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Dirt & Trail SEPTEMBER 2022

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5% more power across the range and weighing just 109 kg with a<br />

full tank of fuel.<br />

All new YZ450F engine: Lighter, faster, easier.<br />

For 2023 the YZ450F’s engine has undergone a total redesign,<br />

with every component reviewed and analysed, making this the<br />

most significant change to the powerplant since the original<br />

reversed-head layout was introduced in 2010.<br />

Lighter and more durable, they say the new engine is designed to<br />

deliver more linear output characteristics for stronger and better<br />

pulling power with improved driveability, making the 2023 model<br />

easier to ride at all engine speeds.<br />

New piston, lightweight cylinder and redesigned crank assembly<br />

The reversed-head engine has an optimized combustion chamber<br />

and a newly designed piston, as well as a lighter weight cylinder<br />

body that enhance power output and behaviour. To accommodate<br />

a 500rpm rev limit increase, the new engine is equipped with a<br />

high-precision, low-friction cam chain – and for increased running<br />

efficiency the crank assembly and con rod is redesigned, and a<br />

lighter plain bearing replaces the previous needle roller design. A<br />

new single balancer weight features a new hollow balancer shaft,<br />

and this improved lighter design reduces vibration.<br />

Increased air intake volume<br />

For 2023 the intake design is further improved by a reshaped<br />

intake port with a straighter passage to the cylinder head and the<br />

use of larger diameter 39mm titanium intake valves that increase<br />

air intake volume by 9% at maximum valve lift. To complement the<br />

improved intake layout, the exhaust port’s shape is also revised to<br />

give a smoother connection to the exhaust.<br />

New air intake routing with vortex airbox<br />

There is a completely new air intake path, with fresh air now<br />

channelled through the space between the fuel tank, frame, seat<br />

and sidepanels. This re-routed airflow helps to prevent water, dust<br />

and mud from entering airbox, and results in a lighter and slimmer<br />

machine with more compact bodywork.<br />

The 2023 model is also fitted with a highly efficient airbox<br />

design which creates a vortex so that dust is separated from the<br />

incoming air by centrifugal forces before it enters the new round<br />

three-dimensional filter.<br />

Newly designed transmission and lightweight clutch<br />

To match the engine’s 5% increase in overall power a newly<br />

designed transmission is fitted. The distance between the drive<br />

shafts has been widened and the diameter of each gear increased<br />

to reduce weight and enhance the strength of the 5-speed<br />

gearbox.<br />

The previous model’s 2-piece steel/aluminium clutch is replaced<br />

by a durable and lightweight one-piece steel design with disc<br />

springs instead of conventional coil springs. They say that the<br />

new clutch is significantly lighter and slimmer, weighing 0.75kg<br />

less – and there’s a more direct feel and lighter pull at the lever.<br />

Increased durability<br />

For increased durability across the more powerful engine’s wider<br />

rpm range, the new YZ450F engine is equipped with an updated<br />

cooling system as well as a new dry sump lubrication system.<br />

Redesigned aluminium bilateral beam frame<br />

Yamaha’s engineers have focused on redesigning the aluminium<br />

bilateral beam frame to provide a lighter feel, increased agility and<br />

improved stability.<br />

Ts&C

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