />
<strong>rainscreen</strong>s’, Section 2 - Per<strong>for</strong>mance Criteria unless specified or<br />
agreed otherwise.<br />
- Project <strong>per<strong>for</strong>mance</strong> requirements specified in this subsection are to<br />
be read in conjunction with CWCT <strong>per<strong>for</strong>mance</strong> criteria.<br />
NBS Section H92 310<br />
Applied Load /<br />
Structural Integrity<br />
2 Design<br />
Requirements and<br />
Parameters<br />
HORIZONTAL ZONING OF WIND PRESSURE:<br />
Reference heights are as follows: (this clause usually deleted – zoning<br />
not applicable)<br />
NB - 330, 335, 340 are alternative clauses<br />
320<br />
INTEGRITY OF VENTILATED RAINSCREEN CLAD WALLS:<br />
Determine size(s) and thickness(es) of panels, the size(s), number and<br />
spacing of fixings, configuration and location of secondary support<br />
systems and incorporation of other accessories and fittings to ensure<br />
the <strong>cladding</strong> system, primary support structure and other elements<br />
<strong>for</strong>ming the <strong>rainscreen</strong> wall will resist all factored dead, imposed and<br />
design live loads, and accommodate all deflections and movements<br />
without damage.<br />
- Calculate wind loads on <strong>rainscreen</strong> walls appropriate to location,<br />
exposure, height, building shape, and size in accordance with BS<br />
6399-2 Standard Method, taking full account of existing and known<br />
future adjacent structures.<br />
Basic wind speed (Vb): ______ m/s.<br />
Altitude factor (Sa): ______<br />
Direction factor (Sd): ______<br />
Seasonal factor (Ss): 1.<br />
Probability factor (Sp): 1.<br />
Terrain and building factor (Sb): ______<br />
External and internal size effect factors (Ca): 1.<br />
External pressure coefficients (Cpe): As determined from BS 6399-<br />
2, clauses 2.4 and 2.5.<br />
Internal pressure coefficients (Cpi): As determined from BS 6399-<br />
2, clause 2.6.<br />
Dominant opening: ______<br />
Impact load(s) in accordance with BS 8200:<br />
Location and category ______<br />
Temporary imposed loads: ______<br />
(Use this clause where the parameters determining wind loads<br />
are critical)<br />
330<br />
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INTEGRITY OF VENTILATED RAINSCREEN CLAD WALLS:<br />
Determine, size(s) and thickness(es) of panels, the size(s), number<br />
and spacing of fixings, configuration and location of secondary support<br />
systems and incorporation of other accessories and fittings to ensure<br />
the <strong>cladding</strong> system, primary support structure and other elements<br />
<strong>for</strong>ming the <strong>rainscreen</strong> wall will resist all factored dead, imposed and<br />
design live loads, and accommodate all deflections and movements<br />
without damage.<br />
- Calculate wind loads on <strong>rainscreen</strong> walls appropriate to location,<br />
exposure, height, building shape and size in accordance with BS 6399-<br />
2, taking full account of existing and known future adjacent structures.<br />
- Impact load(s) in accordance with BS 8200:<br />
Location and category: ______<br />
- Temporary imposed loads: ______<br />
(Use this clause where the contractor is to determine the basic<br />
parameters used to calclate wind loads)<br />
NBS Section H92 335<br />
Applied Load /<br />
Structural Integrity<br />
3 Design<br />
Requirements and<br />
Parameters<br />
(Contd)<br />
INTEGRITY OF VENTILATED RAINSCREEN CLAD WALLS:<br />
Determine, size(s) and thickness(es) of panels, the size(s), number<br />
and spacing of fixings, configuration and location of secondary support<br />
systems and incorporation of other accessories and fittings to ensure<br />
the <strong>cladding</strong> system, primary support structure and other elements<br />
<strong>for</strong>ming the <strong>rainscreen</strong> wall will resist all factored dead, imposed and<br />
design live loads, and accommodate all deflections and movements<br />
without damage.<br />
- Minimum design wind pressures:<br />
______ Pascals.<br />
______ Pascals.<br />
______ Pascals.<br />
- Design wind pressure: ______ Pascals.<br />
- External pressure coefficient (Cpe): ______<br />
- Impact load(s) in accordance with BS 8200:<br />
Location and category: ______<br />
- Temporary imposed loads: ______<br />
- Other design parameters: ______<br />
(Use this clause when a more precise control of structural is deemed<br />
necessary)<br />
340<br />
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AIR PERMEABILITY THROUGH AIR BARRIER:<br />
The maximum design value <strong>for</strong> air leakage through the air barrier at a<br />
differential pressure of 50 Pascals is ______ m³/hr/m².<br />
(Normally delete this clause – only used <strong>for</strong> pressure equalised<br />
<strong>rainscreen</strong>s)<br />
NBS Section H92 400<br />
Air Permeability<br />
4 Backing Wall<br />
Per<strong>for</strong>mance<br />
THERMAL PROPERTIES:<br />
- Method <strong>for</strong> calculating the thermal transmittance (U-value) of the<br />
<strong>rainscreen</strong> wall: ______<br />
- Average U-value of <strong>rainscreen</strong> wall: ______W/m²K.<br />
430<br />
Thermal<br />
Resistance<br />
FIRE RESISTANCE OF BACKING WALL:<br />
To BS 476- 21 and not less than ______<br />
480<br />
Fire Resistance<br />
INTERNAL SURFACE SPREAD OF FLAME OF BACKING WALL:<br />
To BS 476-7, Class ______<br />
485<br />
CAVITY FIRE BARRIERS:<br />
To BS 476-20 and must resist the passage of flame and smoke <strong>for</strong> not<br />
less than ______<br />
490<br />
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DEFLECTION UNDER WIND LOAD:<br />
At positive and negative applications of the design wind pressure the<br />
maximum normal deflection <strong>for</strong> the listed components must not<br />
exceed:<br />
Individual <strong>rainscreen</strong> panels<br />
- 1/90 of the span measured between the points of attachment of the<br />
panel <strong>for</strong> aluminium, glass, steel, and non ferrous metals, or<br />
- 1/360 of the span measured between the points of attachment, or<br />
3mm, whichever is the lesser, <strong>for</strong> stone,ceramics, and similar<br />
materials.<br />
NBS Section H92 350<br />
Deflection<br />
5 Raincreen<br />
Cladding<br />
Per<strong>for</strong>mance<br />
Framing members – 1/200 of the span of the member measured<br />
between points of attachment to the building, or 20mm, whichever is<br />
the lesser.<br />
WIND RESISTANCE - CYCLIC LOADING:<br />
No reduction in the <strong>per<strong>for</strong>mance</strong> of the <strong>rainscreen</strong> <strong>cladding</strong> must occur<br />
after the maximum effective wind pressure has been applied <strong>for</strong> 10,000<br />
cycles.<br />
(This clause only required when full testing is commissioned)<br />
360<br />
Wind Resistance<br />
AIR PERMEABILITY GENERALLY:<br />
The average air leakage rate through the listed wall(s) at a differential<br />
pressure of 50 Pascals must not exceed:(Architect to insert figure –<br />
typically between 22 and 10m3/hr/m2) ______<br />
390<br />
Air Permeability<br />
AIR PERMEABILITY THROUGH AIR BARRIER:<br />
The maximum design value <strong>for</strong> air leakage through the air barrier at a<br />
differential pressure of 50 Pascals is ______ m³/hr/m².<br />
(Normally delete this clause – only used <strong>for</strong> pressure equalised<br />
<strong>rainscreen</strong>s)<br />
400<br />
AIR PERMEABILITY:<br />
There must be no regions of concentrated air flow through the air<br />
barrier, its closures or interfaces with windows, doors or other<br />
penetrations through the wall at a test pressure of ______ Pascals.<br />
410<br />
WATER PENETRATION onto internal surfaces or into cavities not<br />
designed to be wetted must not occur when the <strong>rainscreen</strong> wall is<br />
subjected to a test pressure of ______ Pascals.<br />
(Choice of pressure <strong>for</strong> 410/420 is architect’s – this is a flaw in CWCT<br />
standard)<br />
420<br />
Water Penetration<br />
July 2001 Page 12 of 12
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CONDENSATION:<br />
The psychrometric conditions under which condensation must not <strong>for</strong>m<br />
within or on the interior surface of the <strong>rainscreen</strong> wall or any surface of<br />
the wall that is on the warm side of any insulation are:<br />
- Outdoor notional psychrometric conditions as BS 6229, table 6:<br />
Winter Summer<br />
Temperature -5°C 18°C<br />
Relative humidity 90% 65%<br />
Vapour pressure 0.361 kPa 1.341 kPa<br />
Duration 60 days 60 days<br />
- Indoor notional psychrometric conditions:<br />
Temperature: ______ °C Relative humidity: ______ %<br />
Vapour pressure: ______ kPa. (Data available in BS 6229, table 7)<br />
- Calculated amount of winter interstitial condensate must not exceed<br />
______ kg/m². Calculated annual net retention must not exceed 5% of<br />
winter condensate. (0.5kg/m2 <strong>for</strong> non fibrous and closed cell insulants,<br />
0.35kg/m2 <strong>for</strong> fibrous insulants)<br />
NBS Section H92 440<br />
Condensation<br />
6 Raincreen<br />
Cladding<br />
Per<strong>for</strong>mance<br />
(Contd)<br />
VAPOUR CONTROL LAYER:<br />
Determine the interstitial condensation risk of the <strong>rainscreen</strong> wall using<br />
the method described in BS 5250 Appendix D. If necessary, provide a<br />
suitable vapour control layer to ensure that damage and nuisance from<br />
interstitial condensation does not occur.<br />
450<br />
SOUND TRANSMITTANCE BETWEEN INTERIOR AND EXTERIOR<br />
OF RAINSCREEN CLAD WALL: Minimum sound reduction indices (R)<br />
to BS EN ISO 140-3: - One third octave band<br />
centre frequency (Hz) ______ R(dB)______<br />
460<br />
Acoustics<br />
SOUND TRANSMITTANCE BETWEEN ADJOINING FLOORS<br />
ABUTTING RAINSCREEN CLAD WALL: Minimum sound reduction<br />
indices (R) to BS EN ISO 140-3:- One third octave band<br />
centre frequency (Hz) ______ R(dB)______<br />
465<br />
SOUND TRANSMITTANCE BETWEEN ADJOINING ROOMS<br />
ABUTTING RAINSCREEN CLAD WALL: Minimum sound reduction<br />
indices (R) to BS EN ISO 140-3:- One third octave band<br />
centre frequency (Hz) ______ R(dB) ______<br />
470<br />
July 2001 Page 13 of 13
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
GENERALLY:<br />
- Fabricate and install <strong>rainscreen</strong> <strong>cladding</strong> in accordance with this<br />
specification and the final detailed drawings.<br />
- Fabricators and installers must employ competent <strong>rainscreen</strong><br />
<strong>cladding</strong> operatives. Records of their experience are to be provided to<br />
the CA on request.<br />
- Select and align all products to ensure uni<strong>for</strong>mity of appearance.<br />
- Joints must only occur at positions indicated on final detailed<br />
drawings.<br />
- Isolate dissimilar metals to prevent electrolytic corrosion.<br />
- Machine cut and drill all products in the workshop wherever possible.<br />
- Mark or tag all products to facilitate identification during assembly,<br />
handling, storage and installation. Do not mark surfaces visible in the<br />
complete installation.<br />
NBS Section H92 910<br />
7 Workmanship Fabrication and<br />
Installation<br />
METALWORK:<br />
As section Z11, unless specified otherwise in this section.<br />
912<br />
TIMBER TREATMENT:<br />
- As section Z12, unless specified otherwise in this section.<br />
- Treat surfaces exposed by minor cutting and drilling with two flood<br />
coats of a solution recommended <strong>for</strong> the purpose by main treatment<br />
solution manufacturer.<br />
915<br />
GLAZING:<br />
- As section L40, unless specified otherwise in this section.<br />
- Fix directional patterned/wired glass generally parallel to surround<br />
and align adjacent panes where seen together at close quarters.<br />
920<br />
FIXINGS/ADHESIVES APPLICATION:<br />
As section Z20, unless specified otherwise in this section.<br />
922<br />
SEALANT APPLICATION: As section Z22, unless specified otherwise<br />
in this section.<br />
925<br />
July 2001 Page 14 of 14
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ASSEMBLY:<br />
- Carry out as much assembly as possible in the workshop.<br />
- Joints, other than movement joints and designed open joints, must<br />
be rigidly secured, rein<strong>for</strong>ced where necessary and fixed with hairline<br />
abutments.<br />
- Take precautions to prevent displacement of components in<br />
assembled units. Obtain approval <strong>for</strong> any reassembly on site.<br />
NBS Section H92 930<br />
Fabrication and<br />
Installation<br />
8 Workmanship<br />
(Contd)<br />
INSPECTION:<br />
- All fabrications and assembled units must be carefully inspected <strong>for</strong><br />
match with approved samples and <strong>for</strong> compliance with this<br />
specification and the final detailed drawings be<strong>for</strong>e dispatch to site.<br />
- Give adequate notice of inspection arrangements to enable the CA<br />
and/or other affected parties to be present.<br />
935<br />
PROTECTION:<br />
- All fabrications and assembled units must be protected against<br />
damage, corrosion and disfigurement during handling, installation and<br />
subsequent site operations.<br />
- Protective coverings must be applied be<strong>for</strong>e dispatch to site and<br />
must not be detrimental to <strong>rainscreen</strong> <strong>cladding</strong> products, finishes or<br />
installation procedures.<br />
940<br />
HANDLING AND STORAGE:<br />
- Do not deliver to site any <strong>rainscreen</strong> <strong>cladding</strong> products and units<br />
which cannot be installed immediately or unloaded into a suitable well<br />
protected storage area.<br />
- Store products and units on level bearers clear of the ground and<br />
separate with resilient spacers.<br />
945<br />
SUITABILITY OF STRUCTURE:<br />
- Not less than ______ weeks be<strong>for</strong>e commencement of <strong>rainscreen</strong><br />
<strong>cladding</strong> installation carry out a geometric survey of the supporting<br />
structure, checking line, level and fixing points. Report immediately to<br />
the CA if structure will not allow the required accuracy or security of<br />
erection.<br />
- Coordinate geometric survey <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong> with any other<br />
survey(s) <strong>for</strong> adjacent <strong>cladding</strong>.<br />
- Set out erection datum points, lines and levels <strong>for</strong> a complete<br />
elevation at a time unless otherwise agreed with the CA.<br />
950<br />
July 2001 Page 15 of 15
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
PRELIMINARY RAINSCREEN CLADDING INSTALLATION:<br />
Complete a preliminary area of <strong>rainscreen</strong> <strong>cladding</strong> as set out below<br />
<strong>for</strong> inspection and approval of appearance by the CA.<br />
______<br />
NBS Section H92 960<br />
Fabrication and<br />
Installation<br />
9 Workmanship<br />
(Contd)<br />
RAINSCREEN CLADDING INSTALLATION:<br />
- Set out straight, parallel and truly aligned.<br />
- Tighten all mechanical fixings to manufacturer’s recommended<br />
torque figures. Do not overtighten fixings intended to permit differential<br />
movement.<br />
- Remove protective coverings only where necessary to facilitate<br />
installation and from surfaces which will be inaccessible on completion.<br />
970<br />
IN SITU WELDING is not permitted.<br />
975<br />
IN SITU WELDING is permitted, subject to completion of a ‘hot work<br />
permit’ <strong>for</strong>m and compliance with its requirements.<br />
977<br />
INTERFACES:<br />
Ensure that flashings, closers, etc. (specified in another section) are<br />
located correctly and neatly overlap the <strong>rainscreen</strong> <strong>cladding</strong> to <strong>for</strong>m a<br />
weathertight junction.<br />
980<br />
DAMAGE:<br />
- Do not repair <strong>rainscreen</strong> <strong>cladding</strong> without approval. Such approval<br />
will not be given where products and units are badly damaged or<br />
where the proposed repair will impair <strong>per<strong>for</strong>mance</strong> or appearance.<br />
- Repairs may require additional site testing at the discretion of the<br />
CA.<br />
- Schedule repairs or record on drawings <strong>for</strong> inclusion in the<br />
maintenance manual.<br />
985<br />
Damage<br />
CLEANING:<br />
At Practical Completion or when otherwise agreed with the CA, remove<br />
any protective coverings and thoroughly clean <strong>rainscreen</strong> <strong>cladding</strong><br />
areas. Cleaning agents <strong>for</strong> the purpose must be approved by the<br />
<strong>rainscreen</strong> <strong>cladding</strong> manufacturer and incorporated products<br />
manufacturers.<br />
990<br />
Cleaning<br />
MAINTENANCE:<br />
Prepare a maintenance manual in accordance with CWCT ‘Guide to<br />
good practice <strong>for</strong> facades’, Section 10. Unless otherwise instructed or<br />
agreed the manual must be completed and handed over to the CA at<br />
Practical Completion.<br />
995<br />
Maintenance<br />
July 2001 Page 16 of 16
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
(The necessity <strong>for</strong> physical testing should not be required if there is<br />
substantial real life successful <strong>per<strong>for</strong>mance</strong> of the <strong>rainscreen</strong> system<br />
proposed – this is acceptable to CWCT. However, project testing may<br />
be demanded by the specifier, in which case some, or all of the<br />
following testing clauses will apply)<br />
NBS Section H92<br />
10 Testing Note<br />
COMPARISON (TYPE) TESTING:<br />
Fabrication and installation of <strong>rainscreen</strong> <strong>cladding</strong> must not commence<br />
until test results and reports showing compliance with this specification<br />
have been submitted to the CA.<br />
(Use this clause when historic data is acceptable)<br />
510<br />
Comparison<br />
Testing<br />
PROJECT TESTING (LABORATORY):<br />
- At an agreed stage in detailed design work arrange <strong>for</strong> laboratory<br />
testing of specimens of <strong>rainscreen</strong> <strong>cladding</strong> and components in<br />
accordance with relevant clauses of this specification.<br />
- Fabrication and installation of <strong>rainscreen</strong> <strong>cladding</strong> must not<br />
commence until test results and reports showing compliance with this<br />
specification have been submitted to the CA.<br />
(Use this clause as alternative to 510)<br />
515<br />
Project Testing<br />
(Laboratory)<br />
PROJECT TESTING (SITE):<br />
- At an agreed stage during preliminary installation on site arrange <strong>for</strong><br />
testing of a section of <strong>rainscreen</strong> <strong>cladding</strong> in accordance with relevant<br />
clauses of this specification.<br />
- Protect building structure, components and finishes from any<br />
damage consequent upon testing.<br />
- Installation of general areas of <strong>rainscreen</strong> <strong>cladding</strong> must not continue<br />
until site test results and reports showing compliance with this<br />
specification have been submitted to the CA.<br />
520<br />
Project Testing<br />
(Site)<br />
TESTING AUTHORITY:<br />
Project testing must be carried out by a United Kingdom Accreditation<br />
Service (UKAS) approved independent laboratory.<br />
530<br />
Testing Authority<br />
TESTING AUTHORITY:<br />
Project testing must be carried out by the <strong>rainscreen</strong> <strong>cladding</strong><br />
manufacturer/contractor and is to be witnessed/certified by ______<br />
(Alternative to 530)<br />
535<br />
July 2001 Page 17 of 17
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LARGE TEST SPECIMEN: ______<br />
- Drawing references: ______<br />
- Overall dimensions ______ m high x ______ m wide.<br />
- Features: ______<br />
- Test sequence(s): As clause(s) ______<br />
(This clause <strong>for</strong> complete wall system ie – <strong>rainscreen</strong> system + integral<br />
backing wall)<br />
NBS Section H92 540<br />
Large Test<br />
Specimen<br />
11 Testing (Contd)<br />
SMALL TEST SPECIMEN: ______<br />
- Drawing references: ______<br />
- Overall dimensions ______ m high x ______ m wide.<br />
- Features: ______<br />
- Test sequence(s): As clause(s)______<br />
(This clause applicable to <strong>rainscreen</strong> only system ie – no integral<br />
backing wall)<br />
550<br />
Small Test<br />
Specimen<br />
TEST SEQUENCE: To CWCT ‘Standard <strong>for</strong> testing ventilated<br />
<strong>rainscreen</strong>s’, Table 2 as follows:<br />
- Air permeability: As clause ______<br />
- Weathertightness/water penetration: As clause ______<br />
- Windloading: As clause ______<br />
(Use this clause <strong>for</strong> standard tests)<br />
560<br />
Test Sequence<br />
TEST SEQUENCE: To CWCT ‘Standard <strong>for</strong> testing ventilated<br />
<strong>rainscreen</strong>s’ Table 2 and clauses 3.10 and 3.11 as follows:<br />
- Air permeability: As clause ______<br />
- Weathertightness/water penetration: As clause ______<br />
- Windloading: As clause ______<br />
- Building movement/racking procedure: ______<br />
Repeat test(s): ______<br />
- Thermal cycling regime: ______<br />
Repeat test(s): ______<br />
- Sparge bar: ______<br />
- Hosepipe: ______<br />
- Ultimate strength: ______<br />
(Use this clause <strong>for</strong> standard tests plus choice of other tests)<br />
570<br />
AIR PERMEABILITY TESTS:<br />
- To CWCT ‘Standard <strong>for</strong> testing of ventilated <strong>rainscreen</strong>s’, clauses<br />
3.3 and 3.3.1<br />
- Test pressure: As clause 410.<br />
- Allowable leakage rates: As clause 390.<br />
595<br />
Air Permeability<br />
Tests<br />
Standard Tests<br />
July 2001 Page 18 of 18
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
WEATHERTIGHTNESS/WATER PENETRATION TESTS, LARGE<br />
SPECIMEN:<br />
- To CWCT ‘Standard <strong>for</strong> testing of ventilated <strong>rainscreen</strong>s’, clause 3.4.<br />
- Test pressure: As clause 410.<br />
NBS Section H92 610<br />
Water Penetration<br />
12 Testing (Contd) -<br />
Standard Tests<br />
WEATHERTIGHTNESS/WATER PENETRATION TESTS, SMALL<br />
SPECIMEN:<br />
- To CWCT ‘Standard <strong>for</strong> testing of ventilated <strong>rainscreen</strong>s’, clause 3.4.<br />
- Test pressure: As clause 410.<br />
615<br />
- Test method: Using a test chamber to BS5368<br />
(Agreement required on which parts of <strong>rainscreen</strong> may and may not be<br />
wetted, prior to test)<br />
WINDLOADING TEST, LARGE SPECIMEN - AIR BARRIER:<br />
- To CWCT ‘Standard <strong>for</strong> testing of ventilated <strong>rainscreen</strong>s’, clause<br />
3.5.1.<br />
- Test pressures: As clause 410.<br />
- Loading directions: ______<br />
- Allowable elastic de<strong>for</strong>mation: ______<br />
- Allowable residual de<strong>for</strong>mation: ______<br />
620<br />
Wind Loading<br />
WINDLOADING TEST - RAINSCREEN:<br />
- To CWCT ‘Standard <strong>for</strong> testing of ventilated <strong>rainscreen</strong>s’, clause<br />
3.5.2<br />
- Test pressures: As clause 410.<br />
- Loading directions: ______<br />
- Allowable elastic de<strong>for</strong>mation: ______<br />
- Allowable residual de<strong>for</strong>mation: ______<br />
625<br />
FATIGUE LOADING TEST, SMALL SPECIMEN - RAINSCREEN:<br />
- To CWCT ‘Standard <strong>for</strong> testing of ventilated <strong>rainscreen</strong>s’, clause 3.6.<br />
- Test sequence: (Insert as CWCT “Standard <strong>for</strong> Walls with Ventilated<br />
<strong>rainscreen</strong>s” clause 2.8.2 or As Clause 360)<br />
- Maximum design wind pressure: As clause 340<br />
630<br />
Fatigue Loading<br />
July 2001 Page 19 of 19
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
BUILDING MOVEMENT/RACKING TEST, LARGE SPECIMEN: To<br />
CWCT ‘Standard <strong>for</strong> testing of ventilated <strong>rainscreen</strong>s’, clause 3.10.1.<br />
Displacements to test specimen: ( Only compulsory when specifying<br />
earthquake load resistance )<br />
NBS Section H92 635<br />
Movement<br />
13 Testing (Contd) -<br />
Discretionary Tests<br />
Hold test specimen in its final displaced position <strong>for</strong> the subsequent air<br />
permeability and/or weathertightness/water penetration tests, be<strong>for</strong>e<br />
returning to its original position.<br />
THERMAL CYCLING REGIME, LARGE SPECIMEN: To CWCT<br />
‘Standard <strong>for</strong> testing of ventilated <strong>rainscreen</strong>s’, clause 3.10.2.<br />
External temperature limits:<br />
______<br />
Maximum solar radiation intensity on a vertical surface,<br />
Imax ______ W/m²<br />
Retain specimen in its final condition <strong>for</strong> the subsequent air<br />
permeability and/or weathertightness/water penetration tests.<br />
640<br />
SPARGE BAR TEST, LARGE SPECIMEN: To CWCT ‘Standard <strong>for</strong><br />
testing of ventilated <strong>rainscreen</strong>s’, clause 3.10.3.<br />
645<br />
Water Permeability<br />
HOSEPIPE TEST, LARGE SPECIMEN: To CWCT ‘Standard <strong>for</strong><br />
testing of ventilated <strong>rainscreen</strong>s’, clause 3.10.4.<br />
650<br />
ULTIMATE STRENGTH TEST:<br />
- To CWCT ‘Standard <strong>for</strong> testing of ventilated <strong>rainscreen</strong>s’ clause<br />
3.11.<br />
- Test to be at ______ pressure.<br />
- Termination pressure if failure has not occurred:<br />
______ Pascals.<br />
- Load positions: ______<br />
(CWCT express reservations re the benefits of such testing)<br />
655<br />
Strength<br />
July 2001 Page 20 of 20
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
______ TEST: Carry out in accordance with ______<br />
(Use this section <strong>for</strong> any specialist test required)<br />
NBS Section H92 660<br />
14 Testing (Contd) -<br />
Additional Tests<br />
IMPACT TEST:<br />
- To CWCT ‘Standard <strong>for</strong> testing of ventilated <strong>rainscreen</strong>s’, clause<br />
3.12.1 and BS 8200.<br />
- Wall category: ______<br />
- Test impact <strong>for</strong> retention of <strong>per<strong>for</strong>mance</strong>: ______<br />
Acceptable damage without impairment of <strong>per<strong>for</strong>mance</strong>:<br />
______<br />
- Test impact to ensure safety to persons: ______<br />
(This test regarded as compulsory by CWCT <strong>for</strong> ground floor<br />
treatments)<br />
661<br />
Impact Resistance<br />
DESTRUCTIVE TESTING OF FIXINGS TO DETERMINE THE<br />
ULTIMATE LOAD:<br />
- Number and location of test fixings: ______<br />
- Test method: To BS 5080-1 and Construction Fixings Association<br />
guidance note ‘Procedure <strong>for</strong> site testing construction fixings’.<br />
670<br />
Strength<br />
SITE FIXINGS TEST:<br />
- Number and location of test fixings: ______<br />
- Test method: To BS 5080-1 and Construction Fixings Association<br />
guidance note Procedure <strong>for</strong> ‘Site testing construction fixings’.<br />
672<br />
SITE SPARGE BAR TEST: To CWCT ‘Standard <strong>for</strong> testing of<br />
ventilated <strong>rainscreen</strong>s’, clause 3.10.3.<br />
(Use to confirm laboratory test results)<br />
680<br />
Water Permeability<br />
July 2001 Page 21 of 21
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
DESIGN<br />
- Complete the detailed design of the <strong>rainscreen</strong> <strong>cladding</strong> and<br />
associated features shown on the preliminary design drawings to meet<br />
the requirements of this specification<br />
- Co-ordinate detailed design with that <strong>for</strong> all related works.<br />
NBS Section H92 210<br />
Design<br />
15 General<br />
Requirements /<br />
Preparatory Work<br />
DESIGN PROPOSALS:<br />
The preliminary design drawings indicate design intent but do not<br />
preclude submission with tender of reasonable alternative proposals<br />
<strong>for</strong> consideration.<br />
215<br />
SPECIFICATION:<br />
- Comply with the latest edition of the Centre <strong>for</strong> Window and Cladding<br />
Technology (CWCT) ‘Standard <strong>for</strong> walls with ventilated <strong>rainscreen</strong>s’<br />
and ‘Standard <strong>for</strong> testing of ventilated <strong>rainscreen</strong>s’ unless specified<br />
otherwise in this section.<br />
- Keep a copy of the CWCT ‘Standard <strong>for</strong> walls with ventilated<br />
<strong>rainscreen</strong>s’ and ‘Standard <strong>for</strong> testing of ventilated <strong>rainscreen</strong>s’<br />
together with other CWCT publications invoked by these documents, at<br />
the design office, workshop and on site, readily accessible <strong>for</strong><br />
reference at all times during the course of the works.<br />
220<br />
Specification<br />
INFORMATION TO BE PROVIDED WITH TENDER:<br />
Submit to the CA the following <strong>rainscreen</strong> <strong>cladding</strong> particulars:<br />
- Typical plan, section and elevation drawings at suitable scales.<br />
- Typical detailed drawings at large scales, including (insert any<br />
specific details which should be clarified at tender stage)<br />
- Technical in<strong>for</strong>mation and certification demonstrating compliance<br />
with the specification of proposed incorporated products and finishes,<br />
including (insert product/finish types generically specified)<br />
- Certification, reports and calculations demonstrating compliance with<br />
the specification of the proposed <strong>rainscreen</strong> <strong>cladding</strong>.<br />
- Proposals <strong>for</strong> connections to and support from the primary support<br />
structure.<br />
- Proposals <strong>for</strong> any primary support structure additional to that shown<br />
on preliminary design drawings.<br />
- Schedule of builder’s work, special provisions and special<br />
attendance by others.<br />
- Examples of standard documentation from which the project quality<br />
plan will be prepared.<br />
- Preliminary fabrication and installation method statements and<br />
programme.<br />
- Proposals <strong>for</strong> replacing damaged or failed products.<br />
- Areas of non-compliance with the specification.<br />
225<br />
Tender Stage<br />
In<strong>for</strong>mation<br />
July 2001 Page 22 of 22
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
INFORMATION TO BE PROVIDED AFTER ACCEPTANCE OF<br />
TENDER: Submit to the CA within (insert) weeks of appointment the<br />
following <strong>rainscreen</strong> <strong>cladding</strong> particulars:<br />
- A schedule of detailed drawings and dates <strong>for</strong> submission <strong>for</strong><br />
comment.<br />
- A schedule of loads that will be transmitted from the <strong>rainscreen</strong><br />
<strong>cladding</strong> to the structure.<br />
- Proposed fixing details and systems relevant to the structural design<br />
and construction with methods of adjustment and tolerances.<br />
- A schedule of all fabrication tolerances/size tolerances.<br />
- A detailed testing programme in compliance with the Main Contract<br />
master programme (this may not be required)<br />
- A detailed fabrication and installation programme in compliance with<br />
the Main Contract master programme.<br />
- A quality plan in compliance with the CWCT ‘Guide to good practice<br />
<strong>for</strong> facades’, Section 6.<br />
- Proposals to support any outstanding applications <strong>for</strong> Building<br />
Regulation consents or relaxations.<br />
NBS Section H92 230<br />
Tender Stage<br />
In<strong>for</strong>mation<br />
16 General<br />
Requirements /<br />
Preparatory Work<br />
(Contd)<br />
INFORMATION TO BE PROVIDED BEFORE COMMENCEMENT OF<br />
RAINSCREEN CLADDING WORK: Submit to the CA be<strong>for</strong>e testing or<br />
fabrication the following <strong>rainscreen</strong> <strong>cladding</strong> particulars:<br />
- Detailed drawings to fully describe fabrication and installation.<br />
- Detailed calculations to prove compliance with all<br />
design/<strong>per<strong>for</strong>mance</strong> requirements.<br />
- Project specific fabrication, handling and installation method<br />
statements.<br />
- Certification <strong>for</strong> all incorporated components manufactured by others<br />
confirming their suitability <strong>for</strong> all locations in the <strong>rainscreen</strong> <strong>cladding</strong>.<br />
- Recommendations <strong>for</strong> spare parts <strong>for</strong> future repairs or replacements.<br />
- Recommendations <strong>for</strong> safe dismantling and recycling or disposal of<br />
all products.<br />
235<br />
Pre-Works<br />
In<strong>for</strong>mation<br />
PRODUCT SAMPLES: Be<strong>for</strong>e commencing detailed design provide<br />
the CA with identified samples of:<br />
(usually panel and finish samples)<br />
Obtain approval of appearance be<strong>for</strong>e proceeding.<br />
240<br />
Product Samples<br />
SAMPLES OF FIXINGS: At an agreed stage during detailed design<br />
work provide the CA with identified samples of each type of fixing,<br />
together with manufacturers’ recommended torque figures<br />
250<br />
Fixings Samples<br />
July 2001 Page 23 of 23
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
FABRICATION SAMPLES: At an agreed stage during detailed design<br />
work provide the CA with samples of:<br />
(usually small system samples – not full mock-up)<br />
Obtain approval of appearance be<strong>for</strong>e proceeding<br />
NBS Section H92 260<br />
Fabricated<br />
Samples<br />
17 General<br />
Requirements /<br />
Preparatory Work<br />
MOCK-UP: At an agreed stage during detailed design work construct<br />
in an approved location a mock-up of:<br />
(insert size and details)<br />
Purpose(s) of mock-up:<br />
(usually to validate details)<br />
Arrange <strong>for</strong> inspection to be carried out jointly with the CA. Obtain<br />
approval of appearance be<strong>for</strong>e proceeding. Retain mock-up in<br />
undisturbed condition until completion of <strong>rainscreen</strong> <strong>cladding</strong><br />
installation.<br />
270<br />
Mock-Up<br />
NB – If testing under clause 540/550 is specified, this clause can be<br />
deleted<br />
July 2001 Page 24 of 24
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
ALUMINIUM ALLOY FRAMING SECTIONS:<br />
- To BS 1474, alloy 6063 and suitable <strong>for</strong> the specified finish.<br />
- Structural members to comply with BS 8118.<br />
NBS Section H92 710<br />
Aluminium Framing<br />
18 Rainscreen<br />
Materials and<br />
Finishes related<br />
Standards<br />
ALUMINIUM ALLOY SHEET: To BS EN 485, BS EN 515 and BS EN<br />
573 in an alloy, temper and thickness suitable <strong>for</strong> the application and<br />
specified finish.<br />
712<br />
Aluminium Sheet<br />
MILD STEEL FRAMING SECTIONS/ REINFORCEMENT: To the<br />
relevant parts of BS 7668, BS EN 10029, BS EN 10113, BS EN 10137,<br />
BS EN 10155 and BS EN 10210, in a thickness suitable <strong>for</strong> the<br />
application, and <strong>for</strong> galvanizing or other protective coating.<br />
715<br />
Steel Framing<br />
MILD STEEL SHEET: To the relevant parts of BS 1449-1, BS EN<br />
10048, BS EN 10051, BS EN 10111, BS EN 10131, BS EN 10139, BS<br />
EN 10140, BS EN 10149, BS EN 10209, and BS EN 10268 in a grade<br />
and thickness suitable <strong>for</strong> the application, and suitable <strong>for</strong> galvanizing<br />
or other protective coating.<br />
717<br />
Steel Sheet<br />
STAINLESS STEEL SHEET: To the relevant parts of BS EN 10029,<br />
BS EN 10048, BS EN 10051, BS EN 10095, BS EN 10258, BS EN<br />
10259 and BS EN 10088-2, austenitic, grade 1.4301 (304) generally,<br />
grade 1.4401 (316) when used externally or in severely corrosive<br />
environments, and in a thickness suitable <strong>for</strong> the application.<br />
720<br />
TIMBER BATTENS:<br />
- Regularised softwood free from decay, insect attack (except<br />
ambrosia beetle damage) and with no knots wider than half the width<br />
of the section.<br />
- Preservative treatment: CCA as section Z12 and British Wood<br />
Preserving and Damp-proofing Association Commodity Specification<br />
C8.<br />
- Moisture content at time of fixing: Not exceeding 19%.<br />
725<br />
Timber<br />
MECHANICAL FIXINGS:<br />
- Stainless steel to BS EN ISO 3506 grade A2 generally, grade A4<br />
when used in severely corrosive environments, or<br />
- Mild steel to BS 4190 and suitable <strong>for</strong> galvanizing or other protective<br />
coating, or<br />
- Aluminium complying with BS 1474 and BS EN 755.<br />
730<br />
Fixings<br />
ADHESIVES must not be degradable by moisture or water vapour.<br />
732<br />
Adhesives<br />
July 2001 Page 25 of 25
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
FIXINGS AND FASTENERS must be:<br />
- Of dimensions not less than recommended by their manufacturers.<br />
- Capable of adequate three dimensional adjustment to accommodate<br />
primary support structure and <strong>rainscreen</strong> <strong>cladding</strong><br />
fabrication/installation tolerances.<br />
NBS Section H92 735<br />
Fixings and<br />
Fastners<br />
19 Rainscreen<br />
Materials and<br />
Finishes related<br />
Standards<br />
GLASS GENERALLY:<br />
- To BS 952 and the relevant parts of:<br />
BS EN 572 <strong>for</strong> basic soda lime silicate glass<br />
BS EN 1096 <strong>for</strong> coated glass<br />
BS EN 1748 <strong>for</strong> borosilicate glass<br />
BS EN ISO 12543 <strong>for</strong> laminated glass<br />
- Panes to be accurately sized, clean and free from obvious<br />
scratches, bubbles, cracks, ripplings, dimples and other defects.<br />
- Edges generally undisfigured. Shells and chips not more than 2 mm<br />
deep and extending not more than 5 mm across the surface are<br />
acceptable if ground out.<br />
740<br />
Glass<br />
THERMALLY TOUGHENED GLASS that is to be fixed in the following<br />
locations must be subjected to a heat soaking regime designed to<br />
reduce the incidence of failure due to nickel sulfide inclusions:<br />
______<br />
All panes must be heat soaked at a mean glass temperature of 280 ±<br />
10°C <strong>for</strong> not less than ______ hours.<br />
742<br />
INSULATING GLASS UNITS:<br />
- To BS 5713, hermetically sealed and Kitemark certified.<br />
- Perimeter taping must not be used.<br />
- Perimeter seals must be compatible with structural, assembly and<br />
weather sealants that they come into contact with.<br />
745<br />
GASKETS:<br />
- Noncellular rubber to BS 4255-1<br />
- Cellular rubber to ASTM-C509.<br />
- Resistant to oxidation, ozone and UV degradation.<br />
760<br />
Gaskets<br />
WEATHERSTRIPPING of opening units:<br />
- Noncellular rubber to BS 4255-1.<br />
Cellular rubber to ASTM-C509<br />
Polypropylene woven pile, silicone treated.<br />
- Weatherstripping must be fixed in undercut grooves in framing<br />
sections and have pre<strong>for</strong>med corners with any joints in the length.<br />
765<br />
Weatherstripper<br />
July 2001 Page 26 of 26
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
GENERAL SEALANTS:<br />
Must be stable and compatible with all contact products and finishes<br />
and be selected in accordance with BS 6213 from:<br />
Silicone to BS 5889<br />
One part polysulfide to BS 5215<br />
Two part polysulfide to BS 4254<br />
One or two part polyurethane.<br />
NBS Section H92 770<br />
Sealants<br />
20 Rainscreen<br />
Materials and<br />
Finishes related<br />
Standards<br />
THERMAL INSULATION:<br />
- Material: ______<br />
Manufacturer and reference: ______<br />
Thickness: Not less than ______ mm.<br />
- Attached to the outer face or supported within the backing wall so as<br />
not to bulge, sag, delaminate or detach during installation or in situ<br />
during the life of the <strong>rainscreen</strong> <strong>cladding</strong>.<br />
- Keep dry during installation.<br />
776<br />
Insulation<br />
VAPOUR CONTROL LAYER:<br />
- Material: Rein<strong>for</strong>ced translucent polyethelene sheeting;minimum<br />
nominal thickness 0.37mm<br />
Minimum vapour resistance: 500 MNs/g.<br />
- Lay as work proceeds ensuring continuity and with the minimum of<br />
joints.<br />
- Lap edges of sheets not less than 150 mm and seal with tape. Seal<br />
with tape to pipes, ducts, structural members, etc. which abut or pass<br />
through. Prime substrates as necessary to ensure a full bond over the<br />
width of the tape.<br />
- Tape: Double sided sealant with vapour resistivity not less than the<br />
vapour control sheet.<br />
Size: Mimimum 15mm wide.<br />
- Be<strong>for</strong>e covering check <strong>for</strong> tears and punctures. Carefully repair,<br />
sealing with a lapped patch of vapour control sheet and a continuous<br />
band of sealant tape along all edges.<br />
780<br />
Vapour Control<br />
Layer<br />
July 2001 Page 27 of 27
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
BREATHER MEMBRANE:<br />
- Material: Spun bonded polypropylene waterproof fabric; U.V.<br />
stabilised; B2 flame retardancy classification to be achieved under DIN<br />
4102: tear and wind resistant.<br />
- Lay membrane over insulation as work proceeds ensuring continuity.<br />
- Overlap joints not less than 150 mm and seal with tape<br />
recommended by the membrane manufacturer, to prevent water<br />
reaching the insulation.<br />
- Fully seal at penetrations using taping methods recommended by the<br />
membrane manufacturer.<br />
- Be<strong>for</strong>e covering check <strong>for</strong> tears and punctures. Carefully repair using<br />
a patch of breather membrane with 150 mm laps sealed with tape.<br />
- Ensure that bottom edges overlap flashings, sills, etc. to allow free<br />
drainage to the exterior.<br />
NBS Section H92 785<br />
Breather<br />
Membrane<br />
21 Rainscreen<br />
Materials and<br />
Finishes related<br />
Standards<br />
PROTECTIVE COATING OF MILD STEEL FRAMING<br />
SECTIONS/REINFORCEMENT: All surfaces must be:<br />
- Hot dip galvanized to BS EN ISO 1461, or<br />
- Treated with an appropriate equivalent coating to BS 5493, BS EN<br />
ISO 12944 and BS EN ISO 14713.<br />
810<br />
Finishes<br />
- Coating<br />
PROTECTIVE COATING OF MILD STEEL MECHANICAL FIXINGS:<br />
All surfaces must be:<br />
- Hot dip galvanized to BS EN ISO 1461, or<br />
- Sherardized to BS 4921, class 1 coating thickness and passivated,<br />
or<br />
- Zinc plated to BS 1706, coating classification Fe/Zn 12 and chromate<br />
conversion class 2C or 2D.<br />
820<br />
ANODISING<br />
- To BS3987, subject to a local coating thickness of not less than 25<br />
micrometres and not more than 40 micometres on all significant<br />
surfaces.<br />
Processor and reference:……….<br />
- Prepare base metals, anodise, test samples, protect components,<br />
and repair damage in accordance with the processor’s<br />
recommendations<br />
- Anodise after fabrication is complete.<br />
840<br />
- Anodising<br />
July 2001 Page 28 of 28
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
TYPE(S) OF RAINSCREEN CLADDING:<br />
Aluminium Rainscreen Cladding comprising 2mm thick anodised<br />
aluminium cassette panels supported by extruded aluminium hanging<br />
system. The system to be fixed to an inner leaf structural wall and<br />
incorporate other components such as insulant, membranes, breakers,<br />
etc. The system to be drained and back-ventilated.<br />
NBS Section H92<br />
22 Rainscreen Types Note<br />
RAINSCREEN CLADDING (insert location or identification)<br />
- Drawing reference(s): (insert)<br />
- Primary support structure: (insert brief description of supporting<br />
background wall eg – blockwork infill panels to steel frame/ insulated<br />
structural tray system)<br />
- Rainscreen <strong>cladding</strong> system: Baffle jointed, secret-fixed, anodised<br />
aluminium cassette panel and extruded aluminium support system.<br />
- Type: Drained and back-ventilated<br />
- Rainscreen panel: Aluminium cassette, stiffened as necessary to<br />
meet <strong>per<strong>for</strong>mance</strong> criteria <strong>for</strong> deflection under wind load as clause 350.<br />
Anti-drumming matting to be fixed to 60% of panel area back. Panels<br />
must be individually demountable. Panel to be <strong>for</strong>med into cassette<br />
<strong>for</strong>mat by mechanically secret-fixing panel return flanges at meeting<br />
points.<br />
Material: Aluminium to EN1396, 5005H14<br />
Thickness: 2mm<br />
Finish: Anodised after fabrication to BS 3987<br />
Colour: (insert )<br />
Joint type: Baffle jointed. No sealants or mastics to be used.<br />
Joint width: 20mm standard<br />
- Air gap: (insert____mm: N.B.- minimum 25mm)<br />
- Support system: Support system comprising extruded aluminium<br />
vertical support rails with adjustable wall attachment brackets to zone<br />
range (insert-insert)mm and panel holding hooks; neoprene anti-rattle<br />
compression gasket. The support framing must allow <strong>for</strong> calculated<br />
expansion movement of the entire system both vertically and<br />
horizontally.<br />
Material: Extruded aluminium to BS1474 in 6063/T6 grade alloy; grade<br />
304 stainless steel connecting bolts.<br />
Fasteners: Secret fix connection of panels to support structure.<br />
Security fix each panel to support rail (secret fix) with necessary<br />
expansion allowance.<br />
Number and location of fasteners: As system manufacturer structural<br />
design<br />
- Backing wall: (insert generic description or Structural Tray System<br />
as Clause 130)<br />
- Breather membrane: As section 785<br />
- Thermal insulation: As clause 776.<br />
120<br />
Rainscreen<br />
Cladding<br />
in<strong>for</strong>mation<br />
July 2001 Page 29 of 29
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
- Accessories: (Define)<br />
- Other requirements: (Insert any panel properties not included above<br />
or in referenced drawings)<br />
NBS Section H92<br />
Rainscreen<br />
Cladding<br />
in<strong>for</strong>mation<br />
23 Rainscreen Types<br />
(Contd)<br />
STRUCTURAL TRAY INTERNAL WALL SYSTEM<br />
Structural tray system, spanning vertically or horizontally across main<br />
structural members, <strong>for</strong>ming an inner leaf supporting wall <strong>for</strong> the<br />
<strong>rainscreen</strong> system whilst meeting necessary requirements thermally,<br />
acoustically, and <strong>for</strong> air permeability. The system accommodates<br />
window, louvre etc penetrations. Internal finishes are available in a<br />
range of options<br />
- Drawing reference(s): (Insert)<br />
- Material: 0.75mm thick cold rolled steel sheet grade Fe E 350 G, hot<br />
dipped galvanised to EN 10147<br />
Finish/colour: To Internal face – galvanised/25 micron bright white<br />
polester<br />
- Fixing: Fix to main supports with self-drilling, self-tapping screws<br />
complete with stainless steel bonded washers.<br />
- Vapour control layer: Trays to be sealed by side lap gaskets, EPDM<br />
bonded washers seal fixings, penetrations through the wall to be<br />
sealed with gun-grade butyl sealant. Trays should thus be sealed to<br />
<strong>for</strong>m a vapour control layer<br />
- Insulation:To be fitted within pan of tray, with no gaps or spaced to<br />
required U-value of (Insert)<br />
- Breather membrane: Place membrane as clause 785 to front face of<br />
insulated Tactray<br />
- Top hat supports: Fit galvanised top hat support bar system vertically<br />
to front face of trays to carry wall bracket system. Fit to every other<br />
upstand with 2 self drilling carbonsteel/stainless steel fasteners.<br />
- Thermal break: Place 6mm thick medium density self-adhesive PVC<br />
foam break between top hat bar and tactray 90 upstands.<br />
- Other requirements:<br />
130<br />
130A (Use <strong>for</strong> major accessory items eg – fascias, louvres, etc)<br />
- Drawing references:<br />
- Manufacturer:<br />
- Material:<br />
Finish/colour:<br />
- Fixing:<br />
- Other requirements:<br />
130A<br />
July 2001 Page 30 of 30
CIMclad: <strong>Formalised</strong> <strong>per<strong>for</strong>mance</strong> <strong>specifications</strong> <strong>for</strong> <strong>rainscreen</strong> <strong>cladding</strong><br />
References<br />
CWCT [1996] Guide to Good Practice <strong>for</strong> Facades. Centre <strong>for</strong> Window and Cladding Technology<br />
CWCT [1998] Standard <strong>for</strong> Walls with Ventilated Rainscreens. Centre <strong>for</strong> Window and Cladding<br />
Technology, July, 56 pp<br />
NBS [2000] Section H92 - Rainscreen Cladding. National Building Specification (NBS) Standard, March, 28<br />
pp<br />
July 2001 Page 31 of 31