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June/July 2021

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JUNE/JULY <strong>2021</strong><br />

CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN<br />

Innovation<br />

unlocked<br />

Get ready..<br />

Another game changing<br />

product from Made for Trade<br />

is on the horizon<br />

ALUMINIUM SYSTEMS<br />

>>> • TRICKLE VENT HEADACHES • CRACKS IN GLASS SUPPLY • FIT SHOW FOCUS • >>><br />

Total Installer Cover May/<strong>June</strong> <strong>2021</strong>.indd 1 27/04/<strong>2021</strong> 07:10


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Editor’s Comment<br />

SOPHIE STEVENS<br />

EDITOR<br />

SOPHIESTEVENS@MEDIA-NOW.CO.UK<br />

WWW.TOTAL-FABRICATOR.CO.UK<br />

Innovation<br />

unlocked<br />

Get ready..<br />

Another game changing<br />

product from Made for Trade<br />

is on the horizon<br />

As staffing issues, material shortages and rising prices continue<br />

to challenge the fenestration sector, Veka’s technical director, Paul<br />

Kennington, has highlighted “the continuing saga of the trickle vent” as<br />

another significant stumbling block.<br />

While “in theory [trickle vents] make sense” says Paul, “in practice, they’ve<br />

become an unwelcome addition to doors and windows, disliked in equal<br />

measure by fabricators, installers and homeowners”. So much so, that<br />

he is calling for an alternative way of addressing the ventilation issue, as<br />

consultations around the Government’s new Future Buildings Standard draw<br />

to a close (see page 6).<br />

Elsewhere in this issue, with just a few short months to go until the FIT Show,<br />

event director Nickie West tells Total Fabricator about the new attractions<br />

that are helping build record levels of support for September’s outing (see<br />

page 12); Carl F Groupco explains why hardware is the unsung hero of door<br />

fabrication (see page 26); and Doorco asks if grey has had its day when it<br />

comes to colour trends (see page 28).<br />

Meanwhile, in this issue’s Automation section, Promac’s Joe Hague explains<br />

why Rishi Sunak’s ‘super deduction’ tax cut means there’s never been a<br />

better time to buy new machinery (see page 34), and over in the realm of<br />

glass, Cornwall Glass’ Mark Norcliffe looks at the changing landscape of IGU<br />

supply (see page 52).<br />

Read on for all of this and much, much more....<br />

I hope you enjoy the issue.<br />

Sophie<br />

ALUMINIUM SYSTEMS<br />

Cover courtesy of Made For Trade. Find out more about the<br />

Korniche bi-fold on page 30. www.madefortrade.co<br />

Total Installer Cover May/<strong>June</strong> <strong>2021</strong>.indd 1 27/04/<strong>2021</strong> 07:10<br />

CONNECTING THE WINDOW & DOOR FABRICATORS SUPPLY CHAIN<br />

Advertising:<br />

Publishing Director: Andy Dunn<br />

DD: 01892 732 047<br />

Mob: 07963 330777<br />

Email: andydunn@media-now.co.uk<br />

Commercial Manager: Jake Roxborough<br />

DD: 01892 732 047<br />

Mob: 07956 133314<br />

Email: jakeroxborough@media-now.co.uk<br />

Registered office: 1 Forstal Road, Aylesford, Kent, ME20 7AU<br />

Editorial Director: Matt Downs<br />

DD: 01892 732 047<br />

Mob: 07963 330774<br />

Email: mattdowns@media-now.co.uk<br />

The content of Total Fabricator magazine (and website) does not necessarily reflect the views of the editor or publishers and<br />

are the views of its contributors and advertisers. The digital edition may include hyperlinks to third-party content, advertising,<br />

or websites, provided for the sake of convenience and interest. The publishers accept no legal responsibility for loss arising<br />

from information in this publication and do not endorse any advertising or products available from external sources. No part<br />

of this publication may be reproduced or stored in a retrieval system without the written consent of the publishers.<br />

All rights reserved.<br />

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CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN<br />

JUNE/JULY <strong>2021</strong> TF 3


Contents<br />

ISSUE HIGHLIGHTS<br />

50<br />

14 TIME FOR TIMBER?<br />

The BWF explores the opportunities for<br />

woodworking and joinery businesses<br />

34 TAX CUT BOOST<br />

Promac explains why now is the perfect<br />

time to invest in new machinery<br />

50 FRAGILE GLASS<br />

UK float glass supply is creaking under the<br />

pressure of demand, but could it have longer term<br />

ramifications for supply?<br />

FEATURES<br />

12 GROWING APPETITE<br />

FIT Show’s Nickie West tells Total Fabricator about the<br />

many new attractions that are helping build record<br />

levels of support for September’s show<br />

16 CHOOSE WISELY<br />

Finding a PVC-U profile supplier can be overwhelming.<br />

Liniar outlines some important considerations to help you<br />

make the right choice<br />

18 EASY ALUMINIUM<br />

Decalu from Deceuninck Aluminium offers a simple<br />

solution in a period of exceptionally high demand<br />

26 THE UNSUNG HERO?<br />

Carl F Groupco explains the vital role of door hardware<br />

in extending capability, transforming aesthetics and<br />

creating added-value opportunities<br />

46 SMART SENSE<br />

26<br />

ERA explains how advances in connected home<br />

technology are creating new business opportunities for<br />

fabricators<br />

52 GLASS DEVOLUTION?<br />

Glass supply in the UK is changing. Total Fabricator<br />

speaks to Cornwall Glass’ Mark Norcliffe about what’s<br />

happening and why...<br />

4 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


REGULARS<br />

28 THE DOORCO COLUMN<br />

When it comes to composite door colours,<br />

Doorco thinks that white’s alright, but has grey<br />

had its day?<br />

44 WINDOW WARE SHARES<br />

Window Ware marks a milestone year for Rob<br />

Vaughan, as he celebrates 15 years with the<br />

hardware distributor<br />

56 WORKWEAR<br />

<br />

The latest Snickers garms to ensure you stay<br />

cool at work this summer<br />

SECTIONS:<br />

SYSTEMS<br />

16<br />

DOORS<br />

26<br />

58 PEOPLE POSTS<br />

<br />

Andy Jones steps down from Victorian Sliders in<br />

our roundup of ‘industry people’ news<br />

NEWS ROUNDUP<br />

06 TRICKLE VENT ‘HEADACHE’<br />

As consultations around the Future Buildings Standard<br />

draw to a close, Veka’s Paul Kennington believes trickle<br />

vents are the industry’s biggest stumbling block<br />

10 CASHFLOW ‘CASUALTIES’<br />

Business Pilot warns that cashflow pressures could lead<br />

to ‘casualties’ in window and door fabrication<br />

despite retail sector growth<br />

AUTOMATION<br />

34<br />

HARDWARE &<br />

ACCESSORIES<br />

44<br />

10<br />

GLASS &<br />

SEALED UNITS<br />

50<br />

CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN<br />

JUNE/JULY <strong>2021</strong> T F 5


News Roundup<br />

GLAZIERS IN DECLINE<br />

Find more industry news at: www.total-fabricator.co.uk<br />

TRICKLE VENTS POSE ‘BIGGEST HEADACHE’<br />

A new report has revealed a decline in the<br />

number of glaziers, window fabricators<br />

and fitters since 2004, amounting to a<br />

predicted fall of 83% by 2049, if the decline<br />

continues at its current rate.<br />

The trade trends report <strong>2021</strong> released by Skills<br />

Training Group has analysed 16 years worth of<br />

data from the Office for National Statistics to<br />

assess the state of the UK workforce.<br />

In the report, it revealed multiple key trades<br />

on the decline. Glaziers, window fabricators<br />

and fitters fell by 36.41% between 2004 and<br />

2020 from 54,100 to 34,400, while plumbers<br />

and heating and ventilating engineers fell by<br />

4.19% (157,400 to 150,800), groundsman<br />

and groundskeepers by 25.85% (32,500<br />

to 24,100) and painters and decorators by<br />

17.80% (138,200 – 113,600).<br />

Steel erectors took the largest hit of all trades<br />

analysed. Between 2004 and 2020, workers<br />

fell by 47.93% from 12,100 workers to 6,300.<br />

Using the data, the team at Skills Training<br />

Group were able to forecast ahead to reveal<br />

what the future may look like for these trades if<br />

the average decline continues. They projected a<br />

decrease of more than 83% in glaziers, window<br />

fabricators and fitters by 2049.<br />

Mark McShane, managing director at Skills<br />

Training Group said that businesses in the<br />

industry need to engage with young people,<br />

“sharing their success stories to encourage a<br />

new workforce”.<br />

Urging companies to “make noise, engage with<br />

social media and shout about what makes their<br />

trades great”, he said: “While many young<br />

people may enter into a skilled trade through<br />

college and apprenticeships, a missed<br />

opportunity may be those that have opted<br />

to continue studying for A-Levels. For these<br />

students, the general direction is to head off<br />

to university, so it’s no surprise that many may<br />

not have even considered a career in specific<br />

trades – this is where recruitment outside of the<br />

usual routes can prove fruitful.”<br />

Veka’s technical director, Paul Kennington,<br />

believes that trickle vents “pose more of a<br />

headache to the fenestration industry than any<br />

other single issue at the moment”, and is urging<br />

the sector to “find an alternative”.<br />

As consultations around the Government’s new<br />

Future Buildings Standard close, Paul applauds<br />

plans to make homes more energy efficient but<br />

expresses concerns over ventilation.<br />

With new legislation to improve the energy<br />

performance of new homes expected by <strong>June</strong><br />

2022, as part of the UK’s commitment to achieve<br />

net zero emissions by 2050, existing homes<br />

will also be subject to higher standards, with<br />

replacements and repairs designed to make<br />

homes warmer and reduce bills.<br />

“The big issue, however”, says Paul, “is likely<br />

to be ventilation, and the continuing saga of the<br />

trickle vent.”<br />

‘Disliked in equal measure’<br />

Describing the vents as “an unwelcome addition<br />

to doors and windows, disliked in equal measure<br />

by fabricators, installers and homeowners”, Paul<br />

explains: “the problem is that as homes have<br />

become better insulated, they have also become<br />

less ventilated. Drafts have become a thing of the<br />

past, cutting off the natural flow of air that once<br />

moved on odours, pollutants and condensation.<br />

“It was an issue once solved by leaving a window<br />

open, something people are now less likely to do<br />

for security reasons. As a result, trickle vents have<br />

been seen as the answer. Apart from the fact that<br />

aesthetically they’re not great, they also mean that<br />

after decades of working to improve the U-value of<br />

Veka’s Paul Kennington<br />

says “we need to find an<br />

alternative” to trickle vents<br />

windows, we are now being asked to install them<br />

with a hole in; not great when you’re trying to make<br />

homes more energy efficient.<br />

“The thermal properties of windows are<br />

calculated as a whole unit, without taking into<br />

account the effects of trickle ventilators. So, for<br />

example, while a window can claim a value of<br />

1.4, its performance is actually below this level<br />

because of the vent. Although new windows will<br />

have better performance when it comes to issues<br />

such as air leakage, the improvement over an<br />

existing window may only be marginal because of<br />

the ventilator...<br />

“In new-build homes, there are already<br />

requirements to provide a certain amount of<br />

ventilation, and the easiest and cheapest way<br />

to do this is through a vent in a window. But<br />

the legislation could now move on to include<br />

replacement windows too...<br />

“There are also questions around increased costs,<br />

with the Government suggesting that including trickle<br />

vents as standard on a new window would add just<br />

£2, yet our own conservative estimate puts the true<br />

cost at closer to £25. Hopefully the Government’s<br />

response will provide some clarification.<br />

“I truly believe that trickle vents pose more of a<br />

headache to the fenestration industry than any<br />

other single issue at the moment, from aesthetics<br />

to cost, customer satisfaction to manufacturing<br />

modifications. We need to find an alternative,<br />

and come up with a smarter way of creating<br />

the optimum environment inside a building; the<br />

Government will soon let us know how quickly we<br />

need to do this.”<br />

6 TF JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


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News Roundup<br />

RECRUITMENT<br />

COLLABORATION<br />

Brighouse-based window and door<br />

fabricator, Quickslide, has collaborated<br />

with Building Our Skills (BOS) and GFTS to<br />

help recruit new talent.<br />

After contacting BOS, Quickslide was<br />

connected with GFTS, an organisation that<br />

specialises in providing training within the<br />

fenestration and construction industries.<br />

Working with the head of Quickslide’s Human<br />

Resources team, Rachael Doran, GFTS is<br />

providing guidance on apprenticeship schemes<br />

and strategies for recruitment and training.<br />

The organisation will also work with Quickslide<br />

to find suitable candidates, carry out initial<br />

vetting and assistance with interviews.<br />

Find more industry news at: www.total-fabricator.co.uk<br />

CHARITY CHUCKLES WITH WIDGETS JOKES<br />

As part of its 21st birthday celebrations,<br />

Window Widgets has launched a charity<br />

campaign to help collate content for its ‘Little<br />

Pink Book of Jokes’.<br />

Everyone across the industry is encouraged to<br />

submit jokes for the Little Pink Book by emailing<br />

jokes@windowwidgets.co.uk, visiting www.<br />

windowwidgets.co.uk/widgetscomedy or via<br />

social media using the #WidgetsComedy hashtag.<br />

In addition to the main publication, there will<br />

be a separate children’s activity and joke book<br />

available, where new Window Widgets superhero<br />

brand icons will be introduced. These will be charities, with all production and publication<br />

distributed to local schools and can also be costs being covered in full by Window Widgets.<br />

requested for other children and schools across<br />

Jo Trotman, marketing manager of Window<br />

the UK. Both books will be published and<br />

Widgets, commented: “The Little Pink Book of<br />

available later in the year.<br />

Jokes is our way of not only celebrating our 21st<br />

All proceeds from this campaign will be split business anniversary, but also putting something<br />

equally between two very special charities, GM back into the industry and hopefully making<br />

Fundraising and We Mind & Kelly Matters. The people smile too, especially after a particularly<br />

goal is to raise £21,000 throughout the year challenging 15 months for everyone. The aim is<br />

and this will be achieved by offering supporting to have a little fun on the way, share our humour<br />

companies the opportunity to be a main sponsor and raise much needed funds for two very worthy<br />

of one of the books, sponsor a joke, or a full page. charities. So please support them and us with<br />

All monies raised will go direct to the named this distinctly pink and fun-led campaign.”<br />

KORNICHE SHORTLISTED FOR<br />

BEST ROOF LANTERN SUPPLIER<br />

Made For Trade (MFT) has announced that Korniche has been<br />

shortlisted for the Homebuilding & Renovating Show Awards<br />

<strong>2021</strong>, in the category of Best Roof Lantern Supplier.<br />

Having won in 2020, MFT says it’s ‘amazing’ to be shortlisted in<br />

consecutive years and the recognition demonstrates the significant<br />

impact of the Korniche lantern. According to MFT, the product’s<br />

engineering, design and aesthetics have ‘great appeal’ for both the<br />

trade installer and the homeowner.<br />

Voting opened on the 24th May and can be found on the<br />

Homebuilding & Renovating Awards website.<br />

The Korniche team are back at the Homebuilding & Renovating<br />

Shows this year, starting on the 8th <strong>July</strong> at the NEC. MFT is<br />

encouraging its trade customers to come along to the unveiling<br />

of its new Korniche aluminium bi-folding doors.<br />

8 TF JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


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Minimal waste and high sustainability in profiles of the<br />

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News Roundup<br />

VEKA VIRTUAL TOUR<br />

Veka has introduced a virtual tour<br />

allowing fabricators to view its factory,<br />

including the new lamination building,<br />

from anywhere in the world.<br />

The site in Burnley, Lancashire, covers<br />

400,000ft 2 and spans two postcodes. It<br />

employs 350 people and produces more than<br />

30 million metres of profile every year. The<br />

virtual tour, which works in a similar way<br />

to Google Street View, allows customers to<br />

‘walk’ through the Veka site from the comfort<br />

of their own home or office.<br />

Dawn Stockell, Veka marketing director, said:<br />

“Although we prefer to welcome our visitors<br />

with a brew and biscuits, the quality of the<br />

virtual tour provides the next best thing.”<br />

Find more industry news at: www.total-fabricator.co.uk<br />

GGF LAUNCHES NEW TECHNICAL HUB<br />

The Glass and Glazing Federation (GGF)<br />

has launched a new Technical Hub, housing<br />

all the technical services and products the<br />

federation delivers.<br />

The aim of the new hub is to provide a more<br />

informative service, primarily for GGF members<br />

but also to highlight to non-members and the<br />

wider industry such as architects, specifiers and<br />

building designers, the many technical services<br />

the GGF offers.<br />

the GGF website can find all aspects of the GGF’s<br />

The GGF Technical Hub provides a full range of technical resource. The new Technical Hub will<br />

technical support and covers core operations provide a much more immersive experience.”<br />

such as consultancy, technical consultations and<br />

In addition, the Technical Hub offers the latest<br />

publications such as GGF datasheets, guides and<br />

technical news and access to an events and<br />

other technical documents.<br />

meetings calendar, which includes details of GGF<br />

David Borland (pictured), GGF senior technical group meetings, technical webinars and online<br />

officer and the ‘driving force’ behind this new forums. It also houses relevant information and<br />

online development, said: “Rather than simply links to Government and trade information, such<br />

update the generic technical information page, we as consultations that may impact on members’<br />

wanted to create an online home where visitors to business. www.ggf.org.uk/technical-hub/<br />

RISK OF CASHFLOW ‘CASUALTIES’ DESPITE RETAIL GROWTH<br />

The “underlying trend points firmly towards<br />

growth” in the window and door retail<br />

sector, but cashflow pressures “could lead<br />

to casualties, particularly in fabrication”,<br />

according to Neil Cooper-Smith, senior analyst<br />

at Business Pilot.<br />

In his headline analysis of the latest Business Pilot<br />

Barometer, Edition 17: March/April/May <strong>2021</strong>,<br />

Cooper-Smith said:<br />

“Average window and door sales dropped last<br />

month [May] by 12%. Leads were down by 14%<br />

compared to April, although conversions were<br />

marginally up (4%).<br />

“Does this point to an easing of retail demand<br />

as the economy opens in line with the easing of<br />

lockdown restrictions? We don’t think so.<br />

“A drop in leads of 14% month-on-month is<br />

significant in isolation but the underlying trend<br />

points firmly towards growth as it has done<br />

throughout the year.<br />

“The housing market remains buoyant. The latest<br />

government figures show housing transactions<br />

in April <strong>2021</strong> reached almost 118,000 – that’s<br />

179.5% higher than this time last year.<br />

“Property website Zoopla – which claims to have<br />

the largest underlying data sample of any UK house<br />

price index – said its projections indicated that<br />

home sales would reach 1.52m in <strong>2021</strong> – a rise of<br />

45% on 2020.<br />

“If its forecasts are right, it would mean the UK<br />

housing market would record its highest level of<br />

activity since 2007, making <strong>2021</strong> one of the top 10<br />

busiest years for the housing market since 1959.<br />

“With the Government calling time on the<br />

extension of the Stamp Duty holiday at the end<br />

of this month [<strong>June</strong>], we don’t see any let up in<br />

demand anytime soon and believe the industry<br />

can look forward to sustained demand right the<br />

way through to the autumn.<br />

“The bigger question is, can it fulfil it? Shortages<br />

are impacting the entire construction supply chain.<br />

Closer to home, glass, resin, steel and hardware<br />

shortages are causing significant disruption to<br />

window and door manufacture.<br />

“That has potential to delay projects, putting<br />

pressure on cashflow, something which we think<br />

could lead to casualties, particularly in fabrication,<br />

but also retail.” www.businesspilot.co.uk<br />

10 TF JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


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fast lead times<br />

find us on facebook<br />

* Per leaf price is unglazed and may vary depending on size and specification of the door. Lead time is based on a standard colour. Postcode restrictions apply<br />

* Discount applies to new trade customers and first, single item purchase only of the Visofold Bifolding Doors


FIT Show<br />

A GROWING APPETITE<br />

With less than four months to go until the industry is reunited at Birmingham’s NEC for<br />

the FIT Show <strong>2021</strong>, Nickie West, event director, tells Total Fabricator about the many new<br />

attractions that are helping build record levels of support for September’s show....<br />

W<br />

e’ve just gone live with our visitor preregistration<br />

figures – a move that we<br />

would not usually make until slightly<br />

later in our campaign. However, we’re operating<br />

in different times, and I think the massive<br />

uplift that we have observed to our early preregistration<br />

figures demonstrates the appetite to<br />

get back to live events and, more specifically, get<br />

back to FIT.<br />

Alongside the uplift in pre-reg data, we’ve also<br />

seen an increase in enquiries from prospective<br />

exhibitors – including a higher proportion of<br />

completely new brands. Companies who will be<br />

making their FIT Show debut include: Exlabesa,<br />

Rockdoor, Solar Calibre Doors, Prosale, AB<br />

Initio Systems, Aston Lynch Building Supplies,<br />

Rebar, Heka, Storm Building products, UK Doors<br />

Online, Allports, Central Extrusions, AT Precision<br />

Engineering, Gardengate, UAB Fenestrum, Dako<br />

and The Sempre Group.<br />

We’re working with a new digital marketing<br />

agency, DigitalKOG, to make sure that we are<br />

reaching every corner of the market. We’re<br />

also working hard to cleanse and build our<br />

database, working with the likes of Insight Data,<br />

Glenigan and Barbour ABI. We have received<br />

a huge amount of support from the key trade<br />

associations within the industry which, in<br />

turn, helps us reach their members and raise<br />

awareness of the benefits of attending FIT Show.<br />

We’re at an exciting point in our campaign and<br />

we are anticipating that the appetite for FIT Show<br />

will continue to grow as ‘normal life’ continues to<br />

resume in line with the UK Government’s roadmap.<br />

For the first time ever, FIT Show will open on a<br />

Sunday and I believe that this is proving to be a<br />

big pull for installers who might be struggling to<br />

take time off the tools due to the current high levels<br />

of consumer demand for home improvements.<br />

Amongst those who have registered to visit are<br />

brands such as: Roto-Frank, Meridian Homes,<br />

Anglian, Everest, Which? Trusted Traders, Sika,<br />

Mila Ireland, Wurth UK, Crittall Windows, Schueco,<br />

Kestral Aluminium and Eurocell.<br />

We’ve added to our business development team,<br />

bringing on board two new members in the last<br />

couple of months. We are working hard to broaden<br />

our proposition in what is a very vast market and<br />

have expanded the team to support this.<br />

A broader product range<br />

There will be a much broader range of products<br />

on display thanks to the introduction of new<br />

Nickie West<br />

“Our pre-registration<br />

figures demonstrate<br />

the appetite to get<br />

back to the FIT Show”<br />

content such as our ‘Outdoor Living’ feature. We’ll<br />

be showcasing complementary products that<br />

will help the installer to expand their portfolios to<br />

meet the expanding needs of homeowners. This<br />

feature will include replacement roofing solutions,<br />

garden rooms, home offices, awnings, decking,<br />

fencing and much more.<br />

Other exciting features that our audience can<br />

look forward to are the Purplex Marketing &<br />

Insight Data ‘Marketing Village’ which will include<br />

a range of expert speakers who will arm our<br />

visitors with the tools to promote their businesses<br />

through marketing. Our full learning programme,<br />

which is once again being curated by 12th Man<br />

Solutions, will include live product demos from<br />

the industry’s leading tool and product suppliers.<br />

Our speakers will be tackling all of the key<br />

industry issues such as managing an effective<br />

supply chain and attracting and retaining talent.<br />

We’re committed to increasing the shelf-life of<br />

FIT Show above and beyond the three physical<br />

days of the event and will be making exciting<br />

announcements about this in the coming weeks.<br />

FIT Show is going to be the first real opportunity<br />

for people to see, touch and compare all of the<br />

latest products on the market. It will also be one<br />

of the first opportunities to reconnect the market<br />

after an extended period of restricted face-toface<br />

business. We are looking forward to making<br />

a triumphant return to the NEC in September, and<br />

cannot wait to see all of the brands, and people<br />

behind them, when we open the doors to FIT<br />

Show <strong>2021</strong>.<br />

FIT Show is the UK’s number one, award-winning<br />

showcase for the glass, glazing, window, door,<br />

hardware and components industry. FIT Show will<br />

return to the NEC from 26 - 28 September <strong>2021</strong>.<br />

Contact FIT Show:<br />

0207 886 3100<br />

fitshow.co.uk<br />

@fitshow<br />

12 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


Timber<br />

BUILDING BACK BETTER<br />

With the construction industry on track to recover from the challenges of the pandemic,<br />

Helen Hewitt, CEO of the British Woodworking Federation (BWF), explores the challenges<br />

and opportunities for the wood manufacturing sector.<br />

With the Government’s roadmap for<br />

post-pandemic recovery and measures<br />

outlined in the Queen’s Speech, such<br />

as the lifetime skills guarantee, there are exciting<br />

opportunities on the horizon for the woodworking<br />

and joinery manufacturing sector. From the BWF’s<br />

perspective there are two key major focus areas<br />

that, as a sector, we must act on now in order to<br />

achieve and maintain healthy growth.<br />

Home renovations providing opportunities<br />

Within the renovation, maintenance and<br />

improvement (RMI) market there are significant<br />

opportunities for our sector throughout <strong>2021</strong> and<br />

into early 2022. The BWF’s Home Improvement<br />

Index report (available to BWF members at www.<br />

bwf.org.uk) showed that over half of homeowners<br />

are either planning or considering home<br />

renovations in the next 12 months.<br />

When we look at homeowners’ decisions to use<br />

certain types of products, as explored in our<br />

report, there is a distinct opportunity for the<br />

woodworking and joinery manufacturing sector<br />

as well as those within the fabrication sector.<br />

Almost a quarter of renovations will require<br />

windows to be replaced and more than a third will<br />

require new internal or external doors. In addition<br />

to plans to replace features such as windows<br />

and doors, 14% of homeowners intend to build<br />

a property extension and one in ten to build a<br />

conservatory as part of their home renovation.<br />

For more than half of homeowners, it is important<br />

to know that the products they are using to<br />

renovate their homes have been sourced and<br />

manufactured in an environmentally friendly<br />

way. It is crucial that as a sector we are ready to<br />

discuss the benefits of timber products compared<br />

to alternative materials, to make homeowners<br />

aware of timber’s sustainable credentials and<br />

performance qualities. Paramount to this is<br />

Helen Hewitt<br />

ensuring that there are incentives in place for<br />

homeowners to make choices that positively impact<br />

the environment. This is a focus for the BWF, and one<br />

we will continue to advocate for our membership.<br />

While the outlook from an RMI demand<br />

perspective is highly positive, we are aware that<br />

material shortages are affecting our members<br />

and the wider industry. The BWF will continue to<br />

work across the supply chain to provide support<br />

to our members and ensure their concerns are<br />

heard at a national level.<br />

Investing for future growth<br />

If our sector is to grow, and capitalise on high<br />

demand for products and services, it needs to<br />

maintain and develop a talented and driven<br />

workforce. The pandemic has had a detrimental<br />

impact on talent recruitment and development in<br />

our sector – affecting, for example, companies’<br />

ability to take on apprentices. For this reason, the<br />

BWF will continue to place a major focus on skills,<br />

and we welcome the new Government funding for<br />

high quality traineeships and increased incentives<br />

for employers to offer apprenticeships.<br />

The pandemic has also highlighted the need for<br />

industry training to be accessible and fit-forpurpose.<br />

To meet the requirement for robust<br />

and sustainable methods of learning, the BWF<br />

has launched a new e-learning course: ‘An<br />

Introduction to Fire Doors’, which is designed<br />

specifically for members involved with the<br />

specification, installation and maintenance of<br />

timber fire doors.<br />

This course provides essential insight and<br />

knowledge for those entering the fire door<br />

manufacturing sector, as well as being a<br />

valuable source of information for the broader<br />

fire safety sector and stakeholders throughout<br />

the fire door supply chain. It is particularly<br />

relevant considering the much-needed focus on<br />

competency and training addressed in the new<br />

Fire Safety Act <strong>2021</strong> and the Building Safety Bill.<br />

Training and skills development within our<br />

sector is key for our growth this year, and we will<br />

continue to support our members with access to<br />

quality training provision to help develop the next<br />

generation of talented professionals.<br />

Advocating for our sector<br />

It is clear that there are major opportunities for<br />

woodworking and joinery businesses and the<br />

broader fabrication sector this year, in part due<br />

to the RMI market, and we can expect demand<br />

to continue across the spectrum of products and<br />

services offered by our members.<br />

At the BWF we will continue to highlight the<br />

role and benefits of timber as a sustainable<br />

and durable building material to maximise<br />

opportunities for our members. This, combined<br />

with our ongoing focus on training, skills and best<br />

practice, will help ensure our sector plays a key<br />

role in the UK building back better and greener.<br />

Contact the BWF:<br />

0207 637 2646<br />

www.bwf.org.uk<br />

@BritWoodFed<br />

14 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


System 26 Hi/Hi+<br />

High Performance<br />

Enhanced<br />

Bi-Fold Door<br />

Metal Technology’s high insulation<br />

System 26 Hi/Hi+ Bi-Fold Door has<br />

been developed to offer exceptionally<br />

low U-values while at the same time<br />

offering high levels of natural ventilation.<br />

Slimline profiles maximise the daylight<br />

into your living space, and with options<br />

from a single door to seven opening<br />

panes and up to 6 metres in width,<br />

design flexibility is guaranteed.<br />

Door U-values as low as 1.4 W/m 2 K with<br />

double glazing and 1.0W/m 2 K with triple glazing.<br />

Stock finishes - 9016 White Semi Gloss, 7016 Grey Matt<br />

and 9005 Black Matt reducing profile lead times to 48 hours.<br />

Severe weather tested to BS 6375 Parts 1 and 2.<br />

PAS 24 Security tested options to comply<br />

with Secure by Design criteria.<br />

Glass units 28mm DG - 50mm TG.<br />

Door energy rating DER A+.<br />

Sash weights up to 100kgs.<br />

Sash heights up to 2500mm.<br />

LogiKal estimating and production software<br />

for manufacturing, glass and U-value calculations.<br />

metaltechnology.com<br />

Bespoke punch tooling / jigs to assist with rapid manufacture.


PVC-U<br />

CHOOSE WISELY<br />

SYSTEMS<br />

Whether you’re a well-established fabricator or you’re just entering the industry, finding a<br />

PVC-U profile supplier to partner with can be overwhelming. Liniar outlines some important<br />

considerations to help you make the right choice.<br />

Innovation<br />

What kind of window and door fabricator do<br />

you want to be? Are you looking to offer cuttingedge<br />

products which are energy efficient and<br />

environmentally friendly? If so, it’s important<br />

that you align with a PVC-U profile supplier<br />

that embodies innovation. Ask them how many<br />

registered designs and patents they hold and<br />

whether they have a dedicated design and<br />

development team.<br />

Product innovation is critical as we move into the<br />

future. Homeowners want beautiful, thermallysound<br />

fenestration products which offer noise<br />

reduction and suit the style they’re seeking for<br />

their properties – and legislation around energy<br />

efficiency will continue to raise the bar.<br />

Customer-focused<br />

The easiest way to find out if a PVC-U profile<br />

company is customer-focused is to see what their<br />

current or past customers say about them. The<br />

internet has made it very easy to find out how a<br />

company is performing – but it isn’t the only way.<br />

Ask your potential PVC-U profile supplier whether<br />

they carry out customer satisfaction surveys –<br />

and if so, what the most recent results are.<br />

Customer focus also includes offering easy,<br />

convenient ways to order, lead generation and<br />

tender opportunities and receiving regular<br />

communication to help you manage lead times and<br />

keep your own supply chain informed. Working with<br />

a customer-focused PVC-U profile supplier can<br />

help take your business to the next level.<br />

Products<br />

Every systems company offers a range of<br />

windows and doors, but look beyond the surface.<br />

Have they won awards for product innovation<br />

or manufacturing excellence? Do they offer<br />

additional products which could allow you to<br />

“An extensive product<br />

range beyond simply<br />

windows and doors<br />

is a boon for new and<br />

growing fabricators”<br />

provide more choice to your customers? Do they<br />

offer a wide choice of coloured profiles?<br />

Whilst awards may not be at the top of your<br />

questions list, the answer could provide insight<br />

into other areas of the business. Award-winning<br />

companies often offer long-term benefits for their<br />

customers, including stability, sustainability,<br />

quality assurance and after-sales care.<br />

An extensive product range beyond simply<br />

windows and doors is a boon for new and growing<br />

fabricators. A fully-matching range of windows,<br />

doors, conservatories, roofs, building products<br />

and outdoor products means increased sales<br />

opportunities, a single point of guarantee and<br />

the ability to provide homeowners with fully<br />

matching products – for example, a conservatory<br />

with stunning windows, a bi-fold door and low<br />

maintenance decking.<br />

Colour is all the rage and continues to grow<br />

substantially. This year, all the shades of grey are<br />

the most sought-after by homeowners – but if<br />

you’re working with a PVC-U profile supplier that<br />

boasts an in-house lamination and foiling facility<br />

and a growing range of colours, that means you’ll<br />

be at the forefront of all the ‘popular’ colours<br />

homeowners want in the future.<br />

Marketing<br />

Do you need help when it comes to marketing<br />

the products you fabricate to the wider market?<br />

Ask potential suppliers whether they have an inhouse<br />

marketing and PR team and whether you’ll<br />

have access to a media library.<br />

An in-house PR and marketing team can<br />

work hand in hand with fabricators and their<br />

customers, writing, producing and publishing<br />

case studies, arranging photography and video<br />

shoots, suggesting website content and creating<br />

social media posts to share. If they offer instant<br />

access to a media library with photos and video,<br />

you’ll be able to select exactly what you need<br />

to get started. This will help maximise your own<br />

marketing efforts when producing literature and<br />

digital content.<br />

These questions have only scratched the surface.<br />

If you’re in the process of choosing your first<br />

PVC-U profile company or you’re thinking of<br />

switching to a new provider, check out Liniar’s<br />

comprehensive ‘Making the Change’ guide (www.<br />

liniar.co.uk/making-the-change/). It will help<br />

you ask in-depth questions which will help ensure<br />

the PVC-U systems company you choose is the<br />

right one for your business.<br />

Contact Liniar:<br />

01332 883 900<br />

www.liniar.co.uk<br />

@Liniarprofiles<br />

16 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


Grow business<br />

together<br />

Introducing REHAU Connect - the online<br />

platform that will revolutionise the way Installers<br />

communicate with the Fabricator and Client.<br />

This simple, quick and easy to use platform will<br />

enable you to present the perfect visual to your<br />

client and produce professional personalised<br />

quotations.<br />

Find out more at connect.rehau.com<br />

Windows. Reinvented for modern life.


Aluminium<br />

ALUMINIUM MADE EASY<br />

Combining industry leading manufacturing efficiencies with ease of installation, Decalu from<br />

Deceuninck Aluminium offers a simple solution in a period of exceptionally high demand,<br />

according to technical manager, Wayne Richards. Total Fabricator reports...<br />

“It is an exceptionally challenging time<br />

for the industry,” says Wayne Richards,<br />

technical manager, Deceuninck<br />

Aluminium. “On the one hand, we are<br />

experiencing huge levels of demand, fuelled<br />

predominately by retail, and by record-breaking<br />

activity in the property sector.<br />

“Any concerns that sales would tail off, that the<br />

home improvement boom would fizzle out in<br />

<strong>2021</strong>, have so far failed to materialise.<br />

“And while this is a positive outlook, it is offset<br />

by continuing issues with material supply, a<br />

problem that surfaced in the latter half of 2020 and<br />

which has since intensified,” he continues. “It is<br />

particularly acute in PVC supply – and for glass and<br />

hardware – but aluminium is far from immune.<br />

“It’s frustrating for fabricators who have long order<br />

books but are facing obstacles when it comes to<br />

getting product out of the door quickly enough.”<br />

Decalu, from Deceuninck Aluminium, presents<br />

a unique opportunity for fabricators to mitigate<br />

Deceuninck Aluminium’s<br />

Wayne Richards<br />

“For fabricators, we wanted to bring PVC-U<br />

thinking to aluminium system manufacture, to<br />

make it as simple as possible”<br />

against current high levels of demand and<br />

pressure on lead times.<br />

It does this by using a single outer frame and<br />

sash with an identical middle section, which<br />

means where most aluminium systems are<br />

comprised of eight frame and sash components,<br />

Decalu has just three. This modular approach<br />

helps to reduce the amount of stock holding<br />

required and contributes to overall manufacturing<br />

efficiencies of up to 40%.<br />

“Decalu is the result of decades of R&D into<br />

aluminium system supply, it was designed from<br />

scratch to appeal to fabricators, installers and<br />

consumers in equal measure,” explains Wayne.<br />

“For fabricators, we wanted to bring PVC-U<br />

thinking to aluminium system manufacture,<br />

to make it as simple as possible. If you take a<br />

Decalu casement for example, you just need three<br />

things – the frame, the sash and the glass, then<br />

your hardware. If you compare that to the 11 or<br />

12 steps that would normally be involved in a<br />

standard aluminium window, it’s a big difference.<br />

“If you’re used to other aluminium systems you<br />

will definitely notice it, but because it’s so easy to<br />

manufacture, Decalu provides a strong incentive<br />

for PVC fabricators who might have previously<br />

outsourced aluminium, to bring manufacture inhouse,”<br />

he continues.<br />

Very little outlay<br />

“For starters, you only need four cassettes and<br />

one punch station, and you can make the bi-fold,<br />

the lift-and-slide, the windows and the residential<br />

door, so there’s very little outlay required on<br />

machinery. The difference in profit margin at the<br />

end of the month, however, will be considerable!”<br />

Another stand out feature of the Decalu system<br />

is its co-extruded, pre-assembled gasket.<br />

Contributing to overall manufacturing efficiencies<br />

by eliminating the requirement to insert it during<br />

fabrication, it is also a major selling point to fitters.<br />

Backed by rigid PVC-U, to prevent shrinkage,<br />

there is no need to apply gasket during<br />

installation and that means the glazing time per<br />

unit is reduced to just minutes.<br />

“Manufacturers who are fabricating with Decalu<br />

certainly appreciate not having to deal with<br />

18 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


SYSTEMS<br />

gaskets, but installers absolutely love it,” says<br />

Wayne. “In the past, it was standard practice<br />

to put a day aside to fit a set of bi-folds, but<br />

with the Decalu88, it’s possible to complete two<br />

jobs in a day. That time saving has proved to be<br />

transformative, installers are now actively asking<br />

for Decalu as a result.<br />

“Another added benefit is that it comes with a<br />

16mm Eurogroove, which means that it accepts<br />

standard PVC-U hardware, so if you’re running a<br />

PVC-U line, you won’t have to buy and then stock<br />

separate aluminium hardware. It also<br />

means that homeowners can<br />

exactly match the hardware<br />

on their PVC-U windows,<br />

to a feature aluminium<br />

bi-fold or lift-andslide,<br />

when sold as a<br />

combined offer.”<br />

Decalu was launched at<br />

the start of 2020 with the<br />

Decalu88 bi-folding door. With<br />

“Decalu provides a strong incentive for PVC<br />

fabricators who might have previously outsourced<br />

aluminium, to bring manufacture in-house”<br />

U-values of 0.68W/m 2 k triple-glazed or 1.4/m 2 k<br />

double glazed, it is offered with dual colour and a<br />

marine grade finish as standard. Accommodating<br />

individual sash weights of up to 200kg and 3m in<br />

height, it also features two 7mm adjustable jams<br />

and 14mm of tolerance for out of square<br />

brickwork.<br />

The Decalu88 was joined by<br />

the Decalu163 lift-andslide<br />

later in the year.<br />

With identical colour and<br />

finish options, it can<br />

be specified to fill a 4m<br />

by 7m opening on a twin<br />

track with sash weights of up<br />

to 400kg, and is now available<br />

alongside options for French and residential<br />

doors, plus a range of casements.<br />

“Decalu delivers the contemporary aesthetics<br />

and quality of finish that consumers want, and it<br />

is designed from the ground up to be as easy as<br />

possible to manufacture and install,” concludes<br />

Wayne. “That brings with it efficiencies that<br />

have a direct, positive impact on bottom line, but<br />

which are also proving to be beneficial in facing<br />

the challenges created by an extended period of<br />

exceptional high demand.”<br />

Contact Deceuninck for further info on Decalu:<br />

01249 816 969<br />

www.deceuninck.co.uk<br />

@Decalu_UK<br />

CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN<br />

JUNE/JULY <strong>2021</strong> T F 19


Aluminium<br />

Kevin Warner, sales director at Exlabesa Building Systems UK, talks us through the<br />

company’s extensive and ever-growing product range – and the foundations behind it.<br />

SYSTEMS<br />

'A SYSTEM FOR EVERY PURPOSE'<br />

After many years of investing, developing<br />

and manufacturing in Doncaster, South<br />

Yorkshire, Exlabesa has a lot to be proud of,<br />

but I think our greatest achievement is probably<br />

the breadth and versatility of our range.<br />

Constant R&D and invaluable input and<br />

feedback from fabricators around Britain have<br />

allowed us to offer one of the widest selections<br />

of quality aluminium window and door systems<br />

you’ll find anywhere.<br />

The combination of local insight and the expertise<br />

we’ve gleaned from extruding aluminium for<br />

architecture, automotive, transportation and<br />

infrastructure applications around the world<br />

mean we can offer a system for every purpose.<br />

Classic casements<br />

While sleek and stylish high-end home<br />

improvement products like bi-folds and<br />

balustrades have taken off over recent years,<br />

the vast majority of fenestration products sold in<br />

Britain are still casement windows.<br />

At Exlabesa, we’ve got no less than three firstclass<br />

casement window systems.<br />

First, the KC51 casement window is a technically<br />

advanced product with slim sightlines, fabricated<br />

using a mechanical corner cleat<br />

which ensures easy and fast<br />

fabrication times.<br />

Second is the KC75 casement<br />

window, featuring security<br />

and energy saving, with a<br />

depth of 75mm to ensure good<br />

insulation.<br />

The open-out KS59 system,<br />

meanwhile, was designed<br />

to mimic steel windows,<br />

combining performance and<br />

practicality with a fashionable<br />

industrial look.<br />

Doors galore<br />

We also offer an extensive selection of quality<br />

doors – like the KLS lift and slide patio door, with<br />

capacity rollers capable of handling glass panes<br />

up to 400kg in weight.<br />

A more recent addition to the range is our Xlaslide<br />

patio door. Delivering sought-after slim sightlines<br />

with an affordable price-tag, the twin or tripletracked<br />

Xlaslide door can support panes up to<br />

200kg in weight, and offers a perfectly smooth<br />

action thanks to its heavy-duty adjustable rollers.<br />

Its extremely slim 32mm interlock section<br />

delivers unobstructed views, and its conventional<br />

beading allows for on-site glazing, making<br />

replacing broken units quicker, and generally<br />

making installers’ lives easier.<br />

What’s more, despite its large panes, it offers<br />

good thermal efficiency, typically achieving<br />

U-values of 1.5 with a 1.0 centre pane value.<br />

Like many Exlabesa products, Xlaslide also suites<br />

with other offerings in the company’s range – it<br />

can be easily coupled with 75mm systems to<br />

provide fixed or opening sidelights, for example,<br />

and uses beads and gaskets from the 75 and 51<br />

ranges to help reduce stockholding.<br />

Offering similar slimline aesthetics<br />

and ultra-smooth performance is the<br />

Xlafold bi-fold – a stylish, versatile<br />

and easy to fabricate product available<br />

in any RAL colour, squared or curved<br />

sash options and a choice of open-in or<br />

open-out configurations.<br />

First-class support<br />

But the best products in the world<br />

wouldn’t mean much if they weren’t<br />

backed with quality service.<br />

Our dedicated technical team based in<br />

Doncaster has decades of experience and is on<br />

Kevin Warner<br />

hand to train fabricators in new products, offer<br />

advice and support, and troubleshoot any issues<br />

our customers have.<br />

What’s more, our Support Hub contains a<br />

whole host of useful information, like technical<br />

specifications, fabrication manuals and CAD<br />

details, and can help customers with U-value<br />

calculations, inertia calculations, software and<br />

much more.<br />

It’s this combination of top-of-the-line products<br />

and first-class service that we think makes us<br />

one of the best aluminium systems companies in<br />

the world.<br />

“The best products<br />

in the world wouldn’t<br />

mean much if they<br />

weren’t backed with<br />

quality service”<br />

Contact Exlabesa:<br />

01302 762500<br />

www.exlabesa.co.uk<br />

@exlabesaBS_UK<br />

20 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


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aluplast PVC-U window<br />

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CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN<br />

JUNE/JULY <strong>2021</strong> T F 21


Customer Support<br />

READY, SET, GROW!<br />

With homeowners chomping at the bit to upgrade their properties, Guardian Building<br />

Systems explains its ‘all-encompassing’ support package for fabricators in the midst of<br />

challenges such as red tape, rising material costs and soaring demand.<br />

Over the last year, it has become evident<br />

that homeowners are raring to go when it<br />

comes to improving their homes; they just<br />

need the opportunity and the knowledge of how to<br />

achieve what they want.<br />

“We are here to support our fabricators when<br />

they need it and how they need it”<br />

Ross Darcy, Guardian Building Systems<br />

Research shows that UK residents wanting to<br />

move to a bigger home in the next year have<br />

increased by 25%, while 57% of residents<br />

want to make changes to be more eco-friendly,<br />

including making energy-efficient improvements<br />

to their homes.<br />

Whether it is to increase their living spaces to<br />

cater for more time spent at home, to increase<br />

their property appeal and value, or to generally<br />

cut down energy costs, there is no shortage of<br />

scope. However, a key problem for companies<br />

in this sector - specifically fabricators - is how<br />

to resonate with homeowners in order to stay<br />

relevant and stand apart from the competition.<br />

With added strain from external factors such as<br />

soaring material costs, it is becoming increasingly<br />

harder to find new prospects and grow as a<br />

business, while also maintaining profit and<br />

retaining customers.<br />

Fabricators need to be ahead of the growing<br />

market demand for home improvements with an<br />

arsenal of quality systems, and the assurance of<br />

capable installers, ready to deliver an exceptional<br />

service that will suit homeowners’ evolving needs.<br />

Pioneer in home improvements<br />

Guardian Building systems presents an allencompassing<br />

solution for fabricators in the<br />

midst of these industry demands.<br />

As the founder of the conservatory roof<br />

conversion market with Guardian Warm Roof,<br />

and equipped with more than 20 years of<br />

experience, Guardian Building Systems continues<br />

to expand on its expertise with extensive research<br />

and development in creating quality assured,<br />

contemporary living spaces.<br />

Keeping ahead of the market and establishing<br />

systems before homeowners even know they need<br />

them caveats the unreliability of demand driven<br />

manufacturing. Incorporating expert software<br />

and invaluable collaborations with multi-sector<br />

leaders such as Velux and the LABC, Guardian<br />

Building Systems provides an unrivalled service<br />

that delivers the full package – from variety of<br />

products, to support, to growth – throughout its<br />

range of systems.<br />

Each build is bespoke to the homeowner’s needs,<br />

and can be manufactured easily with the highest<br />

quality and performance. Once on site, usually<br />

different systems can take a varying amount of<br />

time to complete installation, and as everyone<br />

knows, time is money. Which is why all Guardian<br />

Building Systems solutions are developed to<br />

maximise installation speed, and minimise time<br />

on site, with the original Guardian Warm Roof<br />

system only taking a matter of days to complete.<br />

Red Tape<br />

A common setback among home improvement<br />

building systems is the requirement for planning<br />

approval and Building Regulation compliance, and<br />

while important, it can be a very arduous process.<br />

Guardian Building Systems cuts through the red<br />

tape for you, with Guardian Warm Roof being<br />

pre-approved with the LABC, ready to fabricate<br />

22 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


SYSTEMS<br />

and go straight to site to be installed. Taking the<br />

hassle out of this process further optimises time<br />

and asset demands, giving fabricators more<br />

resources to put into expanding their business.<br />

New certified installer scheme<br />

As a long-standing market leader, Guardian<br />

Building Systems has launched a brand new<br />

certified installer scheme, training installers to<br />

exceptional standards, delivering bespoke home<br />

improvements to homeowners with efficient,<br />

high-quality systems and trustworthy service.<br />

Homeowner promise<br />

As homeowner demand for conservatory<br />

conversions or demolition continues to rise and<br />

with extra availability of options on the market,<br />

it is harder for homeowners to find trustworthy<br />

systems and installers.<br />

As part of the Certified Installer scheme,<br />

installers register with the Guardian Warm Roof<br />

homeowner promise. This promise guarantees<br />

homeowners that the Guardian Certified<br />

Installer has been expertly trained to install<br />

their living solution to the highest standard. It<br />

also guarantees that they are getting the best<br />

systems and products, with 10-year product and<br />

workmanship warranties.<br />

In extreme cases where expectations may not be<br />

met, there are clear routes set in place to resolve<br />

issues, by independent bodies where necessary,<br />

further strengthening this promise.<br />

Certified fabricator support<br />

The Certified Installer scheme not only gives<br />

homeowners reassurance, it equips installers<br />

with industry credibility. It also gives fabricators<br />

access to a valuable network of expertly trained<br />

installers in their area who are screened and<br />

matched appropriately by a dedicated team.<br />

“We are here to support our fabricators when<br />

they need it and how they need it” explains Ross<br />

Darcy, director at Guardian Building Systems.<br />

“This new scheme has been designed to relieve<br />

them of admin and the stress of finding suitable<br />

installers and leads, so they can allocate more<br />

resources into growing their business.”<br />

Alongside the software and system partner<br />

support, the in-house team will be on hand to<br />

help fabricators’ best interests.<br />

“We never compete against our fabricators, and<br />

every homeowner lead we receive is processed<br />

directly through our Certified Installer network,”<br />

adds Ross.<br />

Assisting with brand awareness, lead generation,<br />

and installer matching, Guardian Building<br />

Systems give fabricators the best foot forward<br />

so they are able to grow their business in<br />

confidence.<br />

Be a leader in the market and grow your business<br />

with Guardian Building Systems.<br />

Contact Guardian Building Systems:<br />

E<br />

0800 066 5832<br />

www.guardianbuildingsystems.co.uk<br />

customerservice@guardianbuildingsystems.co.uk<br />

CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN<br />

JUNE/JULY <strong>2021</strong> T F 23


Updates<br />

ALUK LAUNCHES NEW COLOURS<br />

SYSTEMS<br />

For further info on all these updates and more, visit www.total-fabricator.co.uk<br />

AluK is transforming its colour offering with the launch of a brand-new colour collection which it says will<br />

help trade customers win more business with stronger, more sustainable margins.<br />

Working with paint supplier Akzo Nobel, AluK has identified the key trends dominating the retail and commercial<br />

markets at the moment and put together four distinct, highly durable colour ranges in response.<br />

Branded Elements, Homestead, Spectrum and Urbane, they are available on all of AluK’s products on competitively short<br />

lead times, and are designed to give customers a ‘huge advantage’ when it comes to their own sales and logistics operations.<br />

Elements and Homestead are AluK’s powdercoated colour ranges for the retail market. Elements features 17 vibrant<br />

RAL options in a smooth finish, while Homestead includes 13 classic, warm RAL options in a textured finish.<br />

For the commercial market, AluK’s Spectrum and Urbane ranges combine additional durability with enhanced variations in<br />

finish to suit both volume and high-end specifications. There are 21 contemporary textured metallic colours within Spectrum,<br />

while Urbane features 14 bolder colours in a smooth anodic metal finish which offers a ‘simple and cost-effective alternative to anodising’. www.alukgb.com/colour<br />

'NEXT GENERATION' SHEERLINE S1 ROOF LANTERN<br />

Sheerline continues to expand its range of aluminium products with the launch of a ‘next<br />

generation’ aluminium roof lantern. It combines sleek, low-level styling and ‘cutting-edge’<br />

performance to create what Sheerline claims is ‘one of the most secure, thermally efficient and<br />

beautiful lanterns on the market’.<br />

Designed from scratch by Garnalex’s expert team, S1 is available in three stocked colours across 10<br />

different styles, with two and four-way options designed around 28mm glazing.<br />

Sheerline says its S1 ‘redefines the product category’s security expectations’ with a number of<br />

‘unique innovations’, including an interlocking eaves beam which means that the glass cannot be<br />

removed from the outside, and a patent-pending glass lock. www.sheerline.com<br />

BLOWN AWAY BY KAWNEER SYSTEMS<br />

High-performance building façade products manufactured by UK manufacturer, Kawneer, were specified to handle<br />

the challenging wind loads on Birmingham’s tallest exclusively residential tower block.<br />

Kawneer’s AA 100 zone-drained and capped curtain walling, complemented by AA 720 top-hung ventilator windows on<br />

the first to top floors, with AA 190 TB entrance doors on the ground floor, were specified by Glancy Nicholls Architects for the<br />

£30m, 33-storey Left Bank 2 tower.<br />

Glancy Nicholls’ marketing co-ordinator, Sophie Casewell, said: “We specified the Kawneer systems for their system<br />

performance, particularly in relation to wind loads. The curtain wall system delivered the required performance to deal<br />

with the challenging wind loads on the 33-storey tower, with the site also elevated geographically within Birmingham. The<br />

aesthetics of the system also delivered upon the desired design intent.” www.kawneer.co.uk<br />

LINIAR SMASHES CLIMATE CHANGE TARGET BY 54%<br />

The latest audit of Liniar’s ISO 14001 accreditation shows that the company is 53.95% ahead of<br />

its Climate Change Agreement (CCA) target for Q1, <strong>2021</strong>, saving 20,410 metric tonnes of carbon.<br />

Liniar signed a Climate Change Agreement with the Environment Agency in 2018 as part of the<br />

Government’s Energy Saving Opportunity Scheme, implementing a comprehensive Environmental<br />

Management Policy and achieving ISO 14001 accreditation that same year.<br />

Group MD, Martin Thurley, said: “We’re extremely proud of the audit results and have even more<br />

plans in place to continue our good work in the future. Our progress to date has been a team effort<br />

and we look forward to making more adjustments to further limit the carbon emissions from our<br />

manufacturing operations.” www.liniar.co.uk/sustainability<br />

24 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


Door Hardware<br />

HARDWARE: THE UNSUNG HERO<br />

To many, door hardware is merely a necessity that facilitates functionality. However, as<br />

hardware distributor Carl F Groupco explains, the right fittings are an important factor for<br />

extended capability, transformed aesthetics and added-value opportunities.<br />

1The space race:<br />

As homeowners persevered through<br />

the pandemic, many properties were<br />

reassessed, with people looking to maximise<br />

indoor space, creating more room, aiding<br />

accessibility and merging indoor areas with<br />

gardens through the use of French doors, bi-fold<br />

products and lift & slide hardware.<br />

Carl F Groupco has a long standing relationship<br />

with Siegenia, and HS Portal lift & slide<br />

technology is a sophisticated solution which<br />

can operate sash weights for timber, PVC-U and<br />

aluminium doors up to 400kg safely, conveniently<br />

and effortlessly.<br />

Design simplicity is combined with sophistication<br />

– the HS Portal gearing enables a lift & slide door<br />

to be operated with just one finger.<br />

The performance of the HS Portal was further<br />

enhanced with Siegenia’s introduction of the<br />

Eco Pass, which provides a highly efficient<br />

and completely barrier-free opening, with only<br />

the running rail raised above the threshold of<br />

5mm. Featuring a sophisticated 10-chamber<br />

profile designed to provide outstanding thermal<br />

insulation, the Eco Pass threshold complies with<br />

the principles of green building. The product’s<br />

single-piece construction, with integrated<br />

reinforcements, ensures total stability and<br />

significantly reduces manufacturing times.<br />

Catering for the bi-fold market is Siegenia’s FS<br />

Portal Plus system, which meets the needs of<br />

aluminium, PVC-U and timber profiles, and caters<br />

for homeowners’ increasing desire for innovative<br />

door designs.<br />

2<br />

A technological edge:<br />

Technology is another important topic with<br />

considerable customer appeal. Access and<br />

monitoring capabilities are becoming increasingly<br />

critical, particularly in multiple-occupancy<br />

buildings – Carl F Groupco’s SmartSecure brand<br />

specialises in hardware which meets this need,<br />

providing advanced technology for entrance doors.<br />

Offering intuitive hardware solutions,<br />

SmartSecure’s electronic door locking and access<br />

control options include SmartConnect. Designed<br />

for easy door opening using a smartphone, this<br />

WLAN-based system offers keyless operation<br />

and monitoring. SmartTouch is a second variant:<br />

activated by movement of a fob, like smart<br />

car technology, the solution allows a door to<br />

be unlocked with simple touch control. Radiobased<br />

access control systems are also available<br />

including a radio keypad, transponder and<br />

fingerprint scanner for keyless biometric access<br />

management. The Fuhr electromechanical door<br />

locks incorporated in SmartSecure maximise<br />

project flexibility as they are compatible with<br />

most access and building control systems.<br />

John Mitchell, technical manager at Carl F Groupco, with the Fuhr 881, which is at the<br />

heart of the company’s SmartSecure electronic locking and access control technology<br />

“As we emerge from the<br />

corona crisis, upselling<br />

door technology access<br />

control capability is at<br />

its most compelling”<br />

26 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


Siegenia’s HS Portal featuring ‘attractive aesthetics’ is available from Carl F Groupco<br />

As we emerge from the corona crisis, upselling door<br />

technology access control capability is at its most<br />

compelling, and the style, simplicity and track record<br />

of SmartSecure is a persuasive combination.<br />

3<br />

Peace of mind<br />

Providing tested and accredited hardware<br />

that gives peace of mind to the end-user is<br />

another strong attraction for purchasers. It should<br />

never be assumed that security accreditation<br />

is a given with all hardware, and a product’s<br />

security appeal is significantly enhanced with<br />

endorsements such as PAS 24 and Secured<br />

by Design (SBD) – the national police crime<br />

prevention campaign that delivers a wide range of<br />

crime prevention initiatives. Significant products<br />

in Carl F Groupco’s catalogue that are endorsed<br />

by SBD include the Fuhr 881 multitronic lock,<br />

which is at the heart of SmartSecure.<br />

4<br />

Functional factors<br />

Increased functionality through specialist<br />

hardware, such as automatic locking<br />

“Hardware is often the unsung hero of door<br />

fabrication but fittings offer a number of facets<br />

that offer potential to enhance a sale”<br />

products and stable door solutions, catch the eye<br />

of end-users.<br />

One example of a popular product supplied by<br />

Carl F Groupco is a Fuhr stable door gearing that<br />

comprises two locking mechanisms which can<br />

operate independently or in tandem. The gearing<br />

is a simple addition which opens up options and<br />

enhancements for end-users that they may not<br />

previously have been aware of.<br />

5<br />

Safety matters<br />

Safety is of paramount importance to all<br />

end-users, whether in the residential or<br />

commercial sector. Hardware with protective<br />

features will therefore help to increase the appeal<br />

of a door and it shouldn’t be assumed that safety<br />

attributes will be a known quantity.<br />

Fuhr 870 gearing, for example, offers fully<br />

concealed multipoint locking while offering<br />

options for EN 179 emergency escape or EN 1125<br />

for panic exit compliance; this gives commercial<br />

fabricators scope to offer extended options for<br />

door types suitable for an installation.<br />

In conclusion, Carl F Groupco observes that<br />

hardware is often the unsung hero of door<br />

fabrication, but fittings offer a number of facets<br />

that offer potential to enhance a sale with added<br />

features, functionality and value.<br />

Contact Carl F Groupco:<br />

01733 393330<br />

www.carlfgroupco.co.uk<br />

@Carl_F_Groupco<br />

CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN<br />

JUNE/JULY <strong>2021</strong> T F 27


The Doorco Column<br />

HAS GREY HAD ITS DAY?<br />

In his latest exploration of composite door trends, Ben Aspinall, Doorco’s IT & marketing<br />

manager, suggests that while grey still dominates in the colour stakes, earthy tones are<br />

emerging, while white is one to watch...<br />

It’s been a busy couple of months at Doorco<br />

since our last column. We’ve launched our own<br />

solid core composite door that’s engineered<br />

with Gripcore technology, and we’ve announced<br />

that we’re now offering our very own glazing<br />

cassette system called FLiP.<br />

On top of that, door sales are flying! More<br />

challenging, in parallel, as I’m sure everyone is<br />

well aware, the supply chain is struggling. Not<br />

just because of the relentless demand for home<br />

improvements, but also because of a global<br />

shipping crisis and turbulent raw material costs.<br />

We’re grateful that our independently-owned<br />

status means we can move quickly to do what<br />

needs to be done to steady the ship. But just as<br />

importantly, we’re keeping an eye on the future<br />

and continuing to invest from growing our team to<br />

extending our manufacturing facility.<br />

Even against these challenges, door sales remain<br />

buoyant and we’ve seen an overall increase in<br />

sales with consistent demand for the Doorco<br />

brand and the extensive range of products this<br />

now encompasses. Let’s take a look at some of<br />

the door trends reflected in those sales, with a<br />

focus on colour:<br />

Style and colour choices<br />

When it comes to design, there aren’t really any<br />

significant changes to the ‘new-normal’, the rise<br />

in the popularity of modern door styles and slabs.<br />

Nearly a quarter of all doors sold are our more<br />

modern/designer slabs<br />

and we are seeing more<br />

contemporary choices<br />

applied to traditional<br />

styles such as Carnoustie,<br />

Lytham, Farmhouse and<br />

Gleneagles. The choice<br />

and combination of colour,<br />

glass design and hardware<br />

style really transform a<br />

door into a whole different<br />

design category.<br />

This is reflected in the<br />

colour stats alone: around a<br />

third of all the Carnoustie’s<br />

we’ve prepped or painted<br />

are grey and half of the<br />

Farmhouse range too.<br />

Looking outside the box, the popularity of our<br />

new designer colour range Patina is steadily<br />

increasing. This colour range, which is exclusive<br />

to Monza II and has been specifically designed<br />

to enhance the door’s book-matched woodgrain<br />

texture, is really stunning and unrivalled in the<br />

market at the moment.<br />

A different shade of grey<br />

Overall, grey is king. Over a third of all doors sold<br />

in this period were grey in a mixture of standard<br />

Anthracite, popular shades like Slate, patinas,<br />

or special RALs. But is its reign nearly over?<br />

Style gurus suggest that more honey, earthy and<br />

warmer tones are emerging this year, so watch<br />

this space.<br />

Back to basics<br />

Something that recently caught our eye in the<br />

colour stakes was the sharp increase in white/<br />

white door sales. White is a clean colour,<br />

classical, but often more suited to the commercial<br />

Contact Doorco:<br />

01625 428955<br />

www.door-co.com<br />

@DOORCO_Official<br />

door sector. Dress it with<br />

modern black hardware and<br />

you suddenly have something<br />

very sharp. And, according to<br />

Alexa, there are “technically<br />

unlimited shades of white”,<br />

so you can potentially create<br />

something totally bespoke.<br />

As with many fashions, what<br />

was once deemed boring<br />

is suddenly cool again.<br />

Furthermore, it’s often the<br />

case that door trends closely<br />

follow interior design trends,<br />

and white walls are definitely<br />

a thing for <strong>2021</strong>.<br />

Ideal Homes magazine says<br />

in a recent blog: “White has<br />

to be the most popular paint shade for our walls.<br />

It provides a blank canvas that brightens dark<br />

spaces and makes even the smallest rooms feel<br />

spacious and airy.”<br />

In this time of cleanliness, it seems the starkness<br />

of white is a comfort.<br />

“It’s often the case that<br />

door trends closely<br />

follow interior design<br />

trends, and white walls<br />

are definitely a thing<br />

for <strong>2021</strong>”<br />

28 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


Innovation comes built-in<br />

Find out more at<br />

NEC BIRMINGHAM<br />

26-28 SEPTEMBER <strong>2021</strong><br />

WE’RE POSITIVE YOU’LL<br />

LOVE THE NEW SV<br />

Exclusive to Morley Glass, the SV+ is a completely symmetrical version<br />

of the highly popular ScreenLine SV (sliding venetian) Uni-Blind system<br />

thanks to the addition of a slim dummy rail on the opposite side to the<br />

sliding operating system.<br />

Morley Glass & Glazing Ltd<br />

Unit 3<br />

Leeds 27 Industrial Estate<br />

Bruntcliffe Way<br />

Leeds LS27 0HH<br />

morleyglass.co.uk<br />

0113 277 8722 sales@morleyglass.co.uk


Aluminium Bi-Folds<br />

STELLAR GROWTH<br />

Trade and domestic fabricator, Bifold Local,<br />

started manufacturing the Stellar aluminium<br />

system from Epwin Window Systems in<br />

February <strong>2021</strong> and is already reporting<br />

‘significant growth’ on the back of the decision.<br />

In fact, the company says that demand for the<br />

Stellar aluminium bi-fold door in particular<br />

means it’s having to invest in new automated<br />

fabrication machinery to keep pace with demand.<br />

Liam Duffy, director at Bifold Local, said: “Stellar<br />

has the slim profiles that are so popular with<br />

consumers and the bi-fold door has real appeal.<br />

It’s allowing us to capitalise on the strong<br />

demand for this style of door.”<br />

Sashes can be as large as 1,200mm wide and<br />

2,500mm high, with a maximum height plus<br />

width of 3,500mm, adding further appeal.<br />

www.stellaraluminium.co.uk<br />

INNOVATION UNLOCKED<br />

Made For Trade asks: Does the Korniche bi-fold hold the key to our hearts?<br />

Made For Trade (MFT), the company<br />

behind the design and manufacture of<br />

the award-winning Korniche lantern roof<br />

system, says it is bringing a ‘big USP’ into the bifolding<br />

door arena with the Korniche bi-fold.<br />

Pre-gasketed aluminium clip bead<br />

Anyone that has spent any time on-site fitting<br />

an aluminium bi-fold door, says MFT, ‘will be all<br />

Due to the way it is manufactured with a<br />

too familiar with the struggles associated with<br />

polymer backing, it cannot shrink. The new<br />

fitting, cutting and installing wedge gasket’.<br />

system is simple, fool-proof and truly upholds<br />

According to MFT, it is probably one of the most<br />

our ‘glazed in seconds’ promise”<br />

time-consuming parts of the install, and once<br />

it’s in, the longevity of the install can depend Minimal assembly<br />

heavily on the experience of the installer. We’ve MFT maintains that all its bi-folding door<br />

all seen shrunken gaskets!<br />

quotes include delivery and unless you ask<br />

specifically for kit form, all doors will arrive<br />

Ashley Gaunt, technical director at MFT,<br />

fully assembled. Once everything is onsite,<br />

MFT says it should simply be a case<br />

said: “For installers, the big innovation on<br />

the Korniche bi-fold door is our patented<br />

of ‘screwing in the frame, offering up and<br />

pre-gasketed clip bead. We have paired<br />

packing the glass units and then “clipping” in<br />

an aluminium bead profile with a rolled in<br />

the bead. Job done.’<br />

polyamide clip. Aluminium and polyamide<br />

behave in a very similar way under temperature The Korniche bi-folding door will feature in the<br />

changes, and this is an important factor when National Homebuilding & Renovating Show, NEC,<br />

designing a composite bead. We have also Birmingham, from 8-11 <strong>July</strong>. Links for tickets and<br />

designed a custom bead gasket that is factory product updates can be found at:<br />

fitted to the bead before it’s delivered.<br />

www.madefortrade.co and www.korniche.co.uk<br />

THE LOGIKAL CHOICE FOR DECALU MANUFACTURE<br />

Deceuninck Aluminium’s Decalu88 bi-folding<br />

door has been added to BM Aluminium’s<br />

Logikal database, simplifying manufacture of<br />

the company’s flagship product offering.<br />

Nigel Headford, Deceuninck Aluminium’s business<br />

development director, said: “The vast majority<br />

of fabricators use Logikal, it offers integration of<br />

process from estimation to manufacture. With the<br />

majority of our products already on it, bringing the<br />

Decalu88 bi-fold inline puts everything into place,<br />

simplifying manufacture for our existing customers<br />

and also speeding up set-up as we bring new<br />

fabricators on board.”<br />

The Decalu88 bi-fold has gained a significant<br />

following among installers based on ease of<br />

installation. This includes glazing of each sash<br />

in as little as five minutes through the use of a<br />

co-extruded pre-inserted gasket, and two fully<br />

adjustable jambs, each offering up to 7mm<br />

tolerance, simplifying door squaring and setting.<br />

U-values are as low as 0.68W/m 2 , with each sash<br />

able to accommodate weights of 200kg and up<br />

to 3m in height, it also offers impressive design<br />

flexibility, while guaranteeing ultra-smooth running.<br />

www.deceuninck.co.uk<br />

30 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


VISOGLIDE PLUS<br />

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* Per leaf price is unglazed and may vary depending on size and specification of the door. Lead time is based on a standard colour. Postcode restrictions apply<br />

* Discount applies to new trade customers and first, single item purchase only of the Smart Visoglide Plus Sliding Doors | Image for representation ony


Updates<br />

For further info on all these updates and more, visit www.total-fabricator.co.uk<br />

FLIP: 'ENDLESS POSSIBILITIES FOR DOOR DESIGN'<br />

Composite door supplier, Doorco, says it is set<br />

to transform the market with the introduction<br />

of FLiP, the company’s own ‘revolutionary’<br />

cassette system. FLiP has a unique Foam in<br />

Place technology that promises to deliver<br />

‘a superior seal’, and three design options<br />

that include clean, modern profiles through<br />

to traditional bevels, offering what Doorco<br />

describes as ‘aesthetic freedom never seen’<br />

Dan Sullivan, Doorco’s MD, said: “FLiP is the new<br />

glazing cassette system developed by Doorco and<br />

made in the UK. Not only does it offer us greater<br />

control over the supply chain and guarantees<br />

for our customers, it also unlocks endless<br />

possibilities for door design.<br />

“Contemporary homes reflect the architecture<br />

of today. Even in renovation there is a massive<br />

shift in demand towards clean lines and stark<br />

minimalism. When it comes to doors, Doorco are<br />

trailblazers in this arena with designer-led doors<br />

such as Monza II and Links. But to date, the lack<br />

of contemporary glazing options has restricted<br />

opportunity for further product development.<br />

“Working with innovative UK-based designers<br />

and drawing on the Doorco team’s experience<br />

and knowledge of the sector, we set about a<br />

considered and conscientious development<br />

process that has resulted in a range of door<br />

glazing cassettes that are more flexible, more<br />

practical and aesthetically pleasing.<br />

“FLiP offers the freedom to choose the design,<br />

finish and colour to suit any style of house and<br />

make a unique statement. The three design<br />

options include clean, modern profiles through to<br />

traditional bevels, all with a low profile to fit nicely<br />

with the overall design of the door.”<br />

www.flipuk.com<br />

DECALU163: 'AN INSTANT WIN FOR FABRICATORS'<br />

Deceuninck Aluminium has added a slim-interlock option to its ultra-energy<br />

efficient Decalu163 lift-and-slide aluminium patio door.<br />

The heavy-weight system can accommodate individual sash weights of as much as<br />

400kg and achieves U-values of as low as 0.8 W/m 2 K triple glazed.<br />

Now available with a slim 53mm interlock, Nigel Headford, Deceuninck Aluminium’s<br />

business development director, said the Decalu163 was primed to support<br />

fabricators and installers in capitalising on the boom in home improvement.<br />

“Lift-and-slide products are seeing resurgent demand as part of the lockdown-driven<br />

boom in home improvement,” he said. “Straightforward to manufacture, with only<br />

minimal investment in tooling required, and easy to install, the Decalu163 is now<br />

available with a slim 53mm interlock option increasing homeowner appeal, making it<br />

an instant win for fabricators and installers.” www.deceuninck.co.uk<br />

DISTINCTION DOORS GRANTED SBD STATUS<br />

Distinction Doors says it is the first stockist and distributor of glass reinforced polyester (GRP) door<br />

blanks in the UK to be granted Secured by Design (SBD) status.<br />

The company has gained approval for both standard and fire entrance door blanks. Its 44.5mm nxt-gen blank<br />

range, 44.5mm Signature blank range and 45mm FD30 GRP composite door blank have proven specification<br />

requirements to meet the certification of PAS 24: 2016. SBD is a police security initiative operated by the UK<br />

Police Service and provides a recognised standard for all security products that deter and reduce crime – the<br />

Police Preferred Specification. All the products listed have been subject to rigorous testing and are certificated by<br />

an independent, third-party certification body accredited by UKAS.<br />

Dave Walker, technical director for Distinction, said: “In providing door blanks which meet the Police Preferred<br />

Specification, we are supporting SBD approved door fabricators in manufacturing the ultimate enhanced security doorset<br />

and helping to keep residents safer and reduce the likelihood of opportunist crime.” www.distinctiondoors.co.uk<br />

32 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


OOF LANTERN<br />

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*Centre pane U-value<br />

subject to spec<br />

is also the most secure ‘non-bonded’ lantern available,<br />

with anti-tamper screws, enclosed anti-tamper glazing and a<br />

unique high security radius end, all coupled to beautiful ultra<br />

low line aesthetics. Sheerline – redefining expectations in<br />

aluminium lanterns and available in both kit and bar length.<br />

secure | sustainable | stylish<br />

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TO FABRICATE OR INSTALL CALL<br />

01332 883960<br />

sheerline.com | info@sheerline.com


Machinery<br />

THE TIME IS NOW<br />

AUTOMATION<br />

The government has introduced an unprecedented £25bn business tax cut to help kick-start<br />

the economic recovery. Joe Hague, managing director at Promac, explains why that makes<br />

it the perfect time to invest in new equipment.<br />

M<br />

any businesses will be looking to keep<br />

a tight control over spending as we face<br />

a potentially uncertain few years in the<br />

aftermath of the pandemic. However, due to the<br />

recent announcement of a tax super deduction,<br />

there’s never been a better time to buy new<br />

machinery.<br />

In April, Rishi Sunak introduced a new 130%<br />

capital allowance for businesses investing in<br />

qualifying plant and machinery. Combined with<br />

a 50% first-year allowance for qualifying special<br />

rate assets, the Chancellor has called it the<br />

biggest business tax cut in modern times.<br />

This news couldn’t come at a better time for our<br />

industry. Fenestration bounced back from the<br />

lockdown in a very healthy fashion, although<br />

the widespread issues over supply didn’t help<br />

as fabricators attempted to clear the inevitable<br />

backlog of orders created by the downtime.<br />

With those issues now largely dealt with, and<br />

factories adapted to cater for social distancing<br />

rules and enhanced safety regulations,<br />

fabricators and IGU manufacturers are slowly<br />

returning to pre-lockdown production levels, while<br />

product demand in our sector is showing no signs<br />

of slowing down anytime soon.<br />

As we know, downtime is the biggest enemy to<br />

productivity and Covid-19 has proved to be the<br />

ultimate adversary. However, one positive to take<br />

from the first lockdown was that it provided the<br />

opportunity and the time to think. It’s easy to get<br />

lost in the day-to-day business and it can be<br />

difficult to take a step back to see the<br />

wood from the trees.<br />

With manufacturing grinding<br />

to a temporary standstill, it<br />

gave business owners, ops<br />

directors and factory managers the<br />

chance to really consider<br />

how efficiency could<br />

be improved and what<br />

machinery would help to<br />

achieve this.<br />

Whether it’s a small<br />

addition to your production<br />

line to plug a gap and<br />

improve throughput, or<br />

you’re looking at ways that<br />

you can future-proof your<br />

business and integrate<br />

a higher level of automation, this massive tax<br />

incentive from the government means that now is<br />

an ideal time to put those plans into place.<br />

Tax bills cut<br />

Investment has always been key to improving<br />

efficiency and profitability. This new super<br />

deduction will cut companies’ tax bills by 25p for<br />

every pound that they invest in new equipment.<br />

For example, under the existing rules, a fabricator<br />

investing £1m in new machinery could reduce<br />

their taxable income in the year they invest by<br />

£260,000. With this super deduction, they can<br />

now reduce it by £1.3m!<br />

This provides an unprecedented opportunity for<br />

fabricators and IGU manufacturers to make major<br />

improvements to their facilities over the next two<br />

years, while this incentive is in place. The key<br />

to making the right improvements and investing<br />

wisely<br />

is working with the right<br />

Promac can offer expert advice on the<br />

right machinery and software to invest in<br />

machinery partner.<br />

“This super deduction<br />

will cut companies’ tax<br />

bills by 25p for every<br />

pound that they invest<br />

in new equipment”<br />

After more than 40 years in the industry, we<br />

thought we’d seen it all. Although 2020 has<br />

proved that isn’t quite the case, our long legacy<br />

does mean that we have the knowledge to give<br />

expert advice on the right machinery and software<br />

to invest in.<br />

We work in factories; we understand how they<br />

work and the issues you face on a daily basis. We<br />

can provide fresh eyes and a different perspective<br />

on how you can streamline your processes and<br />

what machinery will work best to achieve this.<br />

By working in partnership with Promac, we can<br />

take care of all your machinery matters.<br />

Contact Promac:<br />

01788 577 577<br />

promacgroup.co.uk<br />

@PromacToday<br />

34 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


AT THE HEART OF<br />

YOUR BUSINESS<br />

www.promacgroup.co.uk | 01788 577 577


Machinery<br />

A HOLISTIC APPROACH<br />

AUTOMATION<br />

Neil Parton, managing director at machinery provider Elumatec, says that supply is only part<br />

of the picture when it comes to good customer service.<br />

F<br />

ew things are as frustrating as seeing<br />

potential business slip out of your<br />

grasp. It’s especially disappointing<br />

when the reasons are nothing to do with<br />

your competence, quality or pricing.<br />

A couple of years ago, we were approached<br />

by a business that, on the face of it, had<br />

everything going for it. A leading force<br />

in cladding and façades with a superb<br />

reputation, they were finding themselves<br />

missing out on orders. The reason was<br />

nothing to do with their expertise, their design<br />

capabilities, technical ability or fabrication skills.<br />

In fact, many buyers stated that if it weren’t for<br />

one specific issue, they would have secured the<br />

deal. That issue was the outsourcing of part of<br />

their fabrication process.<br />

No one was saying that the outsourced<br />

components weren’t up to scratch. The supplier<br />

of the sub-structures had been carefully<br />

chosen. Quality standards were high and had<br />

no significant impact on the finished cladding or<br />

façade installation. Instead, the issue was the<br />

perceived loss of control or continuity. A trusted<br />

provider was introducing an ‘unknown’ third party<br />

into the supply chain. That single fact, however<br />

well the outsourcing was managed, was sufficient<br />

to make some buyers go elsewhere.<br />

The decision to move fabrication of the subcomponents<br />

in-house was part of a wider<br />

strategy. The business had identified that control<br />

of their entire process was essential for them<br />

going forward. Reliance on outsourcing had to<br />

stop. But naturally, that meant that significant<br />

investment in new production assets would be<br />

required. Workflows would need to be changed<br />

and the layout of the shop floor amended. It<br />

also meant staff would need extra training,<br />

skills development work and that new quality<br />

procedures would need to be introduced.<br />

As you would expect from a highly professional<br />

organisation, planning was a key part of the<br />

project. Having been identified as a possible<br />

machinery supplier, we soon found ourselves part<br />

of the plan. It was immediately clear to us that,<br />

from the outset, nothing less than outstanding<br />

service would meet the grade, and our team<br />

made that a priority.<br />

People hold the power<br />

Even though Elumatec is a machinery supplier<br />

with an impressive product portfolio, it’s our<br />

people that really hold the power to transform<br />

the operations of our customers. We set about<br />

the project just as we’d expect, gaining an<br />

understanding of what was required and what<br />

issues were critical.<br />

We found a business that wanted to talk and to<br />

listen. Discussions about their market, existing<br />

fabrication equipment, the various options,<br />

solutions and set-up were frank and open. What’s<br />

more, this team was on our wavelength. They<br />

had experts with lots of ideas, but they retained<br />

both curiosity and an open mind. I believe that<br />

the ability to look at the wider picture – not<br />

to be fixed on a certain solution – is a key<br />

characteristic of a successful business. Happily,<br />

the customer was of the same mind and together,<br />

we were able to pinpoint the precise machinery<br />

configuration required.<br />

The customer is now the proud owner of an<br />

SBZ122/71 CNC machine and its associated<br />

software. This is a machining centre that<br />

is ideally suited to working aluminium and<br />

thin wall steel profiles. It’s fast but stable<br />

and easy to adjust for bespoke fabrication<br />

work. It incorporates ergonomic design and<br />

safety features and is frugal in its power<br />

consumption. It’s based on a user-friendly<br />

Windows operating system, uses our<br />

trusted eluCam software and can even be<br />

programmed during operation.<br />

There’s no doubt that the machining centre can<br />

perform. The engineering is proven, but again,<br />

it’s the commitment and expertise of the project<br />

team that ensures a successful outcome. The<br />

training we delivered was thorough and tailored,<br />

enabling the workforce to get up to speed as soon<br />

as possible.<br />

In this case, we managed to combine all the<br />

essentials on the customer’s wish list alongside<br />

efficient and economical operation. This puts<br />

the customer in the best possible position to<br />

challenge its competitors, and those orders<br />

that were going elsewhere can now be secured.<br />

The business can quote with confidence and is<br />

gaining business that they might otherwise have<br />

lost on price.<br />

By understanding the challenges our customers<br />

are facing, we can help to find both solutions<br />

and opportunities. We can help to create the firm<br />

foundations from which a business can grow.<br />

Our approach is holistic and although we make<br />

brilliant equipment, supplying a machine is only<br />

part of the picture.<br />

Contact Elumatec:<br />

01908 580 800<br />

www.elumatec.com<br />

@elumatecUK<br />

36 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


Do the maths!<br />

Co-extruded<br />

pre-inserted gasket.<br />

Glaze leaves in as little<br />

as 5-minutes per unit<br />

x2 fully adjustable<br />

jambs offer up to 14mm<br />

tolerance for out of<br />

square brickwork<br />

Heavy duty rollers.<br />

Individual sash<br />

weights of up to 200kg<br />

Marine grade finish.<br />

Textured and dual<br />

colour options<br />

Win more business. Fit and glaze<br />

2hrs!<br />

doors start to finish, in less than<br />

Decalu by Deceuninck Aluminium<br />

Call 01249 816 969 or email info@deceuninck.co.uk to find out more.<br />

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Stanier Road • Porte Marsh • Calne • Wiltshire SN11 9PX<br />

T +44 (0)1249 816 969 • F +44 (0)1249 815 234<br />

info@deceuninck.co.uk • www.deceuninck.com<br />

FUTURE:<br />

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Call: 0121 707 4343 Email: sales@evolution-machinery.co.uk Visit: www.evolution-machinery.co.uk<br />

99 SPRING ROAD, TYSELEY, BIRMINGHAM B11 3DJ<br />

CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN<br />

JUNE/JULY <strong>2021</strong> T F 37


Machinery<br />

'EVERYTHING WE NEED'<br />

AUTOMATION<br />

As business booms, fabricator Douglas Commercial has upgraded to the latest Comet X6HP<br />

CNC machining centre from Emmegi, to help manage its busiest order book ever.<br />

S<br />

ixteen years after Douglas Commercial took<br />

delivery of its first Emmegi CNC machining<br />

centre, the company has just taken delivery<br />

of its third – a state-of-the-art Comet X6HP 4-axis<br />

7000mm model, fully enclosed and soundproofed.<br />

Managing director Howard Douglas is the first to<br />

admit that he was sceptical about the payback<br />

when he invested in that first Phantomatic T5<br />

3-axis 7000mm CNC back in 2005; but the<br />

speed and performance of the machine meant he<br />

was converted within months. He subsequently<br />

purchased an Emmegi Comet T6I 4-axis 7000mm<br />

machine and had no hesitation in upgrading to<br />

the very latest Emmegi model when demand<br />

peaked this year.<br />

He says: “We do a mix of subcontract and<br />

supply only work and our reputation rests on the<br />

outstanding quality of the windows and doors<br />

we produce. Customers come back to us time<br />

and time again because they know the value<br />

of what we deliver in terms of precision, speed<br />

and service. For that, we have to have the very<br />

best quality machines at competitive prices and<br />

Emmegi has always been our first choice.<br />

“The machines give us everything we need in terms<br />

of consistent quality, and we also know we can rely<br />

on the expertise of their engineering team to ensure<br />

a smooth installation and ongoing servicing.”<br />

Before Douglas Commercial placed the order<br />

for its Comet X6HP, the team made the short<br />

20-mile trip from Cannock to the factory of H&H<br />

Architectural Systems in Rowley Regis where the<br />

very first of these models was installed in the<br />

Summer of 2020.<br />

Nothing but praise<br />

H&H had nothing but praise for the performance<br />

and flexibility of the machine, which can machine<br />

on profile edges and on complex shapes, making<br />

it suitable for large curtain walling profiles as well<br />

as for window and door fabrication.<br />

With a pendular mode and two independent work<br />

areas, it allows fabricators to potentially work on<br />

four separate large and small dimension pieces<br />

at the same time, maximising efficiency.<br />

Howard Douglas added: “There was no risk for<br />

us in choosing the new X6HP because we had<br />

already seen it in operation and heard directly<br />

from H&H just how impressive they had found it.<br />

“We looked at machines from other machinery<br />

suppliers but didn’t feel that any of them could<br />

match the capability and ease of use of the X6HP,<br />

or offer the same level of UK-based support.”<br />

Alongside the new CNC machining centre, Douglas<br />

Commercial has also recently added another<br />

Emmegi Combi twin head saw to its factory set up.<br />

This has a bigger cutting capacity than the saws it<br />

already has, making it ideal for patio doors where<br />

demand is continuing to increase, but with the<br />

flexibility to cut windows as well.<br />

Contact Emmegi:<br />

02476 676192<br />

www.emmegi.com<br />

@emmegiuk<br />

38 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


THE ALUMINIUM<br />

REVOLUTION<br />

The new RIM EVER Theta 4-Head Crimping Machine<br />

Being the largest, longest and most successful UK supplier of FOM Group’s<br />

machinery for the aluminium window industry, PROMAC are proud to be<br />

offering a UK ‘industry first’ - a fully CNC operated 4-head crimping machine<br />

that actually works!<br />

We have already successfully installed this pioneering machine in multiple<br />

locations across the UK - customers benefit from:<br />

• Reduces crimp cycle time to as little as 2½ minutes<br />

• Operates across 21 CNC axes to ensure perfectly square symmetry<br />

• Delivers a highly accurate, smooth and repeatable crimp<br />

• No mechanical set up required for different profiles<br />

www.promacgroup.co.uk | 01788 577 577


Article Updates<br />

AUTOMATION<br />

For further info on all these updates and more, visit www.total-fabricator.co.uk<br />

INVESTING IN COLOUR<br />

Deceuninck has increased its capacity for foiled product with an<br />

additional Luna R automatic profile lamination machine at its Calne<br />

extrusion facility.<br />

The state-of-the-art Luna R machine is the latest in a series of six figure<br />

investments in manufacturing capacity by Deceuninck – which includes<br />

two new extrusion lines. Capable of processing highly complex profiles,<br />

the Luna R is at ‘the cutting edge’ of lamination technology. Delivering<br />

exceptional quality of finished product, it enhances Deceuninck’s colour<br />

offering, providing the systems company with additional flexibility to<br />

respond to increasing levels of demand for foils. www.deceuninck.co.uk<br />

NEW LOGIKAL PLUG-INS<br />

BM Aluminium has added two new plug-ins to its<br />

LogiKal aluminium design and processing software<br />

to make it easier for commercial fabricators to<br />

collaborate with architects and designers.<br />

LogiKal CAD Suite 2D licence holders can now install<br />

an AutoCAD plug-in and add a LogiKal toolbar directly to their AutoCAD set<br />

up. From there, they can access the LogiKal positions and cross section<br />

functions, and transfer elements directly into AutoCAD using a simplified<br />

export mode.<br />

For fabricators working with architects using BIM modelling, a new BIM<br />

interface in LogiKal allows for window and door sizes and positions to be<br />

imported into LogiKal from within Autodesk Revit Version 2017. Users can<br />

then create a new project as normal and return the finished data directly<br />

to the architect’s BIM model, making collaboration much easier.<br />

Both plug-ins are available for LogiKal customers with the appropriate<br />

licences to trial for free – all they need to do is get in touch with the BM<br />

Aluminium team, directly or via the website: www.bmaluminium.co.uk<br />

HAFFNER AND GRAF SYNERGY MAKE SUPPLY DEAL<br />

Machinery supplier, Haffner, has arranged an exclusive supply partnership with Italian-machine innovator,<br />

Graf Synergy. According to Haffner, the new partnership will create the most comprehensive machine<br />

portfolio in the industry and further consolidate Graf Synergy’s presence in the UK fenestration market.<br />

Speaking on the new exclusive partnership, Dave Thomas, Haffner’s managing director, said: “Graf Synergy offers<br />

state-of-the-art automated machinery at every level. By working with Graf Synergy, we’ll be able to offer even more<br />

choice to fabricators and further cement our position as the go-to machinery experts.”<br />

Graf Synergy delivers a range of machines for both aluminium and PVC-U fabrication, offering ‘world class’<br />

seamless welding technology to deliver increased fabrication efficiencies and ‘superior’ product quality.<br />

BIG RESPONSE TO FUSION<br />

A video of Emmegi’s new Fusion 4H<br />

PVC-U Quad Welder being installed at<br />

O’Grady UPVC’s factory in Kiltormer,<br />

Galway, is racking up views on<br />

LinkedIn, demonstrating a high<br />

level of interest in the automatically<br />

adjustable, fully digital CNC machine.<br />

With reduced cycle times and a weld restriction adjustable from 0.2 to<br />

2mm depending on the top and bottom profile colour, the Fusion offers<br />

manual loading and automatic unloading and a fully programmable,<br />

variable cycle to carry out the heating and welding automatically.<br />

Built-in LEDs on the welder heads show the status of the machine at<br />

any given moment and cycle to alert the operator of any actions required.<br />

There is full digital control of the axis and exceptional precision in the<br />

welding head movements. This allows for incremental adjustment of the<br />

counterblocks to deliver weld restrictions down to 0.2mm, simplifying<br />

and shortening the subsequent machining cycle. www.emmegi.com<br />

AN ACE NEW WEBSITE<br />

Kall Kwik, the supplier of Urban and Schirmer window machinery, has<br />

launched a new website showcasing its extensive range of machinery,<br />

as well as the customer support it can provide.<br />

This includes Kall Kwik’s ACE partner scheme, which offers fabricators<br />

‘Advice, Care and Engineering’ throughout the entire production process,<br />

‘to help get the most out of their machinery’.<br />

“We do things differently at Kall Kwik, placing a greater emphasis on support<br />

and after-care, which is why we set up our ACE partner scheme,” said<br />

Chris Bailey, Kall Kwik’s UK and Ireland business development manager.<br />

“We’re pleased that our new website is up and running so that<br />

fabricators can read more about our ACE scheme and how they can<br />

benefit from being a partner.<br />

“We’re committed to making life<br />

easier for our customers and our<br />

new-look website, which can be<br />

found at www.kallkwik.uk.com, is an<br />

ideal place to show this.”<br />

40 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


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Glaze Tube: Video Content<br />

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with practical, informative and entertaining video content, including how-to’s; project and<br />

product focuses; installation advice; training and webinars; plus interviews and opinions<br />

from those operating throughout the glazing and associated products supply chain.<br />

Hear how REHAU’s investment<br />

in PVCR is part of its wider<br />

efforts to boost recycling<br />

capacities and improve<br />

sustainability throughout the<br />

supply chain.<br />

See how you can be ‘fitting in<br />

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having a brew before you know it’<br />

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42 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


See the latest hybrid<br />

technology for composite<br />

doors, brought to you by<br />

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So head over to www.glaze-tube.co.uk to view all these videos and so much more, or<br />

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FIND US AT WWW.GLAZE-TUBE.CO.UK<br />

CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN<br />

JUNE/JULY <strong>2021</strong> T F 43


Window Ware Shares<br />

HEIGHTENED DEMAND? BRING IT ON!<br />

Window Ware celebrates a milestone year for Rob Vaughan, as he celebrates 15 years<br />

with the leading hardware distributor – and a promotion to product manager – in<br />

challenging times. Total Fabricator finds out more...<br />

T<br />

his year marks the culmination of a 15-year<br />

journey of growth and personal development<br />

for Window Ware’s Rob Vaughn, made<br />

possible by our commitment to developing what we<br />

believe is the most talented team in the industry.<br />

Continually building the capabilities and expertise<br />

of employees is a key strategy for every company<br />

which, like Window Ware, belongs to the Arran<br />

Isle Group – led by the belief that a strong,<br />

customer-focussed workforce takes better care of<br />

customers. Rob’s career progression is just one of<br />

many success stories to come out of this ongoing<br />

dedication to staff development.<br />

Rob first joined Window Ware in 2006 working in<br />

the Goods-in department. Following his career<br />

dream of becoming a website designer, he left<br />

briefly and returned to his former job working as<br />

a chef while he trained in web design. Just six<br />

months later, however, he was back at Window<br />

Ware as technical assistant and keen to gain<br />

experience of working in an office environment.<br />

The rest, as they say, is history and Rob has<br />

thrived at Window Ware ever since.<br />

“As technical assistant, I worked on a range of<br />

projects led by the technical manager. My main<br />

responsibility was providing crucial product and<br />

technical support directly to our customer base,<br />

but also to our area sales managers out on the<br />

road. I essentially provided a helpdesk function.<br />

“Rob plays a pivotal<br />

role in managing our<br />

product range and I<br />

look forward to the next<br />

stage of his journey as<br />

product manager”<br />

Rob Vaughan<br />

Know the products<br />

“That meant I had to know the products inside<br />

out – which included the brand-new ranges<br />

coming in, as well as our existing hardware<br />

offering – and be able to advise on their proper<br />

application and fitting. It was also important<br />

I had a thorough understanding of all the<br />

regulations governing the fenestration industry<br />

so I could specify products to meet customer<br />

requirements,” explained Rob.<br />

Thanks to the support, training and development<br />

provided by the Window Ware team, Rob climbed the<br />

career ladder to technical manager. Then, at the start<br />

of <strong>2021</strong>, he was promoted to product manager.<br />

“My job has undoubtedly evolved over the years.<br />

Along the way, I’ve had the opportunity to work<br />

with and learn from some brilliant people, such<br />

“We’ve proven we can<br />

increase our capacity<br />

to meet heightened<br />

demand. So, for as<br />

long as the upturn<br />

continues, bring it on!”<br />

as our commercial director Richard Bryant, who is<br />

totally tuned in to the way the industry is moving.<br />

Together, we brought in new ranges to match<br />

market needs.<br />

“It was during this product onboarding process and<br />

by visiting fabricators across the country – as well<br />

as through the strong relationships we have with<br />

our brand partners – that I really got to expand my<br />

product knowledge and build my understanding of<br />

how the hardware is used to become an expert in<br />

my field,” said Rob.<br />

“I like dealing both with the product and the<br />

people side of things; I can visualise the product<br />

lines and know instinctively which ones will help<br />

each customer best. I enjoy finding them the<br />

perfect solution, no matter how challenging!<br />

“Communication is a key aspect of my role; I<br />

have to work cross-departmentally to make<br />

things happen, so having a friendly and open<br />

team is hugely helpful when it comes to<br />

coordinating efforts and actioning plans.<br />

“Knowing I’ve worked my way up to earn the<br />

respect and recognition of my colleagues makes<br />

my new role all the more gratifying.”<br />

Richard Bryant, Window Ware’s commercial<br />

director, said: “I’ve thoroughly enjoyed working<br />

with Rob for the past 15 years and supporting<br />

his career development within Window Ware.<br />

44 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


HARDWARE & ACCESSORIES<br />

Rob plays a pivotal role in managing our product<br />

range and providing first-class technical support,<br />

and I look forward to the next stage of his journey<br />

as product manager.”<br />

Sam Nuckey, Window Ware’s MD, said: “Rob<br />

has been a real asset to Window Ware during his<br />

incredible 15-year stint and it’s great to see him<br />

step into his new role as product manager. Our<br />

team contributes massively to our success and,<br />

with our product range expanding all the time,<br />

Rob has a vital role to play within our organisation<br />

to help drive the business forward with unrivalled<br />

customer service and focus.”<br />

Shifting demands<br />

Rob added: “Having the right hardware range for our<br />

customers is crucial. We must work closely with<br />

our brand partners to introduce new and innovative<br />

products capable of always meeting shifting market<br />

demand. As a leading hardware distributor, this is<br />

something we do incredibly well.”<br />

Unusually high demand for hardware, coupled<br />

with supply disruptions, have made for a<br />

challenging year for Window Ware, but Rob has<br />

seen first-hand how the company has managed<br />

to step up and adapt.<br />

“The industry is thriving, and we’ve experienced<br />

some of our busiest sales months ever. Despite<br />

the relentless pace and the increased pressure<br />

on stock levels, we’re continuing to support our<br />

customers with a combination of great customer<br />

service and complete honesty. That means,<br />

whenever we can’t fulfil an order because a<br />

product is out of stock, we’ll let the customer<br />

know straight away and offer an alternative<br />

solution if they can’t wait.<br />

“It’s great that business is booming and, over<br />

the last six months or so, we’ve proven we can<br />

increase our capacity to meet this heightened<br />

demand. So, for as long as the upturn continues,<br />

bring it on!” declares Rob.<br />

Contact Window Ware:<br />

01234 242 724<br />

www.windowware.co.uk<br />

@WindowWare<br />

INVALUABLE PARTNERSHIP<br />

Rapierstar’s 20-year partnership with<br />

distributor Window Ware has proved<br />

invaluable in ensuring fastener supplies to its<br />

fabricator customers have continued reliably<br />

– and consistently – throughout the home<br />

improvement boom of the past 12 months.<br />

Reflecting the value both companies place<br />

on long-term supply partnerships, Window<br />

Ware and specialist fastener supplier<br />

Rapierstar have worked together for more<br />

than two decades to develop what Rapierstar<br />

describes as ‘a deep understanding of each<br />

other’s businesses, for the ultimate benefit of<br />

fabricators and installers’.<br />

Thanks to Window Ware’s extensive<br />

experience of supplying its loyal customer<br />

base and Rapierstar’s ability to increase<br />

supply to accommodate peaks in demand,<br />

the partnership has been able to accurately<br />

forecast customer requirements and maintain<br />

a high level of service. This has provided<br />

customers with much-needed supply<br />

dependability and peace of mind – just what<br />

busy firms need to help them meet increased<br />

levels of manufacturing and installation.<br />

Established in 1987, Window Ware stocks<br />

more than 5,000 lines, including Rapierstar<br />

branded fasteners such as the complete<br />

range of StarPVCU screws for window and<br />

door manufacturing, StarFix frame fixings and<br />

StarTurn decking screws.<br />

Sam Nuckey, Window Ware’s managing<br />

director, said: “The home improvement boom<br />

of the past 12 months has tested building<br />

product supply chains across the board, but<br />

we’ve been able to protect our customers<br />

from major issues by having the right supply<br />

partners in place – like Rapierstar – who we<br />

can rely on to deliver.<br />

“They also support us with specialist technical<br />

and product training, and provide guidance<br />

(L-R) Rapierstar’s technical consultant Mark Calpin with<br />

Richard Bryant, commercial director of Window Ware.<br />

on all kinds of key topics including how the<br />

right fastener can support PAS24 testing.<br />

With Rapierstar’s help, our teams are always<br />

sharpening their knowledge and delivering sound<br />

advice so customers can be sure they’re using<br />

the right screw for the application every time.<br />

“Over the past few years, we’ve seen a<br />

noticeable growth in the number of customers<br />

manufacturing premium systems and products,<br />

such as mechanically jointed PVC-U windows,<br />

or upgrading the spec of their handles and<br />

other hardware. Rapierstar’s support has<br />

been invaluable here too, giving our customers<br />

confidence in selecting the correct fasteners<br />

for these innovative products, so they deliver a<br />

superior quality finished window or door.”<br />

Mark Calpin, technical consultant at Rapierstar,<br />

said: “Window Ware shares our goal of<br />

ensuring manufacturers and installers have<br />

access to the technical information, resources<br />

and products they need to make the right<br />

decisions about the fasteners they use. It is<br />

important to realise that even though fasteners<br />

make up only a tiny proportion of the cost<br />

of a finished window, they can make a huge<br />

difference to the long-term performance of<br />

the product. That is why it is imperative to get<br />

these components right from the very outset.”<br />

www.rapierstar.com<br />

CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN<br />

JUNE/JULY <strong>2021</strong> T F 45


Smart Technology<br />

HARDWARE & ACCESSORIES<br />

MAKING SENSE OF SMART TECH<br />

Kerry Blackford, head of Product for ERA, discusses how advances in connected home<br />

technology are helping fabricators meet increasing consumer demand for smart home<br />

systems and creating new business opportunities.<br />

S<br />

mart devices have evolved significantly<br />

over recent years. Now commonplace,<br />

voice-controlled smart speakers such as<br />

Amazon Echo and Google Home are being used by<br />

households to control an ever-expanding portfolio<br />

of smart systems that are ingeniously designed to<br />

help individuals streamline their daily routines.<br />

Homeowners are becoming increasingly<br />

comfortable with managing different aspects<br />

of their property via an app or by simply asking<br />

Alexa, whether it’s controlling heating, scheduling<br />

lighting, or setting their security alarm. Across<br />

more and more product categories, householders<br />

are expecting to see smart home functionality<br />

that makes their lives easier, more convenient<br />

and providing the freedom and peace of mind to<br />

manage their property from their phone.<br />

With regard to security in particular,<br />

developments in the Internet of Things (IoT)<br />

are creating new opportunities for fabricators<br />

to stand apart from competitors and meet this<br />

growing demand for home automation with smart<br />

hardware options.<br />

By bolstering their existing door and window<br />

offerings with new wireless security systems,<br />

fabricators can meet the needs of customers<br />

who are either looking to add more connected<br />

technology to their homes, or those who are<br />

making the first step into the smart home world.<br />

For the latter group in particular, there is the<br />

potential for fabricators to create new revenue<br />

streams if the smart hardware forms part of a<br />

wider eco-system of app-controlled security<br />

products, which they can also offer to customers.<br />

Wireless, smart hardware can be fabricated into<br />

the door or window at the point of manufacture,<br />

allowing the customer flexibility on when to<br />

activate the technology and integrate it into a<br />

wider smart home system to suit their lifestyle,<br />

budget or home renovation timetable.<br />

For example, smart window sensors, such as<br />

ERA’s WindowSense, can be discreetly fabricated<br />

into the eurogroove of a wide range of PVC-U<br />

profiles, yet the technology can be activated once<br />

the homeowner is ready, whether at installation<br />

or a later date.<br />

Once activated, the integrated window sensors<br />

provide customers with the ability to remotely<br />

check the status of their windows in real time via<br />

an app, giving them peace of mind<br />

when they are away from<br />

their property.<br />

Smart window<br />

sensors can also alert<br />

homeowners of any<br />

attempts made by intruders<br />

to gain entry to their property via<br />

the windows, as the sensor is wirelessly<br />

connected to the smart alarm hub of ERA’s smart<br />

security offering, ERA Protect. This automatically<br />

triggers the alarm system and sends notifications<br />

direct via the app if the link between the window<br />

sensor and the accompanying contact is broken.<br />

Window security technology like this brings<br />

traditional hardware right up to date, delivering<br />

advanced security but with added convenience<br />

and real-time notifications that can deliver<br />

greater peace of mind.<br />

The level of protection can be enhanced even<br />

further when window sensors are used to form<br />

part of a wider smart security eco-system<br />

that includes devices such as video doorbells<br />

and indoor and outdoor cameras. Many<br />

higher-end smart home systems are modular,<br />

giving homeowners the option to customise<br />

the system, adding new devices to suit their<br />

needs and budgets. This flexibility is beneficial<br />

for fabricators too, as they can not only<br />

recommend smart window sensors at the point of<br />

manufacture, they can also cross-sell the wider<br />

eco-system as part of a window replacement<br />

programme or at a later date.<br />

Connected home revolution<br />

Offering smart hardware gives fabricators the<br />

opportunity to benefit from the connected home<br />

revolution in a way that fits neatly into existing<br />

manufacturing processes, with the potential to<br />

expand into wider smart home security too.<br />

Part of the growing ERA Protect eco-system<br />

of app-controlled security products,<br />

WindowSense is a wireless<br />

integrated sensor that<br />

alerts homeowners to<br />

any attempts made by<br />

intruders to gain entry to their<br />

property via the windows, when<br />

connected to the ERA Protect alarm hub.<br />

Contact ERA:<br />

01922 490 000<br />

www.eraeverywhere.com<br />

@ERASecurity<br />

46 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


Aluminium Hardware PVCu Hardware Composite Door Hardware Tools & Consumables<br />

OUR NEW WEBSITE HAS LANDED<br />

You talked. We listened.<br />

20<br />

YEARS<br />

OF OUR<br />

ONLINE STORE<br />

Now we’ve made it even faster and simpler to find<br />

the hardware you need!<br />

Visit windowware.co.uk now<br />

FINALIST<br />

Call 01234 242724<br />

E: sales@windowware.co.uk<br />

W: windowware.co.uk<br />

Experts in<br />

Hardware<br />

“ We’ve steadily increased the<br />

range of hardware we buy from<br />

Carl F Groupco over the last<br />

16 years. Their product range,<br />

service level and support<br />

has proven them to be our<br />

preferred hardware supplier…”<br />

Julie Warner<br />

Product Manager<br />

Carl F Groupco<br />

Get in touch<br />

and speak to<br />

one of our<br />

experts today:<br />

t. Peterborough:<br />

01733 393330<br />

t. Cumbernauld:<br />

01236 721557<br />

e. sales@carlfgroupco.co.uk<br />

w. www.carlfgroupco.co.uk<br />

Scott Dowling<br />

Cairngorm Group<br />

CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN<br />

JUNE/JULY <strong>2021</strong> T F 47


Updates<br />

KENRICK JOINS JOINERY NETWORK<br />

Hardware supplier, Kenrick, has joined the Joinery Network as an affiliated partner. The West Bromwichbased<br />

firm is among a ‘select few’ businesses to join the network, which was established to give<br />

independent joiners and joinery firms all the resources they need to manufacture genuine Document Q<br />

certified timber windows and doors.<br />

Joiners manufacturing the Joinery Network’s Lignum flush sash timber casement window will now be able to<br />

deliver the highest levels of security with the addition of Kenrick’s flagship Excalibur multipoint window lock, which<br />

has been specially modified to help the window meet the requirements of PAS24: 2016.<br />

A Secured by Design licensed product, Kenrick says Excalibur offers ‘unique security features, yet is simple to<br />

install on a timber window’. This ‘durable and reliable’ multipoint locking system benefits from steel shoot bolts, a<br />

robust unhanded die-cast gearbox and bi-directional die-cast claws. It also features a specially developed lock and<br />

keep set which fits the Lignum flush sash casement timber window. www.kenricks.co.uk<br />

FORGED RANGE SUITS TRADITIONAL PROPERTIES<br />

ERA has expanded its premium Fab&Fix collection of suited door hardware with the launch of a new<br />

Forged range of finishes and handles, which are ideal for period and traditional properties.<br />

Expertly designed to replicate traditional forged iron hardware, combined with the benefits of state-of-the-art<br />

manufacturing, the Forged range is available in two new finishes, Forged Black and Aged Hardex Pewter, across<br />

both existing and new furniture.<br />

This includes newly designed external door handles in Regal, Noble and Monkey Tail styles, in addition to a<br />

Spire door knocker, which adds a real statement to timber and composite entrance doors.<br />

The range also includes Fab&Fix’s established Balmoral, Windsor and Heritage door handles, Architectural and<br />

Nu Mail letterplates, and its popular Bull Ring knocker and Decorative door knob. www.eraeverywhere.com<br />

AUTOTRONIC JOINS SMARTSECURE<br />

The Fuhr autotronic 834 lock has been added to Carl F Groupco’s suite of SmartSecure electronic door<br />

locking and access control solutions.<br />

Described as one of the most important additions to Carl F Groupco’s upcoming <strong>2021</strong> catalogue, the ‘highly<br />

versatile’ hybrid product provides a combination of automatic locking and electronic motor driven unlocking. This<br />

‘appealing option’ is fully compatible with all existing SmartSecure locking and access control variants.<br />

The autotronic offers a practical solution for multiple occupancy buildings and is also advantageous for<br />

properties that require the security and convenience of an automatic lock, plus the advanced functionality of an<br />

electromechanical lock with access control options. According to Carl F Groupco, the autotronic is set to have ‘major<br />

impact’ as it supports the growing electronic door locking and smart access control market. www.carlfgroupco.co.uk<br />

NOVA GROUP PARTERS WITH RAPIERSTAR<br />

(L-R) Simon Felstein, managing director at Nova Group<br />

with Paul Balfe, technical consultant at Rapierstar<br />

Window and door manufacturer for the retail and commercial sectors, Nova Group, has partnered with<br />

fastener systems specialist, Rapierstar, to strengthen the quality and performance of its PVC-U windows<br />

and doors, and introduce ‘an assured fire rated door solution’.<br />

The addition of a 30-minute fire rated, dual certified composite door range – utilising the Winkhaus FireFrame<br />

– to Nova Group’s portfolio provided an opportunity for Nova Group to partner with Rapierstar for the first time.<br />

Rapierstar’s StarPVCU fasteners are used throughout the FireFrame fire and security door set, including screws<br />

for attaching lock keeps, thresholds and toplights, and its StarFix frame fixings are supplied for installation<br />

along with very specific fitting guidance. The fire door collaboration has inspired Nova Group to explore how it<br />

can use different types of fasteners across its PVC-U window and door assemblies. www.rapierstar.com<br />

48 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


HARDWARE & ACCESSORIES<br />

For further info on all these hardware updates and more, visit www.total-fabricator.co.uk<br />

VBH RECEIVES BSI KITEMARK RECOGNITION<br />

Hardware specialist VBH has been awarded the new BSI Kitemark in respect of building hardware used in<br />

windows and doorsets, and is among the very first companies to have achieved this certification.<br />

To achieve the hardware Kitemark VBH submitted various window and door samples to BSI for testing to all the<br />

relevant UK quality standards.<br />

The hardware covered includes products for the manufacture of outward opening and tilt & turn windows,<br />

residential doors, bi-fold doors, lift slide doors, inline sliding patio doors and the greenteQ Invisifold slide & fold<br />

door system. As well as the company’s own greenteQ hardware, the Kitemark hardware schedule also covers<br />

products from many of VBH’s partner brands including AGB, Yale and Roto.<br />

VBH business development manager, Rob Norman, said: “Naturally, it takes a lot to achieve this Kitemark but the benefits to us and our customers are<br />

many. Not only is the Kitemark a badge of quality for our products but it also gives added credence to our Q-secure consumer guarantee, as all the hardware<br />

on our Kitemark schedule is also on our Q-secure Approved Hardware list.” www.vbhgb.com<br />

ULTION LOCKS USED IN SAFER STREETS INITIATIVE<br />

Ultion, Brisant Secure’s premium lock, is helping to secure vulnerable homes in at-risk areas as part of<br />

the Safer Streets police initiative.<br />

The Safer Streets scheme provides funding for Police Crime Commissioners across Britain to make safe hotspot<br />

areas that are disproportionately affected by neighbourhood and acquisitive crimes, such as burglary and vehicle<br />

theft. The initiative helps secure homes in vulnerable streets through preventative measures designed to protect<br />

people and communities, such as improved street lighting, enhanced home security and CCTV.<br />

As part of the Safer Streets initiative in West Yorkshire, Brisant Secure worked with West Yorkshire Police in<br />

crime reduction efforts that were identified as being at highest risk from crime. Police purchased 1,000 Ultion<br />

cylinders to upgrade existing locks to make homes more secure against burglary. www.brisant-secure.com<br />

'CURATED COLLECTIONS' SIMPLIFY ONLINE BUYING<br />

Hardware specialist Mila says it has spent lots of time and money since the start of the first<br />

lockdown making sure that its web presence ‘does exactly what busy customers need it to do’.<br />

Updated navigation using user-friendly drop-down menus helps customers find the products they<br />

need, a simple click to book service lets them arrange a sales call, video meet or socially distanced<br />

visit, and there’s a dedicated download section for them to access test certificates, declarations<br />

of performance and literature. The latest feature is what Mila is calling its ‘curated collections’<br />

– simple, online edits which bring together into one section of the website all the information on<br />

families of products which customers regularly buy together. Customers can view the collections<br />

online, download a PDF for easy reference or click to request a quote. www.mila.co.uk<br />

NINE-YEAR PARTNERSHIP WITH SECURED BY DESIGN<br />

Home security and fenestration component provider, ERA, has renewed its membership with<br />

Secured by Design, the official police security initiative, for a ninth consecutive year.<br />

ERA says the long-term partnership reflects its ‘continued commitment to providing its extensive<br />

professional and domestic customer base with the highest standards in security, performance and<br />

certification across its comprehensive product offering’.<br />

More than 40 of ERA’s lock, hardware and mail delivery solutions are accredited by SBD’s Police<br />

Preferred Specification scheme, which provides a recognised standard for all security products that<br />

have been proven to effectively deter and reduce crime. This includes its range of nightlatches, Fortress<br />

cylinders and Balmoral door handles. www.eraeverywhere.com<br />

CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN<br />

JUNE/JULY <strong>2021</strong> T F 49


Glass<br />

GLASS HALF FULL?<br />

UK float glass supply is creaking under the pressure of demand, but could it have longer<br />

term ramifications for supply? TF speaks to Mackenzie Glass’ Mark Herbert.<br />

The UK glass sector isn’t alone in feeling the<br />

pinch of rapid growth in demand coupled<br />

with disruption to supply. The construction<br />

press is spilling over with stories about the<br />

availability – or more accurately the lack of it – of<br />

everything from cladding and roofing materials, to<br />

steel and cement.<br />

The net effect has been the increase in prices<br />

seen throughout the building products sector,<br />

leading some analysts to suggest that building<br />

material costs will see price inflation hit as much<br />

as 5% by 2025.<br />

So, is this representative of a fundamental<br />

readjustment in material costs and what are<br />

the ramifications for glass processors and IGU<br />

manufacturers longer term?<br />

“In glass we need to talk long and short-term,<br />

because I think we’re looking at two very different<br />

scenarios,” says Mark Herbert (pictured), joint<br />

managing director, Mackenzie Glass.<br />

“Today it’s about availability and price increases.<br />

That doesn’t define where we’re going long-term, but<br />

it will still contribute to a change in the landscape.”<br />

He argues that while the glass sector has been<br />

hit by the same exponential growth in demand as<br />

the rest of the building products and construction<br />

sectors, it has faced a unique set of challenges.<br />

Namely these are the cold maintenance<br />

programmes pre-committed to by Guardian and<br />

Saint Gobain for this spring and summer, which<br />

have compounded Covid disruption.<br />

“Cold maintenance programmes run for 12-20<br />

weeks and we’re only at the start of that process.<br />

It’s led to a significant reduction in capacity.<br />

Allocations were already tight. As we see reduced<br />

output meet sustained demand, that’s going to<br />

put a lot more pressure on supply through to the<br />

summer,” Mark says.<br />

“We’re only just starting to feel the impact, and in my<br />

opinion it’s going to get worse before it gets better.”<br />

This has been compounded by specific pressure<br />

on supply of laminates. Disruption to global<br />

shipping combined with lower availability in the<br />

supply of PVB resin culminating in shortages also<br />

by association, of other more specialist products,<br />

as Mark explains.<br />

“The IGU sector is swallowing up masses of<br />

glass, particularly laminates but also soft coats.<br />

Float glass manufacturers are trying to keep IGU<br />

“We’re only just starting<br />

to feel the impact, and<br />

in my opinion it’s going<br />

to get worse before it<br />

gets better”<br />

50 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


GLASS PROCESSING & SEALED UNITS<br />

manufacturers fed, and that in turn is disrupting<br />

supply of other products, for example tints or<br />

mirrors. Float glass manufacturers don’t want to<br />

disrupt their core campaigns.<br />

“With resurgent demand in the US swallowing up<br />

product from China, plus freight costs, we’re also<br />

seeing some very significant pressures on price,<br />

and expect some further movement in the market<br />

very shortly.”<br />

Mackenzie holds more than 200 products in<br />

stock. This includes a wide range of laminates<br />

including standard stock sheets of 3.2m X 2.5m<br />

in 4.4mm to 14.8mm laminates, plus over-sized<br />

4,500m X 3,210mm 8.8,10.8, 11.5 and 13.5mm<br />

laminates, which it added to its range in response<br />

to demand from commercial suppliers last year.<br />

Its mirror range is even broader including more<br />

than 25 different products, ranging from standard<br />

3mm to 6mm silvered; safety-backed products;<br />

greys, bronzes, pinks, golds, champagne, black<br />

tints; Italian antique and LED options.<br />

“Our supply chain is holding-up – but the<br />

allocations we’re on are tight and we’re working<br />

very hard to source product,” Mark continues.<br />

“Relationships and<br />

partnership are proving<br />

to be invaluable”<br />

“Our focus is on those customers who we have an<br />

established relationship with.”<br />

Shortages in supply in general mean one thing –<br />

price increases, but Mark is optimistic that this is a<br />

shorter-term challenge. “There is product there to<br />

buy, but we’re having to pay more for it,” he says.<br />

“That’s a reflection of the specific set of<br />

circumstances that we’re seeing in the market<br />

now. While it would also be nice to think that going<br />

forward prices to a point will hold up and we can<br />

build a little more margin into our models, I don’t<br />

see them staying where they are for the long-term.<br />

“Glass supply is under very specific pressures<br />

– in addition to high levels of demand seen by<br />

construction in general. As that demand slows<br />

and float glass production capacity comes back<br />

online after the cold repairs that are currently<br />

being undertaken, those challenges won’t be so<br />

pressing, and we should see a normalisation in<br />

the supply chain.”<br />

This does not mean, however, that he believes<br />

the current challenges won’t have a legacy<br />

impact, and some of these may be for the better.<br />

“Relationships and partnership are proving to be<br />

invaluable,” Mark says.<br />

“A lot of people who have maybe jumped<br />

around for supply have caught a cold because<br />

they haven’t had established relationships<br />

with suppliers and those suppliers have been<br />

prioritising those customers who do.<br />

“Covid-19 has demonstrated two things, a<br />

fragility in the supply chain, particularly global<br />

supply, but also the strength of partnership and<br />

the contribution it can make to your business.<br />

“I personally hope that provides a foundation for<br />

a far more sustainable model of doing business in<br />

the glass sector going forward.”<br />

Contact Mackenzie Glass:<br />

01179 473 200<br />

www.mackenzieglass.co.uk<br />

CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN<br />

JUNE/JULY <strong>2021</strong> T F 51


Glass<br />

“I<br />

don’t know if it’s been the product of<br />

a review of their operating models that<br />

coincided with Covid-19 and disruption<br />

to supply, or a direct consequence of it, but what<br />

I can say with absolute certainty, is that this<br />

spring, the very big IGU manufacturers started<br />

to shed customers,” says Mark Norcliffe, joint<br />

managing director, Cornwall Glass Manufacturing.<br />

He continues: “We know because at that point we<br />

became inundated with new supply requests from<br />

business which had, up until then, been buying<br />

from them.”<br />

Processing glass and manufacturing IGUs<br />

across all three sites in St Austell, Plymouth and<br />

Highbridge, Cornwall Glass Manufacturing is a<br />

division of Cornwall Group. With the majority of its<br />

customers drawn from the South West, Southern<br />

England and South East Wales, it operates firmly<br />

on a regional model.<br />

“A lot of people were struggling. They were cut<br />

loose by their IGU and glass suppliers at a time<br />

at which the pressure on the supply chain was<br />

starting to bite,” Mark says. “We were able to<br />

help some, but not everyone out.<br />

“We, like everyone else, have had to prioritise our<br />

existing customers, while in common with the rest<br />

of the industry we were and still are, on allocation<br />

from our own suppliers. It’s been very difficult for<br />

a lot of people,” he adds.<br />

Pressures on glass and particularly IGU supply,<br />

have dogged the industry for much of this year.<br />

GLASS PROCESSING & SEALED UNITS<br />

DEVOLUTION?<br />

Glass supply in the UK is changing. TF speaks to Cornwall<br />

Glass’ Mark Norcliffe about what’s happening, and why.<br />

While Covid-19 has certainly done little to help,<br />

their cause has been more widely attributed to<br />

cold repairs by two of the UK’s three float glass<br />

manufacturers this spring and summer.<br />

The industry has also seen additional pressure on<br />

supply of laminates, in this case attributed to the<br />

availability of PVB resin, this time attributed to<br />

disruption at a manufacturing site in the US. With<br />

further disruption to global shipping, this has led<br />

to a perfect storm of challenges.<br />

“As I said, there was a lot of business to take but<br />

given the constraints on supply, we’ve been very<br />

conscious of not over-trading,” continues Mark.<br />

“It’s been tight, we’ve had to extend our lead<br />

times but by and large, we’ve delivered. We don’t<br />

operate on the massive scale of the big IGU<br />

manufacturers which has perhaps given us more<br />

resilience during this period and we haven’t had<br />

to make the decision to cut customers – even<br />

though for a period we have not been able to<br />

bring as many as we would have liked to, on.<br />

“I think as we come out of the current period of<br />

flux, the decisions that were made during it have<br />

reshaped the market. The model of very largescale<br />

IGU supply will still be here but it will look<br />

less appealing for a lot of customers.”<br />

Cornwall Glass announced plans to further expand<br />

its operational capability in March with a pledge<br />

to commit £6m to its Highbridge operation. This<br />

will include the ability to manufacture over-sized<br />

units at a second facility, heat soak capability and<br />

specialist glass processing operations.<br />

“We see an opportunity,” says Mark. “We operate<br />

across three sites and are investing in all three<br />

and developing increased specialism to handle<br />

and supply over-sized product with a pre-existing<br />

large-scale capability in Plymouth, and going<br />

forward, Highbridge.<br />

“That model is firmly built around regional supply<br />

in the South West and more widely into southern<br />

“The model<br />

of very largescale<br />

IGU<br />

supply will still<br />

be here but it<br />

will look less appealing<br />

for a lot of customers”<br />

and central Southern England. We’re also<br />

investing in our fleet and our distribution network,<br />

but our focus remains firmly on regional supply.”<br />

Mark argues that new border controls have also<br />

made the UK a less attractive prospect to EUbased<br />

IGU suppliers. “It wasn’t only the big UKbased<br />

suppliers who were dropping customers.<br />

Some of the big European exporters have also<br />

pulled back their operations.<br />

“Increased paperwork, disruption at the<br />

ports appears to have made a lot of suppliers<br />

reconsider the viability of some of their drops.”<br />

Combined with the restructures seen in<br />

March and April, the evidence suggests that<br />

the landscape for IGU supply has changed<br />

significantly in the past six-months. So, will it<br />

stay that way?<br />

“For me, there has been a question mark over<br />

the viability of some of the drops that big IGU<br />

suppliers were making, and we’ve seen those<br />

cut,” Mark says.<br />

“What we’ve seen on top of that is additional<br />

value in service and partnership. That’s very<br />

difficult to achieve if you’re supplying customers<br />

nationwide or from outside of the UK.”<br />

Contact Cornwall Glass:<br />

01726 66325<br />

www.cornwallglass.co.uk<br />

@CornwallGlass<br />

52 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


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Updates<br />

GLASS PROCESSING & SEALED UNITS<br />

For further info on all these updates and more, visit www.total-fabricator.co.uk<br />

GLASS RESEARCH FACILITY WINS PLANNING PERMISSION<br />

St Helens Borough Council Planning Committee has granted planning permission for the delivery of a £54m global<br />

glass research and innovation facility located at Saints Retail Park.<br />

The planning application was prepared and submitted by developer and landowner, Network Space, on behalf of not-for-profit<br />

research and technology organisation Glass Futures, to build the 160,000ft 2 Global Centre of Excellence. This planning consent<br />

moves the delivery of the state-of-the-art facility, together with the world’s first openly accessible test and trial furnace<br />

operation a step closer.<br />

The facility will be used to deliver industry and government backed R&D projects focused on decarbonising glass production,<br />

and also providing a platform for industry to test and trial their own commercial ideas on a state-of-the-art line, both<br />

collaboratively and individually.<br />

Construction company, Bowmer + Kirkland, has been appointed to build the Global Centre of Excellence following an open procurement process through the<br />

North West Construction Hub. Work is expected to begin on site in <strong>July</strong> this year and will complete by December 2022. www.glass-futures.org<br />

EDGETECH AND QUANEX CELEBRATE 10 YEARS<br />

Spacer manufacturer, Edgetech, is marking 10 years since it became part of billion-dollar building<br />

products group Quanex.<br />

Back in 2011, Edgetech says it was already ‘a leading spacer supplier, and one of fenestration’s most<br />

forward-thinking companies’. It was that ‘legacy of innovation and product excellence’, says Edgetech,<br />

that caught the attention of Quanex, which had grown from humble beginnings in South Lyon, Michigan to<br />

become a New York Stock Exchange-listed building ‘products powerhouse’.<br />

Edgetech MD, Chris Alderson, said: “I want to take this opportunity to thank George, our CEO, and the<br />

rest of the Quanex executive leadership for all their support and encouragement over the last decade, and<br />

we’re extremely excited to see what we can achieve together in the years ahead.” www.edgetechig.co.uk<br />

PILKINGTON STRUCTURAL GLAZING RAISES THE ROOF<br />

The prestigious Liverpool Institute for Performing Arts (LIPA) has created a new performance space by<br />

enclosing an outdoor courtyard using a large rooflight, structurally glazed with Pilkington Planar.<br />

The rooflight was created using the Pilkington Planar structural glazing system, employing a series of four<br />

toughened and laminated glass fins to transfer the weight of the glass to the surrounding structures.<br />

In order to deliver the required structural strength and energy performance, the roof glazing itself was made up<br />

of double glazed units featuring 10mm thick Pilkington Suncool 66/33THS outer pane, with a 16 mm wide airfilled<br />

cavity and an inner pane of 13.5 mm-thick laminated glass.<br />

For extra safety, all the glass was toughened and heat-soak tested (THS). The horizontal fins are made from<br />

the Planar | SentryGlas system, which offers increased strength and durability. www.pilkington.co.uk<br />

SAINT-GOBAIN GLASS MAKES £30M UK INVESTMENT<br />

Saint-Gobain Glass has commenced a £30m investment in its glass manufacturing factory in<br />

Eggborough, East Yorkshire.<br />

The company is carrying out a major construction programme to completely re-build and install a new<br />

state-of the-art float glass furnace, as well as upgrade other areas of the factory, which will secure the<br />

long-term supply of consistently high-quality, high-performance glass in the UK.<br />

The project represents the largest industrial investment in the UK by the Saint-Gobain Group since the<br />

Eggborough plant was built in 2000. Due to be completed by late summer, the installation of the new furnace will<br />

help the company to optimise manufacturing efficiency, increase production capacity, and ‘further enhance Saint-<br />

Gobain’s environmental and sustainability credentials’. https://uk.saint-gobain-building-glass.com/en-gb<br />

54 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


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Workwear<br />

MAKING LIGHT WORK<br />

OF WARM WEATHER<br />

Snickers says the <strong>2021</strong> LiteWork clothing range delivers ‘great thermal<br />

comfort in warmer months with light, quick-drying fabrics that will keep<br />

you cool and comfortable all day’.<br />

The new range of ‘Rip Stop’ shirts are stretchy and breathable, offering<br />

UPF50+ sun protection for tradespeople who work long hours outdoors.<br />

In addition, 37.5 fabric technology in the mid-and base-layer garments<br />

have features for efficient ventilation and moisture transport ‘to keep you<br />

comfortable all day’.<br />

The ergonomic, body-mapping trousers, shirts, shorts, jackets and<br />

windproofers have all the comfort and functionality of other Snickers Workwear<br />

stretch garments delivering extra freedom of movement and improved<br />

performance on site.<br />

Snickers says that ‘just like high-performance sportswear, they’ll also keep<br />

you feeling cool and looking smart whatever you’re doing and wherever you are<br />

on site this summer’.<br />

www.snickersworkwear.co.uk<br />

KEEP COOL AND STAY SUSTAINABLE WITH SNICKERS<br />

Snickers Workwear has integrated improved<br />

37.5 fabric technology and ‘verifiable<br />

sustainability’ into its t-shirts and polo-shirts,<br />

helping workers to stay cool, comfortable<br />

‘and to do their bit for saving the planet’,<br />

this summer.<br />

The new AllroundWork styles are made from<br />

‘highly functional’ waffle-structured 37.5 fabric<br />

for optimal ventilation, cooling and ‘moisture<br />

transport’, to keep the wearer ‘feeling fresh for<br />

longer’. And, with the aim of ‘being at the forefront<br />

of sustainability in workwear’, the new lightweight<br />

polo and t-shirts are made of 100% recycled<br />

polyester with a bio-based, anti-odour finish and<br />

smooth texture.<br />

Snickers says the garments can also offer ‘streetsmart’<br />

body-mapping designs for an ‘amazing fit,<br />

outstanding functionality and long-lasting comfort<br />

– all day, every day’.<br />

www.snickersworkwear.co.uk<br />

56 T F JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


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People Posts<br />

Find more industry news at: www.total-fabricator.co.uk<br />

ANDY JONES STEPS DOWN AS VICTORIAN SLIDERS GROUP MD<br />

Victorian Sliders has announced that Andy<br />

Jones has stepped down as group managing<br />

director in order ‘to pursue new opportunities’.<br />

“However, the nature of the role and location<br />

requires a regular 500 mile round-trip, and so<br />

it is time for me to explore new challenges and<br />

Andy Jones<br />

opportunities. I leave the business in great shape<br />

It follows a period of rapid growth for the PVC-U<br />

and on a rapid growth trajectory.”<br />

sash window supplier, which has recently added<br />

more than 50 new staff to cope with demand for<br />

its EcoSlide sash window.<br />

Andy commented: “Since my appointment as<br />

Victorian Sliders is a vertically integrated PVC-U<br />

sash manufacturer with in-house extrusion,<br />

glass processing, manufacturing and recycling,<br />

operating from a state-of-the-art 250,000ft<br />

group MD in 2019, we have embarked on an<br />

site in South Wales and a number of major<br />

investment strategy that has enabled us to<br />

business and been instrumental in our recent<br />

distribution hubs across the UK and Ireland.<br />

scale the business rapidly. We have seen a real<br />

growth. We would like to thank him for his<br />

transformation during that time and we’re on<br />

track for 70% growth.<br />

Founder, Scot Starkey, said: “Andy has brought<br />

a great deal of management expertise to the<br />

contribution to our company and we wish him<br />

well as he pursues new opportunities.”<br />

DECADE OF DRIVING<br />

Andy Burns<br />

Andy Burns is set to celebrate 10 years as<br />

a driver for Veka Recycling in <strong>July</strong>.<br />

Based in Burnley, Andy joined the company<br />

on 4th <strong>July</strong> 2011, making collections of<br />

PVC-U windows for recycling from customers<br />

throughout Scotland and the North East.<br />

Described as ‘a well-known face’ on his<br />

regular route, Veka Recycling says Andy has<br />

built up a real rapport with his customers –<br />

who probably know him best for ribbing them<br />

about the football while sharing a cup of tea!<br />

Andy has been at home on the road for a long<br />

time, having been a lorry driver for the past<br />

33 years.<br />

Andy said: “Veka has been the best company<br />

I’ve worked for and working there really is like<br />

being part of a family.”<br />

Veka Recycling’s MD, Simon Scholes, said:<br />

“Andy is a great asset to our business and we<br />

all congratulate him on reaching this 10-year<br />

milestone.”<br />

MICHAEL WILLIAMS APPOINTED ALUK MD<br />

Michael Williams has been appointed<br />

managing director at AluK. He<br />

joins the business with extensive<br />

construction industry experience, after<br />

more than 30 years at Kone, one of the<br />

biggest global names in lifts and escalators.<br />

Michael said: “As a start, I will be looking inwards<br />

at AluK and identifying ways in which we can<br />

continue to improve our product and service delivery<br />

to customers and strengthen our partnerships with<br />

them. However, my focus will largely be outwards,<br />

with the ambition of listening to and engaging broadly<br />

Central Window Systems has<br />

strengthened its senior management<br />

team with the appointment of a new<br />

operations director.<br />

With qualifications in engineering and lean<br />

project management, Matthew Kelly (pictured)<br />

joins the Midlands-based fabricator with 15 years<br />

of strategic management, operational expertise<br />

and sales experience behind him.<br />

Before joining Central, he spent seven years as<br />

the executive plant manager at Pollard Windows in<br />

Ontario, Canada, a window fabricator making up to<br />

4,000 frames and 6,000 glass sealed units per week.<br />

with our customers and moving aluminium<br />

windows, doors and curtain walling<br />

systems further up the value chain in both<br />

the retail and commercial markets. That<br />

means even more investment in sustainable<br />

product development and process efficiencies,<br />

but also in end-user and specifier engagement.<br />

“AluK is clearly already a really good business with<br />

incredible facilities and reputation; but with the<br />

hugely talented and experienced team here and the<br />

backing we have from the rest of the group, I am<br />

confident that we can be even better.”<br />

CENTRAL APPOINTS NEW OPS DIRECTOR<br />

Now an integral part of Central’s senior<br />

management team, Matthew is in charge<br />

of overseeing the company’s PVC-U<br />

division, ensuring smooth operation<br />

and a seamless transition from order to<br />

delivery. He has also played a ‘vital role’<br />

in implementing Central’s additional work shift,<br />

which has created a ‘significant’ increase in<br />

capacity, shorter lead times and greater customer<br />

satisfaction, according to Central.<br />

Central’s CEO, Gary Morton, said: “Matthew has<br />

been a great addition to the senior management<br />

team and his sense of humour also fits into the<br />

management style we enjoy here at Central.”<br />

58 TF JUNE/JULY <strong>2021</strong> CONNECTING THE WINDOW, DOOR & ROOF FABRICATION SUPPLY CHAIN


Fabricators<br />

Grow Your Business!<br />

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MAY/JUNE 2019<br />

PRACTICALCONTENTFORTHEGLAZINGINSTALLER & HOMEIMPROVEMENTSPECIALIST<br />

JULY/AUG 2019<br />

PRACTICAL CONTENT FOR THE GLAZING INSTALLER & HOME IMPROVEMENT SPECIALIST<br />

SEPT/OCT 2019<br />

PRACTICAL CONTENT FOR THE GLAZING INSTALLER & HOME IMPROVEMENT SPECIALIST<br />

TI Talk: Pro-Fitter<br />

Product Updates<br />

Business Focus<br />

Top Tips: Bi-folds<br />

Total Talk Q&A<br />

Step by Steps<br />

Product Updates<br />

Total Talk Q&A<br />

Business Talk<br />

FEATURES<br />

• FIT & FOCUSSED: WHAT’S IN STORE<br />

FOR INSTALLERS AT FIT SHOW 2019?<br />

• AVOID THE PAY GAPS: TOP TIPS TO<br />

OVERCOME CASH FLOW PROBLEMS<br />

• SMART STUFF: MAKE SURE YOU’RE<br />

READY TO SELL SMART<br />

FEATURES<br />

• MONEY TALKS: CERTASS’ NEW<br />

OFFERING MAKES FINANCIAL SENSE<br />

• ON THE UP: UP-SELL WELL TO MAKE<br />

THE MOST OF YOUR DOOR SALES<br />

• HOT TOPIC: WARM WEATHER<br />

WORKWEAR – STAY COMFY ON SITE<br />

>>> • NEWS • ENTRANCEDOORS • HARDWARE • GARAGE AG<br />

DOORS • WORKWEAR >>><br />

FEATURES<br />

• COMPETENCY ENCY CLAIMS: SKILLS<br />

AND THE FUTURE OF GLAZING<br />

• COVER UP: INSURANCE ADVICE<br />

FOR SELF-EMPLOYED INSTALLERS<br />

• LIGHTING THE WAY: A GUIDE<br />

TO INSTALLING LANTERNS<br />

>>> • ROOFLINE • ENTRANCE DOORS • TOOLS & VEHICLES • WINDOW FIXINGS • >>><br />

>>> • WIDE EXPANSE DOORS • SMART HARDWARE • SOCIAL MEDIA ADVICE • >>><br />

Put your company in-front of over 7,000 Glazing Installers for as little as £250<br />

Total Installer is read exclusively by glazing installers including:<br />

All CERTASS<br />

Approved Installers<br />

+<br />

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Contact Andy or Jake on 01892 732 047<br />

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www.total-installer.co.uk


Innovation<br />

unlocked<br />

Get ready..<br />

Another game<br />

changing product from<br />

Made for Trade is on<br />

the horizon<br />

ALUMINIUM SYSTEMS

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