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Panels & Furniture Asia March/April 2018

Panels & Furniture Asia (PFA) is a leading regional trade magazine dedicated to the woodbased panel, furniture and flooring processing industry. Published bi-monthly since 2000, PFA delivers authentic journalism to cover the latest news, technology, machinery, projects, products and trade events throughout the sector. With a hardcopy and digital readership comprising manufacturers, designers and specifiers, among others, PFA is the platform of choice for connecting brands across the global woodworking landscape.

Panels & Furniture Asia (PFA) is a leading regional trade magazine dedicated to the woodbased panel, furniture and flooring processing industry. Published bi-monthly since 2000, PFA delivers authentic journalism to cover the latest news, technology, machinery, projects, products and trade events throughout the sector. With a hardcopy and digital readership comprising manufacturers, designers and specifiers, among others, PFA is the platform of choice for connecting brands across the global woodworking landscape.

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MICA (P) No: 138/05/2017 • ISSN: 0219-5704 • KDN: PPS 1453/11/2012(022879) • www.panelsfurnitureasia.com • MARCH/APRIL <strong>2018</strong>


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CONTENTS<br />

18<br />

44<br />

36<br />

4 EDITOR’S NOTE: The way we live now<br />

PANEL MANUFACTURING<br />

18 25 years in the business<br />

22 Russia’s OSB production to triple to<br />

3.9 million cbm by 2020<br />

FURNITURE MANUFACTURING<br />

30 Downsizing: Space-saving furniture for<br />

modern living<br />

34 Star chaser: A designer chases dreams in SEA<br />

IN PERSON<br />

36 Let wood be wood<br />

MARKET REPORT<br />

40 The unexpected surge<br />

42 American hardwood lumber exports to <strong>Asia</strong><br />

surge 17% in 2017<br />

MATERIALS<br />

44 Red oak: Still America’s<br />

best-kept secret<br />

48 Hardwood Market Report<br />

50 timura: Thermally modified and<br />

pressed wood<br />

STRUCTURAL ELEMENTS<br />

52 American white oak glulam for Lord’s Cricket Ground<br />

56 SHOW PREVIEWS<br />

62 SHOW REVIEWS<br />

COLUMNISTS<br />

64 Wood Clinic<br />

66 The Malaysian MDF Manufacturers Association Newsletter<br />

70 CALENDAR OF EVENTS<br />

72 ADVERTISERS INDEX<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


4<br />

Singapore MICA (P) No. 138/05/2017<br />

panelsfurnitureasia.com<br />

Editor | Lee Zhuomin<br />

zhuominlee@pabloasia.com<br />

Assistant Editor | Pang Yanrong<br />

yanrong@pabloasia.com<br />

Assistant Editor | Sarah Si<br />

sarahsi@pabloasia.com<br />

THE<br />

WAY<br />

WE<br />

LIVE<br />

NOW<br />

Lee Zhuomin | Editor<br />

ONCE upon a time, people made—and bought—<br />

furniture purely for practical reasons. A desk to work<br />

at, a bed for rest. Fast forward to <strong>2018</strong> today, it is<br />

clear we have now moved on to buying things that<br />

satisfy some area of psychological or emotional need.<br />

If you live in Singapore, Hong Kong or Tokyo, you<br />

would know how expensive it is to afford a shoebox<br />

in the sky. Most apartments are tiny! Still, being<br />

proud home owners, we want to furnish it with nice<br />

things because it is uplifting, inspiring and makes us<br />

feel, well, at home. Some companies, like Ewins, are<br />

offering multi-purpose, space-saving furniture to help<br />

home owners cope with the urban squeeze (p. 30).<br />

In the past, furniture was mostly the work of a<br />

wood craftsman. In fact, almost everything—from<br />

chicken coops to cabinets—was made of wood,<br />

Malaysian architect Azman Md Nor recalls. He grew<br />

up in a traditional Malay kampong, which informed<br />

and inspired many projects in the later part of his<br />

career (p. 36).<br />

It may also surprise you that a well-known figure in the panels industry spent a good<br />

amount of time in Southeast <strong>Asia</strong> when he was a boy. Henning Gloede, Managing Director<br />

of Siempelkamp Singapore, grew up in Jakarta. By the time he went back to Europe for<br />

further studies, his Bahasa was perfect. On p. 18, he shares his life’s work and wisdom on<br />

the current and future state of Southeast <strong>Asia</strong>’s wood-based panel industry.<br />

Trading and manufacturing activity in Southeast <strong>Asia</strong> continues to climb. Just when you<br />

thought Vietnam’s potential had peaked, the Handicraft and Wood Industry Association<br />

of HCMC announced that the country’s wood products export turnover is expected to<br />

jump 13 per cent to US$9 billion by the end of this year (p. 56).<br />

Vietnam’s demand for American hardwoods rose 18 per cent to 444,862m 3 in 2017,<br />

according to the American Hardwood Export Council (p. 42). It is now the second largest<br />

market after China and the top market in Southeast <strong>Asia</strong>. Overall, 2017 business was good<br />

for the American hardwood industry.<br />

<strong>2018</strong> has just begun, but with these expectations, it looks like it could be another<br />

good year.<br />

LET'S CONNECT!<br />

Contributing Editor (Surface & Design)<br />

Kenn Busch | kenn@kennbusch.com<br />

Deputy Executive Editor<br />

(Chinese Edition) | Wendy Wei<br />

pabloshanghai@163.net<br />

Graphic Designer | Edwin De Souza<br />

edwin@pabloasia.com<br />

Admin & Circulation Manager | Shu Ai Ling<br />

circulation@pabloasia.com<br />

General Manager,<br />

Pablo Beijing & Shanghai | Ellen Gao<br />

pablobeijing@163.com<br />

Associate Publisher | Pamela Buckley<br />

pamela@pabloasia.com<br />

Publisher | William Pang<br />

williampang@pabloasia.com<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> is a member of<br />

3 Ang Mo Kio | Street 62 | #01-23 | Link@AMK<br />

Singapore 569139<br />

Tel: (65) 6266 5512<br />

E-mail: info@pabloasia.com<br />

Company Registration No: 200001473N<br />

All rights reserved. Views of writers do not necessarily refl ect the views of<br />

the Publisher. No part of this publication may be reproduced in any form<br />

or by any means, without prior permission in writing from the Publisher<br />

and copyright owner. Whilst every care is taken to ensure accuracy of<br />

the information in this publication, the Publisher accepts no liability for<br />

damages caused by misinterpretation of information, expressed or implied,<br />

within the pages of the magazine. All advertisements are accepted on the<br />

understanding that the Advertiser is authorised to publish the contents of<br />

the advertisements, and in this respect, the Advertiser shall indemnify the<br />

Publisher against all claims or suits for libel, violation of right of privacy and<br />

copyright infringements. <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> is a controlled-circulation<br />

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criteria. Paid subscription is available to those who do not fit our terms of control.<br />

Please refer to subscription form provided in the publication for more details.<br />

Printed by Times Printers<br />

@panelsfurnitureasia<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

is the offi cial publication of<br />

Malaysian MDF Manufacturers Association<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


6 NEWS<br />

DYNAMIC CHANGES IN AUSTRALIA’S PB<br />

SECTOR—IS THIS THE BEGINNING OF A NEW ERA?<br />

By Mihai Daian, Margules Groome<br />

AUSTRALIA’S wood-based panel sector<br />

has continued on its dynamic changes<br />

that began in 2016. First, Borg <strong>Panels</strong><br />

announced its intention to invest in<br />

new particleboard (PB) capacity in<br />

Oberon, New South Wales; OneFortyOne<br />

Plantations unveiled plans to establish<br />

new PB capacity in the Green Triangle<br />

region.<br />

Fig. 1: Australian domestic PB market dynamics<br />

Other major announcements<br />

in 2017 include Thai manufacturer<br />

MetroPly’s acquisition of Alphine MDF<br />

from Sumitomo Corporation, as well as<br />

Borg <strong>Panels</strong>’ intention to acquire CHH’s<br />

PB plants in Mt. Gambier and Oberon.<br />

The PB market outlook remains<br />

positive. However, the newly-planned<br />

capacities and change in ownership for<br />

some plants will alter the Australian PB<br />

sector structure and market dynamics.<br />

With an average demand growth<br />

of 1.9 per cent for the next 2 – 3 years,<br />

incremental production capacity planned<br />

to come online in <strong>2018</strong> – 2019, assuming<br />

both investments proceed, will create a<br />

20 – 30 per cent production surplus (see<br />

Fig. 1). Consequently, local producers will<br />

have to find new export markets. This<br />

will achieve the right balance between<br />

product specifications versus production<br />

cost in order to be regionally competitive.<br />

The above scenario does not take<br />

potential capacity consolidation or<br />

rationalisation into account. The latter<br />

may occur if Borg <strong>Panels</strong>’ proposed<br />

acquisition of CHH’s Mt. Gambier and<br />

Oberon facilities materialises.<br />

How the current players will<br />

respond to change, and how new<br />

market entrants will compete against<br />

its more established regional counterparts<br />

remains to be seen. We may see a<br />

“survival-of-the-fittest” situation or<br />

perhaps a continuation of the status<br />

quo. ℗<br />

Product<br />

Highlight<br />

ELECTRONIC WOOD SYSTEMS ROLLS OUT NEW<br />

INTEGRATED X-RAY SYSTEMS FOR PANEL PRODUCTION<br />

ELECTRONIC WOOD SYSTEMS EWS<br />

from Germany offers a complete range<br />

of quality inspection systems featuring<br />

high precision, system integration and<br />

low maintenance.<br />

The measuring tasks in panel<br />

production are versatile and challenging,<br />

and reliable inline measuring and control<br />

Mass measurement and<br />

foreign body detection<br />

located after forming and<br />

before <strong>March</strong> the / hot <strong>April</strong> press. <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA<br />

systems are a key factor for Industry 4.0<br />

in panel production.<br />

Process control devices must take<br />

into account environmental, material and<br />

process conditions.<br />

EWS has developed individual X-ray<br />

scanners suited to particular tasks in panel<br />

production. MultiEnergy Technology – a<br />

core feature of the latest EWS X-ray<br />

devices – enables variable measuring<br />

parameters.<br />

Electronic Wood Systems’ new<br />

EcoScan NEO for mat inspection in<br />

the forming line was developed in<br />

cooperation with Siempelkamp and<br />

offers one system with independent X-ray<br />

devices for individual tasks.<br />

These comprise:<br />

- High-precision area weight<br />

measurement by self-adjusting highspeed<br />

flying measuring heads and<br />

- Intelligent foreign body detection<br />

across the board by self-learning<br />

algorithm.<br />

The plant of the future will be fullyautomated,<br />

with minimal operator<br />

interaction.<br />

Hence EWS’ X-ray measuring systems<br />

are self-adjusting, based on recipe<br />

information, to provide consistently<br />

high measuring precision over a wide<br />

production range.<br />

The new systems have been proven<br />

already. They have been installed in OSB<br />

and particleboard lines in Germany and<br />

the USA. Because the new system attracts<br />

attention in the market, Siempelkamp<br />

recently ordered additional systems for<br />

integration into their new production<br />

lines to keep them up-to-date. ℗


NEWS 7<br />

RUSHIL DECOR ORDERS COMPLETE MDF<br />

PLANT FROM SIEMPELKAMP<br />

INDIAN wood-based materials<br />

manufacturer Rushil Décor has<br />

commissioned Siempelkamp to build<br />

an MDF plant in Atchutapuram, Andhra<br />

Pradesh province, India.<br />

The order includes the wood and<br />

fibre preparation system, the resin<br />

blending and application system, the<br />

fibre dryer and sifter, the forming line, an<br />

8ft x 28.8m ContiRoll press, the cooling<br />

and stacking line, the intermediate<br />

storage, the sanding line, and the cut-tosize<br />

line. The equipment will be partially<br />

supplied by Siempelkamp’s production<br />

locations in Qingdao and Wuxi.<br />

The press line will be equipped with<br />

the mat preheater ContiBooster. By<br />

preheating the mat before it enters the<br />

press it can be heated quicker inside the<br />

ContiRoll press resulting in productivity<br />

of up to 20 per cent.<br />

The new plant will expand Rushil<br />

Décor’s production capacities beyond<br />

its current 3.5 million cbm. It will<br />

produce MDF from eucalyptus grown<br />

in plantations and from over mature<br />

mango trees.<br />

Rushil Decor Limited, founded in<br />

Gujarat in 1993, is one of the largest<br />

Indian manufacturers of wood-based<br />

panels. Under the brand names<br />

VIR Laminates, VIR MDF and Signor<br />

Decorative Laminates, Rushil Décor<br />

offers high quality products primarily<br />

to the Indian market. It also exports to<br />

36 countries.<br />

Delivery is scheduled for the last<br />

quarter of <strong>2018</strong> and start-up, in the<br />

fourth quarter of 2019. ℗<br />

Representatives from Siempelkamp and Rushil Décor<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


8 NEWS<br />

'<strong>2018</strong> WILL BE ONE OF THE BUSIEST’: DIEFFENBACHER<br />

Greenply’s 56-metre-long CPS is currently the longest continuous<br />

press in <strong>Asia</strong><br />

ONLY a few months into the year,<br />

Dieffenbacher says it anticipates <strong>2018</strong> to<br />

be one of its busiest and most significant<br />

years, based on the completion of a few<br />

major projects.<br />

In Grayling, Michigan, USA, Arauco<br />

will start production on the largest<br />

particleboard press in North America,<br />

and one of the largest in the world. At<br />

10 feet wide and 52.5 metres long, the<br />

CPS+ continuous press will be at the<br />

centre of the plant.<br />

Roseburg will also begin assembling<br />

its new LVL plant in Chester, South<br />

Carolina, USA. With a daily output of<br />

800m³, the CPS will be the world's<br />

largest continuous LVL press in terms of<br />

production capacity, while the upstream<br />

600 kW Dieffenbacher Microwave will<br />

be one of the most powerful preheating<br />

systems of its type in LVL production.<br />

In Chittoor, Andhra Pradesh, India,<br />

Greenply will commission the longest<br />

continuous press in <strong>Asia</strong>. The 56-metrelong<br />

CPS is designed to produce 1,400m³<br />

of high-quality MDF per day.<br />

This year also marks the first<br />

continuous press supplied to North<br />

Africa. Dieffenbacher’s CPS+ will be part<br />

of a complete MDF plant ordered by<br />

BIGSTAR subsidiary Panneaux d‘Algérie<br />

for its site in El Tarf, Algeria.<br />

Italian wood-based panel producer<br />

Fantoni would also have concluded a<br />

full year of operations on its 65-metrelong<br />

CPS—the longest continuous press<br />

Dieffenbacher has ever built. Fantoni<br />

commissioned its new MDF plant in<br />

Osoppo in May 2017.<br />

Dieffenbacher has also seen success<br />

in the form of 14 new orders for woodbased<br />

panel plants and numerous<br />

modernisation projects in the past year.<br />

Adding to this, five plants with the CPS+<br />

are already operating in three shifts. ℗<br />

ROBUST SALES IN 4Q/2017 WILL LEAD TO<br />

PROMISING <strong>2018</strong>: ACIMALL<br />

PRELIMINARY figures from Acimall,<br />

the association which represents Italy’s<br />

woodworking machinery manufacturers,<br />

suggest that 2017 was a good year for<br />

the industry.<br />

Production value reached EUR2.29<br />

billion, up 11.6 per cent on the previous<br />

year while exports topped EUR1.6<br />

billion, a 7.1 per cent increase compared<br />

to 2016.<br />

The top 10 export markets include<br />

the United States at number one, which<br />

accounted for EUR165.5 million of total<br />

sales. Germany, Poland and France<br />

follow.<br />

Imports also rose 10 per cent<br />

year-on-year to EUR199 million while<br />

domestic market growth continued<br />

on the back of government initiatives,<br />

which drove investment up in the recent<br />

years.<br />

Domestic buyers spent a total of<br />

EUR894 million in 2017 compared<br />

to EUR743 million in 2016. This year,<br />

domestic sales could cross the EUR1<br />

billion mark, a new record since 2001’s<br />

EUR900 million.<br />

4Q/2017 RESULTS<br />

The industry closed 4Q/2017 with a<br />

36.8 per cent order increase<br />

compared to the same quarter in 2016.<br />

(Growth rate during the July-August<br />

term was 42.9 per cent higher compared<br />

to the same period of the previous<br />

year.)<br />

Robust sales were mostly driven<br />

by increased orders from abroad.<br />

The figures were up by 35.2 per cent<br />

(51.5 per cent in Q3/2017). Demand<br />

from the Italian market achieved<br />

49.5 per cent growth over the<br />

October-December 2016 period.<br />

(It was just 19.7 per cent in the second<br />

quarter.)<br />

“Italian users are clearly going<br />

through a period of greater confidence<br />

which, combined with state incentives,<br />

is generating strong demand, exceeding<br />

even the most optimistic expectations,”<br />

said Dario Corbetta, Acimall director.<br />

“Such results are not just satisfactory<br />

for technology vendors, they also<br />

anticipate increasing competition within<br />

the system.”<br />

In the past few years, Italy’s wood<br />

and furniture industry experienced<br />

a tough season, which saw cuts in<br />

investments.<br />

Corbetta added that upgrading<br />

machinery will enable factories to<br />

leverage on technology and enterprise<br />

management systems to regain their<br />

competitive advantage.<br />

Acimall members’ order books have<br />

mostly been filled up to 3.6 months<br />

(versus 3.4 in the previous quarter),<br />

the association noted—an indication of<br />

how <strong>2018</strong> will begin following a positive<br />

Q4/2017.<br />

Prices as of January 1 show<br />

substantial stability, with a 1.1 per cent<br />

increase, the same trend recorded<br />

during the July-September period.<br />

Most association members surveyed<br />

said employment will remain more or<br />

less the same. ℗<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


10 NEWS<br />

VIETNAM’S FORESTRY PRODUCTS TRADE<br />

CONTINUE ON GROWTH TRAJECTORY,<br />

TO REACH US$9 BN IN <strong>2018</strong><br />

VIETNAM’S wood and wood products<br />

industry will remain strong this year with<br />

export turnover expected to hit US$9<br />

billion, a 13 per cent increase, according<br />

to the Handicraft and Wood Industry<br />

Association of HCMC (HAWA).<br />

The industry has been on a growth<br />

trajectory in recent years, achieving an<br />

annual average growth rate of 12.9 per<br />

cent in the last seven years. It is forecast<br />

to accelerate in the next three years, said<br />

HAWA Chairman Nguyen Quoc Khanh.<br />

Last year, the industry posted<br />

export earnings of US$8 billion, up from<br />

US$7.3 billion in 2016 and exceeding<br />

the US$7.5 billion target set by the<br />

Ministry of Agriculture and Rural<br />

Development. The unprecedented target<br />

was expected to be met only in 2020,<br />

Khanh added.<br />

The country is the fifth largest<br />

furniture exporter in the world, claiming<br />

a global market share of six per cent. It<br />

is the largest exporter in Southeast <strong>Asia</strong><br />

and ranks second in <strong>Asia</strong>, behind China.<br />

Much of this furniture goes to the<br />

U.S., which accounted for 39 per cent of<br />

Vietnam’s total export volume in 2017.<br />

Other major importing countries are<br />

Japan, the EU, China and South Korea.<br />

“[The U.S.] will continue to be the<br />

most promising market this year thanks<br />

to its GDP growth,” Huynh Van Hanh,<br />

standing deputy chairman of HAWA, said.<br />

Furthermore, with a population<br />

of over 90 million and a booming real<br />

estate sector, the domestic market<br />

will also demand furniture, offering<br />

further opportunities for growth, Hanh<br />

added.<br />

Minister of Agriculture and Rural<br />

Development Nguyen Xuan Cuong also<br />

hailed the sector’s achievements at an<br />

event honouring export firms for their<br />

business achievements. Wood and<br />

wood-based products rank sixth in the<br />

list of the country’s largest export items.<br />

However, to achieve the export<br />

target this year, firms must invest<br />

more in technology and business<br />

management to raise productivity and<br />

meet consumers’ demand for quality<br />

and design. They should also source<br />

timber from a variety of suppliers to<br />

mitigate the risk of high prices and avoid<br />

buying from dubious sources.<br />

For instance, companies can consider<br />

enterprise resource planning (ERP)<br />

solutions to optimise their resources and<br />

improve their efficiency, Phi Anh Tuan,<br />

deputy chairman of the HCMC Computer<br />

Association and CEO of PAT Consulting,<br />

said at a Business Automation seminar<br />

organised by HAWA.<br />

ERP allows managers to access data<br />

at their fingertips, expediting planning,<br />

productivity and production, and<br />

ultimately, competitiveness.<br />

If they streamline their management,<br />

Vietnamese businesses can save up<br />

to 76 per cent of administrative costs,<br />

according to Tuan.<br />

“The market is good but competition<br />

is fierce. Enterprises have to invest<br />

in management systems and specific<br />

machinery to manage orders,” Nguyen<br />

Chanh Phuong, director of Danh Moc<br />

Co Ltd, said.<br />

With global demand for furniture<br />

rising on the back of a recovering<br />

economy, there is plenty of room for<br />

Vietnamese firms to increase their<br />

market share.<br />

Phuong added, “To capture this<br />

potential, Vietnamese manufacturers<br />

must also seek new markets and exploit<br />

opportunities in niche products.” ℗<br />

Source: Edited from VN News<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


NEWS 11<br />

PINE – THE MATERIAL OF<br />

THE FUTURE?<br />

PINE appears to be the material of the<br />

future.<br />

It is a species that can be expressed<br />

in many ways thanks to modern surface<br />

treatments and new technology.<br />

To demonstrate the possibilities,<br />

Swedish Wood partnered with Swedish<br />

design studio Halleroed for a showcase<br />

at the Trend Exhibition at the Stockholm<br />

<strong>Furniture</strong> & Light Fair from February<br />

6 – 10.<br />

The Exhibition explores the themes<br />

of real, fake and craftsmanship. Pine logs<br />

were used to represent real materials,<br />

but they also symbolised the process of<br />

producing future materials for interior<br />

design.<br />

“It seemed obvious for us to have<br />

pine in the Trend Exhibition. Wood is<br />

a material we always like to use when<br />

creating our furniture and interiors. Pine<br />

is also an inspiring wood species to use<br />

when creating modern environments,<br />

plus it ages beautifully,” Christian<br />

Halleröd said.<br />

Pine is versatile and has a surface<br />

easy to treat. It can be sanded and<br />

brushed to create different textures,<br />

stained or painted. They can lend a warm<br />

and modern feel to interiors. The latest<br />

technology and new surface treatments<br />

make Swedish pine paneling ideal for<br />

creating interiors with a wide array of<br />

looks and styles.<br />

“The fact that Christian Halleröd’s<br />

design team chose pine in the Trend<br />

Exhibition proves what a solid place<br />

this material has, not just in furniture<br />

production but more widely, in modern<br />

interiors. The wooden wall panels that<br />

Materialbiblioteket has put on display<br />

are also fascinating products for future<br />

Swedish pine can be treated in different ways, as demonstrated at<br />

the Stockholm <strong>Furniture</strong> & Light Fair in February.<br />

interior design,” commented Charlotte<br />

Dedye Apelgren, director of Interior and<br />

Design at Swedish Wood.<br />

Swedish pine comes from the wellmanaged<br />

forests of Sweden, where more<br />

trees are grown than harvested. ℗<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


12 NEWS<br />

U.S. SOUTHERN PINE LUMBER EXPORTS<br />

REACH RECORD US$312 MN IN 2017<br />

EXPORTS of Southern pine lumber<br />

reached a record US$312 million in 2017.<br />

Of this volume, exports of pressuretreated<br />

lumber also hit an all-time high<br />

of US$175 million, a 28 per cent increase<br />

from the previous year, according to the<br />

Southern Forest Products Association.<br />

“Rising demand for Southern pine<br />

lumber is undeniably linked to the<br />

industry’s efforts to introduce this<br />

species to buyers worldwide,” said<br />

Jerry Hingle, Southern Pine Council’s<br />

international consultant.<br />

Exports have jumped sharply<br />

in regions targeted by the SPC’s<br />

international market development<br />

efforts.<br />

Record sales were achieved in China<br />

and emerging markets in Southeast <strong>Asia</strong>,<br />

Central America and South America. ℗<br />

HEAVY INDUSTRIES TO PAY FOR WASTE<br />

DISCHARGE UNDER CHINA’S NEW<br />

ENVIRONMENT LAW<br />

By Lydia Chen, Canada Wood<br />

Stock image by<br />

veeterzy on Unsplash<br />

CHINA’S first environment protection<br />

tax law kicked in on January 1 this year,<br />

replacing a pollutant discharge fee<br />

system which, for decades, had been in<br />

place but lacked teeth.<br />

Under the new law, companies will<br />

have to pay levies for waste discharged<br />

into the environment—such as sulphur<br />

dioxide and sewage. They will also be<br />

taxed for noise pollution.<br />

The tax rates range from 1.2 – 12<br />

yuan per unit of atmospheric pollution;<br />

1.4 – 14 yuan per unit of water pollution;<br />

five yuan per tonne of coal waste; and<br />

1,000 yuan per tonne of hazardous<br />

waste. They are determined based on<br />

each company’s operations. For example,<br />

a furniture manufacturer that earns<br />

50 million yuan per year may report<br />

an overall tax rate of 300,000 –<br />

700,000 yuan, or up to a two per<br />

cent increase on the factory price of<br />

its products, according to industry<br />

analysts.<br />

The new law is intended to discourage<br />

heavy-polluting industries, many of<br />

which have flocked to the country<br />

to take advantage of low operating<br />

costs and weak environmental<br />

regulations.<br />

China has imposed a “pollutant<br />

discharge fee” since 1979. However,<br />

loopholes in the system have seen<br />

companies evading taxes, especially<br />

the bigger ones that contribute to the<br />

local economy. Now any tax reduction<br />

or exemption request must undergo<br />

strict approval procedures and be<br />

documented.<br />

Tackling pollution was listed as one<br />

of “three tough battles” China aims to<br />

win in the next three years, according to<br />

the Central Economic Work Conference<br />

that concluded in December.<br />

“The launch of the environmental<br />

tax is more serious than the pollutant<br />

discharge fee system and marks<br />

China’s first real effort to use financial<br />

mechanisms to curb pollution,” Liang<br />

Yinlei, a partner at Ernst & Young<br />

Greater China, said in an interview with<br />

Jiefang Daily. “Some manufacturers<br />

may buy more environmentally-friendly<br />

equipment to reduce its sewage waste<br />

in order to pay less tax.”<br />

Between January and November<br />

last year, China investigated over 35,600<br />

cases of environmental violation, a 102<br />

per cent year-on-year increase from<br />

2016. ℗<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


14 NEWS<br />

SOUTH KOREA RAISES GDP FORECAST TO<br />

3%, BUT WOOD DEMAND TO REMAIN LOW AS<br />

FEWER HOUSING STARTS EXPECTED<br />

By Tai Jeong, Canada Wood Korea<br />

- Domestic consumption forecast to rise 0.1 percentage point<br />

- Fewer housing starts and building permits issued in first 11 months of 2017<br />

- Lower lumber demand expected as cooling measures on housing market to<br />

continue into <strong>2018</strong><br />

THE Bank of Korea has raised South<br />

Korea’s GDP growth forecast for <strong>2018</strong> to<br />

three per cent on the back of domestic<br />

consumption recovery and robust<br />

export growth.<br />

With minimum wages raised by 16<br />

per cent to 7,530 Won (US$6.60)—the<br />

biggest jump in about two decades—<br />

starting this year, consumer prices are<br />

expected to rise by 1.7 per cent.<br />

February’s Winter Olympics will<br />

also boost private consumption by 0.1<br />

percentage point in the first quarter of<br />

this year.<br />

The Korean Won fell to a threeyear<br />

low of 1,061.2 Won against the<br />

U.S. Dollar on January 2. Analysts say<br />

this will further fall below 1,000 Won<br />

if the geopolitical risk on the Korean<br />

Peninsula eases.<br />

2017 trade<br />

Exports soared to an all-time high of<br />

US$573.9 billion in 2017, a 16 per cent<br />

increase thanks to recovery in the global<br />

economy.<br />

Trade volume exceeded US$1<br />

trillion, as imports expanded 17.7 per<br />

cent to US$478.1 billion.<br />

Consumer prices grew 1.9 per cent<br />

in 2017 from a year earlier, marking the<br />

steepest gain in five years since 2012, on<br />

the back of a strong industrial goods and<br />

financial services sector.<br />

Unemployment stood at 3.3 per cent<br />

in December, up 0.1 percentage point from<br />

a year earlier.<br />

Housing Construcon<br />

Cooling measures on South Korea’s<br />

housing market have seen fewer<br />

starts and building permits, especially in<br />

the new apartment market in Seoul.<br />

Housing starts fell 14.6 per cent<br />

to 90,497 while the number of units<br />

significantly decreased 23.2 per cent to<br />

440,382 units in Nov last year.<br />

Housing permits during this period<br />

also dropped 10.2 per cent and 13.2 per<br />

cent respectively to 107,308 and 552,558<br />

from a year earlier.<br />

While the overall residential<br />

construction sector is struggling, the<br />

number of wood building permits issued<br />

in the 11 months of 2017 increased 1.7 per<br />

cent to 15,841 buildings from a year earlier.<br />

Wood building starts, however, fell 6.5 per<br />

cent to 12,954 buildings during this period.<br />

The total floor area of wood building<br />

permits for the same period in 2017<br />

increased 5.8 per cent to 1,451,320m 2<br />

but that of wood building starts slightly<br />

decreased 3.8 per cent to 1,198,515m 2<br />

from a year earlier.<br />

Lumber Shipments<br />

B.C. softwood lumber exports to South<br />

Korea for the first 11 months of 2017<br />

fell 5.7 per cent to 238,184m 3 compared<br />

to 252,651m 3 during the same period in<br />

2016.<br />

This is mainly due to the government’s<br />

efforts in limiting the supply of new homes<br />

(from August 2016), especially apartments<br />

in Seoul to keep household debt and rising<br />

home prices in check.<br />

However, the export value for the<br />

same period rose a slight 2.8 per cent to<br />

US$54.6 million (CAD$68.678 Mn) for the<br />

same period in 2016.<br />

Lumber prices in Canada have trended<br />

upward for almost two years and reached<br />

13-year highs in July, 2016. On the other<br />

hand, Nordic lumber prices have been<br />

depressed in U.S. Dollar terms, resulting<br />

their current price levels to be the lowest<br />

they have been in eight years. ℗<br />

INDONESIA TARGETS FURNITURE EXPORT<br />

REVENUES OF US$3 BILLION FOR <strong>2018</strong><br />

INDONESIA’S furniture and handicraft<br />

exports in <strong>2018</strong> could top US$3 billion, up<br />

over 15 per cent on 2017, said Secretary<br />

General of the Indonesian <strong>Furniture</strong> and<br />

Handicraft Association (HIMKI), Abdul<br />

Sobur.<br />

Bank loans to furniture<br />

manufacturers reached Rp860 billion<br />

(US$63 million) in 2017, up almost<br />

15 per cent, according to Bank Indonesia.<br />

However, export revenues this year<br />

are unlikely to achieve 2016’s figures<br />

due to problems with productivity and<br />

competition from low cost manufacturers<br />

in the region. Some foreign companies<br />

have also relocated from Java to Vietnam.<br />

The industry will need to address<br />

raw material supply issues, improve<br />

productivity and designs in order to<br />

achieve sector targets, Sobur said.<br />

With the help of the government,<br />

companies in the association plan<br />

to participate in furniture and craft<br />

exhibitions in Germany, U.S. and China.<br />

Still, Sobur is confident that by 2019<br />

export earnings will reach US$5 billion. ℗<br />

Source: ITTO<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


16 NEWS<br />

STEINERT ANNOUNCES SECOND<br />

TECHNOLOGY DAY IN BANGKOK<br />

The second Technology Day on May 17 will focus on surface technology.<br />

The fi rst Steinert Technology Day on <strong>April</strong> 28, 2017<br />

THE Steinert PUR line STM-FL 1300 will be on display to<br />

demonstrate the advantages and flexibility of flat lamination<br />

in combination with Steinert’s ADINO® PUR hotmelt adhesive.<br />

It is not only furniture panels that can be laminated with<br />

acrylic sheets and foils. With the right press options, doors and<br />

honeycomb panels can be produced in through-feed with the<br />

water and heat-resistant PUR adhesive.<br />

Besides the lamination line, a Venjakob spray machine will<br />

be on display, as well as various AES CNC machines and the<br />

Houfek sander Buldog B 7 for solid wood and veneer sanding.<br />

There will also be demonstrations of the ADINO® hotmelt range<br />

on various Turanlar edgebanding machines.<br />

Experts from Europe will be around to answer questions<br />

during one-on-one sessions, sharing their knowledge of<br />

the best machines and consumable selections. Expect too,<br />

specialists in the field of laminates, adhesives, edgebanding<br />

material, tools and paint. The Steinert Technical Sales Team<br />

from all of its Southeast <strong>Asia</strong>n offices will also be around to<br />

serve their customers.<br />

The event will close with a social gathering over a<br />

traditional Beer-and-BBQ dinner under the stars. ℗<br />

FIREPROOF WOODEN PILLAR COULD<br />

DRIVE THE ADVENT OF MORE WOODEN<br />

HIGH-RISES IN FUTURE<br />

A Japanese construction company<br />

has developed a wooden pillar<br />

capable of withstanding fire for<br />

three hours without burning down.<br />

Shelter Co.’s invention will allow<br />

future wooden buildings to be<br />

larger-scaled, scoring one for highrise<br />

wood construction.<br />

“Japan has a tradition of<br />

wooden buildings, such as Shinto<br />

shrines and Buddhist temples,<br />

that are unparalleled in the world,”<br />

Shelter President Kazuyoshi Kimura<br />

said in an interview with the Asahi<br />

Shimbun. “We would also be able<br />

to pursue urban planning with<br />

wooden buildings even when it<br />

comes to modern architecture,<br />

where fi re resistance and safety<br />

are required.”<br />

The pillar is a three-ply<br />

structure made of plasterboards<br />

covered with a rectangular wooden<br />

pillar. The plasterboards, in turn,<br />

A rendering of the pillar, where a rectangular<br />

wooden pillar is covered with plasterboards,<br />

which are, in turn, wrapped in yet<br />

another layer of wood.<br />

Image credit: Shelter Co.<br />

are wrapped with yet another layer<br />

of wood.<br />

When tested in a furnace, the<br />

wooden cover as well as wet plaster<br />

kept the interior rectangular pillar<br />

safe. There were no burn marks<br />

on it even after being exposed to<br />

temperatures up to 1,000 degrees<br />

Celsius for 12 hours.<br />

Shelter originally patented<br />

their invention in 2009, and<br />

produced wooden products that<br />

could be used as pillars, walls or<br />

other building components capable<br />

of resisting fire for an hour in 2013,<br />

followed by more products that<br />

could withstand flames for two<br />

hours in 2015.<br />

The company has attained<br />

approval from the Ministry of<br />

Land, Infrastructure, Transport and<br />

Tourism to apply the technology<br />

in structures reaching over 15<br />

storeys. ℗<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


NEWS 17<br />

WOOD, THE HIGH-<br />

PERFORMANCE<br />

MATERIAL, JUST<br />

LEVELED UP – IT IS<br />

NOW BULLET-PROOF<br />

THE rise of wood’s renown in bridges and buildings is proof of its<br />

strength and durability.<br />

Now, a simple, affordable treatment can convert the humble<br />

lumber into a material stronger than steel, and even some hightech<br />

titanium alloys, a new research reveals.<br />

Besides scoring one for construction, the improved material<br />

can also be used in bullet-proof armour.<br />

The study, published in the February 7 issue of Nature, reports<br />

the simple two-step process: Wood is first boiled in a solution of<br />

sodium hydroxide (NaOH) and sodium sulfite (Na2SO3), a chemical<br />

treatment similar to making wood pulp for paper. This partially<br />

removes lignin and hemicellulose (natural polymers that stiffen a<br />

plant’s cell walls)—but it largely leaves the wood’s cellulose intact.<br />

The wood is compressed until its cell walls collapse, then<br />

maintaining that compression as it is gently heated. The pressure<br />

and heat encourage the formation of chemical bonds between<br />

large numbers of hydrogen atoms and neighbouring atoms<br />

in adjacent nanofibres of cellulose, greatly strengthening the<br />

material.<br />

The results show that the wood is three times as dense as the<br />

untreated substance, over 10 times more resistant to being ripped<br />

apart, 50 times more resistant to compression and almost 20 times<br />

as stiff. It is also harder, more scratch-, impact- and moistureresistant,<br />

yet can still be easily moulded into almost any shape.<br />

Researchers have long tried to enhance wood’s strength,<br />

especially by compressing and “densifying” it but densified wood<br />

tends to weaken and spring back toward its original size and shape,<br />

especially in humidity, says Liangbing Hu, from the University of<br />

Maryland, one of the study’s researchers.<br />

In one experiment, five layers of treated wood stopped<br />

simulated bullets fired into the material, a result which could lead<br />

to low-cost armour.<br />

The new material could also open the door to a new class of<br />

lightweight materials, with the possibility of applying it in vehicle<br />

manufacturing, says Ping Liu, a materials chemist at the University<br />

of California, San Diego, unaffiliated with the Nature study.<br />

Densified wood also does not require expensive adhesives<br />

compared to carbon-fibre composites. It can also be easily<br />

recycled.<br />

However the research team noted that the widespread use<br />

of densified wood will depend on engineers’ ability to scale up<br />

and accelerate the process. (Hu and his team spent several hours<br />

making each slab of densified wood used for testing.)<br />

Still, there is potential for the process to be sped up or used<br />

to make larger components, Hu contends. ℗<br />

Source: Scientific American, Nature<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


18 PANEL MANUFACTURING<br />

Henning Gloede traces his story in the history of Siempelkamp<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


PANEL MANUFACTURING 19<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


20 PANEL MANUFACTURING<br />

"<br />

It may surprise you<br />

but enquiries for new<br />

lines are still coming<br />

in today, especially for<br />

parcleboard.<br />

"<br />

Henning Gloede,<br />

Managing Director,<br />

Siempelkamp<br />

Singapore.


PANEL MANUFACTURING 21<br />

All things considered, Henning Gloede had a very exciting<br />

life. He is German by birth, but only spent eight of his<br />

53 years in Germany. He grew up in Jakarta in the 1960s<br />

when his family moved there for his father’s job. By the time he<br />

returned to Europe for further studies, his Bahasa was perfect.<br />

When school was over, the next phase of his life—31 years<br />

and counting—went to Siempelkamp. He wanted to do a good<br />

apprenticeship with a global company in the hopes that one<br />

day he could return to Southeast <strong>Asia</strong>.<br />

“I just… like it,” Mr Gloede says of his childhood home.<br />

“I feel at home here and people are really friendly.”<br />

At a time when national borders were less porous,<br />

Siempelkamp already had sales representatives and offices in<br />

the U.S., Italy, France, Spain and China. The company was then<br />

positioning itself as the market leader for wood-based panel<br />

machinery in Southeast <strong>Asia</strong>.<br />

Mr Gloede eventually got his wish in 1992, moving from the<br />

Krefeld headquarters to Singapore to support sales operations.<br />

By the time he arrived in September that year, Siempelkamp<br />

had delivered its first continuous press to Southeast <strong>Asia</strong>, to a<br />

company called Rimba Particle in Semarang, Indonesia.<br />

The rest, as they say, is history. Mr Gloede would later be<br />

integral to Siempelkamp’s growth in the region and be part of<br />

the evolution of the wood-based panel board industry. In <strong>April</strong><br />

2001, he was made managing director, a title he holds till today.<br />

YESTERDAY<br />

In the late 1970s when Siempelkamp successfully concluded<br />

the first order to the Philippines and Thailand, it was clear that<br />

the market would grow in the next few decades. In <strong>April</strong> 1979,<br />

a Singapore company was incorporated under Germapore<br />

Machine Manufacturer Private Limited. Siempelkamp held a<br />

50 per cent stake in this company. With the economic boom<br />

of the 1980s, the demand for board products accelerated,<br />

leading to the conclusion of four more contracts in the five<br />

years that followed.<br />

By then it was clear that the projected market outlook was<br />

coming to pass. Siempelkamp acquired Germapore in 1982<br />

and subsequently incorporated the company as Siempelkamp<br />

Singapore in February 1989.<br />

Southeast <strong>Asia</strong> had real appeal because of its vast natural<br />

forests and hevea brasiliensis (or rubberwood) plantations.<br />

Combined, it was home to one of the world’s largest tropical<br />

timber resources. Utilising rubberwood back then was almost<br />

unheard of, but Siempelkamp broke through in its pioneering<br />

work on MDF, setting new standards in the industry.<br />

“The intense R&D work and experience we gained from<br />

the first lines with this raw material secured our front row<br />

seat in the board industry here. We have since sold more than<br />

45 lines to-date,” Mr Gloede shares.<br />

Soon, the Siempelkamp ContiRoll came along, setting<br />

another gold standard for continuous board production.<br />

To-date, 33 ContiRoll presses have been sold in the region.<br />

(This excludes the Kuesters presses Siempelkamp took over<br />

in 2007.)<br />

TODAY<br />

Today, Mr Gloede continues to head the Singapore and Kuala<br />

Lumpur offices, which mainly oversee sales, acquisitions,<br />

spare parts and service support for Siempelkamp, Metso and<br />

Kuesters press lines in ASEAN. It also manages installation<br />

supervision services for all new Siempelkamp lines.<br />

“I have great memories of the region, its cultures and<br />

people,” Mr Gloede reflects. “I appreciate that there is always<br />

a way around things. Here, people have positive attitudes, the<br />

glass is always half full.”<br />

He manages 29 staff in both offices and likes them to be<br />

open and honest with him about problems: “Address it together,<br />

so we can do something about it, learn and become better!”<br />

The business has also evolved to include servicing plants. It<br />

was one of the reasons the KL office was opened in 2007—to<br />

have staff dedicated to spare parts supply and after sales service<br />

in addition to installation supervision. It is supported by the<br />

global spare parts and logistics centre, which is close to Frankfurt<br />

airport, meaning parts can be delivered in 24 hours.<br />

“Malaysia is a good place for this office because it is<br />

strategically located. It has a good pool of skilled engineers that<br />

speak so many different languages. Since the installed base<br />

has grown, maintenance needs have also increased… so have<br />

expectations!”<br />

Siempelkamp also improves existing lines by solving<br />

bottlenecks in production. Some machinery are upgraded with<br />

the latest technology launched at LIGNA 2017, such as the new<br />

EcoDrive system and improved EcoFormer.<br />

TOMORROW<br />

So what is the plan for tomorrow? “Sell a lot of lines!” Mr Gloede<br />

laughs. “It may surprise you but the number of enquiries for new<br />

lines is still coming in today, especially for particleboard. A lot of<br />

the finished product goes to China, which lack wood material<br />

ever since forest harvesting was severely reduced.”<br />

Some new projects currently underway are FSC Vietnam, a<br />

brand new MDF and particleboard line for Vanachai, and Green<br />

River, which will feature a 50.4m ContiRoll Generation 9 and<br />

hold the record for SEA’s longest continuous press.<br />

A few countries in Southeast <strong>Asia</strong> have not a single line, yet<br />

have ample raw materials to sustain one or two. Mr Gloede<br />

expects the first line to pop up in one of these places, especially<br />

as the furniture market shifts from predominantly solid wood<br />

to wood-based products.<br />

Over the years, factories have grown larger and more<br />

sophisticated; presses are longer and capacity, bigger. The big<br />

manufacturers, he says, will get bigger by acquiring smaller lines.<br />

To maintain their market position, the actual people<br />

managing these lines must be more skilled. They not only need<br />

advanced engineering degrees, they also need more training on<br />

the specifics of the machines.<br />

As a result, the demands on Siempelkamp as a complete<br />

plant supplier have also increased. “It is a very competitive<br />

landscape and survival is dependent on innovation. This market<br />

force drives us to develop efficient and sophisticated production<br />

lines in the panel industry.”<br />

EPILOGUE<br />

With Southeast <strong>Asia</strong> set to grow exponentially in the long run,<br />

work is getting busier. Mr Gloede still spends most of the year—<br />

up to 180 days—on the road visiting clients. The nomadic lifestyle<br />

makes finding the right work-life balance very challenging.<br />

Yet he credits the ability to manage this well to a very<br />

understanding wife who looks after the family: “[She] has been<br />

a very important part of my professional life over the past<br />

25 years here in <strong>Asia</strong>.”<br />

31 years and counting still, Mr Gloede is not done with his<br />

story. He has more to write about the future. ℗<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


22 PANEL MANUFACTURING<br />

By Marina Khaibulina and Philip Chebyshev, Lesnaya Industriya Journal<br />

Russia will likely see six new<br />

Oriented Strand Board (OSB) lines<br />

operating by 2020 which, at their<br />

full capacity, will triple total output from<br />

1.34 million cbm at present to 3.935<br />

million cbm. These six lines are currently<br />

in various stages of construction:<br />

One of them is DOK Kalevala’s<br />

second line, a planned investment<br />

worth 3.2 billion rubles. At full capacity<br />

of 300,000cbm annually, the new line<br />

will double the company’s production<br />

capacity to 600,000cbm. It will be<br />

delivered by Siempelkamp and scheduled<br />

to begin operations at the end of <strong>2018</strong>.<br />

Turkish company Kastamonu<br />

initially planned to commission its<br />

OSB plant—with an annual capacity of<br />

575,000cbm—in 2007 but postponed<br />

it to <strong>2018</strong>-2019. Ali Kılıç, CEO of the<br />

plant in Russia, is observing the market<br />

closely. He plans to relaunch the project<br />

in <strong>2018</strong>. He said, “This is a strategically<br />

important project for us. We will focus<br />

on the Russian market but also plan to<br />

market OSB in other countries too."<br />

- Oversupply “unlikely”<br />

as robust housing<br />

market and exports will<br />

absorb most boards<br />

- Increased production<br />

will reduce dependence<br />

on imports<br />

Kronoshpan Bashkortostan (part of<br />

Kronospan) bought over a line from Oris,<br />

which previously planned to build an<br />

OSB and large-format plywood plant in<br />

the Perm region. Now, Kronoshpan will<br />

launch this new OSB line in Ufa this year,<br />

with an annual capacity of 500, 000cbm.<br />

Two other companies that plan<br />

to start production before 2020 are<br />

SibayPlitProm and Ugra-Plit with<br />

annual capacities of 570,000cbm<br />

and 250,000cbm respectively. While<br />

SibayPlitProm has already finished the<br />

plant’s design phase in the Republic<br />

of Bashkortostan, Ugra-Plit is still<br />

looking for investors and other means<br />

of financing.<br />

Valery Puchkov, CEO of DOK Kalevala,<br />

says oversupply is unlikely as not all<br />

announced projects will be implemented<br />

until 2020. He also has confidence in<br />

the market’s growth as Russia’s wooden<br />

house construction and the packaging<br />

sector develop—two main consumers<br />

of OSB.<br />

“The Ministry of Industry and Trade<br />

has proposed that 30 per cent of all<br />

houses in Russia should be made of<br />

wood. This will help the development<br />

of the market. In addition, exports will<br />

also continue to grow, balancing out<br />

domestic demand,” he said.<br />

LEADING EXPORTERS AND<br />

BUYERS<br />

In fact, there appears to be a shortage of<br />

domestic OSB. In 2016, OSB production<br />

was estimated at 730, 000cbm. Only<br />

large manufacturers could increase<br />

production then, compared to 2015.<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


PANEL MANUFACTURING 23<br />

Company Year estb. Planned investment value Annual capacity<br />

(in RUB)<br />

(in ‘000 cbm)<br />

Real-Invest Company - 12 Bn 400<br />

DOK Kalevala End <strong>2018</strong> 3.2 Bn 300<br />

Kastamonu <strong>2018</strong> – 2019 - 575<br />

Kronoshpan <strong>2018</strong> - 500<br />

Bashkortostan<br />

(part of Kronospan)<br />

SibayPlitProm 2017 - 570<br />

Ugra-Plit - - 250<br />

Fig. 1: Six new OBS lines and their planned investment value and annual capacity<br />

Company Year estb. Annual capacity (in ‘000 cbm)<br />

Hillman 2012 30<br />

Novovyatsky Lyzhny Kombinat 2012 100<br />

(Novovyatsky Ski Factory)<br />

DOK Kalevala 2013 300<br />

Kronoshpan Yegoryevsk 2014 350<br />

(part of Kronospan)<br />

OSB Kurgan (SP Nevzorov) 2015 60<br />

Taleon Arbor 2017 500<br />

(owned by Vnesheconombank)<br />

Fig. 2: Six main producers of OSB in Russia<br />

Some planned projects were suspended<br />

due to the difficult economy while others<br />

stopped production all together.<br />

That year, OSB imports rose 34.6<br />

per cent to 595,500cbm. Products<br />

were mainly from Belarus, which made<br />

up 75.4 per cent of total shipments.<br />

China's share climbed from 12 to<br />

13 per cent to 79,100cbm; German<br />

imports were up five to seven per cent,<br />

reaching 39,900cbm. On the other hand,<br />

Romania reduced exports to Russia by<br />

58.5 per cent to 8,100cbm.<br />

Also, in 2016, Kronospan, through<br />

supplies from the Belarusian plant,<br />

increased OSB sales to Russia by 4.66<br />

per cent to 460,610cbm. Chinese<br />

company Linyi Consmos increased<br />

exports to Russia by almost 29.5 times<br />

to 70,800cbm. Glunz AG from Germany<br />

also returned to the Russian market,<br />

selling a total of 36,700cbm<br />

In 2016, Moscow region was the<br />

top importer in Russia, with total OSB<br />

sales rising 30.5 per cent to 109,200cbm<br />

in volume terms. The region's share of<br />

total OSB imports increased by four<br />

percentage points to 22 per cent. The<br />

greatest increase was observed in the<br />

Republic of Crimea: almost 20.5 times, to<br />

75,800cbm; the region's share also grew<br />

by 15 percentage points to 16 per cent.<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


24 PANEL MANUFACTURING<br />

May and August. The highest average<br />

price per cubic metre was recorded in<br />

October at $227, mainly due to the end<br />

of the construction season in the Central<br />

Federal District during the period. The<br />

lowest average price was $84 per cubic<br />

metre, in May, due to the May holidays,<br />

affecting sales.<br />

The highest average price recorded<br />

was for Linyi Consmos' OSB at $517 per<br />

cubic metre; Glunz sold boards for $315<br />

per cubic metre; Egger, $213; the Krono<br />

Group, $190; Kronospan, $181. The<br />

lowest import price was on Belarusian<br />

boards at $154 per cubic metre. ℗<br />

Fig. 3: Russian imports of OSB (in ‘000 cbm)<br />

Year<br />

PRICES<br />

Average OSB board prices increased<br />

by 5.7 per cent, to 13,365 rubles per<br />

cubic metre in 2016. Throughout the<br />

year, prices climbed gradually until<br />

the end of the third quarter, and then<br />

rapidly declined with a smooth rebound<br />

towards the end of December. Prices<br />

peaked in September 2016—17,905<br />

rubles per cubic metre—due to a highly<br />

active construction market before the<br />

end of the season.<br />

In 2016, the average price for<br />

imported OSB increased by 15.1 per<br />

cent to $179 per cubic metre (2015:<br />

$155). Throughout the year, the price<br />

for imported OSB was growing, although<br />

there were sharp price declines in<br />

Fig. 4: Main exporters<br />

of OSB in 2016<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


26 PANEL MANUFACTURING<br />

PRODUCT HIGHLIGHT<br />

Products preferred<br />

all over the world<br />

carry the signature of<br />

Kastamonu Entegre<br />

Kastamonu Entegre, a Turkish panel<br />

producer, today, has become<br />

a major manufacturer with 18<br />

production facilities in the country and<br />

abroad since its first particleboard plant in<br />

1971. It manufactures raw and melaminecoated<br />

MDF and particleboard (which<br />

are also fire- and moisture-resistant),<br />

laminate flooring, painted panels, honeycomb<br />

decorative panels, glossy panels, as<br />

well as worktop and door panels. They<br />

are exported to the furniture, decoration<br />

and construction sectors in almost 100<br />

different countries.<br />

FLOORPAN: INDISPENSABLE<br />

IN CLASSIC AND MODERN<br />

INTERIORS<br />

The Floorpan brand laminate flooring<br />

carries wood’s natural texture and beauty<br />

to the work and living space. It has an<br />

easy locking system, is silent, static<br />

electric-proof, easy-to-clean, stain-proof,<br />

scratch-proof, and has heat retention and<br />

anti-bacterial properties. It also comes<br />

in a wide range of patterns and surface<br />

alternatives for different tastes—Stone,<br />

Deluxe, Elit, Natural, Register, Boutique,<br />

Urban, Classic, Sun and Nova.<br />

DOORPAN: OPENING<br />

KASTAMONU ENTEGRE TO<br />

THE WORLD<br />

Doorpan door panels provide a modern<br />

and elegant look to your living space<br />

while its quality means it can be used for<br />

many years. The Doorlam range, which<br />

are MDF panels coated with decorative<br />

paper, come in five different colours. They<br />

are immediately usable after pressing.<br />

Doorlam door panels do not require any<br />

additional treatment such as polishing or<br />

painting, saving cost and time.<br />

REFLECTION: BRINGING<br />

NATURE INTO THE HOME<br />

The Reflection series was developed<br />

for melamine-coated products. It has<br />

five different surface textures (stone,<br />

geometric, golf, paint and veneer),<br />

catering to those who want the positive<br />

energy and endless patterns of nature in<br />

their living spaces.<br />

PRODUCTS THAT SET THE<br />

STANDARD<br />

The Technotop and Neotop brands<br />

are used in kitchen and bathroom<br />

countertops, as well as offices,<br />

restaurants, cafeteria tables and counters.<br />

They are humidity-proof thanks to a top<br />

protective layer on the surface’s decorative<br />

laminate, and special paper on the bottom<br />

surface. It is also water resistant and can<br />

withstand vapours, heat, stains, scratches<br />

and impact. Since it is also easy to clean,<br />

it is also the top choice in areas where<br />

hygiene plays an important role.<br />

STEPPING INTO THE DIGITAL<br />

WORLD<br />

Kastamonu Entegre is also one of the first<br />

in the world to digitalise all its products.<br />

The “IDS 3D (Interior Design Studio<br />

3D)” mobile application makes choosing<br />

flooring, countertop, board and door<br />

surfaces convenient anytime, anywhere.<br />

Users can select from numerous<br />

colours and textures in the 3D chart<br />

section. The products can be projected on<br />

the screen in the desired dimensions. They<br />

can be rotated 360 degrees and viewed<br />

from multiple angles.<br />

The mobile app also acts as a virtual<br />

showroom where different furniture,<br />

surfaces and floors can be explored in<br />

different combinations, allowing users to<br />

envision their dream home. ℗<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


28 PANEL MANUFACTURING<br />

Flash tube dryer<br />

Dieffenbacher’s drum and flash tube dryers are recognised for their efficiency,<br />

reliability and ability to meet high safety standards. In total, Dieffenbacher<br />

(together with former Metso/Sunds and Schenkmann Piel Engineering) has<br />

sold 85 drum dryers and 196 flash tube dryers over the last 40 years.<br />

Energy systems from Dieffenbacher with capacities of up to 120 MW thermal<br />

capacity can use a wide range of biomass fuels to generate hot gas for the dryer, or<br />

produce steam or hot thermal oil for various heat consumers. Together with former<br />

Teaford, Dieffenbacher has sold 36 energy systems around the world.<br />

Drum dryer<br />

DRUM DRYERS<br />

Dieffenbacher recently sold two drum dryers with 100 t/h mechanical throughput<br />

on a dry basis. These drum dryers are the ideal solution for drying wood fibre for<br />

particleboard, strands for OSB production, disintegrated seasonal annual crops<br />

and other biomass. The dryer internals are designed according to the material’s<br />

characteristics for high thermal efficiency, low moisture fluctuation and low<br />

emissions.<br />

FLASH TUBE DRYERS<br />

Flash tube dryers from Dieffenbacher<br />

should be the first choice for efficiently<br />

drying wood fibres for the production<br />

of MDF, HDF and THDF. Dryers with<br />

a dry fibre throughput of more than<br />

60 t/h have been operating for many<br />

years. In addition to single-stage dryers,<br />

Dieffenbacher also offers two-stage<br />

dryers and single-stage dryers with<br />

air recycling system, offering energy<br />

cost savings of up to 15 per cent and<br />

a significant reduction in the exhaust<br />

gas flow. Additional benefits can be<br />

achieved by adding the EVOjet M and<br />

SGF or Z-sifter to the dryer and energy<br />

system package.<br />

ENERGY SYSTEMS<br />

With their robust design and<br />

low maintenance requirements,<br />

Dieffenbacher energy systems allow<br />

long operation periods without forced<br />

shutdown. This provides high availability<br />

and reliable operation.<br />

The firing system consists of an<br />

air-cooled reciprocating grate using the<br />

coarse biomass fractions of the wood<br />

panel production process (eg: bark,<br />

wood chips, coarse trimmings) as fuel.<br />

The system can be equipped with various<br />

injection nozzles for the combustion<br />

of dust and granulate fractions from<br />

screening, sawing and sanding as well<br />

as additional gas burners. Generating<br />

hot thermal oil and providing hot gas<br />

to the dryer system can be controlled<br />

independently of each other in order<br />

to meet individual peak load demands.<br />

Recirculating hot gas from downstream<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


PANEL MANUFACTURING 29<br />

minimises ash carry-over, thus reducing wear of the<br />

dryer cyclones and RTO ceramics.<br />

Integrated into the panel line control infrastructure,<br />

fully automated operation controls minimise the<br />

number of operators, further reducing operating<br />

costs. The interconnected mechanical and process<br />

design reduces interfaces, and the system’s fast and<br />

effective adaptation to changing loads supports plant<br />

efficiency. ℗<br />

Energy system<br />

of the thermal oil heater optimises the<br />

combustion process and operational<br />

flexibility of the energy system.<br />

INTEGRATED SOLUTIONS<br />

The perfect integration and compact<br />

design of the energy system and dryer<br />

help to reduce operating costs and<br />

create additional value for customers—<br />

from the planning phase through the<br />

complete lifecycle. The hot gas cyclone<br />

connecting the energy system and dryer<br />

Integrated solutions<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


30 FURNITURE MANUFACTURING<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


FURNITURE MANUFACTURING 31<br />

Cities may be expanding but our living spaces are now a fraction of<br />

what they used to be. Ewins is going big on this trend by going small.<br />

It is hard to say how the world will look like in 2030. Going by<br />

current indicators, cities will burgeon alongside the middle<br />

class demographic. Consumption will increase, as will waste<br />

and global temperatures.<br />

Oxford Economics predicts that 750 cities around the world<br />

will receive an influx of 410 million more people, exerting<br />

further pressure on the urban space crunch. By 2030, an<br />

additional 150 million will join the ranks of above 65s with new<br />

demands on dignified living (or dying) and healthcare facilities.<br />

Governments in Singapore, Hong Kong and Tokyo have<br />

been dealing with these issues for decades, and will need to<br />

address them now, soon.<br />

These days, we live fast, but don’t die young. Our<br />

apartments are higher, but they don’t accommodate enough.<br />

Our parents want to enjoy life with their grandchildren but we<br />

want privacy. How can we have it all?<br />

Apparently we can, says Mark Yong, marketing director<br />

of Ewins. “Singapore is used to being small and compact. But<br />

what makes us different here is that we are house proud, we<br />

still want comfort and we like to invite friends over to show<br />

off,” he says.<br />

Ewins offers multi-functional furniture ranging from<br />

extendable tables to beds that double up as study desks. These<br />

products, marketed under the Roomier brand, exploit the<br />

tiniest corner and basically free up more areas for lounging.<br />

They can be designed, customised and installed at one go.<br />

Arguably, space-saving furniture are not new. Some<br />

years back, Swedish furniture giant Ikea launched a 100m 2<br />

‘apartment home’ at both showrooms in Singapore. Other<br />

players such as Spaceman, Space-Saving <strong>Furniture</strong> Systems<br />

and HWB also provide similar furniture for increasingly dense<br />

and impermanent living quarters.<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


FURNITURE MANUFACTURING 33<br />

Addressing market competition, Mark<br />

says, “We offer a competitive price range,<br />

we can build furniture to fit any room and<br />

we can do it fast. Our components last too.<br />

“Being agile is important. I believe this<br />

is something the major retailers can’t do.”<br />

GOING BIG, GOING SMALL<br />

Ewins is 51 years old this year. It is as<br />

old as Singapore and like its home city,<br />

has been reinventing itself to keep up<br />

with modern times. The first generation<br />

owners were mainly distributors of<br />

hardware—taps, handles, fittings, slides<br />

and so on. Subsequently, the company<br />

moved on to big-ticket items such as<br />

furniture because “we are likely to lose<br />

our competitive edge if we just stick to<br />

the distribution business,” Mark says.<br />

In 2011 Ewins opened a new<br />

showroom in Sin Ming Lane, inviting<br />

home owners to explore its range of<br />

custom furniture solutions. Architects<br />

and designers are also often invited for<br />

product launches and talks. Ewins also<br />

worked with designers to develop its own<br />

range of materials such as anti-bacterial,<br />

low formaldehyde panel tops. Where<br />

it used to participate in trade shows,<br />

Ewins has now moved into a new era<br />

of branding, preferring to target global<br />

design showcases where collaborations<br />

with trend gurus can take them to new<br />

markets.<br />

The team later identified three<br />

mega trends that could also take their<br />

business forward—small apartments,<br />

dignified ageing and smart homes. The<br />

Roomier range was a product of this<br />

research, targeting shoebox apartment<br />

owners.<br />

Having received positive reception<br />

from the market, Ewins is now exploring<br />

solutions for the elderly to live better.<br />

In fact, the materials developed for<br />

Roomier can also be applied to hospital<br />

furnishing. For instance, hypoallergenic,<br />

breathable foam pads for bedding and<br />

seating can help reduce the risk of<br />

infection. They are also lighter, making<br />

it easier for caregivers to change the<br />

sheets.<br />

“Basically, small tweaks can solve big<br />

problems in our daily lives,” Mark says.<br />

“Overall, you help patients get better, and<br />

caregivers are less miserable.”<br />

Mark, who is also the president of the<br />

Singapore <strong>Furniture</strong> Industries Council<br />

(SFIC), says his company's strategies<br />

are just some ways the local furniture<br />

industry can adopt to remain relevant<br />

in today’s ephemeral tech-inspired<br />

globalised environment.<br />

“You won’t last very long if you just<br />

depend purely on manufacturing as a<br />

business because the region will always<br />

be cheaper,” he says.<br />

Collaboration is key, he adds.<br />

"Working with the right partner can help<br />

you communicate your niche to the right<br />

audience.” He also advocates travel and<br />

learning from others.<br />

By seeing what is out there, what is<br />

clear too, is that a bed is not just for rest,<br />

but a piece of furniture reminiscent of the<br />

times we live in now. ℗<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


34 FURNITURE MANUFACTURING<br />

Vietnamese designer<br />

Nguyen Hoa realised his<br />

teenage dream of seeing<br />

his sketches come to<br />

life but that, he says,<br />

is not enough for him.<br />

Exactly five years ago, Nguyen Hoa<br />

decided he wanted to design furniture<br />

for a living. Today, this goal is realised with him<br />

finding his place at Kim Do Company, a Vietnamese furniture<br />

manufacturer in Ho Chi Minh City.<br />

“When I was a student, I dreamed of going professional with<br />

all the sketches I made on paper,” the 26-year-old recalled. “I loved<br />

wood, materials, colours and chairs so I started teaching myself how<br />

to combine these elements together to make furniture.”<br />

Growing up, Nguyen read widely on design history, on how the<br />

minds behind the masterpieces thought and how the hands that made<br />

them worked.<br />

He later went on to study industrial design at Ton Duc Thang<br />

University and dabbled with various styles before settling for three<br />

practical characteristics that would inform each piece of art today:<br />

minimalism, function and commercial viability.<br />

He said, “Designing furniture is considered a new<br />

profession in Vietnam but I believe it will develop rapidly in the<br />

next five years.”<br />

One of his most frustrating projects was building the<br />

Marita rocking chair, a product that took countless<br />

hours of study and conceptualisation. Simple<br />

and functional, the most distinctive feature<br />

of the chair is its intersection of lines,<br />

inspired by Man’s connection with<br />

one another in society. It is<br />

made of wood, a basic<br />

material found in all<br />

his designs.<br />

The Marita rocking<br />

chair is inspired by<br />

Man’s connection with<br />

one another in society.


MANAGING EXPECTATIONS<br />

Nguyen also often uses metal, rattan and fabric, as<br />

well as unique materials and contemporary colours<br />

such as solid surfaces and rusty metal. His boldness<br />

and inspiration stem from the desire to establish a<br />

reputation in Vietnam’s budding furniture design<br />

scene.<br />

“As a young designer, I have so much to learn.<br />

So I always set a target for myself and try to improve<br />

continuously, confront challenges and look for new<br />

ideas,” he reflected.<br />

Keeping an open mind and learning new things,<br />

he added, opens up a lot more new opportunities<br />

for him as well.<br />

Yet his biggest challenge is not so much ‘feeling<br />

small’ or competing with his more established<br />

peers. Instead, it is figuring out how to connect<br />

designs with manufacturers, the market and how<br />

to make customers accept his work.<br />

“Designer furniture is not necessarily expensive.<br />

The value of a product is based on many factors. It<br />

is not just about creativity but also skill and quality.<br />

Product lines designed for mass manufacturing may<br />

be new here in Vietnam but it is very affordable,”<br />

Nguyen said.<br />

“ There are many young<br />

people like me with the<br />

same desire. I hope there<br />

will be more support for us.”<br />

Furthermore, the modern-day consumer is<br />

fi ckle. And they want everything: personalised,<br />

trendy, smart home furnishing. Nguyen’s style on<br />

the other hand, is still very much centred on the<br />

simplicity and beauty in traditional furniture. He<br />

admits that in future he will incorporate technology<br />

in the final product and handle difficult designs.<br />

Nguyen may have just achieved far more<br />

than he imagined: He was one of the designers<br />

selected for the Design Stars showcase at this year’s<br />

International <strong>Furniture</strong> Fair Singapore.<br />

“There are many young people like me with<br />

the same desire. I hope there will be more support<br />

for us,” he said.<br />

Having reached the foothills of success, he will<br />

continue to study, sketch and chase the dream. ℗<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


36 IN PERSON<br />

Malaysian architect Azman Md Nor is a huge fan of wood. He is<br />

quietly championing this material in his country, but the lack of<br />

skilled craftsmen and quality timber, he says, is hindering progress.<br />

The curved wall structure is “one of the most<br />

interesting design elements of the house,<br />

providing structural stability that speaks volumes<br />

of what could be done with timber,” according to<br />

the jury of the Malaysian Wood Awards.<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


IN PERSON 37<br />

Azman Md Nor<br />

designs with wood and has his<br />

own practice, Arkitek Azman Zainal.<br />

Wood for window frames<br />

and grilles are common in<br />

tropical homes<br />

Timber is experiencing a renaissance<br />

in Southeast <strong>Asia</strong> as local architects<br />

return to their roots, drawing<br />

inspiration from the traditional kampong<br />

houses of their youth. Or at least, this is<br />

what Azman Md Nor feels is driving the<br />

timber revolution in the region.<br />

The 55-year-old architect and<br />

part-time lecturer grew up in such an<br />

environment—a kampong (or village<br />

in Malay) in Port Dickson where most<br />

household items such as toys and<br />

furniture were made of wood.<br />

“We used wood to make whatever<br />

we needed, even the chicken coop. It’s<br />

convenient and easy to work with,”<br />

Azman says. At Deakin University where<br />

he read architecture, he was inspired<br />

by the late Professor Kevin Borland<br />

who took the class to visit the timber<br />

houses he designed, further fanning the<br />

flames for wood appreciation. However,<br />

it was only in 2006 that the father of<br />

four began actively pursuing projects<br />

in timber at his own practice, Arkitek<br />

Azman Zainal.<br />

Azman’s style can be described as<br />

avant-garde, bold and unique, a “like it<br />

or hate it” kind of vibe. He personally<br />

feels it is humanistic, raw and natural,<br />

drawing richly from local culture.<br />

“Using wood for the interior is like<br />

bringing in all the attributes of the forest<br />

into the hearth. Wood has many health<br />

benefi ts,” he says, confi rming several<br />

studies that a wood-clad interior calms<br />

the nerves and reduces stress levels.<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


38 IN PERSON<br />

This philosophy is evident in Anjung<br />

Kelana, the home and office he built<br />

for himself. The building brings out<br />

the honesty and raw beauty of timber,<br />

and for that, bagged second prize at<br />

the inaugural Malaysian Wood Awards<br />

last year. According to the jury, the<br />

curved wall structure is “one of the<br />

most interesting design elements of the<br />

house, providing structural stability that<br />

speaks volumes of what could be done<br />

with timber.”<br />

“Let wood be wood,” he says.<br />

Like many of his peers, Azman agrees<br />

that wood is easy to work with: It can be<br />

carved or crafted using light handheld<br />

tools; it generates minimal waste as the<br />

off-cuts, wood chips and sawdust can be<br />

fashioned into other products; damage<br />

can be easily repaired; old timber works<br />

can be reclaimed and recycled for other<br />

purposes.<br />

However, external applications of<br />

wood pose a great challenge in <strong>Asia</strong>’s<br />

tropical climate. The material must battle<br />

oxidation due to prolonged exposure to<br />

the sun’s ultraviolet rays. In a couple of<br />

years, it will weather into a silvery grey<br />

colour which is not a structural problem<br />

but can be an aesthetic concern for some.<br />

The wooden building in the tropics<br />

must be well-ventilated to preserve the<br />

timber. “Those who appreciate timber<br />

and want to use it are mainly worried<br />

about decay, termites, affordability and<br />

maintenance. But these can be easily<br />

addressed. For example, decay occurs<br />

because of dampness which can be due<br />

to poor detailing, poor ventilation and<br />

maintenance,” Azman advises.<br />

Having a well-lit and airy indoor space<br />

also improves occupants’ well-being,<br />

he adds.<br />

Anjung Kelana by Mr Azman. The project bagged second prize at the inaugural Malaysian Wood Awards in 2017.<br />

OBSTACLES IN THE WAY<br />

However, there is still a long way to go<br />

before wood becomes a choice material<br />

in design and architecture.<br />

In Malaysia the industry struggles<br />

with labour shortage. Dependence on a<br />

transient population of foreign workers<br />

means few can be trained or retained as<br />

skilled craftsmen. It is also increasingly<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


IN PERSON 39<br />

difficult to have designs built well due to the lack of<br />

quality timber supply—one of the biggest barriers to<br />

building a timber construction culture.<br />

Azman stresses that timber delivered to the<br />

construction site should be ready, meaning that it<br />

should not be deformed, green or juvenile. Yet over the<br />

years, people have lost confidence in timber because<br />

“we don’t know what kind of quality we are getting<br />

at the construction site. Subjecting it to testing at the<br />

last minute is disruptive to the construction schedule.”<br />

Other obstacles include low awareness and poor<br />

perception of timber’s structural strength—a myth<br />

perpetuated by poor timber quality at the work site.<br />

Most architects want to see their designs come to<br />

fruition but in reality, Azman remarks, this is often<br />

hindered by changes and volatile temperaments<br />

“pulling you in all sorts of directions."<br />

He says, "You have approvals that come in so late<br />

that by then, the project has lost its feasibility.<br />

“Then you also have impatient clients who want<br />

to get the design to the ground even though it is<br />

incomplete. This puts a lot of pressure on us.”<br />

In the past 20 years, government authorities<br />

have also been fond of the design-and-build<br />

approach, estranging the architect and his design<br />

team away from the end user, Azman adds. Clients<br />

sometimes employ project managers, adding an<br />

unnecessary layer to the building procurement<br />

system which makes it increasingly challenging<br />

for the architect to communicate values that the enduser<br />

actually wants or needs.<br />

But at the root of the practice, architecture is<br />

about creative problem solving, Azman says. “We can<br />

organise ourselves so that we have more control of our<br />

intellectual property. I am now looking at a designermaker<br />

approach and seeing where this path leads to.”<br />

Also, if the timber supply chain can provide<br />

quality timber and be backed up by a systematic<br />

delivery system, the design and building sector can be<br />

more confident in coming up with bold, quality and<br />

innovative designs.<br />

Finally, the industry must stop perceiving timber<br />

as a commodity: Drop the consumerist behaviour, stop<br />

and enjoy the material, and experience the design.<br />

This will perhaps give Malaysian timber research<br />

and design its long overdue recognition in the<br />

international arena of wood architecture. ℗<br />

Over time, wood will weather into a silvery grey, which<br />

can be an aesthetic concern for some.<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


40 MARKET REPORT<br />

By Roberta Mutti and Franz Rivoira, ICON - Italian Consulting Pte Ltd<br />

The furniture market is picking up as the world<br />

economy shows signs of recovery.<br />

By the end of 2017, global GDP<br />

reached 3.5 per cent, with both<br />

developed and developing<br />

economies showing positive signs of<br />

growth. Among the BRIC countries, Brazil<br />

and Russia are emerging from recession;<br />

China has had a higher-than-expected<br />

growth in 2017; India is expected to<br />

expand over seven per cent until 2020.<br />

The outlook is positive for the next<br />

three years, with emerging countries<br />

growing at a rate of more than four per<br />

cent. Developed countries however,<br />

will inch up just under two per cent<br />

on average. Among the high-income<br />

economies, the U.S. will continue on its<br />

growth trajectory while Europe is likely to<br />

slow down to an average of 2.2 per cent.<br />

Thanks to this positive rebound,<br />

world trade in manufactured goods also<br />

rose by 4.9 per cent. In <strong>2018</strong> growth is<br />

expected to remain above four per cent.<br />

Country Market share (%)<br />

China 35<br />

Germany 8<br />

Italy 7<br />

Poland 7<br />

Vietnam 6<br />

The top fi ve furniture exporters account for 63<br />

per cent of the world's furniture exports.<br />

Country Market share (%)<br />

China 29<br />

United States 20<br />

India 5<br />

Japan 3<br />

UK 3<br />

France 3<br />

Canada 2<br />

Italy 2<br />

These countries account for 75 per cent of the<br />

world’s total furniture consumption.<br />

THE WORLD’S FURNITURE<br />

MARKET<br />

The global furniture market, valued at<br />

US$425 billion in 2017, is expected to<br />

jump by 3.5 per cent in <strong>2018</strong>. The global<br />

furniture trade in 2017 also increased by<br />

three per cent compared to 2016.<br />

This year, the international furniture<br />

trade is expected to rise by about four per<br />

cent, with the main bulk of this growth<br />

concentrated mainly in <strong>Asia</strong> Pacific.<br />

China is still the largest furniture<br />

exporter, accounting for 35 per cent of<br />

the global total. Its market share is still<br />

increasing. This is followed by Germany,<br />

Italy, Poland and Vietnam. Together, these<br />

top five exporting countries account<br />

for 63 per cent of the world's furniture<br />

exports.<br />

APAC AND THE FURNITURE<br />

INDUSTRY<br />

Considering that over half of the world’s<br />

furniture is produced in <strong>Asia</strong> Pacific, and<br />

that about 40 per cent of trade takes<br />

place here, the market is of great interest<br />

to major players.<br />

Malaysia and Vietnam are among the<br />

world’s top 10 exporters, taking 8 th and<br />

5 th place respectively. Both producing<br />

countries dominate the low-end and<br />

wood furniture segment. Vietnam’s leap<br />

forward is mainly due to lower labour<br />

cost compared to neighbouring countries.<br />

Between 2004 and 2010, the number<br />

of furniture manufacturers in China<br />

doubled. There are currently about 5,500<br />

Country Market share (%)<br />

United States 28<br />

Germany 10<br />

United Kingdom 6<br />

France 5<br />

Canada 4<br />

The top fi ve furniture importers account for 53<br />

per cent of the world's furniture imports.<br />

Growth forecast for the furniture market in <strong>2018</strong> – 2019.<br />

Source: CSIIL.<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


MARKET REPORT 41<br />

furniture manufacturers<br />

in China, employing about<br />

1.2 million people.<br />

In 2016, the<br />

production value of<br />

China’s furniture industry<br />

was over RMB855 billion<br />

(US$124 billion). China<br />

continues to invest in<br />

this sector. In 2016, an<br />

estimated RMB306 billion<br />

(US$48.7 billion) was<br />

poured into technology<br />

to boost output. From<br />

2013, the domestic<br />

market began to grow and today, this<br />

market absorbs a huge proportion of locallyproduced<br />

goods.<br />

Wood furniture accounts for 64 per cent<br />

of total furniture production, followed by<br />

metal (19%), bamboo, rattan and plastic.<br />

In the past five years, rattan and bamboo<br />

furnishings have seen an increase of 43 per<br />

cent; wood gained 20 per cent; plastic, 11<br />

per cent; and metal, nine per cent. Overall,<br />

Chinese exports grew steadily from 2004<br />

The main players in the world furniture market account for<br />

75 per cent of global consumption. Source: CSIIL.<br />

to 2015, reaching US$53 billion in 2015.<br />

(However it later fell to about US$50<br />

billion in 2016 and 2017.)<br />

THE FUTURE<br />

The demand for designer and luxury<br />

products will increase. The luxury<br />

furniture market will reach US$5.4 billion<br />

by 2020 according to a recent report by<br />

ApacMarket.com.<br />

Increased disposable income,<br />

improved consumer<br />

lifestyles and GDP growth<br />

will support market<br />

growth in the <strong>Asia</strong> Pacific<br />

region. The furniture<br />

market will also depend<br />

on how well the real<br />

estate sector develops.<br />

The expansion of the<br />

luxury furniture segment<br />

will also lead to more<br />

variety of materials used<br />

in manufacturing. Wood<br />

currently accounts for<br />

24 per cent of total<br />

production, followed by metal, leather,<br />

plastic and glass.<br />

<strong>Asia</strong>n furniture industries must make an<br />

effort to develop better quality products,<br />

invest in product design, and marketing<br />

and communication strategies to serve the<br />

consumers of the future. ℗<br />

This article was first published<br />

on <strong>Furniture</strong>AndFurnishing.com.<br />

Reprinted with permission.<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


42 MARKET REPORT<br />

Source: American Hardwood Export Council - SEA & Greater China<br />

The full year of 2017 saw the<br />

largest exports ever on record<br />

for American hardwoods, with<br />

an increase of 17 per cent by value for<br />

lumber over 2016, according to new<br />

data from the American Hardwood<br />

Export Council (AHEC). That gives the<br />

American hardwood sawmilling industry<br />

a grand total of US$2.64 billion of lumber<br />

shipments sent all over the world in<br />

2017.<br />

China’s appetite for American<br />

hardwoods continues to grow. U.S.<br />

producers saw a massive 26 per cent<br />

increase in lumber exports by value and<br />

20 per cent by volume, bringing China’s<br />

total import to over US$1.5 billion last<br />

year. That means 57 per cent of all<br />

lumber shipped by value was headed<br />

to China.<br />

Worldwide log exports are up three<br />

per cent by volume and 18 per cent<br />

by value on the year, but a shift in<br />

consumption has led China to purchase<br />

a larger share of this figure than in<br />

previous years. Red oak log exports to<br />

China effectively doubled from 2016<br />

to 2017.<br />

Vietnam, now the second largest<br />

export market for American hardwood<br />

lumber outside North America, has<br />

continued on its growth trajectory.<br />

Lumber exports were up 22 per cent<br />

by value and 18 per cent by volume in<br />

2017. Shipments of lumber amounted<br />

to 444,862m 3 with tulipwood (yellow<br />

poplar) registering 27 per cent gain in<br />

volume accounting for 258,586m 3 or 58<br />

per cent of Vietnam’s import of American<br />

hardwood lumber. White oak was the<br />

second species followed by red oak<br />

showing its best performance yet – up<br />

22 per cent albeit from a small base.<br />

Both cherry and maple lumber recovered<br />

some of their previous import levels.<br />

A breakdown of American hardwood species shipped to Southeast <strong>Asia</strong> in 2017<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


MARKET REPORT 43<br />

SEA Countries<br />

Top 3 Lumber Species<br />

US$ in million (YoY% change)<br />

Yellow Poplar ($81.6 million, 26%);<br />

White Oak ($46.1 million, 12%);<br />

Vietnam Red Oak ($16.8 million, 35%)<br />

White Oak ($10.8 million, 28%);<br />

Walnut ($4.1 million, 37%);<br />

Malaysia Yellow Poplar ($3.2 million, 31%)<br />

White Oak ($12.9 million, 14%);<br />

Walnut ($4.2 million, 43%);<br />

Indonesia Red Oak ($1.5 million, 2%)<br />

White Oak ($7.9 million, 14%);<br />

Yellow Poplar ($4.1 million, 4%);<br />

Thailand Ash ($2.8 million, -16%)<br />

Yellow Poplar ($0.36 million, 252%);<br />

White Oak ($0.28 million, 35%)<br />

Philippines Walnut ($0.13 million, -51%)<br />

White Oak ($0.18 million, 1%)<br />

Red Oak ($0.067 million, -14%);<br />

Singapore Ash ($0.051 million, -16%)<br />

Import volumes by Malaysia<br />

recovered by 11 per cent with white oak,<br />

walnut and tulipwood most popular.<br />

Thailand maintained its consumption<br />

with white oak and tulipwood also<br />

leading. Indonesia eased slightly by three<br />

per cent in volume and the Philippines<br />

grew by 62 per cent but remains a very<br />

small importer of American hardwood<br />

lumber. Overall Southeast <strong>Asia</strong> imported<br />

over US$0.26 billion in value – largely<br />

attributed to Vietnam. Log exports to<br />

the region accounted for US$49 million,<br />

up six per cent.<br />

John Chan, AHEC’s regional director,<br />

said, “This is a most satisfactory result and<br />

underpins our determination to support<br />

the markets in China and Southeast <strong>Asia</strong><br />

with continued promotion. In the case<br />

of the latter we would like to see an<br />

increase in consumption of red oak as<br />

one of the most available hardwoods in<br />

the USA and highly suitable species for<br />

furniture.” ℗<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


44 MATERIALS<br />

About 40 per cent<br />

of the U.S. national<br />

hardwood resource<br />

is oak, of which<br />

red oak accounts<br />

for about three<br />

quarters, but it is still<br />

under-utilised.<br />

Red oak machines<br />

to high precision for<br />

furniture<br />

By Michael Buckley,<br />

World Hardwoods,<br />

Singapore<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


MATERIALS 45<br />

There is much discussion as to why red<br />

oak is named as it is. Some say because<br />

the leaves turn red in the fall, rather<br />

than brown as in white oak. Others<br />

suggest that the wood has a reddish<br />

tinge, although that is often not the<br />

case. Lincoln* describes red oak as<br />

ranging from biscuit coloured to pink.<br />

What is absolutely sure is that its name<br />

has nothing to do with red wine - for<br />

only white oak is suitable for barrelmaking!<br />

But American red oak is highly<br />

suitable for a whole range of other<br />

applications, particularly furniture,<br />

cabinets and every type of joinery from<br />

doors to decorative panels. But many<br />

of today’s furniture makers and interior<br />

joinery manufacturers, especially in <strong>Asia</strong>,<br />

remain unfamiliar with this oak, one of<br />

the most sustainable and available of all<br />

temperate hardwoods.<br />

American red oak is a true Quercus,<br />

mainly Quercus rubra Northern red oak<br />

and Quercus falcata Southern red oak,<br />

but there are many other sub species of<br />

red oak in North America such as Spanish<br />

oak, cherrybark oak and shummard oak.<br />

They all exhibit much the same technical<br />

and working properties but, as with<br />

most U.S. hardwoods, they can vary in<br />

colour and grain from region to region.<br />

The percentage of heartwood in<br />

red oak is relatively large particularly<br />

in northern grown material. Northern<br />

and southern is not differentiated<br />

by merchants. So as usual when<br />

specifying American hardwoods it is<br />

best to research your source, if physical<br />

properties are more important than<br />

visual aesthetics. Most hardwood<br />

importers and distributors are well<br />

versed in their different characteristics.<br />

Red oak works well for cabinets<br />

Red oak represents about 30 per cent of<br />

the total American hardwood standing<br />

timber although the sawn lumber<br />

imported into Southeast <strong>Asia</strong> does not<br />

reflect this, and hence the new promotion<br />

of red oak by the American Hardwood<br />

Export Council (AHEC). Currently in all<br />

Southeast <strong>Asia</strong>n countries the import of<br />

red oak falls well below the volumes of<br />

other American species. Nevertheless<br />

the USA exports around one million cubic<br />

metres of red oak annually because it is<br />

so suitable for interior uses.<br />

Red oak makes excellent lumber<br />

but is also particularly easy to slice and<br />

peel for veneer and plywood and is very<br />

readily available from U.S. exporters.<br />

The trees grow large and tall giving<br />

much better specifi cations of lengths<br />

than most other types of oak. As a<br />

result it is widely used for doors and<br />

panelling where its individual character<br />

offers decorative options for interiors<br />

designers.<br />

The seed of the American red oak is<br />

resistant to fire and is a pioneer species<br />

after others have been destroyed by<br />

fires, often started by lightning. In<br />

Pennsylvania, after devastating natural<br />

fires in the early 1900s, it was red oak<br />

that came back to regenerate the forest<br />

naturally. It has been cut continuously<br />

for widespread use since the European<br />

settlers first arrived 400 years ago and<br />

yet it increases its growing volume by<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


46 MATERIALS<br />

AMERICAN RED OAK IN A NUTSHELL<br />

Durability<br />

Rated slightly non-resistant to heartwood decay,<br />

moderately easy to treat with preservatives.<br />

Working Properties<br />

Red oak machines well; nailing and screwing is good<br />

although pre-boring is recommended, and it can be<br />

stained and polished to a very good finish. It performs<br />

best when dried slowly, reducing the opportunity for<br />

degrade such as splits and warp. It has a high shrinkage<br />

and can be susceptible to movement in performance<br />

under variable moisture conditions.<br />

Main Uses<br />

Construction, furniture, flooring, architectural interiors,<br />

internal joinery, stairs and mouldings, doors, kitchen<br />

cabinets, panelling and coffins. Not suitable for tight<br />

cooperage. Red oak can vary in colour, texture,<br />

characteristics and properties according to the growing<br />

region. It is therefore recommended that users and<br />

specifiers work closely with their suppliers to make sure<br />

the wood they order is suited to their specific needs.<br />

Physical and mechanical properties<br />

Quercus rubra Quercus falcata<br />

(Northern) (Southern)<br />

Specific gravity<br />

(12% MC) 0.63 0.68<br />

Average weight<br />

(12% MC) 705 Kg/m 3 753 Kg/m 3<br />

Average volumetric<br />

shrinkage<br />

(Green to 6% MC) 6.6% NA<br />

Modulus of Rupture 98.599 MPa 75.156 MPa<br />

Modulus of Elasticity 12,549 MPa 10,274 MPa<br />

Compressive<br />

strength<br />

(parallel to grain) 46.610 MPa 41.991 MPa<br />

Hardness 5738 N 4715 N<br />

Red oak table<br />

by Matteo Thun<br />

showing characteristic grain<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


MATERIALS 47<br />

sound management and natural regeneration – always a true measure of<br />

sustainability. Interactive maps of all American commercial hardwoods<br />

newly launched show that annual growth exceeds annual harvest and<br />

mortality.<br />

Lincoln* describes American red oak as “weighing around 770 kg/m 3<br />

with medium bending properties and very good bending with steam.”<br />

It has “high crushing strength” and is mostly straight grained.<br />

American red oak is classified as non-durable although the<br />

sapwood is permeable and easily treated with preservative, whereas<br />

the heartwood is moderately easy to treat. More recently test projects<br />

have revealed red oak as most suitable for thermal modification – so<br />

TMT red oak is now available for applications such as exterior furniture.<br />

Other properties lead to the harder wood needing pre-boring for nails,<br />

but it machines well and also glues and stains well to a fine finish.<br />

The decorative properties of red oak are derived from its strong grain<br />

patterns and generally warm colour.<br />

Given the sustainability of red oak, specifiers can rest assured that<br />

its use threatens no forests but provides a material with characteristics<br />

that can spell both ‘contemporary’ and ‘heritage’. ℗<br />

Footnotes:<br />

* “World woods in colour” William A. Lincoln ISBN 0 85442 028 2<br />

Michael Buckley at World Hardwoods holds an MPhil for hardwood<br />

research and is a fellow of the Institute of Wood Science in the UK. He<br />

writes widely on hardwood subjects.<br />

Red oak flooring showing typical grain and colour<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


48 MATERIALS<br />

HARDWOOD MARKET REPORT<br />

By Judd Johnson, Hardwood Market Report<br />

Figure 1: Consumption of U.S. hardwood lumber by major market groups<br />

Figure 2: U.S. exports of hardwood logs (in cubic metres)<br />

Demand for U.S. hardwood grade<br />

lumber increased last year. Much<br />

of the growth was anticipated<br />

based on positive performance by key<br />

indicators leading up to the start of 2017.<br />

The economy, residential construction,<br />

manufacturing sentiment, and consumer<br />

spending are among the measures<br />

commonly used to assess business<br />

direction. Evaluated data include the U.S.,<br />

China, and other international markets<br />

that have influence on U.S. hardwood<br />

demand. U.S. consumption of grade<br />

hardwood lumber increased four per cent<br />

in 2017. U.S. exports of grade hardwood<br />

lumber increased 13 per cent to 4.5 million<br />

M 3 . China and Vietnam accounted for more<br />

than 2.4 million M 3 (54%) and 448,000 M 3<br />

(10%) of US exports, respectively.<br />

Consumption of U.S. industrial<br />

hardwood products decreased in 2017<br />

from 2016, though by Q3, demand had<br />

begun to rebound. Compared to the HMR<br />

Executive® mid-year market analysis (July<br />

2017), U.S. consumption of industrial<br />

hardwood lumber ended last year 295,000<br />

M 3 higher than was projected by January<br />

to June data. The timing of the upturn<br />

in demand for industrial products was<br />

not anticipated. The short-term impact<br />

contributed to supply strains. However,<br />

the longer-term effect from improved<br />

industrial markets can help strengthen U.S.<br />

hardwood supplies (see Fig. 1).<br />

The same key performance indicators<br />

used to project 2017 results were still<br />

trending upward at the start of <strong>2018</strong>.<br />

When considering this information along<br />

with current market trends, it is reasonable<br />

to expect demand for U.S. hardwood<br />

lumber to increase over last year. That<br />

is the mindset of U.S. hardwood lumber<br />

producers. As such, it is reasonable to<br />

expect U.S. hardwood lumber production<br />

to increase.<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


MATERIALS 49<br />

HARDWOOD MARKET REPORT<br />

Notably, U.S. hardwood lumber<br />

suppliers have had the desire to increase<br />

production in each of the previous two years.<br />

However, unforeseen events prohibited<br />

sawmills from following through with their<br />

goals. Inadequate markets for byproducts<br />

were a limiting factor, especially in 2016.<br />

Additionally, weather patterns in both<br />

2016 and 2017 were abnormally wet and<br />

restricted timber harvesting at critical times.<br />

Compounding the problems from poor<br />

logging conditions are increased exports<br />

of hardwood logs (see Fig. 2). As a result,<br />

Eastern U.S. hardwood sawmills were<br />

unable to build log inventories enough to<br />

sustain higher production. In fact, Eastern<br />

U.S. hardwood lumber production has not<br />

fundamentally changed since 2014 (see<br />

Fig. 3). Usually, the opportunity for timber<br />

harvesting to increase in most hardwood<br />

producing areas of the U.S. doesn’t begin<br />

until about the middle of the year. In the<br />

meantime, growing demand could strain<br />

U.S. hardwood lumber and log supplies all<br />

the more. ℗<br />

Figure 3: Eastern U.S. hardwood sawmill production<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


50 MATERIALS<br />

Thermally<br />

modified and<br />

pressed, timura’s<br />

products are<br />

more than just<br />

practical<br />

By thermally processing and pressing ecologically<br />

grown native wood, timura Holzmanufaktur offers<br />

wood in the same durability class as tropical wood.<br />

The wood before being heated,<br />

compressed and modified<br />

timura’s thermo<br />

wood technology<br />

"<br />

mura’s modified wood is as<br />

durable as the endangered and<br />

coveted tropical wood.<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA<br />

"<br />

Renowned for their philosophy in design and<br />

innovation as much as their commitment to<br />

preserving the world’s tropical forests, timura<br />

Holzmanufaktur GmbH, a wood manufacturer based in<br />

Südharz, Germany, is dedicated to improving the lives of<br />

those around them in an ecologically sound way.<br />

Certified by both the Forest Stewardship Council<br />

(FSC) and the Programme for the Endorsement of Forest<br />

Certification (PEFC) Schemes, one of timura’s most unique<br />

aspects is that they offer modified wood that is as durable<br />

as the endangered and coveted tropical wood – but made<br />

of sustainably sourced German wood.<br />

“The initial idea was to save the tropical rainforests<br />

here in Southeast <strong>Asia</strong>, which we can do as we have<br />

enough resources in Europe, and especially Germany<br />

where our forests have been sustainable for 300 years and<br />

still growing,” Christian Pongratz, senior sales manager of<br />

timura, explained. “We use ash, spruce, pine and beech<br />

for our products, and do not add chemicals to improve<br />

their lifespan.”<br />

THERMAL TECHNOLOGY<br />

timura uses the vacuum press drying procedure to<br />

press the wood flooring with a force of over 70 tonnes,<br />

improving the heat transfer in the chamber and slightly<br />

compressing the wood. Moreover, the vacuum encourages<br />

the expulsion of volatile accessories while also keeping the<br />

process gentle and precisely controlled.<br />

Additionally, the thermal modification ensures that<br />

on top of eliminating internal cracks, thus enhancing its<br />

dimensional stability, timura’s products are homogenous<br />

and each batch can be exactly replicated in terms of their<br />

dryness and quality.


MATERIALS 51<br />

RESTRICTIONS<br />

As the wood has been heated, compressed and modified, its water content brought down,<br />

and rate of water absorption reduced, it comes with limitations for load-bearing, something<br />

timura has overcome with the use of SenoFix.<br />

“We don’t use screws on our wood, so we use the SenoFix especially in flooring where<br />

there is high traffic,” Pongratz expounded. “SenoFix was specially developed for our thermos<br />

wood.”<br />

However, another disadvantage is that the wood does not come with light-fastness,<br />

with constant exposure to sunlight leading to a greying effect, which can be combated with<br />

maintenance or by applying a protective coating.<br />

“Although the wood does not need to be oiled to extend its lifetime, if it is not maintained,<br />

the wood will just turn slightly grey – much like teak,” Pongratz elaborated. “In essence, it<br />

will take on the appearance of aged wood after about six months, giving it character.” ℗<br />

All images are credited to<br />

timura Holzmanufaktur<br />

“When the wood is pressed and<br />

thermally modified, its expansion and<br />

contraction is also greatly reduced,<br />

and one benefit is that it will not bend<br />

or warp on you,” Pongratz added. “So<br />

there is no need to iron out the wood<br />

every few years.”<br />

BENEFITS<br />

Because the wood has been<br />

compressed, the weight and density<br />

of the wood is not only reduced,<br />

but crack formation tendencies are<br />

lowered as well. The lower density,<br />

in turn, leads to a decreased thermal<br />

conductivity, resulting in improved<br />

insulation as well.<br />

Its water absorption and waterbinding<br />

properties also mean that the<br />

durability and lifespan of the wood<br />

flooring is enhanced, thus making it<br />

suitable for all weathers as well as<br />

interior and exterior decking.<br />

“Mould normally grows on the<br />

wood if the moisture is over 20<br />

per cent, but we thermally modify<br />

the wood and bring the moisture<br />

down to around eight to nine per<br />

cent,” Pongratz said. “Because the<br />

moisture is halved in comparison to<br />

'normal' wood, mould cannot grow on<br />

the wood, its durability is also<br />

enhanced.”<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


52 STRUCTURAL ELEMENTS<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


STRUCTURAL ELEMENTS 53<br />

“This large-scale commercial application of white oak glulam<br />

should really open architects’ eyes to this alternative option<br />

for their structural materials portfolio…”<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


54 STRUCTURAL ELEMENTS<br />

An engineering marvel made of American white oak features<br />

in the redevelopment of the Warner Stand at Lord’s Cricket<br />

Ground in London. The primary structure of the roof is<br />

formed from 11 cantilever glue-laminated (glulam) beams, up to<br />

23 metres long, the first time the species has been employed in<br />

this format on this scale.<br />

Architects Populous wanted to create a building that had the<br />

impression of lightness—hence the canopy comprising fabric<br />

rather than glass, and the 13-metre cantilevered section that<br />

makes it seem to float over the crowd.<br />

“We wanted to capture cricket’s summer character and the<br />

ambience of a local club marquee,” said Philip Johnson, senior<br />

principal and project lead at Populous.<br />

The new four-storey stand has 2,656 seats with improved<br />

sightlines, a new match control suite and better facilities.<br />

Sustainability is also at the forefront of the design thinking, with<br />

solar thermal and photovoltaic roof panels to generate power. It<br />

replaces a 1950s structure and is part of an ongoing masterplan to<br />

improve visitor experience and boost the international reputation<br />

of Lord’s.<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


STRUCTURAL ELEMENTS 55<br />

Part of the brief was also to have its own visual identity,<br />

while sitting sympathetically alongside Lord’s other buildings.<br />

“Lord’s comprises individual stand styles rather than one<br />

stadium design; it’s an architectural campus, described as<br />

‘pavilions around a village green’, so we made design nods to<br />

the other stands, notably the tent-like fabric roof of the Mound<br />

Stand,” Johnson added.<br />

American white oak came on the scene through discussions<br />

between Arup and the American Hardwood Export Council,<br />

which also provided technical advice and helped source the<br />

timber.<br />

“The imagination of the architects, the inspiration of the<br />

engineers and the skill and tenacity of the fabricators have<br />

produced a landmark structure, which is a pivotal moment in<br />

the evolution of timber construction. This is also an exciting<br />

moment for us (AHEC), turning our vision of what might be<br />

possible structurally with our hardwoods, into a reality,” said<br />

David Venables, AHEC European Director.<br />

The American white oak beams were<br />

manufactured by German timber specialist<br />

Hess Timber. Each beam measures 900mm x<br />

350mm at the deepest point. The longest<br />

glulam beam weighs approximately four tonnes and<br />

measures 23.4 metres in length. The AHEC Grown<br />

in Seconds sustainability calculator showed that the<br />

100m 3 of American white oak lumber used to fabricate<br />

the beams would take only 160 seconds to be replaced<br />

in the American forest.<br />

“An advantage of American white oak’s stiffness<br />

and uniformity was that we could predict deflection<br />

levels and camber very precisely,” said Markus Golinski,<br />

head of Sales, Hess Timber.<br />

The beams also extend back using the same roof<br />

fabric, but double-skinned with a mid-layer of Aerogel<br />

insulation. “So we have the same translucency, but,<br />

combined with double glazing and renewables,<br />

including ground source heating, it enables the building<br />

to be used for hospitality all year round. Then on<br />

summer match days the wide windows can be thrown<br />

open, creating one space that engages spectators with<br />

the game,” said Johnson.<br />

Lord’s new stand marks another milestone in<br />

American hardwoods’ difficult journey to get to this point<br />

in structural uses, but this project, Venables said, “should<br />

really open architects’ eyes to this alternative option for their<br />

structural materials portfolio at a time when they’re looking<br />

to build more with wood worldwide.” ℗<br />

Project Details<br />

Client<br />

: Marylebone Cricket Club (MCC)<br />

Location<br />

: London, United Kingdom<br />

Completion : June 2017<br />

Architects<br />

: Populous<br />

Engineers<br />

: Arup<br />

Engineered wood manufacturer : Hess Timber<br />

White oak supplier<br />

: Robinson Lumber<br />

Photography<br />

: Jon Cardwell<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


56 SHOW PREVIEW<br />

Just when you thought Vietnam’s impressive export turnover could<br />

rise no further, it is once again set to climb, reaching a whopping<br />

US$9 billion in <strong>2018</strong>. Wood and wood-based products will account for<br />

US$8.5-8.7 billion of this figure, according to the Handicraft and Wood Industry<br />

Association of HCMC (HAWA).<br />

The country’s claim to fame as the world’s next production powerhouse<br />

has been unprecedented, yet for the past seven years, revenues have been<br />

rising 12.3 per cent annually. In 2017, wood-based products exports jumped<br />

10.2 per cent to US$8 billion, a goal expected only in 2020. The industry is<br />

forecast to continue on this growth trajectory for the next three years, said<br />

HAWA Chairman Nguyen Quoc Khanh.<br />

Today, Vietnam is the fifth largest furniture exporter in the world, claiming<br />

a global market share of six per cent. It ranks second in <strong>Asia</strong>, behind China, and<br />

is the largest exporter in Southeast <strong>Asia</strong>.<br />

Its appeal as a manufacturing base lies in lower labour costs compared to<br />

neighbouring countries.<br />

Much of this furniture goes to the U.S., Japan, EU, China and South Korea.<br />

With housing starts on an upward trend on the back of a recovering global<br />

economy, we can expect furniture demand to climb further.<br />

In the first 11 months of 2017, Vietnam was also the second largest importer<br />

of American hardwood logs, lumber and veneer after China, according to the<br />

American Hardwood Export Council.<br />

Given the high growth potential of this market, VIFA Woodmac will provide<br />

you access to more than 1,500 exporting companies in need of new technology<br />

to expand capacity. The show is located in Binh Duong province, Vietnam’s<br />

furniture and wood processing hub. It is near the provinces of Long An and<br />

Dong Nai, and Ho Chi Minh City where 60 per cent of the country’s factories<br />

are located.<br />

You can also expect to reach a majority of Vietnam’s 4,000 over wood<br />

processing and furniture companies at two pre-event technical seminar series<br />

in May and July. Many of these visitors will need new machinery, software and<br />

materials to boost output.<br />

Join us on a journey to explore new business opportunities in the production<br />

powerhouse of the future!<br />

- Export turnover to reach US$9Bn<br />

in <strong>2018</strong><br />

- Vietnam’s growth trajectory to<br />

continue for the next three years<br />

Date: Oct 24 – 27, <strong>2018</strong><br />

Venue: Expo Binh Duong, Binh Duong Province, Vietnam<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


58 SHOW PREVIEW<br />

<strong>2018</strong><br />

As one the most interesting events in the international wood<br />

market, Sylva Wood is returning for its fourth edition to<br />

become the one-stop destination for bringing furniture and<br />

flooring manufacturers, as well as traders and importers<br />

together to strategise, and exchange ideas and insights.<br />

The countdown is on for the annual Sylva Wood. Now in its fourth year, the only specialised wood materials show in <strong>Asia</strong>,<br />

with no machinery or finished products, has built a solid reputation in the region and set to be even greater.<br />

Once again taking place in June, Sylva Wood remains the ideal place for industry players to meet while leveraging on the<br />

opportunity to tap into the Chinese market.<br />

“We are overwhelmed by the enthusiastic response. Sylva Wood has expanded its footprint over the years, and in this fourth<br />

edition, we are looking at the interplay of big and small companies to bring the best in the industry to visitors,” said William<br />

Pang, director of Shanghai Pablo Exhibition.<br />

The show continues to be endorsed by the American Hardwood Export Council, American Softwoods, Canada<br />

Wood, French Timber and Softwood Export Council. This year, it has also received the support from the Thai<br />

Timber Association, Malaysian Timber Council and National Hardwood Lumber Association.<br />

Visitors can also look out for the Russian Pavilion as it returns again for the second time along<br />

with the Dongguan Veneer Alliance.<br />

Sylva Wood <strong>2018</strong> will take<br />

place in Shanghai from<br />

June 25 to 27<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


SHOW PREVIEW 59<br />

The Russian Pavilion will return again for the second time along with the Dongguan Veneer Alliance<br />

“The show has been improving. It focuses on wood<br />

materials and is very useful for our members. We’ve got<br />

a pretty good number of visitors visiting and they are<br />

professional timber trade people. The members are very<br />

happy so I believe this is a quality show that is valuable for<br />

us,” said John Chan, AHEC’s regional director.<br />

EXPLORING CHINA’S POTENTIAL<br />

According to RISI, a company specialising in providing<br />

information and data for the global forest products<br />

industry, China’s imports of softwood and hardwood logs<br />

have jumped by 42 per cent in the last five years, while<br />

imports of lumber soared by 81 per cent.<br />

The country is the world’s largest importer of wood<br />

fibre, and largest exporter of plywood, flooring, wooden<br />

furniture and other related products. While rising labour<br />

costs and other factors have been potential drags on<br />

growth, 2017 still saw record-high imports of logs and<br />

lumber.<br />

In addition, despite the central government’s move<br />

to aggressively reduce financial risk and pollution in the<br />

country, the wood content of China’s primary forest<br />

products imports will increase from an estimated 194<br />

million cubic metres in 2015 to 254 million cubic metres<br />

by 2025, reported RISI.<br />

The country’s timber and forest products imports are expected<br />

to increase by 60 million cubic metres by 2025, and will eventually<br />

account for 12 to 13 per cent of global timber harvest.<br />

As the only premier platform for the wood materials sector,<br />

visitors and exhibitors can expect opportunities to explore and<br />

enhance productivity and competitiveness at this dedicated<br />

business-to-business event.<br />

The world-class show will take place in Shanghai from June<br />

25 to 27 and a full programme of workshops and seminars will<br />

be held over the three days – with more details to be provided in<br />

the following months.<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


60 SHOW PREVIEW<br />

“ We had a very successful time at the show this year.<br />

So many professional visitors came along to find out<br />

more about veneer. We had time to explain some of<br />

its applications and manufacture, which is one of<br />

the better points of this show: since most of them<br />

are industry people, it doesn’t take a lot for them to<br />

understand the product. This show is great for those<br />

who need to shop for a variety of wood products.<br />

”<br />

Guo Yongbing,<br />

General Manager,<br />

Dongguan City International Wood<br />

“ We visit Sylva Wood every year but this is the first<br />

time we have a booth here. The show has grown a lot<br />

since the first edition. Visitor numbers have also gone<br />

up. More importantly, visitors are always professional.<br />

We had a fruitful time meeting old and new customers.<br />

Sylva Wood is already well-established; I think it<br />

is good to continue keeping it cosy and focused.<br />

”<br />

Guo Xianfeng,<br />

Chief Representative in China,<br />

Bingaman Lumber<br />

Sylva Wood <strong>2018</strong><br />

Dates : June 25 - 27<br />

Venue : 99 Xing Yi Road<br />

Shanghai 200336<br />

For more<br />

details : www.sylvawoodexpo.com<br />

“ I first joined Sylva Wood in<br />

2016. When I was here last year,<br />

I did not have much expectations.<br />

But after attending the fair in<br />

these two years, my perception<br />

has completely changed. The<br />

show is very specialised and is<br />

professionally done. Every visitor<br />

here is a potential buyer and<br />

is the right target audience for<br />

our company. It also looks like<br />

there are more exhibitors this<br />

year – from Malaysia, France and<br />

Russia. With more exhibitors, it<br />

will attract more visitors and<br />

keep them coming back, which<br />

will benefit our company. Sylva<br />

Wood has definitely exceeded<br />

my expectations and I’m really<br />

pleased with the results. I believe<br />

I will be back again next year.<br />

”<br />

Noah Li,<br />

Director,<br />

Quebec Wood Export Bureau<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


<strong>2018</strong><br />

by <strong>Panels</strong> & <strong>Furniture</strong> Group<br />

4 th Edition<br />

25 – 27 June <strong>2018</strong><br />

Shanghai, China<br />

ASIA’S SPECIALISED WOOD MATERIALS<br />

WOOD PRODUCTS TRADE SHOW<br />

ORGANISER<br />

CO-ORGANISER<br />

ENDORSED BY<br />

Shanghai Pablo<br />

Exhibition Co., Ltd.<br />

Shanghai<br />

Timber Trade<br />

Association<br />

French<br />

Timber<br />

American<br />

Hardwood<br />

Export Council<br />

American<br />

Softwoods<br />

Softwood<br />

Export Council<br />

Canada Wood<br />

www.sylvawoodexpo.com<br />

Thai Timber<br />

Association<br />

Malaysian<br />

Timber<br />

Council<br />

National<br />

Hardwood<br />

Lumber<br />

Association


62 SHOW REVIEW<br />

Amagnificent building material like<br />

timber should not be reduced<br />

to secondary functions and<br />

Malaysian architects as well as structural<br />

engineers need to relook the use of<br />

timber in architecture. As the world<br />

moves towards changing building code<br />

regulations to accommodate timber<br />

high-rises, Malaysia should consider<br />

revisiting its building tradition with this<br />

material.<br />

This was the message conveyed by<br />

the distinguished panel of speakers at<br />

the Malaysian Timber Council’s (MTC)<br />

International Conference on Wood<br />

Architecture held Nov 9 in Kuala Lumpur.<br />

The panel included world-renowned<br />

The Malaysian Timber<br />

Council’s International<br />

Conference on Wood<br />

Architecture highlights<br />

why timber is the star<br />

building material of the<br />

21 st century.<br />

or manufactured off-site to improve<br />

productivity and reduce on-site<br />

construction waste. The use of IBS<br />

components with a minimum score of<br />

70 per cent in government projects will<br />

be made mandatory. IBS is also expected<br />

to improve productivity by 2.5 times,”<br />

he added.<br />

In the recent Budget <strong>2018</strong>, Malaysia’s<br />

prime minister announced various<br />

initiatives to strengthen small-andmedium<br />

enterprises (SMEs) as well as<br />

enhance automation and Bumiputera<br />

entrepreneurship.<br />

“Sensational timber structures have<br />

been developed primarily in European<br />

countries and this is something which<br />

Conference participants (from left): Kevin Hill, PAM President Ezumi Harzani, Norihide Imagawa, Almaz Salma Abdul Rahim, MTC Deputy CEO Richard Yu,<br />

JKR Civil and Structural Engineering Branch Director Ir Muhammad Azman Jamrus, Azman Md Nor, Boris Iskra and Andrew Waugh.<br />

architects and engineers Andrew<br />

Waugh, Norihide Imagawa, Kevin Hill and<br />

Boris Iskra. Malaysian architects<br />

Almaz Salma Abdul Rahim and<br />

Azman Md Nor, first and second prize<br />

winners, respectively, of MTC’s inaugural<br />

Malaysian Wood Awards 2017, spoke on<br />

their winning designs as well as on their<br />

other wood-based structures.<br />

The conference promotes the use<br />

of timber and highlights the need<br />

to change the mindsets of those in<br />

the construction industry. About 300<br />

delegates attended.<br />

Deputy Minister of the Plantation<br />

Industries and Commodities YB Datuk<br />

Datu Nasrun Datu Mansur officiated the<br />

opening ceremony on behalf of Minister<br />

YB Datuk Seri Mah Siew Keong. Also<br />

present was MTC Chief Executive Officer<br />

Datuk Dr Abdul Rahim Nik.<br />

Players in the construction industry<br />

will find themselves in a transition period<br />

and will have to employ a different<br />

attitude which would be a more nurturing<br />

one when they build with timber as the<br />

government institutes various initiatives<br />

such as the Industrialised Building<br />

System or IBS, said Nasrun, delivering a<br />

speech on behalf of Minister Mah.<br />

“Under the IBS, components such<br />

as timber frames will be prefabricated<br />

we can emulate. Building regulations<br />

are also being revised, reflecting the<br />

successes accomplished in countries<br />

which have constructed tall timber<br />

structures. Malaysia should embrace the<br />

advancements that timber architecture<br />

is offering,” Abdul Rahim said.<br />

A mini exhibition was also held<br />

in conjunction with the conference<br />

to showcase products such as doors,<br />

flooring, decking, panel products,<br />

mouldings and glulam. These enabled<br />

specifiers and users to know what is<br />

available in the market. ℗<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


24-27 October <strong>2018</strong><br />

2 nd Edition<br />

THE WOODWORKING<br />

SHOW IN THE HEART<br />

OF VIETNAM'S<br />

FURNITURE CLUSTER<br />

BINH DUONG<br />

BINH DUONG — THE RIGHT LOCATION<br />

Jointly organised by<br />

HAWA CORPORATION<br />

PANELS & FURNITURE Group<br />

Enquiries For International Exhibitors<br />

Pablo Publishing Pte Ltd<br />

3 Ang Mo Kio Street 62 #01-23 Link@AMK<br />

Singapore 569139<br />

Tel: (65) 6266 5512<br />

Email: williampang@pabloasia.com<br />

Venue: Expo Binh Duong<br />

Binh Duong Province, Vietnam.<br />

www.vifawoodmacvietnam.com


64 WOOD CLINIC<br />

Mr Shim (Shen Yuxin)<br />

Dear Mr Shim,<br />

We are trying to make interior fi t-outs, mostly furniture and<br />

cabinets. They are usually pre-fabricated in the factory<br />

according to the customised designs. However, we always<br />

encounter problems; we can’t seem to communicate the<br />

drawings with the craftsmen. There are also complaints that<br />

the thin basswood veneer doesn’t stick well on the MDF. Can<br />

you advise on the above?<br />

Yours sincerely,<br />

Mr Wu<br />

COMMUNICATE BETTER<br />

WITH THE CRAFTSMEN<br />

There are many reasons for<br />

communication failure between the<br />

craftsmen and designer. In general,<br />

the design blueprint shows how the<br />

completed interior space looks like—<br />

replete with decorations and furnishings,<br />

the way you would see it as if looking<br />

through the pinhole of a camera.<br />

If you only communicate this<br />

perspective with the factory craftsmen,<br />

there will be difficulties with material<br />

prep, furniture specifications, structure<br />

and cost calculation. Talk to the chief<br />

interior designer or the person who<br />

came up with the blueprint. From there,<br />

draft out detailed construction drawings<br />

and use professional jargon to be more<br />

specific. This enables the craftsmen to<br />

carry out the work plan accordingly, thus<br />

meeting the designer’s requirements<br />

and completing the project on time.<br />

Some suggestions for specifying<br />

construction drawings:<br />

based on the size of the interior area<br />

and furniture. For larger sized<br />

furniture such as cabinets or<br />

ceilings, the imperial scale of 1/8 "=<br />

1 ' 0", 1/4 "= 1"-0 "or 3/8" = 1 "-0"<br />

and the metric scale of 1:100, 1:60,<br />

1:50 are often applied. For smaller<br />

furniture such as dressers, tables<br />

and chairs, larger imperial scales, for<br />

example 1 "= 1 ' 0", 1.5 "= 1"-0 ", 3"<br />

= 1 '-0 ", and the metric scale of<br />

1:10, 1:4 are applied. With the use<br />

of 1:1 or 1:2, detailed sketches can<br />

be understood more clearly,<br />

enabling workers to cut materials<br />

directly to the scale of 1:1.<br />

Heigth<br />

2. Drawings should be made<br />

according to the principle of<br />

projection, mainly: plans, front<br />

views, profiles, cutaway views,<br />

detailed sketches. When necessary,<br />

they should also contain local<br />

isometric drawings.<br />

- Plan: This is the overview of the<br />

furniture, drawn according to the<br />

principle of horizontal orthographic<br />

projection. For example, Fig. I<br />

indicates the length and width of a<br />

television cabinet.<br />

- Front view: This is drawn according<br />

to the length of the television<br />

cabinet with its height and legs<br />

Fig. I: Diagram of the television cabinet plan indicating length and width.<br />

Length<br />

(I) Making construcon drawings<br />

1. Construction drawings should be<br />

drawn to scale. The scale is generally<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA


WOOD CLINIC 65<br />

indicated (see Fig. II).<br />

- Profile: The profile is drawn<br />

according to the orthographic<br />

projection of the television cabinet<br />

side. The width (depth) of the<br />

cabinet profile can be determined<br />

according to the width of the plan,<br />

as shown in Fig. III.<br />

- Cutaway view: Cut across a line in<br />

any direction of the front view and<br />

draw a cutaway view according to<br />

the position of the cutting line. This<br />

will enable the craftsmen to see the<br />

internal structure clearly, as shown<br />

in Fig. IV.<br />

Heigth<br />

- Detailed sketch: <strong>Furniture</strong> can<br />

be complex and some have special<br />

requirements for their structure. In<br />

general the structure can be<br />

magnified to scale with the size of<br />

the important parts indicated so that<br />

the craftsmen can see clearly and<br />

ensure construction is accurate. For<br />

example, Fig. V shows a detailed<br />

sketch of the TV cabinet requiring<br />

installation of slide rails.<br />

3. Other notes: The language and<br />

graphics of the drawing provide all<br />

the necessary information<br />

on materials and structure. This is<br />

sometimes indicated in the margin of<br />

the drawing to confirm the<br />

construction is correct.<br />

4. Size indication: Although the<br />

drawing is drawn to scale, for the<br />

convenience of the craftsmen, the<br />

actual size also needs to be indicated<br />

for accuracy.<br />

(II)Staff training: Since workers’<br />

carpentry knowledge and skills<br />

vary, intensive training courses<br />

should be provided on a regular<br />

basis. This will enable them to<br />

understand construction drawings,<br />

improve carpentry knowledge,<br />

operate machines and know-how to<br />

exercise quality control.<br />

Communicating in a common<br />

language will also ensure that the<br />

work is carried out smoothly and of<br />

satisfactory quality.<br />

Heigth<br />

Fig. II: Front view of the television cabinet drawn according to the length of the plan with the<br />

cabinet’s height and legs indicated.<br />

Fig. III: The television cabinet profi le drawn<br />

according to the orthographic projection of the<br />

cabinet’s side.<br />

Fig. IV: Draw a cutting line in any direction<br />

of the front view and draw a cutaway view<br />

according to the position of the cutting line.<br />

(III) Why thin basswood veneer doesn’t<br />

sck well on MDF<br />

- The MDF is unstable: Poor MDF<br />

quality may lead to uneven pressure<br />

due to the too large thickness<br />

tolerance, thus affecting the<br />

adhesive strength of the basswood<br />

veneer. The surface may also contain<br />

wax, which can cause the adhesive<br />

strength of the basswood veneer to<br />

fail. Use a wide belt sanding machine<br />

for equal thickness interference with<br />

a 100-abrasive belt before joining<br />

the MDF and basswood veneer. It is<br />

best to remove the wax on the<br />

board’s surface to be coated with<br />

glue with a 150-180 abrasive belt to<br />

improve the adhesive strength.<br />

- Treatment of the basswood veneer:<br />

As basswood has larger pores and<br />

its cell wall is thinner, water-based<br />

adhesive membrane absorbs more,<br />

leading to poor adhesive strength.<br />

Use the wide belt sanding machine<br />

to sand the surface of the basswood<br />

veneer to be coated with glue, to<br />

destroy the inner wall of the cell<br />

and strengthen the contact between<br />

the cell wall and the adhesive<br />

through the sanding principle. This<br />

will increase the bonding surface and<br />

improve adhesion.<br />

I hope the above analysis helps.<br />

Fig. V: A detailed sketch of the television cabinet shows slide rail installation.<br />

PANELS & FURNITURE ASIA • Issue 2 • <strong>March</strong> / <strong>April</strong> <strong>2018</strong>


66<br />

NEWSLETTER<br />

MARCH/APRIL <strong>2018</strong><br />

THE<br />

THE MALAYSIAN MDF MANUFACTURERS ASSOCIATION (MMMA)<br />

BUZZ<br />

The New Year <strong>2018</strong> and the<br />

Lunar Calendar Year of the<br />

Dog were heralded with great<br />

fanfare and proclamations of<br />

the virtues of the wood and<br />

timber industry with headlines<br />

such as: Timber Exports Continue<br />

Uptrend, <strong>Furniture</strong> Market Poised<br />

for Growth, Plywood Prices Sky<br />

Rocketing, U.S. Lumber Outlook<br />

Very Positive, Further Increase In<br />

Timber Prices, GST Bears Fruit in<br />

Indian Growth for Timber Products,<br />

Second Largest Post-war Economic<br />

Expansion in Japan, The Dragon<br />

Soars – Chinese <strong>Furniture</strong> Market,<br />

Bright Prospects for Wood Products<br />

Export, The World Prefers Wood<br />

Products… I could go on but I think<br />

you get the picture.<br />

These headlines are genuine<br />

and by and large backed up by<br />

statistics and data. For the timber<br />

industry as a whole, this has been<br />

very welcome news. However if we<br />

look more closely, in particular, to the<br />

particleboard and Medium Density<br />

Fibreboard businesses in South East<br />

<strong>Asia</strong>, the news is not as positive. Basic<br />

economics comes into play and the<br />

industry finds itself once again with a<br />

huge imbalance between supply and<br />

demand.<br />

Over the past five years and for<br />

the next three years, an average<br />

of four new particleboard and MDF<br />

lines have either started or will start<br />

annually within South East <strong>Asia</strong>.<br />

The majority of this investment has<br />

been made in Thailand, Vietnam<br />

and Indonesia. The main drivers for<br />

this growth have been the demand<br />

for wood panel products required<br />

for the automated mass production<br />

of furniture. The other important<br />

factor is the availability of a relatively<br />

cheap, sustainable raw material<br />

– Rubberwood. These two factors<br />

joined together have made South East<br />

<strong>Asia</strong> the most competitive producing<br />

region for MDF and particleboard in<br />

the world today.<br />

What lies ahead?<br />

So what does all this mean for the<br />

MDF and particleboard market in<br />

<strong>Asia</strong> for <strong>2018</strong>? Unfortunately it is not<br />

looking very good at all. As supply<br />

raced ahead of demand, we saw a<br />

dramatic softening of particleboard<br />

prices at the end of 2017 and a similar<br />

oversupply situation developing for<br />

MDF at the beginning of <strong>2018</strong>. This<br />

does not bode well for the industry<br />

and could result in dire consequences<br />

unless manufacturers act responsibly<br />

and with maturity. The situation is<br />

even more critical for Malaysian<br />

manufacturers as costs increase due<br />

to a strengthening currency and higher<br />

labour cost.<br />

Assuming that the global economy<br />

continues to grow robustly and the<br />

demand for furniture and panel<br />

products remains strong the industry<br />

will still face risks and challenges:<br />

1. Investments in new plant and<br />

capacity remains in place for at least<br />

the next three years. The new lines<br />

‘promoted’ by the big European<br />

machine manufacturers are far larger<br />

than previous models, with installed<br />

capacities of up to 2,000m 3 per<br />

day. Capacity increases are ‘step’<br />

increases and not linear, so when a<br />

new line enters the market it has a<br />

disproportionate impact on supply.<br />

2. Demand projections are based<br />

on robust global growth and strong<br />

demand from both traditional and<br />

emerging markets. Key demand<br />

drivers will be the U.S., China and<br />

India, any setbacks in these markets<br />

will adversely affect demand. Some<br />

MDF manufacturers are overly<br />

dependent on risky Middle Eastern<br />

markets; if these markets are<br />

disrupted, there will be a very large<br />

surplus supply volume potentially<br />

entering other markets.<br />

3. Cost is relentlessly moving up<br />

as other raw materials (especially<br />

related to oil) and labour is gradually<br />

moving into an inflationary phase<br />

from a previous deflationary scenario.<br />

The U.S. Dollar has, by and large<br />

depreciated against major <strong>Asia</strong>n<br />

currencies which has negatively<br />

affected business particularly in<br />

Malaysia.<br />

4. The fi nal critical factor is the<br />

availability of a sustainable and<br />

relatively cheap wood-based raw<br />

material. In Malaysia we realised<br />

many years ago that the ‘Rubberwood<br />

Era’ was fast coming to an end<br />

and this could be seen by the<br />

relatively small investments made<br />

in Malaysia over the past few years.<br />

Malaysian Rubberwood is now the<br />

most expensive in SE <strong>Asia</strong> and is<br />

also in critical decline with regards<br />

to availability. Thailand on the other<br />

hand has, by far the largest planted<br />

areas of Rubberwood in SE <strong>Asia</strong>,<br />

which has resulted in huge ongoing<br />

investments and a phenomenal<br />

increase in installed capacity. Thai<br />

MDF and particleboard is probably<br />

the most competitive in the world<br />

today. Investments in Vietnam have<br />

been large and successful but they<br />

will quickly reach a situation where<br />

Rubberwood will be in short supply<br />

and prices will increase. Indonesia<br />

has the second largest availability of


THE MALAYSIAN MDF MANUFACTURERS ASSOCIATION (MMMA)<br />

Rubberwood but investment has been<br />

slower due to other problems such as<br />

infrastructure and logistics.<br />

A silver lining?<br />

The positives are that due to the<br />

imbalance of supply and demand<br />

prices remain extremely competitive.<br />

This continues to be good news<br />

for furniture manufacturers as their<br />

increasing costs are by and large<br />

being absorbed by the lower prices of<br />

particleboard and MDF. This will act as<br />

a catalyst to further stimulate demand.<br />

We will see that more and more<br />

producers of MDF and particleboard<br />

will move ‘down-stream’ and start to<br />

add value by producing semi-finished<br />

materials or even venturing into<br />

furniture production. Vietnam has the<br />

largest furniture industry followed by<br />

Malaysia in SE <strong>Asia</strong>, and one can<br />

foresee mergers and acquisitions<br />

across industries.<br />

In summary, Thailand has<br />

become, and will remain the most<br />

competitive producer of MDF and<br />

particleboard within South East <strong>Asia</strong>.<br />

This will continue for the foreseeable<br />

future as it takes advantage of its<br />

available Rubberwood resources. It<br />

will be interesting to see if furniture<br />

production in Thailand increases as a<br />

result because currently the industry<br />

is relatively small compared to its<br />

neighbours. Thai manufacturers are<br />

mostly big corporations that are able<br />

to utilise the latest technology and<br />

can afford substantial investments.<br />

To this end, manufacturers in<br />

Malaysia, Indonesia and Vietnam will<br />

struggle to compete. The Thai panel<br />

manufacturers will drive the market<br />

whilst the rest of us will only be able<br />

to follow, if we can keep up!<br />

NEWSLETTER<br />

MARCH/APRIL <strong>2018</strong><br />

About the Author<br />

Peter Fitch is the founder of<br />

Segamat Panel Boards (Malaysia)<br />

and is currently the Chairman of<br />

the Malaysian MDF Manufacturers<br />

Association (MMMA) and Executive<br />

Committee Member of the Malaysian<br />

Panel Manufacturers Association<br />

(MPMA). Prior to working in Malaysia<br />

he worked for Plantation Timber<br />

Products (China) and Takeuchi MDF<br />

(Malaysia). Peter has been based in<br />

<strong>Asia</strong> for more than 25 years and has<br />

been in the wood panel business for<br />

more than 20 years.


70<br />

CALENDAR OF EVENTS<br />

<strong>2018</strong><br />

MARCH<br />

7 – 10 Vietnam Int’l <strong>Furniture</strong> &<br />

| Home Accessories Fair | Ho Chi Minh City, Vietnam | www.vifafair.com<br />

8 – 11 | Malaysian Int’l <strong>Furniture</strong> Fair | Kuala Lumpur, Malaysia | www.<strong>2018</strong>.miff.com.my<br />

8 – 11 | IFFS | Singapore | www.iffs.com.sg<br />

8 – 12 | India Wood | Bangalore, India | www.indiawood.com<br />

9 – 12 | Export <strong>Furniture</strong> Exhibition | Kuala Lumpur, Malaysia | www.efe.my<br />

11 – 14 | Indonesia Int’l <strong>Furniture</strong> Expo | Jakarta, Indonesia | www.ifexindonesia.com<br />

12 – 14 | Dubai Woodshow | Dubai, UAE | www.dubaiwoodshow.com<br />

18 – 21 | CIFF | Guangzhou, China | www.ciff-gz.com<br />

20 – 23 | Domotex <strong>Asia</strong>/ China Floor | Shanghai, China | www.domotexasiachinafloor.com<br />

28 – 31 | CIFM/ interzum guangzhou | Guangzhou, China | www.interzum-guangzhou.com<br />

APRIL<br />

2 – 5 | Wood Taiwan | Taipei, Taiwan | www.woodtaiwan.com<br />

17 – 22 | Salone de Mobile Milano | Milan, Italy | www.salonemilano.it<br />

MAY<br />

25 – 28 | Qingdao Int’l <strong>Furniture</strong> Fair | Qingdao, China | www.qiff.net<br />

30 – 1 Jun | Carrefour Int’l du bois | Nantes, France | www.timbershow.com<br />

JUNE<br />

20 – 22 | AHEC Annual Convention | Xi'An, China | www.americanhardwood.org<br />

20 – 22 | Gabon Woodshow | Libreville, Gabon | www.gabonwoodshow.com<br />

25 – 27 | Sylva Wood <strong>2018</strong> | Shanghai, China | www.sylvawoodexpo.com<br />

SEPTEMBER<br />

11 – 14 | China International <strong>Furniture</strong> Fair | Shanghai, China | www.ciff-sh.com<br />

11 – 14 | FMC <strong>2018</strong> | Shanghai, China | www.fmcchina.com.cn<br />

26 – 29 | IFMAC & WOODMAC <strong>2018</strong> | Jakarta, Indonesia | www.ifmac.net<br />

OCTOBER<br />

2 – 4 | NHLA Convention | Toronto, Canada | www.nhla.com<br />

11 – 13 | Manufacturing World Technology | Manila, The Philippines | www.globallinkmp.com/mtw<br />

25 – 27 | VIFA Woodmac Vietnam <strong>2018</strong> | Binh Duong, Vietnam | www.vifawoodmacvietnam.com<br />

NOVEMBER<br />

1 – 4 | MyanmarWood <strong>2018</strong> | Yangon, Myanmar | www.myanmar-expo.com/MyanmarWood<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA<br />

Calendar is accurate at time of print. Subject to change.


ADVERTISERS’<br />

INDEX<br />

<strong>March</strong> / <strong>April</strong> <strong>2018</strong> • Issue 2 • PANELS & FURNITURE ASIA<br />

COMPANY<br />

PAGE<br />

AHEC<br />

IBC<br />

Anderson-Tully 43<br />

Argos Solutions 49<br />

Baillie Lumber Co 7<br />

Dieffenbacher GmbH 9<br />

Extend Light Machinery Co Ltd 35<br />

Hardwood Market Report 67<br />

Hoon Hsiang Ind Co Ltd 33<br />

IMAL SRL<br />

FC, IFC<br />

IMEAS spa 11<br />

Jiangsu Baolong Electromechanical Mfg Co Ltd 57<br />

Jowat 47<br />

Kastamonu 27<br />

Kuang Yung Machinery Co Ltd 51<br />

Lesnaya Industriya Journal 69<br />

Malaysian Timber Council 5<br />

MyanmarWood <strong>2018</strong> 68<br />

Northwest Hardwoods 15<br />

Plytec Oy 41<br />

Sandvik S E A Pte Ltd 1<br />

Scheuch GmbH<br />

OBC<br />

Shanghai Woodbased Panel Machinery Co Ltd 25<br />

Siempelkamp Maschinen-und Anlagenbau GmbH 3<br />

Softwood Export Council 13<br />

Steinert Co Ltd 17<br />

Sylva Wood <strong>2018</strong> 61<br />

Technik Associates, Inc 71<br />

Tong Fong Cutters Co Ltd 72<br />

VIFA WOODMAC Vietnam <strong>2018</strong> 63<br />

Wilhelm Altendorf GmbH & Co KG 29<br />

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