12.03.2024 Views

Panels & Furniture Asia March/April 2024

Panels & Furniture Asia (PFA) is a leading regional trade magazine dedicated to the woodbased panel, furniture and flooring processing industry. Published bi-monthly since 2000, PFA delivers authentic journalism to cover the latest news, technology, machinery, projects, products and trade events throughout the sector. With a hardcopy and digital readership comprising manufacturers, designers and specifiers, among others, PFA is the platform of choice for connecting brands across the global woodworking landscape.

Panels & Furniture Asia (PFA) is a leading regional trade magazine dedicated to the woodbased panel, furniture and flooring processing industry. Published bi-monthly since 2000, PFA delivers authentic journalism to cover the latest news, technology, machinery, projects, products and trade events throughout the sector. With a hardcopy and digital readership comprising manufacturers, designers and specifiers, among others, PFA is the platform of choice for connecting brands across the global woodworking landscape.

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

www.panelsfurnitureasia.com<br />

MARCH/APRIL <strong>2024</strong><br />

Your digital Siempelkamp hub.<br />

Manage. Service. Connect.<br />

Intelligent engineering for future generations


www.hanoiwoodexpo.com<br />

NATIONAL EXHIBITION<br />

CONSTRUCTION CENTER<br />

(NECC)<br />

01 DO DUC DUC STREET,<br />

NAM TU LIEM DISTRICT,<br />

HANOI, VIETNAM<br />

VENUE<br />

GOOGLE MAP<br />

29 MAY -<br />

Images Credit :<br />

Leitz Tooling<br />

01 JUNE<br />

<strong>2024</strong><br />

INTERNATIONAL WOOD &<br />

WOODWORKING EXHIBITION<br />

INCORPORATING HANOI FURNITURE FITTINGS & UPHOLSTERY EXPO <strong>2024</strong><br />

FOR SALES ENQUIRIES<br />

Organised by:<br />

Official Media:<br />

INTERNATIONAL<br />

williampang@pabloasia.com<br />

+65 9621 4283 / +65 6266 5512<br />

WECHAT<br />

CONTACT<br />

VIETNAM<br />

Bùi Thanh Tâm<br />

(Ms. Tina, Sales Manager)<br />

tam@pabloasia.com<br />

PABLO<br />

PUBLISHING<br />

& EXHIBITION<br />

PTE LTD<br />

CHINA<br />

Rain Ma<br />

pablobeijing@163.com<br />

WECHAT<br />

182 1755 3837 (<br />

CONTACT<br />

)<br />

Ellen Gao<br />

WECHAT<br />

hare30@126.com 139 1092 3635 (<br />

CONTACT<br />

)<br />

(+84)346 935 902<br />

Nguyễn Thị Nam<br />

(Ms. Bella, Sales Manager)<br />

namnguyen@pabloasia.com<br />

(+84)901 358 642


SMART FURNITURE PRODUCTION SOLUTIONS<br />

WE SUPPLY<br />

MACHINE<br />

WE<br />

Contact us!<br />

<br />

<br />

<br />

WHO IS CABINETMASTER?<br />

<br />

<br />

<br />

<br />

<br />

TECHNICAL TEAM<br />

<br />

<br />

<br />

<br />

<br />

AFTER-SALES SERVICES<br />

<br />

<br />

<br />

<br />

<br />

<br />

HANOI<br />

WOOD EXPO<br />

MAY 29<br />

JUN 01<br />

Welcome to our Booth 5068


CONTENTS<br />

Contents<br />

Issue 2 / <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong><br />

<strong>March</strong> / <strong>April</strong> <strong>2024</strong><br />

49<br />

6 Editor’s Note<br />

8 News<br />

62 Calendar of Events<br />

64 List of Advertisers<br />

Market Report<br />

14 How have US hardwood exports to South East <strong>Asia</strong><br />

performed in 2023?<br />

Environmental Report<br />

16 Calculating carbon storage in wooden furniture<br />

In Person<br />

19 Wood-Mizer sawmills help cultivate growth and women’s<br />

empowerment in Pakistan<br />

Product Highlight<br />

22 Välinge launches two new technologies<br />

24 Intelligent edgebanding workstation for high-end<br />

customised furniture<br />

26 VacuMaster Charge: Ergonomics without needing a<br />

power socket<br />

12<br />

18<br />

Panel Manufacturing<br />

27 EGGER in South East <strong>Asia</strong><br />

30 Dynadryer: IMAL belt dryer<br />

33 ColourBrain RawBoard 4.0 Inspection in <strong>Asia</strong>n<br />

wood-based production lines<br />

34 Fire prevention for the belt dryer<br />

<strong>Furniture</strong> Manufacturing<br />

36 Regeneration of DP-tipped tools: Cost-saving and sustainable<br />

38 CNC machining centres for drilling, routing and edgebanding<br />

by SCM<br />

40 Cabinetmaster supplies woodworking machinery across<br />

South East <strong>Asia</strong><br />

44 Hidden dangers: The stability of clothing storage units<br />

Materials<br />

46 Tropical timber companies see good potential in Europe: ITTO<br />

Flooring<br />

48 Amorim counts on Hymmen technology for flooring production<br />

50 Where style meets sustainability<br />

Structural Elements<br />

52 Prepared Rehmannia Root Crafts Exhibition Hall<br />

Columnists<br />

56 Palm wood: A sustainable alternative to counter deforestation<br />

Show Preview<br />

58 Hanoi Wood Expo and Hanoi <strong>Furniture</strong> Fittings & Upholstery<br />

Expo <strong>2024</strong><br />

4 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


Y O U R S M A R T P L A N T<br />

PRODUCE SMARTER<br />

Using a holistic approach, CEBRO combines digitalization and advanced<br />

plant engineering with operational excellence and sustainability solutions.<br />

That makes your plant smart.<br />

Watch the video at cebro.dieffenbacher.com to discover<br />

what CEBRO can do for you.


FROM THE EDITOR<br />

What’s new in South East <strong>Asia</strong>?<br />

The new year kicked off with some<br />

exciting announcements for the wood and<br />

woodworking industry in South East <strong>Asia</strong>:<br />

For starters, the EGGER Group has announced<br />

they have acquired a minority stake in Thaibased<br />

wood panel producer, Panel Plus. Both<br />

sides get to benefit from this partnership —<br />

EGGER benefiting from Panel Plus’ production<br />

capabilities, Panel Plus benefiting from<br />

EGGER’s industry knowledge — but from a<br />

wider perspective, South East <strong>Asia</strong> might be<br />

the biggest winner here. Details about the<br />

acquisition can be found on page 12, and an<br />

interview with the EGGER Group about their<br />

investments in South East <strong>Asia</strong> can be read on<br />

page 27.<br />

Homing in on Vietnam, a new trade show has<br />

been launched to tackle an “underserved”<br />

market. Hanoi Wood Expo and Hanoi <strong>Furniture</strong><br />

Fittings & Upholstery are set to take place<br />

from 29 May-1 Jun <strong>2024</strong> at the National<br />

Exhibition Construction Centre (NECC) in<br />

Hanoi (p.58). Hanoi targets the domestic<br />

furniture market in Vietnam more so than its<br />

export-oriented cities, Ho Chi Minh City and<br />

Binh Duong, and in a time where exports are<br />

greatly affected by rising US interest rates,<br />

furniture manufacturers can turn to the<br />

domestic market for support.<br />

In this issue we have market updates<br />

on the South East <strong>Asia</strong>n market as well.<br />

John Chan, regional director of American<br />

Hardwood Export Council (AHEC) Greater<br />

China and South East <strong>Asia</strong>n regions, spoke<br />

about the slowdown in US hardwood<br />

exports to South East <strong>Asia</strong> in 2023 (p.14).<br />

Undeterred by this, AHEC has plans to<br />

boost their presence with several trade<br />

visits and design shows across the region<br />

this year.<br />

Of course, beyond South East <strong>Asia</strong>, we<br />

have articles from across the world. A<br />

report by the International Tropical Timber<br />

Organization (ITTO) on page 46 goes in<br />

depth into how the tropical timber market<br />

will be affected by the EU Deforestationfree<br />

Regulation (EUDR). In spite of the<br />

challenges put forth by the regulation,<br />

the EUDR can still be seen as a “positive<br />

development” for the tropical timber<br />

trade. We also have an interesting article<br />

on women empowerment in Pakistan,<br />

where Wood-Mizer interviewed a furniture<br />

manufacturer run by a majority of women<br />

(p.19).<br />

Give the issue a read — we hope you find<br />

many perspectives here, be they local,<br />

regional, or global.<br />

Yap Shi Quan<br />

EDITOR<br />

PABLO SINGAPORE<br />

William Pang • Publisher<br />

williampang@pabloasia.com<br />

Yap Shi Quan • Editor<br />

shiquan@pabloasia.com<br />

Pang YanJun •<br />

Business Development Manager<br />

yanjun@pabloasia.com<br />

Goh Meng Yong • Graphic Designer<br />

mengyong@pabloasia.com<br />

Shu Ai Ling • Circulation Manager<br />

ailing@pabloasia.com<br />

PABLO BEIJING<br />

Ellen Gao • General Manager<br />

pablobeijing@163.com<br />

PABLO SHANGHAI<br />

Daisy Wang • Editor<br />

pabloshanghai@163.net<br />

Pablo Publishing & Exhibition Pte Ltd (Head Office)<br />

3 Ang Mo Kio Street 62, #01-23, Link@AMK, Singapore 569139 • Tel: +65 6266 5512 • Email: info@pabloasia.com<br />

Company Registration No: 200001473N • Singapore MICA (P) No: 043/12/2023<br />

Pablo (Beijing) • Tel : +86 10 6509 7728 • Email : pablobeijing@163.com<br />

Pablo (Shanghai) • Tel : +86 21 5238 9737 / 36 • Email : pabloshanghai@163.net<br />

let's connect!<br />

@panelsfurnitureasia<br />

Scan<br />

to subscribe<br />

to PFA’s<br />

enewsletter<br />

All rights reserved. Views of writers do not necessarily reflect the views of the Publisher. No part<br />

of this publication may be reproduced in any form or by any means, without prior permission in<br />

writing from the Publisher and copyright owner. Whilst every care is taken to ensure accuracy<br />

of the information in this publication, the Publisher accepts no liability for damages caused<br />

by misinterpretation of information, expressed or implied, within the pages of the magazine.<br />

All advertisements are accepted on the understanding that the Advertiser is authorised to<br />

publish the contents of the advertisements, and in this respect, the Advertiser shall indemnify<br />

the Publisher against all claims or suits for libel, violation of right of privacy and copyright<br />

infringements. <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> is a controlled-circulation magazine with six issues a year.<br />

It is mailed free-of-charge to readers who meet a set of criteria. Paid subscription is available<br />

to those who do not fit our terms of control. Please refer to subscription form provided in the<br />

publication for more details. Printed by Times Printers Pte Ltd<br />

6 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


Expo Shanghai <strong>2024</strong><br />

www.sylvawoodexpo.com<br />

5 th<br />

Edition<br />

VENUE:<br />

SHANGHAIMART EXPO<br />

99 XING YI ROAD<br />

SHANGHAI CHINA<br />

24 – 26<br />

JUNE <strong>2024</strong><br />

ASIA’S SPECIALISED<br />

WOOD MATERIALS<br />

WOOD PRODUCTS<br />

TRADE SHOW<br />

Location<br />

QR Code<br />

ORGANISERS:<br />

SUPPORTED BY:<br />

China Timber & Wood<br />

Products Distribution<br />

Association<br />

Shanghai<br />

Timber Trade<br />

Association<br />

Pablo Publishing &<br />

Exhibition Pte Ltd<br />

French<br />

Timber<br />

American<br />

Hardwood<br />

Export Council<br />

Softwood<br />

Export Council<br />

Canada<br />

Wood<br />

Thai Timber<br />

Association<br />

Malaysian<br />

Timber Council<br />

National<br />

Hardwood Lumber<br />

Association<br />

INTERNATIONAL<br />

WeChat<br />

Pablo Publishing & Exhibition Pte Ltd<br />

William<br />

Tel: +65 9621 4283 / +65 6266 5512<br />

Email: williampang@pabloasia.com<br />

FOR SALES ENQUIRIES<br />

CHINA<br />

Rain Ma<br />

Tel: 182 1755 3837( WeChat Contact )<br />

Email: pablobeijing@163.com<br />

Ellen Gao<br />

Tel: 139 1092 3635 ( WeChat Contact )<br />

Email: hare30@126.com<br />

VIETNAM<br />

Bùi Thanh Tâm (Ms. Tina, Sales Manager)<br />

Tel: (+84)346 935 902<br />

Email: tam@pabloasia.com<br />

Nguyễn Thị Nam (Ms. Bella, Sales Manager)<br />

Tel: (+84)901 358 642<br />

Email: namnguyen@pabloasia.com


NEWS<br />

Launch of new wood and<br />

woodworking trade show<br />

in Hanoi, Vietnam<br />

Wood and woodworking players looking<br />

to break into the furniture market in<br />

Hanoi, Vietnam can finally do so at the<br />

upcoming Hanoi Wood Expo exhibition from<br />

29 May-1 Jun <strong>2024</strong>.<br />

Held at the National Exhibition Construction<br />

Center (NECC), the exhibition will be held<br />

concurrently with Hanoi <strong>Furniture</strong> Fittings &<br />

Upholstery Expo.<br />

Both exhibitions aim to serve the domestic<br />

and export furniture manufacturing markets<br />

in Hanoi — a market that is, according to<br />

William Pang, managing director of Pablo<br />

Publishing & Exhibition, a “huge, underserved<br />

market”.<br />

“Currently, most trade exhibitions for<br />

wood materials, software and machinery<br />

in Vietnam are concentrated in the South,<br />

targeting export-oriented furniture<br />

companies. While this region has been<br />

prosperous, the past few months of<br />

instability in the US and Europe markets have<br />

led to a slowdown in furniture export in South<br />

Vietnam,” said Pang.<br />

“North Vietnam tells a different, more<br />

exciting story. In recent times, many multinational<br />

companies and furniture companies<br />

have relocated their factories to North<br />

Vietnam, and Hanoi city has had a huge<br />

increased in tourism. This promises good<br />

opportunities for wood materials, software<br />

and machinery companies.<br />

“But there is no specialised woodworking<br />

exhibition in North Vietnam to bridge Hanoi<br />

furniture making companies with materials<br />

and machinery suppliers. To bridge this gap<br />

and in consideration Hanoi’s huge potential,<br />

we are pleased to announce the launch<br />

of Hanoi Wood Expo and Hanoi <strong>Furniture</strong><br />

Fittings & Upholstery Expo <strong>2024</strong>.”<br />

Hanoi Wood Expo and Hanoi <strong>Furniture</strong><br />

Fittings & Upholstery Expo <strong>2024</strong> will exhibit<br />

raw materials and supplies woodworking<br />

machinery and tools; surface treatment<br />

and finishing solutions; fittings such as<br />

kitchen and office furniture hardware and<br />

decorative profiles; upholstery products<br />

including fabrics, leathers, springs and<br />

more; and Industry 4.0 solutions for the<br />

efficient furniture production.<br />

The expected visitor profile includes<br />

players from the wood panel and furniture<br />

manufacturing industry; the architectural<br />

and interior design industries; the<br />

construction industry; and more.<br />

More details about the exhibitions will be<br />

announced closer to the exhibition date.<br />

HANOI AT A GLANCE<br />

<strong>Furniture</strong> manufacturer players all around,<br />

Hanoi ranks third in Vietnam in terms of the<br />

concentration of furniture factories, only<br />

slightly behind Ho Chi Minh City.<br />

The domestic furniture market in Vietnam<br />

boasts a US$5-6bn demand. Of which,<br />

in Hanoi, the demand for furniture<br />

and furnishing is set to exponentially<br />

increase in the coming months to tackle<br />

the booming real estate and hospitality<br />

segments: 66 new hotels projects with<br />

11,123 rooms, and many more restaurants<br />

and cafes are expected to be built in <strong>2024</strong>.<br />

The urbanisation rate in Hanoi is expected<br />

to reach 62% by 2025 and increase to 75%<br />

by 2030 from 49% currently.<br />

Residential properties in Hanoi are<br />

projected to reach $4.2bn in demand,<br />

especially as the demand for furniture<br />

shopping in Hanoi has been increasing in<br />

recent years.<br />

With a high household income rivalling<br />

wealthy countries like Singapore and<br />

Hong Kong, and with a growing need for<br />

functional and aesthetically pleasing living<br />

spaces, Hanoi has developed a significant<br />

market for wood furniture and interior<br />

design companies.<br />

Currently, around 1,100 wood processing<br />

and furniture manufacturing enterprises<br />

are operating in Hanoi, and more than<br />

2,000 enterprises across North Vietnam.<br />

However, to keep up with the demand,<br />

furniture manufacturers need state-ofthe-art<br />

equipment to meet increased<br />

production. Hanoi Wood Expo and Hanoi<br />

<strong>Furniture</strong> Fittings & Upholstery Expo <strong>2024</strong><br />

will be the perfect opportunity to tap into<br />

this demand. P<br />

To know more about the furniture market in Hanoi,<br />

turn to page 58.<br />

8 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


NEWS<br />

Red Sea attacks affect shipments<br />

from the EU to <strong>Asia</strong><br />

Global supply chains have been affected by<br />

attacks on vessels in the Red Sea, resulting in<br />

soaring freight rates.<br />

In particular, the trade route to <strong>Asia</strong> from<br />

European suppliers have been affected. To<br />

avoid the Red Sea route, vessels are sailing<br />

around Africa and this has disrupted delivery<br />

schedules.<br />

Aerial view on the harbor<br />

of the Red Sea, Sinai,<br />

Middle East<br />

Ocean carrier MSC has reportedly increase<br />

rates in response to this. Under the US<br />

Shipping Act, ocean carriers must give a<br />

30-day notice before raising rates, but the<br />

Federal Maritime Commission has waived<br />

this for shipments from <strong>Asia</strong> to the US routed<br />

around South Africa’s Cape of Good Hope.<br />

Swedish Forest Industries have been affected<br />

by the attacks as well. According to Christian<br />

Nielsen, market expert wood products<br />

at Swedish Forest Industries, Sweden in<br />

particular is hit badly and costs have jumped<br />

by 100-200%.<br />

Going around the Cape of Good Hope instead<br />

of via the Suez Canal can take up to 30 extra<br />

days for a round trip, she said.<br />

“The current situation may continue for some<br />

time and result in cost increases, but above all<br />

increased uncertainty for the industry and for<br />

forest industry customers,” she said.<br />

(w): www.baillie.com<br />

(e): info@baillie.com<br />

(p): 716-649-2850<br />

“However, since the autumn, there has been<br />

overcapacity of containers and vessels. Until<br />

now, shipping rates from Europe to <strong>Asia</strong> have<br />

been unusually low, which reduces near-term<br />

risk and helps calm the situation somewhat.”<br />

There are a few alternatives to sawnwood<br />

imports from Europe, which appears to affect<br />

finished product prices in the region.<br />

Sweden is one of the world’s largest producers<br />

of pulp, paper and sawn wood products. Eighty<br />

percent of Swedish forest industry products<br />

are sold to other countries. P<br />

Source: ITTO, Swedish Forest Industries<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 9


NEWS<br />

HOMAG invites visitors to<br />

their Technology Days from<br />

<strong>March</strong> to May<br />

HOMAG has announced their Technology<br />

Days for <strong>2024</strong>, where visitors can<br />

experience their solutions first hand at<br />

HOMAG locations throughout Germany.<br />

Currently, there are four Technology<br />

Days planned: the first from 12-14 Mar,<br />

the second from 10-12 Apr, the third<br />

from 16-17 Apr, and the last from 14-15<br />

May.<br />

Each Technology Day focuses on a<br />

different technology segment that<br />

HOMAG specialises in. According to the<br />

machine manufacturer, the main goals<br />

of these days are not only to showcase<br />

their technology, but also to interact<br />

with existing and new customers.<br />

12-14 MAR, HOLZBRONN<br />

The focus of this first session is on<br />

HOMAG’s sawing, cutting and panel<br />

dividing technology. They will showcase<br />

entry solutions such as their SAWTEQ<br />

S-200 and updated SAWTEQ S-300<br />

flexTec robotic saw, and nesting<br />

solutions such as their CENTATEQ<br />

N-210.<br />

HOMAG will also be extending their<br />

opening hours to allow visitors to talk<br />

shop and exchange discussions with<br />

their experts.<br />

10-12 APR, HERZEBROCK<br />

The focus of the second session is on<br />

CNC and edge processing technology.<br />

Visitors are privy to new perspectives<br />

and various options for optimising work<br />

processes, from digital workflows and<br />

smart machine integration concepts to<br />

automated production solutions.<br />

The new EDGETEQ S-200 with a new,<br />

top-mounted gluing unit for PUR or<br />

EVA, as well as the new EDGETEQ<br />

S-380 will be showcased, along with<br />

the DRILLTEQ V-310.<br />

16-17 APR, SCHOPFLOCH<br />

The third session is dedicated to<br />

component production, where visitors<br />

can experience technologies that<br />

facilitate and optimise the production of<br />

high-quality windows, stairs and doors.<br />

The CENTATEQ S-800 or S-900 for<br />

automated window production, bar<br />

processing and block frame production,<br />

from entry-level to customised system<br />

concepts, will be featured. There will<br />

also be specialist presentations on their<br />

technology.<br />

This session will also celebrate 25 years of<br />

HOMAG window production technology.<br />

14-15 MAY, SCHOPFLOCH<br />

Lastly, this session will focus on edge<br />

processing and automation technology.<br />

HOMAG’s new EDGETEQ S-200 is featured<br />

here at Schopfloch as well, and the<br />

EDGETEQ S-500 will also be on display. P<br />

10 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


NEWS<br />

i4F enters multi-faceted<br />

partnership with cork<br />

products manufacturer<br />

Amorim<br />

Based in Portugal,<br />

Amorim is a producer of<br />

cork-based products,<br />

including cork flooring<br />

and wall decorations<br />

(Image: Amorim)<br />

MAGENTIFY<br />

YOUR<br />

CUT<br />

PANEL SIZING SAW BLADES<br />

TC tipped<br />

LEUCO U-Cut: for Universal use<br />

LEUCO Q-Cut: for Quality cuts<br />

whether single panels or stacks<br />

DP tipped – for extra long edge lives<br />

DP tipped & coated teeth –<br />

for extra ordinary long edge lives ><br />

innovation only with LEUCO!<br />

i4F, a group of companies providing patents<br />

and technologies to the flooring industry,<br />

has announced that it has signed multiple<br />

agreements with cork products manufacturer<br />

Amorim, including a strategic patent<br />

partnership and two license agreements.<br />

Through the patent partnership, i4F has<br />

secured exclusive licensing rights to Amorim’s<br />

sustainable rigid bio-cork composite patent<br />

portfolio and will represent Amorim on<br />

IP-related matters associated with those<br />

technologies.<br />

Simultaneously, Amorim has signed two license<br />

agreements, covering i4F’s drop-lock and<br />

digital printing technologies. Amorim has also<br />

acquired a JUPITER digital printing line with<br />

DLE plus from Hymmen, delivering directon-board<br />

digitally printed decors and digitally<br />

embossed-in-register lacquer structures.<br />

Amorim’s rigid bio-cork composite is reportedly<br />

100% plastic- and PVC-free. The bio-cork core<br />

consists of a matrix material comprising cork<br />

particles as well as other bio and recycled<br />

materials.<br />

End products boast a low to negative carbon<br />

footprint while delivering performance<br />

comparable to, or even surpassing that of<br />

traditional rigid-core products.<br />

The introduction of i4F’s drop-lock at Amorim’s<br />

facilities will begin in early <strong>2024</strong>, according to<br />

i4F. i4F drop-lock technologies consist of waterresistant<br />

flooring installation systems. They are<br />

said to be 30% faster to install than traditional<br />

angle/angle, and are suitable for existing highspeed<br />

production.<br />

Fernando Melo, CEO of Amorim Cork Flooring,<br />

said: “At Amorim, our mission is to provide<br />

sustainable and innovative cork solutions<br />

that enhance people’s lives while promoting<br />

environmental stewardship. Teaming up<br />

with i4F aligns seamlessly with these values,<br />

facilitating broader access to our magic formula<br />

for sustainable cork flooring.<br />

“This collaboration not only streamlines the<br />

installation process for our products but also<br />

allows for limitless designs digitally printed onto<br />

our cork products, improving overall aesthetics.”<br />

Commenting on the new partnership, i4F CEO,<br />

John Rietveldt, added: “As we embark on this<br />

exciting journey together, the opportunities<br />

are endless. We are proud to represent<br />

Amorim’s unwavering commitment to fortifying<br />

sustainable cork-based materials and<br />

practices.”<br />

Digital printing is poised to play a pivotal role in<br />

the future of floor and wall products, offering<br />

endless design possibilities and embossingin-register<br />

flexibility. This capability not only<br />

enables swifter responses to market demands<br />

but also provides an enhanced means of leading<br />

in design and decor. P<br />

LEUCO offers perfect<br />

sets of main and scoring<br />

saw blades<br />

CONTACT LEUCO:<br />

MALAYSIA<br />

Melaka: LEUCO Malaysia Sdn. Bhd<br />

T +60 6 336 1268, leucomy@leuco.com.my<br />

THAILAND<br />

Bangkok: LEUCO Tooling (Thailand) Co., Ltd.<br />

T +66 2 749 5569-70, inquiry@leuco.co.th<br />

VIETNAM<br />

Long An Province: LEUCO Vietnam Co., Ltd<br />

T +84 272 3715838, leucovn@leuco.com<br />

INDONESIA<br />

Jakarta: P.T. Indotooling Sejati<br />

T +62 21 6508743, maria_indotooling@yahoo.co.id<br />

Sidoarjo: P.T. Akses Kita Utama<br />

T +62 318916941, marketing@indotooling-abadi.com<br />

Medan: CV. Kimplas Makmur Sejati<br />

T +62 614 15 8338, cv.kms@outlook.com<br />

PHILIPPINES<br />

Quezon City: Orgaline Innovative Products Inc.<br />

T +63 2 8932 7651 / +63 2 8932 5401<br />

marketing@orgaline.com.ph<br />

www.leuco.com<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 11<br />

2021-02_Plattenaufteilsaegen-02_60x250.indd 1 22.01.<strong>2024</strong> 12:43:38


NEWS<br />

EGGER Group acquires minority stake in<br />

Thai wood-based manufacturer Panel Plus<br />

environmental consciousness. Creating added<br />

value, a zero-waste concept and sustainable<br />

growth was always our focus,” said Amporn<br />

Kanjanakumnerd, CEO of Panel Plus.<br />

“We are excited to announce our strategic<br />

partnership with EGGER, one of the world’s<br />

largest wood-based materials manufacturers.<br />

This collaboration will enable us with a wide<br />

range of resources and capabilities with<br />

cutting-edge technology that we can utilise to<br />

better serve our customers.<br />

Panel Plus’ main production plant is located in Hat Yai in the southern Thai province of Songkhla<br />

With the goal of further strengthening its own<br />

market position in <strong>Asia</strong>, the EGGER Group has<br />

acquired a 25.1% stake in the Thai woodbased<br />

material manufacturer Panel Plus.<br />

The purchase agreement was signed on 30<br />

Nov 2023 and the closing took place on 3 Jan<br />

<strong>2024</strong>. The parties have agreed not to disclose<br />

the purchase price and further details of the<br />

transaction.<br />

“As a significant growth market, <strong>Asia</strong> plays an<br />

important role in our strategic considerations.<br />

We have been considering expanding our<br />

presence there for some time now, we have<br />

found the ideal partner in this respect,” said<br />

Thomas Leissing, CFO of EGGER Group and<br />

speaker of the Group Management in Panel<br />

Plus.<br />

“Panel Plus has state-of-the-art production<br />

sites and a product portfolio that is perfectly<br />

tailored to regional requirements. We are<br />

convinced that we will benefit greatly from<br />

their local expertise and will be able to exploit<br />

further growth opportunities together. We are<br />

delighted with this strategic partnership.”<br />

materials such as chipboard and mediumdensity<br />

fibreboard (MDF) panels, both<br />

laminated and unlaminated.<br />

Their main production plant is located in<br />

Hat Yai in the southern Thai province of<br />

Songkhla. There is a raw chipboard line, two<br />

MDF lines as well as in-house impregnation<br />

units and 10 lamination lines.<br />

A large proportion of the energy required<br />

comes from the company’s own biomass<br />

power plants. Panel Plus has additional<br />

upgrading capacities at the production site<br />

in Samut Sakorn, Thailand, and two further<br />

upgrading facilities in Malaysia and Vietnam<br />

are currently under construction and will<br />

become operational in <strong>2024</strong>.<br />

In total, approximately 800 employees<br />

at Panel Plus produce a total volume of<br />

800,000m 3 wood-based materials per<br />

year. Panel Plus is a subsidiary of the Mitr<br />

Phol Group, a private group of companies<br />

whose main business areas include sugar<br />

production, renewable energy, and woodbased<br />

material production.<br />

“By combining EGGER’s deep industry<br />

knowledge and expertise with our own<br />

local innovative solutions, we are confident<br />

this new venture will be beneficial for our<br />

customers as we will leverage each other’s<br />

strengths with striving for excellence in our<br />

pursuit.”<br />

Thailand, Malaysia and Vietnam are the<br />

core markets of Panel Plus. The core target<br />

groups are the local furniture industry and<br />

distributors. Growing market demand,<br />

state-of-the-art production technology, and<br />

the capacity of Panel Plus, combined with<br />

EGGER’s input to expand the product portfolio,<br />

form the foundation for a collaborative value<br />

creation.<br />

The EGGER Group has an established sales<br />

organisation in <strong>Asia</strong> with its own sales offices<br />

in Shanghai, China; Tokyo, Japan; and Ho Chi<br />

Minh City, Vietnam.<br />

The stake in Panel Plus now gives EGGER<br />

the opportunity to broaden its own market<br />

access, address additional customer target<br />

groups and further expand availability and<br />

service for them.<br />

Both parties are convinced that they can<br />

successfully realise growth potential<br />

together. They have agreed not to disclose<br />

the purchase price and further details of the<br />

transaction. P<br />

Panel Plus was founded in 1990 and today<br />

produces a wide range of wood-based<br />

“From the very beginning, Panel Plus has<br />

been committed to innovative products and<br />

To know more about EGGER's investment plans in South<br />

East <strong>Asia</strong>, turn to page 27.<br />

12 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


NEWS<br />

Australian <strong>Panels</strong> orders new MDF line<br />

from Siempelkamp<br />

Siempelkamp has announced a new<br />

medium-density fibreboard (MDF) line<br />

ordered by Australian <strong>Panels</strong>. According<br />

to Siempelkamp, this will be the sixth<br />

Siempelkamp plant for the Australian<br />

panelboard producer.<br />

“With the new, sixth order, the number of<br />

Siempelkamp equipment at Australian<br />

<strong>Panels</strong> increases to four MDF plants and two<br />

plants for the production of particleboard,”<br />

said Geoff Robson, managing director of<br />

Siempelkamp.<br />

Australian <strong>Panels</strong> last opted for a Siempelkamp<br />

particleboard plant in August 2023, which will<br />

be reportedly “the largest in Australia” with an<br />

annual capacity of over 650,000m³. It will also<br />

be built at the Mount Gambier site.<br />

Siempelkamp ContiRoll<br />

(Image: Siempelkamp)<br />

Optimizing Rip Saw<br />

w/ 2D scanner feeding system<br />

MRS-450M / MRS-610M<br />

Heavy-duty, suitable for Mass production<br />

3~4 movable saw blades<br />

Cutting width: 450 mm / 610 mm<br />

Cutting 8~10 boards per minutes<br />

“We are proud that Australian <strong>Panels</strong> operates<br />

its wood-based panel production exclusively<br />

with Siempelkamp equipment. And last but<br />

not least that we have supplied our customer<br />

with the longest MDF plant in the history of<br />

our company,” Robson said.<br />

The new order for the Mont Gambier location<br />

includes the forming and press line including<br />

a ContiRoll in the format 8ft x 78.6m, the<br />

gluing and the cooling and stacking lines. The<br />

scope of supply also includes Pallmann’s drum<br />

chipper, CMC Texpan’s wood chip screening<br />

system, and Büttner’s drying system.<br />

The plant will be designed in heavy-duty size<br />

two, which, according to Siempelkamp, is<br />

characterised by the high running stability<br />

of the steel belt. This ensures maximum<br />

service life of the components under special<br />

conditions, for example, under high forces.<br />

Envision a<br />

GREENER Future<br />

Reducing material waste<br />

Labor-saving, Energy-saving<br />

MRS-340M<br />

For High-Mix Low-Volume Manufacturing,<br />

suitable for wood preparation in medium<br />

/ small factories<br />

2~3 movable saw blades<br />

Cutting width: 340 mm<br />

Cutting 4~5 boards per minutes<br />

The raw material used will be light pinus<br />

radiata, a non-porous coniferous wood that is<br />

particularly suitable as a feed material for the<br />

production of fibreboard and particleboard.<br />

The MDF plant will be delivered in May 2025<br />

and production is scheduled to start at the<br />

beginning of 2026. P<br />

See us at CIFM<br />

Interzum Guangzhou<br />

Booth No: 12.1E01b<br />

(28~31.03.<strong>2024</strong>)<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 13


MARKET REPORT<br />

How have US hardwood<br />

exports to South East <strong>Asia</strong><br />

performed in 2023?<br />

Regional director of the American Hardwood Export Council (AHEC)<br />

Greater China and South East <strong>Asia</strong> region, John Chan, updates<br />

Yap Shi Quan about the slow market in South East <strong>Asia</strong>, and<br />

shares how AHEC plans to boost their presence in the region<br />

with a “multi-pronged approach”.<br />

remain their key drivers of volume.<br />

In particular, American ash (6%)<br />

was their top species for Thailand<br />

and the Philippines. But AHEC is not<br />

concerned with promoting these<br />

species.<br />

According to Chan, 2023 has been<br />

a “challenging” year for American<br />

hardwood exports to South East <strong>Asia</strong><br />

and Greater China. As a whole, exports<br />

to Greater China and South East<br />

<strong>Asia</strong> declined 21.3% in the first three<br />

quarters of 2023 compared to 2022.<br />

“Exports to South East <strong>Asia</strong> saw a yearon-year<br />

fall of 36.3% in the first three<br />

quarters of 2023 compared to 2022,”<br />

Chan went on to elaborate. “Vietnam<br />

is the biggest market for hardwood<br />

in South East <strong>Asia</strong>, where factories<br />

produce furniture that is exported to<br />

the world. Slow economic growth and<br />

persistent inflation at a global level<br />

contributed to the fall in demand for<br />

American hardwood.”<br />

The “bright spark” for them was a spike<br />

in sales in Q3 2023 compared to Q2.<br />

This was a similar trend in Greater<br />

China as well.<br />

As for the types of wood species in<br />

demand in South East <strong>Asia</strong>, Chan<br />

mentioned that American white<br />

oak (37.7%), yellow poplar (25.9%),<br />

walnut (18.6%) and red oak (15.7%)<br />

Data recently by the United States<br />

Department of Agriculture shows<br />

exports of American red oak lumber to<br />

Indonesia increased by 15% in volume<br />

in 2023, making it the dominant<br />

species of choice for that market. New<br />

figures have also shown that American<br />

white oak lumber continues to be the<br />

most popular oak in Vietnam, which<br />

is the biggest importer of American<br />

species in the region, with year-onyear<br />

volume growth of 3% to 89,000m 3<br />

and a value of nearly US$49m.<br />

“AHEC has always encouraged good<br />

stewardship of the forest’s resources,”<br />

he explained. “One of the ways to do<br />

that is to use all the species the forests<br />

provide rather than a select few. As<br />

such, we will continue to promote the<br />

use of underutilised species, including<br />

red oak, maple and cherry.”<br />

“Cambodia is an interesting emerging<br />

market for us,” Chan added. “And<br />

while in many ways the South East<br />

<strong>Asia</strong> market as a whole has been<br />

14 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


MARKET REPORT<br />

challenging, we are lucky that in<br />

many markets in the region the<br />

importers, manufacturers, designers<br />

and architects are very sophisticated<br />

in their understanding and use of<br />

different species and are willing<br />

to consider the opportunities that<br />

different species present. They also<br />

recognise the shifting demands of the<br />

global consumer and so particularly<br />

value the strong and proven<br />

environmental credentials of US<br />

hardwoods. We are delighted that our<br />

industry can supply raw materials that<br />

meet their exacting needs.”<br />

GOING INTO <strong>2024</strong><br />

Chan hopes that inflation will plateau<br />

and the world economy would return<br />

to a normal growth trajectory in the<br />

new year. Regardless, AHEC remains<br />

committed to South East <strong>Asia</strong>, and<br />

will cater to the region’s needs with a<br />

“multi-pronged approach” into three<br />

areas: trade exhibitions, design, and<br />

technology.<br />

wood, a sustainable material, and with<br />

a focus on making furniture and design<br />

more accessible to the consumer<br />

community.<br />

In Singapore, AHEC will display 10<br />

pieces of furniture at the Red Dot<br />

Design Museum in May. These pieces<br />

are made of red oak, maple and cherry<br />

— aforementioned wood species that<br />

are underutilised.<br />

Lastly, on the technology front, AHEC<br />

is looking to promote the use of<br />

technology to increase the possible<br />

applications of American hardwood.<br />

A good example is thermally modified<br />

timber (TMT).<br />

The TMT process is essentially a<br />

high intensity kiln schedule that<br />

lasts between three to four days.<br />

The temperature reaches between<br />

180-215°C and the vacuum of the kiln<br />

provides an oxygen-free atmosphere<br />

which prevents combustion from<br />

occurring. During the process, the<br />

chemical and physical properties of the<br />

timber undergo permanent change.<br />

The cooking process removes the<br />

hemicelluloses and carbohydrates from<br />

the timber making it more resistant to<br />

pests and fungi and lowers the moisture<br />

absorbency of the wood so it does not<br />

need further chemical protection.<br />

It also means that the timber has<br />

greater dimensional stability, it is not<br />

susceptible to warping, swelling and<br />

shrinking, regardless of variations in<br />

temperature and humidity and hence is<br />

excellent for outdoor applications. P<br />

LEGEND<br />

1 The Hoa Mai<br />

Design Award<br />

participants<br />

2 Naguri Side<br />

Table, designed<br />

by Jarrod Lim<br />

and collaboration<br />

with Indonesian<br />

manufacturer<br />

Omega Mas,<br />

uses thermally<br />

modified wood<br />

For trade, AHEC will continue to<br />

participate in trade shows across the<br />

region over the course of the year,<br />

while also continuing to do trade visits.<br />

On the design end, they believe that<br />

educating the specifier community on<br />

the benefits on American hardwood<br />

is crucial in promoting its usage. They<br />

have a few design projects lined up this<br />

year. For example, the Hoa Mai Design<br />

Award in <strong>March</strong> recognises young<br />

Vietnamese talent who use American<br />

hardwood in their designs. Eleven<br />

designers have been chosen to feature<br />

their designs at the White Palace<br />

Convention Center during the HAWA<br />

Expo from 6-9 Mar <strong>2024</strong>, according to<br />

AHEC’s press release on the Hoa Mai<br />

Design Award.<br />

1<br />

The award is in its 20th iteration.<br />

Over the past two decades, they have<br />

inspired an entire new generation of<br />

young designers in Vietnam, said Chan.<br />

This year’s competition took a different<br />

approach compared to previous years,<br />

aiming to retell the award narrative by<br />

advocating sustainable design using<br />

2<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 15


ENVIRONMENTAL REPORT<br />

Calculating carbon storage<br />

in wooden furniture<br />

The Programme for the Endorsement of Forest Certification (PEFC)<br />

has launched an online calculator to calculate the carbon storage of<br />

wooden furniture. How does it work, and how is it part of the bigger<br />

picture of lowering global carbon footprint?<br />

By Yap Shi Quan<br />

Sustainability is no longer a trend<br />

now. It would not be farfetched<br />

to say that the global mindset<br />

has shifted to sustainability<br />

becoming a responsibility. It is a<br />

necessary requirement in trade,<br />

and consumers have become<br />

more and more conscious of the<br />

carbon footprint of the products<br />

they buy.<br />

How can businesses start to be more<br />

mindful of carbon footprint? One way<br />

is by understanding and monitoring<br />

the carbon storage of products they<br />

produce. Whatever material it is made<br />

with, every furniture item inherently<br />

stores carbon. The more carbon it<br />

stores and the longer the furniture item<br />

stores it, the better; the goal is to not<br />

release the carbon into the atmosphere.<br />

CALCULATING CARBON STORAGE IN<br />

FURNITURE<br />

To encourage wooden furniture<br />

manufacturers and consumers to learn<br />

more about carbon storage, the PEFC<br />

has released an online calculator that<br />

estimates how much carbon a wooden<br />

furniture contains — not including<br />

the non-wooden parts, which the<br />

calculator cannot calculate. 1<br />

16 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


ENVIRONMENTAL REPORT<br />

Fig. 1<br />

Calculating the carbon storage is<br />

simple with PEFC’s calculator. There<br />

are two ways to go about it, as shown<br />

in Fig. 1: The first way is to measure<br />

the length, width and thickness of<br />

the furniture. This probably has<br />

to be done multiple times for the<br />

various parts of a furniture item,<br />

since different parts have different<br />

measurements and might be made<br />

of different materials. The second<br />

way is to determine the volume of<br />

the furniture item. This is more for<br />

irregularly shaped furniture.<br />

Other values that need to be keyed<br />

in include the material type and<br />

the wood density. The material<br />

is subcategorised to solid wood,<br />

plywood, particleboard, oriented<br />

strand board (OSB), medium- or<br />

high-density fibreboard (MDF or<br />

HDF).<br />

For wood density, the PEFC has<br />

provided a reference list, but<br />

they encourage manufacturers<br />

or consumers to check the data<br />

sheet that wood suppliers provide,<br />

that should contain the density<br />

information of the wood. Otherwise,<br />

manufacturers or consumers can<br />

calculate the density themselves.<br />

Also, in general, the higher the<br />

density, the higher the amount of<br />

carbon stored in the wood.<br />

HOW DOES IT WORK?<br />

There is a specific formula to<br />

calculate the carbon stored in<br />

wooden furniture. This formula is the<br />

basis behind PEFC’s calculator, with<br />

some preset values.<br />

The carbon stored in wood (CO2<br />

in kilograms) is equivalent to the<br />

multiplication of the fraction of<br />

carbon in the wood (f c), the weight<br />

of a carbon atom in a CO2 molecule<br />

(3.67) and the total weight of oven-dry<br />

wood, as seen in Fig. 2. The weight<br />

of oven-dry wood can be calculated<br />

using the values of the wood density<br />

(kg/m 3 ), the volume of wood (m 3 ),<br />

the moisture of wood content in<br />

percentage (u/100), and the fraction<br />

of wood in the wood-based product<br />

(f w).<br />

Although the calculator uses<br />

preset values, which might lower<br />

the accuracy, the results obtained<br />

from the calculator are still reliable,<br />

according to PEFC. They have<br />

determined 0.5 to be the carbon<br />

fraction in wood as an average<br />

for the calculator. There are more<br />

detailed values based on the wood<br />

species and provenance, which<br />

can be found online. The fraction<br />

of wood in solid wood products is<br />

1, while other products made with,<br />

for example, MDF or OSB varies<br />

because of the presence of glue and<br />

depending on the manufacturing<br />

process. Estimates are incorporated<br />

into the online calculator.<br />

Moisture content in solid wood is<br />

roughly 12%, and 10% for engineered<br />

wood products; although in theory,<br />

the moisture content varies<br />

according to the humidity in the<br />

air, geographical location, seasons,<br />

building type, and more. Water does<br />

not contain carbon, and hence has to<br />

be removed from the equation.<br />

Fig. 2<br />

CIRCULAR ECONOMY<br />

It is important to note that carbon<br />

storage is merely a subset of carbon<br />

footprint. Carbon footprint refers to<br />

more than just the carbon stored in<br />

furniture, but also considers emissions<br />

generated from the manufacturing<br />

process, the logistical aspects like<br />

transportation, and more.<br />

To calculate the carbon footprint,<br />

a lifecycle assessment (LCA) of<br />

the product is needed, more than<br />

just a carbon storage calculator.<br />

Furthermore, for a product to truly be<br />

carbon neutral — which is to say, for the<br />

carbon to be off-set — it has to store<br />

carbon for at least 100 years, according<br />

to PEFC. This a lifetime which most<br />

furniture items rarely achieve.<br />

Even so, understanding how much<br />

carbon is stored in a product is still<br />

key to lowering the global carbon<br />

footprint, especially in an attempt to be<br />

carbon neutral or net zero by 2050, as<br />

stipulated by the Paris Agreement.<br />

While carbon storage in forest is<br />

dynamic and changes over time,<br />

carbon storage in furniture is static,<br />

remains in the product throughout its<br />

lifecycle, and only gets released into<br />

the atmosphere when it is burned.<br />

Prolonging the product’s lifetime<br />

therefore helps the carbon footprint,<br />

since it delays the carbon from being<br />

released. As the PEFC noted in their<br />

booklet: “The [cascading use of wood]<br />

aims to prolong the permanence of<br />

wood biomass within a given system,<br />

based on various strategies that<br />

include extending the service life<br />

of wood products, and reusing and<br />

recycling them”.<br />

More importantly, for all these<br />

calculations on carbon storage to really<br />

contribute to the larger picture, the<br />

furniture has to be manufactured with<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 17


ENVIRONMENTAL REPORT<br />

sustainable timber. If the timber used<br />

is sourced from illegal timberlands<br />

that use unethical harvesting methods<br />

that contribute to deforestation, then<br />

all the carbon storage is for nought;<br />

the carbon footprint of that particular<br />

product is still unsustainable.<br />

Certifications such as from the PEFC<br />

and their national counterparts<br />

therefore help to ensure the wooden<br />

furniture products are made with<br />

sustainable timber. As PEFC puts<br />

it: “Sustainable forest management<br />

(SFM) certification assures forests<br />

are managed in line with challenging<br />

environmental, social and economic<br />

requirements. Chain of custody (CoC)<br />

certification tracks forest-based<br />

products from sustainable sources to<br />

the final product”.<br />

According to Hubert Inhaizer,<br />

technical officer of PEFC<br />

International, the benchmark for<br />

PEFC’s SFM is based on six criterions,<br />

two of which he discussed in a<br />

webinar: first, the “maintenance or<br />

enhancement of forest resources<br />

and their contribution to the global<br />

carbon cycle”. 2 This criterion<br />

ensures the quality and quantity of<br />

forest resources, and ensures that<br />

the forest is capable of storing and<br />

sequestering carbon for the medium<br />

to long terms.<br />

Second, the “maintenance or<br />

enhancement of protective functions<br />

in forest management”, especially<br />

for “soil and water”. This standard<br />

that “the protective functions of<br />

forests for society, such as their<br />

potential role in erosion control,<br />

flood prevention, water purification,<br />

climate regulation, carbon<br />

sequestration, and other regulating<br />

or supporting ecosystem services” to<br />

be maintained.<br />

The PEFC also declared that their<br />

certifications not directly issued by<br />

them, but by third-party certification<br />

bodies who audit and comply with<br />

ISO procedures. All these aims to<br />

ensure that the wooden furniture is<br />

sustainably made, that ultimately,<br />

it contributes to a healthier carbon<br />

footprint. P<br />

References<br />

1. PEFC. CO2 online calculator and booklet. <br />

2. YouTube. Carbon storage in wooden furniture.<br />

<br />

If the wooden<br />

furniture reaches<br />

its end of life and is<br />

disposed, the carbon<br />

inside it gets released<br />

into the atmosphere<br />

18 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


IN PERSON<br />

Wood-Mizer sawmills help<br />

cultivate growth and<br />

women’s empowerment<br />

in Pakistan<br />

Silk Road trading route between China<br />

and Europe. She learned much from<br />

foreign consultants with expertise in<br />

renovating and reconstructing heritage<br />

sites, gaining skills such as topographic<br />

and architectural surveying and<br />

drafting. In 2008, the Norwegian<br />

embassy, a supporter of the Aga Khan<br />

Trust for Culture, visited Gilgit-Baltistan<br />

and was impressed by the unique<br />

woodworking skills demonstrated by<br />

the young women in the Hunza Valley.<br />

Ciqam, a Pakistani<br />

furniture<br />

manufacturer, aims<br />

to help women<br />

achieve economic<br />

independence<br />

Ciqam Green Solutions, also known<br />

as Ciqam, operates in the far north of<br />

Pakistan, near China, specifically in the<br />

Hunza Valley. This region is known for its<br />

mountains and villages, approximately<br />

2,500m above sea level. Once ruled by<br />

princes, the Hunza Valley is rich with<br />

heritage sites.<br />

Ciqam translates to “green” in<br />

Burushaski, symbolising growth and<br />

prosperity. Ciqam is committed to<br />

empowering women, promoting gender<br />

equality, and fostering sustainability.<br />

Wood-Mizer had the opportunity to<br />

speak with Aqeela Bano, the CEO of<br />

Ciqam, to gain insight into how the<br />

company is helping women in Pakistan<br />

overcome social and cultural obstacles<br />

to achieve economic empowerment.<br />

“We used to collaborate with an<br />

agency of the Aga Khan Cultural<br />

Services Pakistan (AKCSP) that<br />

focuses on preserving and promoting<br />

cultural heritage sites,” said Aqeela.<br />

“The project’s goal was to create<br />

opportunities for young women<br />

from poor households in heritage<br />

development projects for AKCSP. The<br />

women would work in jobs such as<br />

carpentry, plumbing, and masonry,<br />

largely considered men’s jobs in<br />

Pakistan, challenging the traditional<br />

view of femininity.”<br />

Aqeela joined AKSCP as a trainee at<br />

a young age when the organisation<br />

was renovating a 1,100-year-old Altit<br />

Fort, one of the oldest monuments of<br />

Gilgit-Baltistan, that overlooked the<br />

Sponsored by the Norwegian embassy,<br />

the group had the opportunity to<br />

visit Norway for two weeks to learn<br />

from woodworkers and gain insights<br />

from their practices. The embassy<br />

supported Ciqam in their journey,<br />

providing financial assistance<br />

from 2008-2016, just enough time<br />

to establish themselves as an<br />

independent business.<br />

“During this visit we first saw a<br />

Wood-Mizer machine and were<br />

impressed by its capabilities,” shared<br />

Aqeela. “Upon returning to Pakistan,<br />

we were grateful to learn that the<br />

Norwegian Embassy had decided<br />

to donate a machine to us, and we<br />

were hopeful that it would be a<br />

Wood-Mizer.”<br />

“Today, we proudly say we are running<br />

our own business as independent<br />

women. This aligns with one of<br />

the central goals of our project:<br />

empowering women to take charge<br />

of their lives and contribute to the<br />

economy.”<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 19


IN PERSON<br />

WOOD-MIZER TECHNOLOGY<br />

“In Pakistan, it is common to find old<br />

and outdated machinery in sawmills and<br />

wood shops. The type of technology<br />

Wood-Mizer offers is unique and<br />

unheard of in Pakistan,” Aqeela said.<br />

“The new Wood-Mizer sawmills replaced<br />

our old bandsaw machine, which had<br />

exposed blades and was unsafe to use.<br />

Not only was it not very efficient, but it<br />

also required more labour to operate.”<br />

The new Wood-Mizer LT70 sawmill uses<br />

narrow-band blade-cutting technology.<br />

This blade produces thin-kerf in wood<br />

no more than 2mm thick. As a result,<br />

more boards can be made from each<br />

log, and less wood goes into sawdust.<br />

After the LT70 sawmill, the boards pass<br />

through a Wood-Mizer EG300 edger,<br />

which removes the edges and cuts the<br />

boards to the required size. Using these<br />

two Wood-Mizer machines in tandem<br />

increases productivity and makes work<br />

easier.<br />

The transition to Wood-Mizer improved<br />

safety and increased efficiency,<br />

allowing them to extract more from<br />

each log and reduce production times.<br />

“I am eager to bring in more machines<br />

and technology from Wood-Mizer as<br />

we continue to collaborate and grow,”<br />

Aqeela said.<br />

Ciqam specialises in three different<br />

product lines: They offer a range<br />

of well-crafted furniture including<br />

chairs, tables, and cabinets; they also<br />

specialise in windows, doors, flooring,<br />

wooden wall panelling and roofing,<br />

extending to heritage sites, ensuring<br />

their preservation and historical<br />

integrity; lastly, they repurpose leftover<br />

wood to craft tableware, utensils, toys,<br />

and musical instruments for their music<br />

school. They prioritise the efficient<br />

use of resources and ensure that<br />

nothing goes to waste. Recovery and<br />

repurposing are vital principles for them.<br />

COMMITMENT TO ENVIRONMENTAL<br />

SUSTAINABILITY<br />

Aqeela advocates for environmental<br />

sustainability and expresses concerns<br />

over climate change. Living amid<br />

[We] face a very male-dominated society with<br />

discriminatory barriers dictating which jobs are for men and<br />

which are for women… We want to overcome this so that we<br />

are all equal as human beings with the same opportunities.<br />

Aqeela Bano<br />

CEO of Ciqam<br />

the Karakoram mountain range and<br />

glaciers, the topography in Gilgit-<br />

Baltistan features a narrow green belt<br />

atop the mountains, covering only 2% of<br />

the total 72,000km 2 .<br />

“We face significant risks of landslides.<br />

To mitigate it, we plant trees in areas<br />

prone to sliding, creating green<br />

belts that help prevent erosion and<br />

reverse carbon emissions. In the last<br />

three years alone, we have planted<br />

approximately 13,000 trees.”<br />

“We primarily work with what we<br />

call ‘green timber’, distinct from<br />

forest timber. In our region, forests<br />

offer wood such as juniper and<br />

deodar, while locally grown timber<br />

— like poplar, mulberry, walnut, and<br />

Russian olive — is termed green<br />

timber. Harvesting forest trees<br />

requires significant time, as some<br />

are over a century old, whereas<br />

green timber typically matures<br />

in 15-20 years and can easily be<br />

replanted.”<br />

20 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


IN PERSON<br />

Education is a crucial aspect of Ciqam’s<br />

mission. Through workshops and<br />

awareness campaigns, they aim to<br />

educate carvers, carpenters, and wood<br />

suppliers about the benefits of using<br />

locally sourced green timber instead of<br />

cutting down forest trees.<br />

GENDER EQUALITY AND ECONOMIC<br />

EMPOWERMENT<br />

Back in 2008, Ciqam initiated a project<br />

aimed at providing young women from<br />

poor households opportunities with<br />

jobs such as carpentry, plumbing,<br />

and masonry. With the support<br />

of the AKCSP, Ciqam has trained<br />

numerous women through an NGO<br />

before integrating the initiative into its<br />

business plan.<br />

“I believe in empowering women.<br />

Coming from a marginalised, lowincome<br />

family, I know many other<br />

girls in a similar situation who want to<br />

provide for their families,” said Aqeela.<br />

“Especially here in this area, we face<br />

a very male-dominated society with<br />

discriminatory barriers dictating which<br />

jobs are for men and which are for<br />

women. Many jobs are segregated by<br />

gender, and we want to overcome this<br />

so that we are all equal as human beings<br />

with the same opportunities. We want<br />

to ensure you can pursue whatever path<br />

you choose, whether you’re born a girl<br />

or a boy.”<br />

Together, they challenge traditional<br />

gender norms and open doors for<br />

women to new non-traditional<br />

professions.<br />

LEGEND<br />

1 The new Wood-<br />

Mizer LT70<br />

sawmill uses<br />

narrow-band<br />

blade-cutting<br />

technology that<br />

produces thinkerf<br />

in wood no<br />

more than 2mm<br />

thick<br />

2 Ciqam works<br />

with green<br />

timber, locally<br />

grown species<br />

like poplar,<br />

mulberry, walnut,<br />

and Russian olive<br />

which can be<br />

easily replanted<br />

1<br />

“I am honored to see the difference<br />

Ciqam has made,” said Christoff<br />

du Plessis, Wood-Mizer technical<br />

sales representative. “Among the<br />

100,000-plus sawmills Wood-Mizer<br />

has produced over its 40-year<br />

history, many are operated by female<br />

operators and entrepreneurs. It is<br />

amazing to have a business like Ciqam<br />

contributing to the local economy in<br />

Pakistan, and to see the community<br />

supporting women-owned businesses<br />

as elders and locals bless our<br />

machines to prosper.” P<br />

2<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 21


PRODUCT HIGHLIGHT<br />

Välinge launches<br />

two new technologies<br />

More sustainable, more durable, and<br />

easier installation: Välinge has expanded<br />

their portfolio of installation and locking<br />

technologies in pursuit of these qualities.<br />

5G NXT panels<br />

can be taken apart<br />

piece-by-piece simply<br />

by tapping them<br />

Välinge has added two new solutions<br />

to their portfolio, both of which are<br />

unveiled at the recent DOMOTEX<br />

<strong>2024</strong> exhibition.<br />

The first is a new locking system<br />

called 5G NXT, an addition to<br />

Välinge’s 5G flagship series. The<br />

second is Onepush, an installation<br />

technology featuring an integrated<br />

locking system that improves both<br />

the flexibility and durability of the<br />

new generation of resilient flooring<br />

products.<br />

5G NXT<br />

With 5G NXT, Välinge strove to take<br />

their 5G Fold Down technology to the<br />

next level without compromising any of<br />

its benefits.<br />

While improving on the 5G Fold Down’s<br />

ease and speed of flooring installation,<br />

5G NXT comes with a more sustainable<br />

insert, designed to reduce the<br />

environmental impact of wood flooring.<br />

This insert also makes it easier for<br />

manufacturers to install, remove and<br />

reinstall flooring repeatedly, with<br />

reportedly the “same results” again<br />

and again.<br />

“We developed 5G NXT to help<br />

flooring producers meet the new<br />

demands for more sustainable<br />

alternatives,” said Niklas Borgquist,<br />

key account manager at Välinge<br />

Innovation.<br />

Välinge’s press release stated that<br />

the upgraded insert is made from<br />

biomass-balanced materials with a<br />

75% lower carbon footprint, and the<br />

22 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


PRODUCT HIGHLIGHT<br />

design enables tool-less dismantling<br />

by tapping the panels.<br />

“With our new technology panels<br />

can be dismantled piece-by-piece<br />

without the need to remove an entire<br />

row. This makes dismantling up to<br />

40% faster and significantly reduces<br />

the risk of damaging the panels<br />

compared to traditional solutions,”<br />

explained Caroline Landgård, business<br />

developer for Floor Locking at Välinge<br />

Innovation.<br />

“5G NXT is easy to use — and reuse —<br />

making it an ideal solution to create<br />

a unique offering and give customers<br />

more value for money,” Borgquist said.<br />

ONEPUSH<br />

Onepush features horizontal and<br />

vertical connections and a built-in<br />

flexibility that reduce the risk of<br />

panel damage during installation.<br />

This flexibility is created in the postforming<br />

process where the joints of<br />

the panels are shaped with heat.<br />

According to Välinge, the postforming<br />

method is jointly developed<br />

with European companies Inovame<br />

and Kreafin in an exclusive<br />

collaboration, where all three<br />

companies improved the method and<br />

the locking profile to offer a more<br />

flexible, durable and easier-to-use<br />

system.<br />

“The post-forming process enables<br />

a profile shape that is impossible to<br />

achieve with tools alone,” said Thierry<br />

Miclo, CEO at Inovame. “Onepush is a<br />

smart solution for all manufacturers<br />

who want to create resilient flooring<br />

that is easily installed and dismantled<br />

without using tools.”<br />

“Onepush overcomes the well-known<br />

limitations traditional locking systems<br />

for resilient flooring applications<br />

face,” commented Yves Michel, CEO at<br />

Kreafin, part of Gerflor.<br />

Olivier Ceysson, innovation and<br />

sustainability director at Gerflor<br />

Group, also added: ”The new Onepush<br />

locking system enables fast<br />

installation and easier dismantling,<br />

which is done by simply angling the<br />

panels out. The solution facilitates<br />

possible product reuse and is a great<br />

sustainable innovation.”<br />

“With resilient floors becoming more<br />

rigid, push down installations are<br />

put to the test. If the installation<br />

system is not flexible enough it may<br />

result in damages on the floor panels<br />

during installation,” explained Laetitia<br />

Kimblad, Floor Locking director at<br />

Välinge Innovation. “Onepush solves<br />

this problem brilliantly and efficiently<br />

thanks to its flexibility.”<br />

Kimblad concluded: ”We are happy<br />

to offer third parties various<br />

opportunities for cooperation in all<br />

areas, from research and development<br />

to licensing and commercialisation of<br />

a technology.” P<br />

Onepush features<br />

horizontal and<br />

vertical connections<br />

and a built-in<br />

flexibility that reduce<br />

the risk of panel<br />

damage during<br />

installation<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 23


PRODUCT HIGHLIGHT<br />

Intelligent edgebanding<br />

workstation for high-end<br />

customised furniture<br />

NB10-SMART<br />

In recent years, the market has<br />

shifted towards small batches and<br />

a variety of personalised demands<br />

as the norm. Additionally, there is a<br />

continuous increase in demands for<br />

furniture design and quality. In this<br />

competitive industry, both custommade<br />

furniture and high-end furniture<br />

enterprises face new challenges<br />

and changes in management,<br />

technology, manufacturing, sales,<br />

and market demands. This compels<br />

people to address the contradiction<br />

between market customisation<br />

demands and enterprise-scale<br />

production, which will lead to common<br />

changes in management, design,<br />

and craft technology to adapt.<br />

This transformation has driven the<br />

advancement of furniture production<br />

equipment technology.<br />

As an example, let’s consider the<br />

automatic edgebanding production<br />

line. The common edgebanding<br />

machines on the market are connected<br />

to automatic conveyor tables,<br />

achieving edgebanding automation<br />

through signal transmission. This<br />

allows for multiple edges to be banded<br />

in a single feeding, saving labour and<br />

increasing productivity. However, the<br />

current rise of high-end custom-made<br />

furniture demands that production<br />

enterprises not only consider<br />

intelligence, flexibility, and productivity<br />

but also ensure high product quality<br />

during production. Edgebanding, as<br />

one of the factors with the greatest<br />

impact on product quality, has led to<br />

the emergence of some edgebanding<br />

workstations that meet the craft<br />

requirements for high-end production.<br />

For example, recently introduced<br />

by Nanxing is the squaring system,<br />

which features intelligent flexible<br />

edgebanding lines with guides, paired<br />

with a fully servo-configured highspeed<br />

intelligent edgebanding machine,<br />

as well as left-right edgebanding lines<br />

tailored for narrow boards.<br />

EDGEBANDING WORKCELL WITH SQUARING<br />

In Nanxing’s edgebanding line,<br />

there are two high-speed intelligent<br />

edgebanding machines and squaring<br />

system, along with a conveyor table.<br />

With one pass, it can complete<br />

edgebanding on both the left and right<br />

sides. Equipped with an independent<br />

control system, it automatically<br />

scans and recognises the board’s<br />

processing information, reads the<br />

processing information, implements<br />

guiding, automatic switching of<br />

glue colour, selection of edgebands,<br />

trimming, corner rounding, and other<br />

operations. It can also interface with<br />

manufacturing enterprise system<br />

(MES) software to achieve data<br />

exchange.<br />

24 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


PRODUCT HIGHLIGHT<br />

NB7CJMN-PC<br />

The main machine adopts the<br />

intelligent edgebanding machine<br />

NB10-SMART with a heavy-duty<br />

integral frame and a steel pressure<br />

beam to ensure high-speed and<br />

stable operation. The entire machine,<br />

including edge pasting, tape feeding,<br />

end cutting, fine trimming, corner<br />

rounding and scraping, all use servo<br />

adjustment. High-precision servo<br />

adjustment mechanisms such as<br />

servo horizontal alignment and dualhead<br />

servo corner rounding system<br />

reduce setup time, save material<br />

costs, improve processing efficiency,<br />

and ensure processing accuracy. The<br />

minimum workpiece size is<br />

250 × 120mm, and the maximum<br />

workpiece size is 2,800 × 1,200mm.<br />

The line speed can reach 32m/min,<br />

with an efficiency of approximately<br />

480 pieces per hour, making it<br />

efficient and fast.<br />

Due to the thermal pressing process<br />

of the panels, there is inevitably a<br />

slight banana bend during cutting,<br />

with diagonal errors typically around<br />

4mm. In the past, squaring was<br />

generally completed on doubleended<br />

mills or double-ended milling<br />

machine, but this method was more<br />

suitable for mass production and not<br />

for the small-batch, multi-variety<br />

production mode of customised<br />

production. The conveyor table and<br />

guiding device configured in this line<br />

adopt forward and side dual-direction<br />

pushing, with the side pushing using<br />

a gantry dual-push structure for<br />

guiding. This effectively ensures the<br />

perpendicularity of the workpiece<br />

and the diagonal length, effectively<br />

solving the problem of panel squaring<br />

in the batch-size-one production<br />

mode. Moreover, it adopts intelligent<br />

control, automatically adjusting the<br />

working mode of the pusher and side<br />

positioning mechanism according to<br />

the size of the workpiece, ensuring<br />

both edge efficiency and accuracy,<br />

thus improving product quality. Each<br />

machine is equipped with two sets<br />

of glue pots and 12-channel tape<br />

changing system to meet diverse<br />

edgebanding colour requirements.<br />

These address the pain points of<br />

users in edgebanding processes with<br />

intelligence, flexibility, efficiency, and<br />

stability.<br />

NARROW BOARD LEFT-RIGHT<br />

EDGEBANDING LINE<br />

In furniture production, there are<br />

many narrow strip boards, such<br />

as drawer panels and kickboards.<br />

However, due to the difficulty<br />

of stable feeding caused by the<br />

narrow width and high aspect<br />

ratio of the narrow boards and the<br />

spacing between adjacent conveyor<br />

rollers, most manufacturers<br />

still rely on standalone narrow<br />

board edgebanding machines for<br />

production, which cannot be applied<br />

to automated production lines.<br />

Nanxing has introduced a narrow<br />

board left-right edgebanding line<br />

specifically for automated narrow<br />

board edgebanding. By adding<br />

a narrow board feeding auxiliary<br />

device in front of the narrow board<br />

edgebanding machine, it ensures<br />

that the narrow boards enter the<br />

edgebanding machine smoothly<br />

and steadily for processing. The<br />

auxiliary device consists of six sets<br />

of synchronous conveying devices<br />

with stop cams connected by a<br />

synchronous device. When the board<br />

enters, the stop cams automatically<br />

rise, the upper baffle falls, the board<br />

position is aligned vertically, and<br />

the board is brought closer to the<br />

stop cams again at the entrance of<br />

the edgebanding machine through<br />

blocking, ensuring that the board<br />

enters the narrow board edgebanding<br />

machine smoothly and correctly. Since<br />

the conveying device does not have<br />

rollers, there is no restriction on narrow<br />

boards caused by roller spacing. The<br />

main edgebanding machine adopts<br />

the narrow board dedicated machine<br />

NB7CJMN-PC, equipped with dual<br />

glue pots, dual fine trimming units,<br />

dual scraping, and a PC control. The<br />

machine can automatically switch glue<br />

colours and knife positions based on<br />

processing information read by the<br />

automatic scanning device in front<br />

of the production line. It can process<br />

boards with lengths ranging from<br />

250-2,800mm and widths from<br />

50-250mm. This solution enables<br />

automated production of narrow<br />

boards and can connect up to four<br />

machines upon demand, forming a<br />

four-sided edgebander for narrow<br />

boards.<br />

Nanxing’s intelligent flexible<br />

edgebanding line, the squaring system,<br />

intelligent edgebanding machine, and<br />

the narrow board<br />

left-right edgebanding line represent<br />

a technological innovation compared<br />

to traditional edgebanding lines,<br />

emerging from the high-end<br />

customised furniture production<br />

model. The intelligent and flexible<br />

batch-size-one custom production<br />

mode ensures the best pass rate for<br />

both large and small board pieces,<br />

reduces pain points in production<br />

organisation, increases production<br />

efficiency, and ensures product quality<br />

with regards to squaring and glue lines,<br />

thereby reducing labour costs. P<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 25


PRODUCT HIGHLIGHT<br />

VacuMaster Charge:<br />

Ergonomics without<br />

needing a power socket<br />

How can the flexibility of Schmalz’s vacuum<br />

lifting device VacuMaster be enhanced?<br />

The vacuum specialist company has<br />

a simple answer: with a rechargeable<br />

battery that enables operators to work<br />

ergonomically without mains power.<br />

after the work is done, the lifting aid will<br />

be quickly put down, and the crane system<br />

will be ready for other services.<br />

The VacuMaster Charge comes with<br />

a switch-off suction plate for flexible<br />

changing of workpieces. Individual<br />

suction plates can be switched off for<br />

handling blanks or workpieces with<br />

recesses. It also comes with parking<br />

stands to park the lifting device safely and<br />

gently for the suction cups after work.<br />

Lastly, it comes with a water separator to<br />

protect the vacuum generator from moist<br />

workpieces.<br />

According to Schmalz, the VacuMaster<br />

Charge has a battery that provides<br />

enough power for an eight-hour shift<br />

in normal operation. Longer shifts<br />

should have minimal issues with an<br />

optional exchangeable battery: This<br />

allows employees to use the lifting<br />

device continuously over several shifts.<br />

The power storage unit supplies four<br />

diaphragm pumps with energy. Users<br />

have a suction rate of 8m 3 /h and a vacuum<br />

of 850 millibars at their disposal. The<br />

intelligent control system switches off<br />

the four pumps when the vacuum level<br />

is safe and thus ensures lower energy<br />

consumption and a longer battery life.<br />

Equipped to computerised numerical<br />

control (CNC) machining centres, Schmalz’s<br />

VacuMaster is a vacuum lifting device that<br />

can load and unload wooden boards up to<br />

750kg, depending on the model. According to<br />

Schmalz, for applications where many hands<br />

would normally be required, the VacuMaster<br />

allows workpieces to be handled more easily<br />

by just a single operator while protecting the<br />

employee’s health.<br />

The original VacuMaster is ergonomic<br />

by design, but recently Schmalz has<br />

launched a more ergonomic variant of the<br />

VacuMaster. With the new VacuMaster<br />

Charge, skilled workers can now also<br />

handle the aforementioned heavy loads<br />

independent of a power supply. This<br />

increases flexibility as only an overhead<br />

crane is required, without a need to<br />

connect to the power supply. Furthermore,<br />

Developed in the standard version for<br />

horizontal transport of suction-tight<br />

workpieces, the VacuMaster Charge can<br />

handle loads of up to 750kg. The modular,<br />

plug-and-play system allows users to<br />

adapt the battery-powered lifting device<br />

to individual requirements, as is the case<br />

with all models in the product family. It<br />

is configurable for different workpiece<br />

formats. P<br />

26 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


PANEL MANUFACTURING<br />

EGGER in<br />

South East <strong>Asia</strong><br />

EGGER Group’s latest investment in South East <strong>Asia</strong>, the<br />

acquisition of a minority stake in Thai producer Panel Plus, is<br />

an indicator of the region’s strong growth potential. What about<br />

South East <strong>Asia</strong> attracts EGGER? Michael Egger Jr, CSO of the<br />

group, shares more with Yap Shi Quan.<br />

PANEL PLUS: OPENING UP PRODUCTION<br />

OPPORTUNITIES IN ASIA<br />

How has EGGER Group performed in<br />

the South East <strong>Asia</strong>n market thus far?<br />

Michael Egger Jr: We have been active<br />

in the South East <strong>Asia</strong>n market to the<br />

extent of a sales region for over 30<br />

years. Throughout this period, we have<br />

successfully built strong expertise<br />

and regional knowledge. Thanks to<br />

successful collaborations with our<br />

customers, we were able to experience<br />

significant growth in the past few years.<br />

Since 2018 we have been operating our<br />

own sales office in Ho Chi Minh City,<br />

Vietnam. We have expanded our team<br />

and are delighted to offer our wide<br />

EGGER product portfolio in the areas<br />

of decorative, flooring and building<br />

products to our customers. In addition<br />

to the production and distribution of<br />

our products in Europe and America,<br />

where we are represented with a total<br />

of 22 production plants, the <strong>Asia</strong>n<br />

market is playing an increasingly<br />

important role in our strategic<br />

considerations. We see it as a<br />

significant growth market.<br />

EGGER will reportedly be contributing<br />

to expanding Panel Plus’ “product<br />

portfolio”. Can you briefly describe<br />

the group’s manufacturing and R&D<br />

capabilities, and how they can serve<br />

the South East <strong>Asia</strong>n markets?<br />

Egger: Our strategic partnership with<br />

Panel Plus gives us the opportunity<br />

to broaden our own market access,<br />

address additional customer target<br />

Panel Plus’ main<br />

production plant is<br />

located in Hat Yai in<br />

the southern Thai<br />

province of Songkhla<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 27


PANEL MANUFACTURING<br />

2<br />

1<br />

LEGEND<br />

1 One of the new introductions in the EGGER Decorative Collection 24+:<br />

the ST40 Feelwood Oakgrain, a new generation of the synchronised<br />

pore surfaces, supporting the trend of elegant, understated and matte<br />

wood effects, while still bringing a depth to the feel<br />

2 Black remains an important contrast in furniture and interior design,<br />

and EGGER’s TM28 PerfectSense Feelwood Nature Matt lacquer<br />

surface, with anti-fingerprint property, gives this uni colour tone a<br />

striking wood character with a matte finish in look and feel<br />

3 EGGER Capsules summarise inspiration and design solutions from<br />

the new Decorative Collection 24+; they also include shades of green,<br />

associated with the megatrend of sustainability<br />

groups and further expand availability<br />

and service for them. By offering<br />

the format that is well suited for the<br />

<strong>Asia</strong>n market and that differs from<br />

the European format, we will be able<br />

to address new customer groups. For<br />

that reason, we plan to manufacture<br />

a defined product programme at<br />

Panel Plus. Additionally, Panel Plus’<br />

customers will also be able to benefit<br />

from an extended product range<br />

from EGGER, including our worktops,<br />

laminates and edgebands and hence<br />

receive the complete product range out<br />

of one hand.<br />

While we have a well-established sales<br />

organisation in <strong>Asia</strong> with our own<br />

sales offices in Shanghai, Tokyo and<br />

Ho Chi Minh City, we do not yet have a<br />

production location there. Our strategic<br />

partnership with Panel Plus will<br />

therefore open up new opportunities for<br />

our international family company.<br />

What are EGGER’s next steps for<br />

South East <strong>Asia</strong>, and how do you<br />

cater to the diverse range of needs in<br />

this region?<br />

Egger: In terms of sales regions,<br />

South East <strong>Asia</strong> as a whole has been<br />

very interesting. Our main focus at the<br />

moment is to successfully strengthen<br />

our collaboration with Panel Plus<br />

within the framework of the minority<br />

stake that has just been finalised,<br />

and seizing the opportunities that<br />

come from this strategic partnership.<br />

Sustainable international growth is an<br />

essential part of the EGGER Group’s<br />

strategic agenda. We have been<br />

considering expanding our presence<br />

in <strong>Asia</strong> for some time now; in Panel<br />

Plus, we have found the ideal partner<br />

in this respect. We are convinced that<br />

we will benefit greatly from their local<br />

expertise and will be able to exploit<br />

further growth opportunities together.<br />

Our customers’ needs are at the centre<br />

of all our decisions. High product and<br />

service quality are essential in this<br />

regard. We therefore offer a wide range<br />

of products for furniture and interior<br />

design, flooring and construction<br />

for industry and distributors to meet<br />

the diverse demands of our various<br />

customer groups. Moreover, we<br />

are currently focusing on building<br />

a dedicated team who works with<br />

architects and designers to enter also<br />

South East <strong>Asia</strong>n project business. With<br />

this, we will be able to expand our level<br />

of service even further.<br />

WOOD PANEL MARKET<br />

What are some of the trends that have<br />

been developing for the wood-based<br />

materials industry in the region? Are<br />

there any new wood-based material or<br />

decor innovations?<br />

Egger: In a time of change and new<br />

3<br />

28 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


PANEL MANUFACTURING<br />

beginnings, permanent adaptability is<br />

required in all areas. Nevertheless — or<br />

perhaps precisely because of this — the wish<br />

for more stability is growing. Products for<br />

the future must therefore be both reliable<br />

and adaptable. What we see is a shift<br />

towards more solid colours. Moreover, we<br />

see big interest in synchronised textures,<br />

which receive authenticity through their<br />

texture. Another popular trend involves<br />

matte surfaces, which we offer with our<br />

anti-fingerprint property that also makes the<br />

products easy to clean.<br />

Can you comment on the current market<br />

situation for the wood and woodworking<br />

industries, be it globally or in <strong>Asia</strong>?<br />

Egger: The business environment that<br />

we see on a global level at the moment is<br />

challenging due to persistently high inflation,<br />

high interest rates, volatile raw material<br />

prices and geopolitical uncertainties. This<br />

situation has led to a general weakness in<br />

consumption and a decline in demand in<br />

almost all our markets. For the near future<br />

our outlook remains reserved. However,<br />

we believe we are well equipped not<br />

only to successfully weather the current<br />

economic downturn, but also to emerge<br />

from it stronger than before. We can rely on<br />

the commitment of our more than 11,000<br />

qualified and motivated employees and<br />

the continued successful cooperation with<br />

our customers and partners worldwide.<br />

We will continue to seize the advantages<br />

of our sustainable business model and our<br />

strong financial base, and the production<br />

advantages of our state-of-the-art plants are<br />

cornerstones in this regard. P<br />

Images: EGGER Group<br />

By offering the format that is well suited for the <strong>Asia</strong>n market and<br />

that differs from the European format, we will be able to address new<br />

customer groups [in South East <strong>Asia</strong>].<br />

Michael Egger Jr<br />

CSO of EGGER Group<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 29


PANEL MANUFACTURING<br />

Dynadryer:<br />

IMAL belt dryer<br />

if needed; the modular drying<br />

unit can be extended to increase<br />

drying capacity in the future. The<br />

Dynadryer is also reportedly simple<br />

to transport, shippable in a standard<br />

container, rapid to install on site;<br />

few structures are required and<br />

no cyclones need to be fabricated<br />

on site. A simple concrete base is<br />

enough.<br />

Two double deck<br />

belt dryers under<br />

construction<br />

Belt drying technology originated<br />

in North America a few decades<br />

ago. Since then, it has undergone<br />

improvements and the IMALPAL<br />

Group, after installing its first belt<br />

dryer in Europe 10 years ago, believes<br />

that the belt dryer is the most<br />

optimal, economical and safest drying<br />

technology available on the market<br />

today, in comparison to drum dryers.<br />

The first IMAL belt dryer, the<br />

Dynadryer, was installed on an<br />

oriented strand board (OSB) panel<br />

production line to dry strands to a<br />

moisture content of approximately<br />

2%. These dryers can also be used in<br />

the panelboard industry as well as in<br />

the production of pallet blocks and<br />

pressed pallets. IMAL currently has<br />

over 30 dryers in operation worldwide.<br />

One of the main features of the<br />

Dynadryer belt dryers is they run at<br />

low temperatures of maximum 95°C:<br />

The air is heated by hot air-water heat<br />

exchangers where the temperature<br />

of the water is around 100°C. This has<br />

the additional advantage of minimising<br />

fire risks, and emissions are so low<br />

that a wet electrostatic precipitator<br />

(WESP) is reportedly not required<br />

either.<br />

According to IMAL, the Dynadryer has<br />

no volatile organic compound (VOC)<br />

emissions, since temperatures are<br />

below 100°C; there is no change in the<br />

wood particle colour too after drying;<br />

particles are not broken in the drying<br />

process; less resin is required since at<br />

a lower temperature, less wood resin<br />

is lost or burned; and dust emission<br />

from the chimneys is kept low, at<br />

maximally 5mg/m 3 , or will not exceed<br />

a “guaranteed” level of 10mg/m 3 ,<br />

hence avoiding the need to install wet<br />

electrostatic filters.<br />

The Dynadryer also comes with a<br />

simple drying automation process<br />

with the possibility of varying belt<br />

speed, m 3 /h for the fans, and water<br />

temperature; it requires minimal<br />

maintenance, with changes to the<br />

perforated belt every five to six years,<br />

The drying capacity of the Dynadryer<br />

belt dryers ranges from a couple<br />

of tonnes per hour of evaporated<br />

water, up to 35 tonnes per hour per<br />

dryer. These dryers may be single<br />

deck or double deck in relation to<br />

the evaporation capacity required.<br />

In either case, since the belt dryers<br />

are modular, they can be extended to<br />

increase the evaporation capacity.<br />

Each belt dryer is divided into<br />

independent areas, each equipped<br />

with its own heat exchanger units —<br />

normally two — and fan.<br />

The IMAL Dynadryer is flexible<br />

and has the following automatic<br />

regulations to achieve high<br />

performance and low consumption:<br />

variation of belt speed to vary the<br />

time the material remains inside<br />

the dryer, and hence the drying<br />

time; variation of fan speed to<br />

vary the amount of drying air; and<br />

variation of water flow to the heat<br />

exchangers, which in turn changes<br />

the temperature of the drying air.<br />

The moisture content of the<br />

material at the outfeed and the<br />

temperature of the exhaust gases<br />

are monitored. Lastly, in the event<br />

of any unexpected problems arising<br />

with the equipment downstream, the<br />

belt dryer can be stopped instantly<br />

with material inside, without running<br />

a fire risk and without having to<br />

empty the material out. In this case,<br />

belt dryer acts as an additional<br />

buffer. In terms of thermal power<br />

requirements, the IMAL belt dryer<br />

is comparable to standard drum<br />

dryers, consuming on average 0.9Mw<br />

per tonne per hour of evaporated<br />

water.<br />

30 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


PANEL MANUFACTURING<br />

OTHER APPLICATIONS OF DYNADRYER<br />

In cases where it is necessary to<br />

increase the drying capacity, the IMAL<br />

belt dryer can be used as a<br />

pre-dryer. It may be used to lower and<br />

render the moisture content of the<br />

biomass more homogeneous at the<br />

infeed to the energy plant to improve<br />

efficiency and increase the calorific<br />

value.<br />

The most profitable application,<br />

from an economic point of view, is its<br />

cogeneration capability: Electricity is<br />

produced, by Organic Rankine Cycle<br />

(ORC) or the steam turbine, to obtain<br />

free hot water that can be used in the<br />

dryers.<br />

To ensure that the manufacturer<br />

has all the details required, IMAL<br />

explained that the dryer will be<br />

supplied with accurate online<br />

moisture meters to measure the<br />

moisture content of the particles at<br />

the outfeed. These moisture meters,<br />

positioned downstream of the dryer,<br />

do not need to be calibrated and<br />

are particularly suitable for very low<br />

moisture measurements. Today, there<br />

are approximately 220 IMAL UM400<br />

moisture meters installed worldwide.<br />

The heart of the dryer is the “open”<br />

management software, designed by<br />

the IMAL software team. According to<br />

IMAL, the human machine interface<br />

(HMI) software offers the following<br />

production details: material moisture<br />

content at infeed and flow rate; top and<br />

bottom drying belt speed; volumetric<br />

flow rate of the dryer in m 3 /h; speed and<br />

flow rate of each fan; gas temperature<br />

and pressure for each flue; water<br />

temperature at infeed, outfeed and the<br />

difference; total m 3 /h of hot air; total<br />

quantity of water evaporated; total<br />

amount of thermal power required;<br />

thermal power of evaporated water in<br />

tonne per hour; graphs and trends for<br />

flow rates and temperature; production<br />

and alarm history.<br />

1<br />

Furthermore, it is possible to obtain<br />

various kinds of information online<br />

from the belt dryer. First, thermal<br />

power requirements: A flow meter<br />

is installed to measure water flow<br />

rate and two devices measure the<br />

temperature going into and coming<br />

out of the heat exchangers. The<br />

2<br />

LEGEND<br />

1 A double deck<br />

Dynadryer layout<br />

2 Open HMI<br />

Dynadryer<br />

software<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 31


PANEL MANUFACTURING<br />

thermal power required is obtained<br />

by multiplying the difference in<br />

temperature by water flow rate.<br />

3<br />

Second, the installed dosing bin<br />

ensures a continuous and constant<br />

flow of material to the dryer, and a<br />

weighing scale may be installed to<br />

provide material weight and density.<br />

Even if a weighing scale is not<br />

installed, it is possible to know in real<br />

time the m 3 /h of material produced<br />

from the height, width and speed of<br />

the mat, and material flow rate by<br />

multiplying it by wood density.<br />

4<br />

Third, a moisture meter is installed<br />

at dryer infeed and outfeed. It is<br />

therefore possible to calculate the<br />

quantity of water evaporated, instant<br />

by instant during the drying process<br />

in tonnes per hour.<br />

Fourth, the electrical consumption<br />

of the dryer is always indicated.<br />

Although the installed power is higher<br />

than that of standard drum dryers,<br />

the average annual requirements<br />

of a belt dryer are lower. In fact,<br />

for several months a year, the fans<br />

installed, all controlled by variable<br />

frequency drive, run at one-third of<br />

their maximum speed, which saves<br />

electricity.<br />

LEGEND<br />

3 Dynadryer<br />

functional<br />

diagram<br />

4 IMAL has installed<br />

its large-capacity<br />

belt dryers<br />

globally<br />

5 IMAL belt dryer<br />

under erection<br />

5<br />

IMALPAL GROUP: GLOBAL PRESENCE<br />

Over the last few years, the IMALPAL<br />

Group has supplied, and continues<br />

to supply, large-capacity belt dryers<br />

to large and established panel<br />

manufacturers worldwide, such as<br />

Swiss Krono OSB France, Kastamonu<br />

PB Turkey, Linex PB France, Tableros<br />

Hispanos PB Spain, Latat OSB<br />

Siberia, Tokyo Board PB Japan.<br />

In addition to belt dryers, the group<br />

designs, manufactures and supplies<br />

a range of equipment. They deliver<br />

turnkey plants up to the finished<br />

board and storage, combining the<br />

GLOBUS’s know-how for the log yard<br />

and chipping area with more than<br />

1,800 units sold, the experience<br />

of PAL for the preparation area,<br />

screening, recycled wood cleaning<br />

through to the forming line with more<br />

than 8,000 units sold, followed by IMAL<br />

with its belt dryer, gluing and dosing<br />

systems.<br />

They also supply the Dynasteam, a<br />

solution which injects steam into the<br />

mat before it enters the press, not to<br />

pre-heat the mat but to change the<br />

thermal conductivity of the wood. By<br />

injecting steam at high temperature<br />

and low pressure, this goes against<br />

the principle that relates pressure to<br />

temperature, and which can increase in<br />

capacity by as much as 20% and over,<br />

according to IMAL.<br />

The group also supplies continuous<br />

presses, nine of which are in operation<br />

around the world. And lastly, they<br />

offer a range of online quality control<br />

equipment and applications, of<br />

which 3,412 units have been sold, and<br />

laboratory equipment, with 1,237 units<br />

supplied thus far. P<br />

32 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


PANEL MANUFACTURING<br />

ColourBrain RawBoard<br />

4.0 Inspection in <strong>Asia</strong>n<br />

wood-based production lines<br />

Baumer Inspection looks back on<br />

their quality inspection systems<br />

for particleboard in sanding and<br />

quality check lines for <strong>Asia</strong>n<br />

manufacturers.<br />

For the past several years, a<br />

board producer from the Chinese<br />

province of Hubei has been relying<br />

on the ColourBrain RawBoard<br />

4.0 inspection system (Fig. 1). In<br />

the DIEFFENBACHER-supplied<br />

line, about 400,000m³ of super<br />

particleboard of 4ft x 8ft dimensions<br />

are inspected annually.<br />

According to Baumer, the<br />

ColourBrain RawBoard 4.0 system<br />

detects all common panel defects<br />

caused by the pressing and sanding<br />

process, such as stains, dents,<br />

cracks and many more, thus<br />

ensuring high-quality standards<br />

of the panel manufacturer and its<br />

customers (Fig. 2). Its slim design<br />

and the concept of a ‘self-sufficient<br />

unit’ has led to a reduced space<br />

requirement in the production<br />

environment. The illumination<br />

module in combination with the<br />

in-house developed line scan<br />

camera has resulted in a powerful<br />

inspection unit that can reportedly<br />

detect surface defects at high<br />

transport speeds and in harsh<br />

environmental conditions.<br />

Various other <strong>Asia</strong>n panel<br />

manufacturers have now also<br />

decided to use Baumer systems.<br />

With the introduction of quality<br />

assurance through inspection in<br />

wood-based panel production,<br />

Baumer customers and partners<br />

aimed to reduce the complaint<br />

rate and increased first choice<br />

rate. This goal is achieved in<br />

recent years with the help of<br />

Baumer systems. Defects that<br />

were previously overlooked by<br />

humans during the final inspection<br />

are now reliably detected, alerted<br />

and ejected by the ColourBrain<br />

RawBoard 4.0 system.<br />

A Chinese general manager<br />

who was closely involved in the<br />

introduction of the Baumer<br />

RawBoard 4.0 system spoke<br />

favourably of it: “For us, the<br />

Baumer inspection system has<br />

been a helpful tool in improving our<br />

quality, and now we deliver more<br />

consistent and better quality. We<br />

are satisfied with this cooperation<br />

with Baumer, who enabled a fast<br />

installation, commissioning and<br />

steady running of the system.” P<br />

LEGEND<br />

1 Fig. 1: ColourBrain RawBoard 4.0 system<br />

used by a panel manufacturer in the<br />

Chinese province of Hubei<br />

2 Fig. 2: Typical defects detected by the<br />

ColourBrain RawBoard 4.0 system<br />

1<br />

2<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 33


PANEL MANUFACTURING<br />

Fire prevention<br />

for the belt dryer<br />

With Fagus-Grecon’s spark detector, light<br />

reveals sources of fire as it develops.<br />

process temperature. This classic<br />

procedure can also be found in the<br />

world of fire alarm systems.<br />

If operators supplement these<br />

certified specifications with<br />

additional spark detectors, for<br />

example on the air flows like<br />

exhaust air or circular ducts of a belt<br />

dryer, there are tangible benefits<br />

from the company’s point of view.<br />

Potential sources of fire can be<br />

detected more quickly using spark<br />

detectors than conventional thermal<br />

detectors could. An example of this<br />

is the GreCon spark detector DLD<br />

1/9 which is equipped with highly<br />

sensitive sensor technology, the<br />

Intelligent Detection Technology<br />

(IDT), offering optimum detection<br />

performance for all ignition sources<br />

— in incident light or in complete<br />

darkness.<br />

According to Fagus-GreCon, the IDT<br />

allows the DLD 1/9 to distinguish<br />

between dangerous sparks and<br />

harmless ambient light. It also<br />

enables adjustable sensitivity for<br />

hot particle detection in hightemperature<br />

processes and is also<br />

used to prevent false alarms. The<br />

detector can be connected to every<br />

GreCon TOUCH control console using<br />

a standard three-core cable.<br />

Fagus-GreCon’s<br />

DLD 1/9<br />

No two systems are the same when it<br />

comes to preventive fire protection for<br />

belt dryers. This is a problematic as the<br />

plant operator’s aim must ultimately<br />

be to detect a potential fire as early<br />

as possible and avert the greatest<br />

possible damage. However, depending<br />

on the type, size and complexity of<br />

the plant, raw material utilisation or<br />

technology, not only does the actual<br />

need for protection vary, but also the<br />

requirements for protection concepts.<br />

HEAT VS LIGHT<br />

Many belt dryers are thermally<br />

monitored as standard. Fire<br />

protection relies on classic thermal<br />

detectors that detect fire hazards<br />

based on heat and sound the alarm.<br />

If a fire breaks out, the thermal<br />

detectors recognise it inside the belt<br />

dryer. However, if thermal detectors<br />

are used in hot areas, this may lead<br />

to a delayed alarm triggering, as the<br />

triggering temperature is above the<br />

In contrast to classic flying sparks,<br />

which are typically immediately<br />

recognised by spark detectors, it<br />

sometimes takes 15-20 minutes<br />

before fires reach the size required<br />

to reach the trigger temperature in<br />

processes with high temperatures:<br />

Valuable time that is ultimately<br />

needed to prevent major system<br />

damage and minimise the amount of<br />

extinguishing water.<br />

Those who recognise early need<br />

to extinguish less. This simple yet<br />

pertinent fact can save operators<br />

valuable minutes in firefighting in<br />

case of doubt before a complete<br />

system extinguishing and the<br />

associated damage become<br />

unavoidable. P<br />

34 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


FURNITURE MANUFACTURING<br />

Regeneration<br />

of DP-tipped tools:<br />

Cost-saving and sustainable<br />

Leuco’s two jointing cutters, the DIAMAX airFace and the DIAREX<br />

airFace now no longer get scrapped after use. Instead, they embark<br />

on a new lifecycle. This service extends now to South East <strong>Asia</strong>.<br />

Leuco has announced a new<br />

service for two of its diamondtipped<br />

types of jointing cutters.<br />

The suppliers of tungsten carbide<br />

and diamond-tipped machine tools<br />

will now recondition them when<br />

resharpening is no longer possible,<br />

restoring them to new quality and<br />

with a patent-pending design of<br />

cutting edges.<br />

With exclusive reactivation, Leuco<br />

restores its tools to a new finish<br />

or, more accurately, to restored<br />

sharpness. Compared to the cost<br />

of a new tool, this saves customers<br />

money — depending on the number<br />

of cutters and their cutting width.<br />

Regeneration of a used special tool<br />

based on the DIAMAX airFace and<br />

DIAREX airFace jointing cutters<br />

takes less time than the delivery<br />

of a custom product that has to be<br />

manufactured to order. In addition,<br />

repeat use of the base body<br />

conserves valuable resources such<br />

as steel and energy.<br />

Leuco replaces the used cutting<br />

edges with new ones as part of a<br />

service order. Once fitted with new<br />

cutting edges, these jointing cutters<br />

can be used just like new tools,<br />

delivering the same performance.<br />

After every regeneration, users get<br />

their own cutters back. It is possible<br />

One tool, several<br />

lifecycles: In the<br />

past, the tool would<br />

be discarded upon its<br />

end of life (top) but<br />

a tool regenerated<br />

by Leuco with new<br />

diamond-tipped<br />

cutting edges will<br />

last longer (bottom)<br />

36 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


FURNITURE MANUFACTURING<br />

to regenerate both of these jointing<br />

cutters several times, according to<br />

Leuco. This extends the use of the<br />

base body. As such, the tool remains<br />

the customer’s property throughout<br />

its entire service life.<br />

panels without needing adjustment.<br />

DIAREX airFace is recommended in<br />

applications with high jointing quality<br />

needs for zero-joint technology and<br />

it is suitable for demanding abrasive<br />

panel materials. Resharpening area of<br />

DIAMAX airFace is 1.5mm, and DIAREX<br />

airFace offers 3mm. P<br />

Images: Leuco<br />

ONSITE REGENERATION IN SOUTH EAST<br />

ASIA<br />

LEUCO offers this service for<br />

the South East <strong>Asia</strong>n furniture<br />

manufacturing industry on-site<br />

at their latest equipped service<br />

centres in Melaka, Malaysia;<br />

Bangkok, Thailand; and Ho Chi Minh<br />

City, Vietnam. The tooling specialists<br />

as well support manufacturers the<br />

calculations and delivery times for<br />

the regeneration.<br />

DIAMAX AIRFACE AND DIAREX AIRFACE<br />

Both jointing cutters are primarily<br />

for chip-free jointing of solid wood<br />

and wood-based panels with and<br />

without coating. Furthermore, they<br />

are suitable for machining 8mm<br />

Designs of jointing<br />

cutters: classic<br />

DIAMAX on the left,<br />

DIAMAX airFace on<br />

the right<br />

CUSTOMISED<br />

INDUSTRIAL<br />

SYSTEMS!<br />

MATERIAL<br />

HANDLING<br />

EQUIPMENT<br />

TV6000 TWIN<br />

VERTICAL SAW<br />

MR6000<br />

CENTRALISING<br />

MULTIRIP<br />

BRING YOUR GROWTH<br />

GOALS TO WOOD-MIZER<br />

AND OUR SAWMILL SYSTEM<br />

SPECIALISTS WILL GO TO<br />

WORK FOR YOU.<br />

From economic narrowband sawmill systems to<br />

high-throughput commercial sawing lines, Wood-Mizer designs the<br />

ideal system to reduce labour costs, higher yield and better<br />

recovery to meet your requirements and achieve results.<br />

STAND ALONE OR SYSTEM? WE CAN DO THAT.<br />

© <strong>2024</strong> Wood-Mizer LLC *Shipping times may vary.<br />

Contact your Wood-Mizer<br />

INDUSTRIAL specialist Daniel Wong today.<br />

+60 19 387 6288 | danielwongabd@woodmizer.com<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 37


FURNITURE MANUFACTURING<br />

CNC machining centres<br />

for drilling, routing<br />

and edgebanding<br />

by SCM<br />

1<br />

2<br />

hold-down effectiveness while<br />

minimising risks of collisions at all<br />

times.<br />

LEGEND<br />

1 The morbidelli<br />

p200<br />

2 The HE-POD<br />

3D worktable<br />

station<br />

3 The morbidelli<br />

p800<br />

4 The Sbrindle unit<br />

on morbidelli<br />

p800<br />

5 <strong>Panels</strong> with<br />

seamless and<br />

high-quality<br />

edgebanding<br />

MORBIDELLI P200: STYLISH CONTOUR<br />

EDGEBANDING<br />

SCM’s morbidelli p200 computerised<br />

numerical control (CNC) machining<br />

centre is designed to satisfy drilling,<br />

routing and edgebanding production<br />

requirements. According to SCM,<br />

a few clicks on the system allows<br />

manufacturers to design and produce<br />

pieces of reportedly any shape, and to<br />

apply several typologies of edges.<br />

This all-in-one solution is said to offer<br />

an ideal price-performance ratio. It<br />

comes equipped with HE-PODs, suction<br />

cups that bring the third dimension<br />

to the worktable and allow for flexible<br />

and innovative production. With it, the<br />

morbidelli p200 can lift up the pieces<br />

to be processed and avoid unnecessary<br />

repositioning, making the most of the<br />

worktable size and reducing production<br />

cycle times by 30%, as claimed by SCM.<br />

There is also the TV FLEXMATIC<br />

automatic worktable that allows up to<br />

six suction cups to be managed in each<br />

single bar, based on the dimensions<br />

and shape of the workpiece being<br />

machined. This ensures maximum<br />

Furthermore, the PRO-SPACE solution,<br />

which removes perimetral protection,<br />

allows savings in terms of floor area<br />

covered as well as an improved<br />

optimisation of the company’s<br />

logistics. Operators can therefore move<br />

around the whole machining centre and<br />

work on the product in all directions,<br />

360°. The PRO-SPEED system that<br />

comes along with it also offers<br />

advancement speed, ensuring safety<br />

with the photocells that cordon off the<br />

loading areas.<br />

The morbidelli p200 is equipped with<br />

an edgebanding unit that can process<br />

edges up to 80mm of height. The head<br />

borings fitted with RO.AX spindles have<br />

enhanced rigidity and a rotation speed<br />

of up to 8,000rpm; the five-axis JQX<br />

electrospindle offers optimal finish;<br />

and the FAST 14 tool change ensures<br />

a tool change in less than 15 seconds.<br />

It is also installed with SCM’s Maestro<br />

edge software, ideal for managing<br />

and optimising the entire routing,<br />

38 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


FURNITURE MANUFACTURING<br />

3<br />

drilling and edgebanding process of<br />

the panels and shaped components.<br />

The software offers simplicity, high<br />

performance levels and a reduction in<br />

the production cycle times.<br />

MORBIDELLI P800: A BETTER WORKING<br />

EXPERIENCE<br />

A CNC machining centre for drilling,<br />

routing and edgebanding, the<br />

morbidelli p800 is developed by SCM<br />

for furniture manufacturers that wish<br />

to increase their performance and<br />

improve their competitiveness in the<br />

manufacturing of custom products.<br />

It is ideal for just-in-time production<br />

and for creating panels that are ready<br />

for assembly — from office furniture<br />

to bedrooms, and custom designs for<br />

stores and interiors, thus catering<br />

to various demands of the furniture<br />

industry.<br />

According to SCM, the morbidelli<br />

p800’s TV MATIC automatic worktable<br />

offers high productivity for low-batch<br />

production as it can be set up in “a<br />

few seconds”, moving simultaneously<br />

all the rails and pods with minimal<br />

mistakes. With the TV MATIC, the<br />

morbidelli p800 requires “zero”<br />

maintenance since there are no<br />

external tubes, there are vacuum<br />

plugs on the movable bases of the rail,<br />

and there are integrated air blowers<br />

on the bases for cleanliness. It also<br />

allows multiple parts to be cut from a<br />

single panel and to be relocated on<br />

the table to apply different machining<br />

operations. This offers minimum<br />

waste and maximum efficiency of raw<br />

materials.<br />

With the NC worktable of the<br />

morbidelli p800, setup time is<br />

minimised when switching from one<br />

machining operation to the next. The<br />

NC worktable features a workpiece<br />

automatic separation software<br />

function, which means the operator<br />

can machine more panels within a<br />

single loading operation.<br />

The morbidelli p800 also ensures<br />

high-quality edge application,<br />

even for joins on workpieces with<br />

challenging geometries. This is<br />

possible with the Sbrindle device on<br />

the morbidelli p800, which reads the<br />

position of the edging “on-the-fly”,<br />

as described by SCM. This ensures<br />

optimal 0-360° joins, even in batchsize-one<br />

production.<br />

Similar to the morbidelli p200,<br />

the p800 is equipped with SCM’s<br />

Maestro edge software, simplifying<br />

programming for all operators and<br />

maximising machining speed. The<br />

morbidelli p800 is also equipped with<br />

a pressure roller automatic change<br />

system, allowing the solution to<br />

automatically change the pressure<br />

roller in pushing the strip towards the<br />

panel, thus carrying out the branding<br />

operation. P<br />

4<br />

5<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 39


FURNITURE MANUFACTURING<br />

Cabinetmaster supplies<br />

woodworking machinery<br />

throughout <strong>Asia</strong><br />

Michael Nguyen, CEO<br />

of Cabinetmaster<br />

WHO IS CABINETMASTER?<br />

Owned by Quoc Duy Group, a distributor<br />

and supplier of modern woodworking<br />

technology, Cabinetmaster aims<br />

to provide Industry 4.0 technology<br />

solutions for industrial furniture<br />

manufacturers.<br />

Within growth of the furniture industry<br />

in recent years, Cabinetmaster has<br />

emerged to provide a range of modern<br />

solutions for processing engineered<br />

wood, establishing tight integration<br />

between labour and machinery. In this<br />

endeavor, Cabinetmaster plays a role<br />

in technology transformation, with<br />

a core focus on cost optimisation,<br />

maximising production efficiency,<br />

and streamlining production<br />

processes.<br />

Currently, Cabinetmaster has built<br />

a network of machine suppliers<br />

worldwide to ensure that 99% of the<br />

products they supply are suitable<br />

and meet the intended purposes of<br />

their customers. Their motto is ‘For<br />

a better-quality product’, developing<br />

practical manufacturing experiences<br />

to offer accurate, timely, and<br />

optimised processes for each factory.<br />

MASTERING CNC TECHNOLOGY<br />

With a technically proficient<br />

workforce that graduated from<br />

engineering university programmes<br />

worldwide, Cabinetmaster addresses<br />

technical issues for customers and<br />

provides tailored solutions for each<br />

stage of production. They participate<br />

in machinery exhibitions in regions<br />

with advanced and longstanding<br />

woodworking cultures such as<br />

Taiwan, Germany, Italy, and Spain,<br />

bringing back timely advanced<br />

technologies with high applicability in<br />

production.<br />

Each year, over 50 engineers<br />

participate in research courses<br />

covering all types of woodworking<br />

machinery. In particular,<br />

Cabinetmaster has their own CNC<br />

technical team, mastering all<br />

technologies from automated control<br />

to operation and development of<br />

technology on machines.<br />

Established in Vietnam,<br />

Cabinetmaster aims to possess<br />

knowledge of the products and<br />

machinery ideally suited for the<br />

unique needs and climate of South<br />

East <strong>Asia</strong>, such as in Laos, Cambodia,<br />

Thailand, and Malaysia. With over<br />

20 years of experience in supplying<br />

woodworking machinery, Quoc Duy<br />

has conducted research and analysis<br />

to identify optimal accessories and<br />

effective solutions to adapt to the<br />

harsh changing weather conditions in<br />

the region.<br />

For instance, Cabinetmaster offers<br />

an array of industrial woodworking<br />

machines, ranging from basic<br />

to advanced models, including<br />

CNC wood machines, panel saws,<br />

edgebanding machines, CNC drilling<br />

machines, sliding table saws, and<br />

auxiliary equipment. They also deliver<br />

turnkey solutions tailored to industrial<br />

wood furniture factories of various<br />

scales and capacities.<br />

Functioning as general contractors,<br />

they provide services beginning with<br />

consultations on suitable solutions<br />

based on budget and capacity,<br />

extending to designing machine<br />

layouts according to the scale of<br />

the factory, supplying machinery,<br />

pneumatic systems, and dust<br />

extraction systems. In short, they<br />

offer an A-to-Z approach in meeting<br />

the specific needs of their clients.<br />

Annually, they undertake a<br />

multitude of projects encompassing<br />

establishments from expansive<br />

factories to compact workshops,<br />

dedicated to supporting various<br />

40 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


FURNITURE MANUFACTURING<br />

1<br />

stages of furniture manufacturing. Their<br />

expertise lies in installing production<br />

lines with varying capacities, providing<br />

consultancy on and implementing<br />

nesting systems, optimising processes,<br />

and incorporating automation into<br />

production. These strategic interventions<br />

not only enhance overall efficiency but<br />

also yield substantial reductions in labour<br />

costs.<br />

UTILISING ERP CENTRE MANAGEMENT<br />

SOFTWARE<br />

Cabinetmaster conducts routine machine<br />

inspection and maintenance programmes<br />

for their customers annually, ensuring<br />

optimal operational conditions for their<br />

machinery.<br />

Optimized process<br />

– increased profit.<br />

ColourBrain ® RawBoard 4.0 − less reject due to optimal<br />

process monitoring.<br />

To further enhance their technical<br />

support, particularly in after-sales<br />

service, Cabinetmaster has implemented<br />

an enterprise resource planning (ERP)<br />

central management system, featuring<br />

specialised modules tailored for<br />

woodworking machinery.<br />

From initiating OEM orders with global<br />

machine assemblers, Cabinetmaster<br />

records all relevant information in<br />

the ERP system, tracking the entire<br />

manufacturing process and delivery to<br />

customers. This provides the company an<br />

understanding of the machines’ technical<br />

condition. With a QR code on each<br />

machine, they can generate immediate<br />

reports detailing the machine’s status<br />

and usage history for their customers.<br />

This allows them to manage and address<br />

technical issues promptly and accurately,<br />

aiming to minimise machine downtime<br />

and optimise their customers’ operational<br />

Double sided automatic optical inspection of<br />

chipboards and MDF / HDF boards.<br />

Multispectral high-power LED technology for<br />

reliable detection of smallest defects.<br />

Slim design for easy integration in your<br />

production line.<br />

Visit us at interzum: Guangzhou, China, <strong>March</strong> 28 - 31, hall 11.1, booth B03<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 41


FURNITURE MANUFACTURING<br />

efficiency. In this manner, they will be<br />

positioned to offer timely support and<br />

adeptly address technical issues across the<br />

region.<br />

BUILDING A WORLDWIDE OEM SYSTEM<br />

In response to the escalating demand in<br />

the wood processing machinery market,<br />

and to show their commitment to providing<br />

high-quality machines, Cabinetmaster has<br />

collaborated with global manufacturers.<br />

Leveraging their knowledge, experience, and<br />

expertise, they engage in OEM partnerships<br />

with leading entities in the machining and<br />

machinery manufacturing sectors across<br />

Taiwan, China, Italy, Spain, Germany, and<br />

other regions.<br />

1<br />

With a legacy of over 30 years in the<br />

wood processing machinery and paint<br />

line industry, Michael Nguyen, the CEO of<br />

Cabinetmaster, and his team have adeptly<br />

forged relationships with original equipment<br />

manufacturers.<br />

Their approach to each manufacturer<br />

involves research, factory and process<br />

surveys, and the establishment of detailed,<br />

stringent technical requirements. This<br />

commitment ensures that Cabinetmaster<br />

imports the “finest and most cutting-edge”<br />

components and machinery, as claimed<br />

by them. They prioritise maintaining<br />

sustainable international cooperation<br />

relationships with manufacturers, importing<br />

over 500 product lines of woodworking<br />

machinery, along with more than 2,000<br />

components and support equipment<br />

annually for repair, replacement, and<br />

production purposes.<br />

As Cabinetmaster continues to expand its<br />

scale and supply capacity in the market, they<br />

strive to provide more opportunities for the<br />

wood processing industry in Vietnam and<br />

throughout <strong>Asia</strong>. P<br />

1<br />

2<br />

LEGEND<br />

1 Cabinetmaster supplies CNC woodworking machines,<br />

panel saws, edgebanding machines, CNC drilling<br />

machines, sliding table saws, and auxiliary equipment<br />

2 Cabinetmaster aims to provide Industry 4.0 technology<br />

solutions for industrial furniture manufacturers<br />

3 Cabinetmaster invests resources into improving their<br />

engineers and services<br />

3<br />

42 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


2 - 4 SEPTEMBER <strong>2024</strong><br />

RIYADH INTERNATIONAL CONVENTION<br />

& EXHIBITION CENTER<br />

CARVING THE<br />

FUTURE OF WOOD<br />

IN SAUDI ARABIA<br />

PROJECTED TO<br />

REACH<br />

US$2.97 Billion<br />

by <strong>2024</strong><br />

TO SUBMIT YOUR ENQUIRY<br />

SCAN THE QR CODE<br />

BELOW<br />

Rahul Ranka<br />

Event Manager<br />

Email: rahulranka@dmgevents.com<br />

Organized by:<br />

Powered by:<br />

www.saudiwoodexpo.com<br />

#SAUDIWOODEXPO


FURNITURE MANUFACTURING<br />

Hidden dangers:<br />

The stability of<br />

clothing storage units<br />

Since 1 Sep 2023, the US has updated its<br />

regulations for the stability of clothing storage<br />

units (CSUs) to protect children from the<br />

tip-over of furniture. How and why did the<br />

US come to this decision?<br />

Over the last few months, the furniture<br />

sector had to deal with a topic that<br />

has generated a bit of concern: the<br />

stability of CSUs and the legislative<br />

requirements that have recently been<br />

introduced in the US market. Such<br />

measures refer specifically to the<br />

stability of certain furniture products<br />

that are considered to be one of the<br />

most frequent causes of accidents in<br />

the living space.<br />

BACKGROUND<br />

According to figures reported by the<br />

US Federal Register, in the period<br />

between January 2000-<strong>April</strong> 2022,<br />

the US had more than 230 fatal home<br />

accidents directly or indirectly caused<br />

by overturning of CSUs occurred. 1 Of<br />

these, nearly 200 involved children. To<br />

the above-mentioned figures, many<br />

other accidents should be added, of<br />

which were less serious nature but<br />

always involved children in the vast<br />

majority of cases, reaching over 70%.<br />

These numbers are considered<br />

unacceptable by the US government<br />

authorities, who therefore started a<br />

legislative path to ensure the safety<br />

of furniture by eliminating, or at least<br />

reducing, causes that led to its tipping<br />

over in domestic environments.<br />

The investigation was coordinated<br />

by the Consumer Product Safety<br />

Commission (CPSC), the US federal<br />

agency in charge of consumer product<br />

safety, which also undertook analyses<br />

to assess the evidence of potential<br />

hazards caused by or related to the use of<br />

different products. This investigation also<br />

included the publication of mandatory<br />

technical standards, information and<br />

education of both manufacturers and end<br />

consumers, as well as other activities<br />

such as the possible recall of noncompliant<br />

products from the market.<br />

The CPSC therefore began by considering<br />

the US technical standard in legislative<br />

force, which is the ASTM F2057-19.<br />

According to ASTM International, the<br />

F2057-19 safety specification, published<br />

back in 2019, aimed to “reduce injuries<br />

and deaths of children from hazards<br />

associated with tipover of clothing<br />

storage units”. The specification covered<br />

chests, drawer chests, chests of drawers,<br />

dressers, and bureaus only. 2<br />

According to CATAS, the CPSC also<br />

considered the general worldwide<br />

standardisation landscape on this issue,<br />

other than the US standards, including an<br />

analysis of other documents such as the<br />

European standard EN 14749, the ISO 7171<br />

standard, as well as a similar Australian<br />

standard. However, at the end, the CPSC<br />

found none of the standards examined<br />

were considered adequate to prevent the<br />

incidents that have been occurring in the<br />

US market.<br />

ACTION TAKEN<br />

After this initial analysis, the CPSC<br />

therefore determined it was necessary<br />

to adopt a new test method to meet the<br />

safety requirements expressed by the US<br />

government authorities.<br />

In 2022, the ‘Final Rule 16 CFR 1261’ was<br />

published in the US Federal Register,<br />

which contained guidance on the safety<br />

standards to be considered mandatory<br />

for furniture and furnishings that fall<br />

under the CSU definition.<br />

The aim of the provision was to eliminate,<br />

or at least to reduce, the risks of<br />

furniture tipping over by complying with<br />

certain requirements that can be verified<br />

44 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


FURNITURE MANUFACTURING<br />

by laboratory tests and made clear to the end<br />

user by specific labelling. CATAS reported<br />

that a discussion with the American Home<br />

Furnishing Alliance (AHFA) started on this<br />

first document, which led to an evaluation of<br />

its practical effects on marketed products<br />

and its actual effectiveness.<br />

Parallel to what the CPSC was doing,<br />

however, there was a second initiative<br />

that at the legislative level was called the<br />

STURDY Act, which stood for Stop Tipovers<br />

of Unstable, Risky Dressers on Youth<br />

Act. This study considered to maintain the<br />

existing standard, ASTM F2057, but checked<br />

whether it could be updated to meet the<br />

safety requirements expressed by the US<br />

authorities.<br />

The manufacturers were more in favour of<br />

this second option, as CATAS claimed, and<br />

the following discussions finally led to a<br />

compromise between the two strategies.<br />

A key step at this point was the review<br />

that CPSC did on the new version of ASTM<br />

F2057, establishing that it met the safety<br />

requirements and became the mandatory<br />

reference for CSUs once updated. The<br />

requirements in the updated ASTM standard<br />

are mandatory for furniture produced from<br />

1 Sep 2023 onwards and intended for the US<br />

market, which means all furniture exports into<br />

the US must meet the requirements under<br />

ASTM F2057-23, and not F2057-19 anymore. 3<br />

The F2057-23 standard specifies to verify the<br />

stability of CSUs complying various laboratory<br />

tests: a stability test to simulate a load in the<br />

cabinet; a stability test to simulate a dynamic<br />

horizontal force; a stability test to simulate<br />

a child’s use of a CSU placed on a carpet; an<br />

interlock test, where the mechanism allows<br />

only one drawer to be opened at a time; and<br />

lastly, the testing of anti-tilt systems, which<br />

refers to the ASTM 3096 standard. The ASTM<br />

3096 is “intended to define the test method<br />

and other requirements for tipover restraints<br />

as required in ASTM F2057-23”. 4 The only<br />

revision to the standard in 2023 is the<br />

increase in “the static load applied from 50<br />

pounds to 60 pounds”.<br />

The ASTM F2057-23 applies to<br />

free-standing CSUs, including but<br />

not limited to dressers, chests of<br />

drawers, cabinets with drawers and/or<br />

doors, with the following characteristics:<br />

cabinet height of more than or equals to<br />

68.6cm; weight of more than or equals<br />

to 13.6kg; loadable volume of more than<br />

of equals to 90.6dm 3 . Bookcases, office<br />

furniture, dining room furniture, jewellery<br />

cabinets, under-bed drawers, laundry<br />

storage units, furniture whose use is not<br />

intended for the bedroom, and wallmounted<br />

furniture are not included. P<br />

References<br />

1. US Federal Register. Vol.87 No 226 Nov 2022. <br />

2. ASTM International. ASTM F2057-19. <br />

3. US Federal Register. Safety Standard for Clothing<br />

Storage Units. <br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 45


MATERIALS<br />

Tropical timber<br />

companies see good<br />

potential in Europe: ITTO<br />

Export manager Geneviève Standaert<br />

acknowledged that, after two exceptional years<br />

from 2020-2022, the squeeze in the tropical<br />

timber market has been significant.<br />

“Over the last year demand has been weak, there<br />

has been less volume and consequently prices<br />

have dropped,” she said.<br />

However, she feels a corner is being turned.<br />

“Even if demand does not come back<br />

immediately, we expect prices are now at<br />

their lowest level as suppliers have diminished<br />

production volumes and offers are scarce.”<br />

Image: Taiji Fujisaki, IGES/ITTO<br />

Interviews by correspondents from the<br />

International Tropical Timber Organisation<br />

(ITTO) in the closing weeks of 2023 with two<br />

of Europe’s leading tropical hardwood trading<br />

companies, Vandecasteele and Interholco,<br />

highlight the significant challenges brought on<br />

by slow growth and tightening environmental<br />

regulations.<br />

However, both companies see long-term<br />

potential in the European market for tropical<br />

wood, particularly for value-added products<br />

drawing on strong technical performance and<br />

environmental credentials.<br />

The interviews highlighted that today’s<br />

European tropical timber trade is a demanding<br />

environment. Sales are significantly down<br />

over the last 18 months and prices have<br />

followed. New moves on the timber sector’s<br />

sustainability performance are set to add<br />

to the pressures. A further batch of actively<br />

traded tropical species are being listed in<br />

Appendix II of the Convention on International<br />

Trade in Endangered Species of Wild Fauna and<br />

Flora (CITES), some controversially. Trading<br />

these timbers will require added evidence of<br />

responsible sourcing.<br />

Then there is the EU Deforestation Regulation<br />

(EUDR) coming into force on 30 Dec <strong>2024</strong>.<br />

It requires proof that ‘so-called’ Forest and<br />

Eco-System Risk Commodities (FERCs),<br />

including timber and wood products, are<br />

not implicated in deforestation or the more<br />

nebulous forest degradation. Proof includes<br />

provision of geolocation coordinates with each<br />

consignment placed on the EU market for the<br />

‘plot of lands’ where commodities originate.<br />

Belgian-based Vandecasteele does not<br />

downplay the market challenges. However, the<br />

company does see the commercial situation<br />

changing and also ultimately the tropical sector<br />

benefiting from regulatory developments that,<br />

it believes, will add to the trade’s sustainability<br />

assurance in an increasingly environmentally<br />

aware market.<br />

She added that Vandecasteele has also been<br />

looking to strengthen its commercial position,<br />

while at the same time further underpinning<br />

its sustainability credentials, by developing<br />

its tropical offer. For instance, it is looking to<br />

add more secondary species to its stock. This<br />

is seen as not only diversifying its range, but<br />

making environmental certification more viable<br />

for the long-term, as more secondary species<br />

sales mean more income for forest managers<br />

from a given certified area.<br />

“When a supplier goes for certification,<br />

they make a very serious investment in the<br />

future management of the forest, not just<br />

economically, but in maintaining the forest<br />

as forest 20, 30 or 40 years ahead, and even<br />

longer,” said Standaert. The company has<br />

additionally set itself the objective of becoming<br />

the ‘European ambassador for sustainable<br />

timber’, with a target date of 2025 to be trading<br />

only in certified timber.<br />

“We are on track for our goal,” she added.<br />

“We are continuously supporting suppliers<br />

towards this transition by investing in external<br />

auditing and buying a full range of species and<br />

dimensions. In Brazil, for example, the volume of<br />

certified timber is continuously growing and our<br />

own forest engineer provides training in the field<br />

46 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


MATERIALS<br />

for suppliers in transition or wanting to switch<br />

towards certification in the near future. We<br />

also participate in webinars and presentations<br />

on the topic, such as the FSC event in Belem in<br />

last November, which was a perfect occasion<br />

to lead our suppliers towards certification.”<br />

The company is also seeing a “shift in demand”<br />

among customers, “not necessarily for<br />

certified timber, but certainly for third partyverified”.<br />

In 2023, African species padouk, khaya and<br />

doussie joined others such as afrormosia in<br />

being listed in CITES Appendix II, although an<br />

authority on the topic of endangered species,<br />

the Gembloux Agro-Bio Tech faculty at the<br />

University of Liège, said this was not justified<br />

in the case of padouk and doussie.<br />

In <strong>2024</strong>, ipe and cumaru will follow. Given<br />

other availability issues with varieties such<br />

as doussie, the new CITES listings and their<br />

labelling of these species as “endangered” —<br />

even though listing is not a bar to trading in<br />

them — could be a demand-reducing “game<br />

changer”, Vandecasteele said.<br />

As for the EUDR, the company said it<br />

has adapted procedures to meet the<br />

requirements, although much of the detail is<br />

yet to be clarified. Besides demanding proof<br />

that FERC supply is not causing deforestation<br />

or forest degradation, under the regulation<br />

supplier countries will be benchmarked as<br />

high, standard, and low risk.<br />

This will dictate the level of scrutiny by EU<br />

regulators of companies that place affected<br />

goods on the EU market. “The text of the law<br />

is ready, but we understand the practical<br />

guidelines may not be available until December<br />

<strong>2024</strong> when the new legislation will be<br />

enforced,” said Standaert.<br />

“So, we will have to wait and see what is<br />

required in day-to-day business in terms of<br />

such areas as customs clearing and training,<br />

including how we submit geolocation<br />

information, although there is now a pilot<br />

EUDR data platform which 100 European<br />

companies are now trialling.”<br />

She added: “Tropical suppliers are certainly<br />

concerned about the EUDR and, given that the<br />

Aerial view of a logging yard in the Amazon rainforest<br />

EU is still deciding on the requirements, fear<br />

that they will not have enough time to adapt.<br />

Each time a supplier visits our company, the<br />

Regulation is a very important part of the<br />

conversation.”<br />

The geolocation requirement is a particular<br />

concern. The “plots of land” for which the EUDR<br />

demands geolocation coordinates will be wide<br />

ranging. A “plot” is defined as “land within a<br />

single real estate property”, so could be just a<br />

few hectares, or tens of thousands.<br />

“The EU has not yet defined the exact form<br />

in which this [geolocation] data is to be<br />

supplied and the platform being developed<br />

for it is not ready,” said Standaert. “This is a<br />

very big concern both for us buyers and our<br />

suppliers. In principle, they all want to meet<br />

the requirements and continue to do business<br />

with Europe. They just need to know how to<br />

comply.”<br />

When the EU Timber Regulation came into<br />

force in 2013 it is reported to have reduced<br />

the pool of tropical suppliers available to the<br />

EU timber trade. But Vandecasteele believes<br />

that this experience, resulting in closer<br />

relationships between buyer and remaining<br />

suppliers, leaves it well-placed to deal with<br />

EUDR.<br />

Vandecasteele maintained that, while Brexit<br />

may have happened, the UK will not be<br />

immune from the impacts of the EUDR: “Even<br />

if the UK is not supporting the Regulation, its<br />

suppliers will still need to meet it as they are<br />

probably unlikely to want to adjust their trading<br />

operations for the UK market.”<br />

“And for exports to the EU, UK companies<br />

will need to meet all EUDR requirements, for<br />

starters to pass through customs. Ultimately<br />

whey will have to comply to the same level as<br />

their EU counterparts.”<br />

To aid EUDR compliance, Vandecasteele said<br />

gap analysis between the legal requirements<br />

and those of certification systems, such FSC,<br />

PEFC, OLB, Legal Source and TLV, would be<br />

a great help. It would clarify what additional<br />

actions businesses must undertake over and<br />

above those needed to comply with these<br />

schemes.<br />

But ultimately Vandecasteele feels the EUDR<br />

will be a positive development for the tropical<br />

timber trade. It says it will underline that timber<br />

production from sustainably managed tropical<br />

forests is the best guarantee of maintaining<br />

them as forests, disincentivising their<br />

clearance to make way for agro-commodities.<br />

“We hope that finally the real causes of<br />

deforestation will become visible under the<br />

EUDR, and people will see that timber is the one<br />

commodity affected which can be guaranteed<br />

as not implicated in deforestation or forest<br />

degradation,” said Standaert. “It should show<br />

that sustainable forest management is the best<br />

solution for maintaining tropical forest. The<br />

phrase ‘use it or lose it’ still stands.” P<br />

Source: ITTO<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 47


FLOORING<br />

Amorim counts on<br />

Hymmen technology for<br />

flooring production<br />

Amorim Cork Flooring is a producer of<br />

high-quality cork flooring and wall decorations<br />

that come with sustainability credentials, and<br />

are suitable for residential, commercial or<br />

business projects.<br />

With the aim of economically optimising the<br />

production of their cork flooring products,<br />

Amorim commissioned a new production line<br />

at its site in Porto, Portugal in 2023. Amorim’s<br />

long-standing partner Hymmen, located in<br />

Bielefeld, Germany, provided the whole system<br />

technology for this.<br />

At the heart of the production is the JUPITER<br />

Digital Printing line for decorative printing and<br />

the Digital Lacquer Embossing plus (DLEplus)<br />

for digital structure printing. The project was<br />

implemented within the “shortest time”, as<br />

reported by Hymmen, and the following is<br />

Amorim’s experiences in implementing both<br />

technologies in their production.<br />

HYMMEN DIGITAL PRINTING TECHNOLOGY FOR<br />

FLOORING<br />

Digital printing continues to play a crucial role<br />

in the future of flooring as it enables flexibility<br />

in design and can be applied to a range of<br />

materials. This facilitates faster response<br />

times to market demands and trends while<br />

reducing material waste. The combination<br />

of reduced process costs and market<br />

differentiation is driving the significance of<br />

digital printing technology within flooring<br />

production.<br />

TECHNOLOGIES SECURED BY PATENT<br />

PARTNERSHIP<br />

Hymmen has invented technologies for the<br />

production and digital decoration of flooring.<br />

To ensure that customers have access to<br />

innovative digital printing technologies,<br />

Hymmen and i4F have entered an exclusive<br />

patent partnership to promote and develop<br />

this strong digital printing IP portfolio,<br />

including Hymmen’s DLE technology with<br />

highly realistic optics and haptics.<br />

Amorim has installed Hymmen’s JUPITER<br />

JPT-C digital single pass machine, a<br />

print-to-board line that delivers designs for<br />

24/7 industrial production; high-precision<br />

continuous substrate conveyor for maximum<br />

register accuracy; printing speeds of<br />

25-50m/min; an optical resolution of more<br />

than 1,000 dpi, and high colour stability and<br />

print quality.<br />

The JUPITER line features the DLE<br />

technology, creating structures that are<br />

48 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


FLOORING<br />

1<br />

3<br />

4<br />

2<br />

embossed-in-register (EIR) to the decor<br />

of the surface. This technology grants<br />

all commercial and technical benefits of<br />

digital single pass printing like flexibility,<br />

fast setup times and individualisation. The<br />

digital structuring supports the surface<br />

performance. All features like hardness,<br />

bonding, scratch resistance, and chemical<br />

reliability of the core lacquer remain.<br />

LEGEND<br />

1 Hymmen’s DLEplus<br />

technology<br />

2 Hymmen’s JUPITER<br />

JPT-C creates visuals<br />

with an optical<br />

resolution of more<br />

than 1,000 dpi<br />

3 High-end flooring<br />

surfaces produced by<br />

Amorim<br />

4 Overview of the steps<br />

of the production<br />

process at Amorim<br />

HIGH-QUALITY INDUSTRIAL PRODUCTION OF<br />

CORK FLOORING WITH HYMMEN TECH<br />

In the autumn of 2023, the Hymmen<br />

JUPITER Digital Printing and DLEplus<br />

system were commissioned at Amorim.<br />

Within the planned timeline the first<br />

digitally printed cork flooring was<br />

introduced into the market in January.<br />

According to Hymmen, Amorim is<br />

delighted about the cooperation and the<br />

great commitment of both teams who<br />

have made this project a success.<br />

“We are very happy to have chosen<br />

Hymmen as technology partner for<br />

our cork flooring production. The<br />

professional project management from<br />

both teams allowed us to implement<br />

this new line within an ambitious timing.<br />

We are sure that this state-of the-arttechnology<br />

that allows us to produce<br />

flooring with fantastic decors and very<br />

deep and well-defined structures will<br />

keep us a step ahead in the market,” said<br />

Fernando Melo, CEO of Amorim Cork<br />

Flooring.<br />

“Thanks to the positive cooperation<br />

with our customer´s team, we are<br />

very pleased to once again have a<br />

showcase project that sets a good<br />

example for future plant projects,”<br />

added Dr René Pankoke, partner and<br />

CEO of Hymmen. P<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 49


FLOORING<br />

Where style<br />

meets sustainability<br />

What are some trends that laminate flooring<br />

manufacturers should take note of in the new year?<br />

The Association of European Producers of Laminate<br />

Flooring (EPLF) shares a few.<br />

In <strong>2024</strong>, the laminate flooring<br />

industry will continue to embrace<br />

the warm and cosy aesthetic, given<br />

that prevailing trends lean towards<br />

natural and tranquil designs. Besides<br />

the comforting visual appeal, product<br />

innovation will prioritise waterproof,<br />

durable, and sustainable laminate<br />

flooring, as reported by EPLF.<br />

The trends for this year will emphasise<br />

natural, warm and sandy colour<br />

palettes, alongside natural and<br />

matte textures, and technologies<br />

that underscore the association’s<br />

and laminate flooring manufacturers’<br />

commitment to sustainability. With<br />

this vision in mind, EPLF members are<br />

committed to introducing new original<br />

designs and technologies to meet<br />

client expectations.<br />

EMBRACING NATURE<br />

This year, manufacturers will continue<br />

to embrace calm, warm, and natural<br />

design elements. The industry keeps<br />

moving towards greige and raw wood<br />

colours, reducing the emphasis on<br />

rustic and knotless designs.<br />

Warm oak continues to enjoy<br />

popularity, with regards to both<br />

colours and materials. The objective<br />

is to create calmer and more<br />

harmonious decors, ranging from<br />

honey and walnut tones to darker<br />

Water-resistant<br />

flooring is in high<br />

demand<br />

50 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


FLOORING<br />

brown shades. Nonetheless, some<br />

manufacturers already see the<br />

first signals and interest in wood<br />

types beyond oak, with walnuts<br />

and pine making their mark. Other<br />

wood species like beech and larch<br />

are gaining importance. In terms<br />

of finishings, the main goal is to<br />

achieve realism in surfaces, with a<br />

strong demand for matte and natural<br />

aspects.<br />

CLEAN LINES AND LARGE PATTERNS<br />

Regarding formats, there is a strong<br />

demand for longer planks and<br />

unconventional shapes, although<br />

the herringbone pattern remains a<br />

popular choice, according to EPLF.<br />

The incorporation of geometric<br />

patterns, as well as stone and marble<br />

designs also highlight the desire<br />

for natural and harmonious decor.<br />

The trend of larger sizes, unusual<br />

formats, and softwood designs also<br />

underlines a demand for the fast and<br />

easy installation of floorings.<br />

IMPROVING WATER-RESISTANT<br />

TECHNOLOGY<br />

Laminate flooring manufacturers<br />

lead the charge in researching<br />

quality floors that align with key<br />

technological trends. Water-resistant<br />

laminate is becoming increasingly<br />

popular and is expected to be part<br />

of the standard range offered by the<br />

industry.<br />

EPLF members are reportedly<br />

producing an increasing number of<br />

water-resistant products to meet the<br />

growing demand for including more<br />

wood in areas that previously did not,<br />

such as kitchens and bathrooms.<br />

This is a testament to the industry’s<br />

investment in innovative technology<br />

and its understanding of the needs<br />

expressed by their customers.<br />

WHERE INNOVATION MEETS<br />

SUSTAINABILITY<br />

Sustainability is now more than<br />

ever a central concern for EPLF<br />

members, as they actively contribute<br />

to the cascading use of wood<br />

while fostering a circular economy.<br />

Sustainability takes centre stage<br />

with a strong emphasis on resource<br />

preservation. Reduced laminate<br />

thickness is a strategy to save<br />

resources and material costs. The<br />

members of EPLF are said to be<br />

privileging natural packaging,<br />

eco-label certifications, and product<br />

longevity. The objective is to deliver<br />

durable products featuring waterresistant<br />

mechanical locking systems<br />

as eco-friendly alternatives.<br />

RESILIENCE IN CHAOTIC TIMES<br />

The whole construction sector<br />

is facing challenges, with high<br />

inflation rates and increased raw<br />

material and energy cost. While<br />

the laminate sector is not immune<br />

to these challenges, there is a<br />

growing interest in laminate flooring<br />

driven by increasingly positive<br />

acknowledgement of the products’<br />

sustainability, design, and durability.<br />

As EPLF looks towards <strong>2024</strong>,<br />

the members of the association<br />

recognise the need to adapt to<br />

these trends to meet customer<br />

expectations and contribute to a more<br />

sustainable future. Their focus is on<br />

authenticity, environmentally friendly<br />

products, and resource-efficient<br />

solutions. P<br />

Although oak remains<br />

popular, other species<br />

like walnut or pine are<br />

also making their mark<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 51


STRUCTURAL ELEMENTS<br />

Prepared<br />

Rehmannia<br />

Root Crafts<br />

Exhibition Hall<br />

Location: Henan, China<br />

Client: People’s Government of<br />

Huanfeng Town, Xiuwu County<br />

Design firm: LUO studio<br />

Construction firm: Henan<br />

Shancheng Construction<br />

Engineering<br />

Area: 1,463m 2<br />

Photography: Jin Weiqi<br />

CONCEPTUAL SHIFT<br />

Houyanmen Village has been<br />

prioritising rural industrial<br />

revitalisation with plantation<br />

construction playing a pivotal role<br />

in the village’s overall development.<br />

A prevailing notion across the town,<br />

the village, and industrial parks is<br />

that buildings, even exhibition halls<br />

within industrial parks, are essentially<br />

workshops.<br />

Recognising that traditional craftsmen<br />

and their techniques may not be<br />

well-suited for constructing largespan<br />

and open spaces, the buildings<br />

in rural industrial parks often adopt a<br />

plant-like form due to their maturity<br />

in construction systems. This is a<br />

common practice in rural industrial<br />

park construction.<br />

The rural industry, centred around<br />

planting, now encompasses<br />

industrial tourism, nature education,<br />

e-commerce livestreaming, health and<br />

wellness, and more. The integration<br />

of primary, secondary, and tertiary<br />

industries is imperative for the<br />

52 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


STRUCTURAL ELEMENTS<br />

1<br />

2<br />

Legend<br />

1 The roof truss in its construction stage<br />

2 Light penetrating the dome falls onto the<br />

display shelves<br />

3 Display shelves in the middle ring<br />

3<br />

industrial revitalisation of rural areas.<br />

Therefore, employing a factory-style<br />

building with a traditional portal<br />

frame structure is not appropriate<br />

for a versatile exhibition hall in a rural<br />

industrial park.<br />

The crafts exhibition hall started<br />

foundation pit excavation in 2020 and<br />

finished construction a year later.<br />

LUO studio was commissioned to<br />

work on its design in early 2021. They<br />

communicated with and persuaded all<br />

stakeholders to discard conventional<br />

notions and embrace a new paradigm<br />

in the design and construction of the<br />

Prepared Rehmannia Root Crafts<br />

Exhibition Hall. While meeting the<br />

requirements of a large-span and<br />

open space, the new approach<br />

also embodies the attributes of the<br />

exhibition hall, local characteristics,<br />

and ecological considerations.<br />

SUNLIGHT AS CORE OF CRAFTSMANSHIP<br />

AND SPACE<br />

Light is the central theme of the<br />

building, generating dynamic changes<br />

both inside and outside. This is the<br />

starting point for the design. Viewed<br />

from the exterior, the play of light<br />

and shadow on a circular building<br />

body is more nuanced, uniform, and<br />

continuous compared to a square<br />

structure. The circular form better<br />

showcases the changing light and<br />

shadow over time.<br />

Therefore, the design team decided<br />

to adopt a nearly round architectural<br />

form that features a regular polygon on<br />

the plane, to avoid arcs for precision<br />

and efficiency in construction while<br />

creating a curvy effect through<br />

straight lines. Deviating from the<br />

common approach of carving out<br />

window holes in the building walls for<br />

daylighting, the design emphasises<br />

unconventional means for introducing<br />

natural light, such as through ceilings,<br />

eaves, and gaps in between walls.<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 53


STRUCTURAL ELEMENTS<br />

CIRCULAR PLANE<br />

The centrally symmetrical circular plane is<br />

well-suited for the exhibition space. The<br />

visiting circulation is a key consideration for<br />

the internal space organisation. It is essential<br />

to ensure a logically arranged circulation<br />

route to avoid overlaps or detours. The project<br />

adopts a nearly circular plane, forming an<br />

inscribed circle with a diameter of 37m. The<br />

periphery of the inscribed circle becomes the<br />

circulation route for visitors. Such a layout<br />

strategy can streamline subsequent work in<br />

exhibition arrangement and thus reduce cost,<br />

which is essential in rural construction.<br />

4<br />

Opting for a 37m-diameter central column<br />

frame within the structural framework is an<br />

economical solution. This design introduces<br />

dynamic variations in both space and scale,<br />

creating distinct ‘ring’ spaces.<br />

The outer ring integrates the enclosure walls<br />

with wooden structures, creating a backdrop<br />

for placing display boards. The middle ring<br />

serves as a shelf area for displaying various<br />

Rehmannia root products. It incorporates<br />

densely organised structural units of the<br />

column frame, ensuring a stable structure<br />

and maximising storage capacity. The inner<br />

ring, more expansive than the middle ring, is<br />

designed with a circular and stepped sunken<br />

seating area, offering a venue for health and<br />

wellness sessions and activities. The central<br />

skylight at the top brings in daylight while<br />

accentuating a sense of centrality.<br />

5<br />

FURNITURE AS STRUCTURE<br />

The sustainable concept inherent in traditional<br />

wooden construction aligns with ‘Reduce’ in the<br />

3R principle, and is specifically embodied by<br />

the ‘furniture as structure’ methodology. This<br />

practice reflects local construction wisdom,<br />

saving and preserving resources; it not only<br />

saves materials and space, but also integrates<br />

structure, furniture, and space into a whole.<br />

Inspired by this traditional construction<br />

methodology, LUO studio transformed<br />

traditional large-section columns into smallsection<br />

column arrays, which were then<br />

stacked vertically and horizontally to secure<br />

secondary small wooden beams. <strong>Panels</strong> were<br />

subsequently laid on the small beams for<br />

holding items. These component groups, which<br />

are both structures and functional shelves,<br />

define a unique space.<br />

6<br />

54 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


STRUCTURAL ELEMENTS<br />

Legend<br />

4 Entrance foyer<br />

5 Light filtering through<br />

the gaps between<br />

enclosure walls<br />

6 Glulam was used<br />

to ensure durability<br />

and prevent issues<br />

such as cracking and<br />

deformation of logs<br />

7 Rehmannia plantation<br />

on the south<br />

7<br />

Small column array groups were assembled<br />

side by side in the form of standardised<br />

modular units, offering two advantages in<br />

rural construction:<br />

First, large sections and heavier material rods<br />

typically demand large machinery for hoisting<br />

during construction. However, rural roads,<br />

characterised by narrow pathways, slopes,<br />

and depressions, pose challenges for the<br />

navigation of large equipment. Breaking down<br />

the structural system into small components<br />

facilitated manual movement, allowing<br />

villagers to participate in and organise the<br />

construction themselves.<br />

Second, the construction method involving<br />

standardised modular units enhanced<br />

processing and assembly efficiency, leading<br />

to savings in manpower and material<br />

resources. This approach is well-suited for<br />

construction in rural settings.<br />

ROOF TRUSS IN SPIRALLY AND CIRCULARLY<br />

OVERLAPPED FORMATION<br />

Following the framework of a regular 18-sided<br />

polygon on the plane, the exhibition hall<br />

repositions one endpoint of each side towards<br />

the centre of the inscribed circle, aligning it<br />

perpendicularly to the extension line of the<br />

structural columns.<br />

When viewed from the exterior, the adjoining<br />

side walls are staggered. The varied gaps<br />

between the 18 walls allow natural light to<br />

filter in and create a visually captivating<br />

interplay of light and shadow within the<br />

space. Viewed from the interior, a distinctive<br />

2.5m-diameter hole emerges at the centre of<br />

the dome, which is formed by the organisation<br />

of columns and beams.<br />

In the case of a circular dome, straightening<br />

rods from the arc points to the centre of the<br />

circle could result in a densely structured<br />

central node. This could complicate the<br />

connection between the rods, requiring<br />

complicated central connecting components<br />

and high costs in processing and hoisting.<br />

Moreover, the 37m-diameter span of the<br />

entire building necessitates daylighting in the<br />

middle.<br />

To address these challenges, the design<br />

team conceived a structure in which the<br />

rods are mutually supportive and are<br />

connected in a spirally circular formation.<br />

This approach eliminates situations where<br />

two members share an endpoint, thereby<br />

avoiding the creation of hinged nodes. The<br />

wooden beams support each other in a<br />

spiral, distributing pressure, overlapping,<br />

and ultimately forming a continuous and<br />

complete stress system.<br />

BRICK, TIMBER AND GENIUS LOCI<br />

Most of the houses in Houyanmen Village were<br />

constructed during the 1970s and the 1990s,<br />

characterised by red-brick masonry walls and<br />

triangular wooden frame roofs. Other houses<br />

include idle, abandoned buildings with gray<br />

brick walls and Tailiang-style timber frame<br />

structures, as well as brick-concrete houses<br />

built prior to 2000.<br />

In this project, local red bricks are applied<br />

to the enclosure walls and internal partition<br />

walls, constructed by local craftsmen using<br />

traditional masonry techniques. Traditional<br />

houses in the village typically feature brick<br />

walls on the lower section and wooden frames<br />

on the upper part. The project adopts a similar<br />

material scheme.<br />

To accommodate the need for a spacious<br />

exhibition area, the wooden frame not only<br />

forms the upper roof but also functions as<br />

the frame-column support for the lower<br />

part. To ensure durability and prevent issues<br />

such as cracking and deformation of logs,<br />

glue-laminated timber (glulam) and wooden<br />

poles were chosen, and the timber rods were<br />

securely fastened with bolts through metal<br />

connecting components.<br />

The combination of the local red-brick<br />

masonry wall techniques with the engineered<br />

wood frame structure enhances both the<br />

structural integrity and durability while<br />

aligning with the traditional built environment<br />

in the village. This approach ensures that the<br />

rural industry display building not only meets<br />

spatial quantity requirements but also delivers<br />

high-quality spatial aesthetics that echo the<br />

genius loci. P<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 55


SUSTAINABILITY<br />

Palm wood: A sustainable<br />

alternative to counter<br />

deforestation<br />

1<br />

LEGEND<br />

1 OnCore Lumber Core<br />

2 OPT offcuts can be<br />

used as biofuel<br />

Deforestation has become a critical<br />

global concern, posing significant<br />

impacts to biodiversity, ecosystems,<br />

and the climate. However, innovative<br />

solutions are proving to be difficult<br />

and far few to address this issue. In<br />

an effort to reduce deforestation,<br />

IOI Palm Wood (IOIPW) is<br />

leveraging technology to transform<br />

unused waste from oil palm trunks<br />

(OPT) into sustainable palm wood<br />

materials to be used for furniture<br />

and building industries.<br />

At IOIPW we are not looking to<br />

totally replace natural timbers, but<br />

to find ways to substitute the use of<br />

wood for lumber cores, especially<br />

in doors, furniture panels and other<br />

engineered products. Recognising<br />

the potential of OPT as an unutilised<br />

biomass material, IOIPW is<br />

stepping up to repurpose this once<br />

considered waste resource into<br />

sustainable engineered materials.<br />

When oil palm trees reach the end<br />

of their productive life, the trunks<br />

are typically left to decay as waste in<br />

plantations. This decaying process<br />

generates carbon dioxide and other<br />

greenhouse gasses such as methane.<br />

By utilising innovative technology,<br />

the conversion of OPT into palm<br />

wood not only addresses the issue of<br />

waste management but also provides<br />

a sustainable alternative to over<br />

exploitation of timber resources.<br />

ADVANTAGES OF PALM WOOD<br />

Sustainable sourcing: Harvesting<br />

palm wood from OPT mitigates the<br />

need for logging natural forests. This<br />

sustainable sourcing helps conserve<br />

valuable ecosystems, protect<br />

biodiversity, and maintain the balance<br />

of natural resources.<br />

Carbon sequestration: Palm wood,<br />

derived from OPT, acts as a carbon<br />

sink, capturing and storing carbon<br />

2<br />

56 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


SUSTAINABILITY<br />

dioxide. This attribute significantly mitigates<br />

adverse impacts on climate change, as it helps<br />

reduce overall greenhouse gas emissions.<br />

Versatility in applications: At the current<br />

stage of research and production, palm wood is<br />

suitable to serve as a core material for various<br />

applications. As the palm wood industry<br />

continues to evolve, the potential for innovation<br />

and diversification of products is vast. Ongoing<br />

research and development, coupled with the<br />

passage of time, can unfold the versatility of<br />

palm wood to further reduce the reliance on<br />

tropical wood sources and contribute to the<br />

conservation of natural forests.<br />

t pe<br />

In the manufacturing process, OPT offcuts<br />

are the pieces left over when IOIPW produce<br />

palm wood. Instead of allowing the offcuts<br />

to become another type of waste, we use<br />

this biomass for the generation of renewable<br />

energy. By using OPT offcuts as biomass fuel,<br />

we are tapping into a renewable energy source,<br />

and by using biomass fuel we can eliminate the<br />

use of fossil fuels, which is a cleaner alternative,<br />

as it reduces greenhouse gas emissions. Using<br />

OPT offcuts as biomass fuel means we are<br />

minimising waste and maximising the value of<br />

every part of OPT.<br />

Anthon GmbH Maschinen- & Anlagenbau<br />

Schäferweg 5 24941 Flensburg Gemany<br />

Tel: +49(461) 5803-0 Fax +49(461) 5803-40<br />

The conversion of OPT into palm wood<br />

represents a real reduction to deforestation.<br />

From OPT to the creation of palm wood, to<br />

the use of OPT offcuts as biomass fuel, this is<br />

a sustainable cycle where every stage has a<br />

purpose. Our journey is not just about making<br />

products; it is about making greener choices for<br />

a more caring, inclusive natural world. As the<br />

palm wood industry grows, it not only provides<br />

economic benefits but will also contribute<br />

to the global effort to protect the natural<br />

ecosystem and reduce harmful greenhouse gas<br />

emissions. P<br />

Inspiring the next<br />

“material revolution” by<br />

creating sustainable and<br />

high-performance<br />

materials from oil palm<br />

waste, Peter Fitch,<br />

together with IOI, have<br />

set up IOI Palm Wood<br />

to commercialise this<br />

untapped potential.<br />

to your<br />

specifications !<br />

Anthon Werbung Englisch MARCH 91x234 / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 57<br />

Montag, 3. <strong>April</strong> 2023 10:51:49


SHOW PREVIEW<br />

Hanoi Wood Expo and<br />

Hanoi <strong>Furniture</strong> Fittings &<br />

Upholstery Expo<br />

production; fittings such as kitchen<br />

and office furniture hardware and<br />

decorative profiles; upholstery<br />

products including fabrics, leathers,<br />

and springs; and more.<br />

FURNITURE MARKET IN HANOI<br />

The furniture market in Hanoi has<br />

been witnessing strong growth in<br />

recent years, with an average growth<br />

rate of 10-12% per annum. In 2023,<br />

the bed, wardrobe, table and chair<br />

manufacturing industry in Hanoi has a<br />

growth rate of 7.7%. More specifically,<br />

in Q4 2023, the bed, wardrobe, table<br />

chair manufacturing sector grew by<br />

17.7% over the same period in 2022.<br />

Hanoi continues to focus on directing<br />

and urging investors and construction<br />

units to increase resources and speed<br />

up the construction progress of key<br />

works and projects. All these show how<br />

prosperous the Hanoi furniture industry<br />

is, and how it contributes to the local<br />

economy.<br />

Pablo Publishing & Exhibition<br />

has launched two new wood and<br />

woodworking exhibitions in Hanoi,<br />

Vietnam — a domestic furniture market<br />

largely underserved, but holds much<br />

potential for players to tap into during<br />

the current economic downturn.<br />

Construction Center (NECC) in Hanoi.<br />

While Hanoi Wood Expo specialises<br />

in machinery, tools and solutions for<br />

the woodworking segment, Hanoi<br />

<strong>Furniture</strong> Fittings & Upholstery Expo<br />

features more of furniture hardware,<br />

component parts and textiles.<br />

2023 was forecasted to grow about<br />

11.5% compared to the year before,<br />

reaching a value of about 150,000bn<br />

Vietnamese dong (US$6.09bn). This<br />

growth is mainly driven by increased<br />

demand for new housing, as well as<br />

people’s need to improve living space.<br />

With a population of 100 million people<br />

and a rapid urbanisation rate, Hanoi<br />

is estimated to have 70-80 million<br />

square metres of housing built each<br />

year, leading to increased demand for<br />

interior and exterior wood products.<br />

From 29 May-1 Jun <strong>2024</strong>, both Hanoi<br />

Wood Expo and Hanoi <strong>Furniture</strong><br />

Fittings & Upholstery Expo will<br />

be held at the National Exhibition<br />

Visitors can expect raw materials<br />

for woodworking; surface treatment<br />

and finishing solutions; Industry 4.0<br />

solutions for the efficient furniture<br />

In <strong>2024</strong>, the furniture industry in<br />

Hanoi is forecast to continue to grow<br />

at a stable pace, especially since the<br />

people’s demand for new housing and<br />

58 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


SHOW PREVIEW<br />

models, expanding markets, innovating<br />

technology to adapt to the current<br />

market situation in the US and EU,<br />

where export orders are falling.<br />

“Returning to the domestic market<br />

is one of the useful solutions to help<br />

wood processing enterprises diversify<br />

their output, expand new business<br />

opportunities, increase revenue,<br />

and reduce the risk of dependence<br />

on exports. Promoting the synergy<br />

between the potential domestic<br />

market and the continuous growth of<br />

exports,” said Do Xuan Lap, chairman<br />

of the Vietnam Timber and Forest<br />

Products Association (VIFOREST).<br />

1<br />

Overall, for <strong>2024</strong>, development<br />

investment capital in the region<br />

is estimated to increase by 9.3%<br />

compared to the previous year, of<br />

which investment capital from the<br />

state budget managed by the locality<br />

increased by 11.5%. Attracting FDI<br />

reached more than US$2.9bn, an<br />

increase of 70.5% over the previous<br />

year, making it one of the top five<br />

localities in the country in attracting<br />

FDI.<br />

2<br />

To help furniture manufacturing<br />

businesses in Hanoi, Vietnam has<br />

implemented support policies in<br />

2023. In particular, the application<br />

of preferential tax rates for imported<br />

materials for production wooden<br />

furniture will help reduce production<br />

costs and increase competitiveness<br />

for domestic businesses.<br />

LEGEND<br />

1 Upholstery like<br />

fabrics and<br />

textiles will be<br />

featured at Hanoi<br />

<strong>Furniture</strong> Fittings<br />

& Upholstery<br />

2 Panel furniture is<br />

in demand among<br />

Hanoi consumers<br />

improved living space will continue<br />

to increase. Along with the strong<br />

participation of foreign businesses,<br />

the domestic furniture market is also<br />

witnessing a return of pure furniture<br />

exporters, since the export market is<br />

facing difficulties. 1<br />

For example, Kettle Interiors <strong>Asia</strong>, a<br />

Vietnamese furniture manufacturing<br />

company based in Binh Duong,<br />

returned to the domestic market to<br />

partly overcome the sharp decline in<br />

export orders. Cao Van Dong, general<br />

director of the company, said that<br />

when participating in the domestic<br />

market, the company does not open<br />

brick-and-mortar stores but only does<br />

business through e-commerce, taking<br />

advantage of the store to display<br />

export products at the factory in the<br />

province — which does not cost much.<br />

On the contrary, thanks to accessing<br />

the domestic market of nearly 100<br />

million people, the company managed<br />

to maintain jobs for more than 400<br />

workers.<br />

Businesses have been implementing<br />

many solutions such as changing<br />

In 2023, banks in Hanoi city have<br />

successfully implemented the 2%<br />

interest rate support programme for<br />

commercial loans for enterprises,<br />

cooperatives, and business<br />

households facing difficulties. To date,<br />

accumulated disbursement revenue is<br />

45.1tn Vietnamese dong, outstanding<br />

loans are nearly 15tn dong, and the<br />

amount of interest rate support is<br />

193bn dong.<br />

CUSTOMER NEEDS AND TASTES IN HANOI<br />

<strong>Furniture</strong> customers in Hanoi have<br />

been increasingly demanding for<br />

MARCH / APRIL <strong>2024</strong> | PANELS & FURNITURE ASIA 59


SHOW PREVIEW<br />

better quality and designs of interior<br />

products, especially for the luxury or<br />

hospitality sectors. Factors such as<br />

convenience, design diversity and<br />

aesthetics are also appreciated.<br />

The demand for solid wood furniture<br />

has always been high due to its<br />

durability and high aesthetic value.<br />

In particular, the trend of using solid<br />

wood furniture in recent years has<br />

returned and is reportedly favoured<br />

by customers in Hanoi, such as tables<br />

and chairs, cabinets, or beds — all<br />

expected to be exquisitely designed<br />

and crafted, bringing a luxurious<br />

and classy atmosphere to the living<br />

space.<br />

But solid wood furniture<br />

poses challenges to furniture<br />

manufacturing businesses in Hanoi.<br />

Mainly, the supply of the raw material<br />

itself, which is gradually decreasing<br />

due to unsustainable exploitation.<br />

Wood import is also facing<br />

difficulties. This makes the price of<br />

natural wood furniture products in<br />

Hanoi increase in 2023, and going<br />

into <strong>2024</strong>.<br />

Engineered wood or panel furniture<br />

continues to hold a large market<br />

share due to its reasonable<br />

price, diverse designs and good<br />

resistance to warping and termites.<br />

Compared to solid wood furniture,<br />

furniture made with, for example,<br />

medium-density or high-density<br />

fibreboard (MDF or HDF) have better<br />

anti-warping and termite properties<br />

than solid wood furniture.<br />

to its luxurious design and high quality,<br />

in spite of its high prices. It is often in<br />

demand with luxury apartments and<br />

villas in Hanoi. However, high import<br />

prices due to shipping costs and taxes<br />

usually cause imported furniture to be<br />

more expensive, which makes it not a<br />

suitable choice for all consumers.<br />

Interior design trends in Hanoi<br />

will continue to develop towards<br />

modernity and minimalism. Interior<br />

products are designed to be simple,<br />

sophisticated and use natural<br />

materials such as wood, stone and<br />

metal. In addition, products with<br />

versatile and space-saving features<br />

are also favoured by customers.<br />

The main colour trend in interior<br />

design in 2023 and <strong>2024</strong> is still neutral<br />

colours and natural wood colours.<br />

These are the colours that bring<br />

a feeling of peace, relaxation and<br />

comfort to the living space. Neutral<br />

colours include black, white, grey,<br />

beige, cream, or brown; natural wood<br />

colours include shades of oak, walnut,<br />

ash, among others.<br />

Multi-purpose products are also in<br />

vogue now. These projects should<br />

have creative designs on top of<br />

having quick converting functions<br />

with a smart, safe power system.<br />

Not only do they help optimise<br />

installation area and transform<br />

space according to needs, but they<br />

also create uniformity in design and<br />

help homeowners save on shopping<br />

costs. Typical products include: a<br />

bed-cum-sofa, bed-cum-study table,<br />

bed with a decorative shelf and study<br />

table, and others.<br />

In the coming years, the furniture<br />

industry in Hanoi will continue<br />

to develop at a rapid pace and<br />

diversify products. The application<br />

of digital technology and the use of<br />

environmentally friendly raw materials<br />

will be the main trends of this industry.<br />

Digital technology not only helps with<br />

the furniture products and designs,<br />

increasing productivity and quality,<br />

but also using online platforms for<br />

promotion and sales can boost<br />

customer reach. Finding new markets<br />

and promoting exports will also help<br />

the furniture industry in Hanoi have<br />

more opportunities to develop in the<br />

future. P<br />

REFERENCES<br />

1. <strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong>, January/February <strong>2024</strong>. “Why<br />

now is the best time to tap into Vietnam’s domestic<br />

market.” <br />

Interior design trends<br />

in Hanoi will continue<br />

to develop towards<br />

modernity and<br />

minimalism<br />

However, one of the main challenges<br />

of producing panel is fierce<br />

competition from businesses<br />

importing from China and Taiwan.<br />

With cheaper prices and diverse<br />

designs, these products are<br />

dominating the furniture market in<br />

Hanoi and putting great pressure on<br />

domestic manufacturing enterprises.<br />

Imported furniture, especially from<br />

European countries, is gradually<br />

becoming more popular in Hanoi due<br />

60 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


EVENTS CALENDAR<br />

Events Calendar<br />

<strong>2024</strong>-2025<br />

<strong>2024</strong><br />

MARCH<br />

<strong>March</strong>, 05 – 07<br />

Dubai WoodShow<br />

Dubai, United Arab Emirates<br />

<strong>March</strong>, 06 – 09<br />

HawaExpo<br />

Ho Chi Minh City, Vietnam<br />

<strong>March</strong>, 18 – 21<br />

China International <strong>Furniture</strong> Fair<br />

Guangzhou (Phase 1)<br />

Guangzhou, China<br />

<strong>March</strong>, 19 – 22<br />

Holz-Handwerk <strong>2024</strong><br />

Nuremberg, Germany<br />

<strong>March</strong>, 28 – 31<br />

China International <strong>Furniture</strong> Fair<br />

Guangzhou (Phase 2)<br />

Guangzhou, China<br />

<strong>March</strong>, 28 – 31<br />

Interzum Guangzhou<br />

Guangzhou, China<br />

MAY<br />

May, 09 – 12<br />

Qingdao International <strong>Furniture</strong> Fair<br />

Qingdao, China<br />

May, 21 – 24<br />

Xylexpo <strong>2024</strong><br />

Milan, Italy<br />

May, 28 – 30<br />

DOMOTEX asia/CHINAFLOOR<br />

Shanghai, China<br />

May, 29 – June, 01<br />

Hanoi Wood Expo<br />

Hanoi, Vietnam<br />

May, 29 – June, 01<br />

Hanoi Fittings & Upholstery Expo<br />

Hanoi, Vietnam<br />

JUNE<br />

June, 24 – 26<br />

Sylva Wood Expo<br />

Shanghai, China<br />

AUGUST<br />

August, 29 – September, 01<br />

Korean International <strong>Furniture</strong> &<br />

Interior Fair<br />

Seoul, South Korea<br />

August, 27 – 30<br />

VIFA ASEAN<br />

Ho Chi Minh, Vietnam<br />

SEPTEMBER<br />

September, 02 – 04<br />

Saudi Wood Expo<br />

Riyadh, Saudi Arabia<br />

September, 10 – 13<br />

FMC <strong>2024</strong><br />

Shanghai, China<br />

September, 11 – 14<br />

China International <strong>Furniture</strong> Fair<br />

Shanghai<br />

Shanghai, China<br />

September, 18 – 20<br />

Thailand International Woodworking &<br />

<strong>Furniture</strong> Exhibition<br />

Bangkok, Thailand<br />

September, 25 – 28<br />

IFMAC & WOODMAC<br />

Jakarta, Indonesia<br />

OCTOBER<br />

October, 04 – 06<br />

<strong>2024</strong> NHLA Annual Convention &<br />

Exhibit Showcase<br />

Ohio, US<br />

2025<br />

MAY<br />

May, 26 – 30<br />

LIGNA<br />

Hanover, Germany<br />

OCTOBER<br />

October, 15 – 18<br />

VietnamWood<br />

Ho Chi Minh City, Vietnam<br />

62 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


INDEX OF ADVERTISERS<br />

Index of Advertisers<br />

<strong>Panels</strong> & <strong>Furniture</strong> <strong>Asia</strong> (Issue 2) - <strong>March</strong>/<strong>April</strong> <strong>2024</strong><br />

COMPANY PAGE COMPANY PAGE<br />

Anthon GmbH 57<br />

Baillie Lumber 9<br />

Baumer Inspection GmbH 41<br />

Dieffenbacher Industriemarketing GmbH 5<br />

Hanoi Wood Expo <strong>2024</strong><br />

IFC<br />

IMAL SRL<br />

OBC<br />

IMEAS S.p.a 64<br />

Kuang Yung Machinery Co.,Ltd 13<br />

Lesnaya Industriya Journal 63<br />

LEUCO Ledermann GmbH & Co. KG 11<br />

Nanxing Machinery Co., Ltd 2, 3<br />

QUOC DUY 1<br />

Saudi Wood Expo 43<br />

Shanghai Wood-Based <strong>Panels</strong> Machinery Co., Ltd 61<br />

Shanxi Vario Hydraulic Machinery Co., Ltd 29<br />

Siempelkamp Maschinen- und Anlagenbau GmbH<br />

FC<br />

Smart Connected Solutions SEA 45<br />

Sylva Wood <strong>2024</strong> 7<br />

Technik Associates, Inc<br />

IBC<br />

Wood-Mizer, LLC 37<br />

Yalian Machinery Co., Ltd 35<br />

ai17085098048_EN_PFA_IMEAS_<strong>2024</strong> copia.pdf 1 21/02/24 11:03<br />

Scan to download eBook<br />

PFA <strong>March</strong>/<strong>April</strong> <strong>2024</strong><br />

CLT, MDF, ParticleBoard, Glulam and... many more!<br />

The EvoL sanding machines from Imeas are the result of more than 50<br />

years of know-how and evolution and offer State-of-the-Art technologies<br />

for sanding every tyope of wood-based panels.<br />

EvoL, the choice for Superior Sanding Quality!<br />

C<br />

M<br />

Y<br />

CM<br />

MY<br />

CY<br />

CMY<br />

K<br />

IMEAS S.p.A. via Pacinotti, 36 - 20035 VILLA CORTESE (MI) ITALY | Tel. +39.0331.463011 | Fax +39.0331.432311 | imeas@imeas.it | www.imeas.it<br />

64 PANELS & FURNITURE ASIA | MARCH / APRIL <strong>2024</strong>


www.imalpal.com<br />

OVER<br />

30<br />

IMAL BELT DRYERS<br />

IN OPERATION<br />

WORLDWIDE<br />

THE EVOLUTION OF BELT<br />

DRYING TECHNOLOGY:<br />

IMAL DYNADRYER<br />

The installation of the Dynadryer has different advantages<br />

over drum dryers. One above all: Dynadryer runs at low<br />

temperatures (maximum 95°C), the air is heated by hot airwater<br />

heat exchangers where the temperature of the water<br />

is around 100°C. So no fire risk and such low emissions that a<br />

WESP is not required either.<br />

Would you like to know more? Read the article on page 30-32<br />

Visit us at:<br />

<strong>March</strong> 05-07, <strong>2024</strong><br />

Dubai, United Arab Emirates<br />

Zaabeel Hall 4 – Stand E-21

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!